JP2020501910A - 接合方法及び接合装置 - Google Patents
接合方法及び接合装置 Download PDFInfo
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- JP2020501910A JP2020501910A JP2019533415A JP2019533415A JP2020501910A JP 2020501910 A JP2020501910 A JP 2020501910A JP 2019533415 A JP2019533415 A JP 2019533415A JP 2019533415 A JP2019533415 A JP 2019533415A JP 2020501910 A JP2020501910 A JP 2020501910A
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- 238000005304 joining Methods 0.000 title claims abstract description 131
- 238000000034 method Methods 0.000 title claims abstract description 49
- 238000005259 measurement Methods 0.000 claims abstract description 64
- 238000001514 detection method Methods 0.000 claims abstract description 30
- 238000003466 welding Methods 0.000 claims abstract description 14
- 230000013011 mating Effects 0.000 claims abstract description 12
- 238000000576 coating method Methods 0.000 claims description 37
- 239000000463 material Substances 0.000 claims description 37
- 239000011248 coating agent Substances 0.000 claims description 32
- 230000005855 radiation Effects 0.000 claims description 30
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- 230000004044 response Effects 0.000 claims description 4
- 230000008859 change Effects 0.000 claims description 3
- 230000001939 inductive effect Effects 0.000 claims 1
- 238000010586 diagram Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 description 21
- 238000010891 electric arc Methods 0.000 description 8
- 229910000838 Al alloy Inorganic materials 0.000 description 7
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- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 230000005672 electromagnetic field Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 238000007757 hot melt coating Methods 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
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- 239000002344 surface layer Substances 0.000 description 2
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- 239000010959 steel Substances 0.000 description 1
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/20—Stud welding
- B23K9/201—Stud welding of the extremity of a small piece on a great or large basis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/12—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to investigating the properties, e.g. the weldability, of materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/20—Stud welding
- B23K9/205—Means for determining, controlling or regulating the arc interval
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/235—Preliminary treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Investigating, Analyzing Materials By Fluorescence Or Luminescence (AREA)
- Investigating Or Analyzing Materials By The Use Of Electric Means (AREA)
- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
- Manufacturing Of Electrical Connectors (AREA)
- Resistance Welding (AREA)
- Connection Of Plates (AREA)
Abstract
Description
12:接合ヘッド
14:ロボット
16:ロボットアーム
18:キャリッジ
20:接合軸
22:保持装置
24:接合要素
26:シャフト部分
28:フランジ部分
30:第1の接合面
32:構成要素
34:第2の接合面
36:励起放射
36−1:発生器放射
36−2:交番磁場
38、38−1:反応放射
38−2:反応場
40、40’:検出装置
40−1:蛍光測定装置
40−2:伝導率測定装置
40−3:接点抵抗測定装置
42:粒状構造
50:コーティング
52:コーティング厚
60:測定プローブ
62:発生器
64:センサ
70:接触プローブ
Claims (10)
- 特にスタッド溶接のための、接合要素(24)を構成要素(32)に接合するための方法であって、
第1の接合面(30)を有する接合要素(24)を準備し、第2の接合面(34)を有する構成要素(32)を準備するステップと、
前記第1及び/又は前記第2の接合面(30、34)の状態を検出することを含む、前記第1及び/又は前記第2の接合面(30、34)を調製するステップと、
前記接合要素(24)を前記構成要素(32)に接合するステップと、
を含み、
前記調製するステップが、前記第1及び/又は前記第2の接合面(30、34)上で、(i)前記接合面(30、34)上での電気接触抵抗測定、(ii)前記接合面(30、34)上での電気伝導率測定、(iii)前記接合面(30、34)上での蛍光測定、及び(iv)前記接合面(30、34)上でのレーザ測定のうちの少なくとも1つの検出法を実行することを含むことを特徴とする方法。 - 前記電気伝導率測定は、発生器(62)によって電磁発生器場(36−2)を発生させることと、前記発生器(62)を前記接合面(30、34)の近傍に持ってきて前記構成要素(32)の材料内及び/又は前記接合要素(24)の材料内で渦電流(i)を誘導することとを含み、誘導された前記渦電流(i)によって発生した電磁反応場(38−2)をセンサ(64)によって検出することをさらに含むことを特徴とする請求項1に記載の接合方法。
- 前記電磁発生器場(36−2)は、10kHzから2MHzの範囲、特に10kHzから500kHzの範囲、好ましくは20kHzから300kHzの範囲の周波数を有することを特徴とする、請求項2に記載の接合方法。
- 前記蛍光測定は、発生器(62)によって前記接合面(30、34)に電磁発生器放射(36−1)を供給して、前記接合面(30、34)上のコーティング(50)の材料を原子的に励起させることを含み、前記材料に基づいて放出された応答放射(38−1)の放出、特に光量子の放出がセンサ(64)によって検出されることを特徴とする、請求項1〜請求項3のいずれかに記載の接合方法。
- 前記接合面(30、34)上の前記コーティング(50)を励起させるのに用いられる前記発生器放射(36−1)が、LED又はレーザ放射であることを特徴とする、請求項4に記載の接合方法。
- 前記発生器(62)及び前記センサ(64)は、測定プローブ(60)内に収容され、その直径(DM)は、好ましくは7mmから50mmの範囲、特に8mmから40mmの範囲であることを特徴とする、請求項2〜請求項5のいずれかに記載の接合方法。
- 前記調製するステップは、0.1秒を下回らずかつ2秒を上回らない時間枠内で実行されることを特徴とする、請求項2〜請求項6のいずれかに記載の接合方法。
- 前記接触抵抗測定は、電位(U)を接触プローブ(70)によって前記接合面(30、34)に印加し、(a)増大する力(F)で前記接触プローブを前記接合面(30、34)上に押し付けること、及び/又は、(b)前記接触プローブ(70)上の前記電位(U)の値を増大させることを含み、前記増大の結果生じる抵抗の変化(ΔR)が検出されることを特徴とする、請求項1〜請求項7のいずれかに記載の接合方法。
- 特に請求項1〜請求項8のいずれかに記載の方法を実行するための、接合要素(24)を構成要素(32)に接合するための接合装置(10)であって、前記接合要素(24)の第1の接合面(30)を前記構成要素(32)の第2の接合面(34)上に位置合わせすることができるように、前記構成要素(32)に接合される接合要素を保持するための保持装置(22)が配置された接合ヘッド(12)を含み、
前記接合装置(10)が、前記第1及び/又は前記第2の接合面(30、34)の状態を検出するための、(i)電気接触抵抗測定装置(40−3)、(ii)電気伝導率測定装置(40−2)、(iii)蛍光測定装置(40−1)、及び(iv)レーザ測定装置のうちの少なくとも1つの検出装置(40)をさらに含むことを特徴とする、接合装置。 - 前記少なくとも1つの検出装置(40)が前記接合ヘッド(12)上に配置されることを特徴とする、請求項9に記載の接合装置。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102016125600.5 | 2016-12-23 | ||
DE102016125600.5A DE102016125600A1 (de) | 2016-12-23 | 2016-12-23 | Fügeverfahren und Fügevorrichtung |
PCT/EP2017/083163 WO2018114719A2 (en) | 2016-12-23 | 2017-12-15 | Joining method and joining device |
Publications (2)
Publication Number | Publication Date |
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JP2020501910A true JP2020501910A (ja) | 2020-01-23 |
JP7210454B2 JP7210454B2 (ja) | 2023-01-23 |
Family
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Family Applications (1)
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JP2019533415A Active JP7210454B2 (ja) | 2016-12-23 | 2017-12-15 | 接合方法及び接合装置 |
Country Status (7)
Country | Link |
---|---|
US (1) | US20190314923A1 (ja) |
EP (2) | EP3558579B1 (ja) |
JP (1) | JP7210454B2 (ja) |
KR (1) | KR20190100263A (ja) |
CN (1) | CN110402178A (ja) |
DE (1) | DE102016125600A1 (ja) |
WO (1) | WO2018114719A2 (ja) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102021114259A1 (de) | 2021-06-02 | 2022-12-08 | Bayerische Motoren Werke Aktiengesellschaft | Verfahren zum Messen eines Parameters eines Mediums auf einem Fahrzeugbauteil sowie ein Fügewerkzeug zur Durchführung des Verfahrens |
Citations (8)
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JPS5786743A (en) * | 1980-11-20 | 1982-05-29 | Mitsubishi Heavy Ind Ltd | Grease measuring device |
JPH05232042A (ja) * | 1992-02-24 | 1993-09-07 | Nec Corp | 表面検査方法およびその装置 |
JPH08500432A (ja) * | 1992-04-24 | 1996-01-16 | サイオコル・コーポレーション | 音響−光学的に調和可能なフィルタを基礎とする表面走査装置及びその方法 |
JPH0994666A (ja) * | 1995-03-14 | 1997-04-08 | Trw Nelson Bolzenschweiss Technik Gmbh & Co Kg | アークスタッド式溶接方法 |
JP2002310953A (ja) * | 2001-04-17 | 2002-10-23 | Kawasaki Steel Corp | 表面処理被膜の付着量測定方法及び装置 |
JP2003519575A (ja) * | 2000-01-14 | 2003-06-24 | エムハート リミテッド ライアビリティ カンパニー | 多段階アーク溶接法及び装置 |
WO2005021201A1 (en) * | 2003-08-27 | 2005-03-10 | Rockwool International A/S | A method of attaching a fibrous insulation panel to a metal structure and a stud welding system for this |
JP2008134184A (ja) * | 2006-11-29 | 2008-06-12 | Nippon Avionics Co Ltd | 金属表面の接合性・接続性評価方法および評価装置 |
Family Cites Families (6)
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GB1308901A (en) * | 1968-11-30 | 1973-03-07 | Aftalion S M | Method of and means for the observation or monitoring of surfaces with highly inhomogeneous luminance |
SU1374120A1 (ru) * | 1986-07-18 | 1988-02-15 | Куйбышевский авиационный институт им.акад.С.П.Королева | Способ измерени относительной величины удельной электрической проводимости электропровод щих изделий и устройство дл его осуществлени |
EP1660265A1 (en) * | 2003-08-27 | 2006-05-31 | Rockwool International A/S | A method of attaching a sheet panel to a metal structure and a stud welding system for this |
DE10352727B3 (de) * | 2003-11-12 | 2005-04-14 | Daimlerchrysler Ag | Bolzenschweißvorrichtung |
US20100326962A1 (en) * | 2009-06-24 | 2010-12-30 | General Electric Company | Welding control system |
CN102495078B (zh) * | 2011-12-07 | 2013-11-06 | 天津理工大学 | 基于量子点红外荧光显示技术的焊缝检测方法 |
-
2016
- 2016-12-23 DE DE102016125600.5A patent/DE102016125600A1/de not_active Withdrawn
-
2017
- 2017-12-15 EP EP17835637.4A patent/EP3558579B1/en active Active
- 2017-12-15 JP JP2019533415A patent/JP7210454B2/ja active Active
- 2017-12-15 WO PCT/EP2017/083163 patent/WO2018114719A2/en unknown
- 2017-12-15 EP EP21212585.0A patent/EP3988235A1/en not_active Withdrawn
- 2017-12-15 KR KR1020197020985A patent/KR20190100263A/ko unknown
- 2017-12-15 CN CN201780078792.6A patent/CN110402178A/zh active Pending
-
2019
- 2019-06-21 US US16/448,212 patent/US20190314923A1/en not_active Abandoned
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5786743A (en) * | 1980-11-20 | 1982-05-29 | Mitsubishi Heavy Ind Ltd | Grease measuring device |
JPH05232042A (ja) * | 1992-02-24 | 1993-09-07 | Nec Corp | 表面検査方法およびその装置 |
JPH08500432A (ja) * | 1992-04-24 | 1996-01-16 | サイオコル・コーポレーション | 音響−光学的に調和可能なフィルタを基礎とする表面走査装置及びその方法 |
JPH0994666A (ja) * | 1995-03-14 | 1997-04-08 | Trw Nelson Bolzenschweiss Technik Gmbh & Co Kg | アークスタッド式溶接方法 |
JP2003519575A (ja) * | 2000-01-14 | 2003-06-24 | エムハート リミテッド ライアビリティ カンパニー | 多段階アーク溶接法及び装置 |
JP2002310953A (ja) * | 2001-04-17 | 2002-10-23 | Kawasaki Steel Corp | 表面処理被膜の付着量測定方法及び装置 |
WO2005021201A1 (en) * | 2003-08-27 | 2005-03-10 | Rockwool International A/S | A method of attaching a fibrous insulation panel to a metal structure and a stud welding system for this |
JP2008134184A (ja) * | 2006-11-29 | 2008-06-12 | Nippon Avionics Co Ltd | 金属表面の接合性・接続性評価方法および評価装置 |
Also Published As
Publication number | Publication date |
---|---|
US20190314923A1 (en) | 2019-10-17 |
KR20190100263A (ko) | 2019-08-28 |
EP3988235A1 (en) | 2022-04-27 |
DE102016125600A1 (de) | 2018-06-28 |
CN110402178A (zh) | 2019-11-01 |
JP7210454B2 (ja) | 2023-01-23 |
EP3558579B1 (en) | 2021-12-29 |
WO2018114719A2 (en) | 2018-06-28 |
WO2018114719A3 (en) | 2018-09-07 |
EP3558579A2 (en) | 2019-10-30 |
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