JP2018165170A - 内容物充填システムの検証方法および内容物充填システム - Google Patents
内容物充填システムの検証方法および内容物充填システム Download PDFInfo
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- JP2018165170A JP2018165170A JP2017063516A JP2017063516A JP2018165170A JP 2018165170 A JP2018165170 A JP 2018165170A JP 2017063516 A JP2017063516 A JP 2017063516A JP 2017063516 A JP2017063516 A JP 2017063516A JP 2018165170 A JP2018165170 A JP 2018165170A
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- container
- preform
- cap
- sterilization
- sterilizing
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- A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
- A61L2202/10—Apparatus features
- A61L2202/14—Means for controlling sterilisation processes, data processing, presentation and storage means, e.g. sensors, controllers, programs
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/46—Component parts, details or accessories; Auxiliary operations characterised by using particular environment or blow fluids other than air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/07—Preforms or parisons characterised by their configuration
- B29C2949/0715—Preforms or parisons characterised by their configuration the preform having one end closed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C49/06—Injection blow-moulding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/42403—Purging or cleaning the blow-moulding apparatus
- B29C49/42405—Sterilizing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/42414—Treatment of preforms, e.g. cleaning or spraying water for improved heat transfer
- B29C49/42416—Purging or cleaning the preforms
- B29C49/42418—Purging or cleaning the preforms for sterilizing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4273—Auxiliary operations after the blow-moulding operation not otherwise provided for
- B29C49/428—Joining
- B29C49/42802—Joining a closure or a sealing foil to the article or pincing the opening
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4273—Auxiliary operations after the blow-moulding operation not otherwise provided for
- B29C49/4282—Purging or cleaning the article
- B29C49/42822—Sterilizing the article
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/02—Sterilising, e.g. of complete packages
- B65B55/04—Sterilising wrappers or receptacles prior to, or during, packaging
- B65B55/06—Sterilising wrappers or receptacles prior to, or during, packaging by heat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C2003/227—Additional apparatus related to blow-moulding of the containers, e.g. a complete production line forming filled containers from preforms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
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Abstract
【解決手段】プリフォーム殺菌装置11によってプリフォーム31を殺菌し、ブロー成形装置13によってプリフォーム31をブロー成形し、容器30を作製する。次に容器殺菌装置15によって容器30を殺菌することなく、充填装置20によって容器30に培地を充填し、閉栓装置21によって容器30を閉栓する。その後、容器30内の培地に菌がどの程度生残あるいは繁殖しているかを検証し、検証の結果に基づいて、容器殺菌装置15における殺菌の程度を調整する。
【選択図】図1
Description
以下、本発明の第1の実施の形態について、図1乃至図3を参照して説明する。図1乃至図3は本発明の第1の実施の形態を示す図である。
まず図1により本実施の形態による内容物充填システム(無菌充填システム、アセプティック充填システム)について説明する。
次に、上述した内容物充填システム10(図1)を用いた内容物充填方法について説明する。なお、以下において、通常時における充填方法、すなわち実際に飲料等の内容物をボトル30に充填して製品ボトル35を製造する内容物充填方法について説明する。
次に、上述した内容物充填システム10(図1)の菌汚染レベルを検証する、本実施の形態による内容物充填システムの検証方法について説明する。
H0−ΣR1+ΣI−ΣR2≦FSO・・・(式1)
次に、本実施の形態における具体的実施例について説明する。
次に、図4を参照して本発明の第2の実施の形態について説明する。図4は本発明の第2の実施の形態を示す図である。図4に示す第2の実施の形態は、主として、キャップ33を2段階で殺菌するものである。図4において、第1の実施の形態と同一部分には同一の符号を付して詳細な説明は省略する。
次に、上述した内容物充填システム10Aのキャップ殺菌ユニット60を用いたキャップ殺菌方法について説明する。なお、以下において、通常時におけるキャップ殺菌方法、すなわち飲料等の内容物をボトル30に充填して製品ボトル35を製造する際のキャップ殺菌方法について説明する。
次に、上述した内容物充填システム10Aの検証方法について説明する。
11 プリフォーム殺菌装置
12 プリフォーム加熱装置
13 ブロー成形装置
14 容器検査装置
15 容器殺菌装置
16 エアリンス装置
17 容器リンス装置
20 充填装置
21 閉栓装置
22 製品ボトル搬出部
25 キャップ殺菌装置
30 ボトル
31 プリフォーム
33 キャップ
35 製品ボトル
Claims (7)
- プリフォームを殺菌するプリフォーム殺菌装置と、前記プリフォーム殺菌装置によって殺菌された前記プリフォームをブロー成形することにより容器を作製するブロー成形装置と、前記ブロー成形装置によって作製された前記容器を殺菌する容器殺菌装置と、前記容器殺菌装置によって殺菌された前記容器に内容物を充填する充填装置と、前記充填装置によって前記内容物が充填された前記容器を閉栓する閉栓装置とを有する内容物充填システムを検証する、内容物充填システムの検証方法であって、
前記プリフォーム殺菌装置によってプリフォームを殺菌する工程と、
前記ブロー成形装置によって前記プリフォームをブロー成形し、容器を作製する工程と、
前記容器殺菌装置によって前記容器を殺菌することなく、前記充填装置によって前記容器に培地を充填する工程と、
前記閉栓装置によって前記容器を閉栓する工程と、
前記容器内の培地に菌がどの程度生残あるいは繁殖しているかを検証する工程と、
前記検証の結果に基づいて、前記容器殺菌装置における殺菌の程度を調整する工程とを備えたことを特徴とする内容物充填システムの検証方法。 - 前記プリフォーム殺菌装置は、薬剤噴霧、薬剤リンス、蒸気、無菌水、無菌エア、電子線、X線又は紫外線により前記プリフォームを殺菌又は除菌することを特徴とする請求項1記載の内容物充填システムの検証方法。
- 前記容器殺菌装置は、薬剤噴霧、薬剤リンス、蒸気、無菌水、無菌エア、電子線、X線又は紫外線により前記容器を殺菌又は除菌することを特徴とする請求項1又は2記載の内容物充填システムの検証方法。
- 前記容器殺菌装置における殺菌の程度を調整する工程は、前記容器殺菌装置における薬剤の噴霧量を調整する工程を含むことを特徴とする請求項1乃至3のいずれか一項記載の内容物充填システムの検証方法。
- 前記プリフォームの初発菌数レベルをH0とし、前記プリフォーム殺菌装置による前記プリフォーム上の菌減少数レベルをΣR1とし、前記プリフォーム殺菌装置の直後から前記容器殺菌装置の直前までの間の前記プリフォーム上又は前記容器上の菌増加数レベルをΣIとし、前記容器殺菌装置による前記容器上の菌減少数レベルをΣR2とし、前記容器殺菌装置を通過した後の前記容器上の菌数レベルの目標値をFSOとしたとき、
前記容器殺菌装置における殺菌の程度を調整する工程は、
ΣR2の値が、(H0−ΣR1+ΣI)−FSO以上となるように、前記容器殺菌装置の殺菌能力を設定する工程を含むことを特徴とする請求項1乃至4のいずれか一項記載の内容物充填システムの検証方法。 - 容器を殺菌する容器殺菌装置と、前記容器殺菌装置によって殺菌された前記容器に内容物を充填する充填装置と、前記充填装置によって前記内容物が充填された前記容器をキャップにより閉栓する閉栓装置と、前記キャップを殺菌する第1キャップ殺菌装置と、前記第1キャップ殺菌装置によって殺菌された前記キャップをエアリンスするエアリンス装置と、前記エアリンス装置によってエアリンスされた前記キャップを再度殺菌する第2キャップ殺菌装置とを有する内容物充填システムを検証する、内容物充填システムの検証方法であって、
前記容器殺菌装置によって前記容器を殺菌する工程と、
前記充填装置によって前記容器に培地を充填する工程と、
前記第1キャップ殺菌装置によってキャップを殺菌する工程と、
前記エアリンス装置によって前記キャップをエアリンスする工程と、
前記第2キャップ殺菌装置によって前記キャップを殺菌することなく、前記閉栓装置によって前記容器を前記キャップにより閉栓する工程と、
前記容器内の培地に菌がどの程度生残あるいは繁殖しているかを検証する工程と、
前記検証の結果に基づいて、前記第2キャップ殺菌装置における殺菌の程度を調整する工程とを備えたことを特徴とする内容物充填システムの検証方法。 - プリフォームを殺菌するプリフォーム殺菌装置と、
前記プリフォーム殺菌装置によって殺菌された前記プリフォームをブロー成形することにより容器を作製するブロー成形装置と、
前記ブロー成形装置によって作製された前記容器を殺菌する容器殺菌装置と、
前記容器殺菌装置によって殺菌された前記容器に内容物を充填する充填装置と、
前記充填装置によって前記内容物が充填された前記容器を閉栓する閉栓装置とを備え、
前記プリフォームの初発菌数レベルをH0とし、前記プリフォーム殺菌装置による前記プリフォーム上の菌減少数レベルをΣR1とし、前記プリフォーム殺菌装置の直後から前記容器殺菌装置の直前までの間の前記プリフォーム上又は前記容器上の菌増加数レベルをΣIとし、前記容器殺菌装置による前記容器上の菌減少数レベルをΣR2とし、前記容器殺菌装置を通過した後の前記容器上の菌数レベルの目標値をFSOとしたとき、
H0−ΣR1+ΣI−ΣR2≦FSOという関係を満たし、
前記FSOが−12以上−5以下であることを特徴とする内容物充填システム。
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EP3604204B1 (en) | 2024-04-24 |
CN113697751A (zh) | 2021-11-26 |
CN113697751B (zh) | 2023-05-02 |
US20220185645A1 (en) | 2022-06-16 |
US12012325B2 (en) | 2024-06-18 |
JP6548091B2 (ja) | 2019-07-24 |
CN110461760B (zh) | 2021-08-31 |
WO2018181494A1 (ja) | 2018-10-04 |
EP3604204A1 (en) | 2020-02-05 |
EP4361053A2 (en) | 2024-05-01 |
EP3604204A4 (en) | 2021-02-24 |
CN110461760A (zh) | 2019-11-15 |
US11332356B2 (en) | 2022-05-17 |
US20200024118A1 (en) | 2020-01-23 |
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