JP2018104885A - Door panel - Google Patents

Door panel Download PDF

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JP2018104885A
JP2018104885A JP2016248761A JP2016248761A JP2018104885A JP 2018104885 A JP2018104885 A JP 2018104885A JP 2016248761 A JP2016248761 A JP 2016248761A JP 2016248761 A JP2016248761 A JP 2016248761A JP 2018104885 A JP2018104885 A JP 2018104885A
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door
panel
vertical
dimension
width direction
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JP6902736B2 (en
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友洋 川股
Tomohiro Kawamata
友洋 川股
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Panasonic Intellectual Property Management Co Ltd
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Panasonic Intellectual Property Management Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a door panel capable of reducing weight and suppressing warpage, and also capable of reducing abnormal noises generated when closing the door panel.SOLUTION: A door panel 1 is provided with a face material 27 provided with on both sides in a door thickness direction of a panel core material 10 having a vertical bar member 20 formed of a woody material, and is rotatably supported on a side of a hanging portion of an opening portion, the door panel being provided with a latch portion 3 incorporated in a door end portion, so as to be located below a center CL in a door height direction, and a metallic reinforcing member 21 provided so that a recessed groove 22 into which the vertical bar member is fitted is opened in a door width direction, and the reinforcing member being provided such that a length dimension H4 is smaller than a door height dimension H1 and is offset toward the lower end side.SELECTED DRAWING: Figure 1

Description

本発明は、開口部の吊元側に回転自在に支持される戸パネルに関する。   The present invention relates to a door panel that is rotatably supported on a hanging side of an opening.

従来より、無垢材等からなる戸パネルに比べて軽量化が図れることから、芯材に面材を貼着した構成とされたいわゆるフラッシュパネル状の戸パネルが知られている。このような芯材を構成する縦桟材は、木質系材料から形成されているため、反りが生じ易く、戸パネル自体に反りが生じ易くなるという問題があった。
例えば、下記特許文献1には、矩形状に枠組みされた左右の縦枠部及び上下の横枠部を備えたパネル枠の両面に外面板を設けたフラッシュパネルが開示されている。また、このフラッシュパネルは、縦枠部を構成する複数本の縦桟のうちの内縦桟に、横断面形状が側方に開口した溝形の補強金属板を被せた構成とされている。
2. Description of the Related Art Conventionally, a so-called flash panel-like door panel having a structure in which a face material is attached to a core material is known because the weight can be reduced as compared with a door panel made of a solid material or the like. Since the vertical beam members constituting such a core material are formed of a wood-based material, there is a problem that warpage is likely to occur and warpage is likely to occur in the door panel itself.
For example, Patent Document 1 below discloses a flash panel in which outer plates are provided on both sides of a panel frame having left and right vertical frame portions and upper and lower horizontal frame portions that are framed in a rectangular shape. In addition, the flash panel is configured such that a groove-shaped reinforcing metal plate whose lateral cross-sectional shape opens laterally is covered on an inner vertical rail among a plurality of vertical rails constituting the vertical frame portion.

特開2014−109115号公報JP 2014-109115 A

しかしながら、上記のようなフラッシュパネルを比較的に戸高寸法が大とされた開き戸(ハイドア)として用いる場合には、ハンドル及びラッチ部がパネルの下端側に寄った位置に設けられることとなる。そのため、閉鎖された際に戸先側端部の上端側が振動(びびり振動)し易くなり、異音が生じ易くなることが考えられる。つまり、閉鎖側に移動するパネルのラッチ部がラッチ受に挿入されてパネルが戸当たりに当接すれば、パネルの戸先側のラッチ部から離れた部位が戸当たりに対して跳ね返りと当接とを繰り返すように戸厚方向に振動する傾向がある。このような振動は、ラッチ部の下側部位よりも長尺状となる上側部位において顕著になることが考えられ、更なる改善が望まれる。   However, when the flash panel as described above is used as a hinged door (high door) having a relatively large door height, the handle and the latch portion are provided at a position close to the lower end side of the panel. Therefore, it is considered that the upper end side of the door end side end portion is likely to vibrate (chatter vibration) when closed and abnormal noise is likely to occur. In other words, if the latch part of the panel moving to the closing side is inserted into the latch receiver and the panel comes into contact with the door stop, the part away from the latch part on the door end side of the panel will rebound and contact with the door stop. Tends to vibrate in the door thickness direction. Such vibration is considered to be prominent in the upper part that is longer than the lower part of the latch portion, and further improvement is desired.

本発明は、上記実情に鑑みてなされたものであり、軽量化が図れ、反りの抑制が可能でありながらも、閉鎖させる際に生じる異音を低減し得る戸パネルを提供することを目的としている。   The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a door panel that can reduce weight and can suppress warping, but can reduce abnormal noise generated when closing. Yes.

上記目的を達成するために、本発明に係る戸パネルは、木質系材料から形成された縦桟材を有したパネル芯材の戸厚方向両側に面材が設けられ、開口部の吊元側に回転自在に支持される戸パネルであって、戸高方向中央よりも下方側に位置するように、戸先側端部に組み込まれたラッチ部と、前記縦桟材が嵌め込まれる凹溝が戸幅方向に開口するように設けられた金属製の補強材と、を備えており、前記補強材は、長さ寸法が戸高寸法よりも小とされ、かつ下端側に片寄るように設けられていることを特徴とする。   In order to achieve the above object, a door panel according to the present invention is provided with a face material on both sides in the door thickness direction of a panel core material having a vertical crosspiece formed of a wood-based material, and a suspension base side of an opening. The door panel is rotatably supported by the door, and includes a latch portion incorporated in the door end side end portion so as to be located below the center of the door height direction, and a concave groove into which the vertical beam member is fitted. A metal reinforcing material provided so as to open in the width direction, and the reinforcing material is provided so that the length dimension is smaller than the door height dimension and the lower end side is offset. It is characterized by that.

本発明に係る戸パネルは、上述のような構成としたことで、軽量化が図れ、反りの抑制が可能でありながらも、閉鎖させる際に生じる異音を低減することができる。   Since the door panel according to the present invention is configured as described above, the weight can be reduced and the warpage can be suppressed, but the noise generated when the door is closed can be reduced.

(a)は、本発明の一実施形態に係る戸パネルの一例を模式的に示す概略正面図、(b)は、同戸パネルが備えるパネル芯材の一例を模式的に示す概略正面図である。(A) is a schematic front view which shows typically an example of the door panel which concerns on one Embodiment of this invention, (b) is a schematic front view which shows typically an example of the panel core material with which the same panel is equipped. is there. (a)は、図1(a)におけるX1−X1線矢視に対応させた一部破断概略横断面図、(b)は、図1(b)におけるY部に対応させた概略拡大正面図、(c)は、(b)におけるX2−X2線矢視に対応させた一部破断概略横断面図、(d)は、(c)に対応させた一部破断概略分解横断面図である。(A) is a partially broken schematic cross-sectional view corresponding to the X1-X1 line arrow in FIG. 1 (a), and (b) is a schematic enlarged front view corresponding to the Y portion in FIG. 1 (b). (C) is a partially broken schematic cross-sectional view corresponding to the X2-X2 line arrow in (b), (d) is a partially broken schematic exploded cross-sectional view corresponding to (c). . (a)は、同パネル芯材の一部を省略した概略分解正面図、(b)は、同パネル芯材が備える補強材の一例を模式的に示す一部破断概略正面図、(c)は、同補強材の一部破断概略側面図である。(A) is a schematic exploded front view in which a part of the panel core material is omitted, (b) is a partially broken schematic front view schematically showing an example of a reinforcing material provided in the panel core material, (c). These are the partially broken schematic side views of the same reinforcing material. (a)は、本発明の他の実施形態に係る戸パネルの一例を模式的に示す概略正面図、(b)は、同戸パネルが備えるパネル芯材の一例を模式的に示す概略正面図である。(A) is a schematic front view which shows typically an example of the door panel which concerns on other embodiment of this invention, (b) is a schematic front view which shows typically an example of the panel core material with which the same panel is equipped. It is.

以下に本発明の実施の形態について、図面に基づいて説明する。
なお、一部の図では、他図に付している詳細な符号の一部を省略している。
また、以下の各実施形態では、各実施形態に係る戸パネルを施工した状態を基準として上下方向等の方向を説明する。
Embodiments of the present invention will be described below with reference to the drawings.
In some of the drawings, some of the detailed reference numerals attached to other drawings are omitted.
In the following embodiments, directions such as the vertical direction will be described with reference to a state in which the door panel according to each embodiment is constructed.

図1〜図3は、第1実施形態に係る戸パネルの一例を模式的に示す図である。
本実施形態に係る戸パネル1は、パネル芯材10のパネル厚さ方向両側に面材27を設けた構成とされている。このような構成とすれば、無垢材等によって中実板状とされたものと比べて、軽量化を図ることができる。つまり、戸パネル1は、中実板状ではなく、中空状のパネル芯材10のパネル厚さ方向両側に面材27を設けたいわゆるフラッシュパネル状とされている。
また、戸パネル1は、住居等の建物に設けられ出入口等となる開口部の吊元側に回転自在に支持されて開き戸を構成する。
1-3 is a figure which shows typically an example of the door panel which concerns on 1st Embodiment.
The door panel 1 according to the present embodiment has a configuration in which face members 27 are provided on both sides of the panel core member 10 in the panel thickness direction. With such a configuration, the weight can be reduced as compared with a solid plate made of solid material or the like. That is, the door panel 1 is not a solid plate shape but a so-called flash panel shape in which the face members 27 are provided on both sides of the hollow panel core member 10 in the panel thickness direction.
Moreover, the door panel 1 is rotatably supported by the suspension side of the opening part which is provided in buildings, such as a residence, and becomes an entrance / exit etc., and comprises a hinged door.

この戸パネル1は、図1(a)及び図2(a)に示すように、一方向(上下方向)に長尺な略矩形平板状とされている。
この戸パネル1の戸高寸法(長さ寸法)H1は、当該戸パネル1によって開閉される開口部の開口高に応じた寸法であればよく、標準的な戸高寸法H1、例えば、1800mm〜2100mm程度でもよい。また、戸パネル1は、戸高寸法H1が天井高と略同高さ、例えば、2400mm〜3000mm程度とされたハイドアを構成するものでもよい。また、戸パネル1の戸幅(パネル幅)寸法は、開口部の開口幅に応じた寸法であればよく、600mm〜1200mm程度でもよい。また、戸パネル1の戸厚(パネル厚)寸法は、20mm〜40mm程度でもよい。
As shown in FIGS. 1A and 2A, the door panel 1 has a substantially rectangular flat plate shape that is long in one direction (vertical direction).
The door height dimension (length dimension) H1 of the door panel 1 may be a dimension corresponding to the opening height of the opening that is opened and closed by the door panel 1, and is a standard door height dimension H1, for example, about 1800 mm to 2100 mm. But you can. Moreover, the door panel 1 may constitute a high door whose door height dimension H1 is substantially the same as the ceiling height, for example, about 2400 mm to 3000 mm. Moreover, the door width (panel width) dimension of the door panel 1 should just be a dimension according to the opening width of an opening part, and may be about 600 mm-1200 mm. The door thickness (panel thickness) dimension of the door panel 1 may be about 20 mm to 40 mm.

また、この戸パネル1の戸先側端部には、開口部の戸先側縦枠等に設けられるラッチ受(ストライク)に挿入されるラッチ部3が組み込まれている。このようなラッチ部3としては、戸パネル1の戸先側端部に埋込状に設けられたラッチ錠装置2に対して戸幅方向(パネル幅方向)に出没自在とされたラッチボルトのラッチ頭部でもよい。また、図1(a)では、図示を省略しているが、戸パネル1の戸先側端部の戸厚方向両側には、ラッチ錠装置2に連結されてラッチ部3を出没させるハンドルが設けられる。このようなハンドルとしては、レバー状のものや、握玉状のもの、いわゆるプッシュプルハンドル等でもよい。また、ラッチ錠装置2としては、公知のものの採用が可能であり、ラッチ部3の没入を阻止するロック機構を有したものやデッドボルトを出没させるサムターンを備えたものでもよい。   Moreover, the latch part 3 inserted in the latch receptacle (strike) provided in the door-end side vertical frame etc. of an opening part is integrated in the door-end side edge part of this door panel 1. As shown in FIG. As such a latch portion 3, a latch bolt that can be protruded and retracted in the door width direction (panel width direction) with respect to the latch lock device 2 embedded in the door end side end portion of the door panel 1 is used. A latch head may be used. Although not shown in FIG. 1 (a), handles that are connected to the latch lock device 2 and project the latch portion 3 on both sides in the door thickness direction of the door end side portion of the door panel 1 are shown. Provided. Such a handle may be a lever-shaped one, a handball-shaped one, a so-called push-pull handle, or the like. Further, as the latch lock device 2, a known device can be adopted, and a device having a lock mechanism for preventing the latch portion 3 from entering and a device having a thumb turn for retracting the dead bolt may be used.

また、ラッチ部3は、戸高方向(パネル長手方向)中央CLよりも下方側に位置するように設けられている。つまり、戸パネル1の下端面からラッチ部3(ラッチ部3の上下方向中心(ラッチセンター))までの戸高方向に沿うラッチ下方側高さ寸法H2よりも戸パネル1の上端面からラッチ部3までの戸高方向に沿うラッチ上方側高さ寸法H3が大とされている。ラッチ下方側高さ寸法H2は、ラッチ錠装置2に連結されるハンドルの高さが操作し易い高さとなるように、適宜の高さとしてもよく、例えば、800mm〜1000mm程度でもよく、好ましくは、850mm〜950mm程度でもよい。また、ラッチ上方側高さ寸法H3は、上記した戸パネル1自体の戸高寸法H1やラッチ下方側高さ寸法H2に応じて適宜の寸法としてもよい。図例では、ラッチ上方側高さ寸法H3を、ラッチ下方側高さ寸法H2の1.9倍程度とした例を示している。
なお、戸パネル1の吊元側端部に、開口部の吊元側縦枠等に固定される蝶番等の回転連結部材を受け入れる凹所を設けた構成としてもよい。
Moreover, the latch part 3 is provided so that it may be located below the door height direction (panel longitudinal direction) center CL. That is, the latch portion 3 from the upper end surface of the door panel 1 is higher than the latch lower height dimension H2 along the door height direction from the lower end surface of the door panel 1 to the latch portion 3 (the vertical center of the latch portion 3 (latch center)). The height H3 of the latch upper side along the door height direction is made large. The latch lower side height dimension H2 may be set to an appropriate height so that the handle connected to the latch lock device 2 is easily operated, for example, about 800 mm to 1000 mm, preferably About 850 mm to 950 mm. The latch upper side height dimension H3 may be an appropriate dimension according to the door height dimension H1 of the door panel 1 itself or the latch lower side height dimension H2. In the example shown in the figure, the latch upper side height dimension H3 is about 1.9 times the latch lower side height dimension H2.
In addition, it is good also as a structure which provided the recess which receives rotation connection members, such as a hinge fixed to the suspension side edge part of the door panel 1 at the suspension side vertical frame etc. of the opening part.

パネル芯材10は、図1(b)に示すように、枠体を構成する四周枠11を有している。
四周枠11は、上端部に設けられた上横枠部12と、戸幅方向両側に対状に設けられた両側の縦枠部13,13と、下端部に設けられた下横枠部16と、を備えている。また、本実施形態では、四周枠11内に、複数の桟材17,18,19,20と、コア材26と、を設けた構成としている。四周枠11を構成する各枠部12,13,13,16、複数の桟材17,18,19,20及びコア材26の戸厚方向に沿う寸法は、互いに略同寸法とされている。
As shown in FIG. 1B, the panel core member 10 has a four-round frame 11 constituting a frame body.
The quadrilateral frame 11 includes an upper horizontal frame portion 12 provided at the upper end portion, vertical frame portions 13 and 13 on both sides provided in pairs on both sides in the door width direction, and a lower horizontal frame portion 16 provided at the lower end portion. And. In the present embodiment, a plurality of crosspieces 17, 18, 19, 20 and a core material 26 are provided in the four-circumferential frame 11. The dimensions along the door thickness direction of the frame portions 12, 13, 13, 16, the plurality of crosspieces 17, 18, 19, 20 and the core material 26 constituting the quadrilateral frame 11 are substantially the same.

上横枠部12は、戸幅方向に延びるように長尺状とされている。本実施形態では、上横枠部12の下方側に戸幅方向に延びるように長尺状とされた横桟材を設けた構成としている。また、上横枠部12の下方側に複数(図例では、3本)の横桟材を積み重ねるように設けた構成としている。これら横桟材を含んで上横枠部12として把握するようにしてもよい。つまり、上横枠部12を、複数の横桟材を戸高方向に隣接させて接合した構成としてもよい。このような構成とすれば、上横枠部12の剛性を効果的に向上させることができ、反りや変形等を抑制することができる。また、上横枠部12を、パネル芯材10の上端部に埋込状に設けられる種々の部材の下地として利用したり、戸高寸法H1の調整代として利用したりすることもできる。   The upper horizontal frame portion 12 is elongated so as to extend in the door width direction. In this embodiment, it is set as the structure which provided the horizontal crosspiece made into the elongate shape so that it might extend in the door width direction below the upper horizontal frame part 12. As shown in FIG. In addition, a plurality of (three in the illustrated example) horizontal rail members are stacked on the lower side of the upper horizontal frame portion 12. You may make it grasp | ascertain as the upper horizontal frame part 12 including these horizontal crosspieces. That is, the upper horizontal frame portion 12 may have a configuration in which a plurality of horizontal crosspieces are adjacently joined in the door height direction. With such a configuration, the rigidity of the upper horizontal frame portion 12 can be effectively improved, and warpage, deformation, and the like can be suppressed. Further, the upper horizontal frame portion 12 can be used as a base for various members provided in an embedded manner at the upper end portion of the panel core member 10, or can be used as an adjustment allowance for the door height dimension H1.

下横枠部16は、戸幅方向に延びるように長尺状とされている。本実施形態では、上横枠部12と概ね同様、下横枠部16の上方側に戸幅方向に延びるように長尺状とされた横桟材を設けた構成としている。図例では、下横枠部16の上方側に1本の横桟材を設けた例を示しているが、複数の横桟材を積み重ねるように設けた構成としてもよい。また、横桟材を含んで下横枠部16として把握するようにしてもよい。つまり、下横枠部16を、複数の横桟材を戸高方向に隣接させて接合した構成としてもよい。この下横枠部16を構成する横桟材及び上横枠部12を構成する横桟材の戸高方向に沿う幅寸法は、互いに略同寸法とされている。
また、本実施形態では、これら上下の横枠部12,16と両側の縦枠部13,13とをいわゆる縦勝状に接合した構成としている。つまり、両側の縦枠部13,13の上端部及び下端部の互いに向き合う内側面に上横枠部12及び下横枠部16の長手方向の各端面を当接させ、これら上下の横枠部12,16と両側の縦枠部13,13とを接合した構成としている。なお、上横枠部12及び下横枠部16を構成する横桟材同士及び上下の横枠部12,16と両側の縦枠部13,13とは、ステープル(いわゆるU針)等の止具6(図2(b)参照)や接着剤等を用いて接合されたものでもよい。
The lower horizontal frame portion 16 is elongated so as to extend in the door width direction. In the present embodiment, in the same manner as the upper horizontal frame portion 12, a horizontal beam member that is elongated so as to extend in the door width direction is provided on the upper side of the lower horizontal frame portion 16. In the example of the figure, an example is shown in which one horizontal crosspiece is provided on the upper side of the lower horizontal frame portion 16, but a configuration in which a plurality of horizontal crosspieces are stacked may be employed. Moreover, you may make it grasp | ascertain as the lower horizontal frame part 16 including a horizontal crosspiece. That is, the lower horizontal frame portion 16 may be configured by joining a plurality of horizontal crosspieces adjacent to each other in the door height direction. The width dimensions along the door height direction of the horizontal crosspieces constituting the lower horizontal frame portion 16 and the horizontal crosspieces constituting the upper horizontal frame portion 12 are substantially the same.
In the present embodiment, the upper and lower horizontal frame portions 12 and 16 and the vertical frame portions 13 and 13 on both sides are joined in a so-called vertical shape. That is, the longitudinal end surfaces of the upper horizontal frame portion 12 and the lower horizontal frame portion 16 are brought into contact with the mutually facing inner surfaces of the upper and lower ends of the vertical frame portions 13 and 13 on both sides, and these upper and lower horizontal frame portions are brought into contact with each other. 12 and 16 and the vertical frame portions 13 and 13 on both sides are joined. The horizontal crosspieces constituting the upper horizontal frame portion 12 and the lower horizontal frame portion 16 and the upper and lower horizontal frame portions 12, 16 and the vertical frame portions 13, 13 on both sides are fixed to staples (so-called U needles) or the like. What was joined using the tool 6 (refer FIG.2 (b)), an adhesive agent, etc. may be used.

両側の縦枠部13,13は、戸高方向に延びるように長尺状とされている。本実施形態では、これら両側の縦枠部13,13のうちの少なくとも一方の第1縦枠部13,13を、木質系材料から形成された2つの縦桟部14,15を戸幅方向に隣接させて接合した構成としている。このような構成とすれば、少なくとも一方の第1縦枠部13,13を、単一の縦桟材からなるものとした場合と比べて、剛性を効果的に向上させることができ、反りや変形等を抑制することができる。
また、2つの縦桟部14,15のうちの一方の第1縦桟部14を、戸高方向一方側の長尺縦桟材14aと戸高方向他方側の短尺縦桟材14bとを接合した構成としている。また、2つの縦桟部14,15のうちの他方の第2縦桟部15を、戸高方向他方側の長尺縦桟材15aと戸高方向一方側の短尺縦桟材15bとを接合した構成としている。
The vertical frame portions 13 and 13 on both sides are elongated so as to extend in the door height direction. In the present embodiment, at least one of the first vertical frame portions 13 and 13 of the vertical frame portions 13 and 13 on both sides is arranged with the two vertical beam portions 14 and 15 formed of a wood-based material in the door width direction. It is set as the structure joined adjacently. With such a configuration, the rigidity can be effectively improved as compared with the case where at least one of the first vertical frame portions 13 and 13 is made of a single vertical crosspiece, and warping and Deformation and the like can be suppressed.
Moreover, the structure which joined one 1st vertical beam part 14 of the two vertical beam parts 14 and 15 with the long vertical beam material 14a of the door height direction one side, and the short vertical beam material 14b of the door height direction other side. It is said. Further, the other second vertical beam portion 15 of the two vertical beam portions 14 and 15 is configured by joining a long vertical beam material 15a on the other side in the door height direction and a short vertical beam material 15b on the one side in the door height direction. It is said.

上記のような構成とすれば、各縦桟部14,15を、戸高寸法H1に応じた一本の長尺な縦桟材によって構成したものと比べて、2つの縦桟材14,15のうちの少なくとも一つ(例えば、長尺縦桟材)を戸高寸法H1の異なる複数の戸パネル1に対して適用することができ、長尺部材の共用化を図ることができる。また、比較的に戸高寸法H1が大とされた戸パネル1を構成する長尺部材の調達性を向上させることができ、このような戸パネル1を容易に実現することができる。また、各縦枠部13,13を構成する縦桟部14,15のそれぞれを、3本以上の縦桟材を備えた構成としたものと比べて、構造の簡略化が図れ、また、長尺縦桟材14a,15aによって剛性を確保することができる。
また、第1縦桟部14を、戸高方向一方側の長尺縦桟材14aと戸高方向他方側の短尺縦桟材14bとを接合した構成とし、第2縦桟部15を、戸高方向他方側の長尺縦桟材15aと戸高方向一方側の短尺縦桟材15bとを接合した構成としている。このような構成とすれば、各縦桟部14,15のそれぞれの接合位置4,5が互いに戸高方向で異なる位置となり、例えば、接合位置4,5を戸高方向で同位置(同高さ位置)としたものと比べて、剛性が低下するようなことを抑制することができる。
If it is set as the above structures, compared with what constituted each vertical beam part 14 and 15 by one elongate vertical beam material according to the door height dimension H1, two vertical beam members 14 and 15 are provided. At least one of them (for example, a long vertical bar member) can be applied to a plurality of door panels 1 having different door height dimensions H1, and the long member can be shared. Moreover, the procurement property of the elongate member which comprises the door panel 1 by which the door height dimension H1 was made comparatively large can be improved, and such a door panel 1 can be implement | achieved easily. In addition, the structure of each of the vertical beam portions 14 and 15 constituting each vertical frame portion 13 and 13 can be simplified compared to a configuration in which three or more vertical beam members are provided. Rigidity can be ensured by the vertical bars 14a and 15a.
Further, the first vertical beam portion 14 is configured by joining the long vertical beam member 14a on one side of the door height direction and the short vertical beam member 14b on the other side of the door height direction, and the second vertical beam portion 15 is connected to the other side of the door height direction. The long vertical beam member 15a on the side and the short vertical beam member 15b on one side in the door height direction are joined together. With such a configuration, the joining positions 4 and 5 of the vertical beam portions 14 and 15 are different from each other in the door height direction. For example, the joining positions 4 and 5 are the same position (the same height position in the door height direction). ), It is possible to suppress a decrease in rigidity.

本実施形態では、両側の縦枠部13,13の両方を、木質系材料から形成された2つの縦桟部14,15を戸幅方向に隣接させて接合した構成としている。このような構成とすれば、戸パネル1の戸幅方向両端部の縦枠部13,13の剛性を効果的に向上させることができ、反りや変形等を抑制することができる。なお、これら両側の縦枠部13,13は、互いに同様の構成であるので、以下では、一方を例にとって説明する。
縦枠部13の第1縦桟部14と第2縦桟部15とは、互いに略同長さとされ、戸高寸法H1に応じた長さとされている。つまり、各縦桟部14,15の長尺縦桟材14a,15aの長さ寸法H7と短尺縦桟材14b,15bの長さ寸法H8とを足し合わせた寸法が戸高寸法H1と略同寸法とされている。また、図例では、戸幅方向外側の縦桟部を第1縦桟部14とし、戸幅方向中央側の縦桟部を第2縦桟部15としている。
In the present embodiment, both the vertical frame portions 13 and 13 on both sides are joined together by adjoining the two vertical beam portions 14 and 15 made of a wood material in the door width direction. If it is set as such a structure, the rigidity of the vertical frame parts 13 and 13 of the door width direction both ends of the door panel 1 can be improved effectively, and a curvature, a deformation | transformation, etc. can be suppressed. In addition, since the vertical frame parts 13 and 13 of these both sides are the mutually same structures, below, it demonstrates taking one as an example.
The first vertical rail portion 14 and the second vertical rail portion 15 of the vertical frame portion 13 have substantially the same length as each other, and have a length corresponding to the door height dimension H1. That is, the dimension obtained by adding the length dimension H7 of the long vertical bars 14a, 15a of the vertical bars 14, 15 and the length dimension H8 of the short vertical bars 14b, 15b is substantially the same as the door height H1. It is said that. Further, in the illustrated example, the vertical beam portion on the outer side in the door width direction is the first vertical beam portion 14, and the vertical beam portion on the center side in the door width direction is the second vertical beam portion 15.

また、本実施形態では、図3(a)に示すように、第1縦桟部14及び第2縦桟部15の戸幅方向に沿う幅寸法W,Wを互いに略同寸法としている。また、これら縦桟部14,15の長尺縦桟材14a,15a同士及び短尺縦桟材14b,15b同士を略同長さとしている。つまり、第1縦桟部14の長尺縦桟材14aの長さ寸法H7と第2縦桟部15の長尺縦桟材15aの長さ寸法H7とを略同長さとしている。また、第1縦桟部14の短尺縦桟材14bの長さ寸法H8と第2縦桟部15の短尺縦桟材15bの長さ寸法H8とを略同長さとしている。このような構成とすれば、第1縦桟部14の長尺縦桟材14aと第2縦桟部15の長尺縦桟材15aとを同一部品とでき、また、第1縦桟部14の短尺縦桟材14bと第2縦桟部15の短尺縦桟材15bとを同一部品とできる。つまり、縦枠部13の各縦桟部14,15を、互いに略同長さとされた長尺縦桟材14a,15aと互いに略同長さとされた短尺縦桟材14b,15bとによって構成することができる。また、各縦桟部14,15の長尺縦桟材14a,15aを、戸高寸法H1の異なる複数の戸パネル1のそれぞれに対して長さ調整されずに適用される構成とし、短尺縦桟材14b,15bを、戸高寸法H1に応じて長さ調整される調整部材とすることができる。これにより、長尺縦桟材14a,15aを戸高寸法H1の異なる複数の戸パネル1のそれぞれに対して共通部品とすることができ、長尺部材の共用化をより効果的に図ることができる。   Moreover, in this embodiment, as shown to Fig.3 (a), the width dimensions W and W along the door width direction of the 1st vertical crosspiece part 14 and the 2nd vertical crosspiece part 15 are made into the mutually substantially the same dimension. Further, the long vertical beam members 14a and 15a and the short vertical beam members 14b and 15b of the vertical beam portions 14 and 15 have substantially the same length. That is, the length dimension H7 of the long vertical beam member 14a of the first vertical beam part 14 and the length dimension H7 of the long vertical beam member 15a of the second vertical beam part 15 are substantially the same length. Further, the length dimension H8 of the short vertical beam member 14b of the first vertical beam part 14 and the length dimension H8 of the short vertical beam member 15b of the second vertical beam part 15 are substantially the same length. With such a configuration, the long vertical beam member 14a of the first vertical beam part 14 and the long vertical beam member 15a of the second vertical beam part 15 can be made the same component, and the first vertical beam part 14 The short vertical beam member 14b and the short vertical beam member 15b of the second vertical beam portion 15 can be the same component. That is, the vertical beam portions 14 and 15 of the vertical frame portion 13 are constituted by the long vertical beam members 14a and 15a that are substantially the same length as each other and the short vertical beam members 14b and 15b that are substantially the same length as each other. be able to. Further, the long vertical beam members 14a and 15a of the vertical beam portions 14 and 15 are applied to each of the plurality of door panels 1 having different door height dimensions H1 without adjusting the length, and the short vertical beam members The materials 14b and 15b can be adjustment members whose lengths are adjusted according to the door height dimension H1. Thereby, long vertical crosspieces 14a and 15a can be made into a common part with respect to each of the several door panel 1 from which the door height dimension H1 differs, and can share a long member more effectively. .

また、これら第1縦桟部14及び第2縦桟部15の戸幅方向に沿う幅寸法W,Wは、上下の横枠部12,16を構成する横桟材の戸高方向に沿う幅寸法と略同寸法とされている。
また、本実施形態では、図1(b)に示すように、2つの縦桟部14,15のそれぞれの縦桟材14a,14b,15a,15bの接合位置4,5を、当該戸パネル1を戸高方向に3等分した中央部以外の位置に設けた構成としている。このような構成とすれば、接合位置4,5を戸高方向中央部に設けたものと比べて、互いの接合位置4,5が戸高方向に離間した位置となり、剛性の低下をより効果的に抑制することができる。
第1縦桟部14は、戸高方向一方側となる下方側に長尺縦桟材14aを設け、この長尺縦桟材14aの上方側に短尺縦桟材14bを接合した構成とされている。つまり、この第1縦桟材14の長尺縦桟材14aと短尺縦桟材14bとの接合位置4は、上端側に片寄るように位置している。また、この接合位置4は、戸パネル1を戸高方向に3等分した上側等分ラインL1よりも上側に位置する。つまり、接合位置4は、戸パネル1の上端面から上側等分ラインL1までの間に位置している。
また、第2縦桟部15は、戸高方向他方側となる上方側に長尺縦桟材15aを設け、この長尺縦桟材15aの下方側に短尺縦桟材15bを接合した構成とされている。つまり、この第2縦桟材15の長尺縦桟材15aと短尺縦桟材15bとの接合位置5は、下端側に片寄るように位置している。また、この接合位置5は、戸パネル1を戸高方向に3等分した下側等分ラインL2よりも下側に位置する。つまり、接合位置5は、戸パネル1の下端面から下側等分ラインL2までの間に位置している。
In addition, the width dimensions W and W along the door width direction of the first vertical beam portion 14 and the second vertical beam portion 15 are the width dimensions along the door height direction of the horizontal beam material constituting the upper and lower horizontal frame portions 12 and 16. The dimensions are approximately the same.
Moreover, in this embodiment, as shown in FIG.1 (b), the joining positions 4 and 5 of each vertical beam member 14a, 14b, 15a, 15b of the two vertical beam parts 14 and 15 are made into the said door panel 1. It is set as the structure which provided in positions other than the center part divided into 3 in the door height direction. With such a configuration, the joint positions 4 and 5 are separated from each other in the door height direction as compared with the joint positions 4 and 5 provided at the center in the door height direction, and the reduction in rigidity is more effectively achieved. Can be suppressed.
The first vertical beam portion 14 is configured such that a long vertical beam member 14a is provided on the lower side which is one side in the door height direction, and a short vertical beam member 14b is joined to the upper side of the long vertical beam member 14a. . That is, the joining position 4 of the long vertical beam member 14a and the short vertical beam member 14b of the first vertical beam member 14 is positioned so as to be offset toward the upper end side. Moreover, this joining position 4 is located above the upper equal dividing line L1 which divided the door panel 1 into the door height direction equally. That is, the joint position 4 is located between the upper end surface of the door panel 1 and the upper equal line L1.
The second vertical beam portion 15 has a configuration in which a long vertical beam material 15a is provided on the upper side which is the other side in the door height direction, and a short vertical beam material 15b is joined to the lower side of the long vertical beam material 15a. ing. That is, the joining position 5 between the long vertical beam member 15a and the short vertical beam member 15b of the second vertical beam member 15 is positioned so as to be offset toward the lower end side. Moreover, this joining position 5 is located below the lower equal dividing line L2 which equally divided the door panel 1 into the door height direction. That is, the joining position 5 is located between the lower end surface of the door panel 1 and the lower equal dividing line L2.

これら各縦桟部14,15の長尺縦桟材14a,15aの長さ寸法H7は、上記のように接合位置4,5が戸高方向中央部に位置しないように、短尺縦桟材14b,15bの長さ寸法H8よりも大とすればよい。また、長尺縦桟材14a,15aの長さ寸法H7は、上記したような標準的な戸高寸法に応じた長さ寸法(例えば、1800mm〜2100mm程度)としてもよい。また、短尺縦桟材14b,15bの長さ寸法H8は、戸高寸法H1及び長尺縦桟材14a,15aの長さ寸法H7に応じて適宜の長さとすればよい。
また、本実施形態では、第1縦桟部14の長尺縦桟材14aを下方側に設け、第2縦桟部15の長尺縦桟材15aを上方側に設けた例を示しているが、これらを逆側に設けた構成としてもよい。つまり、第1縦桟部14の長尺縦桟材14aを上方側に設け、第2縦桟部15の長尺縦桟材15aを下方側に設けた構成としてもよい。なお、第1縦桟部14の縦桟材14a,14b同士、第2縦桟部15の縦桟材15a,15b同士及び縦桟部14,15同士は、ステープル等の止具6(図2(b)参照)や接着剤等を用いて接合されたものでもよい。また、縦枠部13としては、上記のような態様に代えて、各縦桟部14,15の接合位置4,5の両方または一方が戸パネル1を戸高方向に3等分した中央部に位置するように設けられたものでもよい。また、第1縦桟部14の長尺縦桟材14aの長さ寸法H7と第2縦桟部15の長尺縦桟材15aの長さ寸法H7とを異ならせてもよい。また、第1縦桟部14の幅寸法Wと第2縦桟部15の幅寸法Wとを異ならせてもよい。
The length H7 of the long vertical beam members 14a and 15a of the vertical beam portions 14 and 15 is set such that the short vertical beam members 14b and 14b are arranged so that the joining positions 4 and 5 are not located at the center in the door height direction as described above. It may be larger than the length dimension H8 of 15b. In addition, the length dimension H7 of the long vertical bars 14a and 15a may be a length dimension (for example, about 1800 mm to 2100 mm) according to the standard door height dimension as described above. Further, the length dimension H8 of the short vertical bars 14b and 15b may be an appropriate length according to the door height dimension H1 and the length dimension H7 of the long vertical bars 14a and 15a.
Moreover, in this embodiment, the elongate vertical beam member 14a of the 1st vertical beam part 14 is provided in the downward side, and the example which provided the elongate vertical beam material 15a of the 2nd vertical beam part 15 in the upper side is shown. However, these may be provided on the opposite side. That is, the long vertical beam member 14a of the first vertical beam part 14 may be provided on the upper side, and the long vertical beam member 15a of the second vertical beam part 15 may be provided on the lower side. The vertical bars 14a and 14b of the first vertical beam part 14, the vertical bars 15a and 15b of the second vertical beam part 15, and the vertical bars 14 and 15 are fixed to a fastener 6 such as a staple (FIG. 2). (B)) or an adhesive or the like may be used. In addition, as the vertical frame portion 13, instead of the above-described aspect, both or one of the joining positions 4 and 5 of the vertical rail portions 14 and 15 is formed in a central portion obtained by dividing the door panel 1 into three equal parts in the door height direction. It may be provided so as to be positioned. Moreover, the length dimension H7 of the long vertical beam member 14a of the first vertical beam part 14 may be different from the length dimension H7 of the long vertical beam member 15a of the second vertical beam part 15. Further, the width dimension W of the first vertical rail portion 14 may be different from the width dimension W of the second vertical rail portion 15.

また、本実施形態では、これら両側の縦枠部13,13の戸幅方向外側に向く外側面に、面材27の端部が差し込まれる差込溝13a,13aを全長に亘って設けた構成としている。これら戸幅方向両側の差込溝13a,13aは、戸幅方向外側に向けて開口するように設けられている。また、これら差込溝13a,13aを、各縦枠部13,13の戸厚方向略中心に位置するように設けた構成としている。これら差込溝13a,13aの戸幅方向に沿う溝深さ寸法及び戸厚方向に沿う溝幅寸法は、面材27の端部の差込性や保持性等の観点から適宜の寸法としてもよい。また、これら差込溝13a,13aは、パネル芯材10が組み付けられた後に切削等によって形成されたものでもよい。
面材27は、図2(a)に示すように、戸パネル1の四周表面(戸厚方向両面及び戸幅方向両側端面)が化粧面となるようにパネル芯材10の四周表面に貼着されている。また、面材27は、MDF(中密度繊維板)等の木質系ボードやガラス繊維等の強化繊維シートを含んだ繊維強化樹脂層等の基材の表面側に突板や樹脂シート等の化粧シートが貼着された構成とされたものでもよい。また、面材27は、裏面側のパネル芯材10の角部に応じた位置に折曲溝が設けられたものでもよい。また、図例では、パネル芯材10の戸厚方向両側のそれぞれに設けられた二枚の面材27,27によって四周の化粧面を構成した例を示しているが、一枚の面材27によって四周の化粧面を構成する態様としてもよい。なお、パネル芯材10の四周表面に面材27を設けた態様に代えて、パネル芯材10の戸厚方向両側のみに面材27を設けた態様等としてもよい。
Moreover, in this embodiment, the structure which provided the insertion grooves 13a and 13a in which the edge part of the face material 27 is inserted in the outer surface facing the door width direction outer side of the vertical frame parts 13 and 13 of these both sides over the full length. It is said. The insertion grooves 13a and 13a on both sides in the door width direction are provided so as to open toward the outside in the door width direction. Moreover, it is set as the structure which provided these insertion grooves 13a and 13a so that it might be located in the door thickness direction approximate center of each vertical frame part 13 and 13. FIG. The groove depth dimension along the door width direction and the groove width dimension along the door thickness direction of these insertion grooves 13a, 13a may be appropriate dimensions from the viewpoint of the insertability and retention of the end portion of the face member 27. Good. The insertion grooves 13a and 13a may be formed by cutting or the like after the panel core member 10 is assembled.
As shown in FIG. 2A, the face material 27 is adhered to the four-round surface of the panel core member 10 so that the four-round surfaces of the door panel 1 (both sides in the door thickness direction and both end faces in the door width direction) are decorative surfaces. Has been. The face material 27 is a decorative sheet such as a veneer or a resin sheet on the surface side of a base material such as a fiber reinforced resin layer including a wood fiber board such as MDF (medium density fiber board) or a reinforcing fiber sheet such as glass fiber May be configured to be attached. Further, the face member 27 may be provided with a bent groove at a position corresponding to the corner of the panel core member 10 on the back side. Moreover, although the example of a figure has shown the example which comprised the decorative surface of four circumferences with the two face materials 27 and 27 provided in each of the door thickness direction both sides of the panel core material 10, the one face material 27 is shown. It is good also as a mode which comprises a four-round decorative surface. In addition, it is good also as an aspect etc. which provided the face material 27 only in the door thickness direction both sides of the panel core material 10 instead of the aspect which provided the face material 27 in the four peripheral surface of the panel core material 10. FIG.

また、本実施形態では、図1(b)及び図2(a)に示すように、パネル芯材10に、縦桟材20が嵌め込まれる凹溝22が戸幅方向に開口するように設けられた金属製の補強材21を設けた構成としている。このような構成とすれば、補強材21によって縦桟材20の反りを抑制することができ、戸パネル1全体の反りを抑制することができる。
また、補強材21の長さ寸法H4を戸高寸法H1よりも小とし、この補強材21を下端側に片寄るように設けた構成としている。このような構成とすれば、比較的に戸高寸法H1が大とされた戸パネル1においてハンドル及びラッチ部3を適正な高さに位置付け可能でありながらも、閉鎖させる際に生じる戸先側端部の上端側の振動を低減することができ、異音の発生を低減することができる。つまり、比較的に比重の大きな補強材21を下端側に片寄るように設けた構成としているので、補強材21を上端側に片寄るように設けたものと比べて、戸パネル1の重心を低くすることができる。これにより、戸パネル1が閉鎖される際に生じ易くなる戸先側端部のラッチ部3から離間した部位となる上端側の戸厚方向への振動を抑制することができる。つまりは、閉鎖側に移動する戸パネル1のラッチ部3よりも上方側の上端側が慣性力によって振動するようなことを低減することができる。また、このように補強材21を戸高寸法H1よりも短い寸法とすれば、例えば、この補強材21を、戸高寸法H1の異なる複数の戸パネル1に対して適用することもできる。つまり、戸パネル1の補強材21よりも上側部位の寸法(上端側戸高寸法)H6を異ならせることで、戸高寸法H1の異なる戸パネルを容易に実現することもできる。
Moreover, in this embodiment, as shown in FIG.1 (b) and FIG.2 (a), it is provided in the panel core material 10 so that the ditch | groove 22 by which the vertical bar | burr material 20 is fitted may open in the door width direction. The metal reinforcing material 21 is provided. If it is set as such a structure, the curvature of the vertical crosspiece 20 can be suppressed with the reinforcing material 21, and the curvature of the door panel 1 whole can be suppressed.
Further, the length H4 of the reinforcing material 21 is made smaller than the door height dimension H1, and the reinforcing material 21 is provided so as to be offset toward the lower end side. With such a configuration, the door-end side end generated when closing the handle and the latch portion 3 can be positioned at an appropriate height in the door panel 1 having a relatively large door height dimension H1. The vibration at the upper end side of the part can be reduced, and the occurrence of abnormal noise can be reduced. That is, since the reinforcing material 21 having a relatively large specific gravity is provided so as to be offset toward the lower end side, the center of gravity of the door panel 1 is lowered as compared with the case where the reinforcing material 21 is provided so as to be offset toward the upper end side. be able to. Thereby, the vibration to the door thickness direction of the upper end side used as the site | part spaced apart from the latch part 3 of the door end side end part which becomes easy to produce when the door panel 1 is closed can be suppressed. That is, it can be reduced that the upper end side above the latch portion 3 of the door panel 1 moving to the closing side vibrates due to inertial force. Moreover, if the reinforcing material 21 is made shorter than the door height dimension H1, the reinforcing material 21 can be applied to a plurality of door panels 1 having different door height dimensions H1, for example. That is, by making the dimension (upper end side door height dimension) H6 of the upper part of the reinforcing material 21 of the door panel 1 different, the door panel having a different door height dimension H1 can be easily realized.

また、本実施形態では、縦桟材20及びこれが嵌め込まれる補強材21を、戸幅方向中央よりも戸先側に位置するように設けた構成としている。このような構成とすれば、戸パネル1の戸先側の反りを抑制することができる。また、戸幅方向中央部位や吊元側のみに補強材21を設けたものと比べて、戸パネル1が閉鎖される際に生じる戸先側端部の上端側の戸厚方向への振動をより効果的に抑制することができる。
また、本実施形態では、縦桟材20及びこれが嵌め込まれる補強材21を、戸幅方向両側部位に設けた構成としている。このような構成とすれば、戸パネル1の戸幅方向両側の反りを抑制することができる。なお、戸先側の縦桟材20及び補強材21と吊元側の縦桟材20及び補強材21とは、互いに同様の構成であるので、以下では、一方を例にとって説明する。
Moreover, in this embodiment, it is set as the structure which provided the vertical crosspiece 20 and the reinforcing material 21 in which this is fitted so that it may be located in the door-end side rather than the door width direction center. If it is set as such a structure, the curvature at the door-end side of the door panel 1 can be suppressed. Moreover, compared with what provided the reinforcing material 21 only in the door width direction center site | part and the suspension base side, the vibration to the door thickness direction of the upper end side of the door end side edge produced when the door panel 1 is closed is carried out. It can suppress more effectively.
Moreover, in this embodiment, it is set as the structure which provided the vertical beam 20 and the reinforcing material 21 in which this is fitted in the door width direction both sides site | part. If it is set as such a structure, the curvature of the door width direction both sides of the door panel 1 can be suppressed. In addition, since the vertical beam member 20 and the reinforcing member 21 on the door end side and the vertical beam member 20 and the reinforcing member 21 on the hanging end side have the same configuration, description will be given below by taking one as an example.

縦桟材20及び補強材21は、戸高方向に延びるように長尺状とされている。
補強材21の長さ寸法H4は、ラッチ部3の高さ等に応じて、また、反りを抑制する観点や軽量化を図る観点等から適宜の長さ寸法としてもよく、戸高寸法H1の3/5〜17/20程度の寸法としてもよい。図例では、補強材21の長さ寸法H4を、上記した縦枠部13の各縦桟部14,15の長尺縦桟材14a,15aの長さ寸法H7と略同長さとし、戸高寸法H1の3/4程度の寸法とした例を示している。
また、下端側に片寄って設けられる補強材21の高さ位置は、ラッチ部3の高さ等に応じて、適宜の高さ位置とすればよい。本実施形態では、補強材21を長手方向に3等分した中央部がラッチ部3の高さとなるように補強材21を設けた構成としている。つまり、戸幅方向に見て、ラッチ部3と補強材21を長手方向に3等分した中央部とが重なり合う位置となるように補強材21を設けた構成としている。
The vertical crosspiece 20 and the reinforcing member 21 are elongated so as to extend in the door height direction.
The length dimension H4 of the reinforcing member 21 may be an appropriate length dimension according to the height of the latch portion 3 or the like, or from the viewpoint of suppressing warpage or reducing the weight. It is good also as a dimension of about / 5-17 / 20. In the illustrated example, the length dimension H4 of the reinforcing member 21 is substantially the same as the length dimension H7 of the long vertical beam members 14a and 15a of the vertical beam portions 14 and 15 of the vertical frame portion 13 described above, and the door height dimension. An example in which the dimension is about 3/4 of H1 is shown.
In addition, the height position of the reinforcing member 21 provided to be offset toward the lower end side may be set to an appropriate height position according to the height of the latch portion 3 or the like. In the present embodiment, the reinforcing material 21 is provided so that the central portion obtained by dividing the reinforcing material 21 into three in the longitudinal direction is the height of the latch portion 3. In other words, the reinforcing member 21 is provided so that the latch portion 3 and the central portion obtained by dividing the reinforcing member 21 into three in the longitudinal direction overlap each other when viewed in the door width direction.

また、本実施形態では、補強材21を、下横枠部16との間に間隔を空けるように設けた構成としている。つまり、補強材21を、戸パネル1の下端部近傍に至るまで設けずに、戸パネル1の下端側に補強材21の存在しない部位を設けた構成としている。つまりは、本実施形態では、戸パネル1の上下両側に補強材21の存在しない部位を設けた構成としている。補強材21の下端から戸パネル1の下端面までの戸高方向に沿う下端側戸高寸法H5は、補強材21の上端から戸パネル1の上端面までの戸高方向に沿う上端側戸高寸法H6よりも小とすればよい。この下端側戸高寸法H5は、上端側戸高寸法H6の1/2〜1/5程度の寸法としてもよい。   In the present embodiment, the reinforcing member 21 is provided so as to be spaced from the lower horizontal frame portion 16. In other words, the reinforcing material 21 is not provided until the vicinity of the lower end portion of the door panel 1, and a portion where the reinforcing material 21 does not exist is provided on the lower end side of the door panel 1. That is, in this embodiment, it is set as the structure which provided the site | part which does not exist the reinforcing material 21 in the upper and lower sides of the door panel 1. FIG. The lower end side door height dimension H5 along the door height direction from the lower end of the reinforcing member 21 to the lower end face of the door panel 1 is higher than the upper end side door height dimension H6 along the door height direction from the upper end of the reinforcing member 21 to the upper end face of the door panel 1. Small. The lower end side door height dimension H5 may be about 1/2 to 1/5 of the upper end side door height dimension H6.

また、本実施形態では、縦桟材20及び補強材21の長さ寸法H4を、互いに略同寸法としている。つまり、縦桟材20を、戸パネル1の全長に亘って設けずに、その長さ寸法H4を戸高寸法H1よりも小とし、かつ下端側に片寄らせて設けた構成としている。
また、縦桟材20の上端部を、上横枠部12の下方側に戸高方向に間隔を空けて設けられた上横桟としての横桟17に接合した構成としている。このような構成とすれば、横桟17によってパネル芯材10の剛性を向上させることができる。また、補強材21及びこれに嵌め込まれた縦桟材20を共通部品として戸高寸法H1の異なる複数の戸パネル1に対して適用することができる。つまり、戸パネル1の横桟17よりも上側部位の寸法を異ならせることで、戸高寸法H1の異なる戸パネル1を容易に実現することもできる。
Moreover, in this embodiment, the length dimension H4 of the vertical crosspiece 20 and the reinforcing material 21 is made into the mutually substantially the same dimension. That is, the vertical crosspiece 20 is not provided over the entire length of the door panel 1, but the length dimension H4 is smaller than the door height dimension H1 and is shifted toward the lower end side.
Further, the upper end portion of the vertical beam member 20 is joined to a horizontal beam 17 as an upper horizontal beam provided at an interval in the door height direction below the upper horizontal frame portion 12. If it is set as such a structure, the rigidity of the panel core material 10 can be improved with the crosspiece 17. Moreover, it can apply with respect to the several door panel 1 from which the door height dimension H1 differs as a common component by using the reinforcing material 21 and the vertical beam member 20 inserted by this. That is, the door panel 1 having a different door height dimension H1 can be easily realized by making the dimensions of the upper portion of the door panel 1 different from the horizontal rail 17.

また、縦桟材20の下端部を、下横枠部16の上方側に戸高方向に間隔を空けて設けられた下横桟としての横桟17に接合した構成としている。つまり、本実施形態では、上下の横枠部12,16の戸高方向中央側に間隔を空けて上下の横桟17,17を両側の縦枠部13,13間に架け渡すように設けた構成としている。これら上下の横桟17,17は、戸幅方向に延びるように長尺状とされ、互いに同様の構成とされている。これら上下の横桟17,17と両側の縦枠部13,13とは、ステープル等の止具6(図2(b)参照)や接着剤等を用いて接合されたものでもよい。
また、上側の横桟17と両側の縦枠部13,13と上横枠部12とによって囲まれた中空部に、戸幅方向及び戸高方向に沿う寸法が中空部の戸幅方向及び戸高方向に沿う寸法に応じた寸法とされたコア材26を収納させた構成としている。つまり、上側の横桟17と両側の縦枠部13,13と上横枠部12とによって囲まれた中空部には、桟材等が設けられておらず、コア材26が略全域に亘って収納されている。このような構成とすれば、中空にしたものと比べて、戸パネル1の上端側部位の厚さ方向の強度の低下を抑制することができる。また、上側の横桟17と両側の縦枠部13,13と上横枠部12とによって囲まれた中空部に複数の桟材を設けたようなものと比べて、戸パネル1の上端側部位の軽量化を図ることができ、戸パネル1の重心を効果的に低くすることができる。また、このような中空部に収納されるコア材26は、桟材に比べて加工性が良いため、上端側部位の寸法を異ならせて戸高寸法H1の異なる戸パネル1を容易に実現することもできる。
Further, the lower end portion of the vertical beam member 20 is configured to be joined to a horizontal beam 17 as a lower horizontal beam provided on the upper side of the lower horizontal frame portion 16 with a space in the door height direction. That is, in the present embodiment, a configuration is provided in which the upper and lower horizontal rails 17 and 17 are bridged between the vertical frame portions 13 and 13 on both sides with a space between the upper and lower horizontal frame portions 12 and 16 on the center side in the door height direction. It is said. These upper and lower horizontal rails 17 and 17 are elongated so as to extend in the door width direction and have the same configuration. The upper and lower horizontal rails 17 and 17 and the vertical frame portions 13 and 13 on both sides may be joined using a stopper 6 such as a staple (see FIG. 2B), an adhesive, or the like.
Moreover, the dimension along the door width direction and the door height direction has a dimension along the door width direction and the door height direction in the hollow portion surrounded by the upper horizontal rail 17, the vertical frame portions 13 and 13 on both sides, and the upper horizontal frame portion 12. It is set as the structure which accommodated the core material 26 made into the dimension according to the dimension in alignment with. That is, in the hollow portion surrounded by the upper horizontal rail 17, the vertical frame portions 13, 13 on both sides, and the upper horizontal frame portion 12, no rail material or the like is provided, and the core material 26 extends over substantially the entire area. Are stored. With such a configuration, it is possible to suppress a decrease in strength in the thickness direction of the upper end side portion of the door panel 1 as compared with a hollow structure. Further, the upper end side of the door panel 1 is compared with a case in which a plurality of crosspieces are provided in a hollow portion surrounded by the upper horizontal crosspiece 17, the vertical frame portions 13 and 13 on both sides, and the upper horizontal frame portion 12. The part can be reduced in weight, and the center of gravity of the door panel 1 can be effectively lowered. Moreover, since the core material 26 accommodated in such a hollow portion has better workability than the crosspiece material, it is possible to easily realize the door panel 1 having a different door height dimension H1 by changing the size of the upper end side portion. You can also.

このようなコア材26としては、発泡ウレタン等の発泡樹脂系材料から成形された発泡成形体からなるものでもよいが、本実施形態では、戸厚方向両側に開口する多数の中空筒状セルの集合体からなるハニカム状のコア材26としている。つまり、コア材26を、いわゆるペーパーコアとしている。また、このようなコア材26としては、段ボール原紙やクラフト紙等の紙材を接着剤で重積接着して形成されたものでもよい。また、コア材26としては、このような紙材に、エポキシ樹脂等の補強用の樹脂を更に含浸させたものでもよく、その他、アルミ材等の金属系材料や硬質ポリ塩化ビニル樹脂、ポリプロピレン樹脂等の合成樹脂系材料から形成されたものでもよい。また、図例では、コア材26の中空筒状セルを模式的に示しており、中空筒状セルが蜂の巣状(六角状)とされたものとしているが、方形状とされたものや円筒形状とされたもの、波形状とされたもの等、中空筒状セルのセル形状が種々の形状とされたものでもよい。また、このコア材26は、ステープル等の止具6(図2(b)参照)や接着剤等によって四周枠11を構成する枠部12,13,13,16や桟材17,19に固定されたものでもよい。
なお、図例では、下側の横桟17と両側の縦枠部13,13と下横枠部16とによって囲まれた中空部にコア材26を収納させていない例を示しているが、この中空部にもコア材26を収納させた構成としてもよい。
Such a core material 26 may be made of a foam molded body formed from a foamed resin material such as urethane foam, but in the present embodiment, a large number of hollow cylindrical cells opened on both sides in the door thickness direction. A honeycomb core material 26 made of an aggregate is formed. That is, the core material 26 is a so-called paper core. The core material 26 may be formed by stacking and adhering paper materials such as corrugated cardboard and kraft paper with an adhesive. Further, the core material 26 may be such a paper material that is further impregnated with a reinforcing resin such as an epoxy resin. In addition, a metal material such as an aluminum material, a hard polyvinyl chloride resin, or a polypropylene resin. It may be formed from a synthetic resin material such as. Further, in the illustrated example, the hollow cylindrical cell of the core material 26 is schematically shown, and the hollow cylindrical cell is assumed to have a honeycomb shape (hexagonal shape). However, the hollow cylindrical cell has a rectangular shape or a cylindrical shape. The cell shape of the hollow cylindrical cell may be various shapes, such as those formed in a wave shape or the like. Further, the core material 26 is fixed to the frame portions 12, 13, 13, 16 and the crosspieces 17, 19 constituting the four-sided frame 11 by a stopper 6 such as a staple (see FIG. 2B), an adhesive, or the like. It may be done.
In the illustrated example, the core material 26 is not stored in the hollow portion surrounded by the lower horizontal rail 17, the vertical frame portions 13 and 13 on both sides, and the lower horizontal frame portion 16. It is good also as a structure which accommodated the core material 26 also in this hollow part.

また、縦桟材20は、縦枠部13に平行状にかつ縦枠部13の戸幅方向中央側に間隔を空けて設けられている。縦枠部13と縦桟材(中縦桟材)20との間には、戸幅方向に沿う寸法が比較的に小とされた短尺なスペーサー状の短尺横桟18が架け渡されるように設けられている。この短尺横桟18と縦枠部13及び縦桟材20とは、ステープル等の止具6(図2(b)参照)や接着剤等を用いて接合されたものでもよい。
また、縦桟材20の長手方向に間隔を空けて複数(図例では、戸先側に3つ、吊元側に4つ)の短尺横桟18を設けた構成としている。また、図例では、吊元側の複数の短尺横桟18を、上下の横桟17,17間において戸高方向に等間隔を空けて設けた例を示している。また、ラッチ錠装置2と概ね同高さに位置するように設けられた吊元側の短尺横桟18以外の3つの吊元側の短尺横桟18と略同高さに位置するように、戸先側の3つの短尺横桟18を設けた例を示している。また、ラッチ錠装置2の近傍には、戸先側の縦枠部13と縦桟材20との間に位置するように、ラッチ錠装置2の取付下地18Aが設けられている。
Further, the vertical crosspieces 20 are provided in parallel to the vertical frame portion 13 and at an interval on the center side in the door width direction of the vertical frame portion 13. Between the vertical frame portion 13 and the vertical beam member (medium vertical beam member) 20, a short spacer-shaped short horizontal beam 18 having a relatively small dimension along the door width direction is bridged. Is provided. The short horizontal bar 18, the vertical frame portion 13, and the vertical beam member 20 may be joined using a stopper 6 such as a staple (see FIG. 2B), an adhesive, or the like.
In addition, a plurality of short horizontal bars 18 (three on the door end side and four on the hanging side) in the longitudinal direction of the vertical beam member 20 are provided. Further, in the illustrated example, an example is shown in which a plurality of short horizontal bars 18 on the hanging base side are provided at equal intervals in the door height direction between the upper and lower horizontal bars 17, 17. Further, so as to be positioned at substantially the same height as the three hanging side short horizontal bars 18 other than the hanging side short horizontal bars 18 provided so as to be located at substantially the same height as the latch lock device 2, An example in which three short horizontal bars 18 on the door end side are provided is shown. Further, in the vicinity of the latch lock device 2, an attachment base 18 </ b> A of the latch lock device 2 is provided so as to be positioned between the vertical frame portion 13 on the door end side and the vertical beam member 20.

また、両側の縦桟材20,20間に架け渡すように中横桟19を設けた構成としている。この中横桟19は、戸幅方向に延びるように長尺状とされている。この中横桟19と両側の縦桟材20,20とは、ステープル等の止具6(図2(b)参照)や接着剤等を用いて接合されたものでもよい。また、縦桟材20の長手方向に間隔を空けて複数(図例では、4つ)の中横桟19を設けた構成としている。図例では、これら複数の中横桟19を、上下の横桟17,17間において戸高方向に等間隔を空けて設けた例を示している。つまり、これら中横桟19は、吊元側の短尺横桟18と略同高さに位置するように設けられている。これら中横桟19、短尺横桟18及び上下の横桟17,17の戸高方向に沿う幅寸法は、上記した各横枠部12,16を構成する横桟材の戸高方向に沿う幅寸法と略同寸法とされている。
また、これら中横桟19によって上下に区画された中空部のそれぞれに、上記同様なコア材26を収納させた構成としている。
なお、短尺横桟18によって上下に区画された中空部にコア材26を収納させていない例を示しているが、これら中空部にもコア材26を収納させた構成としてもよい。
Moreover, it is set as the structure which provided the horizontal crosspiece 19 so that it might span between the vertical crosspieces 20 and 20 of both sides. The middle horizontal rail 19 is elongated so as to extend in the door width direction. The middle crosspiece 19 and the vertical crosspieces 20 and 20 on both sides may be joined using a stopper 6 such as a staple (see FIG. 2B), an adhesive, or the like. In addition, a plurality of (four in the illustrated example) middle and cross rails 19 are provided at intervals in the longitudinal direction of the vertical rail members 20. In the example shown in the figure, the plurality of middle horizontal bars 19 are provided at equal intervals in the door height direction between the upper and lower horizontal bars 17 and 17. That is, these middle horizontal rails 19 are provided so as to be positioned at substantially the same height as the short horizontal rail 18 on the hanging side. The width dimension along the door height direction of the middle horizontal rail 19, the short horizontal rail 18, and the upper and lower horizontal rails 17 and 17 is the width dimension along the door height direction of the horizontal rail material constituting the horizontal frame portions 12 and 16, respectively. The dimensions are approximately the same.
In addition, the core material 26 similar to the above is housed in each of the hollow portions partitioned vertically by the middle horizontal rails 19.
Although an example is shown in which the core material 26 is not stored in the hollow portions partitioned vertically by the short horizontal rails 18, the core material 26 may be stored in these hollow portions.

また、縦桟材20は、図2(c)、(d)に示すように、各枠部12,13,13,16や他の桟材17,18,19と戸厚方向に沿う寸法が略同寸法とされた基部20aを戸幅方向一方側部位に有している。また、縦桟材20は、この基部20aの戸幅方向他方側部位に、戸厚方向に沿う寸法が基部20aよりも小とされ、補強材21の凹溝22に嵌め込まれる嵌合部20bを設けた構成とされている。また、縦桟材20は、この嵌合部20bの戸厚方向両側に基部20aから段下がり状とされた凹段部20c,20cを設けた構成とされている。また、縦桟材20は、全長に亘って一様な断面形状とされている。
また、本実施形態では、この縦桟材20の基部20aを、戸幅方向中央側に位置させ、縦桟材20の嵌合部20bを戸幅方向外側に位置させた構成としている。この基部20aは、補強材21から露出する構成とされており、この基部20aに、縦桟材20と中横桟19とを接合する止具6が止着され(打ち込まれ)ている。
Further, as shown in FIGS. 2 (c) and 2 (d), the vertical crosspiece 20 has dimensions along the door thickness direction with each frame portion 12, 13, 13, 16 and other crosspieces 17, 18, and 19. A base portion 20a having substantially the same dimensions is provided at one side portion in the door width direction. Further, the vertical crosspiece 20 has a fitting portion 20b fitted in the groove 22 of the reinforcing member 21 at the other side portion of the base portion 20a in the door width direction and having a dimension along the door thickness direction smaller than that of the base portion 20a. It is set as the provided structure. Further, the vertical beam member 20 has a configuration in which concave step portions 20c and 20c that are stepped down from the base portion 20a are provided on both sides of the fitting portion 20b in the door thickness direction. Moreover, the vertical crosspiece 20 is made into the uniform cross-sectional shape over the full length.
Moreover, in this embodiment, it is set as the structure which located the base 20a of this vertical crosspiece 20 in the door width direction center side, and located the fitting part 20b of the vertical crosspiece 20 in the door width direction outer side. The base portion 20a is configured to be exposed from the reinforcing member 21, and a stopper 6 that joins the vertical beam member 20 and the middle horizontal beam 19 is fixed (dried) to the base portion 20a.

また、この縦桟材20は、戸幅方向に沿う幅寸法が上記した各枠部12,13,13,16を構成する桟材14,15や各横桟17,18,19の幅寸法よりも大とされている。図例では、この縦桟材20の幅寸法を、他の桟材14,15,17,18,19の幅寸法の1.6倍程度とした例を示しているが、このような例に限られない。
また、縦桟材20の嵌合部20bの戸幅方向に沿う幅寸法を、縦桟材20の基部20aの戸幅方向に沿う幅寸法よりも大としている。図例では、嵌合部20bの幅寸法を、基部20aの幅寸法の4倍程度とした例を示しているが、このような例に限られない。
なお、パネル芯材10の枠体を構成する縦桟材20や各枠部12,13,13,16を構成する桟材14,15、各横桟17,18,19は、合板やLVL(単板積層材)等の木質積層板や、PB(パーティクルボード)等の木質ボード、MDF(中密度繊維板)やハードボード等の木質繊維板などの木質系材料から形成されたものとしてもよい。また、木質系材料としては、合成樹脂系材料に、木粉や無機フィラー、相溶化剤、着色剤などを所定の含有割合で含有させた木粉・プラスチック複合材(WPC)としてもよい。
Further, the vertical beam member 20 has a width dimension along the door width direction from the width dimension of the beam members 14 and 15 and the horizontal beam members 17, 18, and 19 constituting the frame parts 12, 13, 13, and 16 described above. Is also considered large. In the illustrated example, the width dimension of the vertical beam member 20 is set to about 1.6 times the width dimension of the other beam members 14, 15, 17, 18, and 19. Not limited.
Moreover, the width dimension along the door width direction of the fitting part 20b of the vertical beam member 20 is set larger than the width dimension along the door width direction of the base part 20a of the vertical beam member 20. In the example shown in the figure, the width dimension of the fitting part 20b is about four times the width dimension of the base part 20a. However, the present invention is not limited to such an example.
In addition, the vertical crosspiece 20 which comprises the frame of the panel core material 10, the crosspieces 14 and 15 which comprise each frame part 12,13,13,16, and each horizontal crosspiece 17,18,19 are plywood or LVL ( It may be formed from a wood-based material such as a wood laminate such as a single-plate laminate), a wood board such as PB (particle board), or a wood fiber board such as MDF (medium density fiber board) or hard board. . The wood material may be a wood powder / plastic composite (WPC) in which a synthetic resin material contains wood powder, an inorganic filler, a compatibilizing agent, a colorant and the like in a predetermined content ratio.

補強材21は、戸幅方向に開口する凹溝22を全長に亘って設けた構成とされ、凹溝22の底側を区画する底片部23と、凹溝22の溝幅方向両側を区画する両側片部24,24と、を備えている。これら底片部23及び両側片部24,24は、薄板状とされている。
凹溝22の戸幅方向に沿う溝深さ寸法は、縦桟材20の嵌合部20bの受け入れが可能なように、嵌合部20bの戸幅方向に沿う幅寸法に応じた寸法とされている。図例では、凹溝22の溝深さ寸法を、嵌合部20bの幅寸法よりも僅かに小とした例を示している。
また、凹溝22の戸厚方向に沿う溝幅寸法は、縦桟材20の嵌合部20bの受け入れが可能なように、嵌合部20bの戸厚方向に沿う厚さ寸法に応じた寸法とされている。この補強材21と縦桟材20とは、縦桟材20の嵌合部20bを補強材21の凹溝22に圧入して互いに固定されるものでもよく、接着剤等を併用して互いに固定されるものでもよい。
The reinforcing member 21 has a configuration in which a concave groove 22 that opens in the door width direction is provided over the entire length, and a bottom piece portion 23 that defines the bottom side of the concave groove 22 and both sides in the groove width direction of the concave groove 22. Both side pieces 24, 24 are provided. These bottom piece part 23 and both side piece parts 24 and 24 are made into thin plate shape.
The groove depth dimension along the door width direction of the concave groove 22 is a dimension according to the width dimension along the door width direction of the fitting part 20b so that the fitting part 20b of the vertical beam member 20 can be received. ing. In the example shown in the figure, the groove depth dimension of the concave groove 22 is slightly smaller than the width dimension of the fitting portion 20b.
Moreover, the groove width dimension along the door thickness direction of the concave groove 22 is a dimension according to the thickness dimension along the door thickness direction of the fitting part 20b so that the fitting part 20b of the vertical beam member 20 can be received. It is said that. The reinforcing member 21 and the vertical beam member 20 may be fixed to each other by press-fitting the fitting portion 20b of the vertical beam member 20 into the concave groove 22 of the reinforcing member 21, or may be fixed to each other using an adhesive or the like. It may be done.

また、図例では、底片部23及び両側片部24,24の厚さ寸法を互いに同寸法としている。これら底片部23及び両側片部24,24の厚さ寸法は、強度上の観点や軽量化を図る観点等から適宜の厚さ寸法としてもよく、例えば、0.5mm〜3.0mm程度でもよく、好ましくは、1.0mm〜2.0mm程度でもよい。また、図例では、両側片部24,24の厚さ寸法を、縦桟材20の戸厚方向両側の凹段部20c,20cの戸厚方向に沿う段差寸法と略同寸法とした例を示している。つまり、基部20aの戸厚方向両面と両側片部24,24の戸厚方向外側に向く表面とが互いに略同一平面状とされている。換言すれば、補強材21の戸厚方向に沿う寸法と縦桟材20の基部20aの戸厚方向に沿う寸法とが略同寸法とされている。この補強材21の戸厚方向に沿う寸法を、縦桟材20の基部20aの戸厚方向に沿う寸法よりも僅かに小さい寸法としてもよい。   In the illustrated example, the thickness of the bottom piece 23 and the side pieces 24 and 24 are the same. The thickness dimensions of the bottom piece 23 and the side pieces 24, 24 may be appropriate thicknesses from the viewpoints of strength, weight reduction, etc., and may be, for example, about 0.5 mm to 3.0 mm. Preferably, it may be about 1.0 mm to 2.0 mm. Moreover, in the example of the figure, the thickness dimension of both side piece parts 24 and 24 is made into the substantially same dimension as the level | step difference dimension along the door thickness direction of the recessed step parts 20c and 20c of both sides in the door thickness direction of the vertical beam member 20. Show. That is, both the door thickness direction both surfaces of the base part 20a and the surface which faces the door thickness direction outer side of the both-side piece parts 24 and 24 are made into the mutually substantially same planar shape. In other words, the dimension along the door thickness direction of the reinforcing member 21 and the dimension along the door thickness direction of the base portion 20a of the vertical beam member 20 are substantially the same. The dimension along the door thickness direction of the reinforcing member 21 may be slightly smaller than the dimension along the door thickness direction of the base portion 20a of the vertical rail member 20.

また、本実施形態では、補強材21の戸幅方向に沿う幅寸法W1を、縦桟材20の戸幅方向に沿う幅寸法W2の2/3以上の寸法としている(図3(a)参照)。このような構成とすれば、補強材21の戸幅方向に沿う幅寸法W1が比較的に大となり、縦桟材20の反りをより効果的に抑制することができる。この補強材21の幅寸法W1は、縦桟材20の基部20aに止具6の止着が可能なように、縦桟材20の幅寸法W2に応じて適宜の寸法としてもよい。図例では、補強材21の幅寸法W1を、縦桟材20の幅寸法W2の3/4程度とした例を示しているが、このような例に限られない。
また、本実施形態では、補強材21の凹溝22が戸幅方向中央側に向けて開口するように補強材21を設けた構成としている。つまり、補強材21の底片部23が戸幅方向外側に位置するように補強材21を設けた構成としている。このような構成とすれば、凹溝22が逆側に開口するように補強材21を設けたものと比べて、戸パネル1の戸幅方向の端部側の剛性をより効果的に向上させることができる。
Further, in the present embodiment, the width dimension W1 along the door width direction of the reinforcing member 21 is set to 2/3 or more of the width dimension W2 along the door width direction of the vertical rail member 20 (see FIG. 3A). ). If it is set as such a structure, the width dimension W1 along the door width direction of the reinforcement 21 will become comparatively large, and the curvature of the vertical crosspiece 20 can be suppressed more effectively. The width dimension W1 of the reinforcing member 21 may be an appropriate dimension according to the width dimension W2 of the vertical beam member 20 so that the stopper 6 can be fixed to the base portion 20a of the vertical beam member 20. In the illustrated example, the width dimension W1 of the reinforcing member 21 is set to about ¾ of the width dimension W2 of the vertical beam member 20. However, the present invention is not limited to such an example.
Moreover, in this embodiment, it is set as the structure which provided the reinforcing material 21 so that the ditch | groove 22 of the reinforcing material 21 may open toward the door width direction center side. In other words, the reinforcing material 21 is provided so that the bottom piece 23 of the reinforcing material 21 is positioned on the outside in the door width direction. With such a configuration, the rigidity on the end side in the door width direction of the door panel 1 is more effectively improved as compared with the case in which the reinforcing member 21 is provided so that the concave groove 22 opens to the opposite side. be able to.

また、補強材21には、図2(b)、(c)に示すように、縦桟材20の止具6の止着箇所を露出させる開口25が設けられている。このような構成とすれば、開口25を介して止具6を縦桟材20に止着させることができ、金属製の補強材21を設けながらも組付性を向上させることができる。
この開口25は、縦桟材20に隣接される桟材(本実施形態では、短尺横桟)18と縦桟材20とを接合する止具6の止着箇所を露出させるように設けられている。この開口25は、補強材21の凹溝22に嵌め込まれた縦桟材20の嵌合部20bの一部を露出させるように設けられている。また、開口25は、補強材21の側片部24を厚さ方向に貫通するように設けられている。また、補強材21の両側片部24,24のそれぞれに開口25,25が設けられている。
Further, as shown in FIGS. 2B and 2C, the reinforcing member 21 is provided with an opening 25 that exposes the fastening portion of the fastener 6 of the vertical beam member 20. With such a configuration, the stopper 6 can be fixed to the vertical beam member 20 through the opening 25, and the assemblability can be improved while the metal reinforcing member 21 is provided.
The opening 25 is provided so as to expose a fastening portion of the stopper 6 that joins the crosspiece 18 (short horizontal crosspiece in this embodiment) 18 adjacent to the vertical crosspiece 20 and the vertical crosspiece 20. Yes. The opening 25 is provided so as to expose a part of the fitting portion 20 b of the vertical beam member 20 fitted in the concave groove 22 of the reinforcing member 21. The opening 25 is provided so as to penetrate the side piece 24 of the reinforcing member 21 in the thickness direction. In addition, openings 25, 25 are provided in both side pieces 24, 24 of the reinforcing member 21.

また、これら戸厚方向両側の開口25,25は、図3(c)に示すように、互いに略同高さに位置するように設けられている。また、これら両側の開口25,25を、底片部23の戸厚方向両側縁部を切り欠くように設けた構成としている。
また、これら開口25,25は、上記のように戸高方向に間隔を空けて設けられた複数の短尺横桟18に応じた個数及び位置となるように設けられている。なお、各開口25の戸高方向に沿う寸法及び戸幅方向に沿う寸法は、止具6の挿通が可能なように、また、補強材21の強度上の観点等から適宜の寸法とすればよい。また、開口25の形状等は図例のようなものに限られず、種々の変形が可能である。
Moreover, these openings 25 and 25 on both sides in the door thickness direction are provided so as to be positioned at substantially the same height as shown in FIG. The openings 25 and 25 on both sides are provided so as to cut out both side edges of the bottom piece 23 in the door thickness direction.
Moreover, these openings 25 and 25 are provided so that it may become the number and position according to the some short horizontal rail 18 provided at intervals in the door height direction as mentioned above. In addition, the dimension along the door height direction of each opening 25 and the dimension along the door width direction should just be an appropriate dimension from the viewpoint of the strength of the reinforcing member 21 so that the stopper 6 can be inserted. . Further, the shape and the like of the opening 25 are not limited to those shown in the drawings, and various modifications can be made.

また、本実施形態では、補強材21の幅寸法W1を、縦桟材20の戸幅方向一方側の基部20aが露出するように縦桟材20の幅寸法W2よりも小とした例を示しているが、補強材21の幅寸法W1と縦桟材20の幅寸法W2とを略同寸法としてもよい。この場合は、縦桟材20に隣接される桟材(中横桟)19と縦桟材20とを接合する止具6の止着箇所を露出させるように切欠状の開口を両側片部24,24に設けた構成等としてもよい。または、補強材21の幅寸法W1を、縦桟材20の幅寸法W2の2/3未満としてもよい。   Further, in the present embodiment, an example in which the width dimension W1 of the reinforcing member 21 is smaller than the width dimension W2 of the vertical beam member 20 so that the base 20a on one side in the door width direction of the vertical beam member 20 is exposed is shown. However, the width dimension W1 of the reinforcing member 21 and the width dimension W2 of the vertical beam member 20 may be substantially the same. In this case, the notch-shaped opening 24 is formed on both side portions 24 so as to expose the fastening portion of the stopper 6 that joins the crosspiece (middle crosspiece) 19 adjacent to the vertical crosspiece 20 and the vertical crosspiece 20. , 24 may be used. Alternatively, the width dimension W1 of the reinforcing member 21 may be less than 2/3 of the width dimension W2 of the vertical rail member 20.

次に、本発明に係る他の実施形態について、図面を参照しながら説明する。
なお、以下の実施形態では、上記第1実施形態との相違点について主に説明し、同様の構成については、同一の符号を付し、その説明を省略または簡略に説明する。
図4は、第2実施形態に係る戸パネルの一例を模式的に示す図である。
Next, another embodiment according to the present invention will be described with reference to the drawings.
In the following embodiments, differences from the first embodiment will be mainly described, and the same components will be denoted by the same reference numerals, and description thereof will be omitted or briefly described.
FIG. 4 is a diagram schematically illustrating an example of a door panel according to the second embodiment.

本実施形態では、戸パネル9は、図4(a)に示すように、縦框部1A,1Aを戸幅方向両側に有した框状パネルとされている。また、戸パネル9は、これら両側の縦框部1A,1A間に、板材29を設けた構成とされている。板材29は、厚さ寸法が両側の縦框部1A,1Aの戸厚方向に沿う寸法よりも小とされている。この板材29は、透光性を有した透光板でもよい。また、この板材29と両側の縦框部1A,1Aとは、縦框部1A,1Aの互いに向き合う内側面において開口するように設けられた接合溝28,28に板材29の戸幅方向両端部を嵌め入れて接合されたものでもよく、接着剤等を併用して接合されたものでもよい。また、両側の縦框部1A,1A同士を連結するワイヤー等の連結部材を上端面に沿わせるように設けた構成等としてもよい。
また、戸パネル9を、当該戸パネル9の略全長に亘って板材29が設けられた二方框状パネルとした例を示しているが、上下に横框部が設けられた四方框状パネルとしてもよい。
In this embodiment, as shown in FIG. 4A, the door panel 9 is a bowl-shaped panel having vertical hooks 1A and 1A on both sides in the door width direction. Moreover, the door panel 9 is configured such that a plate material 29 is provided between the vertical flange portions 1A and 1A on both sides. The plate material 29 has a thickness dimension smaller than a dimension along the door thickness direction of the vertical flange portions 1A and 1A on both sides. The plate material 29 may be a translucent plate having translucency. Further, the plate member 29 and the vertical flange portions 1A and 1A on both sides are connected to both end portions in the door width direction of the plate member 29 in the joining grooves 28 and 28 provided so as to open on the inner surfaces of the vertical flange portions 1A and 1A facing each other. May be joined by fitting, or may be joined by using an adhesive or the like together. Moreover, it is good also as a structure etc. which provided connecting members, such as a wire which connects the vertical collar parts 1A and 1A of both sides, along an upper end surface.
Moreover, although the door panel 9 is shown as an example of a two-sided bowl-shaped panel provided with a plate material 29 over substantially the entire length of the door panel 9, a four-sided bowl-shaped panel provided with horizontal flanges at the top and bottom. It is good.

両側の縦框部1A,1Aは、互いに概ね同様の構成とされている。これら両側の縦框部1A,1Aの主に異なる点は、戸先側の縦框部1Aに不図示のハンドルに連結されるラッチ錠装置2が組み込まれる点及び吊元側の縦框部1Aに回動連結部材が取り付けられる点である。
また、両側の縦框部1A,1Aは、上記した戸パネル1と概ね同様、パネル芯材10A(図4(b)参照)の戸厚方向両側に面材27を設けた構成とされている。戸厚方向両側の面材27は、戸幅方向一方側の端部がパネル芯材10Aの戸幅方向外側面に設けられた差込溝13aに差し込まれ、戸幅方向他方側の端部が接合溝28の開口縁を構成するように設けられたものでもよい。
また、これら両側の縦框部1A,1Aのパネル芯材10Aのうちの少なくとも戸先側のパネル芯材10Aに、縦桟材20及びこれが嵌め込まれる補強材21が設けられている。本実施形態では、これら両側の縦框部1A,1Aに縦桟材20,20及び補強材21,21を設けた構成としている。なお、これら両側の縦框部1A,1Aのパネル芯材10Aは、互いに略同様の構成であるので、以下では、一方を例にとって説明する。
The vertical flange portions 1A and 1A on both sides have substantially the same configuration. The main differences between the vertical hooks 1A and 1A on both sides are that a latch lock device 2 connected to a handle (not shown) is incorporated in the vertical hook 1A on the door end side and the vertical hook 1A on the hanging side. The rotation connecting member is attached to.
Further, the vertical flange portions 1A and 1A on both sides are configured to be provided with face members 27 on both sides in the door thickness direction of the panel core member 10A (see FIG. 4B), as in the case of the door panel 1 described above. . As for the face material 27 on both sides in the door thickness direction, one end portion in the door width direction is inserted into the insertion groove 13a provided on the outer surface in the door width direction of the panel core member 10A, and the end portion on the other side in the door width direction. It may be provided so as to constitute the opening edge of the joining groove 28.
Further, a vertical beam member 20 and a reinforcing member 21 into which the vertical beam member 20 is fitted are provided at least on the panel core member 10A on the door end side among the panel core members 10A of the vertical flange portions 1A and 1A on both sides. In this embodiment, it is set as the structure which provided the vertical beam members 20 and 20 and the reinforcing materials 21 and 21 in the vertical collar part 1A and 1A of these both sides. In addition, since the panel core material 10A of the vertical flange portions 1A and 1A on both sides has substantially the same configuration, only one of them will be described below as an example.

パネル芯材10Aは、戸幅方向に沿う寸法が上記第1実施形態のパネル芯材10の戸幅方向に沿う寸法よりも小とされている。また、パネル芯材10Aの四周枠11Aは、上下の横枠部12,16と両側の縦枠部13,13とを横勝状に接合した構成とされている。つまり、上下の横枠部12,16の戸幅方向両端部の互いに向き合う内側面に両側の縦枠部13,13の長手方向の各端面を当接させ、これら上下の横枠部12,16と両側の縦枠部13,13とを接合した構成としている。また、図例では、複数本の横桟材からなる上横枠部12の下方側に隣接させて両側の縦枠部13,13間に架け渡すように桟材を更に設けた例を示している。また、複数本の横桟材からなる下横枠部16の上方側に隣接させて両側の縦枠部13,13間に架け渡すように桟材を更に設けた例を示している。
また、上記と概ね同様、両側の縦枠部13,13は、それぞれ第1縦桟部14と第2縦桟部15とを接合した構成とされている。
The panel core material 10A has a dimension along the door width direction smaller than a dimension along the door width direction of the panel core material 10 of the first embodiment. Further, the four-round frame 11A of the panel core member 10A is configured such that the upper and lower horizontal frame portions 12 and 16 and the vertical frame portions 13 and 13 on both sides are joined in a horizontal shape. That is, the longitudinal end surfaces of the vertical frame portions 13 and 13 on both sides are brought into contact with the mutually facing inner side surfaces of the upper and lower horizontal frame portions 12 and 16 in the door width direction, and the upper and lower horizontal frame portions 12 and 16 are brought into contact with each other. And the vertical frame portions 13 and 13 on both sides are joined. Also, the example of the figure shows an example in which a crosspiece is further provided so as to be bridged between the vertical frame portions 13 and 13 on both sides adjacent to the lower side of the upper horizontal frame portion 12 made of a plurality of horizontal crosspieces. Yes. Further, an example is shown in which a cross member is further provided so as to be bridged between the vertical frame portions 13 and 13 on both sides adjacent to the upper side of the lower horizontal frame portion 16 made of a plurality of horizontal cross members.
In general, the vertical frame portions 13 on both sides are configured by joining the first vertical beam portion 14 and the second vertical beam portion 15 in the same manner as described above.

また、本実施形態では、パネル芯材10Aの戸幅方向外側部位に縦桟材20及び補強材21を設けた構成としている。つまり、パネル芯材10Aに、単一の縦桟材20及び補強材21を設けた構成としている。また、縦桟材20の上下端部は、上記と概ね同様、上下の横枠部12,16から戸高方向中央側に間隔を空けて設けられた上下の横桟17,17に接合されている。上側の横桟17の上方側の中空部には、上記と概ね同様、コア材26が収納されている。
戸幅方向外側の縦枠部13と縦桟材20との間には、上記同様、短尺横桟18及び取付下地18Aが設けられている。なお、吊元側のパネル芯材10Aには、取付下地18Aに代えて短尺横桟18を設けた構成としてもよい。
戸幅方向中央側(板材29側)の縦枠部13と縦桟材20との間には、中横桟19が設けられている。また、上記と概ね同様、中横桟19によって上下に区画された中空部のそれぞれに、コア材26を収納させた構成としている。
縦桟材20及びこの縦桟材20が嵌め込まれた補強材21は、上記と概ね同様の構成とされている。
Moreover, in this embodiment, it is set as the structure which provided the vertical beam member 20 and the reinforcing material 21 in the door width direction outer side part of 10 A of panel core materials. That is, it is set as the structure which provided the single vertical crosspiece 20 and the reinforcing material 21 in 10 A of panel core materials. The upper and lower ends of the vertical beam member 20 are joined to the upper and lower horizontal beams 17 and 17 provided at a distance from the upper and lower horizontal frame portions 12 and 16 to the center side in the door height direction in the same manner as described above. . A core material 26 is accommodated in the hollow portion on the upper side of the upper horizontal rail 17 in substantially the same manner as described above.
As described above, a short horizontal bar 18 and a mounting base 18A are provided between the vertical frame portion 13 and the vertical beam member 20 on the outside in the door width direction. In addition, it is good also as a structure which provided the short side rail 18 instead of the mounting base 18A in the panel core material 10A of the suspension origin side.
An intermediate horizontal rail 19 is provided between the vertical frame portion 13 on the center side in the door width direction (the plate material 29 side) and the vertical rail member 20. In general, the core material 26 is housed in each of the hollow portions partitioned vertically by the middle horizontal rail 19 as described above.
The vertical beam member 20 and the reinforcing member 21 into which the vertical beam member 20 is fitted are configured in the same manner as described above.

上記構成とされた本実施形態に係る戸パネル9においても上記と概ね同様の効果を奏する。また、本実施形態では、框状パネルとされた戸パネル9の軽量化を図ることができる。
また、縦桟材20及びこれが嵌め込まれる補強材21を、戸幅方向両側のパネル芯材10Aのうちの少なくとも戸先側のパネル芯材10Aに設けた構成としている。このような構成とすれば、少なくとも戸先側の反りを抑制することができ、また、戸パネル9が閉鎖される際に生じる戸先側端部の上端側の戸厚方向への振動を効果的に抑制することができる。
なお、本実施形態では、縦框部1Aのパネル芯材10Aに、単一の縦桟材20及び補強材21を設けた構成としているが、戸幅方向に間隔を空けて複数の縦桟材20及び補強材21を設けた構成としてもよい。
The door panel 9 according to the present embodiment having the above-described configuration also has substantially the same effect as described above. Moreover, in this embodiment, the weight reduction of the door panel 9 made into the bowl-shaped panel can be achieved.
Moreover, it is set as the structure which provided the vertical crosspiece 20 and the reinforcing material 21 in which this is fitted in the panel core material 10A of the door end side at least among the panel core materials 10A of the door width direction both sides. With such a configuration, it is possible to suppress at least the warpage on the door-end side, and to effect the vibration in the door thickness direction on the upper end side of the door-end side end portion that occurs when the door panel 9 is closed. Can be suppressed.
In addition, in this embodiment, it is set as the structure which provided the single vertical crosspiece 20 and the reinforcing material 21 in the panel core material 10A of the vertical hook part 1A, However, Several vertical crosspieces are spaced apart in the door width direction. 20 and the reinforcing material 21 may be provided.

また、上記した各実施形態に係る戸パネル1,9における互いに異なる構成を、適宜、組み替えたり、組み合わせたりして適用するようにしてもよい。
また、上記各実施形態では、補強材21の凹溝22が戸幅方向中央側に向けて開口するように補強材21を設けた構成とした例を示しているが、凹溝22が逆側に向けて開口するように補強材21を設けた構成としてもよい。この場合は、縦桟材20も必要に応じて変形するようにすればよい。
また、上記各実施形態では、縦枠部13から戸幅方向に間隔を空けて設けられた縦桟材20に補強材21を設けた例を示しているが、このような態様に代えて、または加えて、縦枠部13を構成する縦桟部14,15に補強材21を設けた構成としてもよい。
Moreover, you may make it apply the structure which mutually differs in the door panels 1 and 9 which concern on each above-mentioned embodiment, combining suitably or combining.
Moreover, in each said embodiment, although the example which set it as the structure which provided the reinforcement material 21 so that the ditch | groove 22 of the reinforcement material 21 opened toward the door width direction center side was shown, the ditch | groove 22 is a reverse side. It is good also as a structure which provided the reinforcing material 21 so that it might open toward. In this case, the vertical crosspiece 20 may be deformed as necessary.
Moreover, in each said embodiment, although the example which provided the reinforcing material 21 in the vertical crosspiece 20 provided at intervals in the door width direction from the vertical frame part 13 is shown, it replaces with such an aspect, Alternatively, the reinforcing member 21 may be provided on the vertical rail portions 14 and 15 constituting the vertical frame portion 13.

また、上記各実施形態では、パネル芯材10,10Aの四周枠11,11A内に縦桟材20や横桟17,18,19を設けた例を示しているが、少なくとも四周枠11,11Aを構成する枠部12,13,13,16を備えた構成としてもよい。また、上記各実施形態では、上下の横枠部12,16を、複数本の横桟材を戸高方向に接合した構成としているが、単一の横桟材からなるものとしてもよい。また、上記各実施形態では、両側の縦枠部13,13を、複数本の縦桟部を戸幅方向に接合した構成としているが、単一の縦桟部からなるものとしてもよい。
また、上記各実施形態では、中空部にコア材26を収納させた構成としているが、このようなコア材26を設けていない構成としてもよい。
Moreover, although each said embodiment showed the example which provided the vertical crosspiece 20 and the horizontal crosspieces 17, 18, and 19 in the four surrounding frames 11 and 11A of the panel core materials 10 and 10A, at least four surrounding frames 11 and 11A are shown. It is good also as a structure provided with the frame parts 12, 13, 13, and 16 which comprise. Moreover, in each said embodiment, although the upper and lower horizontal frame parts 12 and 16 are set as the structure which joined several horizontal crosspieces in the door height direction, you may consist of a single horizontal crosspiece. Moreover, in each said embodiment, although the vertical frame parts 13 and 13 of both sides are set as the structure which joined the several vertical crosspiece part in the door width direction, it is good also as what consists of a single vertical crosspiece part.
Moreover, in each said embodiment, although it has set as the structure which accommodated the core material 26 in the hollow part, it is good also as a structure which does not provide such a core material 26. FIG.

1,9 戸パネル
1A 縦框部
3 ラッチ部
10,10A パネル芯材
11,11A 四周枠
12 上横枠部
13 縦枠部
17 横桟(上横桟)
20 縦桟材
21 補強材
22 凹溝
26 コア材
27 面材
CL 戸高方向中央
H1 戸高寸法
H4 補強材の長さ寸法
W1 補強材の幅寸法
W2 縦桟材の幅寸法
1,9 Door panel 1A Vertical hook part 3 Latch part 10, 10A Panel core 11, 11A Quadruple frame 12 Upper horizontal frame part 13 Vertical frame part 17 Horizontal beam (upper horizontal beam)
20 Vertical beam 21 Reinforcing material 22 Recessed groove 26 Core material 27 Face material CL Center of door height H1 Door height H4 Length of reinforcing material W1 Width of reinforcing material W2 Width of vertical beam

Claims (6)

木質系材料から形成された縦桟材を有したパネル芯材の戸厚方向両側に面材が設けられ、開口部の吊元側に回転自在に支持される戸パネルであって、
戸高方向中央よりも下方側に位置するように、戸先側端部に組み込まれたラッチ部と、前記縦桟材が嵌め込まれる凹溝が戸幅方向に開口するように設けられた金属製の補強材と、を備えており、
前記補強材は、長さ寸法が戸高寸法よりも小とされ、かつ下端側に片寄るように設けられていることを特徴とする戸パネル。
A face panel is provided on both sides of the door thickness direction of the panel core material having a vertical crosspiece formed from a wood-based material, and is a door panel that is rotatably supported on the suspension side of the opening,
It is made of metal provided so that the latch part incorporated in the door end side end part and the concave groove into which the vertical beam member is fitted are opened in the door width direction so as to be located below the door height direction center. A reinforcing material,
The reinforcing panel has a length dimension smaller than a door height dimension, and is provided so as to be offset toward a lower end side.
請求項1において、
前記縦桟材及びこれが嵌め込まれる補強材は、戸幅方向中央よりも戸先側に位置するように設けられていることを特徴とする戸パネル。
In claim 1,
The said vertical crosspiece and the reinforcement material by which this is fitted are provided so that it may be located in the door tip side rather than the door width direction center.
請求項2において、
前記パネル芯材及び戸厚方向両側の面材は、框状パネルとされた当該戸パネルの戸幅方向両側の縦框部を構成するように戸幅方向両側のそれぞれに設けられており、
前記縦桟材及びこれが嵌め込まれる補強材は、戸幅方向両側のパネル芯材のうちの少なくとも戸先側のパネル芯材に設けられていることを特徴とする戸パネル。
In claim 2,
The panel core material and the face material on both sides in the door thickness direction are provided on each of the door width direction both sides so as to constitute vertical saddle portions on both sides of the door width direction of the door panel, which is a bowl-shaped panel,
The said vertical crosspiece and the reinforcement material by which this is fitted are provided in the panel core material of the door end side at least among the panel core materials of the door width direction both sides, The door panel characterized by the above-mentioned.
請求項1乃至3のいずれか1項において、
前記補強材の戸幅方向に沿う幅寸法を、前記縦桟材の戸幅方向に沿う幅寸法の2/3以上の寸法としたことを特徴とする戸パネル。
In any one of Claims 1 thru | or 3,
The door panel characterized in that a width dimension along the door width direction of the reinforcing material is 2/3 or more of a width dimension along the door width direction of the vertical rail member.
請求項1乃至4のいずれか1項において、
前記パネル芯材は、四周枠を構成する上横枠部の下方側に戸高方向に間隔を空けて設けられた上横桟を備えており、
前記補強材に嵌め込まれた縦桟材は、上端部が前記上横桟に接合されていることを特徴とする戸パネル。
In any one of Claims 1 thru | or 4,
The panel core member includes an upper horizontal rail provided at an interval in the door height direction on the lower side of the upper horizontal frame portion constituting the quadrilateral frame,
The vertical crosspiece fitted into the reinforcing member has an upper end joined to the upper horizontal crosspiece.
請求項5において、
前記四周枠を構成する両側の縦枠部と前記上横枠部と前記上横桟とによって囲まれた中空部には、戸幅方向及び戸高方向に沿う寸法が該中空部の戸幅方向及び戸高方向に沿う寸法に応じた寸法とされたコア材が収納されていることを特徴とする戸パネル。
In claim 5,
The hollow portion surrounded by the vertical frame portions on both sides constituting the quadrilateral frame, the upper horizontal frame portion, and the upper horizontal rail has dimensions along the door width direction and the door height direction, and the door width direction of the hollow portion and A door panel in which a core material having a dimension corresponding to a dimension along the door height direction is accommodated.
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