JP2021076413A - Moving body detector and manufacturing method for moving body detector - Google Patents

Moving body detector and manufacturing method for moving body detector Download PDF

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JP2021076413A
JP2021076413A JP2019201455A JP2019201455A JP2021076413A JP 2021076413 A JP2021076413 A JP 2021076413A JP 2019201455 A JP2019201455 A JP 2019201455A JP 2019201455 A JP2019201455 A JP 2019201455A JP 2021076413 A JP2021076413 A JP 2021076413A
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housing
magnet
positioning
magnetic
moving body
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将史 桜沢
Masashi Sakurazawa
将史 桜沢
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Nippon Seiki Co Ltd
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Abstract

To provide a moving body detector having good detection accuracy and a manufacturing method for the moving body detector.SOLUTION: A moving body detector 100 comprises: a magnetism detection element for outputting an electric signal that corresponds to the movement of a detection object; a magnet for applying a magnetic field to the magnetism detection element; a first housing 40 having an accommodation part 43a for accommodating the magnetism detection element and the magnet; and a second housing fitted and connected to the first housing 40 covering the accommodation part 43a and facing the detection object. A first positioning part provided on the rear side to the side of the magnet that faces the magnetism detection element and a second positioning part 43a4 provided to the accommodation part 43a fit to each other.SELECTED DRAWING: Figure 8

Description

本発明は、磁気検出素子を用いる移動体検出装置、及び移動体検出装置の製造方法に関する。 The present invention relates to a mobile body detection device using a magnetic detection element and a method for manufacturing the mobile body detection device.

直線運動や回転運動する移動体の移動を検出するための移動体検出装置が用いられている。例えば、特許文献1に開示されている移動体検出装置は、ケースに磁石と磁気検出手段を備え、ケースをカバーで覆うものである。 A moving body detection device for detecting the movement of a moving body that moves linearly or rotationally is used. For example, the moving body detection device disclosed in Patent Document 1 includes a magnet and a magnetic detection means in a case, and covers the case with a cover.

特開2016−102658号公報Japanese Unexamined Patent Publication No. 2016-102658

特許文献1に開示された移動体検出装置では、磁石はケースに接着され固定されている。ケースに接着する際に磁石の位置が僅かに変動する可能性がある。高精度検出用途において、磁石位置の僅かな変動によって検出精度に影響が及ぶ可能性があり、改善の余地があった。 In the moving body detection device disclosed in Patent Document 1, the magnet is adhered and fixed to the case. The position of the magnet may fluctuate slightly when adhering to the case. In high-precision detection applications, slight fluctuations in the magnet position may affect the detection accuracy, and there is room for improvement.

本発明は、このような実情に鑑みてなされたものであり、検出精度が良い移動体検出装置及び移動体検出装置の製造方法を提供することを目的とする。 The present invention has been made in view of such circumstances, and an object of the present invention is to provide a mobile body detection device having good detection accuracy and a method for manufacturing the mobile body detection device.

本発明の移動体検出装置100は、
被検出体Dの移動に応じた電気信号を出力する磁気検出素子10と、
磁気検出素子10に磁界を加える磁石11と、
磁気検出素子10、磁石11を収容する収納部43aを有する第1のハウジング40と、
収納部43aを覆って第1のハウジング40と嵌合連結され被検出体Dと対向して配置される第2のハウジング50と、を備え、
磁石11の磁気検出素子10と対向する面11aの裏面11b側に設けた第1位置決め部11dと、収納部43aに設けた第2位置決め部43a4と、が嵌合してなること
を特徴とする。
The mobile body detection device 100 of the present invention
A magnetic detector 10 that outputs an electric signal according to the movement of the detected body D, and
A magnet 11 that applies a magnetic field to the magnetic detector 10 and
A first housing 40 having a storage portion 43a for accommodating the magnetic detection element 10 and the magnet 11 and
A second housing 50 that covers the storage portion 43a, is fitted and connected to the first housing 40, and is arranged so as to face the detected body D, is provided.
The first positioning portion 11d provided on the back surface 11b side of the surface 11a facing the magnetic detection element 10 of the magnet 11 and the second positioning portion 43a4 provided on the storage portion 43a are fitted to each other. ..

磁気検出素子10の検出面10aの裏面10b側に第3位置決め部10eと、
磁石11の磁気検出素子10と対向する面11a側に第4位置決め部11cと、を備え、
第3位置決め部10eと、第4位置決め部11cと、が嵌合してなること
を特徴とする。
On the back surface 10b side of the detection surface 10a of the magnetic detection element 10, a third positioning portion 10e and
A fourth positioning portion 11c is provided on the surface 11a side of the magnet 11 facing the magnetic detection element 10.
The third positioning portion 10e and the fourth positioning portion 11c are fitted to each other.

収納部43aは、第2位置決め部43a4が設けられる面である壁面部43a2を備え、
更に、収納部43aの底面部43a1と、収納部43aの左右の面である側壁43a3と、の3面のうち、いずれか2つのみを備えてなることを特徴とする。
The storage portion 43a includes a wall surface portion 43a2 which is a surface on which the second positioning portion 43a4 is provided.
Further, it is characterized in that it is provided with only one of three surfaces, a bottom surface portion 43a1 of the storage portion 43a and a side wall 43a3 which is a left and right surface of the storage portion 43a.

本発明の移動体検出装置100の製造方法は、
被検出体Dの移動に応じた電気信号を出力する磁気検出素子10と、
磁気検出素子10に磁界を加える磁石11と、
磁気検出素子10、磁石11を収容する収納部43aを有する第1のハウジング40と、
収納部43aを覆って第1のハウジング40と嵌合連結され被検出体Dと対向して配置される第2のハウジング50と、を備える移動体検出装置100の製造方法であって、
磁石11の磁気検出素子10と対向する面11aの裏面11b側に第1位置決め部11dを設ける工程と、
収納部43aに第2位置決め部43a4を設ける工程と、
第1位置決め部11dと、第2位置決め部43a4と、を嵌合させる工程と、
を備えることを特徴とする移動体検出装置100の製造方法である。
The method for manufacturing the mobile detection device 100 of the present invention is as follows.
A magnetic detector 10 that outputs an electric signal according to the movement of the detected body D, and
A magnet 11 that applies a magnetic field to the magnetic detector 10 and
A first housing 40 having a storage portion 43a for accommodating the magnetic detection element 10 and the magnet 11 and
A method for manufacturing a mobile body detection device 100, comprising a second housing 50 that covers the storage portion 43a, is fitted and connected to the first housing 40, and is arranged so as to face the detected body D.
A step of providing the first positioning portion 11d on the back surface 11b side of the surface 11a facing the magnetic detection element 10 of the magnet 11.
The process of providing the second positioning unit 43a4 in the storage unit 43a, and
A step of fitting the first positioning unit 11d and the second positioning unit 43a4,
This is a method for manufacturing a mobile body detection device 100, which comprises the above.

本発明によれば、検出精度が良い移動体検出装置及び移動体検出装置の製造方法を提供することができる。 According to the present invention, it is possible to provide a moving body detecting device having good detection accuracy and a method for manufacturing the moving body detecting device.

本発明の一実施形態に係る移動体検出装置を示す図。The figure which shows the moving body detection apparatus which concerns on one Embodiment of this invention. 図1を下方(−Y方向)から見た図。FIG. 1 is a view from below (-Y direction). 図2のA−A線断面図。FIG. 2 is a cross-sectional view taken along the line AA of FIG. 図1の移動体検出装置から第2のハウジングを外した図。The figure which removed the 2nd housing from the moving body detection device of FIG. 磁気検出素子を裏面側(−Z方向)から見た図。The figure which looked at the magnetic detector element from the back surface side (-Z direction). 磁気検出素子と磁石を表面側(+Z方向)から見た図。The figure which saw the magnetic detector element and a magnet from the surface side (+ Z direction). 磁気検出素子、磁石を裏面側(−Z方向)から見た図。The figure which saw the magnetic detector element and the magnet from the back surface side (-Z direction). 図4から磁気検出素子、磁石、回路基板を外した図。FIG. 4 is a diagram in which the magnetic detector element, the magnet, and the circuit board are removed from FIG. 図1の第2ハウジングを示す図。The figure which shows the 2nd housing of FIG.

以下、本発明を実施するための一実施形態に係る移動体検出装置を、図面を参照しながら説明する。
なお、以下の説明では、図1に示した移動体検出装置100の状態を基準として、左右方向をX方向、上下方向をY方向、前後方向をZ方向とする。また、X方向、Y方向及びZ方向を示す矢印が向く方向を+(プラス)方向、その反対方向を−(マイナス)方向として説明する。
Hereinafter, a mobile body detection device according to an embodiment for carrying out the present invention will be described with reference to the drawings.
In the following description, the left-right direction is the X direction, the vertical direction is the Y direction, and the front-back direction is the Z direction, based on the state of the moving body detection device 100 shown in FIG. Further, the direction in which the arrows indicating the X direction, the Y direction, and the Z direction point is referred to as a + (plus) direction, and the opposite direction is referred to as a − (minus) direction.

本発明の移動体検出装置100は、図2から図4に示すように、被検出体Dの移動に応じた電気信号を出力する磁気検出素子10と、磁気検出素子10に磁界を加える磁石11と、磁気検出素子10とリード端子30に接続される回路基板20と、磁気検出素子10、磁石11が一方側に取り付けられる第1のハウジング40と、第1のハウジング40の一方側を覆って嵌合連結され被検出体Dと対向して配置される第2のハウジング50と、を有し、第1のハウジング40には、固定対象70に固定設置するための固定部42が設けられるとともに、リード端子30の一部が埋設一体化されて構成されている。 As shown in FIGS. 2 to 4, the mobile detector 100 of the present invention includes a magnetic detector 10 that outputs an electric signal corresponding to the movement of the detector D, and a magnet 11 that applies a magnetic field to the magnetic detector 10. The circuit board 20 connected to the magnetic detector 10 and the lead terminal 30, the first housing 40 to which the magnetic detector 10 and the magnet 11 are attached to one side, and one side of the first housing 40 are covered. It has a second housing 50 that is fitted and connected and is arranged so as to face the detected body D, and the first housing 40 is provided with a fixing portion 42 for being fixedly installed on the fixing target 70. , A part of the lead terminal 30 is embedded and integrated.

移動体検出装置100は、例えば、二輪車等の車両のエンジン内のクランクシャフト近傍に設けられる回転検出装置として構成される。車両のECU(Engine Control Unit)は、回転検出装置によって検出されたクランクの回転位置や回転数を元に、燃料噴射量やタイミングを制御することができる。 The moving body detection device 100 is configured as a rotation detection device provided in the vicinity of the crankshaft in the engine of a vehicle such as a two-wheeled vehicle, for example. The vehicle's ECU (Engine Control Unit) can control the fuel injection amount and timing based on the crank rotation position and rotation speed detected by the rotation detection device.

図5、図6を合わせて参照する。磁気検出素子10は、被検出体(移動体)Dの移動(回転)に伴う磁界の変化を感知するホールICなどで構成されている。磁気検出素子10は、表面(検出面)10a、裏面10b、表面10aと裏面10bの間の上(+Y方向)側の面10c、面10cの上端から上方(+Y方向)に突き出し、後方(−Z方向)に伸びる端子10dを備えている。磁気検出素子10は、裏面10bに凹十字状の位置決め部(第3位置決め部)10eを備えている。位置決め部10eは、磁石11の表面(磁気検出素子10と対向する面)11aに設けられた位置決め部(第4位置決め部)11cと対応する。磁気検出素子10と磁石11は、接着などの方法で固定される。磁気検出素子10は、磁石11に取り付けられた後、第1のハウジング40の収容部43の上方(+Y方向)かつ前方(+Z方向)から収容部43に取り付けられる。端子10dは、回路基板20に半田付けなどの方法で電気的に接続される。 5 and 6 are also referred to. The magnetic detector 10 is composed of a Hall IC or the like that senses a change in the magnetic field accompanying the movement (rotation) of the detected body (moving body) D. The magnetic detector 10 projects upward (+ Y direction) from the upper end (+ Y direction) of the front surface (detection surface) 10a, the back surface 10b, the upper (+ Y direction) side surface 10c between the front surface 10a and the back surface 10b, and the rear surface (-Y direction). It is provided with a terminal 10d extending in the Z direction). The magnetic detection element 10 is provided with a concave cross-shaped positioning portion (third positioning portion) 10e on the back surface 10b. The positioning unit 10e corresponds to the positioning unit (fourth positioning unit) 11c provided on the surface (the surface facing the magnetic detector 10) 11a of the magnet 11. The magnetic detector 10 and the magnet 11 are fixed by a method such as adhesion. After being attached to the magnet 11, the magnetic detector 10 is attached to the accommodating portion 43 from above (+ Y direction) and front (+ Z direction) of the accommodating portion 43 of the first housing 40. The terminal 10d is electrically connected to the circuit board 20 by a method such as soldering.

磁石11は、磁気検出素子10に磁界を加えるためのものである。磁石11は、例えば、図6,図7に示すように、側面が半円状で柱状に形成されたフェライト磁石で構成される。磁石11は、表面11a(+Z方向)側に、位置決め部10eに対応する位置決め部11cを備え、裏面11b(−Z方向)側に、収容部43に位置決めするための位置決め部(第1位置決め部)11dを備えている。 The magnet 11 is for applying a magnetic field to the magnetic detection element 10. As shown in FIGS. 6 and 7, the magnet 11 is composed of a ferrite magnet having a semicircular side surface and a columnar shape, for example. The magnet 11 is provided with a positioning unit 11c corresponding to the positioning unit 10e on the front surface 11a (+ Z direction) side, and a positioning unit (first positioning unit) for positioning on the accommodating unit 43 on the back surface 11b (−Z direction) side. ) 11d is provided.

図4、図8を参照する。回路基板20は、ランド21を3つ備えている。回路基板20は、後述する基板載置部43bに載置された後、磁気検出素子10の端子10d、リード端子30の基板接続部31bとそれぞれ半田付けされる。 See FIGS. 4 and 8. The circuit board 20 includes three lands 21. The circuit board 20 is mounted on the substrate mounting portion 43b, which will be described later, and then soldered to the terminal 10d of the magnetic detector 10 and the substrate connecting portion 31b of the lead terminal 30, respectively.

図3,図4を参照する。リード端子30は、3本のリード31からなる。また、リード31は、後述するコネクタ部44から露出する後方側の端部31aと、収容部43とコネクタ部44の中間付近から露出し、回路基板20と電気的に接続される基板接続部31bと、を備えている。リード31は、端部31aと基板接続部31bの途中でほぼ直角に曲げられている。3本のリード31は、基板接続部31bが真上(+Y方向)に向くように図示しない金型や治具によって平行に支持され、インサート成形により第1のハウジング40に埋設一体化される。 See FIGS. 3 and 4. The reed terminal 30 is composed of three reeds 31. Further, the lead 31 is exposed from the rear end 31a exposed from the connector portion 44, which will be described later, and near the middle between the accommodating portion 43 and the connector portion 44, and is electrically connected to the circuit board 20. And have. The lead 31 is bent at a substantially right angle in the middle of the end portion 31a and the substrate connecting portion 31b. The three leads 31 are supported in parallel by a mold or jig (not shown) so that the substrate connecting portion 31b faces directly upward (+ Y direction), and are embedded and integrated in the first housing 40 by insert molding.

第1のハウジング40は、大小2つの円弧部を連結した外形が略小判状の本体部41と、本体部41の小さな円弧部の中心部に同心上に形成された固定部42と、本体部41の大きな円弧部の中心部から前方(+Z方向)に突き出して一体に形成された収容部43と、本体部41の大きな円弧部から後方(−Z方向)に突き出して一体に形成されたコネクタ部44と、を備えて構成されており、例えばポリブチレンテレフタレート(PBT:Poly Butylene Terephthalate)樹脂など合成樹脂製とされている。なお、2つの円弧部の大きさは同じであっても良い。 The first housing 40 has a main body 41 having a substantially oval shape in which two large and small arcs are connected, a fixing portion 42 formed concentrically at the center of the small arc of the main 41, and a main body. A housing portion 43 that protrudes forward (+ Z direction) from the center of the large arc portion of 41 and is integrally formed, and a connector that protrudes rearward (-Z direction) from the large arc portion of the main body 41 and is integrally formed. It is configured to include a portion 44, and is made of a synthetic resin such as a poly butylene terephthalate (PBT) resin. The sizes of the two arc portions may be the same.

固定部42は、金属製で円筒状のカラー42aを備えるとともに、第1のハウジング40の本体部41の上方(+Y方向)に突き出す部分に一体化されている。固定部42は、本体部41の小さな円弧部に金属製の円筒状のカラー42aをインサート成形することで一体化されている。カラー42aには、図3に示すように、後方(−Z方向)から固定対象70に設けられたネジ孔72に固定用ボルトを入れて締め付けることで、第1のハウジング40を固定できる。
本体部41は、大きな円弧部の内側縁部と小さな円弧部のカラー42aの大きな円弧部側の半円部とで囲まれる部分が側壁部41aとされ、側壁部41aで囲まれた内側部分が凹部とされて平板状の底板部41bで後方(−Z方向)側が塞がれている。
The fixing portion 42 is provided with a metal cylindrical collar 42a, and is integrated with a portion protruding upward (+ Y direction) of the main body portion 41 of the first housing 40. The fixing portion 42 is integrated by insert molding a metal cylindrical collar 42a into a small arc portion of the main body portion 41. As shown in FIG. 3, the collar 42a can be fixed to the first housing 40 by inserting a fixing bolt into a screw hole 72 provided in the fixing target 70 from the rear (−Z direction) and tightening the collar 42a.
In the main body 41, the portion surrounded by the inner edge of the large arc and the semicircle on the side of the large arc of the collar 42a of the small arc is the side wall 41a, and the inner portion surrounded by the side wall 41a is. The rear side (-Z direction) is closed by a flat plate-shaped bottom plate portion 41b which is a concave portion.

底板部41bは、第2のハウジング50とのZ方向の接触面である。底板部41bは、第2のハウジング50のフランジ部52と当接される。 The bottom plate portion 41b is a contact surface with the second housing 50 in the Z direction. The bottom plate portion 41b is in contact with the flange portion 52 of the second housing 50.

収容部43は、第1のハウジング40と一体に成形され前方(+Z方向)に突き出すように形成されている。収容部43は、図8に示すように、収納部43a、基板載置部43b、円柱部43cからなる。 The accommodating portion 43 is integrally formed with the first housing 40 and is formed so as to protrude forward (+ Z direction). As shown in FIG. 8, the accommodating portion 43 includes an accommodating portion 43a, a substrate mounting portion 43b, and a cylindrical portion 43c.

収納部43aは、底面部43a1、壁面部43a2、側壁43a3からなり、上方(+Y方向)と前方(+Z方向)は開放されている。壁面部43a2には、磁石11の位置決め部11dに対応する位置決め部(第2位置決め部)43a4が設けられている。壁面部43a2と側壁43a3と基板載置部43bの上端は揃えられている。基板載置部43bに回路基板20を載置することで、収納部43aの上方(+Y方向)は、回路基板20によって一部が塞がれる。磁石11は、磁気検出素子10と結合された状態で収納部43aに収納され、接着などの方法で収納部43aと結合される。このとき、基板載置部43bの前方(+Z方向)は、磁気検出素子10の表面10aが露出する(図4参照)。側壁43a3は、底面部43a1の両側に設けてもよいが、図示のように片側のみに設けた場合、磁石11と収納部43aの嵌合状況確認が容易となり、望ましい。 The storage portion 43a is composed of a bottom surface portion 43a1, a wall surface portion 43a2, and a side wall portion 43a3, and is open upward (+ Y direction) and forward (+ Z direction). The wall surface portion 43a2 is provided with a positioning portion (second positioning portion) 43a4 corresponding to the positioning portion 11d of the magnet 11. The upper ends of the wall surface portion 43a2, the side wall portion 43a3, and the substrate mounting portion 43b are aligned. By mounting the circuit board 20 on the board mounting portion 43b, the circuit board 20 partially blocks the upper part (+ Y direction) of the housing portion 43a. The magnet 11 is housed in the storage unit 43a in a state of being coupled to the magnetic detection element 10, and is coupled to the storage unit 43a by a method such as adhesion. At this time, the surface 10a of the magnetic detector 10 is exposed in front of the substrate mounting portion 43b (in the + Z direction) (see FIG. 4). The side walls 43a3 may be provided on both sides of the bottom surface portion 43a1, but if they are provided on only one side as shown in the figure, it is desirable because it is easy to check the fitting state of the magnet 11 and the storage portion 43a.

基板載置部43bには、3つの基板接続部31bが突出している。基板接続部31bはそれぞれ回路基板20のランド21に通された後、半田付けなどの方法により回路基板20と電気的に接続される。 Three board connecting portions 31b project from the board mounting portion 43b. Each of the board connection portions 31b is passed through the land 21 of the circuit board 20, and then electrically connected to the circuit board 20 by a method such as soldering.

円柱部43cの外周部には、Oリング溝が形成されてOリング45が装着され、後述する嵌合連結される第2のハウジング50との間をシール状態とする。 An O-ring groove is formed on the outer peripheral portion of the cylindrical portion 43c, and the O-ring 45 is mounted on the outer peripheral portion, and a seal state is provided between the O-ring 45 and the second housing 50 to be fitted and connected, which will be described later.

コネクタ部44は、中空の四角筒状とされて後方(−Z方向)が開口し、本体部41の底板部41bの裏面41cから後方に突き出して一体に形成されており、外部の装着側のコネクタ(図示せず)を所定の向きに連結でき、係止凹凸部によってコネクタ同士の係止連結状態を保持できるようにしてある。 The connector portion 44 has a hollow square tubular shape and opens rearward (in the −Z direction), and protrudes rearward from the back surface 41c of the bottom plate portion 41b of the main body portion 41 to be integrally formed. The connectors (not shown) can be connected in a predetermined direction, and the locking connection state between the connectors can be maintained by the locking uneven portion.

第2のハウジング50は、図1,図9に示すように第1のハウジング40の一方側(前方側(+Z方向))の収容部43(図3参照)を覆って嵌合連結され被検出体D(図2参照)と対向して配置される有底の円筒部51と、円筒部51の開口端に一体に形成されたフランジ部52とを備えて形成されている。第2のハウジング50は、第1のハウジング40と同一の合成樹脂製、例えば、ポリブチレンテレフタレート(PBT)樹脂など合成樹脂製とされている。
第2のハウジング50は、第1のハウジング40に一体に形成された収容部43に収容された磁気検出素子10および磁石11などを覆うカバーとして円筒部51が機能しており、円筒部51の外周には、補強用のリブ51aが円周方向等間隔に複数本一体に形成してある。リブ51aにより、剛性を高めて固定対象70からの振動の影響を緩和する。また、リブ51aは、Oリング53取り付け時の誘い込みおよび移動体検出装置100を固定対象70に取り付ける際の誘い込みとしての機能を有している。円筒部51のリブ51aの後方には、Oリング溝51bが形成され、Oリング53が装着され、固定対象70との間をシールするとともに、Oリング53によって固定対象70からの振動の第1のハウジング40への伝達を抑えている。
フランジ部52は、第1のハウジング40の側壁部41aの内側形状に沿った外形状に形成されており、周囲を囲む側壁部52aと、側壁部52aの前方側の開口部を塞ぐとともに、円筒部51が一体に設けられた蓋板部52bとで構成される。側壁部52aの底面52cは、第1のハウジング40とのZ方向の接触面である。
これにより、第2のハウジング50を第1のハウジング40の内側に被せるように装着して連結することで、第1のハウジング40の側壁部41aの内側に、第2のハウジング50のフランジ部52の側壁部52aが接するように嵌合され、側壁部41aの開口部が蓋板部52bで塞がれた状態となり、フランジ部52が第1のハウジング40の固定部42と同一の厚みとなる。
すなわち、第1のハウジング40の本体部41の側壁部41aの高さと第2のハウジング50のフランジ部52の側壁部52aの高さが、嵌合連結状態とした場合に、蓋板部52bが第1のハウジング40の固定部42と同一の厚みとなるように設定してある。
また、第2のハウジング50のフランジ部52は、第1のハウジング40を固定部42によって固定対象70(図3参照)に固定設置すると、第1のハウジング40と固定対象70とに挟み込まれることになり、移動体検出装置100を確実に固定対象70に保持することができる。
As shown in FIGS. 1 and 9, the second housing 50 is fitted and connected so as to cover one side (front side (+ Z direction)) of the accommodating portion 43 (see FIG. 3) of the first housing 40 to be detected. A bottomed cylindrical portion 51 arranged to face the body D (see FIG. 2) and a flange portion 52 integrally formed at the open end of the cylindrical portion 51 are provided. The second housing 50 is made of the same synthetic resin as the first housing 40, for example, a synthetic resin such as polybutylene terephthalate (PBT) resin.
In the second housing 50, the cylindrical portion 51 functions as a cover for covering the magnetic detection element 10 and the magnet 11 housed in the accommodating portion 43 integrally formed with the first housing 40, and the cylindrical portion 51 of the cylindrical portion 51. A plurality of reinforcing ribs 51a are integrally formed on the outer periphery at equal intervals in the circumferential direction. The rib 51a increases the rigidity and alleviates the influence of vibration from the fixing target 70. Further, the rib 51a has a function of attracting when the O-ring 53 is attached and as an invitation when the moving body detecting device 100 is attached to the fixing target 70. An O-ring groove 51b is formed behind the rib 51a of the cylindrical portion 51, an O-ring 53 is mounted, and the O-ring 53 seals between the rib 51a and the fixing target 70, and the first vibration from the fixing target 70 is performed by the O-ring 53. Is suppressed from being transmitted to the housing 40.
The flange portion 52 is formed in an outer shape along the inner shape of the side wall portion 41a of the first housing 40, closes the side wall portion 52a surrounding the periphery and the opening on the front side of the side wall portion 52a, and is cylindrical. It is composed of a lid plate portion 52b integrally provided with the portion 51. The bottom surface 52c of the side wall portion 52a is a contact surface in the Z direction with the first housing 40.
As a result, by mounting and connecting the second housing 50 so as to cover the inside of the first housing 40, the flange portion 52 of the second housing 50 is inside the side wall portion 41a of the first housing 40. The side wall portion 52a is fitted so as to be in contact with each other, the opening of the side wall portion 41a is closed by the lid plate portion 52b, and the flange portion 52 has the same thickness as the fixing portion 42 of the first housing 40. ..
That is, when the height of the side wall portion 41a of the main body portion 41 of the first housing 40 and the height of the side wall portion 52a of the flange portion 52 of the second housing 50 are in the fitted and connected state, the lid plate portion 52b It is set to have the same thickness as the fixing portion 42 of the first housing 40.
Further, the flange portion 52 of the second housing 50 is sandwiched between the first housing 40 and the fixing target 70 when the first housing 40 is fixedly installed on the fixing target 70 (see FIG. 3) by the fixing portion 42. Therefore, the moving body detection device 100 can be reliably held by the fixing target 70.

第1のハウジング40と第2のハウジング50との間には、図4,図9に示すように嵌合連結状態を保持する連結保持機構60が設けられている。
固定対象70に固定される固定側となる第1のハウジング40には、側壁部41aに4箇所の係合凹部61が略矩形の孔として形成されている。
第1のハウジング40に嵌合連結される連結側となる第2のハウジング50の側壁部52aに、係合凹部61に内側から外側に向かって係合するフックを備えた係合凸部62が一体に形成されている。
これにより、第2のハウジング50の側壁部52aを第1のハウジング40の側壁部41aの内側に装着して連結することで、第2のハウジング50の係合凸部62のフックが第1のハウジング40の係合凹部61の孔に係合し、第1のハウジング40と第2のハウジング50の嵌合連結状態が連結保持機構60で保持される。
なお、係合凹部61と係合凸部62は、逆に第1のハウジング40に係合凸部62を設け、第2のハウジング50に係合凹部61を設けるようにしても良い。
さらに、この移動体検出装置100では、第1のハウジング40を、固定部42を介して固定対象70に固定設置すると、第1のハウジング40に嵌合連結した第2のハウジング50のフランジ部52が、第1のハウジング40と固定対象70とに挟み込まれることになり、例え、連結保持機構60による嵌合連結状態に問題が生じても移動体検出装置100を確実に固定対象70に保持することができる(図3を合わせて参照)。
As shown in FIGS. 4 and 9, a connection holding mechanism 60 for holding a fitted and connected state is provided between the first housing 40 and the second housing 50.
In the first housing 40 on the fixing side fixed to the fixing target 70, four engaging recesses 61 are formed in the side wall portion 41a as substantially rectangular holes.
An engaging convex portion 62 having a hook that engages with the engaging concave portion 61 from the inside to the outside is provided on the side wall portion 52a of the second housing 50 on the connecting side that is fitted and connected to the first housing 40. It is formed integrally.
As a result, the side wall portion 52a of the second housing 50 is mounted inside the side wall portion 41a of the first housing 40 and connected, so that the hook of the engaging convex portion 62 of the second housing 50 becomes the first. It engages with the hole of the engaging recess 61 of the housing 40, and the fitting and connecting state of the first housing 40 and the second housing 50 is held by the connecting holding mechanism 60.
On the contrary, the engaging concave portion 61 and the engaging convex portion 62 may be provided with the engaging convex portion 62 in the first housing 40 and the engaging concave portion 61 in the second housing 50.
Further, in the moving body detecting device 100, when the first housing 40 is fixedly installed on the fixing target 70 via the fixing portion 42, the flange portion 52 of the second housing 50 fitted and connected to the first housing 40. However, it is sandwiched between the first housing 40 and the fixing target 70, and even if there is a problem in the fitting and connecting state by the connection holding mechanism 60, the moving body detection device 100 is reliably held by the fixing target 70. Can be done (see also Figure 3).

移動体検出装置100は、図3に示すように、円柱部43cにOリング45を装着し、収容部43に磁気検出素子10および磁石11を収納した第1のハウジング40に第2のハウジング50を被せるようにして嵌合連結し、連結保持機構60の係合凹部61と係合凸部62とを係合して連結状態を保持する。また、第2のハウジング50のOリング溝51bにOリング53を装着しておく。
次いで、移動体検出装置100を、固定対象70に形成した被検出体Dと対向する取付孔71に第2のハウジング50を装着するようにし、第1のハウジング40の固定部42のカラー42aに入れた取付ボルトを固定対象70に締め付けることで固定する。コネクタ部44には、外部から装着用のコネクタが接続され、検出信号を外部に出力できるようにする。
これにより、移動体検出装置100は、固定用ボルトで固定対象70に固定され、被検出体Dと磁気検出素子10が対向した状態となり、被検出体の移動量(回転数など)が磁気検出素子10で検出(計測)される。
As shown in FIG. 3, the moving body detection device 100 has an O-ring 45 mounted on a cylindrical portion 43c, and a second housing 50 in a first housing 40 in which a magnetic detection element 10 and a magnet 11 are housed in a housing portion 43. The engaging concave portion 61 of the connecting holding mechanism 60 and the engaging convex portion 62 are engaged with each other to maintain the connected state. Further, the O-ring 53 is mounted in the O-ring groove 51b of the second housing 50.
Next, the moving body detecting device 100 is mounted on the mounting hole 71 facing the detected body D formed in the fixing target 70 so that the second housing 50 is mounted on the collar 42a of the fixing portion 42 of the first housing 40. It is fixed by tightening the inserted mounting bolt to the fixing target 70. A mounting connector is connected to the connector unit 44 from the outside so that the detection signal can be output to the outside.
As a result, the moving body detection device 100 is fixed to the fixing target 70 with the fixing bolts, the detected body D and the magnetic detection element 10 are in a state of facing each other, and the movement amount (rotation speed, etc.) of the detected body is magnetically detected. It is detected (measured) by the element 10.

移動体検出装置100では、第1のハウジング40に収容部43を一体に形成してリード端子30をインサート成形により埋設一体化しておき、収容部43に磁気検出素子10と磁石11を収容し、第1のハウジング40を、固定部42を介して固定対象70に固定しているので、被検出体Dの振動系と移動体検出装置100の振動系が同一となる。
これにより、従来の装置では、第2のハウジング50を機器側である固定対象70に固定し、第2のハウジング50に第1のハウジング40を連結していたので、被検出体の振動が第2のハウジング50を介して磁気検出素子10や磁石11が収容固定された第1のハウジング40に伝達され、2つの振動系から振動が伝達され、これらの振動の影響により検出精度の低下を招いていたが、本発明の移動体検出装置100によれば、振動系が1つとなり振動の影響を抑えて高精度に検出することができる。
移動体検出装置100では、第1のハウジング40の内側に第2のハウジング50を配置して嵌合連結するようにしたので、第2のハウジング50をコンパクトにすることができ、小型軽量化により振動系の質量を小さくして振動の影響を抑えることができる。
In the mobile body detection device 100, the accommodating portion 43 is integrally formed in the first housing 40, the lead terminal 30 is embedded and integrated by insert molding, and the magnetic detection element 10 and the magnet 11 are accommodated in the accommodating portion 43. Since the first housing 40 is fixed to the fixing target 70 via the fixing portion 42, the vibration system of the detected body D and the vibration system of the moving body detection device 100 are the same.
As a result, in the conventional device, the second housing 50 is fixed to the fixing target 70 on the device side, and the first housing 40 is connected to the second housing 50, so that the vibration of the detected body is the second. The magnetic detection element 10 and the magnet 11 are transmitted to the first housing 40 in which the magnetic detection element 10 and the magnet 11 are housed and fixed via the housing 50 of 2, and vibrations are transmitted from the two vibration systems, and the influence of these vibrations causes a decrease in detection accuracy. However, according to the moving body detector 100 of the present invention, the vibration system becomes one, and the influence of vibration can be suppressed and the detection can be performed with high accuracy.
In the moving body detection device 100, since the second housing 50 is arranged inside the first housing 40 so as to be fitted and connected, the second housing 50 can be made compact, and the size and weight can be reduced. The mass of the vibration system can be reduced to suppress the influence of vibration.

本発明の移動体検出装置100は、被検出体Dの移動に応じた電気信号を出力する磁気検出素子10と、磁気検出素子10に磁界を加える磁石11と、磁気検出素子10、磁石11を収容する収納部43aを有する第1のハウジング40と、収納部43aを覆って第1のハウジング40と嵌合連結され被検出体Dと対向して配置される第2のハウジング50と、を備え、磁石11の磁気検出素子10側の面の裏面11b側に設けた第1位置決め部11dと、収納部43aに設けた第2位置決め部43a4と、が嵌合してなるものである。このような構造にすることによって、第1のハウジング40に対する磁石11の取り付け角度が規定されるため、被検出体Dの検出精度が向上することが期待できる。 The moving body detection device 100 of the present invention includes a magnetic detection element 10 that outputs an electric signal corresponding to the movement of the object D to be detected, a magnet 11 that applies a magnetic field to the magnetic detection element 10, a magnetic detection element 10, and a magnet 11. A first housing 40 having a storage portion 43a to be housed, and a second housing 50 that covers the storage portion 43a, is fitted and connected to the first housing 40, and is arranged so as to face the detector D. The first positioning portion 11d provided on the back surface 11b side of the surface of the magnet 11 on the magnetic detection element 10 side and the second positioning portion 43a4 provided on the storage portion 43a are fitted to each other. With such a structure, the mounting angle of the magnet 11 with respect to the first housing 40 is defined, so that it can be expected that the detection accuracy of the object to be detected D will be improved.

磁気検出素子10の検出面10aの裏面10b側に第3位置決め部10eと、
磁石11の表面11a側に第4位置決め部11cと、を備え、第3位置決め部10eと、第4位置決め部11cと、が嵌合してなることが望ましい。このような構造にすることによって、磁石に対する磁気検出素子の取り付け角度が規制されるため、被検出体Dの検出精度が向上することが期待できる。
On the back surface 10b side of the detection surface 10a of the magnetic detection element 10, a third positioning portion 10e and
It is desirable that the fourth positioning portion 11c is provided on the surface 11a side of the magnet 11, and the third positioning portion 10e and the fourth positioning portion 11c are fitted to each other. With such a structure, the mounting angle of the magnetic detector element with respect to the magnet is restricted, so that it can be expected that the detection accuracy of the detected body D will be improved.

収納部43aは、壁面部43a2を備え、更に、底面部43a1と、左右の面である側壁43aと、の3面のうち、いずれか2つのみを備えてなる(すなわち、上方(+Y方向)、前方(+Z方向)以外にも開口面を備えている)ことが望ましい。このような構造にすることによって、第1のハウジング40と磁石11、磁石11と磁気検出素子10の嵌合状態の確認が容易となり、嵌合不良品(検出精度が悪いもの)が流出することを予防できる。 The storage portion 43a includes a wall surface portion 43a2, and further includes only one of three surfaces, a bottom surface portion 43a1 and side walls 43a, which are left and right surfaces (that is, upward (in the + Y direction)). , It is desirable to have an opening surface other than the front (+ Z direction). With such a structure, it becomes easy to confirm the fitting state of the first housing 40 and the magnet 11, and the magnet 11 and the magnetic detection element 10, and defective fitting products (those with poor detection accuracy) flow out. Can be prevented.

移動体検出装置100の製造方法の一例について簡潔に説明する。 An example of a method for manufacturing the mobile detection device 100 will be briefly described.

(1)図示しない金型や治具を用いて、磁気検出素子10の裏面10bに位置決め部10eを設けるように形成する。
(2)図示しない金型や治具を用いて、磁石11の表面11aに位置決め部11c、裏面11bに位置決め部11dを設けるように形成する。
(3)磁気検出素子10、磁石11を位置決め部10e、11cを基準として接着、嵌合させる。
(4)図示しない金型や治具を用いて、リード31がほぼ直角に曲がるように形成する。
(5)リード31と、カラー42aを第1のハウジング40にインサート成形する。このとき、図示しない金型や治具を用いてリード31の基板接続部31bが上向きになるように図示しない金型や治具で規制する。また、収納部43aに位置決め部43a4を設けるように形成する。
(6)第1のハウジング40の基板載置部43bに回路基板20をセットする。
(7)収納部43a前方から磁気検出素子10を固定した磁石11を挿入、位置決め部43a4、11dを基準として接着、嵌合させる。
磁石11と第1のハウジング40の嵌合状態を収納部43aの壁部のない箇所から確認する。
(8)回路基板20と磁気検出素子10の端子10d、基板接続部31bをそれぞれ半田付けする。
(9)収容部43にOリング45を装着する。
(10)第2のハウジング50の円筒部51の先端部の裏面側に接着剤を塗布する。
(11)第2のハウジング50と第1のハウジング40とを嵌合させることで両者を接着する。
(12)Oリング53を装着する。
なお、(12)は(10)の前に行うことも可能である。
(1) Using a mold or jig (not shown), the positioning portion 10e is provided on the back surface 10b of the magnetic detection element 10.
(2) Using a mold or jig (not shown), the positioning portion 11c is provided on the front surface 11a of the magnet 11 and the positioning portion 11d is provided on the back surface 11b.
(3) The magnetic detection element 10 and the magnet 11 are adhered and fitted with reference to the positioning portions 10e and 11c.
(4) Using a mold or jig (not shown), the lead 31 is formed so as to bend at a substantially right angle.
(5) The lead 31 and the collar 42a are insert-molded into the first housing 40. At this time, using a mold or jig (not shown), the lead 31 is regulated by a mold or jig (not shown) so that the substrate connection portion 31b of the lead 31 faces upward. Further, the storage portion 43a is formed so as to be provided with the positioning portion 43a4.
(6) The circuit board 20 is set in the board mounting portion 43b of the first housing 40.
(7) The magnet 11 to which the magnetic detection element 10 is fixed is inserted from the front of the storage portion 43a, and is adhered and fitted with the positioning portions 43a4 and 11d as a reference.
The fitting state of the magnet 11 and the first housing 40 is confirmed from a portion of the storage portion 43a where there is no wall portion.
(8) Solder the circuit board 20, the terminal 10d of the magnetic detector 10, and the board connection portion 31b, respectively.
(9) The O-ring 45 is attached to the accommodating portion 43.
(10) An adhesive is applied to the back surface side of the tip end portion of the cylindrical portion 51 of the second housing 50.
(11) The second housing 50 and the first housing 40 are fitted to each other to bond them together.
(12) The O-ring 53 is attached.
It is also possible to perform (12) before (10).

本発明は、上述の実施形態に何ら限定するものではない。
例えば、上述の実施形態では、移動体検出装置100を回転検出装置として回転運動する被検出体を検出する場合を例に説明したが、これに限らず、直線運動する被検出体を検出する場合であっても良い。
The present invention is not limited to the above-described embodiment.
For example, in the above-described embodiment, the case where the moving object detecting device 100 is used as a rotation detecting device to detect the object to be detected that rotates is described as an example, but the present invention is not limited to this, and the case where the object to be detected that moves linearly is detected. It may be.

磁気検出素子10は、ホールICで構成した場合を例に説明したが、これに限らず他の形式のものなど任意のものであっても良い。 The magnetic detection element 10 has been described by taking the case of being composed of a Hall IC as an example, but the magnetic detection element 10 is not limited to this, and may be any other type.

上述の実施形態では、位置決め部11c,43a4を凸十字状、位置決め部10e,11dを凹十字状で示しているが、位置決めと回り止めができれば良い。すなわち、凹凸形状が逆の組み合わせでも良く、また位置決め部の形状は横棒状など他の形状であってもよい。 In the above-described embodiment, the positioning portions 11c and 43a4 are shown in a convex cross shape, and the positioning portions 10e and 11d are shown in a concave cross shape. That is, the concave-convex shape may be a reverse combination, and the shape of the positioning portion may be another shape such as a horizontal bar shape.

第1のハウジング40や第2のハウジング50等の素材については、特に限定するものではなく、通常使用される合成樹脂などを用いることができる。 The material of the first housing 40, the second housing 50, and the like is not particularly limited, and a commonly used synthetic resin or the like can be used.

移動体検出装置100でのX,Y,Z方向は、説明のために設定したものであり、移動体検出装置100の取付方向等は、これらの方向に限定するものでない。 The X, Y, and Z directions in the mobile body detection device 100 are set for the sake of explanation, and the mounting directions of the mobile body detection device 100 and the like are not limited to these directions.

本発明は、磁気検出素子を用いて二輪車等の車両のエンジン内のクランクの回転を検出する移動体(回転)検出装置、及び移動体(回転)検出装置の製造方法に利用可能である。 INDUSTRIAL APPLICABILITY The present invention can be used in a method for manufacturing a moving body (rotation) detecting device for detecting the rotation of a crank in an engine of a vehicle such as a two-wheeled vehicle by using a magnetic detecting element, and a method for manufacturing the moving body (rotation) detecting device.

100 移動体検出装置
10 磁気検出素子
10a 表面(検出面)
10b 裏面
10c 面
10d 端子
10e 位置決め部(第3位置決め部)
11 磁石
11a 表面(磁気検出素子と対向する面)
11b 裏面
11c 位置決め部(第4位置決め部)
11d 位置決め部(第1位置決め部)
20 回路基板
21 ランド
30 リード端子
31 リード
31a 端部
31b 基板接続部
32 リード
32a 端部
32b 端子接続部
40 第1のハウジング
41 本体部
41a 側壁部
41b 底板部(接触面)
41c 裏面
42 固定部
42a カラー
43 収容部
43a 収納部
43a1 底面部
43a2 壁面部
43a3 側壁
43a4 位置決め部(第2位置決め部)
43b 基板載置部
43c 円柱部
44 コネクタ部
45 Oリング
50 第2のハウジング
51 円筒部
51a リブ
51b Oリング溝
52 フランジ部
52a 側壁部
52b 蓋板部
52c 底面(接触面)
53 Oリング
60 連結保持機構
61 係合凹部
62 係合凸部
70 固定対象
71 取付孔
72 ネジ孔
D 移動体(被検出体)

100 Move detector 10 Magnetic detector 10a Surface (detection surface)
10b back side 10c side surface 10d terminal 10e positioning part (third positioning part)
11 Magnet 11a Surface (surface facing the magnetic detector)
11b Back side 11c Positioning part (4th positioning part)
11d Positioning unit (first positioning unit)
20 Circuit board 21 Land 30 Lead terminal 31 Lead 31a End 31b Board connection 32 Lead 32a End 32b Terminal connection 40 First housing 41 Main body 41a Side wall 41b Bottom plate (contact surface)
41c Back side 42 Fixed part 42a Color 43 Storage part 43a Storage part 43a1 Bottom part 43a2 Wall surface part 43a3 Side wall 43a4 Positioning part (second positioning part)
43b Board mounting part 43c Cylindrical part 44 Connector part 45 O-ring 50 Second housing 51 Cylindrical part 51a Rib 51b O-ring groove 52 Flange part 52a Side wall part 52b Lid plate part 52c Bottom surface (contact surface)
53 O-ring 60 Connection holding mechanism 61 Engagement concave part 62 Engagement convex part 70 Fixing target 71 Mounting hole 72 Screw hole D Moving body (detected body)

Claims (4)

被検出体の移動に応じた電気信号を出力する磁気検出素子と、
前記磁気検出素子に磁界を加える磁石と、
前記磁気検出素子、前記磁石を収容する収納部を有する第1のハウジングと、
前記収納部を覆って前記第1のハウジングと嵌合連結され被検出体と対向して配置される第2のハウジングと、を備えた移動体検出装置において、
前記磁石の前記磁気検出素子と対向する面の裏面側に設けた第1位置決め部と、前記収納部に設けた第2位置決め部と、が嵌合してなること
を特徴とする移動体検出装置。
A magnetic detector that outputs an electrical signal according to the movement of the object to be detected, and
A magnet that applies a magnetic field to the magnetic detector,
A first housing having a magnetic detector element, a storage portion for accommodating the magnet, and the like.
In a moving body detection device including a second housing that covers the storage portion, is fitted and connected to the first housing, and is arranged so as to face the detected body.
A mobile body detection device characterized in that a first positioning portion provided on the back surface side of the surface of the magnet facing the magnetic detection element and a second positioning portion provided on the storage portion are fitted to each other. ..
前記磁気検出素子の検出面の裏面側に第3位置決め部と、
前記磁石の前記磁気検出素子と対向する前記面に第4位置決め部と、を備え、
前記第3位置決め部と、前記第4位置決め部と、が嵌合してなること
を特徴とする請求項1に記載の移動体検出装置。
On the back surface side of the detection surface of the magnetic detector element, a third positioning portion and
A fourth positioning portion is provided on the surface of the magnet facing the magnetic detection element.
The moving body detection device according to claim 1, wherein the third positioning unit and the fourth positioning unit are fitted to each other.
前記収納部は、前記第2位置決め部が設けられる面である壁面部を備え、
更に、前記収納部の底面部と、前記収納部の左右の面である側壁と、の3面のうち、いずれか2つのみを備えてなること
を特徴とする請求項1または請求項2に記載の移動体検出装置。
The storage portion includes a wall surface portion which is a surface on which the second positioning portion is provided.
Further, claim 1 or 2, wherein only any two of the three surfaces of the bottom surface portion of the storage portion and the side walls which are the left and right surfaces of the storage portion are provided. The mobile detector according to the description.
被検出体の移動に応じた電気信号を出力する磁気検出素子と、
前記磁気検出素子に磁界を加える磁石と、
前記磁気検出素子、前記磁石を収容する収納部を有する第1のハウジングと、
前記収納部を覆って前記第1のハウジングと嵌合連結され前記被検出体と対向して配置される第2のハウジングと、を備える移動体検出装置の製造方法であって、
前記磁石の前記磁気検出素子と対向する面の裏面側に第1位置決め部を設ける工程と、
前記収納部に第2位置決め部を設ける工程と、
前記第1位置決め部と、前記第2位置決め部と、を嵌合させる工程と、
を備えること
を特徴とする移動体検出装置の製造方法。


A magnetic detector that outputs an electrical signal according to the movement of the object to be detected, and
A magnet that applies a magnetic field to the magnetic detector,
A first housing having a magnetic detector element, a storage portion for accommodating the magnet, and the like.
A method for manufacturing a mobile body detection device, comprising a second housing that covers the storage portion, is fitted and connected to the first housing, and is arranged so as to face the detected body.
A step of providing a first positioning portion on the back surface side of the surface of the magnet facing the magnetic detection element, and
A step of providing a second positioning portion in the storage portion and
A step of fitting the first positioning portion and the second positioning portion,
A method for manufacturing a mobile body detection device, which comprises the above.


JP2019201455A 2019-11-06 2019-11-06 Moving body detector and manufacturing method for moving body detector Pending JP2021076413A (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
JP2019201455A JP2021076413A (en) 2019-11-06 2019-11-06 Moving body detector and manufacturing method for moving body detector

Publications (1)

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Country Link
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