JP2016148443A - damper - Google Patents

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JP2016148443A
JP2016148443A JP2015027007A JP2015027007A JP2016148443A JP 2016148443 A JP2016148443 A JP 2016148443A JP 2015027007 A JP2015027007 A JP 2015027007A JP 2015027007 A JP2015027007 A JP 2015027007A JP 2016148443 A JP2016148443 A JP 2016148443A
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screw member
friction
sliding
case
damper
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JP6526982B2 (en
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尚弘 堀田
Hisahiro Hotta
尚弘 堀田
陽太 小堀
Yota Kobori
陽太 小堀
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Oiles Industry Co Ltd
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Oiles Industry Co Ltd
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  • Mechanical Control Devices (AREA)
  • Braking Elements And Transmission Devices (AREA)
  • Vibration Prevention Devices (AREA)

Abstract

PROBLEM TO BE SOLVED: To put a brake on a moving member, which reciprocates along a shaft center, over a whole stroke area with a brake force having hysteresis characteristics.SOLUTION: A damper 1 has a housing 2 and a brake mechanism 8 housed in the housing 2. The housing 2 has a hollow cylindrical case 3 including a screw part 31 formed on an inner wall 32 enclosing a moving member 9 in a periphery of a shaft center O1. The brake mechanism 8 includes: a rotary screw member 6 which rotates through engagement with the screw part 31 of the case inner wall 32 while moving along the shaft center O1 of the case 3 in conjunction with the moving member 9; friction members 5A, 5B which move with the rotary screw member 6 while causing end surfaces 60 of the rotary screw member 6 and slide surfaces 53 to slide; and an elastic body 4 which is disposed between the friction member 5B and a bottom part 34 of the case 3 and integrally biases the two friction members 5A, 5B and the rotary screw member 6 disposed between the friction members 5A, 5B to a cover 7 side so that the slide surfaces 53 of the two friction members 5A, 5B are pressed to the end surfaces 60 of the rotary screw member 6.SELECTED DRAWING: Figure 7

Description

本発明は、ヒステリシス特性を有する直動型の摩擦機構に関し、例えばドライバのペダル踏み込みをアシストするブレーキアクチュエータのプッシュロッド等、直動する移動部材の制動に好適なダンパに関する。   The present invention relates to a direct acting friction mechanism having hysteresis characteristics, and more particularly to a damper suitable for braking a moving member that moves linearly, such as a push rod of a brake actuator that assists a driver to step on a pedal.

特許文献1には、一対のカムを含むダンパのヒステリシス特性を利用して、アクセルペダルの踏み込みに適度な負荷を与えるとともに、アクセルペダルをほぼ一定の位置に保持しているときのドライバの足にかかる負担を低減するアクセルペダルユニットが記載されている。   In Patent Document 1, using a hysteresis characteristic of a damper including a pair of cams, an appropriate load is applied to the depression of the accelerator pedal, and the driver's foot when the accelerator pedal is held at a substantially constant position. An accelerator pedal unit that reduces this burden is described.

このアクセルペダルユニットにおいては、アクセルペダルアームの回転が、リンク部材等からなる伝達機構を介してダンパの回転軸に伝達され、これにより、アクセルペダルアームの双方向の回転が制動される。具体的には、リンク部材の回転によりダンパの回転軸が回転するように、リンク部材の一端がダンパの回転軸に固定される。一方、アクセルペダルアームには、アクセルペダルアームの回転軸を挟んでアクセルペダルの反対側の端部に係合部材が固定され、この係合部材がリンク部材にスライド可能に保持される。これにより、アクセルペダルアームが回転すると、リンク部材を介して、アクセルペダルアームの回転方向に応じた方向にダンパの回転軸が回転し、ダンパのヒステリシス特性により、アクセルペダルの踏み込み時には適度な負荷が与えられ、アクセルペダルの復帰時には負荷が軽減する(段落0071〜0084、図13〜図19等)。   In this accelerator pedal unit, the rotation of the accelerator pedal arm is transmitted to the rotation shaft of the damper via a transmission mechanism composed of a link member or the like, whereby the bidirectional rotation of the accelerator pedal arm is braked. Specifically, one end of the link member is fixed to the rotation shaft of the damper so that the rotation shaft of the damper is rotated by the rotation of the link member. On the other hand, an engaging member is fixed to the accelerator pedal arm at the opposite end of the accelerator pedal across the rotation axis of the accelerator pedal arm, and the engaging member is slidably held by the link member. As a result, when the accelerator pedal arm rotates, the rotation shaft of the damper rotates in the direction corresponding to the rotation direction of the accelerator pedal arm via the link member, and due to the hysteresis characteristic of the damper, an appropriate load is applied when the accelerator pedal is depressed. The load is reduced when the accelerator pedal is returned (paragraphs 0071 to 0084, FIGS. 13 to 19 and the like).

特開2002−12052号公報JP 2002-12052 A

ところで、自動車のブレーキ等において、ペダル踏み込み時にはドライバの足に適度な負荷が与えられる一方でペダル保持中にはドライバの足にかかる負荷が低減するというペダル操作感を実現しようとすれば、上記従来のアクセルペダルユニットのダンパと同様なダンパを組み込んだ特別なブレーキペダルユニットを自動車に搭載する必要がある。例えば、ドライバのペダル踏み込みをアシストするブレーキアクチュエータのプッシュロッド側から、要求されるペダル操作感に応じたヒステリシス特性を有する制動力をブレーキペダルアームに与えることができれば、任意に選択した汎用のブレーキペダルアームをプッシュロッドに連結するだけで、要求されるペダル操作感を安定に実現することができる。   By the way, in an automobile brake or the like, if an attempt is made to realize a pedal operation feeling that a moderate load is applied to the driver's foot when the pedal is depressed while the load on the driver's foot is reduced while the pedal is held, It is necessary to mount a special brake pedal unit that incorporates a damper similar to that of the accelerator pedal unit of the car. For example, a general-purpose brake pedal that is arbitrarily selected as long as it can provide the brake pedal arm with a braking force having hysteresis characteristics according to the required pedal operation feeling from the push rod side of the brake actuator that assists the driver's pedal depression By simply connecting the arm to the push rod, the required pedal operation feeling can be stably realized.

ところが、上記従来のアクセルペダルユニットに組み込まれたダンパは、アクセルペダルアームの双方向の回転を制動するものであるため、ブレーキアクチュエータのプッシュロッドのような、軸心に沿ってある程度のストロークを往復移動する移動部材の制動にそのまま適用することは困難である。   However, the damper incorporated in the conventional accelerator pedal unit brakes the bi-directional rotation of the accelerator pedal arm, so that a certain stroke is reciprocated along the shaft center like a push rod of a brake actuator. It is difficult to apply as it is to the braking of the moving moving member.

本発明は上記事情に鑑みてなされたものであり、その目的は、軸心に沿って往復移動する移動部材を、ストローク全域に渡って、ヒステリシス特性を有する制動力で制動可能なダンパを提供することにある。   The present invention has been made in view of the above circumstances, and an object thereof is to provide a damper capable of braking a moving member that reciprocates along an axis with a braking force having hysteresis characteristics over the entire stroke. There is.

上記課題を解決するために、本発明では、移動部材の変位量に応じた弾性力で摩擦部材をネジ部材の摺動領域に押し当てながら、軸心に沿った移動部材の往復運動をネジ部材の回転運動に変換する。   In order to solve the above problems, in the present invention, the screw member is configured to reciprocate the moving member along the axis while pressing the friction member against the sliding region of the screw member with an elastic force corresponding to the displacement amount of the moving member. Convert to rotational motion.

例えば、本発明に係るダンパは、
軸心に沿って移動する移動部材を制動するダンパであって、
前記移動部材が前記軸心の方向に挿入される、当該移動部材を前記軸心周りに囲む内壁面に第一のネジ部が形成された筒状のハウジングと、
前記第一のネジ部にかみ合う第二のネジ部が形成された外周面と、第一の摺動領域が形成された第一の端面とを有し、前記移動部材の移動に応じて、前記ハウジングの内部を、前記移動部材とともに当該移動部材の軸心に沿って往復移動するネジ部材と、
前記ネジ部材の第一の摺動領域に対向する摺動面を有し、前記移動部材の移動に応じて、前記ハウジングの内部を、前記ネジ部材とともに前記移動部材の軸心に沿って往復移動する第一の摩擦部材と、
前記第一のネジ部のピッチの方向への前記移動部材の変位量に応じた弾性力で前記第一の摩擦部材の摺動面を前記ネジ部材の第一の摺動領域に押し当てる弾性体と、を備え、
前記ネジ部材は、前記移動部材の移動に応じて、前記ハウジングの第一のネジ部と前記第二のネジ部とのかみ合いにより回転して前記第一の摺動領域を前記第一の摩擦部材の摺動面と摺動させながら、前記ハウジングの内部を往復移動する。
For example, the damper according to the present invention is
A damper that brakes a moving member that moves along an axis,
A cylindrical housing in which a first screw portion is formed on an inner wall surface surrounding the moving member, the moving member being inserted in the direction of the axis;
An outer peripheral surface on which a second screw portion meshing with the first screw portion is formed; and a first end surface on which a first sliding region is formed; according to the movement of the moving member, A screw member that reciprocates along the axis of the moving member together with the moving member inside the housing;
The screw member has a sliding surface facing the first sliding region, and reciprocates along the axis of the moving member together with the screw member in accordance with the movement of the moving member. A first friction member,
An elastic body that presses the sliding surface of the first friction member against the first sliding region of the screw member with an elastic force corresponding to the amount of displacement of the moving member in the direction of the pitch of the first screw portion. And comprising
The screw member is rotated by meshing between the first screw portion of the housing and the second screw portion in accordance with the movement of the moving member, and the first friction member is moved through the first sliding region. While sliding with the sliding surface, the inside of the housing is reciprocated.

本発明によれば、移動部材の往復運動がネジ部材の回転運動に変換されるとともに、移動部材の変位量に応じた弾性力で摩擦部材の摺動面が、回転するネジ部材の摺動領域に押し当てられるため、移動部材のストローク全域において、移動部材に、ヒステリシス特性を有する制動力(往路と復路とにおいて大きさの異なる反力)を与えることができる。   According to the present invention, the reciprocating motion of the moving member is converted to the rotational motion of the screw member, and the sliding surface of the friction member is rotated by the elastic force according to the displacement amount of the moving member. Therefore, a braking force having hysteresis characteristics (reaction forces having different magnitudes in the forward path and the return path) can be applied to the moving member over the entire stroke of the moving member.

図1は、本発明の一実施の形態に係るダンパ1が組み込まれた電動ブレーキアクチュエータのプッシュロッド9にブレーキペダルアーム101が取り付けられている状態の概略図である。FIG. 1 is a schematic view showing a state in which a brake pedal arm 101 is attached to a push rod 9 of an electric brake actuator incorporating a damper 1 according to an embodiment of the present invention. 図2は、プッシュロッド9を含めたダンパ1の部品展開図である。FIG. 2 is a part development view of the damper 1 including the push rod 9. 図3(A)は、プッシュロッド9の正面図であり、図3(B)および図3(C)は、図3(A)のA−A断面図およびB−B断面図であり、図3(D)は、プッシュロッド9の右側側面図である。3 (A) is a front view of the push rod 9, and FIGS. 3 (B) and 3 (C) are AA and BB sectional views of FIG. 3 (A). 3 (D) is a right side view of the push rod 9. 図4(A)は、ハウジング2の側面図であり、図4(B)は、図4(A)のC−C断面図であり、図4(C)は、図4(A)のD−D断面図である。4A is a side view of the housing 2, FIG. 4B is a cross-sectional view taken along the line C-C in FIG. 4A, and FIG. 4C is a view taken along the line D in FIG. It is -D sectional drawing. 図5(A)は、摩擦部材5A、5Bの正面図であり、図5(B)は、図5(A)のE−E断面図である。5A is a front view of the friction members 5A and 5B, and FIG. 5B is a cross-sectional view taken along line EE of FIG. 5A. 図6(A)は、回転ネジ部材6の正面図であり、図6(B)は、図6(A)のF−F断面図である。6A is a front view of the rotating screw member 6, and FIG. 6B is a cross-sectional view taken along the line FF in FIG. 6A. 図7(A)は、ブレーキペダルが踏み込まれていない状態(初期状態)の制動機構収容室20内における摩擦部材5A、5Bおよび回転ネジ部材6の位置を説明するための概略図であり、図7(B)は、ブレーキペダル踏み込み時の制動機構収容室20内における摩擦部材5A、5Bおよび回転ネジ部材6の位置を説明するための概略図である。FIG. 7A is a schematic diagram for explaining the positions of the friction members 5A and 5B and the rotating screw member 6 in the braking mechanism housing chamber 20 in a state where the brake pedal is not depressed (initial state). 7 (B) is a schematic diagram for explaining the positions of the friction members 5A and 5B and the rotating screw member 6 in the braking mechanism accommodation chamber 20 when the brake pedal is depressed.

以下、添付図面を参照しながら、本発明の実施の一形態について説明する。なお、本実施の形態では、ブレーキペダルの踏み込みをアシストする電動ブレーキアクチュエータに組み込まれるダンパ1を一例に挙げる。   Hereinafter, an embodiment of the present invention will be described with reference to the accompanying drawings. In the present embodiment, the damper 1 incorporated in the electric brake actuator that assists the depression of the brake pedal is taken as an example.

図1は、本実施の形態に係るダンパ1が組み込まれた電動ブレーキアクチュエータのプッシュロッド9にブレーキペダルアーム101が取り付けられている状態の概略図であり、図2は、ダンパ1が制動する移動部材の一例であるプッシュロッド9を含めたダンパ1の部品展開図である。   FIG. 1 is a schematic view of a state in which a brake pedal arm 101 is attached to a push rod 9 of an electric brake actuator in which a damper 1 according to the present embodiment is incorporated, and FIG. FIG. 3 is a part development view of the damper 1 including a push rod 9 which is an example of a member.

図示するように、本実施の形態に係るダンパ1は、ブレーキペダルが受けた踏力をブレーキシリンダ内のピストンに伝達するプッシュロッド9をこのプッシュロッド9の軸心Oに沿って往復可能に支持する直動型のダンパであり、例えば、一方のロッド挿入口21から他方のロッド挿入口22に向けてプッシュロッド9がその軸心O方向に挿入されるハウジング(ケース3とカバー7との組立て体)2と、ハウジング2に収容され、ヒステリシス特性を有する制動力でプッシュロッド9に制動する制動機構8と、を有している。   As shown in the figure, the damper 1 according to the present embodiment supports a push rod 9 that transmits a pedaling force received by a brake pedal to a piston in the brake cylinder so as to reciprocate along an axis O of the push rod 9. For example, a housing (an assembly of the case 3 and the cover 7) in which the push rod 9 is inserted in the direction of the axis O from one rod insertion port 21 toward the other rod insertion port 22. ) 2 and a braking mechanism 8 that is accommodated in the housing 2 and brakes the push rod 9 with a braking force having hysteresis characteristics.

ここで、ハウジング2は、ネジ部31が形成された内壁32でプッシュロッド9の一部(後述のシャフト部94)の外周面97を軸心O周りに囲む中空筒状の底付きケース3と、このケース3の開口部30をふさぐカバー7と、を有しており、その内部には、制動機構8の収容空間として、ケース3の内壁32および底部34とカバー7の裏面(ケース3側に向けられる面)70とに囲まれた円柱状の室(以下、制動機構収容室)20が形成されている。   Here, the housing 2 includes a hollow cylindrical bottomed case 3 that surrounds an outer peripheral surface 97 of a part of the push rod 9 (a shaft portion 94 described later) around the axis O with an inner wall 32 in which a screw portion 31 is formed. A cover 7 that closes the opening 30 of the case 3, and an inner space 32 and a bottom 34 of the case 3 and the back surface of the cover 7 (case 3 side) as a storage space for the braking mechanism 8. A columnar chamber (hereinafter referred to as a braking mechanism accommodation chamber) 20 surrounded by the surface 70 is formed.

一方、制動機構8は、プッシュロッド9とともに制動機構収容室20の軸心O1に沿って往復移動しながら、ケース3の内壁32のネジ部31とのかみ合いにより制動機構収容室20の軸心O1周りに回転する回転ネジ部材6と、回転ネジ部材6のいずれかの端面(カバー7側およびケース3の底部34側に向けられる平坦な面60)内の摺動領域60A、60Bに対向するように配置され、回転する回転ネジ部材6の摺動領域60A、60Bおよび一方の面(後述の摩擦部材本体50の摺動面53)を摺動させながら回転ネジ部材6とともに往復移動する2枚の摩擦部材(回転ネジ部材6に対してカバー7側に配置された摩擦部材5A、回転ネジ部材6に対してケース3の底部34側に配置された摩擦部材5B)と、回転ネジ部材6に対してケース3の底部34側に配置された摩擦部材5Bとケース3の底部34との間に配置され、2枚の摩擦部材5A、5Bの摺動面53が回転ネジ部材6の摺動領域60A、60Bに押し当てられるように、2枚の摩擦部材5A、5Bおよびその間に挟み込まれた回転ネジ部材6を一体としてカバー7側に付勢する弾性体4と、を備えている。なお、弾性体4は、適当な弾性係数を有し、プッシュロッド9のストローク全域において2枚の摩擦部材5A、5Bおよび回転ネジ部材6をカバー7に向けて一体として付勢できるものであればよいが、本実施の形態では、弾性体4として1本のコイルスプリング40を備える場合を例示している。   On the other hand, the braking mechanism 8 reciprocates along the axis O1 of the braking mechanism accommodation chamber 20 together with the push rod 9, and engages with the screw portion 31 of the inner wall 32 of the case 3 to engage with the axis O1 of the braking mechanism accommodation chamber 20. The rotating screw member 6 that rotates around, and the sliding regions 60A and 60B in either end face of the rotating screw member 6 (a flat surface 60 facing the cover 7 side and the bottom 34 side of the case 3) are opposed to each other. The two sliding regions 60A and 60B of the rotating screw member 6 that rotates and one surface (the sliding surface 53 of the friction member main body 50 described later) are reciprocally moved together with the rotating screw member 6 while sliding. A friction member (a friction member 5A disposed on the cover 7 side with respect to the rotating screw member 6; a friction member 5B disposed on the bottom 34 side of the case 3 with respect to the rotating screw member 6); The sliding surface 53 of the two friction members 5A and 5B is disposed between the friction member 5B disposed on the bottom 34 side of the case 3 and the bottom 34 of the case 3, and the sliding region 60A of the rotary screw member 6 is provided. Two friction members 5A and 5B and an elastic body 4 that urges the rotating screw member 6 sandwiched therebetween to the cover 7 side so as to be pressed against 60B. Note that the elastic body 4 has an appropriate elastic coefficient and can urge the two friction members 5A and 5B and the rotating screw member 6 integrally toward the cover 7 over the entire stroke of the push rod 9. Although this embodiment is good, the case where one coil spring 40 is provided as elastic body 4 is illustrated.

このような構成を有するダンパ1を、プッシュロッド9に連動して制動機構8が作動するように電動ブレーキアクチュエータに組み込むことにより、ブレーキペダルの踏み込みに応じて制動機構収容室20の軸心O1方向に往復移動するプッシュロッド9を、そのストローク全域に渡って、要求されるペダル操作感に応じたヒステリシス特性を有する制動力で制動することができる。以下、制動対象のプッシュロッド9と、このダンパ1の構成する各部(ハウジング2および制動機構8)とについてそれぞれ詳細に説明する。   By incorporating the damper 1 having such a configuration into the electric brake actuator so that the brake mechanism 8 operates in conjunction with the push rod 9, the direction of the axis O1 of the brake mechanism housing chamber 20 in response to the depression of the brake pedal. The push rod 9 reciprocally moving can be braked with a braking force having a hysteresis characteristic corresponding to the required pedal operation feeling over the entire stroke. Hereinafter, the push rod 9 to be braked and each part (housing 2 and braking mechanism 8) constituting the damper 1 will be described in detail.

(1)プッシュロッド9
図3(A)は、プッシュロッド9の正面図であり、図3(B)および図3(C)は、図3(A)のA−A断面図およびB−B断面図であり、図3(D)は、プッシュロッド9の右側側面図である。
(1) Push rod 9
3 (A) is a front view of the push rod 9, and FIGS. 3 (B) and 3 (C) are AA and BB sectional views of FIG. 3 (A). 3 (D) is a right side view of the push rod 9.

図示するように、プッシュロッド9には、一方の端面91側から順に、電動ブレーキアクチュエータのブレーキシリンダ内のピストンを駆動するピストン駆動部93、ダンパ1の制動機構8を作動させる円柱状のシャフト部94、および、ブレーキペダルアーム101が連結されるペダルアーム連結部95、が一体的に形成されている。このプッシュロッド9は、例えばピストン駆動部93側からハウジング2の一方のロッド挿入口21に挿入され、ハウジング2の他方のロッド挿入口22からピストン駆動部93が突き出す位置(図1参照)まで制動機構収容室20の内部に挿入される。   As shown in the figure, the push rod 9 has, in order from one end surface 91 side, a piston driving portion 93 that drives a piston in a brake cylinder of an electric brake actuator, and a cylindrical shaft portion that operates a braking mechanism 8 of the damper 1. 94 and a pedal arm connecting portion 95 to which the brake pedal arm 101 is connected are integrally formed. The push rod 9 is inserted, for example, into one rod insertion port 21 of the housing 2 from the piston driving unit 93 side, and brakes to a position where the piston driving unit 93 protrudes from the other rod insertion port 22 of the housing 2 (see FIG. 1). It is inserted into the mechanism accommodating chamber 20.

ピストン駆動部93は、ブレーキシリンダ内のピストン後端面に向けてハウジング2の他方のロッド挿入口22からハウジング2の外部(制動機構収容室20の外部)に突き出している。ブレーキペダルの踏み込みによってプッシュロッド9がブレーキシリンダに向かって移動(前進)すると、このピストン駆動部93の先端面(プッシュロッド9の一方の端面)91がピストン後端面に突き当てられてブレーキシリンダ内でピストンが前進する。なお、このピストン駆動部93は、ブレーキシリンダ内のピストン後端面への突き当てに適した任意の形状(例えば円柱形状)を有していればよい。   The piston drive part 93 protrudes from the other rod insertion port 22 of the housing 2 to the outside of the housing 2 (outside of the braking mechanism accommodation chamber 20) toward the piston rear end face in the brake cylinder. When the push rod 9 moves (advances) toward the brake cylinder by depressing the brake pedal, the front end surface (one end surface of the push rod 9) 91 of the piston drive unit 93 is abutted against the piston rear end surface, and the inside of the brake cylinder Then the piston moves forward. In addition, this piston drive part 93 should just have arbitrary shapes (for example, cylindrical shape) suitable for abutting on the piston rear-end surface in a brake cylinder.

シャフト部94は、少なくとも一部が制動機構収容室20の内部に収容され、制動機構収容室20において制動機構8の内部(回転ネジ部材6に対してカバー7側に配置されている一方の摩擦部材5Aに形成された後述のロッド挿入穴52、回転ネジ部材6に形成された後述のロッド挿入穴63、回転ネジ部材6に対してケース3の底部34側に配置されている他方の摩擦部材5Bに形成された後述のロッド挿入穴52、コイルスプリング40の内部)に挿入されている。   At least a part of the shaft portion 94 is accommodated in the braking mechanism accommodating chamber 20, and one friction that is disposed inside the braking mechanism 8 (on the cover 7 side with respect to the rotating screw member 6) in the braking mechanism accommodating chamber 20. A rod insertion hole 52 described later formed in the member 5A, a rod insertion hole 63 described later formed in the rotating screw member 6, and the other friction member disposed on the bottom 34 side of the case 3 with respect to the rotating screw member 6. It is inserted into a rod insertion hole 52 and coil spring 40 (described later) formed in 5B.

このシャフト部94の外周面97には、プッシュロッド9の両端面91、92からの距離L1、L2がいずれも、ブレーキペダルの踏み代に応じて定まるプッシュロッド9の最大ストロークよりも長い位置に、環状のフランジ96が形成されている。このフランジ96は、摩擦部材5A、5Bのロッド挿入穴52の内部を通過できないように、摩擦部材5A、5Bのロッド挿入穴52の内径R7よりも大きな外径R2を有している。したがって、ハウジング2の他方のロッド挿入口22から所定の距離の位置にピストン駆動部93が到達する位置までプッシュロッド9が制動機構収容室20に挿入されると、回転ネジ部材6に対してカバー7側に配置された摩擦部材5Aの他方の面(後述の摩擦部材本体50の摺動面53の反対側の面:以下、裏面)54にフランジ96の一方の面(押圧面)961が当接する。ブレーキペダルの踏み込みによって、プッシュロッド9がさらにブレーキシリンダに向かって移動(図7(A)に示した方向α)すると、ブレーキシリンダに向かう方向の力がフランジ96から一方の摩擦部材5Aの裏面54に与えられるため、2枚の摩擦部材5A、5Bおよびその間に挟み込まれた回転ネジ部材6は、一体として、コイルスプリング40を圧縮しながら、ケース3の底部34に向かって制動機構収容室20の軸心O1方向に移動する。このとき、回転ネジ部材6が、その両側に配置された摩擦部材5A、5Bの摺動面53から、コイルスプリング40の弾性力に応じた垂直荷重を受けながら制動機構収容室20の軸心O1周りに回転するため、回転ネジ部材6の摺動領域60A、60Bと2枚の摩擦部材5A、5Bの摺動面53との間には、回転ネジ部材6の回転を妨げる摩擦抵抗が発生する。   On the outer peripheral surface 97 of the shaft portion 94, the distances L1 and L2 from the both end surfaces 91 and 92 of the push rod 9 are both longer than the maximum stroke of the push rod 9 determined according to the depression amount of the brake pedal. An annular flange 96 is formed. The flange 96 has an outer diameter R2 that is larger than the inner diameter R7 of the rod insertion hole 52 of the friction members 5A and 5B so that the flange 96 cannot pass through the rod insertion hole 52 of the friction members 5A and 5B. Therefore, when the push rod 9 is inserted into the braking mechanism housing chamber 20 until the piston driving portion 93 reaches a position at a predetermined distance from the other rod insertion port 22 of the housing 2, the cover is covered with respect to the rotating screw member 6. One surface (pressing surface) 961 of the flange 96 is in contact with the other surface (surface opposite to the sliding surface 53 of the friction member main body 50 described later: hereinafter referred to as back surface) 54 of the friction member 5A disposed on the 7 side. Touch. When the push rod 9 is further moved toward the brake cylinder by depressing the brake pedal (the direction α shown in FIG. 7A), the force in the direction toward the brake cylinder is changed from the flange 96 to the back surface 54 of one friction member 5A. Therefore, the two friction members 5A and 5B and the rotating screw member 6 sandwiched therebetween are integrated into the brake mechanism housing chamber 20 toward the bottom 34 of the case 3 while compressing the coil spring 40 as a unit. Move in the direction of the axis O1. At this time, the rotating screw member 6 receives the vertical load corresponding to the elastic force of the coil spring 40 from the sliding surfaces 53 of the friction members 5A and 5B disposed on both sides thereof, and the axis O1 of the braking mechanism accommodating chamber 20 is received. Since it rotates around, the friction resistance which prevents rotation of the rotating screw member 6 generate | occur | produces between the sliding area | region 60A, 60B of the rotating screw member 6, and the sliding surface 53 of the two friction members 5A, 5B. .

ペダルアーム連結部95は、ブレーキペダルアーム101に向かってハウジング2の一方のロッド挿入口21からハウジング2の外部(制動機構収容室20の外部)に突き出している。このペダルアーム連結部95は、例えば円柱形状を有しており、その端面(プッシュロッド9の他方の端面)92には、ブレーキペダルアーム101を回転自在に保持するクレビスジョイント100を固定するためのネジ穴951が形成されている。例えば、クレビスジョイント100にナット104で固定されたボルト103をこのネジ穴951にねじ込み、さらにこのボルト103とナット105とを締結することにより、ブレーキペダルアーム101がプッシュロッド9に回転自在に連結される(図1参照)。これにより、ブレーキペダルアーム101が回転軸102周りに双方向に回転すると、ブレーキペダルアーム101に連動して、プッシュロッド9がその軸心Oに沿って往復移動する。   The pedal arm connecting portion 95 protrudes from the one rod insertion port 21 of the housing 2 toward the brake pedal arm 101 to the outside of the housing 2 (outside of the braking mechanism housing chamber 20). The pedal arm connecting portion 95 has, for example, a cylindrical shape, and a clevis joint 100 that holds the brake pedal arm 101 rotatably is fixed to an end surface (the other end surface of the push rod 9) 92. A screw hole 951 is formed. For example, the brake pedal arm 101 is rotatably connected to the push rod 9 by screwing the bolt 103 fixed to the clevis joint 100 with the nut 104 into the screw hole 951 and fastening the bolt 103 and the nut 105. (See FIG. 1). As a result, when the brake pedal arm 101 rotates in both directions around the rotation shaft 102, the push rod 9 reciprocates along the axis O in conjunction with the brake pedal arm 101.

(2)ハウジング2
上述したように、ハウジング2は、ケース3およびカバー7を有し、これらの組み立てにより制動機構収容室20を形成する。
(2) Housing 2
As described above, the housing 2 includes the case 3 and the cover 7, and the braking mechanism accommodation chamber 20 is formed by assembling them.

図4(A)は、ハウジング2の側面図であり、図4(B)は、図4(A)のC−C断面図であり、図4(C)は、図4(A)のD−D断面図である。   4A is a side view of the housing 2, FIG. 4B is a cross-sectional view taken along the line C-C in FIG. 4A, and FIG. 4C is a view taken along the line D in FIG. It is -D sectional drawing.

図示するように、ケース3は、プッシュロッド9の一方の端面91からフランジ96の押圧面961までの距離L1より短く、かつ、プッシュロッド9の最大ストロークよりも長い底付き中空筒形状を有しており、その開口部30の内周にはネジ部33が形成されている。一方、カバー7は円板形状を有しており、その外周には、ケース3の開口部30の内周に形成されたネジ部33に締結されるネジ部73が形成されている(図2参照)。ケース3の開口部30にカバー7を装着して、カバー7のネジ部73とケース3の開口部30のネジ部33とを締結することにより、ハウジング2の内部には制動機構収容室20が形成される。これにより形成される制動機構収容室20の内部には、プッシュロッド9の最大ストロークに対応する距離の可動領域が制動機構収容室20の軸心O方向に確保されており、また、少なくともフランジ96の押圧面961がハウジング2の一方のロッド挿入口21の位置に到達したときには、ピストン駆動部93がハウジング2の他方のロッド挿入口22から制動機構収容室20の外部に突き出すようにプッシュロッド9を挿入することができる。   As illustrated, the case 3 has a hollow cylindrical shape with a bottom that is shorter than a distance L1 from one end surface 91 of the push rod 9 to the pressing surface 961 of the flange 96 and longer than the maximum stroke of the push rod 9. A screw portion 33 is formed on the inner periphery of the opening 30. On the other hand, the cover 7 has a disc shape, and a screw portion 73 fastened to a screw portion 33 formed on the inner periphery of the opening 30 of the case 3 is formed on the outer periphery thereof (FIG. 2). reference). By attaching the cover 7 to the opening 30 of the case 3 and fastening the screw portion 73 of the cover 7 and the screw portion 33 of the opening 30 of the case 3, the braking mechanism accommodating chamber 20 is formed inside the housing 2. It is formed. A movable region having a distance corresponding to the maximum stroke of the push rod 9 is secured in the direction of the axis O of the braking mechanism accommodating chamber 20 inside the braking mechanism accommodating chamber 20 formed thereby, and at least the flange 96 is provided. When the pressing surface 961 reaches the position of the one rod insertion port 21 of the housing 2, the push rod 9 is protruded from the other rod insertion port 22 of the housing 2 to the outside of the braking mechanism housing chamber 20. Can be inserted.

カバー7の中央領域には、ハウジング2の一方のロッド挿入口21として、制動機構収容室20の軸心O1が通過する位置に、プッシュロッド9のピストン駆動部93が通過可能な大きさの貫通穴(ピストン駆動部93が円柱状である場合には、ピストン駆動部93の外径R1よりも大きな内径を有する貫通穴)72が形成されている。同様に、ケース3の底部34の中央領域にも、ハウジング2の他方のロッド挿入口22として、制動機構収容室20の軸心O1が通過する位置に、プッシュロッド9のピストン駆動部93が通過可能な大きさの貫通穴(ピストン駆動部93が円柱状である場合には、ピストン駆動部93の外径R1よりも大きな内径R4を有する貫通穴)35が形成されている。このため、プッシュロッド9の軸心Oを制動機構収容室20の軸心O1に位置合わせしながら、このプッシュロッド9を、ピストン駆動部93側からハウジング2の一方のロッド挿入口21(カバー7の貫通穴72)に制動機構収容室20の軸心O1方向に挿入するだけで、このプッシュロッド9を、そのピストン駆動部93がハウジング2の他方のロッド挿入口22(ケース3の底部34の貫通穴35)から制動機構収容室20の外部に突き出すように制動機構収容室20に挿入することができる。   In the central region of the cover 7, a penetration through which the piston driving portion 93 of the push rod 9 can pass as a rod insertion port 21 of the housing 2 at a position where the axis O <b> 1 of the braking mechanism accommodation chamber 20 passes. A hole (a through hole having an inner diameter larger than the outer diameter R1 of the piston driving portion 93 when the piston driving portion 93 is cylindrical) 72 is formed. Similarly, the piston driving portion 93 of the push rod 9 also passes through the central region of the bottom portion 34 of the case 3 at a position where the shaft center O1 of the braking mechanism housing chamber 20 passes as the other rod insertion port 22 of the housing 2. A through hole 35 having a possible size (a through hole having an inner diameter R4 larger than the outer diameter R1 of the piston driving section 93 when the piston driving section 93 is cylindrical) is formed. For this reason, while aligning the axial center O of the push rod 9 with the axial center O1 of the braking mechanism housing chamber 20, the push rod 9 is connected to one rod insertion port 21 (the cover 7) of the housing 2 from the piston drive section 93 side. The push rod 9 is inserted into the through hole 72) in the direction of the axis O1 of the braking mechanism housing chamber 20, and the piston drive portion 93 is connected to the other rod insertion port 22 of the housing 2 (the bottom 34 of the case 3). It can be inserted into the brake mechanism accommodation chamber 20 so as to protrude from the through hole 35) to the outside of the brake mechanism accommodation chamber 20.

また、ケース3の内壁32には、制動機構収容室20のほぼ軸心O1方向全長に渡って、要求されるペダル操作感等に応じて定めた条数のネジ部31が形成されている。後述するように、回転ネジ部材6は、その外周62に形成されたネジ部61がケース3の内壁32のネジ部31とかみ合うように制動機構収容室20内に配置される。このため、回転ネジ部材6は、制動機構収容室20の軸心O1方向の外力を受けると、制動機構収容室20の軸心O1に沿って往復移動しながら、外周62のネジ部61とケース3の内壁32のネジ部31とのかみ合いによって制動機構収容室20の軸心O1周りに回転する。   The inner wall 32 of the case 3 is formed with a number of thread portions 31 determined according to the required pedal operation feeling or the like over the entire length of the braking mechanism housing chamber 20 in the axial center O1 direction. As will be described later, the rotating screw member 6 is disposed in the braking mechanism accommodation chamber 20 so that the screw portion 61 formed on the outer periphery 62 thereof meshes with the screw portion 31 of the inner wall 32 of the case 3. For this reason, when the rotating screw member 6 receives an external force in the direction of the axis O1 of the braking mechanism accommodating chamber 20, the rotating screw member 6 reciprocates along the axis O1 of the braking mechanism accommodating chamber 20, and the screw portion 61 of the outer periphery 62 and the case 3 rotates around the axis O <b> 1 of the braking mechanism accommodation chamber 20 by meshing with the screw portion 31 of the inner wall 32.

さらに、ケース3の内壁32には、制動機構収容室20の軸心O1に沿って、ネジ部31の谷よりも深い複数(例えば3本)のガイド溝36が形成されている。これらのガイド溝36は、例えば、制動機構収容室20の軸心O1周りに所定の角度おきに配列されている。   Furthermore, a plurality of (for example, three) guide grooves 36 deeper than the valleys of the screw portions 31 are formed in the inner wall 32 of the case 3 along the axis O1 of the braking mechanism accommodation chamber 20. These guide grooves 36 are arranged, for example, at predetermined angles around the axis O1 of the braking mechanism accommodation chamber 20.

これらのガイド溝36には、2枚の摩擦部材5A、5Bに設けられている後述のガイド突起部51が、それぞれ、制動機構収容室20の軸心O1方向に摺動可能に収容される。これにより、2枚の摩擦部材5A、5Bは、制動機構収容室20の軸心O1周りの回転運動が拘束された状態、つまり、それらの間に挟み込まれた回転ネジ部材6の回転によるつれ回りを阻止された状態で制動機構収容室20の軸心O1に沿って案内される。このため、回転ネジ部材6の回転により、回転ネジ部材6の摺動領域60A、60Bが2枚の摩擦部材5A、5Bの摺動面53に摺動する。   In these guide grooves 36, guide projections 51 described later provided on the two friction members 5A and 5B are accommodated so as to be slidable in the direction of the axis O1 of the braking mechanism accommodation chamber 20, respectively. As a result, the two friction members 5A and 5B are in a state in which the rotational motion around the axis O1 of the braking mechanism accommodating chamber 20 is constrained, that is, the rotational friction caused by the rotation of the rotating screw member 6 sandwiched between them. In a state in which this is blocked, the guide is guided along the axis O1 of the braking mechanism accommodating chamber 20. For this reason, as the rotary screw member 6 rotates, the sliding regions 60A and 60B of the rotary screw member 6 slide on the sliding surfaces 53 of the two friction members 5A and 5B.

また、ケース3の底部34には、貫通穴35を囲む環状のスプリングガイド溝37が形成されている。ケース3にコイルスプリング40が挿入される際、コイルスプリング40の一方の端部41が、このスプリングガイド溝37にはめ込まれて固定される。   An annular spring guide groove 37 surrounding the through hole 35 is formed on the bottom 34 of the case 3. When the coil spring 40 is inserted into the case 3, one end 41 of the coil spring 40 is fitted into the spring guide groove 37 and fixed.

なお、ケース3の外周には、必要に応じて、例えば、電動ブレーキアクチュエータのハウジング等にダンパ1を固定するためのフランジ35等が形成される。   For example, a flange 35 for fixing the damper 1 to a housing of an electric brake actuator or the like is formed on the outer periphery of the case 3 as necessary.

(3)制動機構8
上述したように、制動機構8は、回転ネジ部材6、2枚の摩擦部材5A、5B、およびコイルスプリング40を備えており、これらの作動により、ヒステリシス特性を有する制動力をプッシュロッド9に与える。
(3) Brake mechanism 8
As described above, the braking mechanism 8 includes the rotating screw member 6, the two friction members 5 </ b> A and 5 </ b> B, and the coil spring 40, and gives a braking force having hysteresis characteristics to the push rod 9 by these operations. .

図6(A)は、回転ネジ部材6の正面図であり、図6(B)は、図6(A)のF−F断面図である。   6A is a front view of the rotating screw member 6, and FIG. 6B is a cross-sectional view taken along the line FF in FIG. 6A.

回転ネジ部材6は、制動機構収容室20の軸心O1方向全長よりも少なくともプッシュロッド9の最大ストローク分短い円筒形状を有しており、その外周62には、ケース3の内壁32のネジ部31に対応するネジ部61が形成されている。また、この回転ネジ部材6の両端面60内には平坦な摺動領域60A、60Bが形成されている。   The rotating screw member 6 has a cylindrical shape that is shorter than the entire length of the braking mechanism housing chamber 20 in the direction of the axis O1 by at least the maximum stroke of the push rod 9, and on the outer periphery 62 thereof is a threaded portion of the inner wall 32 of the case 3. The screw part 61 corresponding to 31 is formed. Further, flat sliding regions 60A and 60B are formed in both end faces 60 of the rotating screw member 6.

この回転ネジ部材6は、一方の摺動領域60Aをカバー7側、他方の摺動領域60Bをケース3の底部34側に向けた状態で、外周62のネジ部61がケース3の内壁32のネジ部31とかみ合うように制動機構収容室20内に配置される。このため、回転ネジ部材6は、制動機構収容室20の軸心O1方向の外力を受けると、この外力の方向(ケース3の底部34またはカバー7に向かう方向)に移動しながら、移動方向により定まる回転方向(ネジ部31の巻き方向またはその逆方向)にスムーズに回転する。回転ネジ部材6の回転により、回転ネジ部材6の一方の摺動領域60Aが摩擦部材5Aの摺動面53と摺動するため、回転ネジ部材6の一方の摺動領域60Aと摩擦部材5Aの摺動面53との間には、両者間の摩擦係数と、圧縮されたコイルスプリング40の弾性力に応じた摩擦抵抗が作用する。同様に、回転ネジ部材6の他方の摺動領域60Bと摩擦部材5Bの摺動面53との間にも、両者間の摩擦係数と、圧縮されたコイルスプリング40の弾性力に応じた摩擦抵抗が作用する。   In the rotating screw member 6, the screw part 61 of the outer periphery 62 is formed on the inner wall 32 of the case 3 with one sliding area 60 </ b> A facing the cover 7 and the other sliding area 60 </ b> B facing the bottom 34 side of the case 3. It arrange | positions in the braking mechanism accommodating chamber 20 so that it may mesh with the screw part 31. For this reason, when the rotating screw member 6 receives an external force in the direction of the axis O1 of the braking mechanism housing chamber 20, the rotating screw member 6 moves in the direction of the external force (the direction toward the bottom 34 of the case 3 or the cover 7), depending on the moving direction. It rotates smoothly in a fixed rotation direction (winding direction of the screw part 31 or the opposite direction). The rotation of the rotating screw member 6 causes one sliding region 60A of the rotating screw member 6 to slide with the sliding surface 53 of the friction member 5A. Therefore, the one sliding region 60A of the rotating screw member 6 and the friction member 5A A frictional resistance according to the coefficient of friction between the two and the elastic force of the compressed coil spring 40 acts between the sliding surface 53. Similarly, between the other sliding region 60B of the rotary screw member 6 and the sliding surface 53 of the friction member 5B, a friction coefficient according to the friction coefficient between them and the elastic force of the compressed coil spring 40 is obtained. Act.

また、この回転ネジ部材6には、プッシュロッド9のシャフト部94が相対回転可能に挿入されるロッド挿入穴63として、制動機構収容室20の軸心O1が両摺動領域60A、60Bを通過する位置に、プッシュロッド9のピストン駆動部93が通過可能な大きさの貫通穴(ピストン駆動部93が円柱状である場合には、ピストン駆動部93の外径R1よりも大きな内径R5を有する貫通穴)63Aが形成されている。   Further, in the rotating screw member 6, the shaft center O1 of the braking mechanism housing chamber 20 passes through both sliding regions 60A and 60B as a rod insertion hole 63 into which the shaft portion 94 of the push rod 9 is inserted so as to be relatively rotatable. A through hole having a size that allows the piston drive portion 93 of the push rod 9 to pass therethrough (when the piston drive portion 93 is cylindrical, it has an inner diameter R5 that is larger than the outer diameter R1 of the piston drive portion 93). 63A of through-holes are formed.

図5(A)は、摩擦部材5A、5Bの正面図であり、図5(B)は、図5(A)のE−E断面図である。   5A is a front view of the friction members 5A and 5B, and FIG. 5B is a cross-sectional view taken along line EE of FIG. 5A.

図示するように、2枚の摩擦部材5A、5Bは、ケース3の内径(ネジ部31の山径)よりも小さな外径R6を有する円板状の摩擦部材本体50と、ケース3のガイド溝36の溝深さに応じた長さだけ摩擦部材本体50の外周からその径方向に突き出した、ケース3のガイド溝36と同数(例えば、3つ)のガイド突起部51と、が形成された例えば板状の部材である。   As shown in the drawing, the two friction members 5A and 5B are composed of a disc-shaped friction member main body 50 having an outer diameter R6 smaller than the inner diameter of the case 3 (the crest diameter of the screw portion 31), and the guide groove of the case 3. The same number (for example, three) of guide protrusions 51 as the guide grooves 36 of the case 3 protruding in the radial direction from the outer periphery of the friction member main body 50 by a length corresponding to the groove depth of 36 are formed. For example, it is a plate-like member.

摩擦部材本体50は、一方の面53Aが摺動面53として回転ネジ部材6の摺動領域60A、60Bに対向および面接触するように制動機構収容室20内に配置される。   The friction member main body 50 is disposed in the braking mechanism accommodation chamber 20 so that one surface 53 </ b> A is opposed to and in surface contact with the sliding regions 60 </ b> A and 60 </ b> B of the rotating screw member 6 as the sliding surface 53.

ガイド突起部51は、制動機構収容室20の軸心O1周りに所定の角度おきに形成されており、それぞれの輪郭は、ケース3のガイド溝36の断面に沿った形状を有している。このようなガイド突起部51は、対応するガイド溝36に収容され、このガイド溝36の内部を、制動機構収容室20の軸心O1に沿って滑らかにスライドする。これにより、2枚の摩擦部材5A、5Bは、制動機構収容室20の軸心O1方向の外力を受けると、上述したように、制動機構収容室20の軸心O1周りの回転運動を阻止された状態(つまり、回転ネジ部材6の回転によるつれ回りを生じずに、回転ネジ部材6の摺動領域60A、60Bが摩擦部材本体50の摺動面53と摺動している状態)で制動機構収容室20の軸心O1に沿って案内される。   The guide protrusions 51 are formed around the axis O <b> 1 of the braking mechanism accommodation chamber 20 at a predetermined angle, and each contour has a shape along the cross section of the guide groove 36 of the case 3. Such guide protrusions 51 are accommodated in the corresponding guide grooves 36, and smoothly slide inside the guide grooves 36 along the axis O <b> 1 of the braking mechanism accommodating chamber 20. As a result, when the two friction members 5A and 5B receive an external force in the direction of the axis O1 of the braking mechanism housing chamber 20, the rotational movement around the axis O1 of the braking mechanism housing chamber 20 is prevented as described above. Braking (in a state where the sliding regions 60A and 60B of the rotating screw member 6 are sliding with the sliding surface 53 of the friction member main body 50 without causing rotation due to the rotation of the rotating screw member 6). Guided along the axis O1 of the mechanism housing chamber 20.

摩擦部材本体50の中央領域には、プッシュロッド9のシャフト部94が挿入されるロッド挿入穴52として、プッシュロッド9のピストン駆動部93が通過可能な大きさの貫通穴(ピストン駆動部93が円柱状である場合には、ピストン駆動部93の外径R1よりも大きな内径R7を有する貫通穴)52Aが形成されている。このロッド挿入穴52の内径R7は、プッシュロッド9のフランジ96の外径R2よりも小さい。このため、上述したように、ブレーキシリンダに向かってプッシュロッド9が移動(前進)すると、回転ネジ部材6に対してカバー7側に配置された摩擦部材5Aにフランジ96の押圧面961が当接し、2枚の摩擦部材5A、5Bおよびそれらの間に挟み込まれた回転ネジ部材6が一体としてケース3の底部34に向かって駆動される。   In the central region of the friction member main body 50, as a rod insertion hole 52 into which the shaft portion 94 of the push rod 9 is inserted, a through-hole (a piston driving portion 93 has a size through which the piston driving portion 93 of the push rod 9 can pass). In the case of a columnar shape, a through hole 52A having an inner diameter R7 larger than the outer diameter R1 of the piston driving portion 93 is formed. The inner diameter R7 of the rod insertion hole 52 is smaller than the outer diameter R2 of the flange 96 of the push rod 9. For this reason, as described above, when the push rod 9 moves (advances) toward the brake cylinder, the pressing surface 961 of the flange 96 comes into contact with the friction member 5A disposed on the cover 7 side with respect to the rotating screw member 6. The two friction members 5A and 5B and the rotating screw member 6 sandwiched therebetween are integrally driven toward the bottom 34 of the case 3.

コイルスプリング40は、回転ネジ部材6に対してケース3の底部34側に配置された摩擦部材5Bとケース3の底部34との間に配置されている。このコイルスプリング40は、制動機構収容室20の軸心O1方向全長(カバー7の裏面70からケース3の底部34までの距離)から2枚の摩擦部材5A、5Bの板厚Tおよび回転ネジ部材6の長さ(摺動領域60A、60B間の距離)Lの合計(2T+L)を差し引いた長さよりも長い自由長を有している。このため、ダンパ1の初期状態(ブレーキペダルが踏み込まれていない状態:図7(A)の状態)において、コイルスプリング40は、ケース3の底部34と一方の摩擦部材5Bとの間で圧縮(プリロード)されており、ブレーキペダルの踏み込みによって、2枚の摩擦部材5A、5Bおよびそれらの間に挟み込まれた回転ネジ部材6が一体としてケース3の底部34に向かって駆動されると、回転ネジ部材6に対してケース3の底部34側に配置された摩擦部材5Bとケース3の底部34との間でさらに圧縮される。2枚の摩擦部材5A、5Bおよび回転ネジ部材6は、コイルスプリング40によって、ブレーキシリンダ側への変位量に応じた弾性力でプッシュロッド9のフランジ96に押し当てられるため、回転ネジ部材6の摺動領域60A、60Bには、2枚の摩擦部材5A、5Bの摺動面53から、コイルスプリング40の弾性力に応じた垂直荷重がかかる。   The coil spring 40 is disposed between the friction member 5 </ b> B disposed on the bottom 34 side of the case 3 with respect to the rotating screw member 6 and the bottom 34 of the case 3. The coil spring 40 has a thickness T of the two friction members 5A and 5B and a rotating screw member from the entire length in the axis O1 direction of the braking mechanism accommodation chamber 20 (distance from the back surface 70 of the cover 7 to the bottom 34 of the case 3). It has a free length longer than the length obtained by subtracting the total length (2T + L) of 6 (the distance between the sliding regions 60A and 60B) L. Therefore, in the initial state of the damper 1 (the state where the brake pedal is not depressed: the state shown in FIG. 7A), the coil spring 40 is compressed between the bottom 34 of the case 3 and one friction member 5B ( When the two friction members 5A and 5B and the rotating screw member 6 sandwiched between them are integrally driven toward the bottom 34 of the case 3 by depressing the brake pedal, the rotating screw Further compression is performed between the friction member 5 </ b> B disposed on the bottom 34 side of the case 3 with respect to the member 6 and the bottom 34 of the case 3. The two friction members 5A and 5B and the rotating screw member 6 are pressed against the flange 96 of the push rod 9 by the coil spring 40 with an elastic force corresponding to the amount of displacement toward the brake cylinder. A vertical load corresponding to the elastic force of the coil spring 40 is applied to the sliding regions 60A and 60B from the sliding surfaces 53 of the two friction members 5A and 5B.

このようなダンパ1は、例えば、以下の手順によりプッシュロッド9に組み付けられ、電動ブレーキアクチュエータに組み込まれる。   Such a damper 1 is assembled | attached to the push rod 9 with the following procedures, for example, and is integrated in an electric brake actuator.

まず、ケース3の底部34のスプリングガイド溝37にコイルスプリング40の一方の端部41がはめ込まれるように、コイルスプリング40を、一方の端部41からケース3の開口部30に挿入してケース3の内部に配置する。   First, the coil spring 40 is inserted into the opening 30 of the case 3 from the one end 41 so that the one end 41 of the coil spring 40 is fitted into the spring guide groove 37 of the bottom 34 of the case 3. 3 is arranged inside.

つぎに、摩擦部材5B、回転ネジ部材6および摩擦部材5Aを、以下に示すように、この順にケース3の内部に収容してゆく。   Next, the friction member 5B, the rotating screw member 6 and the friction member 5A are housed in the case 3 in this order as shown below.

ケース3の内壁32のガイド溝36に摩擦部材5Bのガイド突起部51を位置合わせしながら、この摩擦部材5Bを、ケース3の底部34側に摩擦部材本体50の他方の面(摺動面53と反対面:以下、裏面)54が向けられた状態でケース3の開口部30に挿入する。摩擦部材5Bは、ケース3の内壁32のガイド溝36にガイド突起部51がはめ込まれた状態でケース3の開口部30に挿入されると、ケース3の底部34に向かう力(例えば自重)を受けるだけで、ケース3の内壁32のガイド溝36に案内されてケース3の底部34に向かってスムーズに移動する。これにより、摩擦部材5Bは、コイルスプリング40の他方の端部42に裏面54を接触させた状態でケース3の内部に配置される。   While aligning the guide protrusion 51 of the friction member 5B with the guide groove 36 of the inner wall 32 of the case 3, the friction member 5B is placed on the other side (sliding surface 53) of the friction member main body 50 on the bottom 34 side of the case 3. Inserted into the opening 30 of the case 3 in a state in which the opposite surface (hereinafter, back surface) 54 is directed. When the friction member 5 </ b> B is inserted into the opening 30 of the case 3 with the guide protrusion 51 fitted in the guide groove 36 of the inner wall 32 of the case 3, the friction member 5 </ b> B applies a force (for example, its own weight) toward the bottom 34 of the case 3. By simply receiving it, it is guided by the guide groove 36 of the inner wall 32 of the case 3 and moves smoothly toward the bottom 34 of the case 3. As a result, the friction member 5 </ b> B is disposed inside the case 3 with the back surface 54 in contact with the other end 42 of the coil spring 40.

回転ネジ部材6の一方の端面60をケース3の開口部30に位置付けて、この回転ネジ部材6をケース3の軸心O1周りにわずかに回転させる。これにより回転ネジ部材6の外周62のネジ部61がケース3の内壁32のネジ部31とかみ合うと、この回転ネジ部材6は、ケース3の底部34に向かう力(例えば自重)を受けるだけで、ケース3の軸心O1周りにスムーズに回転しながらケース3の底部34に向かって移動する。これにより、回転ネジ部材6は、一方の端面60の摺動領域60B全域を摩擦部材5Bの摺動面53に接触させた状態でケース3の内部に配置される。   One end face 60 of the rotating screw member 6 is positioned at the opening 30 of the case 3, and the rotating screw member 6 is slightly rotated around the axis O <b> 1 of the case 3. As a result, when the screw portion 61 of the outer periphery 62 of the rotary screw member 6 engages with the screw portion 31 of the inner wall 32 of the case 3, the rotary screw member 6 only receives a force (for example, its own weight) toward the bottom 34 of the case 3. Then, it moves toward the bottom 34 of the case 3 while smoothly rotating around the axis O1 of the case 3. Thereby, the rotating screw member 6 is arranged inside the case 3 in a state where the entire sliding region 60B of the one end surface 60 is in contact with the sliding surface 53 of the friction member 5B.

ケース3の内壁32のガイド溝36に摩擦部材5Aのガイド突起部51を位置合わせしながら、この摩擦部材5Aを、回転ネジ部材6の摺動領域60A側に摩擦部材本体50の摺動面53が向けられた状態でケース3の開口部30に挿入する。この摩擦部材5Aも、ケース3の内壁32のガイド溝36にガイド突起部51がはめ込まれた状態でケース3の開口部30に挿入されると、ケース3の底部34に向かう力(例えば自重)を受けるだけで、ケース3の内壁32のガイド溝36に案内されて回転ネジ部材6の他方の端面60に向かってスムーズに移動する。これにより、摩擦部材5Aは、回転ネジ部材6の他方の端面60内の摺動領域60A全域に摺動面53が接触した状態でケース3の内部に配置される。   While aligning the guide protrusion 51 of the friction member 5A with the guide groove 36 of the inner wall 32 of the case 3, the friction member 5A is placed on the sliding region 60A side of the rotating screw member 6 and the sliding surface 53 of the friction member main body 50. Is inserted into the opening 30 of the case 3 in a state where is directed. When the friction member 5 </ b> A is also inserted into the opening 30 of the case 3 with the guide projection 51 fitted in the guide groove 36 of the inner wall 32 of the case 3, a force toward the bottom 34 of the case 3 (for example, its own weight). Only by receiving, it is guided by the guide groove 36 of the inner wall 32 of the case 3 and smoothly moves toward the other end surface 60 of the rotating screw member 6. As a result, the friction member 5 </ b> A is disposed inside the case 3 with the sliding surface 53 in contact with the entire sliding region 60 </ b> A in the other end surface 60 of the rotating screw member 6.

そして、ケース3の開口部30にカバー7を装着し、カバー7のネジ部73とケース3の開口部30のネジ部33とを締結することによって、ハウジング2内に制動機構収容室20が形成される。コイルスプリング40の自由長は、制動機構収容室20の軸心O1方向全長よりも2枚の摩擦部材5A、5Bの板厚Tおよび回転ネジ部材6の長さLの合計(2T+L)以上大きいため、制動機構収容室20に収容されたコイルスプリング40は、カバー7のネジ部73とケース3の開口部30のネジ部33とを締結により、ケース3の底部34と摩擦部材5Bとの間でわずかに圧縮(プリロード)されている。   Then, the cover 7 is attached to the opening 30 of the case 3, and the screw portion 73 of the cover 7 and the screw portion 33 of the opening 30 of the case 3 are fastened to form the braking mechanism accommodation chamber 20 in the housing 2. Is done. The free length of the coil spring 40 is larger than the total length (2T + L) of the thickness T of the two friction members 5A and 5B and the length L of the rotating screw member 6 than the total length of the braking mechanism housing chamber 20 in the axial center O1 direction. The coil spring 40 accommodated in the braking mechanism accommodating chamber 20 is fastened between the bottom portion 34 of the case 3 and the friction member 5B by fastening the screw portion 73 of the cover 7 and the screw portion 33 of the opening 30 of the case 3. Slightly compressed (preloaded).

その後、プッシュロッド9の軸心Oを制動機構収容室20の軸心O1に位置合わせしながら、このプッシュロッド9を、ピストン駆動部93側からハウジング2の一方のロッド挿入口21に挿入し、ハウジング2の他方のロッド挿入口22からピストン駆動部93が所定の長さ突き出す位置まで制動機構収容室20内に挿入する。制動機構収容室20では、プッシュロッド9のピストン駆動部93が、摩擦部材5Aのロッド挿入穴52、回転ネジ部材6のロッド挿入穴63、摩擦部材5Bのロッド挿入穴52およびコイルスプリング40の内部をこの順に通過するため、プッシュロッド9のシャフト部94が、摩擦部材5Aのロッド挿入穴52、回転ネジ部材6のロッド挿入穴63、摩擦部材5Bのロッド挿入穴52およびコイルスプリング40の内部に挿入された状態となっている。   Thereafter, while aligning the axis O of the push rod 9 with the axis O1 of the braking mechanism housing chamber 20, the push rod 9 is inserted into the one rod insertion port 21 of the housing 2 from the piston drive section 93 side, The piston drive part 93 is inserted into the braking mechanism accommodation chamber 20 from the other rod insertion port 22 of the housing 2 to a position where the piston driving part 93 protrudes a predetermined length. In the brake mechanism housing chamber 20, the piston drive portion 93 of the push rod 9 is provided inside the rod insertion hole 52 of the friction member 5 </ b> A, the rod insertion hole 63 of the rotating screw member 6, the rod insertion hole 52 of the friction member 5 </ b> B, and the coil spring 40. The shaft portion 94 of the push rod 9 passes through the rod insertion hole 52 of the friction member 5A, the rod insertion hole 63 of the rotating screw member 6, the rod insertion hole 52 of the friction member 5B, and the coil spring 40. It is in the inserted state.

このようにしてプッシュロッド9にダンパ1を組み付け後、このダンパ1を、プッシュロッド9のピストン駆動部93の先端面91がブレーキシリンダ内のピストンの後端面に突き当たるように、電動ブレーキアクチュエータのハウジング等に固定する。これにより、プッシュロッド9をその軸心Oに沿った往復移動可能に支持したダンパ1が電動ブレーキアクチュエータに組み込まれる。つぎに、電動ブレーキアクチュエータに組み込まれたダンパ1の動作について説明する。   After assembling the damper 1 to the push rod 9 in this manner, the damper 1 is attached to the housing of the electric brake actuator so that the front end surface 91 of the piston drive portion 93 of the push rod 9 abuts against the rear end surface of the piston in the brake cylinder. Fix to etc. Thereby, the damper 1 which supported the push rod 9 so that reciprocation along the axial center O was supported is integrated in an electric brake actuator. Next, the operation of the damper 1 incorporated in the electric brake actuator will be described.

図7は、ブレーキペダル踏み込み前後における制動機構収容室20内の状態変化を説明するための概略図であり、図7(A)は、ブレーキペダルが踏み込まれていない状態(初期状態)の制動機構収容室20内における摩擦部材5A、5Bおよび回転ネジ部材6の位置を示し、図7(B)は、ブレーキペダル踏み込み時の制動機構収容室20内における摩擦部材5A、5Bおよび回転ネジ部材6の位置を示している。ただし、図7(A)(B)においては、コイルスプリング40の輪郭を点線で示すことにより、制動機構収容室20の内部を簡略表示してある。   FIG. 7 is a schematic diagram for explaining a state change in the braking mechanism housing chamber 20 before and after the brake pedal is depressed, and FIG. 7A is a braking mechanism in a state where the brake pedal is not depressed (initial state). The positions of the friction members 5A and 5B and the rotating screw member 6 in the accommodation chamber 20 are shown. FIG. 7B shows the friction members 5A and 5B and the rotation screw member 6 in the braking mechanism accommodation chamber 20 when the brake pedal is depressed. Indicates the position. However, in FIGS. 7A and 7B, the outline of the coil spring 40 is indicated by a dotted line, so that the inside of the braking mechanism accommodation chamber 20 is simply displayed.

図7(A)に示すように、ダンパ1の初期状態において、プッシュロッド9のフランジ96は制動機構収容室20の外部に配置されており、2枚の摩擦部材5A、5Bおよびそれらの間に挟みこまれた回転ネジ部材6は、プリロードされたコイルスプリング40の弾性力によってカバー7の裏面54に対して一体として押圧され、制動機構収容室20内の初期位置に位置付けられている。ここで、制動機構収容室20内における回転ネジ部材6および摩擦部材5A、5Bの初期位置とは、制動機構収容室20内における回転ネジ部材6および摩擦部材5A、5Bの一方の移動限界位置、例えば、各摩擦部材5A、5Bの摺動面53が回転ネジ部材6の摺動領域60A、60Bに密着し、かつ、一方の摩擦部材5Aの裏面54がカバー7の裏面70に当接した状態で2枚の摩擦部材5A、5Bおよび回転ネジ部材6が配置される位置である。   As shown in FIG. 7A, in the initial state of the damper 1, the flange 96 of the push rod 9 is disposed outside the braking mechanism housing chamber 20, and the two friction members 5A and 5B and the gap between them are interposed between them. The sandwiched rotating screw member 6 is pressed integrally against the back surface 54 of the cover 7 by the elastic force of the preloaded coil spring 40 and is positioned at the initial position in the braking mechanism accommodation chamber 20. Here, the initial positions of the rotating screw member 6 and the friction members 5A and 5B in the braking mechanism accommodating chamber 20 are the movement limit positions of one of the rotating screw member 6 and the friction members 5A and 5B in the braking mechanism accommodating chamber 20, For example, the sliding surface 53 of each friction member 5A, 5B is in close contact with the sliding regions 60A, 60B of the rotating screw member 6, and the back surface 54 of one friction member 5A is in contact with the back surface 70 of the cover 7. In this position, the two friction members 5A and 5B and the rotating screw member 6 are disposed.

ドライバがブレーキペダルを踏み込み、ブレーキペダルアーム101が回転軸102周りに所定の方向に回転すると、プッシュロッド9は、ブレーキペダルアーム101に連動して、ブレーキシリンダ(不図示)に向かう方向αに移動する。なお、以下においては、ブレーキシリンダに向かう方向αへの移動(図7(A)参照)を前進、ブレーキシリンダから遠ざかる方向(方向αの逆方向)βへの移動(図7(B)参照)を後退と呼ぶ。   When the driver depresses the brake pedal and the brake pedal arm 101 rotates around the rotation shaft 102 in a predetermined direction, the push rod 9 moves in the direction α toward the brake cylinder (not shown) in conjunction with the brake pedal arm 101. To do. In the following, the movement in the direction α toward the brake cylinder (see FIG. 7A) advances, and the movement in the direction away from the brake cylinder (the direction opposite to the direction α) β (see FIG. 7B). Is called retreat.

プッシュロッド9の前進により、プッシュロッド9のフランジ96がハウジング2の一方のロッド挿入口21から制動機構収容室20に進入すると、回転ネジ部材6に対してカバー7側に配置された摩擦部材5Aの裏面54にフランジ96の押圧面961が当接する。これにより、コイルスプリング40の弾性力で、2枚の摩擦部材5A、5Bおよびその間に挟み込まれた回転ネジ部材6が一体としてフランジ96の押圧面961に対して押し当てられるため、回転ネジ部材6の摺動領域60A、60Bは、2枚の摩擦部材5A、5Bから、コイルスプリング40の弾性力に応じた垂直荷重を受ける。   When the push rod 9 advances and the flange 96 of the push rod 9 enters the braking mechanism accommodation chamber 20 from one rod insertion port 21 of the housing 2, the friction member 5 </ b> A disposed on the cover 7 side with respect to the rotating screw member 6. The pressing surface 961 of the flange 96 comes into contact with the back surface 54. As a result, the two friction members 5A and 5B and the rotating screw member 6 sandwiched therebetween are integrally pressed against the pressing surface 961 of the flange 96 by the elastic force of the coil spring 40, so that the rotating screw member 6 The sliding regions 60A and 60B receive a vertical load corresponding to the elastic force of the coil spring 40 from the two friction members 5A and 5B.

その後、プッシュロッド9は、コイルスプリング40によりカバー7側に付勢された2枚の摩擦部材5A、5Bおよび回転ネジ部材6をケース3の底部34に向けてフランジ96の押圧面961で押し込みながら前進する。   Thereafter, the push rod 9 pushes the two friction members 5 </ b> A and 5 </ b> B and the rotating screw member 6 urged toward the cover 7 by the coil spring 40 toward the bottom 34 of the case 3 on the pressing surface 961 of the flange 96. Advance.

このとき、回転ネジ部材6は、外周62のネジ部61とケース3の内壁32のネジ部31とのかみ合いにより制動機構収容室20の軸心O1周りの所定方向(例えばネジ部61の巻き方向)に回転しながらケース3の底部34に向かって移動するが、2枚の摩擦部材5A、5Bは、ケース3の内壁32のガイド溝36にガイド突起部51が収容されているため、回転ネジ部材6の回転に伴うつれ周りを生じることなくケース3の底部34に向かって案内される。すなわち、2枚の摩擦部材5A、5Bおよび回転ネジ部材6は、2枚の摩擦部材5A、5Bの摺動面53に回転ネジ部材6の摺動領域60A、60Bを摺動させながら、制動機構収容室20の内部を前進する。これにより、回転ネジ部材6の摺動領域60A、60Bと2枚の摩擦部材5A、5Bの摺動面53との間には、回転ネジ部材6の回転を妨げる方向に摩擦抵抗が生じ、この摩擦抵抗から生じる制動力で、回転ネジ部材6の前進、すなわち、ケース3の底部34に向けて回転ネジ部材6および摩擦部材5A、5Bを押し込むプッシュロッド9の前進も妨げられる。   At this time, the rotating screw member 6 is engaged with the screw portion 61 of the outer periphery 62 and the screw portion 31 of the inner wall 32 of the case 3 in a predetermined direction around the axis O1 of the braking mechanism housing chamber 20 (for example, the winding direction of the screw portion 61). ), While the two friction members 5A and 5B are rotated in the guide groove 51 of the inner wall 32 of the case 3, the guide protrusion 51 is accommodated in the two friction members 5A and 5B. The member 6 is guided toward the bottom 34 of the case 3 without causing any rotation around the rotation of the member 6. That is, the two friction members 5A and 5B and the rotary screw member 6 are configured so that the sliding mechanisms 60A and 60B of the rotary screw member 6 are slid on the sliding surfaces 53 of the two friction members 5A and 5B. The interior of the storage chamber 20 is advanced. As a result, a frictional resistance is generated between the sliding areas 60A and 60B of the rotating screw member 6 and the sliding surfaces 53 of the two friction members 5A and 5B in a direction that prevents the rotating screw member 6 from rotating. The braking force generated from the frictional resistance also prevents the forward movement of the rotary screw member 6, that is, the forward movement of the push rod 9 that pushes the rotary screw member 6 and the friction members 5A and 5B toward the bottom 34 of the case 3.

このとき、図7(B)に示すように、回転ネジ部材6に対してケース3の底部34側に配置された摩擦部材5Bとケース3の底部34との間隔が徐々に狭くなってゆくため、コイルスプリング40は、この摩擦部材5Bの裏面54とケース3の底部34とによってさらに圧縮されてゆく。このため、プッシュロッド9の前進にしたがって、コイルスプリング40の弾性力によって、2枚の摩擦部材5A、5Bおよびそれらの間に挟み込まれた回転ネジ部材6がフランジ96の押圧面961に対してより強く押し付けられ、2枚の摩擦部材5A、5Bの摺動面53から回転ネジ部材6の摺動領域60A、60Bが受ける垂直荷重が徐々に増加する。このため、プッシュロッド9の前進とともに、回転ネジ部材6の摺動領域60A、60Bと2枚の摩擦部材5A、5Bの摺動面53との間の摩擦抵抗が徐々に増大してゆく。これに伴い、プッシュロッド9の前進を妨げる制動力も増大する。   At this time, as shown in FIG. 7B, the gap between the friction member 5B disposed on the bottom 34 side of the case 3 and the bottom 34 of the case 3 with respect to the rotating screw member 6 gradually decreases. The coil spring 40 is further compressed by the back surface 54 of the friction member 5B and the bottom 34 of the case 3. For this reason, as the push rod 9 advances, the elastic force of the coil spring 40 causes the two friction members 5 </ b> A and 5 </ b> B and the rotating screw member 6 sandwiched between them to be pressed against the pressing surface 961 of the flange 96. The vertical load received by the sliding regions 60A and 60B of the rotating screw member 6 from the sliding surfaces 53 of the two friction members 5A and 5B is gradually increased. For this reason, as the push rod 9 advances, the frictional resistance between the sliding regions 60A and 60B of the rotating screw member 6 and the sliding surfaces 53 of the two friction members 5A and 5B gradually increases. Along with this, the braking force that prevents the push rod 9 from moving forward also increases.

このように、プッシュロッド9の前進に応じて増大する摩擦抵抗により発生する制動力で前進中のプッシュロッド9が制動されるため、ブレーキペダルを踏み込むドライバの足(駆動源)には、ブレーキペダルの踏み込み量に応じた適度な負荷が与えられる。   Thus, since the push rod 9 that is moving forward is braked by the braking force generated by the frictional resistance that increases as the push rod 9 moves forward, the brake pedal is applied to the foot (drive source) of the driver who steps on the brake pedal. A moderate load according to the amount of stepping on is given.

ここで、ドライバがブレーキペダルの踏み込みを一旦停止すると、プッシュロッド9の前進が停止して、2枚の摩擦部材5A、5Bの摺動面53と回転ネジ部材6の摺動領域60A、60Bとの間に、今度は、コイルスプリング40の復元を妨げる方向(プッシュロッド9の後退を妨げる方向)の摩擦抵抗が生じる。このため、ブレーキペダルを一定の位置で保持するドライバの足にかかる負荷が急激に減少する。   Here, once the driver stops the depression of the brake pedal, the forward movement of the push rod 9 stops, and the sliding surfaces 53 of the two friction members 5A and 5B and the sliding areas 60A and 60B of the rotating screw member 6 During this time, a frictional resistance is generated in a direction that prevents the coil spring 40 from restoring (a direction that prevents the push rod 9 from retreating). For this reason, the load applied to the foot of the driver holding the brake pedal at a fixed position is rapidly reduced.

ドライバがブレーキペダルの踏み込みを緩めることでブレーキペダルアーム101が逆方向に回転すると、プッシュロッド9が後退する。プッシュロッド9の後退により、フランジ96も、ハウジング2の一方のロッド挿入口21に向かって移動するため、2枚の摩擦部材5A、5Bおよびそれらの間の回転ネジ部材6は、回転ネジ部材6に対してケース3の底部34側に配置された摩擦部材5Bの裏面54とケース3の底部34との間で圧縮されたコイルスプリング40によって一体として付勢され、プッシュロッド9とともに制動機構収容室20内を後退する。   When the brake pedal arm 101 rotates in the reverse direction by loosening the brake pedal, the push rod 9 moves backward. As the push rod 9 moves backward, the flange 96 also moves toward one rod insertion port 21 of the housing 2, so that the two friction members 5 </ b> A and 5 </ b> B and the rotating screw member 6 between them are the rotating screw member 6. The coil spring 40 compressed as a unit between the back surface 54 of the friction member 5 </ b> B disposed on the bottom 34 side of the case 3 and the bottom 34 of the case 3, and together with the push rod 9, the braking mechanism accommodation chamber. Retreat inside 20

このとき、回転ネジ部材6は、外周62のネジ部61とケース3の内壁32のネジ部31とのかみ合いにより前進中の回転とは逆方向(例えばネジ部61の巻き方向とは逆の方向)に回転しながらカバー7に向かって制動機構収容室20の軸心O1方向に移動するが、2枚の摩擦部材5A、5Bは、ケース3の内壁32のガイド溝36にガイド突起部51が収容されているため、回転ネジ部材6の回転に伴うつれ周りを生じることなくカバー7に向かって制動機構収容室20の軸心O1方向に案内される。すなわち、2枚の摩擦部材5A、5Bおよびその間の回転ネジ部材6は、2枚の摩擦部材5A、5Bの摺動面53に回転ネジ部材6の摺動領域60A、60Bを摺動させながら制動機構収容室20の内部を後退する。これにより、回転ネジ部材6の摺動領域60A、60Bと2枚の摩擦部材5の摺動面53との間には、回転ネジ部材6の回転を妨げる方向に摩擦抵抗が生じ、この摩擦抵抗から生じる制動力で、回転ネジ部材6の後退、すなわち、カバー7に向けて回転ネジ部材6および摩擦部材5A、5Bを駆動するプッシュロッド9の後退が徐々に行われる。   At this time, the rotating screw member 6 is in a direction opposite to the forward rotation due to the engagement between the screw portion 61 of the outer periphery 62 and the screw portion 31 of the inner wall 32 of the case 3 (for example, the direction opposite to the winding direction of the screw portion 61) ) To the cover 7 while rotating in the direction of the axis O1 of the braking mechanism accommodating chamber 20, the two friction members 5 </ b> A and 5 </ b> B have guide protrusions 51 in the guide grooves 36 of the inner wall 32 of the case 3. Since it is housed, it is guided in the direction of the axis O1 of the braking mechanism housing chamber 20 toward the cover 7 without causing any rotation around the rotating screw member 6. That is, the two friction members 5A and 5B and the rotating screw member 6 between them are braked while sliding the sliding regions 60A and 60B of the rotating screw member 6 on the sliding surfaces 53 of the two friction members 5A and 5B. The inside of the mechanism accommodating chamber 20 is retracted. As a result, a frictional resistance is generated between the sliding regions 60A and 60B of the rotating screw member 6 and the sliding surfaces 53 of the two friction members 5 in a direction that prevents the rotating screw member 6 from rotating. With the braking force generated from the above, the retraction of the rotary screw member 6, that is, the push rod 9 that drives the rotary screw member 6 and the friction members 5A and 5B toward the cover 7 is gradually performed.

ここで、回転ネジ部材6に対してケース3の底部34側に配置された摩擦部材5Bとケース3の底部34との間隔が徐々に広がってゆくため、コイルスプリング40は、ダンパ1の初期状態におけるプリロード状態に徐々に復元してゆく。このため、プッシュロッド9の後退にしたがって、2枚の摩擦部材5A、5Bの摺動面53から回転ネジ部材6の摺動領域60A、60Bが受ける垂直荷重がさらに徐々に減少し、回転ネジ部材6の摺動領域60A、60Bと2枚の摩擦部材5A、5Bの摺動面53との間の摩擦抵抗がさらに徐々に減少してゆく。これに伴い、プッシュロッド9の後退を妨げる制動力も減少する。   Here, since the gap between the friction member 5 </ b> B disposed on the bottom 34 side of the case 3 and the bottom 34 of the case 3 gradually increases with respect to the rotating screw member 6, the coil spring 40 is in the initial state of the damper 1. Gradually restore to the pre-load state. For this reason, as the push rod 9 moves backward, the vertical load received by the sliding areas 60A and 60B of the rotating screw member 6 from the sliding surfaces 53 of the two friction members 5A and 5B further gradually decreases, and the rotating screw member The frictional resistance between the six sliding regions 60A and 60B and the sliding surfaces 53 of the two friction members 5A and 5B gradually decreases. Accordingly, the braking force that prevents the push rod 9 from retreating also decreases.

このように、プッシュロッド9の後退に応じて減少する摩擦抵抗により発生する制動力で後退中のプッシュロッド9が制動されるため、ブレーキペダルを踏み込むドライバの足(駆動源)には、ブレーキペダルは、ドライバの足の動きにあわせてスムーズに初期位置に復帰する。   In this way, the push rod 9 that is moving backward is braked by the braking force generated by the frictional resistance that decreases as the push rod 9 moves backward, so the driver's foot (drive source) that steps on the brake pedal has no brake pedal. Smoothly returns to the initial position according to the movement of the driver's foot.

以上説明したとおり、本実施の形態に係るダンパ1によれば、制動機構収容室20のほぼ全長に渡って形成されたネジ部31と回転ネジ部材6のネジ部61とのかみ合いによって、プッシュロッド9の往復運動が回転ネジ部材6の回転運動に変換されるとともに、プッシュロッド9の変位量に応じた弾性力で、回転ネジ部材6の両端面60に形成された摺動領域60A、60Bに摩擦部材5A、5Bの摺動面53が押し当てられる。このため、プッシュロッド9のストローク全域において、ヒステリシス特性を有する制動力(往路と復路とにおいて大きさの異なる反力)をプッシュロッド9に与えることができる。したがって、プッシュロッド9の軸心Oに沿った所定方向の力をプッシュロッド9に与える駆動源(ドライバの足)に対して、2枚の摩擦部材5A、5Bの摺動面53と回転ネジ部材6の摺動領域60A、60Bとの間の摩擦抵抗から生じる制動力、すなさち、一ストロークの往路と復路とにおいて大きさの異なる反力(ヒステリシス特性を有する負荷)を与えることができる。   As described above, according to the damper 1 according to the present embodiment, the push rod is engaged by the engagement between the screw portion 31 formed over substantially the entire length of the braking mechanism housing chamber 20 and the screw portion 61 of the rotating screw member 6. 9 is converted into the rotational motion of the rotary screw member 6 and the elastic force corresponding to the amount of displacement of the push rod 9 causes the sliding regions 60A and 60B formed on both end surfaces 60 of the rotary screw member 6 to move. The sliding surfaces 53 of the friction members 5A and 5B are pressed against each other. For this reason, a braking force having a hysteresis characteristic (reaction forces having different magnitudes in the forward path and the return path) can be applied to the push rod 9 over the entire stroke of the push rod 9. Therefore, the sliding surface 53 of the two friction members 5A and 5B and the rotating screw member with respect to a drive source (driver's foot) that applies a force in a predetermined direction along the axis O of the push rod 9 to the push rod 9 The braking force generated from the frictional resistance between the six sliding regions 60A and 60B, that is, the reaction forces (loads having hysteresis characteristics) having different magnitudes in the forward path and the return path of one stroke can be applied.

なお、本発明は、上記の実施の形態に限定されるものではなく、その要旨の範囲内で数々の変形が可能である。   In addition, this invention is not limited to said embodiment, Many deformation | transformation are possible within the range of the summary.

例えば、本実施の形態においては、自動車の電動ブレーキアクチュエータに組み込まれるダンパ1を例に挙げたが、本発明に係るダンパは、移動部材の往復移動を、ヒステリシス特性を有する制動力で制動することが有用な用途に適用可能である。例えば、自動車の電動ブレーキアクチュエータに限らず、楽器、ゲーム機、各種装置等、ユーザの操作を受け付ける操作部に連結される直動部材を有する様々な機器に組み込むことができる。   For example, in the present embodiment, the damper 1 incorporated in the electric brake actuator of an automobile is taken as an example, but the damper according to the present invention brakes the reciprocating movement of the moving member with a braking force having a hysteresis characteristic. Is applicable to useful applications. For example, the present invention is not limited to an electric brake actuator of an automobile, and can be incorporated into various devices having a linear motion member connected to an operation unit that receives a user operation, such as a musical instrument, a game machine, and various devices.

また、本実施の形態においては、制動対象のプッシュロッド9のシャフト部94の外周面97に環状のフランジ96を設け、このフランジ96により、2枚の摩擦部材5A、5Bおよびその間の回転ネジ部材6を一体としてのプッシュロッド9の軸心O方向に駆動しているが、必ずしも、このようにする必要はない。例えば、制動対象の外周面の所定位置に止め輪等の部材を装着し、この部材により2枚の摩擦部材5A、5Bおよびその間の回転ネジ部材6が駆動されるようにしてもよい。   Further, in the present embodiment, an annular flange 96 is provided on the outer peripheral surface 97 of the shaft portion 94 of the push rod 9 to be braked, and the two friction members 5A and 5B and a rotating screw member therebetween are provided by the flange 96. 6 is driven in the direction of the axis O of the push rod 9 as a unit, but this is not necessarily required. For example, a member such as a retaining ring may be mounted at a predetermined position on the outer peripheral surface to be braked, and the two friction members 5A and 5B and the rotating screw member 6 therebetween may be driven by this member.

また、本実施の形態においては、制動対象のプッシュロッド9を、ダンパ1が直接制動する移動部材1としているが、例えば、プッシュロッド9等の本来の制動対象とは別に、外周にフランジが形成された筒状のカラー部材を、ダンパ1が制動する移動部材として準備して、このカラー部材の内側にプッシュロッド9等の制動対象を挿入し、このカラー部材のフランジにより、2枚の摩擦部材5A、5Bおよびその間の回転ネジ部材6が駆動されるようにしてもよい。   In the present embodiment, the push rod 9 to be braked is the moving member 1 that the damper 1 directly brakes. For example, a flange is formed on the outer periphery separately from the original brake target such as the push rod 9. The cylindrical collar member thus prepared is prepared as a moving member to be braked by the damper 1, and a braking object such as a push rod 9 is inserted inside the collar member, and two friction members are formed by the flange of the collar member. You may make it drive 5A, 5B and the rotation screw member 6 between them.

また、本実施の形態においては、弾性体4として1本のコイルスプリング40を備える場合を例示しているが、弾性体4は、プッシュロッド9のストローク全域において2枚の摩擦部材5A、5Bおよび回転ネジ部材6をカバー7に向けて一体として付勢できるものであればよい。   Further, in the present embodiment, the case where one coil spring 40 is provided as the elastic body 4 is illustrated, but the elastic body 4 includes two friction members 5A, 5B and What is necessary is just to be able to urge the rotating screw member 6 toward the cover 7 as a unit.

例えば、ゴム、積み重ねられた複数の皿バネ等の、コイルスプリング40以外の弾性体を弾性体4として用いてもよい。   For example, an elastic body other than the coil spring 40 such as rubber or a plurality of stacked disc springs may be used as the elastic body 4.

また、ダンパ1の組み込み対象機器によっては、変位に応じて弾性係数が変化する非線形特性を有する弾性体を弾性体4として用いることによって、例えばブレーキペダルが所定位置まで踏み込まれたタイミングで、ユーザの手足にかかる負荷を急激に変化させてもよい。このような弾性体としては、例えば、制動機構収容室20で2枚の摩擦部材5A、5Bおよび回転ネジ部材6が所定距離前進したタイミングでケース3の底部34と摩擦部材5Bとによる圧縮が開始されるコイルスプリングと上述のコイルスプリング40とが入れ子状に配置された組合わせばね、不等ピッチコイルスプリング等が挙げられる。このような構成によれば、操作部を操作するユーザの手足等に適度な負荷を与えつつ、操作部が所定位置まで操作されたタイミング(プッシュロッド9がその軸心O方向に所定量変位したタイミング)で、ユーザの手足等にかかる負荷を急激に増大させることができるため、操作部が所定の位置まで操作されたこと等を通知する触覚的なシグナルをユーザに与えることができる。   Also, depending on the device to which the damper 1 is to be incorporated, an elastic body having a nonlinear characteristic whose elastic coefficient changes according to the displacement is used as the elastic body 4, for example, at the timing when the brake pedal is depressed to a predetermined position. You may change the load concerning a limb rapidly. As such an elastic body, for example, compression by the bottom portion 34 of the case 3 and the friction member 5B is started at a timing when the two friction members 5A and 5B and the rotating screw member 6 are advanced by a predetermined distance in the braking mechanism housing chamber 20. And a combination spring in which the coil spring 40 and the above-described coil spring 40 are arranged in a nested manner, an unequal pitch coil spring, and the like. According to such a configuration, the timing at which the operation unit is operated to a predetermined position (the push rod 9 is displaced by a predetermined amount in the direction of the axis O thereof) while applying an appropriate load to the user's limb or the like operating the operation unit. Since the load on the user's limbs and the like can be rapidly increased at the timing), a tactile signal for notifying that the operation unit has been operated to a predetermined position can be given to the user.

また、本実施の形態においては、複数のガイド溝36をケース3の内壁32に形成し、ガイド溝36と同数のガイド突起部51を2枚の摩擦部材5A、5Bにそれぞれ設けて、すべてのガイド溝36にそれぞれ2枚の摩擦部材5A、5Bのガイド突起部51をはめ込んでいるが、ケース3の内壁32には、少なくとも1本のガイド溝36が形成されていればよく、2枚の摩擦部材5A、5Bには、それぞれ、ケース3の内壁32のいずれかのガイド溝36にはめ込まれるガイド突起部51が少なくとも1つ設けられていればよい。   In the present embodiment, a plurality of guide grooves 36 are formed on the inner wall 32 of the case 3, and the same number of guide protrusions 51 as the guide grooves 36 are provided on the two friction members 5A and 5B, respectively. The guide protrusions 51 of the two friction members 5A and 5B are fitted in the guide groove 36, respectively. However, at least one guide groove 36 only needs to be formed on the inner wall 32 of the case 3. The friction members 5 </ b> A and 5 </ b> B only need to be provided with at least one guide protrusion 51 that fits into any one of the guide grooves 36 on the inner wall 32 of the case 3.

また、本実施の形態においては、回転ネジ部材6の一方の摺動領域60Aとプッシュロッド9のフランジ96の押圧面961との間、および、回転ネジ部材6の他方の摺動領域60Bとコイルスプリング40との間にそれぞれ摩擦部材5A、5Bを介在させているが、プッシュロッド9のフランジ96の押圧面961を摺動面として利用すれば、回転ネジ部材6の一方の摺動領域60Aとプッシュロッド9のフランジ96の押圧面961との間に摩擦部材5Aを設ける必要はない。   Further, in the present embodiment, between one sliding region 60A of the rotating screw member 6 and the pressing surface 961 of the flange 96 of the push rod 9, and the other sliding region 60B of the rotating screw member 6 and the coil. Friction members 5A and 5B are interposed between the spring 40 and the sliding surface 601 of the flange 96 of the push rod 9 as a sliding surface. There is no need to provide the friction member 5A between the pressing surface 961 of the flange 96 of the push rod 9.

1:ダンパ、 2:ハウジング、 3:ケース、 4:弾性体、 5A、5B:摩擦部材、 6:回転ネジ部材、 7:カバー、 8:制動機構、 9:プッシュロッド、 20:制動機構収容室、 21、22:ハウジングのロッド挿入口、 30:ケースの開口部、 31:ケース内壁のネジ部、 32:ケースの内壁、 33:ケース開口部のネジ部、 34:ケースの底部、 35:ケース底部の貫通穴、 36:ケース内壁のガイド溝、 37:ケース底部のスプリングガイド溝、 40:コイルスプリング、 41、42:コイルスプリングの端部、 50:摩擦部材本体、 51:摩擦部材のガイド突起部、 52:摩擦部材のロッド挿入穴、 53:摩擦部材の摺動面、 54:摩擦部材の裏面、 60A、60B:回転ネジ部材の摺動領域、 61:回転ネジ部材外周のネジ部、 62:回転ネジ部材の外周、 63:回転ネジ部材のロッド挿入穴、 70:カバーの裏面、 72:カバーの貫通穴、 73:カバーのネジ部、 91、92:プッシュロッドの端面、 93:ピストン駆動部、 94:シャフト部、 95:アーム連結部、 97:シャフト部の外周面、 96:フランジ、 100:クレビスジョイント、 101:ブレーキペダルアーム、 104、105:ナット、 103:ボルト、 951:プッシュロッドのネジ穴、 961:フランジの押圧面   DESCRIPTION OF SYMBOLS 1: Damper, 2: Housing, 3: Case, 4: Elastic body, 5A, 5B: Friction member, 6: Rotating screw member, 7: Cover, 8: Braking mechanism, 9: Push rod, 20: Braking mechanism accommodation chamber , 21, 22: Housing rod insertion port, 30: Case opening, 31: Case inner wall threaded part, 32: Case inner wall, 33: Case opening part threaded part, 34: Case bottom part, 35: Case Through hole at bottom, 36: guide groove on inner wall of case, 37: spring guide groove at bottom of case, 40: coil spring, 41, 42: end of coil spring, 50: friction member body, 51: guide protrusion of friction member 52: Rod insertion hole of friction member, 53: Sliding surface of friction member, 54: Back surface of friction member, 60A, 60B: Sliding area of rotating screw member, 61: Screw portion on the outer periphery of the rotating screw member, 62: Outer periphery of the rotating screw member, 63: Rod insertion hole of the rotating screw member, 70: Back surface of the cover, 72: Through hole in the cover, 73: Screw portion of the cover, 91 92: Push rod end surface, 93: Piston drive part, 94: Shaft part, 95: Arm connecting part, 97: Outer peripheral surface of shaft part, 96: Flange, 100: Clevis joint, 101: Brake pedal arm, 104, 105 : Nut, 103: Bolt, 951: Screw hole of push rod, 961: Pressing surface of flange

Claims (4)

軸心に沿って移動する移動部材を制動するダンパであって、
前記移動部材が前記軸心の方向に挿入される、当該移動部材を前記軸心周りに囲む内壁面に第一のネジ部が形成された筒状のハウジングと、
前記第一のネジ部にかみ合う第二のネジ部が形成された外周面と、第一の摺動領域が形成された第一の端面とを有し、前記移動部材の移動に応じて、前記ハウジングの内部を、前記移動部材とともに当該移動部材の軸心に沿って往復移動するネジ部材と、
前記ネジ部材の第一の摺動領域に対向する摺動面を有し、前記移動部材の移動に応じて、前記ハウジングの内部を、前記ネジ部材とともに前記移動部材の軸心に沿って往復移動する第一の摩擦部材と、
前記第一のネジ部のピッチの方向への前記移動部材の変位量に応じた弾性力で前記第一の摩擦部材の摺動面を前記ネジ部材の第一の摺動領域に押し当てる弾性体と、を備え、
前記ネジ部材は、前記移動部材の移動に応じて、前記ハウジングの第一のネジ部と前記第二のネジ部とのかみ合いにより回転して前記第一の摺動領域を前記第一の摩擦部材の摺動面と摺動させながら、前記ハウジングの内部を往復移動する、
ることを特徴とするダンパ。
A damper that brakes a moving member that moves along an axis,
A cylindrical housing in which a first screw portion is formed on an inner wall surface surrounding the moving member, the moving member being inserted in the direction of the axis;
An outer peripheral surface on which a second screw portion meshing with the first screw portion is formed; and a first end surface on which a first sliding region is formed; according to the movement of the moving member, A screw member that reciprocates along the axis of the moving member together with the moving member inside the housing;
The screw member has a sliding surface facing the first sliding region, and reciprocates along the axis of the moving member together with the screw member in accordance with the movement of the moving member. A first friction member,
An elastic body that presses the sliding surface of the first friction member against the first sliding region of the screw member with an elastic force corresponding to the amount of displacement of the moving member in the direction of the pitch of the first screw portion. And comprising
The screw member is rotated by meshing between the first screw portion of the housing and the second screw portion in accordance with the movement of the moving member, and the first friction member is moved through the first sliding region. Reciprocating inside the housing while sliding with the sliding surface of
A damper characterized by that.
請求項1または2に記載のダンパであって、
前記ネジ部材は、前記第一の端面の反対側に、第二の摺動領域が形成された第二の端面を有し、
当該ダンパは、さらに、
前記第一の弾性体により前記第一の摩擦部材とともに付勢された前記ネジ部材の第二の摺動領域が押し当てられる摺動面を有し、前記ハウジングの内部を、前記ネジ部材とともに前記移動部材の軸心に沿って往復移動する第二の摩擦部材を備え、
前記ネジ部材は、前記ハウジングの第一のネジ部と前記第二のネジ部とのかみ合いにより回転して前記第一および第二の摺動領域を前記第一および第二の摩擦部材の摺動面と摺動させながら前記ハウジングの内部を往復移動する
ことを特徴とするダンパ。
The damper according to claim 1 or 2,
The screw member has a second end surface formed with a second sliding region on the opposite side of the first end surface,
The damper is further
A sliding surface against which a second sliding region of the screw member urged together with the first friction member by the first elastic body is pressed, and the interior of the housing together with the screw member A second friction member that reciprocates along the axis of the moving member;
The screw member is rotated by meshing between the first screw portion and the second screw portion of the housing to slide the first and second friction members in the first and second friction regions. A damper that reciprocates inside the housing while sliding on a surface.
請求項1または2に記載のダンパであって、
前記弾性体として、変位に応じて弾性係数が変化する非線形特性を有する弾性体を備える
ことを特徴とするダンパ。
The damper according to claim 1 or 2,
A damper comprising an elastic body having a non-linear characteristic in which an elastic coefficient changes according to a displacement as the elastic body.
請求項3記載のダンパであって、
前記弾性体は、
前記第一の摩擦部材を、前記ネジ部材の第一の摺動領域に押し当てるように、前記ネジ部材に向けて付勢する第一の弾性体と、
前記第一の摩擦部材が、前記第一の弾性体を圧縮する方向に所定距離以上移動した場合に圧縮され、前記ネジ部材の第一の摺動領域に前記第一の摩擦部材の摺動面をさらに押し当てる第二の弾性体と、を有することを特徴とするダンパ。
The damper according to claim 3, wherein
The elastic body is
A first elastic body that urges the first friction member toward the screw member so as to press against the first sliding region of the screw member;
The first friction member is compressed when moving a predetermined distance or more in the direction of compressing the first elastic body, and the sliding surface of the first friction member is moved to the first sliding region of the screw member. And a second elastic body that further presses the damper.
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CN113155607A (en) * 2021-04-06 2021-07-23 人本股份有限公司 Press-pull loading simulation test device

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WO2019039377A1 (en) * 2017-08-23 2019-02-28 オイレス工業株式会社 Damper and operating unit
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