JP2018115299A - CIP cleaning method - Google Patents
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- 238000004140 cleaning Methods 0.000 title claims abstract description 69
- 238000000034 method Methods 0.000 title claims abstract description 20
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims abstract description 31
- 239000000460 chlorine Substances 0.000 claims abstract description 31
- 229910052801 chlorine Inorganic materials 0.000 claims abstract description 31
- 239000002738 chelating agent Substances 0.000 claims abstract description 21
- 239000012459 cleaning agent Substances 0.000 claims abstract description 18
- 238000004519 manufacturing process Methods 0.000 claims abstract description 15
- 239000003513 alkali Substances 0.000 claims abstract description 13
- 235000013305 food Nutrition 0.000 claims abstract description 7
- 150000001720 carbohydrates Chemical class 0.000 claims abstract description 6
- 108090000623 proteins and genes Proteins 0.000 claims abstract description 6
- 102000004169 proteins and genes Human genes 0.000 claims abstract description 6
- 239000003599 detergent Substances 0.000 claims description 23
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 claims description 14
- 235000013361 beverage Nutrition 0.000 claims description 9
- 239000000126 substance Substances 0.000 claims description 9
- KXDHJXZQYSOELW-UHFFFAOYSA-N Carbamic acid Chemical group NC(O)=O KXDHJXZQYSOELW-UHFFFAOYSA-N 0.000 claims description 6
- 235000014633 carbohydrates Nutrition 0.000 claims description 5
- MGFYIUFZLHCRTH-UHFFFAOYSA-N nitrilotriacetic acid Chemical compound OC(=O)CN(CC(O)=O)CC(O)=O MGFYIUFZLHCRTH-UHFFFAOYSA-N 0.000 claims description 5
- PDIZYYQQWUOPPK-UHFFFAOYSA-N acetic acid;2-(methylamino)acetic acid Chemical compound CC(O)=O.CC(O)=O.CNCC(O)=O PDIZYYQQWUOPPK-UHFFFAOYSA-N 0.000 claims description 4
- 229940071106 ethylenediaminetetraacetate Drugs 0.000 claims description 4
- VCVKIIDXVWEWSZ-YFKPBYRVSA-N (2s)-2-[bis(carboxymethyl)amino]pentanedioic acid Chemical compound OC(=O)CC[C@@H](C(O)=O)N(CC(O)=O)CC(O)=O VCVKIIDXVWEWSZ-YFKPBYRVSA-N 0.000 claims description 3
- 239000007788 liquid Substances 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 5
- 238000000151 deposition Methods 0.000 abstract 2
- 230000008021 deposition Effects 0.000 abstract 2
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 57
- 239000000243 solution Substances 0.000 description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 14
- 239000005708 Sodium hypochlorite Substances 0.000 description 12
- SUKJFIGYRHOWBL-UHFFFAOYSA-N sodium hypochlorite Chemical compound [Na+].Cl[O-] SUKJFIGYRHOWBL-UHFFFAOYSA-N 0.000 description 12
- 239000002253 acid Substances 0.000 description 11
- 235000013336 milk Nutrition 0.000 description 7
- 239000008267 milk Substances 0.000 description 7
- 210000004080 milk Anatomy 0.000 description 7
- 239000007800 oxidant agent Substances 0.000 description 7
- 238000005406 washing Methods 0.000 description 7
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 5
- 238000005259 measurement Methods 0.000 description 5
- 101100345345 Arabidopsis thaliana MGD1 gene Proteins 0.000 description 4
- 235000016213 coffee Nutrition 0.000 description 4
- 235000013353 coffee beverage Nutrition 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 235000018102 proteins Nutrition 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- UZVUJVFQFNHRSY-OUTKXMMCSA-J tetrasodium;(2s)-2-[bis(carboxylatomethyl)amino]pentanedioate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]C(=O)CC[C@@H](C([O-])=O)N(CC([O-])=O)CC([O-])=O UZVUJVFQFNHRSY-OUTKXMMCSA-J 0.000 description 4
- OHOTVSOGTVKXEL-UHFFFAOYSA-K trisodium;2-[bis(carboxylatomethyl)amino]propanoate Chemical compound [Na+].[Na+].[Na+].[O-]C(=O)C(C)N(CC([O-])=O)CC([O-])=O OHOTVSOGTVKXEL-UHFFFAOYSA-K 0.000 description 4
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 230000000996 additive effect Effects 0.000 description 3
- -1 alkali metal salts Chemical class 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 239000002270 dispersing agent Substances 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 239000004094 surface-active agent Substances 0.000 description 3
- WHUUTDBJXJRKMK-UHFFFAOYSA-N Glutamic acid Natural products OC(=O)C(N)CCC(O)=O WHUUTDBJXJRKMK-UHFFFAOYSA-N 0.000 description 2
- WHUUTDBJXJRKMK-VKHMYHEASA-N L-glutamic acid Chemical compound OC(=O)[C@@H](N)CCC(O)=O WHUUTDBJXJRKMK-VKHMYHEASA-N 0.000 description 2
- 229910019142 PO4 Inorganic materials 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 229960002989 glutamic acid Drugs 0.000 description 2
- 235000013922 glutamic acid Nutrition 0.000 description 2
- 239000004220 glutamic acid Substances 0.000 description 2
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical class OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- 235000021317 phosphate Nutrition 0.000 description 2
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 150000004760 silicates Chemical class 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 238000013519 translation Methods 0.000 description 2
- 230000014616 translation Effects 0.000 description 2
- 235000013618 yogurt Nutrition 0.000 description 2
- DCCWEYXHEXDZQW-BYPYZUCNSA-N (2s)-2-[bis(carboxymethyl)amino]butanedioic acid Chemical class OC(=O)C[C@@H](C(O)=O)N(CC(O)=O)CC(O)=O DCCWEYXHEXDZQW-BYPYZUCNSA-N 0.000 description 1
- HXKKHQJGJAFBHI-UHFFFAOYSA-N 1-aminopropan-2-ol Chemical compound CC(O)CN HXKKHQJGJAFBHI-UHFFFAOYSA-N 0.000 description 1
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 1
- CIEZZGWIJBXOTE-UHFFFAOYSA-N 2-[bis(carboxymethyl)amino]propanoic acid Chemical compound OC(=O)C(C)N(CC(O)=O)CC(O)=O CIEZZGWIJBXOTE-UHFFFAOYSA-N 0.000 description 1
- BZSXEZOLBIJVQK-UHFFFAOYSA-N 2-methylsulfonylbenzoic acid Chemical compound CS(=O)(=O)C1=CC=CC=C1C(O)=O BZSXEZOLBIJVQK-UHFFFAOYSA-N 0.000 description 1
- XTEGARKTQYYJKE-UHFFFAOYSA-M Chlorate Chemical class [O-]Cl(=O)=O XTEGARKTQYYJKE-UHFFFAOYSA-M 0.000 description 1
- 239000004278 EU approved seasoning Substances 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- JYXGIOKAKDAARW-UHFFFAOYSA-N N-(2-hydroxyethyl)iminodiacetic acid Chemical class OCCN(CC(O)=O)CC(O)=O JYXGIOKAKDAARW-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical class OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- WDJHALXBUFZDSR-UHFFFAOYSA-N acetoacetic acid Chemical compound CC(=O)CC(O)=O WDJHALXBUFZDSR-UHFFFAOYSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001447 alkali salts Chemical class 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 235000013405 beer Nutrition 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229910001919 chlorite Inorganic materials 0.000 description 1
- 229910052619 chlorite group Inorganic materials 0.000 description 1
- QBWCMBCROVPCKQ-UHFFFAOYSA-N chlorous acid Chemical compound OCl=O QBWCMBCROVPCKQ-UHFFFAOYSA-N 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 235000013365 dairy product Nutrition 0.000 description 1
- 230000000249 desinfective effect Effects 0.000 description 1
- AXZAYXJCENRGIM-UHFFFAOYSA-J dipotassium;tetrabromoplatinum(2-) Chemical compound [K+].[K+].[Br-].[Br-].[Br-].[Br-].[Pt+2] AXZAYXJCENRGIM-UHFFFAOYSA-J 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 235000011194 food seasoning agent Nutrition 0.000 description 1
- 235000015203 fruit juice Nutrition 0.000 description 1
- WQYVRQLZKVEZGA-UHFFFAOYSA-N hypochlorite Chemical class Cl[O-] WQYVRQLZKVEZGA-UHFFFAOYSA-N 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 235000020124 milk-based beverage Nutrition 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- VLTRZXGMWDSKGL-UHFFFAOYSA-N perchloric acid Chemical class OCl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-N 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- VKJKEPKFPUWCAS-UHFFFAOYSA-M potassium chlorate Chemical compound [K+].[O-]Cl(=O)=O VKJKEPKFPUWCAS-UHFFFAOYSA-M 0.000 description 1
- SATVIFGJTRRDQU-UHFFFAOYSA-N potassium hypochlorite Chemical compound [K+].Cl[O-] SATVIFGJTRRDQU-UHFFFAOYSA-N 0.000 description 1
- 229910001487 potassium perchlorate Inorganic materials 0.000 description 1
- VISKNDGJUCDNMS-UHFFFAOYSA-M potassium;chlorite Chemical compound [K+].[O-]Cl=O VISKNDGJUCDNMS-UHFFFAOYSA-M 0.000 description 1
- 235000021067 refined food Nutrition 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- UKLNMMHNWFDKNT-UHFFFAOYSA-M sodium chlorite Chemical compound [Na+].[O-]Cl=O UKLNMMHNWFDKNT-UHFFFAOYSA-M 0.000 description 1
- 229960002218 sodium chlorite Drugs 0.000 description 1
- BAZAXWOYCMUHIX-UHFFFAOYSA-M sodium perchlorate Chemical compound [Na+].[O-]Cl(=O)(=O)=O BAZAXWOYCMUHIX-UHFFFAOYSA-M 0.000 description 1
- 229910001488 sodium perchlorate Inorganic materials 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 235000013616 tea Nutrition 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 239000003021 water soluble solvent Substances 0.000 description 1
Landscapes
- Detergent Compositions (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
Description
本発明は、乳飲料、果汁飲料、茶系飲料、コーヒー、ビール等の飲料および乳製品、加工食品、調味料等の飲食料品の製造ラインの生産設備を分解せずに簡単な操作で安全に自動洗浄するCIP洗浄方法(Cleaning in Place「定置洗浄」)に関するものである。 The present invention is safe by simple operation without disassembling the production equipment of milk beverages, fruit juice beverages, tea beverages, beverages such as coffee and beer, and food and beverage products such as dairy products, processed foods, and seasonings. The present invention relates to a CIP cleaning method (Cleaning in Place “fixed cleaning”).
従来から、各種の飲食料品を缶や瓶、或いはペットボトルなどの容器に充填した製品を製造するための生産設備を分解せずに簡単な操作で安全に自動洗浄するCIP洗浄が行われている。 Conventionally, CIP cleaning has been performed to automatically and safely perform cleaning with simple operation without disassembling the production equipment for manufacturing products filled with various food and drink products in containers such as cans, bottles, and PET bottles. Yes.
そして、CIP洗浄の洗浄液や洗浄方法はそれぞれ使用する飲料などに合わせて適宜選択されるが、例えば牛乳、飲むヨーグルト、ミルク入りコーヒーのようなミルク入り飲料などの有機物だけでなく無機物をも多く含む製品についての生産設備では汚れが落ちにくいという問題があった。 The cleaning solution and cleaning method for CIP cleaning are appropriately selected according to the beverages to be used, but include not only organic substances such as milk, drinks with yogurt, milk-containing drinks such as coffee with milk, but also a lot of inorganic substances. There was a problem that dirt was difficult to remove in production facilities for products.
そこで、この種の製品を扱う生産設備について従来のCIP洗浄方法は、特開2005−126567号公報(特許文献1)、特開2010−215780号公報(特許文献2)などに提示されており、例えば、製品製造が終了した後、まず水でライン中を前洗浄し、次に、アルカリ洗浄剤(水酸化ナトリウム水溶液や塩素系アルカリ洗浄剤溶液)でたんぱく質や炭水化物を溶解除去する。そして中間リンス(主に水を用いる)を行い、始めの洗浄剤が次の洗浄剤に混入するのを防ぎ、次に酸洗浄剤(硝酸水溶液が一般的、ほかに燐酸、クエン酸、マレイン酸なども溶質として使用される)が使用され、無機質の沈着物を酸洗浄剤で溶解除去して後、酸洗浄剤をリンスするのが一般的である。 Therefore, conventional CIP cleaning methods for production facilities that handle this type of product are presented in Japanese Patent Application Laid-Open No. 2005-126567 (Patent Document 1), Japanese Patent Application Laid-Open No. 2010-215780 (Patent Document 2), and the like. For example, after the production of the product is completed, the inside of the line is first prewashed with water, and then the protein and carbohydrate are dissolved and removed with an alkaline detergent (sodium hydroxide aqueous solution or chlorinated alkaline detergent solution). Then, an intermediate rinse (mainly using water) is performed to prevent the first cleaning agent from being mixed into the next cleaning agent, and then an acid cleaning agent (a nitric acid aqueous solution is generally used, as well as phosphoric acid, citric acid, maleic acid) Etc. are also used as solutes), and after the inorganic deposits are dissolved and removed with an acid cleaning agent, the acid cleaning agent is generally rinsed.
ところが、前記従来のCIP洗浄方法は、前洗浄した後、アルカリ洗浄剤で洗浄し、次に、中間リンスを行い更に酸性洗浄剤で洗浄してリンスを行うなどの必要があり、中間リンスを必要とするなど洗浄工程が多く作業が繁雑であるとともに2種類の洗浄剤を用いて洗浄することから洗浄時間も長く、更に、上下水道の使用量も多く、洗浄効果を高める必要性から洗浄液やリンス液を60〜80℃の高温に加温することも必要であり電気や蒸気などの多大なエネルギーの消費も生じていた。 However, in the conventional CIP cleaning method, after pre-cleaning, it is necessary to perform cleaning with an alkaline cleaning agent, and then perform an intermediate rinsing and further rinsing with an acidic cleaning agent. Since there are many cleaning processes and the work is complicated and cleaning is performed using two types of cleaning agents, the cleaning time is long, and the amount of water and sewage used is also large. It is also necessary to heat the liquid to a high temperature of 60 to 80 ° C., and consumption of enormous energy such as electricity and steam has occurred.
また、例えば界面活性剤、キレート剤、乳化剤などを加えて洗浄剤の洗浄効果の向上を図る手段が特開2002−105489号公報(特許文献3)、特表2002−540253号公報(特許文献4)、特表2004−500472号公報(特許文献5)などに提示されているが、これらはいずれもアルカリ洗浄液の改良にかかるものであり、その後の酸洗浄工程を含めて省力化を図るものでなく、寧ろ、高額になる。 Further, for example, means for improving the cleaning effect of a cleaning agent by adding a surfactant, a chelating agent, an emulsifier, etc. are disclosed in JP-A-2002-105489 (Patent Document 3) and JP-T-2002-540253 (Patent Document 4). ), And Japanese translations of PCT publication No. 2004-500472 (patent document 5) etc., all of which are related to the improvement of the alkaline cleaning solution, and are intended to save labor including the subsequent acid cleaning step. Rather, it is expensive.
本発明は、従来のCIP洗浄における労力、時間、エネルギー、資源の省力化を図るばかりか十分な洗浄効果を得ることが可能なCIP洗浄方法を提供することを課題とする。 It is an object of the present invention to provide a CIP cleaning method capable of saving labor, time, energy, and resources in conventional CIP cleaning and obtaining a sufficient cleaning effect.
前記課題を解決するためになされた本発明は、塩素系アルカリ洗浄剤溶液で飲食料品製造ラインのたんぱく質、炭水化物などの有機物系固着物を溶解除去し(工程(a))、次に、前記塩素系アルカリ洗浄剤溶液にキレート剤を添加した洗浄液で無機質の沈着物を溶解除去する(工程(b))ことを特徴とする。 The present invention was made to solve the above problems by dissolving and removing organic substances such as proteins and carbohydrates in food and beverage production lines with a chlorinated alkaline detergent solution (step (a)), It is characterized by dissolving and removing inorganic deposits with a cleaning liquid obtained by adding a chelating agent to a chlorine-based alkaline cleaning agent solution (step (b)).
また、本発明において、前記塩素系アルカリ洗浄剤溶液が0.1〜5重量%のアルカリ、0.01〜0.4重量%の有効塩素を含むことが好ましい。 Moreover, in this invention, it is preferable that the said chlorine-type alkali cleaning agent solution contains 0.1 to 5 weight% of alkali and 0.01 to 0.4 weight% of effective chlorine.
更に、本発明において、前記キレート剤がアミノカルボン酸系キレート剤であると好ましく、中でもエチレンジアミン四酢酸塩(以下「EDTA」という)、L−グルタミン酸二酢酸塩(以下「GLDA」という)、メチルグリシン二酢酸塩(以下「MGDA」という)、ニトリロ三酢酸塩(以下「NTA」という)、が好ましい。 Furthermore, in the present invention, the chelating agent is preferably an aminocarboxylic acid chelating agent. Among them, ethylenediaminetetraacetate (hereinafter referred to as “EDTA”), L-glutamic acid diacetate (hereinafter referred to as “GLDA”), methylglycine Diacetate (hereinafter referred to as “MGDA”) and nitrilotriacetate (hereinafter referred to as “NTA”) are preferable.
本発明によると、例えば牛乳、飲むヨーグルト、ミルク入りコーヒーのようなミルク入り飲料などの有機物だけでなく無機物をも多く含む製品の生産設備のCIP洗浄において行われているアルカリ洗浄工程の後に行っていた酸洗浄工程を省略することにより、中間リンス工程を含めて省略でき、きわめて効率のよいCIP洗浄を行うことができる。 According to the present invention, for example, it is carried out after the alkali cleaning step performed in the CIP cleaning of the production facility of products containing a large amount of inorganic substances as well as organic substances such as milk, drinks with yogurt, and beverages with milk such as coffee with milk. By omitting the acid cleaning step, the intermediate rinsing step can be omitted and extremely efficient CIP cleaning can be performed.
次に本発明の好ましい実施の形態について説明する。 Next, a preferred embodiment of the present invention will be described.
なお、以下説明で用いられる略号が示す化合物は下記の通りである。
NaOH:水酸化ナトリウム
EDTA:エチレンジアミン四酢酸塩
GLDA:L−グルタミン酸二酢酸塩
MGDA:メチルグリシン二酢酸塩
NTA:ニトリロ三酢酸塩
The compounds indicated by abbreviations used in the following description are as follows.
NaOH: sodium hydroxide EDTA: ethylenediaminetetraacetate GLDA: L-glutamic acid diacetate MGDA: methylglycine diacetate NTA: nitrilotriacetate
先ず、製品製造が終了した後、製造ライン中を水または温水(25℃〜60℃)で前洗浄し、次に、塩素配合アルカリ洗浄剤溶液(30〜80℃)で10〜30分間洗浄して飲食料品製造ラインのたんぱく質、炭水化物などの有機物系固着物を溶解除去する(工程(a))。 First, after the product production is completed, the inside of the production line is pre-washed with water or warm water (25 ° C. to 60 ° C.), and then washed with a chlorine-containing alkaline detergent solution (30 to 80 ° C.) for 10 to 30 minutes. Then, organic substances such as proteins and carbohydrates in the food and beverage production line are dissolved and removed (step (a)).
本発明における前記工程(a)において使用する塩素系アルカリ洗浄剤溶液としては、例えば水酸化ナトリウムおよび次亜塩素酸ナトリウムの混合液を用い、殊に、0.1〜5重量%のアルカリ、0.01〜0.4重量%の有効塩素を含有するような混合比のものを用いる。 As the chlorinated alkaline detergent solution used in the step (a) in the present invention, for example, a mixed solution of sodium hydroxide and sodium hypochlorite is used. A mixture ratio containing 0.01 to 0.4% by weight of effective chlorine is used.
本発明に用いられる塩素系アルカリ洗浄剤のアルカリ成分は、水酸化ナトリウム、水酸化カリウム、水酸化リチウムなどが挙げられる。これらは単独で用いても二種以上を組み合わせて用いてもよい。なかでも、経済性の点から水酸化ナトリウム、水酸化カリウムが好ましい。 Examples of the alkali component of the chlorinated alkaline detergent used in the present invention include sodium hydroxide, potassium hydroxide, and lithium hydroxide. These may be used alone or in combination of two or more. Of these, sodium hydroxide and potassium hydroxide are preferable from the viewpoint of economy.
また、上記のアルカリ成分は、本洗浄剤組成物中において、0.1〜5重量%、好ましくは0.1〜3重量%の範囲で配合される。0.1重量%未満では洗浄性が乏しくなり、また、5重量%を超えて配合した場合には、濯ぎ時間が長くなり好ましくない。 Moreover, said alkali component is mix | blended in this detergent composition in 0.1-5 weight%, Preferably it is 0.1-3 weight%. If it is less than 0.1% by weight, the detergency is poor, and if it exceeds 5% by weight, the rinsing time is undesirably long.
更に、本発明に用いられる塩素系アルカリ洗浄剤の塩素系酸化剤としては、次亜塩素酸ナトリウム、次亜塩素酸カリウム等の次亜塩素酸塩,塩素化イソシアヌル酸ナトリウム,塩素化イソシアヌル酸カリウム等の塩素化イソシアヌル酸塩、亜塩素酸ナトリウム,亜塩素酸カリウム等の亜塩素酸塩、塩素酸ナトリウム,塩素酸カリウム等の塩素酸塩、過塩素酸ナトリウム,過塩素酸カリウム等の過塩素酸塩などが挙げられる。これらは単独で用いても二種以上を組み合わせて用いてもよい。なかでも、経済性の点から次亜塩素酸ナトリウムが好ましい。 Further, as the chlorine-based oxidizing agent of the chlorine-based alkaline detergent used in the present invention, hypochlorites such as sodium hypochlorite and potassium hypochlorite, chlorinated isocyanurate sodium, chlorinated isocyanurate potassium Chlorinated isocyanurates such as chlorite such as sodium chlorite and potassium chlorite, chlorates such as sodium chlorate and potassium chlorate, perchlorates such as sodium perchlorate and potassium perchlorate Examples include acid salts. These may be used alone or in combination of two or more. Of these, sodium hypochlorite is preferable from the viewpoint of economy.
更にまた、上記の塩素系酸化剤は、本洗浄剤組成物中において、0.01〜0.4重量%、好ましくは0.01〜0.2重量%の範囲で配合され、0.01重量%未満では洗浄性が乏しくなり、また、0.4質量%を超えて配合した場合には、ステンレスの黒色化が発生・促進されて好ましくない。なお、塩素系酸化剤は、有機系汚れを良好に分解除去するとともに、除菌性および漂白性を目的に配合される。 Furthermore, the above-mentioned chlorine-based oxidant is blended in the present cleaning composition in an amount of 0.01 to 0.4% by weight, preferably 0.01 to 0.2% by weight, and 0.01% by weight. If it is less than%, the detergency becomes poor, and if it exceeds 0.4% by mass, the blackening of stainless steel is generated and promoted, which is not preferable. The chlorine-based oxidizer is blended for the purpose of decomposing and removing organic soils well and disinfecting and bleaching.
尚、上記の塩素系酸化剤は、更に当該技術分野で通常使用される成分を含有していてもよく、このような成分としては、ケイ酸塩、リン酸塩、界面活性剤、ホスホン酸アルカリ塩およびポリカルボン酸アルカリ塩等が挙げられる。 The chlorine-based oxidant may further contain components usually used in the technical field. Examples of such components include silicates, phosphates, surfactants, alkali phosphonates. Examples thereof include salts and alkali polycarboxylic acid salts.
そして、前記工程(a)が終了したら、次に、前記工程(a)で使用した塩素系アルカリ洗浄剤溶液に例えばアミノカルボン酸系キレート剤を含有した洗浄剤を添加して10〜30分間洗浄して無機質の沈着物を溶解除去し(工程(b))、その後、水でリンスして洗浄を終了する。 And after the said process (a) is complete | finished, next, the detergent containing the aminocarboxylic acid type chelating agent was added to the chlorine type alkaline detergent solution used at the said process (a), and it wash | cleaned for 10 to 30 minutes. Then, the inorganic deposits are dissolved and removed (step (b)), and then rinsed with water to finish the cleaning.
本発明に用いられるアミノカルボン酸系キレート剤としては、例えば、エチレンジアミン四酢酸、ニトリロ三酢酸、グルタミン酸二酢酸、メチルグリシン二酢酸、ヒドロキシエチレンジアミン三酢酸、ジエチレントリアミノ五酢酸、トリエチレンテトラアミン六酢酸、ヒドロキシエチルイミノ二酢酸、アスパラギン酸二酢酸のアルカリ金属塩、アンモニウム塩、モノエタノールアミン、トリエタノールアミン、モノイソプロパノールアミン等のアルカノールアミン塩が挙げられる。これらの中でも、洗浄性の点から、エチレンジアミン四酢酸塩、グルタミン酸二酢酸塩、メチルグリシン二酢酸塩、ニトリロ三酢酸塩が好ましい。これらは単独で用いても、2種以上を組み合わせて用いても良い。 Examples of the aminocarboxylic acid chelating agent used in the present invention include ethylenediaminetetraacetic acid, nitrilotriacetic acid, glutamic acid diacetic acid, methylglycine diacetic acid, hydroxyethylenediaminetriacetic acid, diethylenetriaminopentaacetic acid, triethylenetetraaminehexaacetic acid, Examples thereof include alkali metal salts of hydroxyethyliminodiacetic acid, aspartic acid diacetic acid, ammonium salts, alkanolamine salts such as monoethanolamine, triethanolamine, and monoisopropanolamine. Among these, ethylenediaminetetraacetate, glutamic acid diacetate, methylglycine diacetate, and nitrilotriacetate are preferable from the viewpoint of detergency. These may be used alone or in combination of two or more.
前記アミノカルボン酸系キレート剤を含有した洗浄剤は、更に当該技術分野で通常使用される成分を含有していてもよく、このような成分としては、有機酸塩、ケイ酸塩、リン酸塩、水溶性溶剤、界面活性剤、ホスホン酸アルカリ塩およびポリカルボン酸アルカリ塩等が挙げられる。 The detergent containing the aminocarboxylic acid-based chelating agent may further contain components usually used in the technical field, and examples of such components include organic acid salts, silicates, and phosphates. , Water-soluble solvents, surfactants, phosphonic acid alkali salts and polycarboxylic acid alkali salts.
また、前記塩素系アルカリ洗浄剤溶液の洗浄温度は30〜80℃が好ましく、更に好ましくは蒸気・電気代などの点から30〜60℃であると良い。 Further, the cleaning temperature of the chlorinated alkaline cleaning agent solution is preferably 30 to 80 ° C., more preferably 30 to 60 ° C. from the viewpoint of steam and electricity charges.
熱交換機ラインについての本実施の形態における洗浄工程についての各工程についての設定時間と実際に行った実測時間の結果を表1−1に(実施の形態1)、従来の洗浄工程を表1−2(従来例1)に示す。 Table 1-1 shows the results of the set time and actual measurement time for each process for the cleaning process in the present embodiment for the heat exchanger line, and Table 1 shows the conventional cleaning process. 2 (conventional example 1).
尚、本実施の形態1および従来例1の保有水量は1,600〜1,700Lであり、本実施の形態1における塩素系酸化剤(NaOH+塩素+分散剤)は120kg、EDTA配合添加剤は20kgを用いた。 In addition, the amount of water held in Embodiment 1 and Conventional Example 1 is 1,600 to 1,700 L, and the chlorine-based oxidizing agent (NaOH + chlorine + dispersant) in Embodiment 1 is 120 kg, and the additive for EDTA is 20 kg was used.
表1−1および表1−2から本実施の形態1が従来例1に比べて洗浄時間が実測で32.6分間短縮されたことが確認できた。 From Table 1-1 and Table 1-2, it was confirmed that the cleaning time of Embodiment 1 was shortened by 32.6 minutes in actual measurement as compared with Conventional Example 1.
また、フィラーについての本実施の形態における洗浄工程についての各工程についての設定時間と実際に行った実測時間の結果を表2−1に(実施の形態2)、従来の洗浄工程を表2−2(従来例2)に示す。 In addition, Table 2-1 shows the results of the set time and actual measurement time for each of the cleaning steps in the present embodiment for the filler (Embodiment 2), and Table 2- shows the conventional cleaning steps. 2 (conventional example 2).
尚、本実施の形態2および従来例2の保有水量は2,000Lであり、本実施の形態2における塩素系酸化剤(NaOH+塩素+分散剤)は160kg、EDTA配合添加剤は25kgを用いた。 In addition, the amount of retained water in this Embodiment 2 and Conventional Example 2 was 2,000 L, and the chlorine-based oxidizing agent (NaOH + chlorine + dispersant) in this Embodiment 2 was 160 kg, and the EDTA compounding additive was 25 kg. .
表2−1および表2−2から本実施の形態2が従来例2に比べて洗浄時間が実測で22.7分間短縮されたことが確認できた。 From Table 2-1 and Table 2-2, it was confirmed that the cleaning time of the second embodiment was shortened by actual measurement by 22.7 minutes compared with the conventional example 2.
更に、異なるフィラーについての本実施の形態における洗浄工程についての各工程についての設定時間と実際に行った実測時間の結果を表3−1に(実施の形態3)、従来の洗浄工程を表3−2(従来例3)に示す。 Further, Table 3-1 shows the results of set times and actual measured times for the respective cleaning steps in the present embodiment for different fillers (Third Embodiment), and Table 3 shows the conventional cleaning steps. -2 (Conventional Example 3).
尚、本実施の形態3における塩素系酸化剤(NaOH+塩素+分散剤)は160kg、EDTA配合添加剤は20kgを用いた。 In the third embodiment, 160 kg of the chlorine-based oxidizing agent (NaOH + chlorine + dispersant) and 20 kg of the EDTA blend additive were used.
表3−1および表3−2から本実施の形態3が従来例3に比べて洗浄時間が実測で56.5分間短縮されたことが確認できた。 From Table 3-1 and Table 3-2, it was confirmed that the cleaning time of the third embodiment was shortened by 56.5 minutes in actual measurement as compared with Conventional Example 3.
次に本発明の実施例1乃至5を示す。尚、各実施例はミルクコーヒーの生産設備内の汚れと同様な汚れを再現したテストピースをCIP循環装置にセットし洗浄液を7.5m3/hの速度で攪拌して本発明である前記工程(a)および(b)を実施してその結果を確認する方法により実施した。 Examples 1 to 5 of the present invention will be described below. In each embodiment, the test piece according to the present invention is prepared by setting a test piece that reproduces the same dirt as that in the milk coffee production facility in a CIP circulating apparatus and stirring the cleaning liquid at a speed of 7.5 m 3 / h. It implemented by the method of implementing (a) and (b) and confirming the result.
工程(a)
50℃の塩素系アルカリ洗浄剤溶液(NaOH:0.15重量%、次亜塩素酸ナト リウム:0.06重量%)で5分間循環させて洗浄した。
工程(b)
前記工程(a)の塩素系アルカリ洗浄剤溶液にキレート剤(EDTA:0.08重 量%)を加えて5分間洗浄し、水(常温)でリンスした。
Step (a)
Washing was carried out by circulating for 5 minutes with a 50 ° C. chlorine-based alkaline detergent solution (NaOH: 0.15 wt%, sodium hypochlorite: 0.06 wt%).
Step (b)
A chelating agent (EDTA: 0.08 wt%) was added to the chlorine-based alkaline detergent solution in the step (a), washed for 5 minutes, and rinsed with water (at room temperature).
工程(a)
50℃の塩素系アルカリ洗浄剤溶液(NaOH:0.3重量%、次亜塩素酸ナトリ ウム:0.01重量%)で5分間循環させて洗浄した。
工程(b)
前記工程(a)の塩素配合アルカリ洗浄剤溶液にキレート剤(EDTA:0.08 重量%)を加えて5分間洗浄し、水(常温)でリンスした。
Step (a)
Washing was performed by circulating for 5 minutes in a 50 ° C. chlorine-based alkaline detergent solution (NaOH: 0.3 wt%, sodium hypochlorite: 0.01 wt%).
Step (b)
A chelating agent (EDTA: 0.08% by weight) was added to the chlorine-containing alkaline detergent solution in the step (a), washed for 5 minutes, and rinsed with water (room temperature).
工程(a)
50℃の塩素系アルカリ洗浄剤溶液(NaOH:0.3重量%、次亜塩素酸ナトリ ウム:0.02重量%)で5分間循環させて洗浄した。
工程(b)
前記工程(a)の塩素系アルカリ洗浄剤溶液にキレート剤(GLDA:0.08重 量%)を加えて5分間洗浄し、水(常温)でリンスした。
Step (a)
It was circulated for 5 minutes in a 50 ° C. chlorinated alkaline detergent solution (NaOH: 0.3% by weight, sodium hypochlorite: 0.02% by weight) for washing.
Step (b)
A chelating agent (GLDA: 0.08% by weight) was added to the chlorinated alkaline detergent solution in the step (a), washed for 5 minutes, and rinsed with water (at room temperature).
工程(a)
50℃の塩素系アルカリ洗浄剤溶液(NaOH:0.3重量%、次亜塩素酸ナトリ ウム:0.02重量%)で5分間循環させて洗浄した。
工程(b)
前記工程(a)の塩素系アルカリ洗浄剤溶液にキレート剤(MGDA:0.08重 量%)を加えて5分間洗浄し、水(常温)でリンスした。
Step (a)
It was circulated for 5 minutes in a 50 ° C. chlorinated alkaline detergent solution (NaOH: 0.3% by weight, sodium hypochlorite: 0.02% by weight) for washing.
Step (b)
A chelating agent (MGDA: 0.08% by weight) was added to the chlorinated alkaline detergent solution in the step (a), washed for 5 minutes, and rinsed with water (at room temperature).
工程(a)
50℃の塩素系アルカリ洗浄剤溶液(NaOH:0.3重量%、次亜塩素酸ナトリ ウム:0.02重量%)で5分間循環させて洗浄した。
工程(b)
前記工程(a)の塩素配合アルカリ洗浄剤溶液にキレート剤(NTA:0.08重 量%)を加えて5分間洗浄し、水(常温)でリンスした。
Step (a)
It was circulated for 5 minutes in a 50 ° C. chlorinated alkaline detergent solution (NaOH: 0.3% by weight, sodium hypochlorite: 0.02% by weight) for washing.
Step (b)
A chelating agent (NTA: 0.08 wt%) was added to the chlorine-containing alkaline detergent solution in the step (a), washed for 5 minutes, and rinsed with water (at room temperature).
前記実施例1乃至5の洗浄液の組成並びに洗浄効果を表4に示す。 Table 4 shows the compositions and cleaning effects of the cleaning liquids of Examples 1 to 5.
また、従来の洗浄液を用いて10分循環した比較例1(50℃の塩素系アルカリ洗浄剤(NaOH:0.3重量%、次亜塩素酸ナトリウム:0.02重量%)の洗浄液)および比較例2(50℃の塩素系アルカリ洗浄剤(NaOH:1重量%)にキレート剤(EDTA:0.5重量%)を加えた洗浄液)、および比較例3(50℃の塩素系アルカリ洗浄剤(NaOH:0.3重量%、次亜塩素酸ナトリウム:0.01重量%)にキレート剤(EDTA:0.08重量%)を加えた洗浄液)、および比較例4(50℃の塩素系アルカリ洗浄剤(NaOH:0.3重量%、次亜塩素酸ナトリウム:0.02重量%)にキレート剤(GLDA:0.08重量%)を加えた洗浄液)、および比較例5(50℃の塩素系アルカリ洗浄剤(NaOH:0.3重量%、次亜塩素酸ナトリウム:0.02重量%)にキレート剤(MGDA:0.08重量%)を加えた洗浄液)とともに表5に示す。なお比較例の洗浄液は最初から全成分を混合し、10分間循環洗浄を行った結果である。 Further, Comparative Example 1 (cleaning solution of chlorine-based alkaline cleaning agent (NaOH: 0.3% by weight, sodium hypochlorite: 0.02% by weight) at 50 ° C.) circulated for 10 minutes using a conventional cleaning solution and comparison Example 2 (cleaning solution obtained by adding a chelating agent (EDTA: 0.5% by weight) to 50 ° C. chlorine-based alkali cleaning agent (NaOH: 1% by weight)) and Comparative Example 3 (50 ° C. chlorine-based alkaline cleaning agent ( NaOH: 0.3 wt%, sodium hypochlorite: 0.01 wt%) and a chelating agent (EDTA: 0.08 wt%) added, and Comparative Example 4 (50 ° C. chlorine-based alkali cleaning) Agent (cleaning solution obtained by adding chelating agent (GLDA: 0.08 wt%) to NaOH (0.3 wt%, sodium hypochlorite: 0.02 wt%)), and Comparative Example 5 (chlorine system at 50 ° C. Alkaline detergent (NaOH: 0. Wt%, sodium hypochlorite: 0.02% by weight) to a chelating agent (MGDA: shown in Table 5 together with 0.08 wt%) the washing solution was added). In addition, the cleaning liquid of the comparative example is a result of mixing all components from the beginning and performing circulation cleaning for 10 minutes.
尚、表4,表5における洗浄性の評価基準の記号が示す評価は以下のとおりである。
〇:洗浄率 90〜100%
△:洗浄率 60〜90%未満
×:洗浄率 60%未満
In addition, the evaluation which the symbol of the evaluation criteria of the cleaning property in Table 4 and Table 5 shows is as follows.
◯: Cleaning rate 90-100%
Δ: Cleaning rate 60 to less than 90% ×: Cleaning rate less than 60%
また、表4,表5における無機物汚れ残留の評価基準における記号が示す評価は以下のとおりである。
〇:Ca 5ppm未満
△:Ca 5〜10ppm未満
×:Ca 10ppm以上
Moreover, the evaluation shown by the symbols in the evaluation criteria for residual inorganic dirt in Tables 4 and 5 is as follows.
◯: Ca less than 5 ppm Δ: Ca less than 5-10 ppm ×: Ca 10 ppm or more
図1に前記実施例1におけるテストピースの洗浄前後の写真を示す。この結果無機物の汚れが完全に洗浄されていることが確認された。 FIG. 1 shows photographs of the test piece before and after cleaning in Example 1. As a result, it was confirmed that the inorganic soil was completely cleaned.
以上のように、本発明によると洗浄時間が従来例に比べてほぼ20〜40%短縮され、それに伴って上下水道代、蒸気発生代、電気代などの経費の削減も図ることができるものである。 As described above, according to the present invention, the cleaning time is reduced by approximately 20 to 40% compared to the conventional example, and accordingly, expenses such as water and sewage charges, steam generation charges, and electricity charges can be reduced. is there.
本発明は、たんぱく質、炭水化物などの有機物および無機質を含む飲食料品の製造ラインから汚れを除去する際における従来のCIP洗浄における労力、時間、エネルギー、資源の省力化を図るばかりか十分な洗浄効果を得ることが可能なCIP洗浄方法を提供することを課題とする。
The present invention not only seeks to save labor, time, energy, and resources in conventional CIP cleaning, but also a sufficient cleaning effect when removing dirt from a production line for foods and beverages containing organic substances and inorganic substances such as proteins and carbohydrates. It is an object of the present invention to provide a CIP cleaning method capable of obtaining the above.
Claims (4)
(a)塩素系アルカリ洗浄剤溶液でたんぱく質、炭水化物などの有機物系固着物を溶解 除去する工程。
(b)前記工程(a)の塩素系アルカリ洗浄剤溶液にキレート剤を含有した洗浄剤を添 加して無機質の沈着物を溶解除去する工程。 A CIP cleaning method comprising removing stains from a food / beverage product production line by sequentially performing the following steps (a) and (b).
(A) A step of dissolving and removing organic substances such as proteins and carbohydrates with a chlorinated alkaline detergent solution.
(B) A step of dissolving and removing inorganic deposits by adding a cleaning agent containing a chelating agent to the chlorine-based alkaline cleaning solution in the step (a).
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JPS54134046A (en) * | 1978-04-10 | 1979-10-18 | Kurita Water Ind Ltd | Removal of scale |
JPH03185198A (en) * | 1989-12-14 | 1991-08-13 | Hakutou Kagaku Kk | Detergent for washing of aluminum silicate scale in process of papermaking pump production and washing |
WO2014098058A1 (en) * | 2012-12-21 | 2014-06-26 | 大日本印刷株式会社 | Beverage filling method |
JP2017002250A (en) * | 2015-06-15 | 2017-01-05 | 株式会社Adeka | CIP cleaning method |
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KR102505931B1 (en) * | 2022-09-23 | 2023-03-03 | 김철원 | Method for manufacturing resource-recycled textile fabric using waste synthetic resin and extile fabric manufactured thereby |
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