JP2019537501A - 触媒基材 - Google Patents
触媒基材 Download PDFInfo
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- JP2019537501A JP2019537501A JP2019516120A JP2019516120A JP2019537501A JP 2019537501 A JP2019537501 A JP 2019537501A JP 2019516120 A JP2019516120 A JP 2019516120A JP 2019516120 A JP2019516120 A JP 2019516120A JP 2019537501 A JP2019537501 A JP 2019537501A
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- 239000003054 catalyst Substances 0.000 title claims abstract description 34
- 239000000758 substrate Substances 0.000 title claims description 58
- 239000011888 foil Substances 0.000 claims abstract description 62
- 229910052751 metal Inorganic materials 0.000 claims abstract description 41
- 239000002184 metal Substances 0.000 claims abstract description 41
- 239000011159 matrix material Substances 0.000 claims abstract description 40
- 239000011248 coating agent Substances 0.000 claims abstract description 12
- 238000000576 coating method Methods 0.000 claims abstract description 12
- 238000000034 method Methods 0.000 claims description 7
- 238000005219 brazing Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 238000005304 joining Methods 0.000 claims description 3
- 230000003197 catalytic effect Effects 0.000 abstract description 8
- 238000002485 combustion reaction Methods 0.000 abstract description 2
- 230000000052 comparative effect Effects 0.000 description 9
- 239000000463 material Substances 0.000 description 9
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical group [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 9
- 229910045601 alloy Inorganic materials 0.000 description 8
- 239000000956 alloy Substances 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 8
- 229910001092 metal group alloy Inorganic materials 0.000 description 7
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 6
- MWUXSHHQAYIFBG-UHFFFAOYSA-N Nitric oxide Chemical compound O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 6
- 229910001220 stainless steel Inorganic materials 0.000 description 6
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 5
- 230000001351 cycling effect Effects 0.000 description 5
- 239000010948 rhodium Substances 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 229910052804 chromium Inorganic materials 0.000 description 3
- 239000011651 chromium Substances 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 229910044991 metal oxide Inorganic materials 0.000 description 3
- 150000004706 metal oxides Chemical class 0.000 description 3
- 229910052759 nickel Inorganic materials 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 229910052761 rare earth metal Inorganic materials 0.000 description 3
- 150000002910 rare earth metals Chemical class 0.000 description 3
- 239000003870 refractory metal Substances 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 229910002091 carbon monoxide Inorganic materials 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- 238000009863 impact test Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 229910052746 lanthanum Inorganic materials 0.000 description 2
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 229910052697 platinum Inorganic materials 0.000 description 2
- 238000010791 quenching Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 229910052703 rhodium Inorganic materials 0.000 description 2
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 238000009628 steelmaking Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 229910052727 yttrium Inorganic materials 0.000 description 2
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 description 2
- 229910052684 Cerium Inorganic materials 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 229910052779 Neodymium Inorganic materials 0.000 description 1
- 229910052777 Praseodymium Inorganic materials 0.000 description 1
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- CETPSERCERDGAM-UHFFFAOYSA-N ceric oxide Chemical compound O=[Ce]=O CETPSERCERDGAM-UHFFFAOYSA-N 0.000 description 1
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 description 1
- 229910000422 cerium(IV) oxide Inorganic materials 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- PUDIUYLPXJFUGB-UHFFFAOYSA-N praseodymium atom Chemical compound [Pr] PUDIUYLPXJFUGB-UHFFFAOYSA-N 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 239000003039 volatile agent Substances 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/50—Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
- B01J35/56—Foraminous structures having flow-through passages or channels, e.g. grids or three-dimensional monoliths
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
- F01N3/28—Construction of catalytic reactors
- F01N3/2803—Construction of catalytic reactors characterised by structure, by material or by manufacturing of catalyst support
- F01N3/2807—Metal other than sintered metal
- F01N3/281—Metallic honeycomb monoliths made of stacked or rolled sheets, foils or plates
- F01N3/2821—Metallic honeycomb monoliths made of stacked or rolled sheets, foils or plates the support being provided with means to enhance the mixing process inside the converter, e.g. sheets, plates or foils with protrusions or projections to create turbulence
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/38—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
- B01J23/40—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
- B01J23/46—Ruthenium, rhodium, osmium or iridium
- B01J23/464—Rhodium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/0215—Coating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/024—Multiple impregnation or coating
- B01J37/0248—Coatings comprising impregnated particles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
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- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/18—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
- F01N3/20—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
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- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
- F01N3/28—Construction of catalytic reactors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
- F01N3/28—Construction of catalytic reactors
- F01N3/2803—Construction of catalytic reactors characterised by structure, by material or by manufacturing of catalyst support
- F01N3/2807—Metal other than sintered metal
- F01N3/281—Metallic honeycomb monoliths made of stacked or rolled sheets, foils or plates
- F01N3/2814—Metallic honeycomb monoliths made of stacked or rolled sheets, foils or plates all sheets, plates or foils being corrugated
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2330/00—Structure of catalyst support or particle filter
- F01N2330/02—Metallic plates or honeycombs, e.g. superposed or rolled-up corrugated or otherwise deformed sheet metal
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F01N2330/00—Structure of catalyst support or particle filter
- F01N2330/02—Metallic plates or honeycombs, e.g. superposed or rolled-up corrugated or otherwise deformed sheet metal
- F01N2330/04—Methods of manufacturing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2330/00—Structure of catalyst support or particle filter
- F01N2330/30—Honeycomb supports characterised by their structural details
- F01N2330/32—Honeycomb supports characterised by their structural details characterised by the shape, form or number of corrugations of plates, sheets or foils
- F01N2330/322—Corrugations of trapezoidal form
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
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- F01N2330/30—Honeycomb supports characterised by their structural details
- F01N2330/32—Honeycomb supports characterised by their structural details characterised by the shape, form or number of corrugations of plates, sheets or foils
- F01N2330/323—Corrugations of saw-tooth or triangular form
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F01N2330/38—Honeycomb supports characterised by their structural details flow channels with means to enhance flow mixing,(e.g. protrusions or projections)
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F01N2330/44—Honeycomb supports characterised by their structural details made of stacks of sheets, plates or foils that are folded in S-form
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- F01N2450/00—Methods or apparatus for fitting, inserting or repairing different elements
- F01N2450/02—Fitting monolithic blocks into the housing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F01N2450/00—Methods or apparatus for fitting, inserting or repairing different elements
- F01N2450/22—Methods or apparatus for fitting, inserting or repairing different elements by welding or brazing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Toxicology (AREA)
- Health & Medical Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Catalysts (AREA)
- Exhaust Gas After Treatment (AREA)
- Exhaust Gas Treatment By Means Of Catalyst (AREA)
Abstract
Description
2)基材を製造する際のコスト削減の提供、
3)触媒コンバータの寸法増加を伴わない触媒コンバータの転化率の改善、
4)白金族金属(PGM)担持量の低減、及び
5)増加した強度を有し、エンジン排気制御用途におけるホットシェイク試験、ホットサイクリング試験及びこれらの試験の組み合わせ、低温振動試験、水焼入れ試験及び衝撃試験に耐えることが可能な基材の提供。
a)斜角波形を有する金属箔ストリップを提供する工程、
b)複数の金属箔の層を含むマトリックスを形成するために金属箔ストリップを巻き付ける、渦巻状に巻く又は折り畳む工程、
c)マトリックスをジャケットチューブ内に挿入する工程、及び
d)マトリックスの周囲をジャケットチューブの内部に接合する工程
を含む。
基材の一酸化炭素(CO)、炭化水素(HC)及び窒素酸化物(NOx)転化率について、Euro III試験手順/HJ150二輪車試験に従って試験した。基材は、直径40mm、長さ90mm、300cpsi(セル/平方インチ)、箔厚0.05mmを有するDIN1.4767合金であった。基材は、Pt/Pd/Rh 2/9/1の触媒被覆を有し、担持量45g/ft3の総PGM担持量であった。この傾斜したチャネル基材は、通常の基材よりも47質量%少ない箔を用いていた。それにもかかわらず、この基材は、通常の基材よりも良好な性能であった。
図4は、傾斜したチャネル基材が通常例よりも低い背圧を有することを示す。空気は基材(通常例及び傾斜例)を通過し、チャネル壁及びセル断面領域によって引き起こされた流体抵抗は、空気流速の変化を引き起こし、空気圧が上昇する。空気流圧力の変化は「背圧」と呼ばれ、このパラメータを通常の基材と傾斜した基材の性能を測定するために使用した。
図5は、同じ大きさの傾斜したチャネル基材触媒が、同じPGM担持量及び担持率を有する触媒被覆で被覆した後、おそらくその乱流効果に起因して、通常例よりも高い転化率又は少ない排気を有することを示す。
図6は、傾斜したチャネル基材触媒が、おそらくその乱流効果に起因して、通常例よりも高い転化率又は少ない排気を有することを示す。図6の通常例と傾斜例は、42mm×100mm、300cpsiの同じ大きさで、Pt/Pd/Rh(2/9/1)の同じ触媒を75g/cftの同じ担持量で有していた。触媒被覆を有する基材を、試験サイクルEuro−IIIに従って、HJ124−3Aキャブレターを有する試験用二輪車のマフラーに取り付けた。「未加工」は基材も触媒も有しない。
本基材及び通常の基材を、200〜900℃の温度に、5000〜6000K/分の速度で、210秒/サイクルのサイクル時間及び2000〜3000K/分の冷却速度で供した。図7A〜7Fは、ホットサイクリング試験の後、本発明の傾斜したチャネル基材に変形又は破損が見られなかったが、通常の基材にはいくつかの破損した箔及びマトリックスの変形が見られたことを示す。図は、本発明の傾斜したチャネル基材が、通常の基材よりも機械的に耐久性があることを示す。
Claims (14)
- 各々斜角波形を有する複数の金属箔の層を含む金属箔マトリックス。
- 各層が、前の層及び/又は次の層と整列していない斜角波形を有する、請求項1に記載のマトリックス。
- 前記層が互いに融着している請求項1に記載のマトリックス。
- 遮蔽箔を含有しない請求項1に記載のマトリックス。
- 前記斜角波形が乱ガス流を提供することができる、請求項1から4のいずれか一項に記載のマトリックス。
- 前記金属箔の層が穿孔を有する、請求項1から4のいずれか一項に記載のマトリックス。
- 前記金属箔の層に穿孔がない、請求項1から4のいずれか一項に記載のマトリックス。
- 前記斜角波形が真っ直ぐである、請求項1から4のいずれか一項に記載のマトリックス。
- 前記斜角波形が曲線状である、請求項1から4のいずれか一項に記載のマトリックス。
- その上に触媒被覆を更に含む、請求項1から4のいずれか一項に記載のマトリックス。
- ジャケットチューブ及びその内部に請求項10に記載のマトリックスを含む、触媒基材。
- 請求項11に記載の触媒基材を製造する方法であって、以下の工程、
a)斜角波形を有する金属箔ストリップを提供する工程、
b)複数の金属箔の層を含むマトリックスを形成するために金属箔ストリップを巻き付ける、渦巻状に巻く又は折り畳む工程、
c)マトリックスをジャケットチューブ内に挿入する工程、及び
d)マトリックスの周囲をジャケットチューブの内部に接合する工程
を含む方法。 - 工程b)の後、前記層を互いに融着させる工程を更に含む、請求項12に記載の方法。
- 前記接合及び/又は融着がろう付けを含む、請求項13に記載の方法。
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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PCT/CN2016/099844 WO2018053792A1 (en) | 2016-09-23 | 2016-09-23 | Catalyst substrates |
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Publication Number | Publication Date |
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JP2019537501A true JP2019537501A (ja) | 2019-12-26 |
Family
ID=61690735
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JP2019516120A Pending JP2019537501A (ja) | 2016-09-23 | 2016-09-23 | 触媒基材 |
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US (1) | US20190211731A1 (ja) |
EP (1) | EP3515592A4 (ja) |
JP (1) | JP2019537501A (ja) |
KR (1) | KR20190062441A (ja) |
CN (1) | CN109922883A (ja) |
BR (1) | BR112019005718A2 (ja) |
CA (1) | CA3036906A1 (ja) |
MX (1) | MX2019003378A (ja) |
RU (1) | RU2721686C1 (ja) |
WO (1) | WO2018053792A1 (ja) |
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EP0245737B1 (de) * | 1986-05-12 | 1989-08-23 | INTERATOM Gesellschaft mit beschränkter Haftung | Wabenkörper, insbesondere Katalysator-Trägerkörper, mit gegensinnig verschlungenen Metallblechschichten und Verfahren zu seiner Herstellung |
DE3923094C2 (de) * | 1989-07-13 | 1993-11-25 | Ltg Lufttechnische Gmbh | Katalysator-Trägerkörper |
DE4105469A1 (de) * | 1991-02-21 | 1992-09-03 | Emitec Emissionstechnologie | Wabenkoerper mit schraubensinn |
JPH04271846A (ja) * | 1991-02-28 | 1992-09-28 | Showa Aircraft Ind Co Ltd | 排気ガス浄化装置用の触媒の担体およびその製造方法 |
US5170624A (en) * | 1991-04-05 | 1992-12-15 | W. R. Grace & Co.-Conn. | Composite catalytic converter |
DE4129893A1 (de) * | 1991-09-09 | 1993-03-11 | Emitec Emissionstechnologie | Anordnung zur temperaturmessung und/oder heizung und deren verwendung in einem wabenkoerper, insbesondere katalysator-traegerkoerper |
US5657923A (en) * | 1995-02-01 | 1997-08-19 | W. R. Grace & Co.-Conn. | Brazing of catalyzed converter bodies |
JP3350283B2 (ja) * | 1995-04-05 | 2002-11-25 | 新日本製鐵株式会社 | ハニカム体の製造方法 |
TW396112B (en) * | 1996-10-10 | 2000-07-01 | Engelhard Corp | Honeycomb carrier body for catalytic converters and method for making same |
DE19702569A1 (de) * | 1997-01-24 | 1998-07-30 | Siemens Ag | Plattenkatalysator |
DE19903591A1 (de) * | 1999-01-29 | 2000-08-10 | Oberland Mangold Gmbh | Trägerstruktur für eine Abgasreinigungsvorrichtung |
AU2003224093A1 (en) * | 2002-04-18 | 2003-10-27 | Emitec Gesellschaft Fur Emissionstechnologie Mbh | Calibrated catalyst carrier element comprising a corrugated sheath and method for the production thereof |
CN2614079Y (zh) * | 2003-04-03 | 2004-05-05 | 浙江大学 | 一种强酸性催化剂填料 |
RU2343961C2 (ru) * | 2004-04-12 | 2009-01-20 | Тойота Дзидося Кабусики Кайся | Устройство для очистки выхлопных газов |
US7566487B2 (en) * | 2004-07-07 | 2009-07-28 | Jonathan Jay Feinstein | Reactor with primary and secondary channels |
JP4505579B2 (ja) * | 2004-09-03 | 2010-07-21 | 独立行政法人産業技術総合研究所 | 排ガス浄化構造体及びその製造方法 |
CN103628957A (zh) * | 2013-06-01 | 2014-03-12 | 黄小春 | 一种孔道交错型高性能金属蜂窝载体 |
-
2016
- 2016-09-23 JP JP2019516120A patent/JP2019537501A/ja active Pending
- 2016-09-23 WO PCT/CN2016/099844 patent/WO2018053792A1/en unknown
- 2016-09-23 CN CN201680089489.1A patent/CN109922883A/zh active Pending
- 2016-09-23 US US16/332,298 patent/US20190211731A1/en not_active Abandoned
- 2016-09-23 CA CA3036906A patent/CA3036906A1/en not_active Abandoned
- 2016-09-23 RU RU2019112110A patent/RU2721686C1/ru active
- 2016-09-23 EP EP16916531.3A patent/EP3515592A4/en not_active Withdrawn
- 2016-09-23 KR KR1020197010739A patent/KR20190062441A/ko unknown
- 2016-09-23 BR BR112019005718A patent/BR112019005718A2/pt not_active Application Discontinuation
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CA3036906A1 (en) | 2018-03-29 |
EP3515592A1 (en) | 2019-07-31 |
CN109922883A (zh) | 2019-06-21 |
WO2018053792A1 (en) | 2018-03-29 |
US20190211731A1 (en) | 2019-07-11 |
EP3515592A4 (en) | 2020-05-27 |
KR20190062441A (ko) | 2019-06-05 |
MX2019003378A (es) | 2019-11-12 |
RU2721686C1 (ru) | 2020-05-21 |
BR112019005718A2 (pt) | 2019-07-09 |
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