JP2016538225A - Fluid concrete containing secondary hardening accelerator - Google Patents

Fluid concrete containing secondary hardening accelerator Download PDF

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JP2016538225A
JP2016538225A JP2016534653A JP2016534653A JP2016538225A JP 2016538225 A JP2016538225 A JP 2016538225A JP 2016534653 A JP2016534653 A JP 2016534653A JP 2016534653 A JP2016534653 A JP 2016534653A JP 2016538225 A JP2016538225 A JP 2016538225A
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concrete composition
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ロアー ミュルダール
ロアー ミュルダール
ライアン グリフィス
ライアン グリフィス
カー ファイ リー
カー ファイ リー
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ノルメット・インターナショナル・リミテッド
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/06Inhibiting the setting, e.g. mortars of the deferred action type containing water in breakable containers ; Inhibiting the action of active ingredients
    • C04B40/0658Retarder inhibited mortars activated by the addition of accelerators or retarder-neutralising agents
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    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/02Processes for applying liquids or other fluent materials performed by spraying
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    • C04B22/00Use of inorganic materials as active ingredients for mortars, concrete or artificial stone, e.g. accelerators, shrinkage compensating agents
    • C04B22/08Acids or salts thereof
    • C04B22/10Acids or salts thereof containing carbon in the anion
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    • C04B24/04Carboxylic acids; Salts, anhydrides or esters thereof
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    • C04B24/10Carbohydrates or derivatives thereof
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    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/021Ash cements, e.g. fly ash cements ; Cements based on incineration residues, e.g. alkali-activated slags from waste incineration ; Kiln dust cements
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    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/08Slag cements
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    • C04B2103/10Accelerators; Activators
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    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00034Physico-chemical characteristics of the mixtures
    • C04B2111/00146Sprayable or pumpable mixtures
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    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00482Coating or impregnation materials
    • C04B2111/00577Coating or impregnation materials applied by spraying
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    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00724Uses not provided for elsewhere in C04B2111/00 in mining operations, e.g. for backfilling; in making tunnels or galleries
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    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/70Grouts, e.g. injection mixtures for cables for prestressed concrete

Abstract

以下の2つの別個の成分を含む、コンクリート、モルタルまたはグラウトの組成物:以下を含むコンクリート混和物:(a)コンクリート混合物;(b)アルカリ炭酸塩;(c)凝結遅延剤;および(d)水。以下を含む、硬化促進剤混合物:(a)硬化促進剤成分;および(b)水。【選択図】なしA concrete, mortar or grout composition comprising the following two distinct components: a concrete admixture comprising: (a) a concrete mixture; (b) an alkali carbonate; (c) a setting retarder; and (d) water. A cure accelerator mixture comprising: (a) a cure accelerator component; and (b) water. [Selection figure] None

Description

本発明は、流動性(flowable)コンクリートまたはモルタル(mortar)用の硬化促進剤(accelerator)に関し、特に、噴霧可能なコンクリートおよび流動性のグラウト(grout)用、特に、裏込注入用グラウト(backfill grout)であり、しかし、これに限定されない。本発明は、また、流動性コンクリートの製造方法に関する。   The present invention relates to an accelerator for flowable concrete or mortar, in particular for sprayable concrete and flowable grout, in particular for backfill grout. grout), but is not limited to this. The present invention also relates to a method for producing fluid concrete.

速硬化性(Fast setting)および初期強度発現(early strength development)は、噴霧可能なコンクリートであるための重要な要件である。たとえば、トンネル内の岩の表面に、および、裏込注入用グラウトのために適用される場合、特に、トンネル穴あけ機(TBM)により作られた隙間を埋めるために使用される場合である。   Fast setting and early strength development are important requirements for a sprayable concrete. For example, when applied to rock surfaces in tunnels and for backfill grouting, especially when used to fill gaps created by tunnel drilling machines (TBMs).

岩石基体(substrate)にコンクリートを適用する直前に、アルカリ・フリーの硬化促進剤が、吹付けコンクリート機器のスプレー・ノズルに加えられた。例は、WO99/18045、WO05/028398、およびWO08/006410に開示されている。一般に、水ガラスと呼ばれている、ケイ酸ナトリウム水溶液が、隙間に注入される直前に、裏込注入用グラウトに加えられた。アルカリ炭酸塩は、硬化時間(setting time)を短縮し、強度の発現(strength development)をスピードアップするために使用された。しかし、アルカリ炭酸塩は、弱酸性の、アルカリ・フリーの硬化促進剤に加えられたときに分解する。ケイ酸塩に炭酸塩を添加すると、シリカゲルの沈殿物が発生する。   Just prior to applying the concrete to the rock substrate, an alkali-free accelerator was added to the spray nozzle of the shotcrete equipment. Examples are disclosed in WO99 / 18045, WO05 / 028398, and WO08 / 006410. In general, an aqueous sodium silicate solution, called water glass, was added to the back-filling grout just before it was poured into the gap. Alkali carbonate has been used to shorten setting time and speed up strength development. However, alkali carbonates decompose when added to weakly acidic, alkali-free accelerators. When carbonate is added to the silicate, a silica gel precipitate is generated.

WO99/18045WO99 / 18045 WO05/028398WO05 / 028398 WO08/006410WO08 / 006410

本発明の第1の態様によれば、コンクリート、モルタルまたはグラウトの組成物は、以下の2つの個別の成分を含む。
1.下記を含むコンクリート混合物:
(a)コンクリート組成物;
(b)アルカリ炭酸塩;
(c)凝結遅延剤(retarder);および
(d)水;
2.下記を含む、主の硬化促進剤混合物:
(a)硬化促進剤成分;および
(b)水。
According to a first aspect of the invention, the concrete, mortar or grout composition comprises the following two individual components:
1. Concrete mix containing:
(A) a concrete composition;
(B) alkali carbonates;
(C) a retarder; and (d) water;
2. The main cure accelerator mixture, including:
(A) a curing accelerator component; and (b) water.

コンクリートの組成物は、噴霧可能なコンクリートまたは吹付けモルタル(shot mortar)適用の際に使用される典型的なコンクリート混合物を含んでよい。該典型的なコンクリート混合物は、一般に、セメントおよび骨材(aggregates)、さらに、高流動化剤(superplasicisers)または他のコンクリート混和剤(admixtures)や水などのフィラーおよび他の成分を含む。噴霧可能なコンクリートまたは吹付けモルタル組成物は、便宜的に、流動性コンクリート組成物として言及される場合がある。   The concrete composition may include a typical concrete mixture used in sprayable concrete or shot mortar applications. The typical concrete mixture generally includes cement and aggregates, as well as fillers and other ingredients such as superplasicisers or other concrete admixtures and water. Sprayable concrete or sprayed mortar compositions are sometimes referred to as flowable concrete compositions for convenience.

アルカリ炭酸塩は、二次硬化促進剤として機能し、炭酸カリウム、炭酸ナトリウム、またはこれらの混合物からなる群から選択され得る。水和物または無水塩を用いることができる。炭酸カリウムの使用が好ましい。炭酸リチウムまたは炭酸アンモニウムも、また、使うことができる。   The alkali carbonate functions as a secondary curing accelerator and can be selected from the group consisting of potassium carbonate, sodium carbonate, or mixtures thereof. Hydrates or anhydrous salts can be used. The use of potassium carbonate is preferred. Lithium carbonate or ammonium carbonate can also be used.

アルカリ炭酸塩の量は、 コンクリート組成物のセメント成分の乾燥重量で、0.1%〜2%であることができ、好適には、乾燥重量で、0.2%〜1.5%、より好適には、0.25%〜0.8%、最も好ましくは、0.35%〜0.4%であることができる。   The amount of alkali carbonate can be from 0.1% to 2% by dry weight of the cement component of the concrete composition, preferably from 0.2% to 1.5% by dry weight, and more Suitably, it can be 0.25% to 0.8%, most preferably 0.35% to 0.4%.

炭酸塩は、水溶液として、たとえば、5−50%溶液として、加えることができる。   The carbonate can be added as an aqueous solution, for example, as a 5-50% solution.

本明細書において使用される、百分率、比率および他の割合は、別段の指示がない限り、乾燥重量による。百分率と他の割合は、合計で、100%になるように引用された任意の範囲から選択される。   Percentages, ratios and other ratios used herein are by dry weight unless otherwise indicated. Percentages and other percentages are selected from any range quoted to add up to 100%.

凝結遅延剤は、主な硬化促進剤と組み合わせ、そして、基体へ適用する前に、コンクリートまたはモルタルの混合物の流動性を維持するために機能する。凝結遅延剤は、従来、凝結遅延剤として通常使用される材料から選択することができる。   Setting retarders are combined with the main cure accelerator and function to maintain the fluidity of the concrete or mortar mixture prior to application to the substrate. The setting retarder can be selected from materials conventionally conventionally used as setting retarders.

好適な凝結遅延剤は、以下から選択される:
1.ヒドロキシカルボン酸、たとえば、クエン酸、グルコン酸、酒石酸およびそれらの塩、たとえば、クエン酸ナトリウム;
2.糖組成物、たとえば、ブドウ糖または糖蜜またはコーンシロップ;
3.ホスホン酸およびそれらの塩、または、リン酸塩、たとえば、アミノトリス(メチルホスホン酸)(ATMP)、ホスホノブタントリカルボン酸(PBTC)およびアミノトリス(ジメチルホスホン酸)(ATDP)。
Suitable setting retarders are selected from:
1. Hydroxycarboxylic acids such as citric acid, gluconic acid, tartaric acid and their salts such as sodium citrate;
2. Sugar compositions such as glucose or molasses or corn syrup;
3. Phosphonic acids and their salts or phosphates, such as aminotris (methylphosphonic acid) (ATMP), phosphonobutanetricarboxylic acid (PBTC) and aminotris (dimethylphosphonic acid) (ATDP).

ヒドロキシカルボン酸が、特に、好適である。   Hydroxycarboxylic acids are particularly suitable.

コンクリート混合物の成分は、好適には、この混合物が、pHが約7以上のpHを有し、酸性でないように選択される。好適なpHは、約pH7〜約pH14の範囲以内である。酸性でない混合物は、炭酸塩の分解を防ぐために好適である。   The components of the concrete mixture are preferably selected such that the mixture has a pH of about 7 or higher and is not acidic. A suitable pH is within the range of about pH 7 to about pH 14. Non-acidic mixtures are preferred to prevent carbonate decomposition.

好ましい実施態様において、炭酸塩の、凝結遅延剤に対する比率は、約4:1〜約1:1の範囲であることができ、好ましくは、約3:1〜約1.5:1で、より好ましくは、重量で約2.2:1であることができる。   In a preferred embodiment, the ratio of carbonate to setting retarder can range from about 4: 1 to about 1: 1, preferably from about 3: 1 to about 1.5: 1, and more Preferably, it can be about 2.2: 1 by weight.

硬化促進剤の成分については、広い範囲で、主な硬化促進剤として、吹付けコンクリートとグラウト組成物において、使用することができる。硫酸アルミニウムを全部または一部に含む、非アルカリの硬化促進剤が好ましく、たとえば、Mapequick AF 2000、TamShot 90AFまたはTamShot 100AFである。非アルカリ硬化促進剤は、また、水酸化アルミニウム、カルボン酸、りん酸、アルカノールアミン、セピオライトおよび水などの安定剤を含んでもよい。   About the component of a hardening accelerator, it can be used in a shot concrete and a grout composition as a main hardening accelerator in the wide range. Non-alkali curing accelerators containing aluminum sulfate in whole or in part are preferred, for example, Mapequick AF 2000, TamShot 90AF or TamShot 100AF. Non-alkali cure accelerators may also include stabilizers such as aluminum hydroxide, carboxylic acid, phosphoric acid, alkanolamine, sepiolite and water.

ケイ酸ナトリウム硬化促進剤は、裏込注入用グラウトに適用するのに好ましく、吹付けコンクリート用にも使用することができる。   Sodium silicate set accelerators are preferred for application in backfill grouts and can also be used for shotcrete.

本発明の第2の態様は、以下の手順を含む、コンクリート、モルタルまたはグラウト組成物を適用する方法である:
アルカリ炭酸塩と凝結遅延剤の混合物を提供し;
その混合物を、コンクリート混合物に加え、以下を含むセメント組成物を提供し;
(a)コンクリートの混合物;
(b)アルカリ炭酸塩;
(c)凝結遅延剤および
以下を含む、主たる硬化促進剤の組成物を提供し:
(a)硬化促進剤成分;および
(b)水;
コンクリート混合物と硬化促進剤成分を組合せ、コンクリート組成物の硬化(curing)を開始し;
すぐに、コンクリート組成物を基体に適用し;そして、
コンクリート組成物を硬化させる。
A second aspect of the present invention is a method of applying a concrete, mortar or grout composition comprising the following procedure:
Providing a mixture of alkali carbonate and setting retarder;
Adding the mixture to the concrete mixture to provide a cement composition comprising:
(A) a mixture of concrete;
(B) alkali carbonates;
(C) a set retarder and a main accelerator composition comprising:
(A) a curing accelerator component; and (b) water;
Combining the concrete mixture and the accelerator component to initiate curing of the concrete composition;
Immediately applying the concrete composition to the substrate; and
The concrete composition is cured.

主な硬化促進剤は、典型的には、別個の供給装置を使用して、スプレーヘッドに供給される。   The main cure accelerator is typically supplied to the spray head using a separate supply device.

本発明は、いくつかの利点を与える。アルカリ炭酸塩と凝結遅延剤の組み合わせは、二次硬化促進剤としての炭酸塩の活性化を阻害することができる。コンクリートの添加前に、炭酸塩と凝結遅延剤を組み合わせることができる。また、凝結遅延剤は、コンクリートに追加された後に、炭酸塩を加えることもできる。   The present invention provides several advantages. The combination of alkali carbonate and setting retarder can inhibit the activation of carbonate as a secondary curing accelerator. Carbonate and a set retarder can be combined prior to the addition of concrete. The setting retarder can also be added to the carbonate after it has been added to the concrete.

適用されたコンクリートまたはグラウトは、本発明に従って炭酸塩が含まれていない組成物と比較して、優秀な硬化時間(set time)と初期強度特性(early strength characteristics)を有する。   The applied concrete or grout has excellent set time and early strength characteristics compared to compositions not containing carbonate according to the present invention.

噴霧可能なコンクリートにおいて、1MPa以上の初期強度は、1時間後に達成され得る。   In sprayable concrete, an initial strength of 1 MPa or more can be achieved after 1 hour.

本発明の組成物および方法は、フライアッシュ;高炉スラグの微粉(GGBS)またはシリカフュームまたはその混合物から選択される補助物質を含んでもよい混合セメントの使用を促進する。たとえば、最大20%のフライアッシュを使用することができる。このような適用において、セメントによって提供される初期強度は、補助物質の、より低い反応性のために、増加させる必要がある。   The compositions and methods of the present invention facilitate the use of blended cements that may include fly ash; blast furnace slag fines (GGBS) or silica fume or a mixture thereof. For example, up to 20% fly ash can be used. In such applications, the initial strength provided by the cement needs to be increased due to the lower reactivity of the auxiliary material.

さらなる利点は、二次硬化促進剤が、別個の供給装置を使用してスプレー・ヘッドに供給する必要がなく、既存のスプレー装置の変更は必要ないことである。   A further advantage is that the secondary curing accelerator does not need to be supplied to the spray head using a separate feeder and no modification of existing spray equipment is necessary.

本発明は、さらに、実施例の手段によって、添付の表を参照して、開示されるが、いかなる限定を意図するものではない。   The present invention is further disclosed by means of examples and with reference to the accompanying table, but is not intended to be limiting in any way.

表1は、2つの吹付けコンクリート組成物について、圧縮強度値対時間を示す;そして、表2は、2つのTBM裏込注入用グラウトについて、2時間後の圧縮強度値を示す。   Table 1 shows the compressive strength values versus time for the two shotcrete compositions; and Table 2 shows the compressive strength values after 2 hours for the two TBM backfill grouts.

表1:in situで使用される標準試験法に従って、測定した、吹付けコンクリートの初期圧縮強度(early age compressive strength)における、二次硬化促進剤の効果を示す。 Table 1 shows the effect of secondary hardening accelerators on the early age compressive strength of shotcrete measured according to standard test methods used in situ.

使用したコンクリートは、mのコンクリート当たり、480kgのCEM IIで設計された、ノルウェーの吹付けコンクリートミックスであった。 The concrete used was a Norwegian shotcrete mix designed with 480 kg CEM II per m 3 concrete.

言及された凝結遅延剤は、EN 934−5に合致する標準的な「一貫性制御混和剤」であり、クエン酸とPBTCのブレンドである。二次硬化促進剤を含む、本凝結遅延剤は、水酸化ナトリウムを使用して弱アルカリ性にした、炭酸カリウムを追加した、同じ凝結遅延剤であった。   The set retarder mentioned is a standard “consistency control admixture” in accordance with EN 934-5, a blend of citric acid and PBTC. The set retarder, including the secondary cure accelerator, was the same set retarder with the addition of potassium carbonate, made weakly alkaline using sodium hydroxide.

表2:成分1(セメント系混合物)と成分2(ケイ酸ナトリウム硬化促進剤)の混合後2時間における、TBM裏込注入用グラウトの2つの成分の圧縮強度における、二次硬化促進剤の効果を示す。 Table 2 : Effect of secondary curing accelerator on the compressive strength of the two components of the TBM back-injection grout 2 hours after mixing component 1 (cement-based mixture) and component 2 (sodium silicate curing accelerator) Indicates.

測定は、in-situで使用される標準的な試験方法に従って行われた。用いた重量は、高硬度材のkg/mである。含水率は表示されていない。用いられた凝結遅延剤は、裏込注入用グラウトに使用される、標準の砂糖/グルコン酸凝結遅延剤である。一方、二次硬化促進剤を含む、凝結遅延剤は、炭酸カリウムを追加した同じ凝結遅延剤である。 Measurements were made according to standard test methods used in-situ. The weight used is kg / m 3 of the high hardness material. The moisture content is not displayed. The set retarder used is a standard sugar / gluconate set retarder used in back-filled grouts. On the other hand, the set retarder including the secondary curing accelerator is the same set retarder with the addition of potassium carbonate.

セメントおよびケイ酸ナトリウム含有量(TBM裏込注入用グラウトにおける、2つの最も高価な成分)における違いは、二次硬化促進剤によって得られる経済的利益を示す。   Differences in cement and sodium silicate content (the two most expensive components in a TBM back-injection grout) indicate the economic benefits obtained with secondary cure accelerators.

Claims (30)

以下の2つの別個の成分を含む、コンクリート、モルタルまたはグラウト組成物:
以下を含むコンクリート混合物:
(a)コンクリート混合物;
(b)アルカリ炭酸塩;
(c)凝結遅延剤;および
(d)水。
以下を含む、硬化促進剤混合物:
(a)硬化促進剤成分;および
(b)水。
Concrete, mortar or grout composition comprising the following two separate components:
Concrete mixture containing:
(A) Concrete mixture;
(B) alkali carbonates;
(C) a setting retarder; and (d) water.
Curing accelerator mixture comprising:
(A) a curing accelerator component; and (b) water.
前記アルカリ炭酸塩が、炭酸カリウム;炭酸ナトリウム、炭酸リチウム;炭酸アンモニウムおよびこれらの混合物、からなる群から選択される、請求項1に記載のコンクリート組成物。 The concrete composition of claim 1, wherein the alkali carbonate is selected from the group consisting of potassium carbonate; sodium carbonate, lithium carbonate; ammonium carbonate and mixtures thereof. アルカリ炭酸塩の量が、コンクリート混合物の乾燥重量で、0.1〜2%である、請求項1または2に記載のコンクリート組成物。 The concrete composition according to claim 1 or 2, wherein the amount of alkali carbonate is 0.1 to 2% by dry weight of the concrete mixture. アルカリ炭酸塩の量が、0.2〜1.5%である、請求項3に記載のコンクリート組成物。 The concrete composition according to claim 3, wherein the amount of alkali carbonate is 0.2 to 1.5%. アルカリ炭酸塩の量が、0.25〜0.8%である、請求項3に記載のコンクリート組成物。 The concrete composition according to claim 3, wherein the amount of alkali carbonate is 0.25 to 0.8%. アルカリ炭酸塩の量が、0.35〜0.4%である、請求項3に記載のコンクリート組成物。 The concrete composition according to claim 3, wherein the amount of alkali carbonate is 0.35 to 0.4%. 前記凝結遅延剤が、ヒドロキシカルボン酸およびその塩からなる群から選択される、請求項1乃至6のいずれか1項に記載のコンクリート組成物。 The concrete composition according to any one of claims 1 to 6, wherein the setting retarder is selected from the group consisting of hydroxycarboxylic acids and salts thereof. 前記ヒドロキシカルボン酸が、クエン酸、グルコン酸、酒石酸およびその塩からなる群から選択される、請求項7に記載のコンクリート組成物。 The concrete composition according to claim 7, wherein the hydroxycarboxylic acid is selected from the group consisting of citric acid, gluconic acid, tartaric acid and salts thereof. 前記凝結遅延剤が、糖組成物を含む、請求項1乃至6のいずれか1項に記載のコンクリート組成物。 The concrete composition according to any one of claims 1 to 6, wherein the setting retarder comprises a sugar composition. 前記凝結遅延剤が、ぶどう糖、糖蜜;コーンシロップまたはその混合物からなる群から選択される糖組成物を含む、請求項9に記載のコンクリート組成物。 10. A concrete composition according to claim 9, wherein the setting retarder comprises a sugar composition selected from the group consisting of glucose, molasses; corn syrup or mixtures thereof. 前記凝結遅延剤が、ホスホン酸およびその塩からなる群から選択される、請求項1乃至8のいずれか1項に記載のコンクリート組成物。 The concrete composition according to any one of claims 1 to 8, wherein the setting retarder is selected from the group consisting of phosphonic acid and salts thereof. 前記凝結遅延剤が、アミノトリス(メチルホスホン酸)、ホスホノブタントリカルボン酸およびアミノトリス(ジメチルホスホン酸)から選択される、請求項11に記載のコンクリート組成物。 The concrete composition according to claim 11, wherein the setting retarder is selected from aminotris (methylphosphonic acid), phosphonobutanetricarboxylic acid and aminotris (dimethylphosphonic acid). 炭酸塩の凝結遅延剤に対する比率が、乾燥重量で6:1〜2:1の範囲内である、請求項1乃至12のいずれか1項に記載のコンクリート組成物。 The concrete composition according to any one of claims 1 to 12, wherein the ratio of carbonate to setting retarder is in the range of 6: 1 to 2: 1 by dry weight. 炭酸塩の凝結遅延剤に対する比率が、乾燥重量で5:1〜3:1の範囲内である、請求項13に記載のコンクリート組成物。 The concrete composition of claim 13, wherein the ratio of carbonate to setting retarder is in the range of 5: 1 to 3: 1 by dry weight. 炭酸塩の凝結遅延剤に対する比率が、乾燥重量で約2.2:1である、請求項14に記載のコンクリート組成物。 15. The concrete composition of claim 14, wherein the ratio of carbonate to setting retarder is about 2.2: 1 by dry weight. 以下の手順を含む、コンクリート組成物を適用する方法であって:
コンクリート混和物を提供し;
凝結遅延剤を前記混和物を加えて、混合し;
水性のアルカリ金属炭酸塩を加えて、混合し、以下を含むセメント組成物(cementitious composition)を提供し;
(a)コンクリート混合物;
(b)アルカリ炭酸塩;
(c)凝結遅延剤;および
(d)水;
以下を含む、硬化促進剤組成物を提供し:
(a)硬化促進剤;および
(b)水;
セメント組成物と硬化促進剤を組合せ、コンクリート組成物を形成し;
すぐに、コンクリート組成物を基体に適用し;そして
コンクリート組成物を硬化させる、方法。
A method of applying a concrete composition comprising the following steps:
Providing a concrete admixture;
Adding a set retarder to the blend and mixing;
Adding and mixing aqueous alkali metal carbonate to provide a cementitious composition comprising:
(A) Concrete mixture;
(B) alkali carbonates;
(C) a set retarder; and (d) water;
A curing accelerator composition is provided comprising:
(A) a curing accelerator; and (b) water;
Combining a cement composition and a curing accelerator to form a concrete composition;
Immediately applying the concrete composition to the substrate; and curing the concrete composition.
前記アルカリ炭酸塩が、炭酸カリウム;炭酸ナトリウム、炭酸リチウム;炭酸アンモニウムおよびこれらの混合物からなる群から選択される、請求項16に記載のコンクリート組成物の適用方法。 17. The method of applying a concrete composition according to claim 16, wherein the alkali carbonate is selected from the group consisting of potassium carbonate; sodium carbonate, lithium carbonate; ammonium carbonate and mixtures thereof. アルカリ炭酸塩の量が、コンクリート混合物の乾燥重量で0.1〜2%である、請求項16または17に記載のコンクリート組成物の適用方法。 The method of applying a concrete composition according to claim 16 or 17, wherein the amount of alkali carbonate is 0.1 to 2% by dry weight of the concrete mixture. アルカリ炭酸塩の量が、0.2〜1.5%である、請求項18に記載のコンクリート組成物の適用方法。 The method for applying a concrete composition according to claim 18, wherein the amount of the alkali carbonate is 0.2 to 1.5%. アルカリ炭酸塩の量が、0.25〜0.8%である、請求項18に記載のコンクリート組成物の適用方法。 The method of applying a concrete composition according to claim 18, wherein the amount of the alkali carbonate is 0.25 to 0.8%. アルカリ炭酸塩の量が、0.35〜0.4%である、請求項18に記載のコンクリート組成物の適用方法。 The method for applying a concrete composition according to claim 18, wherein the amount of the alkali carbonate is 0.35 to 0.4%. 前記凝結遅延剤が、ヒドロキシカルボン酸およびその塩からなる群から選択される、請求項16乃至21のいずれか1項に記載のコンクリート組成物の適用方法。 The method for applying a concrete composition according to any one of claims 16 to 21, wherein the setting retarder is selected from the group consisting of hydroxycarboxylic acids and salts thereof. 前記ヒドロキシカルボン酸が、クエン酸、グルコン酸、酒石酸およびその塩からなる群から選択される、請求項22に記載のコンクリート組成物の適用方法。 The method for applying a concrete composition according to claim 22, wherein the hydroxycarboxylic acid is selected from the group consisting of citric acid, gluconic acid, tartaric acid and salts thereof. 前記凝結遅延剤が、糖組成物を含む、請求項16乃至21のいずれか1項に記載のコンクリート組成物の適用方法。 The method for applying a concrete composition according to any one of claims 16 to 21, wherein the setting retarder comprises a sugar composition. 前記凝結遅延剤が、ぶどう糖、糖蜜;コーンシロップまたはその混合物からなる群から選択される糖組成物を含む、請求項24に記載のコンクリート組成物の適用方法。 25. The method of applying a concrete composition according to claim 24, wherein the setting retarder comprises a sugar composition selected from the group consisting of glucose, molasses; corn syrup or mixtures thereof. 前記凝結遅延剤が、ホスホン酸およびその塩からなる群から選択される、請求項16乃至23のいずれか1項に記載のコンクリート組成物の適用方法。 The method for applying a concrete composition according to any one of claims 16 to 23, wherein the setting retarder is selected from the group consisting of phosphonic acid and a salt thereof. 前記凝結遅延剤が、アミノトリス(メチルホスホン酸)、ホスホノブタントリカルボン酸およびアミノトリス(ジメチルホスホン酸)から選択される、請求項26に記載のコンクリート組成物の適用方法。 27. The method of applying a concrete composition according to claim 26, wherein the setting retarder is selected from aminotris (methylphosphonic acid), phosphonobutanetricarboxylic acid and aminotris (dimethylphosphonic acid). 炭酸塩の凝結遅延剤に対する比率が、乾燥重量で6:1〜2:1の範囲内である、請求項16乃至27のいずれか1項に記載のコンクリート組成物の適用方法。 28. The method of applying a concrete composition according to any one of claims 16 to 27, wherein the ratio of carbonate to setting retarder is in the range of 6: 1 to 2: 1 by dry weight. 炭酸塩の凝結遅延剤に対する比率が、乾燥重量で5:1〜3:1の範囲内である、請求項28に記載のコンクリート組成物の適用方法。 29. The method of applying a concrete composition according to claim 28, wherein the ratio of carbonate to setting retarder is in the range of 5: 1 to 3: 1 by dry weight. 炭酸塩の凝結遅延剤に対する比率が、乾燥重量で約2.2:1である、請求項29に記載のコンクリート組成物の適用方法。
30. The method of applying a concrete composition of claim 29, wherein the ratio of carbonate to setting retarder is about 2.2: 1 by dry weight.
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