JP2017213816A - Manufacturing method of multicolor solid molded article - Google Patents

Manufacturing method of multicolor solid molded article Download PDF

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JP2017213816A
JP2017213816A JP2016110539A JP2016110539A JP2017213816A JP 2017213816 A JP2017213816 A JP 2017213816A JP 2016110539 A JP2016110539 A JP 2016110539A JP 2016110539 A JP2016110539 A JP 2016110539A JP 2017213816 A JP2017213816 A JP 2017213816A
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慎怡 姚
Shen-Yi Yao
慎怡 姚
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Abstract

PROBLEM TO BE SOLVED: To provide a manufacturing method of a multicolor solid molded article capable of enhancing manufacturing speed, quality and efficiency of the multicolor solid molded article.SOLUTION: There is provided a manufacturing method of a multicolor solid molded article including flowing steps; a master form manufacturing step for preparing a master form of a solid molded article, a planar printing plate manufacturing step for manufacturing a planar printing plate based on calculation data by inputting data of the master form into a computer, a vacuum mold manufacturing step for forming a solid printing plate by vacuum pressing the solid printing plate, an injection molded mold manufacturing step for forming a multicolor solid molded article by standing the solid printing plate in a mold for injection molding and binding the same to a plastic material, a printing coloring step, a vacuum molding step and an injection molding step in this order.SELECTED DRAWING: Figure 1

Description

本発明は、一種の多色立体造形物品の製造方法に関し、特に多色立体造形物品の製造スピード、品質及び効率を上げることのできる多色立体造形物品の製造方法に関する。   The present invention relates to a method for manufacturing a kind of multicolor three-dimensional shaped article, and particularly relates to a method for manufacturing a multicolor three-dimensional shaped article that can increase the production speed, quality, and efficiency of the multicolor three-dimensional shaped article.

目下市販されている多色立体造形物品(例えば:立体磁石、玩具、文具…など)は、まず立体造形物品の原型を作ってから、原始図案の色彩及びその分布に基づき、人工的に該原型に塗料して着色することで、原型は多くの色を具有する立体造形物品になり、初めてバイヤーの目に止まって購入意欲を掻き立てる。   For multi-color three-dimensional shaped articles currently on the market (eg: three-dimensional magnets, toys, stationery, etc.), first create a prototype of the three-dimensional shaped article, then artificially create the prototype based on the color of the original design and its distribution By painting and coloring, the prototype becomes a three-dimensional shaped article having many colors, and for the first time, it stops at the eyes of buyers and arouses purchase motivation.

予め立体原型を製造してから人工的に着色をする方法は、着色する作業が繁雑、困難だけでなく、時間もかかる。特に担当者が色を間違えた場合、その原型はそれ以上使用することができず、破棄するしかなく、時間、人力と原料コストの無駄である。仮に担当者が塗料をはみ出す、或いは色を塗り忘れた状況がある場合、着色した後の立体造形の物品の美観性が悪く、バイヤーの購入意欲に影響することなどを鑑みて、着色のミスを少なくし、製品品質を高めるために、更なる改善が必要であった。   The method of artificially coloring after producing a three-dimensional prototype in advance is not only complicated and difficult to color, but also takes time. In particular, if the person in charge makes a mistake in color, the prototype cannot be used any more, but must be discarded, which wastes time, manpower, and raw material costs. If there is a situation where the person in charge protrudes the paint or forgets to paint it, the aesthetics of the three-dimensional shaped article after coloring will be bad and it will affect the buyer's willingness to purchase, so make mistakes in coloring Further improvements were needed to reduce and increase product quality.

特開2015−110343号公報JP 2015-110343 A

本発明の主な目的は、前記の問題を改善し、生産スピードと品質を高めることができ、且つ製造コストを下げられる多色立体造形物品の製造方法を提供することにある。   The main object of the present invention is to provide a method for producing a multicolor three-dimensional shaped article that can improve the above-mentioned problems, increase the production speed and quality, and reduce the production cost.

上述の目的を解決するために、本発明の多色立体造形物品の製造方法に下記のステップが含まれる。   In order to solve the above-mentioned object, the following steps are included in the method for producing a multicolor three-dimensional shaped article of the present invention.

原型製作:立体造形物品の原型を準備し、且つ原型の表面を滑らかに磨く。   Prototype production: Prepare a prototype of a three-dimensional shaped article and polish the surface of the prototype smoothly.

平面印刷版の製作:上述のように製作した原型の資料をコンピューターに入力し、計算処理したあと、該計算データに基づき平面印刷版を製作する。該平面印刷版は、プラスティックの材質で作られる。   Production of flat printing plate: The original material produced as described above is input into a computer and processed, and then a flat printing plate is produced based on the calculation data. The flat printing plate is made of a plastic material.

真空金型製作:上述の原型と互いに対応する真空用金型を製作する。   Vacuum mold manufacturing: A vacuum mold corresponding to the above-described original mold is manufactured.

射出成形金型製作:上述の原型と互いに対応する射出成形用金型を製作する。   Injection mold production: An injection mold corresponding to the above-mentioned original mold is produced.

印刷着色:立体造形物品に必要な色彩に基づき、上述の平面印刷版に耐高温の顔料を使って印刷して着色する。且つ平面印刷版にある色彩効果を調整し、紙の印刷効果を吻合する   Print coloring: Based on the color required for the three-dimensional shaped article, the above-described flat printing plate is printed and colored using a high temperature resistant pigment. And adjust the color effect on the flat printing plate and anastomosing the printing effect of paper

真空成形:上述の印刷着色した後の平面印刷版を真空用金型の中に置き、且つ真空プレス機を使って、該平面印刷版を真空プレスすることで、平面印刷版は原型と合致して対応する立体印刷版を形成する   Vacuum forming: The flat printing plate after the above-mentioned printing and coloring is placed in a vacuum mold, and the flat printing plate matches the original mold by vacuum pressing the flat printing plate using a vacuum press. The corresponding 3D printing plate

射出成形:上述の立体印刷版を射出成形用の金型内に置き、射出成形機は射出成形用金型の中にプラスティックを注入することで、立体印刷版はプラスティック材料と結合して成形し、それにより多色の立体造形の物品に形成する。   Injection molding: The above three-dimensional printing plate is placed in an injection mold, and the injection molding machine injects plastic into the injection mold, and the three-dimensional printing plate is combined with the plastic material and molded. , Thereby forming a multicolored three-dimensional shaped article.

前記ステップにより、多色立体造形物品の製作スピード、品質及び効率を高めることのできる多色立体造形物品の製造方法。   The manufacturing method of the multicolor three-dimensional model | molding article which can improve the production speed, quality, and efficiency of a multicolor three-dimensional model | molding article by the said step.

本発明のステップにより、一種の多色立体造形物品の製作スピード、品質と効率を高めることのできる多色立体造形物品の製造方法を提供する。   According to the steps of the present invention, there is provided a method for manufacturing a multicolor three-dimensional shaped article that can increase the production speed, quality and efficiency of a kind of multicolor three-dimensional shaped article.

本発明のフローチャートである。3 is a flowchart of the present invention. 本発明の印刷着色した後の平面印刷版の写真である。It is a photograph of the plane printing plate after carrying out the printing coloring of this invention. 本発明を真空成形した後の立体印刷版の写真である。It is a photograph of the three-dimensional printing plate after vacuum forming the present invention. 本考案を射出成形した後の多色立体造形物品の正面写真である。It is a front photograph of the multicolor three-dimensional model | molding article after injection-molding this invention. 本発明を射出成形した後の多色立体造形物品の側面写真である。It is a side view photograph of the multicolor three-dimensional molded article after carrying out injection molding of the present invention.

以下に、本発明の実施の形態について説明する。図1に示すフローチャート及び図2から図4の写真を参照しながら詳細に説明する。   Embodiments of the present invention will be described below. This will be described in detail with reference to the flowchart shown in FIG. 1 and the photos shown in FIGS.

図1に示すフローチャートは、本発明の多色立体造形物品の製造方法であり、次のステップの工程順のステップで製造される。それに含まれるステップは下記の通りである:   The flowchart shown in FIG. 1 is the manufacturing method of the multicolor three-dimensional model | molding article of this invention, and is manufactured at the step of the process order of the following step. The steps involved are as follows:

原型製作スッテップ:立体造形物品の原型を準備し、且つ原型の表面を滑らかに磨く。   Prototype production step: Prepare a prototype of a three-dimensional shaped article and polish the surface of the prototype smoothly.

平面印刷版の製作スッテップ:上述のように製作した原型の資料をコンピューターに入力し、計算処理したあと、該計算データに基づき平面印刷版を製作する。該平面印刷版は、プラスティックの材質で作られる。   Steps for producing a flat printing plate: The original material produced as described above is input to a computer and processed, and then a flat printing plate is produced based on the calculation data. The flat printing plate is made of a plastic material.

真空金型製作スッテップ:上述の原型と互いに対応する真空用金型を製作する。   Vacuum mold manufacturing step: A vacuum mold corresponding to the above-described original mold is manufactured.

射出成形金型製作スッテップ:上述の原型と互いに対応する射出成形用金型を製作する。   Injection mold manufacturing step: An injection mold corresponding to the above-described original mold is manufactured.

印刷着色スッテップ:立体造形物品に必要な色彩に基づき、上述の平面印刷版に耐高温の顔料を使って印刷して着色する。且つ平面印刷版にある色彩効果を調整し、紙の印刷効果を吻合する(図2に示す通り)。   Printing coloring step: Based on the color required for the three-dimensional shaped article, the above-described flat printing plate is printed and colored using a high temperature resistant pigment. In addition, the color effect on the flat printing plate is adjusted and the printing effect of the paper is anastomosed (as shown in FIG. 2).

真空成形スッテップ:上述の印刷着色した後の平面印刷版を真空用金型の中に置き、且つ真空プレス機を使って、該平面印刷版を真空プレスすることで、平面印刷版は原型と合致して対応する立体印刷版を形成する(図3に示す通り)。   Vacuum forming step: The flat printing plate after the above-mentioned printing and coloring is placed in a vacuum mold, and the flat printing plate is aligned with the original by vacuum-pressing the flat printing plate using a vacuum press. Then, a corresponding three-dimensional printing plate is formed (as shown in FIG. 3).

射出成形スッテップ:上述の立体印刷版を射出成形用の金型内に置き、射出成形機は射出成形用金型の中にプラスティックを注入することで、立体印刷版はプラスティック材料と結合して成形し、それにより多色の立体造形の物品に形成する。(図4、図5に示す通り)。   Injection molding step: The above three-dimensional printing plate is placed in an injection mold, and the injection molding machine injects the plastic into the injection mold, and the three-dimensional printing plate is combined with the plastic material. Thus, a multi-colored three-dimensional shaped article is formed. (As shown in FIGS. 4 and 5).

上述の最良実施例とは、該平面印刷版は白色のPS、PET或いはPVCの材質で作るのがベストである。   In the above-mentioned best embodiment, the flat printing plate is best made of white PS, PET or PVC material.

上述のステップを介し、平面印刷版は立体状の原型を平面化するため、よってそのオリジナルの厚み、曲面、アーチ・・・などのサイズ資料は既に計算して予め残しているため、該平面印刷版に対し、必要な色に基づき、多種の色彩を印刷することができる。そして、平面印刷版を真空プレスすることで、立体造形物品の原型と吻合する立体印刷版を形成する。この時、該平面印刷版は、コンピューターによって原型を計算した資料で作られるため、平面印刷版が真空プレスによって立体印刷版に形成すると、該成形サイズ、厚み、曲面、アーチ・・・などの資料は、尚も原型と合致し、変形や欠陥は生じない(図2に示す通り)。図3に示すように、特に該平面印刷版に必要な色彩を既に印刷しているため、該立体印刷版が真空成形すると同時に、該色彩は該曲面、アーチで対応すべき色と吻合することができる。   Through the above-described steps, the flat printing plate flattens the three-dimensional original, so that the original thickness data such as thickness, curved surface, arch, etc. have already been calculated and left in advance. Various colors can be printed on the plate based on the required color. Then, the plane printing plate is vacuum-pressed to form a three-dimensional printing plate that anastomoses with the prototype of the three-dimensional shaped article. At this time, since the flat printing plate is made from a material whose prototype is calculated by a computer, when the flat printing plate is formed into a three-dimensional printing plate by a vacuum press, the material of the molding size, thickness, curved surface, arch, etc. Is still consistent with the original and no deformation or defect occurs (as shown in FIG. 2). As shown in FIG. 3, since the color necessary for the flat printing plate has already been printed, the three-dimensional printing plate is vacuum-molded, and at the same time, the color is anastomosed with the color corresponding to the curved surface or arch. Can do.

続いて、該立体印刷版を射出成形金型の中に置く。該立体印刷版と射出成形金型が互いに吻合するため、立体印刷版は緊密に射出成形金型内に貼合することができる。射出成型機にプラスティック材料を注入することで、プラスティック材料は該射出成形の金型に基づき、欲しい立体製品を形成すると同時に、該プラスティック材料は立体印刷版と互いに結合することで、立体印刷版にある色彩と一緒に、射出成形した立体製品の上で結合する。
立体印刷版にある色彩は、耐高温の顔料であるため、射出成形の作業を行う際、該立体印刷版にある色彩は、高温により変色することがなく、該立体造形物品の上に、多種の色彩を具有することができる。
Subsequently, the three-dimensional printing plate is placed in an injection mold. Since the three-dimensional printing plate and the injection mold are anastomosed with each other, the three-dimensional printing plate can be closely bonded in the injection mold. By injecting the plastic material into the injection molding machine, the plastic material forms the desired three-dimensional product based on the mold of the injection molding, and at the same time, the plastic material is bonded to the three-dimensional printing plate to form the three-dimensional printing plate. Along with a certain color, it is combined on an injection molded solid product.
Since the color in the three-dimensional printing plate is a high-temperature resistant pigment, the color in the three-dimensional printing plate is not discolored by high temperature when performing an injection molding operation. Can have the colors of

上述のことから分かるように、本発明には下記のメリットを具有する:   As can be seen from the above, the present invention has the following advantages:

(一) 本発明は先に平面印刷版の上に、耐高温の顔料を使って着色をし、そして真空プレスを経て立体状の印刷版を形成する。続いて該立体印刷版を射出成形金型内に置き、プラスティック材料と結合して成形する。該立体印刷版の色はそのまま射出成形の立体製品の上に付着し、作業のスピードと効率を上げることができる。   (1) In the present invention, first, a flat printing plate is colored using a high temperature resistant pigment, and a three-dimensional printing plate is formed through a vacuum press. Subsequently, the three-dimensional printing plate is placed in an injection mold and bonded to a plastic material to be molded. The color of the three-dimensional printing plate adheres directly to the injection-molded three-dimensional product, and the work speed and efficiency can be increased.

(二) 本発明によって生産する立体状の製品を成形した後、該表面には既に多種の色彩を具有するため、人の手を使って着色する必要がなくなる。人為的ミスによる色の間違い、色漏れ、或いは色が欠けるなどの問題が発生する確率を下げることができ、それにより有効的に製品の品質を上げられるほか、人事コストを節約し、生産の効率を上げることができる。   (2) After the three-dimensional product produced according to the present invention is molded, since the surface already has various colors, it is not necessary to color it using human hands. Can reduce the probability of problems such as color mistakes, color leakage, or missing colors due to human error, thereby effectively improving product quality, saving personnel costs, and improving production efficiency Can be raised.

(三) 本発明は原型を計算処理して平面化し、平面印刷版を製作することができる。更に製品が必要とする色に基づき平面印刷版に色彩を印刷する。よって、平面印刷版を真空プレスして立体状の印刷版に形成すると、該サイズ、曲面、アーチ・・・などは完全に原型と合致することができる。よって、製品のサイズ、曲面とアーチなどを完璧に表すことができ、製品の美観性と完璧さを高めることができる。   (3) In the present invention, a master can be calculated and planarized to produce a flat printing plate. Furthermore, the color is printed on the flat printing plate based on the color required by the product. Therefore, when the flat printing plate is vacuum-pressed to form a three-dimensional printing plate, the size, the curved surface, the arch, etc. can completely match the original model. Therefore, the size, curved surface and arch of the product can be perfectly represented, and the aesthetics and perfection of the product can be enhanced.

(四) また、本発明は耐高温顔料を平面印刷版に塗布し、更に真空プレスを経て射出成形し、最終的には射出成形の製品に付着する。該整備ステップは簡単、迅速、便利であり、且つ製品の色は高温によって変色することがない。   (4) In the present invention, a high temperature resistant pigment is applied to a flat printing plate, further subjected to injection molding through a vacuum press, and finally adhered to an injection molded product. The maintenance step is simple, quick and convenient and the color of the product does not change with high temperature.

以上の実施例による本発明の詳細な説明は本発明の範囲を制限するものではない。本技術に熟知する者は、固定構造の変更などの適当な変更および調整を行うことができ、これらの変更および調整を行っても本発明の重要な意義は失われず、本発明の範囲に含まれる。   The detailed description of the invention by way of the above examples does not limit the scope of the invention. Those skilled in the art can make appropriate changes and adjustments such as changes in the fixing structure, and even if these changes and adjustments are made, the significance of the present invention is not lost and is included in the scope of the present invention. It is.

Claims (3)

原型製作、平面印刷版製作、真空金型製作、射出成形金型製作、印刷着色、真空成形、射出成形のステップの工程順で多色立体造形物品を製造する製造方法であって、
原型製作スッテップ:立体造形物品の原型を準備し、且つ原型の表面を滑らかに磨き、
平面印刷版の製作スッテップ:上述のように製作した原型の資料をコンピューターに入力し、計算処理したあと、該計算データに基づき平面印刷版を製作し、該平面印刷版は、プラスティックの材質で作られ、
真空金型製作スッテップ:上述の原型と互いに対応する真空用金型を製作し、
射出成形金型製作スッテップ:前述の原型と互いに対応する射出成形用金型を製作し、
印刷着色スッテップ:立体造形物品に必要な色彩に基づき、上述の平面印刷版に耐高温の顔料で印刷して着色し、且つ平面印刷版にある色彩効果を調整し、紙の印刷効果を吻合し、
真空成形スッテップ:上述の印刷着色した後の平面印刷版を真空用金型の中に置き、且つ真空プレス機を使って、該平面印刷版を真空プレスすることで、平面印刷版は原型と合致して対応する立体印刷版を形成し、
射出成形スッテップ:上述の立体印刷版を射出成形用の金型内に置き、射出成形機は射出成形用金型の中にプラスティックを注入することで、立体印刷版はプラスティック材料と結合して成形し、それにより多色の立体造形の物品に形成し、
前記ステップにより、多色立体造形物品の製作スピード、品質及び効率を高めることのできる方法を提供することを特徴とする多色立体造形物品の製造方法。
Producing a multi-color three-dimensional shaped article in the order of steps of prototype production, flat printing plate production, vacuum mold production, injection mold production, printing coloring, vacuum forming, injection molding,
Prototype production step: Prepare a prototype of the three-dimensional shaped article and polish the surface of the prototype smoothly,
Steps for making a flat printing plate: After inputting the original material produced as described above into a computer and calculating it, a flat printing plate is produced based on the calculation data. The flat printing plate is made of a plastic material. And
Vacuum mold production step: Produce vacuum molds corresponding to the above-mentioned original mold,
Injection mold production step: We produce injection molds corresponding to the above-mentioned original mold,
Printing coloring step: Based on the color required for the three-dimensional shaped article, the above-mentioned flat printing plate is printed with a high temperature resistant pigment and colored, and the color effect on the flat printing plate is adjusted, and the printing effect of the paper is anastomosed. ,
Vacuum forming step: The flat printing plate after the above-mentioned printing and coloring is placed in a vacuum mold, and the flat printing plate is aligned with the original by vacuum-pressing the flat printing plate using a vacuum press. Then, form a corresponding three-dimensional printing plate,
Injection molding step: The above three-dimensional printing plate is placed in an injection mold, and the injection molding machine injects the plastic into the injection mold, and the three-dimensional printing plate is combined with the plastic material. To form a multi-colored three-dimensional article,
A method for producing a multicolored three-dimensional shaped article, characterized in that the above steps provide a method capable of increasing the production speed, quality and efficiency of the multicolored three-dimensional shaped article.
前記平面印刷版は白色のPS、PET或いはPVCの材質で作るのがベストであることを特徴とする請求項1記載の多色立体造形物品の製造方法。   The method for producing a multicolor three-dimensional shaped article according to claim 1, wherein the flat printing plate is best made of white PS, PET or PVC. 前記請求項1の製造方法によって、一種の多色立体造形物品が作られることを特徴とする請求項1記載の多色立体造形物品の製造方法。   The method for manufacturing a multicolor three-dimensional modeled article according to claim 1, wherein a kind of multicolor three-dimensional modeled article is made by the manufacturing method according to claim 1.
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CN108646470A (en) * 2018-05-04 2018-10-12 京东方科技集团股份有限公司 Spacer material production method and system, display panel and display device
KR20190046006A (en) * 2017-10-25 2019-05-07 김석칠 Method of manufacturing a stereoscopic signboard using 3D printing

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JP2000052376A (en) * 1998-08-11 2000-02-22 Nissha Printing Co Ltd Film insert molding method and film cutting device used in the method
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CN108646470A (en) * 2018-05-04 2018-10-12 京东方科技集团股份有限公司 Spacer material production method and system, display panel and display device

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