JP2016209813A - Pregelatinized grain flour manufacturing apparatus - Google Patents
Pregelatinized grain flour manufacturing apparatus Download PDFInfo
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- JP2016209813A JP2016209813A JP2015095844A JP2015095844A JP2016209813A JP 2016209813 A JP2016209813 A JP 2016209813A JP 2015095844 A JP2015095844 A JP 2015095844A JP 2015095844 A JP2015095844 A JP 2015095844A JP 2016209813 A JP2016209813 A JP 2016209813A
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- 235000013339 cereals Nutrition 0.000 title claims abstract description 81
- 235000013312 flour Nutrition 0.000 title claims abstract description 26
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 238000010438 heat treatment Methods 0.000 claims abstract description 30
- 238000010008 shearing Methods 0.000 claims abstract description 20
- 238000010298 pulverizing process Methods 0.000 claims abstract description 8
- 238000007599 discharging Methods 0.000 claims 2
- 230000002093 peripheral effect Effects 0.000 description 4
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 230000008719 thickening Effects 0.000 description 2
- 240000008620 Fagopyrum esculentum Species 0.000 description 1
- 235000009419 Fagopyrum esculentum Nutrition 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 241000209140 Triticum Species 0.000 description 1
- 240000001417 Vigna umbellata Species 0.000 description 1
- 235000011453 Vigna umbellata Nutrition 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 235000021329 brown rice Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
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- Crushing And Grinding (AREA)
- Disintegrating Or Milling (AREA)
- Cereal-Derived Products (AREA)
- Polysaccharides And Polysaccharide Derivatives (AREA)
- Adjustment And Processing Of Grains (AREA)
Abstract
Description
本発明は、米、小麦、蕎麦、小豆等の穀粒を加熱剪断粉砕してアルファ化穀粉を製造するアルファ化穀粉製造装置に関するものである。 The present invention relates to a pregelatinized flour production apparatus for producing pregelatinized flour by heating and pulverizing grains such as rice, wheat, buckwheat, and red beans.
従来、この種のアルファ化穀粉製造装置として、穀粒を剪断粉砕可能な擂潰部、擂潰部に穀粒を供給可能な供給部及び擂潰部により剪断粉砕された穀粉を擂潰部から排出可能な排出部を備え、擂潰部は相互に対向配置された一対の擂潰盤からなり、一対の擂潰盤の各擂潰面の対向面間に穀粒を剪断粉砕可能な擂潰間隙が形成され、供給部からの穀粒を擂潰間隙に自重落下案内する案内通路が形成され、一方又は両方の擂潰盤を回転させる駆動部を設け、一方又は両方の擂潰盤を加熱する加熱部を設け、加熱部による穀粒の加熱及び穀粒の剪断粉砕の協動によりアルファ化穀粉を製造する構造のものが知られている。 Conventionally, as this kind of pregelatinized flour production apparatus, the crushed portion capable of shearing and pulverizing the grain, the supply portion capable of supplying the crushed portion to the crushed portion, and the flour crushed by the crushed portion from the crushed portion The crushing portion comprises a pair of crushers arranged opposite to each other, and a crushing portion capable of shearing and pulverizing the grains between the opposing surfaces of each crushing surface of the pair of crushers. A gap is formed, a guide passage is formed to guide the grain from the supply unit to fall into the crushing gap by its own weight, a drive unit is provided to rotate one or both crushers, and one or both crushers are heated. There is known a structure in which a preheated flour is produced, and a pregelatinized flour is produced by cooperation of heating of the grain by the heating unit and shearing and grinding of the grain.
しかしながら上記従来構造にあっては、例えば、穀粒としての玄米の水分率は貯蔵性及び食味の観点から15%程度が目安とされ、このような水分を含む穀粒を加熱剪断粉砕してアルファ化穀粉を製造するに際し、穀粒中の水分が上記加熱部による穀粒の加熱剪断粉砕に伴い蒸気となって供給部内に発生し、これら蒸気により供給部内の穀粒は糊状の高粘性となり、加熱剪断粉砕による穀粒の高粘性化により供給部内から案内通路への穀粒の自重落下が阻害され、穀粒は擂潰間隙に供給されず、アルファ化穀粉を連続して製造することができないことがあるという不都合を有している。 However, in the above conventional structure, for example, the moisture content of brown rice as a grain is about 15% from the viewpoint of storability and taste. When producing cereal flour, moisture in the grain is generated in the supply part as steam is heated and pulverized by the heating part, and the grain in the supply part becomes paste-like high viscosity due to the steam. In addition, the high viscosity of the grain by heat shear pulverization inhibits the weight falling of the grain from the supply section to the guide passage, the grain is not supplied to the crushing gap, and the pregelatinized flour can be continuously produced. It has the disadvantage of not being able to do it.
本発明はこのような課題を解決することを目的とするもので、本発明のうち、請求項1記載の発明は、穀粒を剪断粉砕可能な擂潰部、該擂潰部に穀粒を供給可能な供給部及び該擂潰部により剪断粉砕された穀粉を擂潰部から排出可能な排出部を備え、該擂潰部は相互に対向配置された一対の擂潰盤からなり、該一対の擂潰盤の各擂潰面の対向面間に該穀粒を剪断粉砕可能な擂潰間隙が形成され、該供給部からの穀粒を該擂潰間隙に自重落下案内する案内通路が形成され、該一方又は両方の擂潰盤を回転させる駆動部を設け、該一方又は両方の擂潰盤を加熱する加熱部を設け、該加熱部による穀粒の加熱及び該穀粒の剪断粉砕の協動によりアルファ化穀粉を製造する装置において、上記加熱部による穀粒の加熱及び該穀粒の剪断粉砕に伴う上記供給部内の穀粒中から発生する蒸気を除去するための蒸気除去部を設けてなることを特徴とするアルファ化穀粉製造装置にある。 The present invention aims to solve such a problem. Among the present inventions, the invention according to claim 1 is a crushed part capable of shearing and pulverizing the grain, and the grain in the crushed part. A supply unit that can be supplied, and a discharge unit that can discharge flour crushed by the crushing unit from the crushing unit, and the crushing unit is composed of a pair of crushing plates disposed opposite to each other. A crushing gap capable of shearing and crushing the grains is formed between the opposing faces of each crushing surface of the crushing machine, and a guide passage is provided for guiding the grains from the supply unit to fall into the crushing gap under its own weight. A driving unit that rotates the one or both of the crushers, a heating unit that heats the one or both of the crushers, and heating of the grains by the heating unit and shearing and grinding of the grains In the apparatus for producing pregelatinized flour by cooperation, the above heating accompanying the heating of the kernel by the heating unit and the shearing and grinding of the kernel In pregelatinized flour manufacturing apparatus characterized by comprising providing a vapor removal unit for removing the steam generated from in the grain in the sheet portion.
又、請求項2記載の発明は、上記蒸気除去部は上記供給部内の穀粒中から発生する蒸気を吸い込んで除去する蒸気吸引機構であることを特徴とするものであり、又、請求項3記載の発明は、上記蒸気除去部は上記供給部内の穀粒中から発生する蒸気を空気で吹き飛ばして除去する空気ブロワー機構であることを特徴とするものである。 The invention according to claim 2 is characterized in that the steam removing section is a steam suction mechanism for sucking and removing steam generated from the grains in the supply section, and claim 3. The described invention is characterized in that the steam removing unit is an air blower mechanism that blows off the steam generated from the grains in the supply unit by air.
本発明は上述の如く、請求項1記載の発明にあっては、上記穀粒は上記供給部に供給され、上記供給部内の穀粒は案内通路を介して擂潰間隙に自重落下案内され、下方位置の擂潰盤は駆動部により回転駆動され、擂潰盤の駆動回転により擂潰間隙内の穀粒は剪断粉砕され、加熱部により擂潰盤を介して擂潰間隙内の穀粒は加熱され、加熱部による加熱及び擂潰盤による剪断粉砕の協動によりアルファ化された穀粉が製造され、アルファ化穀粉は排出部から取出排出されることになり、この際、上記加熱部による穀粒の加熱及び穀粒の剪断粉砕に伴う上記供給部内の穀粒中から発生する蒸気を除去する蒸気除去部が設けられているから、蒸気除去部により案内通路や供給部内の穀粒中の水分により発生した蒸気を強制的に除去することができ、蒸気を強制的に除去することにより供給部内の穀粒の過度の粘化による供給部内における穀粒の滞留を防ぐことができ、擂潰間隙への穀粒の自重落下供給を円滑に行うことができ、アルファ化穀粉を連続的に製造することができ、作業性を向上することができる。 As described above, according to the present invention, the grain is supplied to the supply unit, and the grain in the supply unit is guided to fall by its own weight into the crushing gap through the guide passage. The crusher in the lower position is rotationally driven by the driving unit, and the grains in the crushing gap are sheared and pulverized by the driving rotation of the crushing machine, and the grains in the crushing gap are passed through the crusher by the heating unit. The preheated flour is produced by the cooperation of heating by the heating unit and shearing and grinding by the pulverizer, and the pregelatinized flour is taken out and discharged from the discharge unit. Since a steam removing section is provided to remove steam generated from the grains in the supply section accompanying the heating of the grains and the shearing and grinding of the grains, the moisture in the grains in the guide passage and the supply section is provided by the steam removing section. Can forcibly remove the steam generated by By forcibly removing qi, it is possible to prevent the grains from staying in the supply section due to excessive thickening of the grains in the supply section, and to smoothly supply the grains by dropping their weight into the crushing gap. And pregelatinized flour can be produced continuously, and workability can be improved.
又、請求項2記載の発明にあっては、上記蒸気除去部は上記供給部内の穀粒中から発生する蒸気を吸い込んで除去する蒸気吸引機構であるから、蒸気を確実に吸引除去することができ、一層、アルファ化穀粉の製造効率を向上することができる。 Further, in the invention according to claim 2, since the steam removing section is a steam suction mechanism that sucks and removes steam generated from the grains in the supply section, the steam can be reliably sucked and removed. In addition, the production efficiency of pregelatinized flour can be further improved.
又、請求項3記載の発明にあっては、上記蒸気除去部は上記供給部内の上記穀粒中から発生する蒸気を空気で吹き飛ばして除去する空気ブロワー機構からなるので、上記蒸気除去部の構成を簡素化することができ、製作コストの低減を図ることができる。 Further, in the invention according to claim 3, the steam removing section is composed of an air blower mechanism that blows off the steam generated from the grain in the supply section by air, so that the configuration of the steam removing section The manufacturing cost can be reduced.
図1乃至図4は本発明の実施の形態例を示し、図1乃至図3は第一形態例、図4は第二形態例である。 1 to 4 show an embodiment of the present invention, FIGS. 1 to 3 show a first embodiment, and FIG. 4 shows a second embodiment.
図1乃至図3の第一形態例において、1は擂潰部であって、この場合、図2、図3の如く、擂潰部1は相互に上下に対向配置された一対の擂潰盤2・3からなり、一対の擂潰盤2・3の各対向面には擂潰面2a・3aが形成され、各擂潰面2a・3aに擂潰凹凸条2b・3bが形成され、擂潰盤2の外周面に階段状の粗挽刃2cが形成され、擂潰盤3の内周面に階段状の粗挽刃3cが形成され、擂潰盤3の上方位置に供給部4が設けられ、擂潰盤2の外周面及び擂潰盤3の内周面間に供給部4からの穀粒Eを擂潰間隙Gに自重落下案内する案内通路5が形成され、各擂潰面2a・3a間に穀粒Eを剪断粉砕可能な擂潰間隙Gが図示省略の調節機構により調節自在に形成され、擂潰盤2の下方位置に排出部6が設けられている。 In the first embodiment shown in FIGS. 1 to 3, reference numeral 1 denotes a crushing portion. In this case, as shown in FIGS. 2 and 3, the crushing portions 1 are a pair of crushing discs arranged to face each other vertically. 2 and 3, crushing surfaces 2a and 3a are formed on the opposing surfaces of the pair of crushing plates 2 and 3, and crushing irregularities 2b and 3b are formed on the crushing surfaces 2a and 3a. A stepped coarse grinding blade 2 c is formed on the outer peripheral surface of the crusher 2, a stepped rough grinding blade 3 c is formed on the inner peripheral surface of the crusher 3, and the supply unit 4 is located above the crusher 3. A guide passage 5 is provided between the outer peripheral surface of the crusher 2 and the inner peripheral surface of the crusher 3 to guide the grain E from the supply unit 4 to fall into the crushing gap G by its own weight. A crushing gap G capable of shearing and pulverizing the grain E between 2a and 3a is formed by an adjusting mechanism (not shown) so as to be adjustable, and a discharge portion 6 is provided at a lower position of the crusher 2.
この場合、機台Kに回転軸2dを軸受K1により縦設し、上記下方位置の擂潰盤2を回転軸2dの上端部に取り付け、回転軸2dを駆動部7の駆動モータ7aにより回転駆動し、駆動モータ7aはモータ制御部7bにより回転制御され、一方、上記上方位置の擂潰盤3は機台Kに着脱自在に取り付けられ、擂潰盤3の上方位置に供給ホッパ4aからなる供給部4が設けられ、供給部4の上方位置に穀粒Eを落下給送する給送部8が設けられ、給送部8の給送管8aから順次、供給部4の供給ホッパ4aに穀粒Eが投入され、供給部4内の穀粒Eは案内通路5を経て擂潰間隙Gに自重落下し、擂潰間隙Gに落下した穀粒Eは各擂潰面2a・3aにより剪断粉砕され、剪断粉砕された穀粉Fを上記排出部6の排出口部6aから取り出すように構成している。 In this case rotate, Tate設the rotary shaft 2d by bearings K 1 to the machine frame K, attaching a scan潰盤2 above the lower position to the upper end of the rotary shaft 2d, the rotation shaft 2d by the drive motor 7a of the driving section 7 The driving motor 7a is rotationally controlled by a motor control unit 7b. On the other hand, the crusher 3 in the upper position is detachably attached to the machine base K, and includes a supply hopper 4a in the upper position of the crusher 3. A supply unit 4 is provided, and a feeding unit 8 that drops and feeds the grain E is provided at a position above the supply unit 4, and sequentially from a feeding pipe 8 a of the feeding unit 8 to a supply hopper 4 a of the supply unit 4. The grain E is charged, and the grain E in the supply unit 4 falls by its own weight into the crushing gap G through the guide passage 5, and the grain E that has fallen into the crushing gap G is sheared by the crushing surfaces 2a and 3a. The pulverized and sheared flour F is configured to be taken out from the discharge port 6a of the discharge unit 6. doing.
9は加熱部であって、この場合、電熱ヒータ9aからなり、上記上方位置の擂潰盤3に取り付けられ、加熱部9の温度は温度制御部9bによって制御可能に設けられ、加熱部9により擂潰盤3を加熱するように構成している。 Reference numeral 9 denotes a heating unit, which comprises an electric heater 9a, which is attached to the crusher 3 in the upper position, and the temperature of the heating unit 9 is provided so as to be controllable by a temperature control unit 9b. The crusher 3 is configured to be heated.
10は蒸気除去部であって、この場合、上記供給部4内の穀粒E中から発生する蒸気Sを吸い込んで除去する蒸気吸引機構11からなり、上記機台Kにカバー部材11aを配設し、カバー部材11aに複数個の取付部材11b・・・を立設し、各取付部材11bにより吸込筒部11cを配設し、吸込筒部11cに図外の負圧発生源を接続し、上記加熱部9による加熱及び剪断粉砕に伴い供給部4内の穀粒Eから発生する蒸気Sをブロワー、真空ポンプ、クリーナーなどの吸引源や負圧発生源により吸込筒部11cから吸い込んで除去するように構成している。 Reference numeral 10 denotes a steam removing unit, which comprises a steam suction mechanism 11 that sucks and removes steam S generated from the grain E in the supply unit 4, and a cover member 11 a is disposed on the machine base K. A plurality of mounting members 11b... Are erected on the cover member 11a, a suction cylinder portion 11c is provided by each mounting member 11b, and a negative pressure generation source (not shown) is connected to the suction cylinder portion 11c. Steam S generated from the grain E in the supply unit 4 due to heating and shearing by the heating unit 9 is sucked and removed from the suction cylinder unit 11c by a suction source such as a blower, a vacuum pump, and a cleaner, or a negative pressure generation source. It is configured as follows.
この実施の第一形態例は上記構成であるから、図1、図3の如く、上記穀粒Eは上記給送部8の給送管8aから上記供給部4の供給ホッパ4aに供給され、上記供給部4内の穀粒Eは案内通路5を介して擂潰間隙Gに自重落下案内され、下方位置の擂潰盤2は駆動部7により回転駆動され、上方の擂潰盤3は機台Kに固定され、擂潰盤2の駆動回転により擂潰間隙G内の穀粒Eは剪断粉砕され、加熱部9の電熱ヒータ9aにより擂潰盤3を介して擂潰間隙G内の穀粒Eは加熱され、加熱部9による加熱及び擂潰盤2・3による剪断粉砕の協動によりアルファ化された穀粉Fが製造され、排出部6の排出口部6aから取出排出されることになる。 Since the first embodiment of the present embodiment has the above-described configuration, as shown in FIGS. 1 and 3, the grain E is supplied from the supply pipe 8a of the supply unit 8 to the supply hopper 4a of the supply unit 4, The grain E in the supply unit 4 is guided to fall by its own weight into the crushing gap G through the guide passage 5, the crusher 2 in the lower position is driven to rotate by the drive unit 7, and the upper crusher 3 is connected to the machine. The grain E in the crushing gap G is fixed to the table K, and the grain E in the crushing gap G is sheared and pulverized by the driving rotation of the crushing machine 2. Grain E is heated, and flour alpha F is produced by the cooperation of heating by heating unit 9 and shearing and grinding by pulverizers 2 and 3, and is taken out and discharged from discharge port 6 a of discharge unit 6. Become.
この際、上記加熱部9による穀粒Eの加熱及び穀粒Eの剪断粉砕に伴う上記供給部4内の穀粒E中から発生する蒸気Sを除去する蒸気除去部10が設けられているから、蒸気除去部10により案内通路5や供給部4内の穀粒E中の水分により発生した蒸気Sを強制的に除去することができ、蒸気Sを強制的に除去することにより供給部4内の穀粒Eの過度の粘化による供給部4内における穀粒Eの滞留を防ぐことができ、擂潰間隙Gへの穀粒Eの自重落下供給を円滑に行うことができ、アルファ化穀粉Fを連続的に製造することができ、作業性を向上することができる。 At this time, a steam removing unit 10 for removing the steam S generated from the grain E in the supply unit 4 accompanying the heating of the grain E by the heating unit 9 and the shearing and grinding of the grain E is provided. The steam S generated by the moisture in the grain E in the guide passage 5 or the supply unit 4 can be forcibly removed by the steam removal unit 10, and the supply unit 4 can be removed by forcibly removing the steam S. The grain E can be prevented from staying in the supply unit 4 due to excessive thickening of the grain E, and the grain E can be supplied to the crushing gap G by its own weight falling smoothly. F can be manufactured continuously, and workability can be improved.
又、この場合、上記蒸気除去部10は上記供給部4内の穀粒E中から発生する蒸気Sを吸い込んで除去する蒸気吸引機構11であるから、蒸気Sを確実に吸引除去することができ、一層、アルファ化穀粉Fの製造効率を向上することができる。 In this case, the steam removing unit 10 is a steam suction mechanism 11 that sucks and removes the steam S generated from the grain E in the supply unit 4, so that the steam S can be reliably suctioned and removed. Furthermore, the production efficiency of pregelatinized flour F can be improved.
図4の第二形態例は別例構造を示し、この場合、蒸気除去部10は上記穀粒E中から発生する蒸気Sを空気で吹き飛ばして除去する空気ブロワー機構12からなり、上記上方位置の擂潰盤3の上方位置に噴射筒部12aを配設し、噴射筒部12aに空気を噴射可能な図外のブロワーを噴射口に接続して構成している。 The second embodiment shown in FIG. 4 shows another structure. In this case, the steam removing unit 10 is composed of an air blower mechanism 12 that blows away the steam S generated from the grain E by air and removes the steam S from the upper position. The injection cylinder part 12a is arrange | positioned in the upper position of the crushing disk 3, and the blower outside a figure which can inject air to the injection cylinder part 12a is connected to the injection port, and is comprised.
この第二形態例にあっては、上記第一形態例とほぼ同様の効果を得ることができると共に、上記蒸気除去部10は上記穀粒E中から発生する蒸気Sを空気で吹き飛ばして除去する空気ブロワー機構12からなるので、上記蒸気除去部10の構成を簡素化することができ、製作コストの低減を図ることができる。 In the second embodiment, substantially the same effect as the first embodiment can be obtained, and the steam removing unit 10 removes the steam S generated from the grain E by blowing it off with air. Since it consists of the air blower mechanism 12, the structure of the said steam removal part 10 can be simplified, and reduction of manufacturing cost can be aimed at.
尚、本発明は上記実施の形態例に限られるものではなく、擂潰部1、供給部4、案内通路5、排出部6、駆動部7、加熱部9、蒸気除去部10等の構造や形態並びに材質等は適宜変更して設計されるものであり、又、上記実施の形態例においては、一方の擂潰盤2のみを回転させる構造としているが、両方の擂潰盤2・3を回転させる構造とすることもあり、又、上記実施の形態例においては、一方の擂潰盤3のみを加熱する構造としているが、両方の擂潰盤2・3を加熱する構造を採用することもある。 The present invention is not limited to the above-described embodiment, and the structure of the crushing portion 1, the supply portion 4, the guide passage 5, the discharge portion 6, the drive portion 7, the heating portion 9, the steam removal portion 10, etc. The form and material are designed with appropriate changes. In the above embodiment, only one of the crushers 2 is rotated. The structure may be rotated. In the above embodiment, only one of the crushers 3 is heated, but a structure that heats both the crushers 2 and 3 is adopted. There is also.
以上、所期の目的を充分達成することができる。 As described above, the intended purpose can be sufficiently achieved.
E 穀粒
G 擂潰間隙
F 穀粉
S 蒸気
1 擂潰部
2 擂潰盤
2a 擂潰面
3 擂潰盤
3a 擂潰面
4 供給部
5 案内通路
6 排出部
7 駆動部
9 加熱部
10 蒸気除去部
11 蒸気吸引機構
12 空気ブロワー機構
E Grain G Crushing space F Flour S Steam 1 Crushing part 2 Crushing machine 2a Crushing surface 3 Crushing machine 3a Crushing surface 4 Supply part 5 Guide passage 6 Discharge part 7 Drive part 9 Heating part 10 Steam removal part 11 Steam suction mechanism 12 Air blower mechanism
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CN110586292A (en) * | 2019-09-17 | 2019-12-20 | 李新岭 | Water-based ink preparation and processing equipment and method |
CN112547203A (en) * | 2020-12-03 | 2021-03-26 | 江传华 | Glutinous rice grinding device |
CN112666998A (en) * | 2020-12-28 | 2021-04-16 | 柳州市汇方科技有限公司 | Method and device for regulating and controlling water content of rice noodles |
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CN110586292A (en) * | 2019-09-17 | 2019-12-20 | 李新岭 | Water-based ink preparation and processing equipment and method |
CN112547203A (en) * | 2020-12-03 | 2021-03-26 | 江传华 | Glutinous rice grinding device |
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CN112666998A (en) * | 2020-12-28 | 2021-04-16 | 柳州市汇方科技有限公司 | Method and device for regulating and controlling water content of rice noodles |
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