JP2019175200A - Consumable management system for stamp face machines - Google Patents

Consumable management system for stamp face machines Download PDF

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JP2019175200A
JP2019175200A JP2018063435A JP2018063435A JP2019175200A JP 2019175200 A JP2019175200 A JP 2019175200A JP 2018063435 A JP2018063435 A JP 2018063435A JP 2018063435 A JP2018063435 A JP 2018063435A JP 2019175200 A JP2019175200 A JP 2019175200A
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stamping machine
consumables
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成俊 内田
Narutoshi Uchida
成俊 内田
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Shachihata Inc
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Abstract

To provide a consumable management system for a stamp face machine that can perform a maintenance work before the stamp face machine breaks down and can avoid a shortage of members in advance.SOLUTION: A consumable management system is provided for a stamp face machine in which a stamp face creation unit is set and a stamp face is formed by selecting and inputting stamp face creation information displayed in order on a display device. A stamp face machine 1 is communicably connected to a server 10 for bidirectional communication. The stamp face machine 1 includes consumable state detection means 4 for detecting the state of consumables, member state detection means 5 for detecting the stock status of members, and/or communication means 6a for outputting information obtained by these detection means. The server 10 includes determination unit 7 for comparing the input information with specified values to determine whether there is an error in each state, and communication means 6b for outputting information obtained by the determination unit 7 to the stamp face machine 1.SELECTED DRAWING: Figure 1

Description

本発明は、印面加工機が故障する前にメンテナンス作業を行うことができ、また部材不足も事前に回避することができる印面加工機の消耗品管理システムに関するものである。   The present invention relates to a consumables management system for a stamping machine that can perform maintenance work before the stamping machine breaks down and can also avoid a shortage of members in advance.

本件出願人は、印面作成用ユニットをセットし、ディスプレイ上に順番に表示される印面作成情報を選択入力してお気に入りの印面を形成するようにした印面加工機を開発し、既に大型スーパーやイベント会場等に多数設置している。   The Applicant has developed a stamping machine that sets a stamping unit and selects and inputs the stamping information displayed in order on the display to form a favorite stamping surface. Many are installed at venues.

このような印面加工機においては、内部にあるサーマルヘッドや冷却ファン等は消耗品であり、長期間使用していると十分な機能を発揮するのが難しくなるため時々交換する必要があった。また、印面作成用ユニット等の部材の在庫チェックを時々行って発注処理する必要もあった。しかし、消耗品のチェックや部材の在庫チェック作業は一定の使用期間や使用回数を超えたら行うというものでなく、不定期に行われており、消耗品の交換作業や部材発注依頼が早すぎたり遅かったりして、タイミングを的確に把握することが難しいという問題があった。   In such a stamping machine, an internal thermal head, a cooling fan, and the like are consumables, and it becomes difficult to perform a sufficient function when used for a long period of time. In addition, it is necessary to check the inventory of parts such as the stamp creation unit from time to time for order processing. However, checking consumables and checking inventory of parts is not performed when a certain period of use or the number of times of use has been exceeded, but it is performed irregularly, so consumables replacement work and parts order requests are too early. There was a problem that it was difficult to grasp the timing accurately because it was late.

一方、特許文献１や特許文献２に示されるように、トナーやインク等の消耗品情報をサーバへ送信するＰＯＳ端末（制御装置）と、この情報を受信して規定値と比較することにより正常かエラーかの判別を行い、この判別情報を画像形成装置に返信するサーバとからなる管理システムが開示されている。
しかしながら、トナーやインク等の消耗品の交換時期を予測するのみであって、サーマルヘッドや冷却ファン等の消耗品のメンテナンス時期や、また印面作成用ユニット等の部材発注時期のお知らせ等、印面加工機特有の情報についての送信システムの開示は全くないものであった。 On the other hand, as shown in Patent Document 1 and Patent Document 2, a POS terminal (control device) that transmits consumable information such as toner and ink to a server, and this information is received and compared with a specified value. A management system is disclosed that includes a server that determines whether an error occurs or returns an error to the image forming apparatus.
However, it only predicts the replacement time of consumables such as toner and ink, and it is necessary to maintain the surface of consumables such as thermal heads and cooling fans, as well as information on the timing of ordering parts such as the unit for creating the print surface. There was no disclosure of a transmission system for machine-specific information.

特開２０１７−１０４９１号公報JP 2017-10491 A 特許第４２８５５８５号公報Japanese Patent No. 4285585

本発明は上記のような従来の問題点を解決して、印面加工機が故障する前にメンテナンス作業を行うことができ、また部材不足も事前に回避することができる印面加工機の消耗品管理システムを提供することを目的とするものである。   The present invention solves the conventional problems as described above, can perform maintenance work before the stamping machine breaks down, and can manage consumables of the stamping machine that can avoid a shortage of members in advance. The purpose is to provide a system.

上記課題を解決するためになされた本発明の印面加工機は、印面作成用ユニットをセットし、ディスプレイ上に順番に表示される印面作成情報を選択入力して印面を形成するようにした印面加工機の消耗品管理システムであって、
前記印面加工機をサーバと双方向に通信可能に接続し、
印面加工機には、消耗品の状態を検出する消耗品状態検出手段及び／又は部材の在庫状態を検出する部材状態検出手段と、これらの検出手段で得た情報を出力する通信手段を設け、
前記サーバには、入力された前記情報を規定値と比較して各状態のエラーの有無を判別する判別手段と、この判別手段の情報を印面加工機へ出力する通信手段を設け、
印面加工機に消耗品状態または在庫状態のエラー情報が入力された場合に、消耗品のメンテナンスまたは部材の発注を行う指示を通知する通知手段を設けたことを特徴とするものであり、これを請求項１に係る発明とする。 The stamping machine of the present invention made to solve the above problems is a stamping process in which a stamping surface creation unit is set and a stamping surface is formed by selecting and inputting the stamping surface creation information displayed in order on the display. Machine consumables management system,
The stamping machine is connected to the server so as to be capable of bidirectional communication,
The stamping machine is provided with a consumable state detecting means for detecting the state of consumables and / or a member state detecting means for detecting the stock status of the members, and a communication means for outputting information obtained by these detecting means,
The server includes a determination unit that determines whether there is an error in each state by comparing the input information with a specified value, and a communication unit that outputs information of the determination unit to a stamping machine,
It is characterized by providing a notification means for notifying instructions for maintenance of consumables or ordering of parts when consumables status or stock status error information is input to the stamping machine. The invention according to claim 1.

好ましい実施形態によれば、前記通知手段は、前記ディスプレイ上に表示させる、及び／又は音声を流すことで行うものが好ましく、これを請求項２に係る発明とする。   According to a preferred embodiment, the notification means is preferably displayed by displaying on the display and / or playing audio, and this is the invention according to claim 2.

その他の好ましい実施形態によれば、消耗品状態検出手段は、サーマルヘッドの温度を検出することや、冷却ファンの回転数を検出することで行うものが好ましく、これを請求項３に係る発明とする。   According to another preferred embodiment, the consumable state detection means is preferably performed by detecting the temperature of the thermal head or detecting the number of rotations of the cooling fan, and this is the invention according to claim 3. To do.

また、その他の好ましい実施形態によれば、部材状態検出手段は、印面加工機の加工回数から部材消費数を算出するものが好ましく、これを請求項４に係る発明とする。   According to another preferred embodiment, the member state detecting means preferably calculates the member consumption number from the number of times the stamping machine is processed, and this is the invention according to claim 4.

請求項１に係る発明では、印面作成用ユニットをセットし、ディスプレイ上に順番に表示される印面作成情報を選択入力して印面を形成するようにした印面加工機の消耗品管理システムであって、前記印面加工機をサーバと双方向に通信可能に接続し、印面加工機には、消耗品の状態を検出する消耗品状態検出手段及び／又は部材の在庫状態を検出する部材状態検出手段と、これらの検出手段で得た情報を出力する通信手段を設け、前記サーバには、入力された前記情報を規定値と比較して各状態のエラーの有無を判別する判別手段と、この判別手段の情報を印面加工機へ出力する通信手段を設け、印面加工機に消耗品状態または在庫状態のエラー情報が入力された場合に、消耗品のメンテナンスまたは部材の発注を行う指示を通知する通知手段を設けたものとしたので、消耗品の不具合や部材発注の要否を事前に検知することができ、印面加工機の故障や部材不足を回避することができる。   The invention according to claim 1 is a consumables management system for a stamping machine in which a stamp creating unit is set, and stamp creating information is formed by selecting and inputting stamp creating information displayed in order on a display. The stamping machine is connected to the server so as to be capable of bidirectional communication, and the stamping machine includes a consumable part state detecting unit for detecting a consumable part state and / or a member state detecting unit for detecting a stock state of the member. A communication means for outputting information obtained by these detection means, and the server compares the inputted information with a prescribed value to determine the presence or absence of an error in each state; and the determination means A communication means is provided to output the above information to the stamping machine, and when consumables status information or stock status error information is input to the stamping machine, a notification is sent to notify the instruction to maintain consumables or order parts. Since it is assumed that provided the stage, it is possible to detect the necessity of failure or member ordering of consumables in advance, it is possible to avoid the failure and member lack of the stamp face processing machine.

また、請求項２に係る発明では、前記通知手段は、前記ディスプレイ上に表示させる、及び／又は音声を流すことで行うものとしたので、消耗品のメンテナンスや部材の発注指示を確実に確認することができる。   Further, in the invention according to claim 2, since the notification means is displayed on the display and / or by sounding, the maintenance of the consumables and the ordering instruction of the member are surely confirmed. be able to.

また、請求項３に係る発明では、消耗品状態検出手段は、サーマルヘッドの温度を検出することや、冷却ファンの回転数を検出することで行うものとしたので、サーマルヘッドや冷却ファン等の消耗品に不具合があれば的確に知ることができ、故障する前にメンテナンスや修理が行えてトラブルの発生を確実に防ぐことができる。   Further, in the invention according to claim 3, since the consumable state detection means detects the temperature of the thermal head or detects the rotational speed of the cooling fan, the thermal head, the cooling fan, etc. If there is a defect in the consumables, it can be accurately known, and maintenance and repairs can be performed before failure, and the occurrence of trouble can be reliably prevented.

また、請求項４に係る発明では、部材状態検出手段は、印面加工機の加工回数から部材消費数を算出するものとしたので、常に正確な在庫数を把握することができ、わざわざ部材の在庫数を数えて確認する必要がなくなる。   Further, in the invention according to claim 4, since the member state detecting means calculates the member consumption number from the number of times of processing of the stamping machine, it is possible to always grasp the accurate inventory number and bother the inventory of the member. There is no need to count and confirm.

本発明の実施の形態を示す概略斜視図である。It is a schematic perspective view which shows embodiment of this invention. 本発明の管理工程を示す概略フロー図である。It is a schematic flowchart which shows the management process of this invention.

以下に、図面を参照しつつ本発明の好ましい実施の形態を示す。
図１は、本発明を適用した印面加工機の消耗品管理システムの一例を示すものであり、図において、１は印面加工機、２は印面作成用のユニットをセットするための受入トレイ、３はタッチパネル式のディスプレイ、１０は前記印面加工機１と双方向に通信可能に接続されたサーバである。また、図２は本発明のシステムの管理工程を示す概略フロー図である。 Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings.
FIG. 1 shows an example of a consumable management system for a stamping machine to which the present invention is applied. In the figure, 1 is a stamping machine, 2 is a receiving tray for setting a unit for creating a stamping surface, Is a touch panel display, and 10 is a server connected to the stamping machine 1 so as to be capable of bidirectional communication. FIG. 2 is a schematic flowchart showing the management process of the system of the present invention.

印面加工機１は、印面作成用ユニット（図示せず）を受入トレイ２にセットし、ディスプレイ３上に順番に表示される印面作成情報を選択入力してお気に入りの印面を形成するものである。この印面加工機１は、内部にサーマルヘッドや冷却ファン等を備えているが、これらは消耗品である。従って、長期間使用していると十分な機能を発揮するのが難しくなるため時々交換する必要がある。また、印面作成用ユニット等の部材の在庫チェックを時々行い発注処理する必要もある。   The stamping machine 1 sets a stamping unit (not shown) on the receiving tray 2 and selects and inputs stamping creation information displayed in order on the display 3 to form a favorite stamping surface. The stamping machine 1 includes a thermal head, a cooling fan, and the like inside, but these are consumables. Therefore, since it becomes difficult to perform a sufficient function when used for a long time, it is necessary to replace it occasionally. In addition, it is necessary to check the inventory of members such as the stamp creation unit from time to time for order processing.

本発明では、前記印面加工機１はサーバ１０と双方向に通信可能に接続されている。前記サーバ１０は、例えば会社のセンターに設置されており、各地に設置してある印面加工機１とネットワークを介して接続した構造とすることが好ましい。その他、前記サーバ１０ほど大容量でないが同等の処理機能を有する記憶処理装置を、個々の印面加工機１に設けることもできる。   In the present invention, the stamping machine 1 is connected to the server 10 so as to be capable of bidirectional communication. The server 10 is preferably installed in a company center, for example, and is preferably connected to the stamping machine 1 installed in various places via a network. In addition, a storage processing device having an equivalent processing function, although not as large as the server 10, can be provided in each stamping machine 1.

図２に示されるように、印面加工機１には、サーマルヘッドや冷却ファン等の消耗品の状態を検出する消耗品状態検出手段４と、印面作成用ユニット等の部材の在庫状態を検出する部材状態検出手段５が設けられている。また、これらの検出手段で得た情報を前記サーバ１０へ送信したり、あるいはサーバ１０からの情報を受信したりする通信手段６ａが設けられている。   As shown in FIG. 2, the stamping machine 1 detects consumables state detection means 4 for detecting the state of consumables such as a thermal head and a cooling fan, and detects the stock status of members such as a stamping surface creation unit. Member state detection means 5 is provided. Further, communication means 6a is provided for transmitting information obtained by these detection means to the server 10 or receiving information from the server 10.

一方、前記サーバ１０には、入力された前記情報を規定値と比較して各状態のエラーの有無を判別する判別手段７設けられている。規定値は、予めサーバ１０に入力しておくことができる。また、これらの検出手段で得た情報を前記印面加工機１へ送信したり、あるいは印面加工機１からの情報を受信したりする通信手段６ｂが設けられている。   On the other hand, the server 10 is provided with a discriminating means 7 for comparing the inputted information with a specified value to discriminate whether or not there is an error in each state. The specified value can be input to the server 10 in advance. Further, communication means 6b for transmitting information obtained by these detection means to the stamping machine 1 or receiving information from the stamping machine 1 is provided.

前記判別手段７では、例えばサーマルヘッドの消耗度を判別する場合、サーマルヘッドの温度を検出して規定値と比較することで交換時期の判別を行うことができる。具体的には、正常時のサーマルヘッドの温度を８０℃近傍とした場合、規定値は、加工対象物（多孔性の熱可塑性樹脂）の加工性の観点から、正常時の８０℃±１０℃と設定することができ、例えば、規定値の下限値である７０℃を下回った場合は交換時期と判断することができる。また、冷却ファンの消耗度を判別する際もサーマルヘッドの時と同様に、正常時の冷却ファンの回転数から規定値の上限値・下限値を設定し、規定値から外れた場合は交換時期と判断する事ができる。   For example, when determining the degree of wear of the thermal head, the determination means 7 can determine the replacement time by detecting the temperature of the thermal head and comparing it with a specified value. Specifically, when the temperature of the thermal head at normal time is about 80 ° C., the specified value is 80 ° C. ± 10 ° C. at normal time from the viewpoint of the workability of the workpiece (porous thermoplastic resin). For example, when the temperature falls below 70 ° C. which is the lower limit value of the specified value, it can be determined that the replacement time is reached. Also, when determining the level of cooling fan wear, the upper and lower limits of the specified value are set from the normal cooling fan speed, as with the thermal head. It can be judged.

また部材状態検出手段５は、印面加工機１の加工回数を検出し、この加工回数を利用して部材消費数を算出するものである。例えば、一回の加工で一個の印面作成ユニットを消費する場合、加工回数と印面作成ユニットの消費数は同一となる。前記加工回数から算出した消費数データをサーバ１０に送信すると、判別手段７において店舗側にある印面作成用ユニットの在庫数から消費数データを差し引いた「現在の在庫数」を算出し、現在の在庫数と規定値として設定した「規定在庫数」とを比較して、「現在の在庫数」が「規定在庫数」を下回った場合は部材発注促進情報として印面加工機１側へ通知する。この場合、過去の販売実績データ等の分析結果を参照して最適な在庫の種別、補充個数等も通知することができる。前記消費数データはサーバ１０に対して、加工毎に送信しても良いし、数回単位でまとめて送信してもよい。   The member state detecting means 5 detects the number of times of processing of the stamping machine 1, and calculates the number of member consumptions using this number of times of processing. For example, when one stamping surface creation unit is consumed by one processing, the number of processing times and the number of consumption of the stamp surface creation unit are the same. When the consumption number data calculated from the number of times of processing is transmitted to the server 10, the “current inventory number” obtained by subtracting the consumption number data from the inventory number of the stamp creating unit on the store side is calculated in the determination unit 7. The stock quantity is compared with the “prescribed stock quantity” set as the prescribed value, and when the “current stock quantity” falls below the “prescribed stock quantity”, it is notified to the stamping machine 1 side as member ordering promotion information. In this case, it is possible to notify the optimum stock type, the number of replenishment, etc. by referring to the analysis results such as past sales performance data. The consumption number data may be transmitted to the server 10 for each processing, or may be transmitted in batches.

このようにして判別手段７により判断された消耗品状態や在庫状態の情報は、通信手段６ｂから印面加工機１に向けて発信され、通信手段６ａで受信された後、ディスプレイ３上に表示される。この場合、表示されるのは、原則的には消耗品状態または在庫状態のエラー情報を得た場合であり、消耗品のメンテナンスまたは部材の発注を促すように前記ディスプレイ３上に表示される。ただし、消耗品状態または在庫状態に十分余裕があってメンテナンスまたは部材の発注に時間的余裕がある場合にも、その旨を情報としてディスプレイ３上に表示することは可能である。また、ディスプレイ３への表示は定期的・不定期的であってもよく、また時間的間隔等も任意に設定することができる。   The information on the consumable state and the stock state determined by the determination unit 7 in this way is transmitted from the communication unit 6b to the stamping machine 1, received by the communication unit 6a, and then displayed on the display 3. The In this case, in principle, the error information of the consumables state or the stock state is obtained, and is displayed on the display 3 so as to prompt the maintenance of the consumables or the order of the parts. However, even when there is a sufficient margin in the consumables state or the inventory state and there is a time margin in ordering maintenance or parts, it can be displayed on the display 3 as information. Further, the display on the display 3 may be regular or irregular, and the time interval or the like can be arbitrarily set.

また、印面加工機１に消耗品状態または在庫状態のエラー情報が入力された場合、印面加工機１が、予めメーカー（消耗品・部材の供給者）と顧客（印面加工機設置店舗）の間で取決めされた数量の消耗品・部材を自動でメーカーに発注するように構成してもよい。或いは、サーバ１０で、消耗品状態または在庫状態のエラーと判断した場合、サーバ１０が、予めメーカーと顧客の間で取決めされた数量の消耗品・部材を自動でメーカーに発注するように構成してもよい。   In addition, when error information on consumables or stock status is input to the stamping machine 1, the stamping machine 1 is previously connected between the manufacturer (supplier / supplier of parts and materials) and the customer (store with the stamping machine installed). It may be configured to automatically order the consumables / members of the quantity decided in (1) from the manufacturer. Alternatively, when the server 10 determines that there is an error in the consumables state or the inventory state, the server 10 automatically orders a quantity of consumables / members arranged in advance between the manufacturer and the customer from the manufacturer. May be.

以上の説明からも明らかなように、本発明では印面加工機において消耗品状態または在庫状態のエラー情報がディスプレイ上に表示されるので、印面加工機が故障する前にメンテナンス・修理を行うことができ、また部材不足も事前に回避することができることとなる。   As is clear from the above description, in the present invention, since the error information of the consumables state or the inventory state is displayed on the display in the stamping machine, maintenance and repair can be performed before the stamping machine breaks down. In addition, a shortage of members can be avoided in advance.

１ 印面加工機
２ 受入トレイ
３ ディスプレイ
４ 消耗品状態検出手段
５ 部材状態検出手段
６ａ 通信手段
６ｂ 通信手段
７ 判別手段
１０ サーバ DESCRIPTION OF SYMBOLS 1 Stamping machine 2 Receiving tray 3 Display 4 Consumables state detection means 5 Member state detection means 6a Communication means 6b Communication means 7 Determination means 10 Server

Claims (4)

印面作成用ユニットをセットし、ディスプレイ上に順番に表示される印面作成情報を選択入力して印面を形成するようにした印面加工機の消耗品管理システムであって、
前記印面加工機をサーバと双方向に通信可能に接続し、
印面加工機には、消耗品の状態を検出する消耗品状態検出手段及び／又は部材の在庫状態を検出する部材状態検出手段と、これらの検出手段で得た情報を出力する通信手段を設け、
前記サーバには、入力された前記情報を規定値と比較して各状態のエラーの有無を判別する判別手段と、この判別手段の情報を印面加工機へ出力する通信手段を設け、
印面加工機に消耗品状態または在庫状態のエラー情報が入力された場合に、消耗品のメンテナンスまたは部材の発注を行う指示を通知する通知手段を設けたことを特徴とする印面加工機の消耗品管理システム。 A consumables management system for a stamping machine in which a stamping unit is set and a stamping surface is formed by selecting and inputting stamping creation information displayed in order on a display.
The stamping machine is connected to the server so as to be capable of bidirectional communication,
The stamping machine is provided with a consumable state detecting means for detecting the state of consumables and / or a member state detecting means for detecting the stock status of the members, and a communication means for outputting information obtained by these detecting means,
The server includes a determination unit that determines whether there is an error in each state by comparing the input information with a specified value, and a communication unit that outputs information of the determination unit to a stamping machine,
A consumable part for a stamping machine provided with a notification means for notifying instructions for maintenance of consumables or ordering of parts when error information on consumables or stock conditions is input to the stamping machine Management system. 通知手段は、前記ディスプレイ上に表示させる、及び／又は音声を流すことで行う請求項１に記載の印面加工機の消耗品管理システム。   The consumable management system for a stamping machine according to claim 1, wherein the notification means is displayed on the display and / or by playing a sound. 消耗品状態検出手段は、サーマルヘッドの温度を検出することや、冷却ファンの回転数を検出することで行う請求項１に記載の印面加工機の消耗品管理システム。   2. The consumable item management system for a stamping machine according to claim 1, wherein the consumable item state detecting means detects the temperature of the thermal head or the number of rotations of the cooling fan. 部材状態検出手段は、印面加工機の加工回数から部材消費数を算出するものである請求項１または２に記載の印面加工機の消耗品管理システム。   The consumable management system for a stamping machine according to claim 1 or 2, wherein the member state detection means calculates the number of member consumptions from the number of times the stamping machine is processed.
JP2018063435A 2018-03-29 2018-03-29 Consumable management system for stamp face machines Pending JP2019175200A (en)

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