JP2017119288A - Metal mold device equipped with eccentric bush and caulk position adjustment method using the same - Google Patents

Metal mold device equipped with eccentric bush and caulk position adjustment method using the same Download PDF

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JP2017119288A
JP2017119288A JP2015256876A JP2015256876A JP2017119288A JP 2017119288 A JP2017119288 A JP 2017119288A JP 2015256876 A JP2015256876 A JP 2015256876A JP 2015256876 A JP2015256876 A JP 2015256876A JP 2017119288 A JP2017119288 A JP 2017119288A
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axial
eccentric bush
bend punch
die
eccentric
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JP6719207B2 (en
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陽平 豊丸
Yohei Toyomaru
陽平 豊丸
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Mitsui High Tec Inc
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Priority to PCT/JP2016/083599 priority patent/WO2017115563A1/en
Priority to CN201680063689.XA priority patent/CN108348978B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/02Punching blanks or articles with or without obtaining scrap; Notching
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/24Perforating, i.e. punching holes
    • B21D28/34Perforating tools; Die holders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
    • B21D39/03Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal otherwise than by folding

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Punching Or Piercing (AREA)
  • Manufacture Of Motors, Generators (AREA)
  • Mounting, Exchange, And Manufacturing Of Dies (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a metal mold device equipped with an eccentric bush capable of easily and precisely adjusting the axial center position of a bend punch tip to a die hole, and a caulk position adjustment method with a metal mold device and the eccentric bush.SOLUTION: In a metal mold die 10 having an upper die 12 equipped with a bend punch 11, a lower die 15 equipped with a die 14 forming a die hole 13 that forms a pair with the bend punch 11, and a stripper plate 17 that moving up and down with the upper die 12, pushes a punching object material 16 against the lower die 15 when processed by punching and guides the tip of the bend punch 11 to the die hole 13, the stripper plate 17 is fitted with an eccentric bush 18 that penetrates the tip of the bend punch 11 to move the tip in a direction reverse to a direction of axis deviation by a deviation width of the axis deviation in accordance with an axis deviation between the axial center position of the bend punch 11 and that of the die hole 13, thereby making the axial center position of the tip of the bend punch 11 match with the axial center position of the die hole 13.SELECTED DRAWING: Figure 1

Description

本発明は、ベンドパンチ先端部の軸心位置を調整する偏心ブッシュを備えた金型装置及びそれを用いたかしめ位置調整方法に関する。 The present invention relates to a mold apparatus having an eccentric bush for adjusting the axial center position of a bend punch tip and a caulking position adjusting method using the same.

図5(A)に示すように、被打抜き材80をストリッパープレート81により下金型のダイ82に押し当てながらベンドパンチ83の先側をダイ82のダイ孔84に案内して、ベンドパンチ83とダイ孔84を用いて被打抜き材81にかしめ接合部85(被打抜き材80の下面側に形成されるかしめ突起86と、上面側に形成されるかしめ凹部87を有する)を形成する場合、ベンドパンチ83の軸心位置とダイ孔84の軸心位置との間に軸ずれ(軸ずれ方向と軸ずれ幅δで規定される)が存在すると、かしめ突起86の軸心位置とかしめ凹部87の軸心位置との間にも同様の軸ずれが生じる。このため、図5(B)に示すように、被打抜き材80から、かしめ接合部85が設けられた鉄心片88を打抜き形成し、かしめ接合部85を介して上下方向にかしめ積層して積層鉄心89を形成すると、下側の鉄心片88と上側の鉄心片88との間にも軸ずれに相当するずれが生じているため、積層鉄心89の軸心が傾いてしまう(積層鉄心89が傾く)という問題が生じる。
一方、従来から、内径打抜きに使用するパンチとダイをそれぞれ偏心ブッシュを介して保持することにより、パンチとダイのそれぞれの軸心を調整して、回転子積層鉄心の内径部と外径部の同軸度を高精度に打抜くことが可能な金型が提案されている(例えば、特許文献1参照)。
As shown in FIG. 5 (A), the leading side of the bend punch 83 is guided to the die hole 84 of the die 82 while the workpiece 80 is pressed against the die 82 of the lower mold by the stripper plate 81. And the die hole 84 to form a caulking joint 85 (having a caulking protrusion 86 formed on the lower surface side of the punched material 80 and an caulking concave portion 87 formed on the upper surface side) on the material 81 to be punched, If there is an axial misalignment (defined by the axial misalignment direction and the axial misalignment width δ) between the axial center position of the bend punch 83 and the axial center position of the die hole 84, the axial center position of the caulking protrusion 86 and the caulking concave portion 87 are present. The same axial deviation also occurs between the axial center positions of the two. For this reason, as shown in FIG. 5 (B), an iron core piece 88 provided with a caulking joint 85 is formed by punching from a punched material 80, and caulked and laminated in the vertical direction via the caulking joint 85. When the iron core 89 is formed, a shift corresponding to the axial shift also occurs between the lower iron core piece 88 and the upper iron core piece 88, so that the axis of the laminated iron core 89 is inclined (the laminated iron core 89 is inclined). The problem of tilting) occurs.
On the other hand, conventionally, by holding the punch and the die used for the inner diameter punching through the eccentric bushes, the respective axial centers of the punch and the die are adjusted, and the inner diameter portion and the outer diameter portion of the rotor laminated iron core are adjusted. A mold capable of punching the coaxiality with high accuracy has been proposed (for example, see Patent Document 1).

特開平10−277668号公報JP-A-10-277668

積層鉄心89の傾き角度と傾き方向(傾き角度は、かしめ接合部85に生じている軸ずれ幅δの合計距離に依存し、傾き方向は軸ずれ方向に一致する)は、打抜き形成した鉄心片88を積層して積層鉄心89を形成しなければ分からない。このため、特許文献1に記載された金型におけるパンチの軸心位置の調整方法を、ベンドパンチ83の軸心位置の調整に適用しようとすると、ベンドパンチ83の軸心位置を様々な方向に様々な距離だけ移動させた偏心ブッシュを予め準備しておく必要がある。このため、偏心ブッシュの作製には時間と費用を要するという問題、作製した多数の偏心ブッシュを保管しなければならないという問題が生じる。更に、ベンドパンチ83は金型に複数設けられているため、偏心ブッシュを用いてベンドパンチ83の軸心位置を調整することは、非常に煩雑な作業になるという問題も生じる。
また、ストリッパープレート81の位置を調整することによりベンドパンチ83の先端部の案内位置を修正して、ベンドパンチ83の先端部の軸心位置とダイ孔84の軸心位置との間の軸ずれを解消することも考えられる。しかしながら、ベンドパンチ83が複数存在すると、ベンドパンチ83毎に軸ずれは異なるため、ストリッパープレート81の位置を調整すると、全てのベンドパンチ83に同一内容の軸ずれ修正操作が行われることになって、好ましくない。
The tilt angle and tilt direction of the laminated iron core 89 (the tilt angle depends on the total distance of the misalignment width δ generated in the caulking joint portion 85, and the tilt direction coincides with the misalignment direction). It is not understood unless the laminated core 89 is formed by laminating 88. For this reason, if the adjustment method of the axial center position of the punch in the metal mold described in Patent Document 1 is applied to the adjustment of the axial center position of the bend punch 83, the axial center position of the bend punch 83 is adjusted in various directions. It is necessary to prepare eccentric bushes that have been moved by various distances in advance. For this reason, there arises a problem that it takes time and cost to manufacture the eccentric bush, and a problem that a large number of manufactured eccentric bushes must be stored. Further, since a plurality of bend punches 83 are provided in the mold, there is a problem that adjusting the axial center position of the bend punch 83 using the eccentric bush becomes a very complicated operation.
Further, the guide position of the tip of the bend punch 83 is corrected by adjusting the position of the stripper plate 81, so that the axial deviation between the axis position of the tip of the bend punch 83 and the axis position of the die hole 84 is corrected. It may be possible to eliminate the problem. However, when there are a plurality of bend punches 83, the axis deviation differs for each bend punch 83. Therefore, when the position of the stripper plate 81 is adjusted, the same axis deviation correcting operation is performed on all the bend punches 83. It is not preferable.

本発明はかかる事情に鑑みてなされたもので、ベンドパンチ先端部の軸心位置をダイ孔に対して容易かつ高精度に調整可能な偏心ブッシュを備えた金型装置及びそれを用いたかしめ位置調整方法を提供することを目的とする。 The present invention has been made in view of such circumstances, and a mold apparatus including an eccentric bush capable of easily and accurately adjusting the axial center position of a bend punch tip with respect to a die hole, and a caulking position using the same. The purpose is to provide an adjustment method.

前記目的に沿う第1の本発明に係る金型装置は、ベンドパンチを備えた上金型と、前記ベンドパンチと対となるダイ孔が形成されたダイを備えた下金型と、前記上金型と共に昇降し、打抜き加工時に被打抜き材を前記下金型に押し当てると共に、前記ベンドパンチの先端部を前記ダイ孔に案内するストリッパープレートとを有する金型装置において、
前記ストリッパープレートには、前記ベンドパンチの先端部を貫通させて、該ベンドパンチの軸心位置と前記ダイ孔の軸心位置の間に生じている軸ずれに応じて、該ベンドパンチの先端部を該軸ずれの方向と反対方向に該軸ずれのずれ幅だけ移動させて、該ベンドパンチの先端部の軸心位置と該ダイ孔の軸心位置の軸ずれを修正する偏心ブッシュが装着されている。
A mold apparatus according to a first aspect of the present invention that meets the above-described object includes an upper mold having a bend punch, a lower mold having a die in which a die hole to be paired with the bend punch is formed, and the upper mold In a mold apparatus having a stripper plate that moves up and down with a mold and presses a punched material against the lower mold at the time of punching and guides the tip of the bend punch to the die hole,
In the stripper plate, the tip of the bend punch is passed through, and the tip of the bend punch is adjusted according to the axial deviation occurring between the axial center position of the bend punch and the axial center position of the die hole. Is mounted with an eccentric bushing that corrects the axial misalignment between the axial position of the tip of the bend punch and the axial position of the die hole by moving the misalignment in the direction opposite to the axial misalignment direction. ing.

前記目的に沿う第2の本発明に係るかしめ位置調整方法は、上金型にベンドパンチを、下金型に該ベンドパンチと対となるダイ孔が形成されたダイをそれぞれ設け、前記上金型と共に昇降するストリッパープレートにより、打抜き加工時に被打抜き材を前記下金型に押し当てると共に、前記ダイ孔に案内される前記ベンドパンチの先端部の軸心位置を調整して形成されるかしめ接合部によるかしめ位置調整方法であって、
前記ベンドパンチの先端部を貫通させ、該ベンドパンチの軸心位置と前記ダイ孔の軸心位置の間に生じている軸ずれに応じて、該ベンドパンチの先端部を該軸ずれの方向と反対方向に該軸ずれのずれ幅だけ移動させて、該ベンドパンチの先端部の軸心位置と該ダイ孔の軸心位置の軸ずれを修正する偏心ブッシュを前記ストリッパープレートに装着する。
In the caulking position adjusting method according to the second aspect of the present invention, the upper die is provided with a bend punch, and the lower die is provided with a die having a die hole paired with the bend punch. The stripper plate that moves up and down together with the die presses the material to be punched against the lower die during punching, and is formed by adjusting the axial center position of the tip of the bend punch guided to the die hole. A caulking position adjustment method by a part,
The tip of the bend punch is passed through, and the tip of the bend punch is moved in the direction of the axis deviation in accordance with the axis deviation generated between the axial center position of the bend punch and the axial center position of the die hole. An eccentric bush that corrects the axial shift between the axial position of the tip of the bend punch and the axial position of the die hole is moved to the opposite direction, and is attached to the stripper plate.

第1の発明に係る金型装置及び第2の発明に係るかしめ位置調整方法においては、軸ずれが生じているベンドパンチに対して、軸ずれに応じてベンドパンチの先端部の位置を調整することができ、ベンドパンチの先端部の軸心位置とダイ孔の軸心位置の軸ずれを修正することが可能になる。これによって、かしめ位置のずれを防止することができ、形状精度の高いかしめ積層体を製造することが可能になる。 In the mold apparatus according to the first invention and the caulking position adjusting method according to the second invention, the position of the tip of the bend punch is adjusted according to the axis deviation with respect to the bend punch in which the axis deviation has occurred. Therefore, it is possible to correct the axial deviation between the axial center position of the tip of the bend punch and the axial center position of the die hole. As a result, the displacement of the caulking position can be prevented, and a caulking laminated body with high shape accuracy can be manufactured.

(A)は本発明の第1の実施の形態に係る金型装置により被打抜き材に形成されるかしめ接合部の説明図、(B)は形成したかしめ接合部によるかしめ積層状態を示す説明図である。(A) is explanatory drawing of the crimping junction part formed in a to-be-punched material by the metal mold apparatus based on the 1st Embodiment of this invention, (B) is explanatory drawing which shows the crimping lamination | stacking state by the formed crimping junction part It is. (A)は同金型装置の偏心ブッシュの説明図、(B)はストリッパープレートに形成された装着部の説明図、(C)は偏心ブッシュの装着状態を示す説明図である。(A) is explanatory drawing of the eccentric bush of the mold apparatus, (B) is explanatory drawing of the mounting part formed in the stripper plate, (C) is explanatory drawing which shows the mounting state of eccentric bushing. (A)は軸ずれを起こした積層体の平面図、(B)は軸ずれを修正するためにストリッパープレートに装着された偏心ブッシュの説明図である。(A) is a top view of the laminated body which produced the axial deviation, (B) is explanatory drawing of the eccentric bush with which the stripper plate was mounted | worn in order to correct an axial deviation. (A)は本発明の第2の実施の形態に係る金型装置の偏心ブッシュの説明図、(B)はストリッパープレートに形成された装着部の説明図、(C)は偏心ブッシュの装着状態を示す説明図である。(A) is explanatory drawing of eccentric bushing of the metal mold apparatus which concerns on the 2nd Embodiment of this invention, (B) is explanatory drawing of the mounting part formed in the stripper plate, (C) is the mounting state of eccentric bushing It is explanatory drawing which shows. (A)はベンドパンチの軸心位置とダイ孔の軸心位置との間に軸ずれが生じている状態で被打抜き材に形成されるかしめ接合部の説明図、(B)は軸ずれが生じているベンドパンチとダイ孔により形成したかしめ接合部によるかしめ積層状態を示す説明図である。(A) is an explanatory view of a caulking joint formed on a punched material in a state where an axial deviation occurs between the axial center position of the bend punch and the axial center position of the die hole, and (B) is an axial deviation. It is explanatory drawing which shows the caulking lamination | stacking state by the caulking joining part formed with the generated bend punch and die hole.

続いて、添付した図面を参照しつつ、本発明を具体化した実施の形態につき説明し、本発明の理解に供する。
図1(A)に示すように、本発明の第1の実施の形態に係る金型装置10は、ベンドパンチ11を備えた上金型12と、ベンドパンチ11と対となるダイ孔13が形成されたダイ14を備えた下金型15と、上金型12と共に昇降し、打抜き加工時に被打抜き材16を下金型15(ダイ14)に押し当てると共に、ベンドパンチ11の先端部をダイ孔13に案内するストリッパープレート17とを有している。そして、ストリッパープレート17には、ベンドパンチ11の先端部を貫通させて、ベンドパンチ11の軸心位置とダイ孔13の軸心位置の間に生じている軸ずれに応じて、ベンドパンチ11の先端部を軸ずれの方向と反対方向に軸ずれのずれ幅だけ移動させて、ベンドパンチ11の先端部の軸心位置をダイ孔13の軸心位置に一致させる偏心ブッシュ18が装着されている。なお、符号19は、上金型12に設けられてベンドパンチ11を保持するパンチプレートである。
Next, embodiments of the present invention will be described with reference to the accompanying drawings for understanding of the present invention.
As shown in FIG. 1A, a mold apparatus 10 according to the first embodiment of the present invention includes an upper mold 12 provided with a bend punch 11 and a die hole 13 paired with the bend punch 11. The lower die 15 provided with the formed die 14 and the upper die 12 are moved up and down, and the punching material 16 is pressed against the lower die 15 (die 14) at the time of punching, and the tip of the bend punch 11 is moved. And a stripper plate 17 for guiding the die hole 13. Then, the tip of the bend punch 11 is passed through the stripper plate 17, and the bend punch 11 of the bend punch 11 is changed according to the axial deviation generated between the axial center position of the bend punch 11 and the axial center position of the die hole 13. An eccentric bushing 18 is mounted to move the tip of the bend punch 11 in the direction opposite to the direction of the axis deviation by the deviation width of the axis deviation so that the axial center position of the tip of the bend punch 11 coincides with the axial center position of the die hole 13. . Reference numeral 19 denotes a punch plate that is provided in the upper mold 12 and holds the bend punch 11.

偏心ブッシュ18により、ベンドパンチ11の先端部の軸心位置をダイ孔13の軸心位置に一致させることができ、被打抜き材16にかしめ接合部20が形成された際、図1(A)に示すように、被打抜き材16の下側(ダイ14側)に形成されるかしめ突起21の軸心位置と、被打抜き材16の上側(ストリッパープレート17側)に形成されるかしめ凹部22の軸心位置を一致させる(軸ずれを防止する)ことができる。これにより、図1(B)に示すように、被打抜き材16から形成される打抜き片23を、かしめ接合部20を介して上下方向にかしめ積層して積層体24を形成すると、下側の打抜き片23と上側の打抜き片23との間にはずれが発生せず、積層体24の軸心が傾くことはない。以下、詳細に説明する。 When the eccentric bushing 18 allows the axial center position of the tip of the bend punch 11 to coincide with the axial center position of the die hole 13, and when the caulking joint portion 20 is formed on the punched material 16, FIG. As shown, the axial center position of the caulking projection 21 formed on the lower side (die 14 side) of the punched material 16 and the caulking recess 22 formed on the upper side of the punched material 16 (stripper plate 17 side). The axial center position can be made coincident (axial deviation can be prevented). Thereby, as shown in FIG. 1 (B), when the punched piece 23 formed from the punched material 16 is caulked and laminated in the vertical direction via the caulking joint portion 20, the laminated body 24 is formed. There is no deviation between the punched piece 23 and the upper punched piece 23, and the axis of the laminate 24 does not tilt. Details will be described below.

図2(A)に示すように、偏心ブッシュ18は円柱形状であって、偏心ブッシュ18の内部の偏心した位置、例えば、偏心ブッシュ13の軸心位置に対して任意の方向に3〜10μmの範囲で偏心した位置には、ベンドパンチ11の先端部が貫通する案内部25(断面形状は、ベンドパンチ11の断面形状と相似形状を有する)が軸方向に沿って形成されている。また、案内部25に対して偏心ブッシュ18の外周部の予め設定された周方向角度位置、例えば、偏心ブッシュ18の軸心と案内部25の軸心を結ぶ線分を偏心ブッシュ18の軸心側に延長した直線と偏心ブッシュ18の外周輪郭線とが交わる位置(以下、外周部の0度位置という)を起点として、外周輪郭線を8等分する周方向角度位置(0度位置、45度位置、90度位置、135度位置、180度位置、225度位置、270度位置、及び315度位置)のいずれか1に対応する周方向角度位置には、第1の溝部26が軸方向に沿って形成されている。 As shown in FIG. 2A, the eccentric bush 18 has a cylindrical shape, and is 3 to 10 μm in an arbitrary direction with respect to an eccentric position inside the eccentric bush 18, for example, an axial center position of the eccentric bush 13. A guide portion 25 (the cross-sectional shape is similar to the cross-sectional shape of the bend punch 11) through which the tip end portion of the bend punch 11 passes is formed at a position eccentric in the range along the axial direction. Further, a predetermined circumferential angular position of the outer peripheral portion of the eccentric bush 18 with respect to the guide portion 25, for example, a line segment connecting the axis of the eccentric bush 18 and the axis of the guide portion 25 is set as the axis of the eccentric bush 18. Starting from the position where the straight line extending to the side and the outer peripheral contour of the eccentric bush 18 intersect (hereinafter referred to as the 0 degree position of the outer peripheral part), the circumferential angular position (0 degree position, 45 The first groove 26 is axially located at a circumferential angular position corresponding to any one of a degree position, a 90 degree position, a 135 degree position, a 180 degree position, a 225 degree position, a 270 degree position, and a 315 degree position. It is formed along.

図2(B)に示すように、ストリッパープレート17は、偏心ブッシュ18が嵌入可能な装着部27を有し、装着部27の外周部の設定された周方向角度位置(金型装置10に設定した座標系を用いて位置が特定可能)には、第1の溝部26と対となって(と対向して)断面円形の貫通部28(図2(C)参照)を形成する第2の溝部29が1つ軸方向に沿って形成されている。そして、貫通部28には、装着部27内の偏心ブッシュ18の第1の溝部26(装着部27内で第2の溝部29に対向する第1の溝部26)の周方向角度位置を固定する位置決めピン30が嵌入されている。 As shown in FIG. 2 (B), the stripper plate 17 has a mounting portion 27 into which the eccentric bush 18 can be fitted, and a circumferential angle position set in the outer peripheral portion of the mounting portion 27 (set in the mold apparatus 10). The position can be specified using the coordinate system), and the second groove portion 26 (see FIG. 2C) having a circular cross-section is formed in a pair with (being opposed to) the first groove portion 26. One groove portion 29 is formed along the axial direction. The circumferential angle position of the first groove portion 26 of the eccentric bush 18 in the mounting portion 27 (the first groove portion 26 facing the second groove portion 29 in the mounting portion 27) is fixed to the through portion 28. A positioning pin 30 is inserted.

従って、案内部25が3〜10μmの範囲で偏心した位置に形成され、第1の溝部26が、0度位置、45度位置、90度位置、135度位置、180度位置、225度位置、270度位置、及び315度位置にそれぞれ形成された8種類の偏心ブッシュ18を予め作製しておくと、8種類の中から偏心ブッシュ18を選択して装着部27内に、偏心ブッシュ18に形成された第1の溝部26が、装着部27の外周部に形成された第2の溝部29に対向するように嵌入することにより、案内部25を装着部27(偏心ブッシュ18)の軸心位置に対して(ストリッパープレート17内において)8方向の中から目的とする方向に、3〜10μmの範囲で偏心させることができる。 Therefore, the guide part 25 is formed at an eccentric position in the range of 3 to 10 μm, and the first groove part 26 is at the 0 degree position, 45 degree position, 90 degree position, 135 degree position, 180 degree position, 225 degree position, If the eight types of eccentric bushes 18 formed at the 270 degree position and the 315 degree position are prepared in advance, the eccentric bush 18 is selected from the eight types and formed in the eccentric portion 18 in the mounting portion 27. By inserting the first groove portion 26 so as to face the second groove portion 29 formed on the outer peripheral portion of the mounting portion 27, the guide portion 25 is positioned at the axial center of the mounting portion 27 (eccentric bush 18). On the other hand (in the stripper plate 17), it can be decentered in the range of 3 to 10 μm from the eight directions to the target direction.

例えば、図2(C)において、(a)に示すように、0度位置に形成された第1の溝部26と第2の溝部29を対向させると、案内部25を偏心ブッシュ18の軸心位置から第2の溝部29側に向けて(従って、0度方向に向けて)偏心させることが、(b)に示すように、45度位置に形成された第1の溝部26と第2の溝部29を対向させると、案内部25を0度方向に対して45度傾いた方向に偏心させることが、(c)に示すように、90度位置に形成された第1の溝部26と第2の溝部29を対向させると、案内部25を0度方向に対して90度傾いた方向に偏心させることができ、(d)に示すように、135度位置に形成された第1の溝部26と第2の溝部29を対向させると、案内部25を0度方向に対して135度傾いた方向に偏心させることができる。 For example, in FIG. 2C, as shown in FIG. 2A, when the first groove portion 26 and the second groove portion 29 formed at the 0 degree position are opposed to each other, the guide portion 25 is made to be the axial center of the eccentric bush 18. Decentering from the position toward the second groove 29 (and thus toward the 0 degree direction), as shown in (b), the first groove 26 formed at the 45 degree position and the second groove When the groove portion 29 is opposed, the guide portion 25 is decentered in a direction inclined by 45 degrees with respect to the 0 degree direction, as shown in (c), the first groove section 26 formed at the 90 degree position and the When the two groove portions 29 are opposed to each other, the guide portion 25 can be decentered in a direction inclined by 90 degrees with respect to the 0 degree direction, and as shown in FIG. 26 and the second groove 29 are opposed to each other, the guide 25 is inclined 135 degrees with respect to the 0 degree direction. It can be eccentric in direction.

同様に、(e)に示すように、180度位置に形成された第1の溝部26と第2の溝部29を対向させると、案内部25を0度方向に対して180度傾いた方向に、(f)に示すように、225度位置に形成された第1の溝部26と第2の溝部29を対向させると、案内部25を0度方向に対して225度傾いた方向に、(g)に示すように、270度位置に形成された第1の溝部26と第2の溝部29を対向させると、案内部25を0度方向に対して270度傾いた方向に、(h)に示すように、315度位置に形成された第1の溝部26と第2の溝部29を対向させると、案内部25を0度方向に対して315度傾いた方向にそれぞれ偏心させることができる。 Similarly, as shown in (e), when the first groove part 26 and the second groove part 29 formed at a 180 degree position are opposed to each other, the guide part 25 is tilted 180 degrees with respect to the 0 degree direction. As shown in (f), when the first groove portion 26 and the second groove portion 29 formed at a position of 225 degrees are opposed to each other, the guide section 25 is inclined in a direction inclined by 225 degrees with respect to the 0 degree direction ( g), when the first groove portion 26 and the second groove portion 29 formed at a position of 270 degrees are opposed to each other, the guide portion 25 is inclined in a direction inclined by 270 degrees with respect to the 0 degree direction. As shown in FIG. 3, when the first groove portion 26 and the second groove portion 29 formed at the position of 315 degrees are opposed to each other, the guide section 25 can be eccentric in a direction inclined by 315 degrees with respect to the 0 degree direction. .

続いて、本発明の第1の実施の形態に係る金型装置10を使用した偏心ブッシュ18によるかしめ位置調整方法について説明する。
先ず、金型装置10の上金型12にベンドパンチ11を、下金型15にベンドパンチ11と対となるダイ孔13が形成されたダイ14をそれぞれ設け、上金型12と共に昇降するストリッパープレート17により、打抜き加工時に被打抜き材を下金型15に押し当てると共に、ベンドパンチ11の先端部をダイ孔13に案内してかしめ接合部20を形成し、図3(A)に示すように、かしめ接合部20が形成された被打抜き材から打抜き片31を形成しながら、かしめ接合部20を介してかしめ接合して積層体32を作製する。
Next, a caulking position adjustment method using the eccentric bush 18 using the mold apparatus 10 according to the first embodiment of the present invention will be described.
First, a stripper which is provided with a bend punch 11 in the upper mold 12 of the mold apparatus 10 and a die 14 in which a die hole 13 which is paired with the bend punch 11 is formed in the lower mold 15 is moved up and down together with the upper mold 12. As shown in FIG. 3 (A), the plate 17 presses the material to be punched against the lower mold 15 during the punching process, and also guides the tip of the bend punch 11 to the die hole 13 to form the caulking joint 20. The laminated body 32 is manufactured by caulking and joining via the caulking joint 20 while forming the punched piece 31 from the punched material on which the caulking joint 20 is formed.

次いで、得られた積層体32を測定台(図示せず)に載置し、積層体32と並べて測定台に載置したスタンド(図示せず)を積層体32を中心とする円周上で位置を変えながら、スタンドに昇降可能に取付けた図示しないダイヤルゲージ(積層体32の軸心の傾きを測定する測定器の一例)の先端部を積層体32の側面に当接させて、積層体32の傾き方向と傾き角度を求める。そして、積層体32の傾き方向と傾き角度から、打抜き片31のかしめ接合部20に生じている軸ずれの方向とずれ幅を算出する。 Next, the obtained laminate 32 is placed on a measurement table (not shown), and a stand (not shown) placed on the measurement table alongside the laminate 32 is placed on the circumference around the laminate 32. While changing the position, the tip of a dial gauge (not shown) (an example of a measuring instrument for measuring the inclination of the axis of the laminated body 32) attached to the stand so as to be able to move up and down is brought into contact with the side surface of the laminated body 32. 32 inclination directions and inclination angles are obtained. Then, from the tilt direction and tilt angle of the laminated body 32, the direction and width of the axis deviation generated in the crimped joint portion 20 of the punched piece 31 are calculated.

かしめ接合部20に生じている軸ずれの方向とずれ幅が求まると、ストリッパープレート17に形成した装着部27の外周部に形成した第2の溝部29に、偏心ブッシュ18の第1の溝部26を対向させた際に、偏心ブッシュ18の偏心方向がかしめ接合部20に生じている軸ずれの反対方向に一致するか又は近く、かつ偏心ブッシュ18の軸心位置に対する偏心量がかしめ接合部20に生じている軸ずれのずれ幅に一致するか又は近い偏心ブッシュ18を選定する。そして、選定した偏心ブッシュ18を、図3(B)に示すように、ストリッパープレート17の装着部27に嵌入させ、第1の溝部26と第2の溝部29が対向して形成される貫通部28に位置決めピン30を嵌入して、装着部27内の偏心ブッシュ18の第1の溝部26の周方向角度位置を固定する。
これによって、ベンドパンチ11の軸心位置とダイ孔13の軸心位置の間に軸ずれが存在しても、ベンドパンチ11の先端部の軸心位置とダイ孔13の軸心位置との間の軸ずれを修正することができる。
When the direction and width of the axial deviation occurring in the caulking joint portion 20 are obtained, the first groove portion 26 of the eccentric bush 18 is formed in the second groove portion 29 formed on the outer peripheral portion of the mounting portion 27 formed on the stripper plate 17. The eccentric direction of the eccentric bush 18 coincides with or close to the opposite direction of the axial deviation occurring in the caulking joint 20 and the eccentric amount with respect to the axial position of the eccentric bush 18 is caulking the joint 20. An eccentric bushing 18 that matches or is close to the deviation width of the axial deviation occurring in the above is selected. Then, as shown in FIG. 3B, the selected eccentric bush 18 is fitted into the mounting portion 27 of the stripper plate 17, and the first groove portion 26 and the second groove portion 29 are formed to face each other. The positioning pin 30 is inserted into the pin 28 to fix the circumferential angular position of the first groove portion 26 of the eccentric bush 18 in the mounting portion 27.
As a result, even if there is an axial deviation between the axial center position of the bend punch 11 and the axial center position of the die hole 13, the axial center position of the tip end portion of the bend punch 11 and the axial center position of the die hole 13 are not affected. Can be corrected.

本発明の第2の実施の形態に係る金型装置は、第1の実施の形態に係る金型装置10と比較して、図4(A)、(B)に示すように、偏心ブッシュ33に2つの第1の溝部34、35が形成されていること(なお、案内部36は、第1の溝部35側に偏心して設けられている)、ストリッパープレート37の装着部38の外周部に4つの第2の溝部39、40、41、42が形成されていることが特徴となっている。このため、第1の実施の形態と同一の構成部材には同一の符号を付して、説明は省略する。 Compared to the mold apparatus 10 according to the first embodiment, the mold apparatus according to the second embodiment of the present invention has an eccentric bush 33 as shown in FIGS. 4 (A) and 4 (B). Are formed on the outer peripheral portion of the mounting portion 38 of the stripper plate 37, and the first groove portion 34, 35 is formed on the outer periphery of the mounting portion 38 of the stripper plate 37. It is characterized in that four second groove portions 39, 40, 41, and 42 are formed. For this reason, the same code | symbol is attached | subjected to the component same as 1st Embodiment, and description is abbreviate | omitted.

第1の溝部34、35は、偏心ブッシュ33の軸心と案内部36の軸心を結ぶ直線が偏心ブッシュ33の外周輪郭線と交わる位置に偏心ブッシュ33の軸心を挟んで対向して形成されている。
また、第2の溝部39は、装着部38の外周部の設定された周方向角度位置(金型装置10に設定した座標系を用いて位置を特定することができ、以下、外周部の0度位置という)に形成され、第2の溝部40、41、及び42は、外周部の0度位置に対して90度、135度、及び225度となる外周部の周方向角度位置にそれぞれ形成されている。
The first grooves 34 and 35 are formed to face each other with the axis of the eccentric bush 33 interposed therebetween at a position where a straight line connecting the axis of the eccentric bush 33 and the axis of the guide portion 36 intersects the outer peripheral contour line of the eccentric bush 33. Has been.
In addition, the second groove 39 can specify the position of the circumferential angle position (the coordinate system set in the mold apparatus 10) of the outer peripheral portion of the mounting portion 38. The second groove portions 40, 41, and 42 are formed at the circumferential angular positions of the outer peripheral portion that are 90 degrees, 135 degrees, and 225 degrees with respect to the 0 degree position of the outer peripheral portion, respectively. Has been.

従って、図4(C)において、(a)に示すように、第1の溝部34と第2の溝部39を対向させて形成される貫通部43に位置決めピン30を嵌入させると、案内部36を偏心ブッシュ33の軸心位置に対して位置決めピン30から遠ざかる方向、即ち、偏心ブッシュ33の軸心位置から第2の溝部39の中心位置に向かう方向(以下、0度方向という)に対して反対方向(180度方向)に偏心させることができ、(b)に示すように、第1の溝部35と第2の溝部40を対向させて形成される貫通部44に位置決めピン30を嵌入させると、案内部36を偏心ブッシュ33の軸心位置から位置決めピン30側に向かう方向(0度方向に対して反時計回りに90度傾いた方向)に偏心させることができ、(c)に示すように、第1の溝部35と第2の溝部42を対向させて形成される貫通部45に位置決めピン30を嵌入させると、案内部36を偏心ブッシュ33の軸心位置から位置決めピン30側に向かう方向(0度方向に対して時計回りに135度傾いた方向)に偏心させることができ、(d)に示すように、第1の溝部34と第2の溝部41を対向させて形成される貫通部46に位置決めピン30を嵌入させると、案内部36を偏心ブッシュ33の軸心位置に対して位置決めピン30から遠ざかる方向(0度方向に対して時計回りに45度傾いた方向)に偏心させることができる。 Accordingly, in FIG. 4C, as shown in FIG. 4A, when the positioning pin 30 is fitted into the through-hole 43 formed by facing the first groove portion 34 and the second groove portion 39, the guide portion 36 is obtained. In the direction away from the positioning pin 30 with respect to the axial position of the eccentric bush 33, that is, in the direction from the axial position of the eccentric bush 33 toward the center position of the second groove 39 (hereinafter referred to as 0 degree direction). It can be decentered in the opposite direction (180 degree direction), and as shown in (b), the positioning pin 30 is fitted into the through-hole 44 formed by facing the first groove 35 and the second groove 40. The guide portion 36 can be decentered in a direction from the axial center position of the eccentric bush 33 toward the positioning pin 30 (a direction inclined 90 degrees counterclockwise with respect to the 0 degree direction), as shown in FIG. So that the first groove When the positioning pin 30 is inserted into the through-hole 45 formed so that the second groove portion 42 and the second groove portion 42 are opposed to each other, the guide portion 36 is moved from the axial center position of the eccentric bush 33 toward the positioning pin 30 (in the 0 degree direction). (In a direction tilted 135 degrees clockwise), and as shown in FIG. 4D, a positioning pin is inserted into the through-hole 46 formed by facing the first groove 34 and the second groove 41. When 30 is inserted, the guide portion 36 can be decentered in a direction away from the positioning pin 30 with respect to the axial center position of the eccentric bush 33 (a direction inclined 45 degrees clockwise with respect to the 0 degree direction).

同様に、(e)に示すように、第1の溝部35と第2の溝部39を対向させて形成される貫通部47に位置決めピン30を嵌入させると、案内部36を偏心ブッシュ33の軸心位置から位置決めピン30側に向かう方向(0度方向)に偏心させることができ、(f)に示すように、第1の溝部34と第2の溝部40を対向させて形成される貫通部48に位置決めピン30を嵌入させると、案内部36を偏心ブッシュ33の軸心位置に対して位置決めピン30から遠ざかる方向(0度方向に対して時計回りに90度傾いた方向)に偏心させることができ、(g)に示すように、第1の溝部35と第2の溝部41を対向させて形成される貫通部49に位置決めピン30を嵌入させると、案内部36を偏心ブッシュ33の軸心位置から位置決めピン30に向かう方向(0度方向に対して反時計回りに135度傾いた方向)に偏心させることができ、(h)に示すように、第1の溝部34と第2の溝部42を対向させて形成される貫通部50に位置決めピン30を嵌入させると、案内部36を偏心ブッシュ33の軸心位置に対して位置決めピン30から遠ざかる方向(0度方向に対して反時計回りに45度傾いた方向)に偏心させることができる。 Similarly, as shown in (e), when the positioning pin 30 is fitted into the through-hole 47 formed by making the first groove 35 and the second groove 39 face each other, the guide portion 36 is moved to the shaft of the eccentric bush 33. It can be decentered in a direction (0 degree direction) from the center position toward the positioning pin 30 side, and as shown in (f), a through-hole formed by opposing the first groove 34 and the second groove 40 When the positioning pin 30 is inserted into 48, the guide portion 36 is eccentric in a direction away from the positioning pin 30 with respect to the axial position of the eccentric bush 33 (a direction inclined 90 degrees clockwise with respect to the 0 degree direction). As shown in (g), when the positioning pin 30 is fitted into the through-hole 49 formed by making the first groove 35 and the second groove 41 face each other, the guide portion 36 is connected to the shaft of the eccentric bush 33. Positioning pin from the center position It can be decentered in a direction toward 0 (a direction tilted 135 degrees counterclockwise with respect to the 0 degree direction). As shown in (h), the first groove part 34 and the second groove part 42 are opposed to each other. When the positioning pin 30 is inserted into the penetrating portion 50 formed in this manner, the guide portion 36 is inclined 45 degrees counterclockwise with respect to the direction of the eccentric bushing 33 from the positioning pin 30 (counterclockwise with respect to the 0 degree direction). Can be decentered in the other direction).

以上のように、第2の実施の形態に係る金型装置では、一つの偏心ブッシュ33を用いて、案内部36を偏心ブッシュ33の軸心位置から8方向に向けて偏心させることができる。従って、本発明の第2の実施の形態に係る金型装置で使用する偏心ブッシュ33によるかしめ位置調整方法では、軸心位置に対する案内部36の偏心量が3〜10μmの範囲で変化している複数種類の偏心ブッシュ33を予め作製しておき、形成した積層体のかしめ接合部に生じている軸ずれの方向とずれ幅を求め、複数種類の偏心ブッシュ33の中から、軸心位置に対する案内部36の偏心量が、かしめ接合部に生じているずれ幅に一致するか又は近い偏心ブッシュ33を選択する。 As described above, in the mold apparatus according to the second embodiment, the guide portion 36 can be eccentric from the axial center position of the eccentric bush 33 toward the eight directions by using one eccentric bush 33. Therefore, in the caulking position adjustment method using the eccentric bush 33 used in the mold apparatus according to the second embodiment of the present invention, the amount of eccentricity of the guide portion 36 with respect to the axial position changes in the range of 3 to 10 μm. A plurality of types of eccentric bushes 33 are prepared in advance, and the direction and width of the axis deviation generated in the caulking joint portion of the formed laminate are obtained, and the guide to the axial center position is obtained from the plurality of types of eccentric bushes 33. An eccentric bushing 33 is selected in which the amount of eccentricity of the portion 36 matches or is close to the deviation width generated in the caulking joint portion.

次いで、偏心ブッシュ33を装着部38に嵌入させた際に、偏心ブッシュ33の案内部36の偏心方向が、かしめ接合部に生じている軸ずれの反対方向に一致するか又は反対方向に近い方向となるような第1の溝部34、35と第2の溝部39〜42の組合わせを求める。そして、求めた組合わせにより第1の溝部34、35と第2の溝部39〜42で形成される貫通部43〜50に位置決めピン30を嵌入する。これによって、ベンドパンチ11の軸心位置とダイ孔13の軸心位置の間に軸ずれが存在しても、ベンドパンチ11の先端部の軸心位置をダイ孔13の軸心位置に一致させることができる。 Next, when the eccentric bush 33 is fitted into the mounting portion 38, the eccentric direction of the guide portion 36 of the eccentric bush 33 coincides with or is close to the opposite direction of the axial deviation occurring in the caulking joint portion. A combination of the first groove portions 34 and 35 and the second groove portions 39 to 42 is obtained. And the positioning pin 30 is inserted in the penetration parts 43-50 formed by the 1st groove parts 34 and 35 and the 2nd groove parts 39-42 by the calculated | required combination. As a result, even if there is an axial shift between the axial center position of the bend punch 11 and the axial center position of the die hole 13, the axial center position of the tip of the bend punch 11 is made to coincide with the axial center position of the die hole 13. be able to.

以上、本発明を、実施の形態を参照して説明してきたが、本発明は何ら上記した実施の形態に記載した構成に限定されるものではなく、特許請求の範囲に記載されている事項の範囲内で考えられるその他の実施の形態や変形例も含むものである。
更に、本実施の形態とその他の実施の形態や変形例にそれぞれ含まれる構成要素を組合わせたものも、本発明に含まれる。
例えば、第1の実施の形態では、第1の溝部を外周輪郭線を8等分(N=8)する周方向角度位置のいずれか1に対応する周方向角度位置に形成したが、8以上の整数等分(製造上は、8以上の偶数等分が好ましい)する周方向角度位置のいずれか1に対応する周方向角度位置に形成することもできる。Nを大きくすることにより、ベンドパンチの先端部の軸心位置とダイ孔の軸心位置の軸ずれの方向修正を精度よく行うことができる。
また、第1、第2の実施の形態では、偏心ブッシュは円柱形状で説明したが、四角柱形状であってもよい。
As described above, the present invention has been described with reference to the embodiment. However, the present invention is not limited to the configuration described in the above-described embodiment, and the matters described in the scope of claims. Other embodiments and modifications conceivable within the scope are also included.
Further, the present invention also includes a combination of components included in the present embodiment and other embodiments and modifications.
For example, in the first embodiment, the first groove portion is formed at a circumferential angular position corresponding to any one of the circumferential angular positions at which the outer peripheral contour line is equally divided into eight (N = 8). It is also possible to form it at a circumferential angular position corresponding to any one of the circumferential angular positions that are equally divided into an even number (preferably an even number equal to or greater than 8). By increasing N, it is possible to accurately correct the direction of axial deviation between the axial center position of the tip of the bend punch and the axial center position of the die hole.
In the first and second embodiments, the eccentric bush has been described as having a cylindrical shape, but may have a quadrangular prism shape.

10:金型装置、11:ベンドパンチ、12:上金型、13:ダイ孔、14:ダイ、15:下金型、16:被打抜き材、17:ストリッパープレート、18:偏心ブッシュ、19:パンチプレート、20:かしめ接合部、21:かしめ突起、22:かしめ凹部、23:打抜き片、24:積層体、25:案内部、26:第1の溝部、27:装着部、28:貫通部、29:第2の溝部、30:位置決めピン、31:打抜き片、32:積層体、33:偏心ブッシュ、34、35:第1の溝部、36:案内部、37:ストリッパープレート、38:装着部、39、40、41、42:第2の溝部、43、44、45、46、47、48、49、50:貫通部 10: Mold device, 11: Bend punch, 12: Upper die, 13: Die hole, 14: Die, 15: Lower die, 16: Material to be punched, 17: Stripper plate, 18: Eccentric bush, 19: Punch plate, 20: caulking joint, 21: caulking projection, 22: caulking recess, 23: punched piece, 24: laminate, 25: guide section, 26: first groove section, 27: mounting section, 28: penetration section , 29: second groove, 30: positioning pin, 31: punched piece, 32: laminate, 33: eccentric bush, 34, 35: first groove, 36: guide, 37: stripper plate, 38: mounting Part, 39, 40, 41, 42: second groove part, 43, 44, 45, 46, 47, 48, 49, 50: penetrating part

Claims (7)

ベンドパンチを備えた上金型と、前記ベンドパンチと対となるダイ孔が形成されたダイを備えた下金型と、前記上金型と共に昇降し、打抜き加工時に被打抜き材を前記下金型に押し当てると共に、前記ベンドパンチの先端部を前記ダイ孔に案内するストリッパープレートとを有する金型装置において、
前記ストリッパープレートには、前記ベンドパンチの先端部を貫通させて、該ベンドパンチの軸心位置と前記ダイ孔の軸心位置の間に生じている軸ずれに応じて、該ベンドパンチの先端部を該軸ずれの方向と反対方向に該軸ずれのずれ幅だけ移動させて、該ベンドパンチの先端部の軸心位置と該ダイ孔の軸心位置の軸ずれを修正する偏心ブッシュが装着されていることを特徴とする金型装置。
An upper die provided with a bend punch, a lower die provided with a die having a die hole paired with the bend punch, and the upper die are moved up and down together with the lower die to be punched during punching. In a mold apparatus having a stripper plate that presses against the mold and guides the tip of the bend punch to the die hole,
In the stripper plate, the tip of the bend punch is passed through, and the tip of the bend punch is adjusted according to the axial deviation occurring between the axial center position of the bend punch and the axial center position of the die hole. Is mounted with an eccentric bushing that corrects the axial misalignment between the axial position of the tip of the bend punch and the axial position of the die hole by moving the misalignment in the direction opposite to the axial misalignment direction. The mold apparatus characterized by having.
請求項1記載の金型装置において、前記偏心ブッシュは円柱形状であって、該偏心ブッシュの内部の偏心した位置には、前記ベンドパンチの先端部が貫通する案内部が軸方向に沿って形成され、前記案内部に対して前記偏心ブッシュの外周部の予め設定された周方向角度位置には、第1の溝部が軸方向に沿って形成され、前記ストリッパープレートは、前記偏心ブッシュが嵌入可能な装着部を有し、該装着部の外周部には、前記第1の溝部と対となって断面円形の貫通部を形成する第2の溝部が形成され、前記貫通部には、前記装着部内の前記偏心ブッシュの前記第1の溝部の周方向角度位置を固定する位置決めピンが嵌入されていることを特徴とする金型装置。 2. The mold apparatus according to claim 1, wherein the eccentric bush has a cylindrical shape, and a guide portion through which the tip of the bend punch passes is formed along an axial direction at an eccentric position inside the eccentric bush. A first groove portion is formed along the axial direction at a predetermined circumferential angular position of the outer peripheral portion of the eccentric bush with respect to the guide portion, and the eccentric bush can be fitted into the stripper plate. A second groove portion that forms a through-hole having a circular cross section in a pair with the first groove portion is formed on the outer peripheral portion of the attachment portion, A mold apparatus, wherein a positioning pin for fixing a circumferential angle position of the first groove portion of the eccentric bush in the portion is fitted. 請求項2記載の金型装置において、前記案内部は、前記偏心ブッシュの軸心位置に対して任意の方向に3〜10μmの範囲で偏心した位置に形成されていることを特徴とする金型装置。 3. The mold apparatus according to claim 2, wherein the guide portion is formed at a position eccentric in a range of 3 to 10 μm in an arbitrary direction with respect to an axial position of the eccentric bush. apparatus. 請求項3記載の金型装置において、前記偏心ブッシュの軸心と前記案内部の軸心を結ぶ線分を該偏心ブッシュの軸心側に延長した直線と前記偏心ブッシュの外周輪郭線とが交わる位置を起点とし、Nを8以上の整数として、前記第1の溝部は、前記外周輪郭線をN等分する周方向角度位置のいずれか1に対応する周方向角度位置に形成され、前記第2の溝部は、前記装着部の外周部の設定された周方向角度位置に1つ形成されていることを特徴とする金型装置。 4. The mold apparatus according to claim 3, wherein a straight line extending a line segment connecting the shaft center of the eccentric bushing and the shaft center of the guide portion to the shaft center side of the eccentric bushing intersects the outer peripheral contour line of the eccentric bushing. The first groove is formed at a circumferential angular position corresponding to any one of the circumferential angular positions that equally divide the outer peripheral contour line into N, where N is an integer equal to or greater than 8, The mold apparatus is characterized in that one groove portion is formed at a set circumferential angle position of the outer peripheral portion of the mounting portion. 請求項3記載の金型装置において、前記第1の溝部は、前記偏心ブッシュの軸心と前記案内部の軸心を結ぶ直線が前記偏心ブッシュの外周輪郭線と交わる位置に該偏心ブッシュの軸心を挟んで対向して形成され、前記第2の溝部は、前記装着部の外周部の設定された周方向角度位置と、該設定された周方向角度位置に対して90度、135度、及び225度の周方向角度位置にそれぞれ形成されていることを特徴とする金型装置。 4. The mold apparatus according to claim 3, wherein the first groove portion includes a shaft of the eccentric bush at a position where a straight line connecting the shaft center of the eccentric bush and the shaft center of the guide portion intersects an outer peripheral outline of the eccentric bush. The second groove portion is formed to face each other across the center, and the circumferential angle position set on the outer peripheral portion of the mounting portion is set to 90 degrees and 135 degrees with respect to the set circumferential angle position. And a mold apparatus characterized by being formed at circumferential angle positions of 225 degrees. 上金型にベンドパンチを、下金型に該ベンドパンチと対となるダイ孔が形成されたダイをそれぞれ設け、前記上金型と共に昇降するストリッパープレートにより、打抜き加工時に被打抜き材を前記下金型に押し当てると共に、前記ダイ孔に案内される前記ベンドパンチの先端部の軸心位置を調整して形成されるかしめ接合部によるかしめ位置調整方法であって、
前記ベンドパンチの先端部を貫通させ、該ベンドパンチの軸心位置と前記ダイ孔の軸心位置の間に生じている軸ずれに応じて、該ベンドパンチの先端部を該軸ずれの方向と反対方向に該軸ずれのずれ幅だけ移動させて、該ベンドパンチの先端部の軸心位置と該ダイ孔の軸心位置の軸ずれを修正する偏心ブッシュを前記ストリッパープレートに装着することを特徴とするかしめ位置調整方法。
The upper die is provided with a bend punch, and the lower die is provided with a die having a die hole that is paired with the bend punch. A caulking position adjusting method using a caulking joint formed by adjusting the axial center position of the tip of the bend punch guided to the die hole while pressing against a mold,
The tip of the bend punch is passed through, and the tip of the bend punch is moved in the direction of the axis deviation in accordance with the axis deviation generated between the axial center position of the bend punch and the axial center position of the die hole. An eccentric bush is mounted on the stripper plate for correcting the axial deviation between the axial center position of the tip end of the bend punch and the axial center position of the die hole by moving in the opposite direction by the deviation width of the axial deviation. The caulking position adjustment method.
請求項6記載のかしめ位置調整方法において、前記偏心ブッシュを円柱形状とし、該偏心ブッシュの内部の偏心した位置に前記ベンドパンチの先端部が貫通する案内部を、該案内部に対して前記偏心ブッシュの外周部の予め設定された周方向角度位置に第1の溝部をそれぞれ軸方向に沿って形成すると共に、前記ストリッパープレートに前記偏心ブッシュが嵌入可能な装着部を設け、該装着部の外周部に前記第1の溝部と対となって断面円形の貫通部を形成する第2の溝部を軸方向に沿って設け、前記貫通部には前記装着部内の前記偏心ブッシュの前記第1の溝部の周方向角度位置を固定する位置決めピンを嵌入することを特徴とするかしめ位置調整方法。 7. The caulking position adjusting method according to claim 6, wherein the eccentric bush is formed in a cylindrical shape, and a guide portion through which a tip end of the bend punch passes at an eccentric position inside the eccentric bush is arranged with respect to the guide portion. First groove portions are respectively formed along the axial direction at predetermined circumferential angular positions of the outer peripheral portion of the bush, and a mounting portion into which the eccentric bush can be fitted is provided on the stripper plate, and an outer periphery of the mounting portion A second groove portion is formed along the axial direction to form a through-hole having a circular cross section in a pair with the first groove portion, and the first groove portion of the eccentric bush in the mounting portion is provided in the through-portion. A caulking position adjusting method comprising inserting a positioning pin for fixing the circumferential angular position of the caulking.
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