JP2016130030A - Hybrid work vehicle - Google Patents

Hybrid work vehicle Download PDF

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Publication number
JP2016130030A
JP2016130030A JP2013093532A JP2013093532A JP2016130030A JP 2016130030 A JP2016130030 A JP 2016130030A JP 2013093532 A JP2013093532 A JP 2013093532A JP 2013093532 A JP2013093532 A JP 2013093532A JP 2016130030 A JP2016130030 A JP 2016130030A
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Prior art keywords
vehicle
speed
engine
hybrid
work vehicle
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Inventor
金子 悟
Satoru Kaneko
金子  悟
徳孝 伊藤
Noritaka Ito
徳孝 伊藤
伊君 高志
Takashi Ikimi
高志 伊君
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Hitachi Construction Machinery Co Ltd
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Hitachi Construction Machinery Co Ltd
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Priority to JP2013093532A priority Critical patent/JP2016130030A/en
Priority to PCT/JP2014/061097 priority patent/WO2014175195A1/en
Publication of JP2016130030A publication Critical patent/JP2016130030A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W30/00Purposes of road vehicle drive control systems not related to the control of a particular sub-unit, e.g. of systems using conjoint control of vehicle sub-units
    • B60W30/18Propelling the vehicle
    • B60W30/18009Propelling the vehicle related to particular drive situations
    • B60W30/18109Braking
    • B60W30/18118Hill holding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/42Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by the architecture of the hybrid electric vehicle
    • B60K6/46Series type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/50Architecture of the driveline characterised by arrangement or kind of transmission units
    • B60K6/52Driving a plurality of drive axles, e.g. four-wheel drive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L15/00Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles
    • B60L15/20Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed
    • B60L15/2072Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed for drive off
    • B60L15/2081Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed for drive off for drive off on a slope
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L50/00Electric propulsion with power supplied within the vehicle
    • B60L50/10Electric propulsion with power supplied within the vehicle using propulsion power supplied by engine-driven generators, e.g. generators driven by combustion engines
    • B60L50/16Electric propulsion with power supplied within the vehicle using propulsion power supplied by engine-driven generators, e.g. generators driven by combustion engines with provision for separate direct mechanical propulsion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W10/00Conjoint control of vehicle sub-units of different type or different function
    • B60W10/04Conjoint control of vehicle sub-units of different type or different function including control of propulsion units
    • B60W10/06Conjoint control of vehicle sub-units of different type or different function including control of propulsion units including control of combustion engines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W10/00Conjoint control of vehicle sub-units of different type or different function
    • B60W10/04Conjoint control of vehicle sub-units of different type or different function including control of propulsion units
    • B60W10/08Conjoint control of vehicle sub-units of different type or different function including control of propulsion units including control of electric propulsion units, e.g. motors or generators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W20/00Control systems specially adapted for hybrid vehicles
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • E02F9/2058Electric or electro-mechanical or mechanical control devices of vehicle sub-units
    • E02F9/2062Control of propulsion units
    • E02F9/2075Control of propulsion units of the hybrid type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00Control parameters of input or output; Target parameters
    • B60L2240/10Vehicle control parameters
    • B60L2240/12Speed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00Control parameters of input or output; Target parameters
    • B60L2240/40Drive Train control parameters
    • B60L2240/42Drive Train control parameters related to electric machines
    • B60L2240/421Speed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00Control parameters of input or output; Target parameters
    • B60L2240/40Drive Train control parameters
    • B60L2240/42Drive Train control parameters related to electric machines
    • B60L2240/423Torque
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00Control parameters of input or output; Target parameters
    • B60L2240/40Drive Train control parameters
    • B60L2240/44Drive Train control parameters related to combustion engines
    • B60L2240/441Speed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00Control parameters of input or output; Target parameters
    • B60L2240/40Drive Train control parameters
    • B60L2240/44Drive Train control parameters related to combustion engines
    • B60L2240/443Torque
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2260/00Operating Modes
    • B60L2260/20Drive modes; Transition between modes
    • B60L2260/26Transition between different drive modes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/62Hybrid vehicles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/64Electric machine technologies in electromobility
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/72Electric energy management in electromobility

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  • Engineering & Computer Science (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Power Engineering (AREA)
  • Automation & Control Theory (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Hybrid Electric Vehicles (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)
  • Operation Control Of Excavators (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a hybrid work vehicle capable of ensuring that when hill-climbing and drilling work are implemented on a slope at a sharp gradient, a subsequent hill-climbing operation and the drilling work by a front section can be performed smoothly without causing insufficient power supply from a hybrid system.SOLUTION: A hybrid work vehicle includes a series hybrid system in which an engine 1 drives a generator 6 and a travel motor 9 is driven by electric power generated by the generator so that the vehicle travels; and a control device 15. A slope-starting control unit 20 of the control device 15 controls the travel motor 9 to perform a regenerative operation so that when it is detected that the vehicle slips down on a slope, a vehicle velocity does not exceed a preset reverse velocity, and drives the generator 6 as a motor using regenerative electric power which is being generated by the travel motor 9 so as to increase a rotating speed of an engine shaft when a rotating speed of the engine during the regenerative operation is equal to or lower than a target rotating speed determined by the control device 15.SELECTED DRAWING: Figure 1

Description

本発明は、ハイブリッド式作業車両に係り、特に、坂道における作業車両の制御に好適なハイブリッド式作業車両に関する。   The present invention relates to a hybrid work vehicle, and more particularly to a hybrid work vehicle suitable for controlling a work vehicle on a slope.

近年,環境問題,原油高騰などの点から,各工業製品に対して省エネ志向が強まっている。これまでディーゼルエンジンを動力源とした油圧駆動システムが中心であった建設車両,作業用車両等の分野においてもその傾向にあり、電動化による高効率化,省エネルギー化の事例が増加してきている。   In recent years, energy-consciousness has been increasing for each industrial product due to environmental issues and soaring crude oil prices. In the fields of construction vehicles, work vehicles, etc., where hydraulic drive systems using diesel engines as a power source have been the mainstream, there are increasing cases of higher efficiency and energy savings through electrification.

例えば、前述の建設車両や作業用車両の駆動部分を電動化した場合,排気ガスの低減のほか,エンジンの高効率駆動(ハイブリッド機種の場合),動力伝達効率の向上,回生電力の回収など多くの省エネルギー効果が期待できる。このような建設車両・作業用車両分野では,フォークリフトの電動化が最も進んでおり,バッテリーの電力を用いてモータを駆動する、いわゆる「バッテリーフォークリフト」が他車両に先駆けていち早く実用化されており、小形フォークリフトを中心にかなりの普及台数となってきている。また最近では、これに引き続いて、油圧ショベル、エンジン式フォークリフトなどにおいて、ディーゼルエンジンと電気モータを組み合わせた「ハイブリッド車両」が製品化され始めている。   For example, when the drive part of the construction vehicle or work vehicle mentioned above is electrified, in addition to reducing the exhaust gas, there are many such things as high-efficiency driving of the engine (in the case of hybrid models), improvement of power transmission efficiency, recovery of regenerative power, etc. The energy saving effect can be expected. In the field of construction vehicles and work vehicles, forklifts are most electrified, and so-called “battery forklifts” that drive motors using battery power are being put into practical use earlier than other vehicles. The number of small forklifts has become quite popular. In addition, recently, “hybrid vehicles” combining a diesel engine and an electric motor have begun to be commercialized in hydraulic excavators, engine-type forklifts, and the like.

さらに、上記のように電動化による環境対応・省エネルギー化が進む建設車両・作業用車両の中で、今後、ハイブリッド化した場合の効果として比較的大きな燃費低減効果が見込まれる車両にホイールローダがある。従来のホイールローダは、エンジンの動力をトルクコンバータ(トルコン)およびトランスミッション(T/M)によりタイヤに伝えて走行を行いながら、フロント部の油圧作業部のバケット部分で土砂等を掘削・運搬する作業用車両である。   Furthermore, among the construction vehicles and work vehicles that are becoming more environmentally friendly and energy-saving through electrification as described above, there is a wheel loader as a vehicle that is expected to have a relatively large fuel consumption reduction effect as a result of hybridization in the future. . The conventional wheel loader excavates and transports soil and sand in the bucket part of the hydraulic working part of the front part while traveling by transmitting the engine power to the tires with a torque converter (torque converter) and transmission (T / M). Vehicle.

例えば、このようなホイールローダの走行駆動部分を電動化した場合、トルコン、トランスミッション部分の動力伝達効率を電機駆動による動力伝達効率までに向上させることが可能となる。さらにホイールローダでは、作業中、頻繁に発進・停止の走行動作を繰り返すため、走行駆動部分を電動化した場合には、走行用の電動機から制動時の回生電力回収が見込める。よって、走行駆動部分を電動化した車両で坂道を走行する際、車両の進行方向と走行用電動機のトルク方向が逆(すなわち、電動機にてブレーキをかける動作)となった場合には走行用電動機が発電動作となり、電力を発生する。この電力は回生電力としてバッテリーやキャパシタ等の蓄電デバイスに充電されるか、もしくは蓄電デバイスが満充電状態となっていた場合などにはハイブリッドシステムの電気的な負荷となりうる部分で蓄電デバイスに充電できない分の回生電力を消費するよう動作する。   For example, when the traveling drive part of such a wheel loader is electrified, the power transmission efficiency of the torque converter and the transmission part can be improved to the power transmission efficiency by electric drive. Further, since the wheel loader repeats the starting and stopping traveling operations frequently during the work, when the traveling drive part is electrified, regenerative power recovery during braking can be expected from the traveling motor. Therefore, when traveling on a hill with a vehicle with a traveling drive portion electrified, if the traveling direction of the vehicle is opposite to the torque direction of the traveling motor (that is, the brake is applied by the motor), the traveling motor is Becomes a power generation operation and generates electric power. This power can be charged as regenerative power to a storage device such as a battery or capacitor, or when the storage device is fully charged, the storage device cannot be charged at a portion that can be an electrical load of the hybrid system. Operates to consume regenerative power in minutes.

このようなハイブリッド車両をはじめとする電機駆動システムの坂道等での車両制御方法としては、エンジンで駆動されるMG(モータジェネレータ)が発電中、駆動モータの回転数符号が反転したときに、駆動モータを回生させるとともにMGを力行動作に切り替えるものが知られている(例えば、特許文献1参照)。特許文献1記載のものでは、坂道等において駆動モータから回生電力が発生した際、エンジンに機械的に接続されたMGを即時力行動作に切り替えるため、エンジンの応答遅れが影響するバッテリーへの過充電を回避することが可能となる。   As a vehicle control method on a slope or the like of an electric drive system including such a hybrid vehicle, driving is performed when an engine-driven MG (motor generator) is generating power and the rotational speed code of the drive motor is reversed. A device that regenerates a motor and switches MG to a power running operation is known (see, for example, Patent Document 1). In Patent Document 1, when regenerative power is generated from a drive motor on a hill or the like, the MG mechanically connected to the engine is switched to an immediate power running operation, so that overcharge to the battery affected by engine response delay is affected. Can be avoided.

特開2012−51457号公報JP 2012-51457 A

特許文献1記載のものでは、車両が坂道等で後退した場合、駆動モータに回生トルクが発生し、モータジェネレータが力行に切り換えられるため、エンジン回転数が速やかに上昇し車両が即時に登坂動作に移行することとなる。   In the device described in Patent Document 1, when the vehicle moves backward on a hill or the like, regenerative torque is generated in the drive motor, and the motor generator is switched to power running, so that the engine speed increases rapidly and the vehicle immediately starts climbing operation. Will be migrated.

ところで、ハイブリッド式ホイールローダでは、走行駆動部は電動機によって駆動され、フロント作業機は油圧ポンプにて発生した油圧により駆動されるが、いずれもエンジンの駆動により発生した電力または油圧力を用いるため、それらを駆動するためには、ある程度以上のエンジン出力が必要である。そして、ハイブリッド式ホイールローダは、作業前の停止時に、燃費等を考慮してエンジン回転数をアイドリング時程度の低回転数にまで落として待機していることが多い。そのため、特許文献1の技術をそのままハイブリッド式ホイールローダに適用してみても、登坂路での待機状態から登坂動作とフロント作業機による掘削動作を開始した場合に、エンジン出力が不十分で、待機状態から登坂動作と掘削動作にスムーズに移行できない可能性がある。   By the way, in the hybrid type wheel loader, the traveling drive unit is driven by an electric motor, and the front work machine is driven by hydraulic pressure generated by a hydraulic pump, but both use electric power or hydraulic pressure generated by driving the engine. In order to drive them, a certain level of engine output is required. In many cases, the hybrid wheel loader stands by with the engine speed reduced to an idling speed as low as idling in consideration of fuel consumption and the like when stopped before work. Therefore, even if the technique of Patent Document 1 is applied to the hybrid wheel loader as it is, when the climbing operation and the excavation operation by the front work machine are started from the standby state on the uphill road, the engine output is insufficient and the standby There is a possibility that smooth transition from the state to the climbing and excavating operations is not possible.

そこで、本発明の目的は、急勾配の斜面で登坂と掘削作業を実施する際に、その後の登坂動作とフロント部による掘削作業をハイブリッドシステムからのパワー供給不足が生じることなくスムーズに作業を行うことができるハイブリッド式作業車両を提供することにある。   Accordingly, an object of the present invention is to smoothly perform the climbing operation and the excavation work by the front part without causing insufficient power supply from the hybrid system when the climbing and excavation work is performed on a steep slope. An object of the present invention is to provide a hybrid work vehicle that can be used.

上記目的を達成するために、本発明は、エンジンで発電機を駆動し、前記発電機で発電された電力により走行用電動機を駆動して走行を行うシリーズハイブリッドシステムと、該シリーズハイブリッドシステムを制御する制御装置とを有するハイブリッド式作業車両であって、前記制御装置は、坂道での車両のずり下がりを検出した際、車両速度を予め設定された後退速度を超えないように前記走行用電動機を回生動作させるとともに、その際のエンジン回転数が前記制御装置で決定される目標回転数以下である場合において、前記走行用電動機で発生している回生電力を用いて前記発電機をモータ駆動し、前記エンジンの軸の回転速度を増加させる坂道発進制御部を備えるようにしたものである。
かかる構成により、急勾配の斜面で登坂と掘削作業を実施する際にも車両のずり下がりを防止し、その後の登坂動作とフロント部による掘削作業をハイブリッドシステムからのパワー供給不足が生じることなくスムーズに作業を行うことができるものとなる。
In order to achieve the above object, the present invention controls a series hybrid system in which a generator is driven by an engine, and a traveling motor is driven by the electric power generated by the generator, and the series hybrid system is controlled. And a control device for controlling the electric motor for traveling so that the vehicle speed does not exceed a preset reverse speed when detecting a slip of the vehicle on a slope. When the engine speed at that time is less than or equal to the target speed determined by the control device, the generator is motor-driven using the regenerative power generated by the traveling motor, A slope start control unit for increasing the rotational speed of the shaft of the engine is provided.
With this configuration, even when climbing and excavating work on steep slopes, the vehicle can be prevented from sliding down, and the subsequent climbing operation and excavation work by the front can be performed smoothly without causing insufficient power supply from the hybrid system. It will be possible to work on.

本発明によれば、急勾配の斜面で登坂と掘削作業を実施する際に、その後の登坂動作とフロント部による掘削作業をハイブリッドシステムからのパワー供給不足が生じることなくスムーズに作業を行うことができる。   According to the present invention, when climbing and excavation work on a steep slope, the subsequent climbing operation and excavation work by the front part can be smoothly performed without causing insufficient power supply from the hybrid system. it can.

本発明の一実施形態によるハイブリッド式作業車両の全体構成を示すシステム構成図である。1 is a system configuration diagram showing an overall configuration of a hybrid work vehicle according to an embodiment of the present invention. 本発明の一実施形態によるハイブリッド式作業車両の一例であるホイールローダの特徴的な作業パターンの説明図である。It is explanatory drawing of the characteristic work pattern of the wheel loader which is an example of the hybrid type work vehicle by one Embodiment of this invention. 本発明の一実施形態によるハイブリッド式作業車両の一例であるホイールローダの特徴的な作業パターンの説明図である。It is explanatory drawing of the characteristic work pattern of the wheel loader which is an example of the hybrid type work vehicle by one Embodiment of this invention. 本発明の一実施形態によるハイブリッド式作業車両に搭載する制御装置の構成を示すブロック図である。It is a block diagram which shows the structure of the control apparatus mounted in the hybrid type work vehicle by one Embodiment of this invention. 本発明の一実施形態によるハイブリッド式作業車両に搭載する制御装置の制御内容を示すフローチャートである。It is a flowchart which shows the control content of the control apparatus mounted in the hybrid type work vehicle by one Embodiment of this invention. 本発明の一実施形態によるハイブリッド式作業車両に搭載する制御装置の制御内容を示すフローチャートである。It is a flowchart which shows the control content of the control apparatus mounted in the hybrid type work vehicle by one Embodiment of this invention.

以下、図1〜図6を用いて、本発明の一実施形態によるハイブリッド式作業車両の構成及び動作について説明する。
最初に、図1を用いて、本実施形態によるハイブリッド式作業車両の全体構成について説明する。ここでは、ハイブリッド式作業車両として、ハイブリッドホイールローダを一例として説明する。
Hereinafter, the configuration and operation of a hybrid work vehicle according to an embodiment of the present invention will be described with reference to FIGS.
Initially, the whole structure of the hybrid type work vehicle by this embodiment is demonstrated using FIG. Here, a hybrid wheel loader will be described as an example of a hybrid work vehicle.

図1は、本発明の一実施形態によるハイブリッド式作業車両の全体構成を示すシステム構成図である。   FIG. 1 is a system configuration diagram showing the overall configuration of a hybrid work vehicle according to an embodiment of the present invention.

ハイブリッド式作業車両の一例であるハイブリッドホイールローダは、エンジン1でモータジェネレータ6を駆動して得られる電力または蓄電装置11に蓄えられた電力を走行用電動機9に供給することで走行を行いながら、フロント部の油圧作業部5のバケット部分で土砂等を掘削・運搬する作業用車両である。   A hybrid wheel loader, which is an example of a hybrid work vehicle, travels by supplying electric power obtained by driving the motor generator 6 with the engine 1 or electric power stored in the power storage device 11 to the electric motor 9 for traveling. This is a working vehicle for excavating and transporting soil and the like at the bucket portion of the hydraulic working section 5 of the front portion.

ホイールローダは、一般に主な駆動部として、走行部(ホイール部分)とフロントの油圧作業部(リフト/バケット部分)を有している。ホイールローダは、エンジン1の出力を主動力源にして、4輪の車輪WHにより走行を行いながら、さらに油圧ポンプ4によって駆動される車両フロント部の油圧作業装置5で土砂等を掘削・運搬する作業用車両である。   The wheel loader generally has a traveling part (wheel part) and a front hydraulic working part (lift / bucket part) as main drive parts. The wheel loader excavates and transports sand and the like with the hydraulic working device 5 at the front of the vehicle driven by the hydraulic pump 4 while traveling with the four wheels WH using the output of the engine 1 as a main power source. It is a working vehicle.

エンジン1の出力軸にモータジェネレータ(MG)6、それを制御するインバータ7、ならびに、走行部のプロペラシャフト8軸上に取り付けられた走行用電動機9、それを制御するインバータ10が搭載される。また、蓄電装置11はDCDCコンバータ12を介してインバータ7,10と電気的に接続されており、これらの電力変換器の間で直流電力の収受を行う。特に本実施例では、蓄電装置11として電気2重層キャパシタを想定して記載しており、DCDCコンバータ12によってキャパシタ電圧の昇降圧制御を行い、インバータ7、10との間で直流電力の受け渡しを行う。   A motor generator (MG) 6, an inverter 7 that controls the motor generator (MG) 6, an electric motor 9 for traveling mounted on the propeller shaft 8 of the traveling unit, and an inverter 10 that controls the motor are mounted on the output shaft of the engine 1. In addition, the power storage device 11 is electrically connected to the inverters 7 and 10 via the DCDC converter 12, and receives DC power between these power converters. In particular, in this embodiment, an electric double layer capacitor is assumed as the power storage device 11, and the DCDC converter 12 controls the step-up / step-down control of the capacitor voltage, and exchanges DC power with the inverters 7 and 10. .

以上、本実施形態が対象とするハイブリッドシステムは一般にシリーズ型といわれる構成であるが、本発明は図1の構成に限定されることなく、システムに少なくとも上記シリーズ型の構成が含まれていれば適用可能である。なお、図1に示すハイブリッドホイールローダは、土砂などの掘削作業を行うフロント部の油圧作業装置5に油圧を供給する油圧ポンプ4を備えていて、目的に応じた作業を実施する。それに対して、車両の走行動作は、主にエンジン1の動力によりMG6で発電した電力を利用し、走行用電動機9を駆動することにより行う。その際、蓄電装置11では車両制動時の回生電力の吸収やエンジン1に対する出力アシストを行い、車両の消費エネルギー低減に寄与する。   As described above, the hybrid system targeted by the present embodiment is a configuration generally referred to as a series type. However, the present invention is not limited to the configuration of FIG. 1, and the system includes at least the above-described series type configuration. Applicable. The hybrid wheel loader shown in FIG. 1 includes a hydraulic pump 4 that supplies hydraulic pressure to a hydraulic working device 5 at a front portion that performs excavation work such as earth and sand, and performs work according to the purpose. On the other hand, the traveling operation of the vehicle is performed by driving the traveling motor 9 mainly using the power generated by the MG 6 by the power of the engine 1. At this time, the power storage device 11 absorbs regenerative power during vehicle braking and assists the output of the engine 1 to contribute to reduction of vehicle energy consumption.

そして、ホイールローダに必要な性能を発揮するためにハイブリッドシステムを統括的に制御するのが制御装置15である。制御装置15の詳細構成は、図4を用いて後述する。制御装置15は、エンジン1,ポンプ4,インバータ7,10,DCDCコンバータ12等を制御する。   The control device 15 controls the hybrid system in an integrated manner in order to exhibit the performance required for the wheel loader. The detailed configuration of the control device 15 will be described later with reference to FIG. The control device 15 controls the engine 1, the pump 4, the inverters 7 and 10, the DCDC converter 12, and the like.

次に、図2及び図3を用いて、本実施形態によるハイブリッド式作業車両の一例であるホイールローダの特徴的な作業パターンについて説明する。
図2及び図3は、本発明の一実施形態によるハイブリッド式作業車両の一例であるホイールローダの特徴的な作業パターンの説明図である。
Next, a characteristic work pattern of a wheel loader which is an example of the hybrid work vehicle according to the present embodiment will be described with reference to FIGS.
2 and 3 are explanatory diagrams of characteristic work patterns of a wheel loader that is an example of a hybrid work vehicle according to an embodiment of the present invention.

図2は、本発明で対象としているホイールローダの特徴的な作業パターンの中で、最も代表的な作業パターンであるVサイクル掘削作業の内容を示している。   FIG. 2 shows the contents of the V cycle excavation work which is the most typical work pattern among the characteristic work patterns of the wheel loader which is the subject of the present invention.

ホイールローダWLはこのとき、まず砂利山などの掘削対象物に対して前進し、砂利山の掘削対象物OBJに突っ込むような形でバケットに砂利等の運搬物を積み込む。その後、後進して元の位置に戻り、ステアリングを操作しながら、かつフロントのバケット部分を上昇させながらダンプ等の運搬車両CVに向かって前進する。そして、運搬車両CVに運搬物を積み込んだ(放土した)後は再び後進し、ホイールローダWLは元の位置に戻る。ホイールローダWLは以上の説明のようにV字軌跡を描きながらこの作業を繰り返し行う。   At this time, the wheel loader WL first moves forward with respect to an excavation target such as a gravel mountain, and loads a transported object such as gravel into the bucket in a manner of thrusting into the excavation target OBJ of the gravel mountain. Thereafter, the vehicle moves backward to return to the original position, and moves forward toward the transport vehicle CV such as a dump truck while operating the steering and raising the front bucket portion. Then, after loading (unloading) the transported material on the transport vehicle CV, the vehicle moves backward again, and the wheel loader WL returns to the original position. The wheel loader WL repeats this operation while drawing a V-shaped locus as described above.

例えば、このようなVサイクル掘削作業において前述の制御装置15は、ハイブリッドシステム全体で最も燃費、および作業効率が高くなるように、エンジン1と蓄電装置11からの出力を油圧作業装置5および走行用電動機9に配分する。このVサイクル掘削作業は基本的にほぼ平地面で行われる作業であり、大きな牽引力で土砂山に突っ込む掘削時や走行部とフロント部を同時に駆動するダンプアプローチ動作で比較的大きなパワーを必要とするものの、エンジン1の回転数を高めに維持しておくことで大きな出力不足は生じない。   For example, in such a V-cycle excavation work, the control device 15 described above outputs the outputs from the engine 1 and the power storage device 11 and the hydraulic work device 5 and traveling so that the fuel consumption and work efficiency are highest in the entire hybrid system. Distribute to the motor 9. This V-cycle excavation work is basically performed on a flat surface, and requires relatively large power during excavation that thrusts into the earth and sand pile with a large traction force or in a dump approach operation that simultaneously drives the traveling part and the front part. However, a large output shortage does not occur by maintaining the engine 1 at a high rotational speed.

図3は、本発明で対象としているホイールローダの特徴的な作業パターンの中で、他の代表的な作業パターンである土砂山等の斜面上で行う「かき上げ作業」の内容を示している。   FIG. 3 shows the contents of “scraping work” performed on a slope such as an earth and sand mountain, which is another typical work pattern, among the characteristic work patterns of the wheel loader targeted by the present invention. .

かき上げ作業は、ホイールローダWLの重負荷作業に分類されるものである。かき上げ作業は、土砂面などの急な斜面上において、フロントの油圧作業装置で掘削と放土を繰り返しながら登坂する動作である。以上のようにかき上げ作業は、フロント部で掘削作業を行いながら急な斜面を登坂走行するため、車両全体で必要とされるパワーは非常に大きいものとなる。例えば、かき上げ作業時に必要なパワーをエンジンで供給するためには、エンジンの定格出力を出せるまでの回転数まで予め上げておく必要がある。   The lifting work is classified as a heavy load work of the wheel loader WL. The hoisting operation is an operation of climbing on a steep slope such as a sand and sand surface while repeating excavation and earthing with a front hydraulic working device. As described above, the hoisting operation travels up a steep slope while performing excavation work at the front portion, so that the power required for the entire vehicle becomes very large. For example, in order to supply the power required for the hoisting operation with the engine, it is necessary to increase in advance to the rotational speed until the rated output of the engine can be output.

一方、ハイブリッド車は作業車両としてのホイールローダに必要な作業性を確保した上で、燃費性能を向上させるといった目的も有する。よって、かき上げ作業を行う直前に斜面上で車両を停止させた際にはアイドリング回転数を低回転(例えば1000min−1以下)まで低下させ、車両停止時の燃料消費量を最小限にとどめるようにエンジンの制御を行う。このように、燃費向上のため、車両の停止時においてエンジン回転数を低減させた状態からかき上げ作業に移行しようとした場合、車両はすぐにパワーを出せず、急な勾配となっている斜面の影響で進行方向とは逆方向に後退することが考えられる。このとき斜面の勾配によっては大きな後退速度まで加速してしまい、オペレータが必要以上にブレーキ操作を行うことになる可能性がある。 On the other hand, the hybrid vehicle has an object of improving fuel efficiency while ensuring workability required for a wheel loader as a work vehicle. Therefore, when the vehicle is stopped on the slope immediately before the lifting work, the idling speed is reduced to a low speed (for example, 1000 min −1 or less) so that the fuel consumption when the vehicle is stopped is minimized. The engine is controlled. As described above, when the vehicle is stopped and the engine speed is reduced when the vehicle is stopped, when the vehicle is shifted to the hoisting operation, the vehicle cannot produce power immediately and has a steep slope. It is conceivable that the vehicle moves backward in the direction opposite to the traveling direction due to the influence of. At this time, depending on the slope of the slope, the vehicle may accelerate to a large reverse speed, and the operator may perform a braking operation more than necessary.

あるいは、発進後、即座に蓄電装置11の電力を利用して走行用電動機9から車両の後退を回避し、登坂動作に移った場合においても、まだそのときのエンジン回転が所望の回転数まで達していない場合では登坂動作に加えてフロント作業を行うために必要なパワーを出すことが困難となり、著しく作業性を低下させることになる。   Alternatively, even after the start of the vehicle, the electric power of the power storage device 11 is used immediately to avoid the backward movement of the vehicle from the electric motor 9 for traveling, and even when the vehicle starts the climbing operation, the engine rotation at that time still reaches the desired rotational speed. If it is not, it becomes difficult to give the power necessary for performing the front work in addition to the climbing operation, and the workability is remarkably lowered.

次に、図4〜図6を用いて、本実施形態によるハイブリッド式作業車両に搭載する制御装置の構成及びその制御内容について説明する。
図4は、本発明の一実施形態によるハイブリッド式作業車両に搭載する制御装置の構成を示すブロック図である。図5及び図6は、本発明の一実施形態によるハイブリッド式作業車両に搭載する制御装置の制御内容を示すフローチャートである。なお、図1と同一符号は、同一部分を示している。
Next, the configuration of the control device mounted on the hybrid work vehicle according to the present embodiment and the control contents thereof will be described with reference to FIGS.
FIG. 4 is a block diagram showing a configuration of a control device mounted on a hybrid work vehicle according to an embodiment of the present invention. 5 and 6 are flowcharts showing the control contents of the control device mounted on the hybrid work vehicle according to the embodiment of the present invention. The same reference numerals as those in FIG. 1 indicate the same parts.

最初に、図4を用いて、制御装置15の内部構成について説明する。制御装置15内には、各々の機能部分として、ハイブリッドシステム全体の制御を行うシステム制御部30、エンジン1の出力と蓄電手段11の出力を各駆動部に分配する動力分配部31、車両の要求出力値に応じてエンジン1の回転数指令を決定するエンジン制御部32、発電要求値に応じてMG6のトルク指令を決定するMG制御部33、レバー操作量等から演算されたフロント油圧作業部5の動力要求値から油圧ポンプ4の傾転角指令値を演算する油圧制御部34、アクセル/ブレーキペダル操作量、現在の車速から演算された走行動力要求値から走行用電動機9のトルク指令を演算する走行制御部35の各制御部を有する。さらに、各制御部から各コンポーネント制御部であるエンジン制御装置36,コンバータ制御装置37,油圧制御装置38,インバータ制御装置39にそれぞれ制御指令を与える。この制御系の中で坂道発進制御部20は、最終的な出力が走行電動機9のトルク指令となるため、その制御信号は前記走行制御部35に対して出力される。   Initially, the internal structure of the control apparatus 15 is demonstrated using FIG. In the control device 15, as each functional part, a system control unit 30 that controls the entire hybrid system, a power distribution unit 31 that distributes the output of the engine 1 and the output of the power storage means 11 to each drive unit, and vehicle requirements An engine control unit 32 that determines a rotational speed command of the engine 1 according to the output value, an MG control unit 33 that determines a torque command of the MG 6 according to a power generation request value, and a front hydraulic working unit 5 calculated from a lever operation amount and the like The hydraulic pressure control unit 34 for calculating the tilt angle command value of the hydraulic pump 4 from the required power value of the vehicle, calculating the torque command of the electric motor 9 for traveling from the required driving power value calculated from the accelerator / brake pedal operation amount and the current vehicle speed. Each control unit of the traveling control unit 35 is provided. Further, control commands are given from the respective control units to the engine control unit 36, the converter control unit 37, the hydraulic control unit 38, and the inverter control unit 39, which are the respective component control units. In this control system, since the final output of the slope start control unit 20 is a torque command for the travel motor 9, the control signal is output to the travel control unit 35.

坂道発進制御部20には、アクセル信号、前後進レバーの信号、走行用電動機の回転数信号、エンジン回転数の信号などが入力する。   The slope start control unit 20 is input with an accelerator signal, a forward / reverse lever signal, a running motor speed signal, an engine speed signal, and the like.

次に、図4を用いて、制御装置15の中の坂道発進制御部20の動作について説明する。   Next, the operation of the slope start control unit 20 in the control device 15 will be described with reference to FIG.

坂道発進制御部20は、前述の坂道のおける課題を解決するために、以下の説明するような制御を実行する。   The slope start control unit 20 executes control as described below in order to solve the above-described problems in slopes.

坂道発進制御部20は、ステップS21において、車両後退検知処理を実行し、車両の後退状態を検出する。車両後退検知処理の具体的処理内容としては、入力としてオペレータが操作する前後進レバーの入力方向(前進or後進or中立)と車両速度(走行用電動機9の回転速度で換算可能)を入力として、2つの符号の差異をみる。その際、前後進レバーの入力が前進、あるいは後進の位置にあり、それに対して車両速度の符号が一致状態から不一致状態に変化したことで車両の後退状態を検出する。   In step S21, the slope start control unit 20 executes a vehicle reverse detection process to detect the vehicle reverse state. As specific processing contents of the vehicle reverse detection process, the input direction of the forward / reverse lever operated by the operator (forward or reverse or neutral) and the vehicle speed (convertible with the rotational speed of the electric motor 9 for traveling) as inputs are input. Look at the difference between the two signs. At this time, the backward movement state of the vehicle is detected when the input of the forward / reverse lever is in the forward or reverse position and the sign of the vehicle speed is changed from the coincidence state to the disagreement state.

車両の後退検知後、次の処理として、後退速度抑制制御・エンジン予備加速制御を実行する。なお、この処理の詳細は、図6を用いて説明する。   After detecting the reverse of the vehicle, reverse speed suppression control and engine preliminary acceleration control are executed as the next processing. Details of this processing will be described with reference to FIG.

後退速度抑制制御・エンジン予備加速制御では、まず、ステップS21Aにおいて、現在の車両後退速度が予め制御装置15内に設定された後退速度設定値より大きいか(より大きい速度で後退しているか)を判断する。   In the reverse speed suppression control / engine preliminary acceleration control, first, in step S21A, it is determined whether the current vehicle reverse speed is larger than the reverse speed set value set in the control device 15 in advance (whether the vehicle is reversing at a higher speed). to decide.

ここで、車両速度が後退速度設定値より大きければ、ステップS21Bで走行用電動機9のトルクを増加させ、車両の後退速度を抑制する。これに対して、ステップS21Aにおいて、車両速度が後退速度設定値以内であれば、車両は大きく後退している(ずり下がっている)訳ではないため、特に走行用電動機9のトルクを増加させることはしない。   Here, if the vehicle speed is larger than the reverse speed set value, the torque of the electric motor 9 for traveling is increased in step S21B to suppress the reverse speed of the vehicle. On the other hand, in step S21A, if the vehicle speed is within the set reverse speed value, the vehicle is not greatly retracted (slid down), so that the torque of the traveling motor 9 is particularly increased. I do not.

なお、上記後退速度設定値は、予め制御装置15内に設定されている値であり、例えば−2km/hや−3km/h程度の車両後退速度が適当である。この程度の後退速度であれば、車両が意図しない後退をしても特にオペレータが不要なブレーキをかけることなく、次の動作に移行できる。   The reverse speed setting value is a value set in the control device 15 in advance. For example, a vehicle reverse speed of about −2 km / h or −3 km / h is appropriate. With such a reverse speed, even if the vehicle makes an unintended reverse, the operator can proceed to the next operation without applying an unnecessary brake.

以上の制御により、車両は後退速度設定値よりも遅い(緩やかな)速度で後退する。すなわち、坂道発進制御部20は、予め設定した後退速度設定値よりも低速の後退速度で後退を持続するように、後退速度を制御する。走行用電動機9は後退方向に回転しているため、回生電力を発生する。ここで、走行用電動機9が前進方向に駆動するためには、蓄電装置11に蓄積された電力を用いる必要がある。それに対して、走行用電動機9が回生電力を発生するように制御されることで、蓄電装置11の電力が消費されることはないものである。後述するように、ステップS21Cでは、MG6は力行動作される。このとき、蓄電装置11の電力を用いるため、走行用電動機9を力行動作させると、MG6を力行動作させるための電力が不足することになる。それに対して、本実施形態では、走行用電動機9が回生電力を発生するように制御しているため、ステップS21Cにて、MG6を力行動作させる際には、電力不足とならないようにできるものである。   With the above control, the vehicle moves backward at a slower (slower) speed than the reverse speed set value. That is, the slope start control unit 20 controls the reverse speed so as to continue the reverse at a lower reverse speed than the preset reverse speed set value. Since the traveling electric motor 9 rotates in the backward direction, regenerative electric power is generated. Here, in order for the electric motor 9 for driving to drive in the forward direction, it is necessary to use electric power stored in the power storage device 11. On the other hand, the electric power of the power storage device 11 is not consumed by controlling the traveling motor 9 to generate regenerative power. As will be described later, in step S21C, the MG 6 is powered. At this time, since the electric power of the power storage device 11 is used, if the traveling electric motor 9 is operated in a powering operation, the electric power for operating the MG 6 in a powering operation is insufficient. On the other hand, in the present embodiment, since the traveling motor 9 is controlled so as to generate regenerative power, it is possible to prevent power shortage when the MG 6 is powered in step S21C. is there.

その後、ステップS21Cにおいて、MG6を力行動作させ、さらにMGトルクを増加させる。このステップS21Cの動作により、車両の後退動作中に発生している走行用電動機9からの回生電力を用いて、MG6に機械的に接続されたエンジン軸の回転速度を増加することができる。   Thereafter, in step S21C, the MG 6 is caused to perform a power running operation, and the MG torque is further increased. By the operation in step S21C, the rotational speed of the engine shaft mechanically connected to the MG 6 can be increased using the regenerative electric power from the traveling motor 9 generated during the reverse operation of the vehicle.

ここで、前述のように、走行用電動機9の制御に際して低速の後退速度を持続するようにしている。すなわち、蓄電装置11の電力は消費してないものである。むしろ、走行用電動機9は回生電力を発生するように制御されているため、その回生電力は蓄電装置11に蓄積されている。従って、MG6は蓄電装置11に蓄積された電力を用いて力行動作させることができる。   Here, as described above, when the traveling motor 9 is controlled, the low reverse speed is maintained. That is, the power of the power storage device 11 is not consumed. Rather, the traveling electric motor 9 is controlled to generate regenerative power, and the regenerative power is stored in the power storage device 11. Therefore, the MG 6 can perform a power running operation using the electric power stored in the power storage device 11.

以上が後退速度抑制制御・エンジン予備加速制御の処理内容となる。   The above is the processing contents of the reverse speed suppression control and the engine preliminary acceleration control.

さらに、後退速度抑制制御・エンジン予備加速制御の次の処理として、図5のステップS23のエンジン回転判定処理において、MG6の力行動作により加速されたエンジン回転が目標回転数に到達したかを確認する。ここで、現在のエンジン回転数がまだ目標回転数より低い状態であれば、ステップS21の上記車両後退検知処理に戻り、上記処理を繰り返す。   Further, as the next process of the reverse speed suppression control and the engine preliminary acceleration control, in the engine rotation determination process in step S23 of FIG. 5, it is confirmed whether the engine rotation accelerated by the power running operation of the MG 6 has reached the target rotation speed. . Here, if the current engine speed is still lower than the target speed, the process returns to the vehicle reverse detection process in step S21 and the above process is repeated.

それに対し、ステップS23のエンジン回転判定処理において現在のエンジン回転数が目標回転数に到達したならば、次の登坂動作、およびかき上げ作業に必要な動力を供給可能となったとして坂道発進制御部20の処理を終了し、次の処理に移行する。   On the other hand, if the current engine speed reaches the target speed in the engine rotation determination process in step S23, it is determined that the power necessary for the next climbing operation and the lifting operation can be supplied. The process of No. 20 is terminated and the process proceeds to the next process.

なお、上記エンジン1の目標回転数は制御装置15内において、その時々の作業内容に応じて、エンジン出力の不足が生じないようなエンジン回転を設定する必要がある。例えば、上記急な斜面では車両の後退抑制制御中の走行用電動機9は、すり下がらないように相応のトルクを出している。そこで例えば、その走行用電動機9が発生しているトルクの大きさに応じてエンジン回転目標値を設定することができる。すなわち、走行用電動機9が発生しているトルクの大きさから現在の斜面の勾配を推定し、その後の動作に必要なパワーを推測する方式である。例えば、本実施例で前提としているような急斜面での作業においては、ほぼ定格付近のエンジン出力が必要になるため、エンジン回転目標値は定格回転付近を設定することになる。   The target engine speed of the engine 1 needs to be set in the control device 15 so that the engine output does not become deficient in accordance with the work contents at that time. For example, on the steep slope, the traveling motor 9 during the vehicle reverse restraining control gives a corresponding torque so as not to slide down. Therefore, for example, the engine rotation target value can be set according to the magnitude of the torque generated by the traveling motor 9. That is, this is a method for estimating the current slope of the slope from the magnitude of the torque generated by the traveling motor 9 and estimating the power necessary for the subsequent operation. For example, in an operation on a steep slope as assumed in the present embodiment, an engine output near the rated value is required, and therefore the engine rotation target value is set near the rated rotation.

以上が坂道発進制御部20の処理内容である。なお、上記で説明した動作では、オペレータによりアクセルが踏まれているとして、後退速度抑制制御中にエンジン回転数が目標値に達した後、走行用電動機9のトルクを増して、車両の後退から登坂(前進)に移行するように記載している。これに対して、オペレータがアクセルを踏んでいない場合は、その時点では前進する意思が無いとして、後退速度抑制制御中にエンジン回転数が目標値に達した後でも走行用電動機9のトルクを増して前進に移らず、そのまま後退速度抑制制御を継続することが可能である。その際、走行用電動機9からは後退中、継続して回生電力が発生する。この回生電力は蓄電装置11に充電するか、もしくは継続してMGを力行動作させてエンジン軸を回転駆動することで消費する。   The above is the processing content of the slope start control unit 20. In the operation described above, it is assumed that the accelerator is stepped on by the operator. After the engine speed reaches the target value during the reverse speed suppression control, the torque of the electric motor 9 for traveling is increased and It is described so as to move uphill (forward). On the other hand, if the operator is not stepping on the accelerator, it is determined that there is no intention to move forward at that time, and the torque of the traveling motor 9 is increased even after the engine speed reaches the target value during the reverse speed suppression control. Therefore, it is possible to continue the reverse speed suppression control without moving forward. At that time, regenerative electric power is continuously generated from the traveling electric motor 9 during retreat. This regenerative power is consumed by charging the power storage device 11 or by continuously driving the MG to rotate the engine shaft.

以上のように、制御装置15内に坂道発進制御部20を実装することで、ハイブリッドホイールローダの急斜面での作業開始において発生する車両のずり下がりを抑制し、かつその後の登坂動作、およびかき上げ作業をパワー不足なく実施することが可能となる。   As described above, by installing the slope start control unit 20 in the control device 15, it is possible to suppress the vehicle slippage that occurs at the start of work on the steep slope of the hybrid wheel loader, and to perform subsequent climbing operation and lifting It is possible to carry out the work without power shortage.

以上説明したように、本実施形態によれば、急勾配の斜面で登坂と掘削作業を実施する際に、その後の登坂動作とフロント部による掘削作業をハイブリッドシステムからのパワー供給不足が生じることなく、スムーズに行うことができる。   As described above, according to the present embodiment, when climbing and excavation work on a steep slope, the subsequent climbing operation and excavation work by the front part are performed without insufficient power supply from the hybrid system. Can be done smoothly.

1…エンジン
2…トルクコンバータ
3…トランスミッション(TM)
4…油圧ポンプ
5…フロント油圧作業部
6…モータジェネレータ(MG)
7…インバータ
8…プロペラシャフト
9…走行用電動機
10…インバータ
11…蓄電装置
12…DCDCコンバータ
15…制御装置
20…坂道発進制御部
21…車両後退検知部
22…後退速度抑制制御・エンジン予備加速部
23…エンジン回転判定部
30…システム制御部
31…動力配分部
32…エンジン制御部
33…M/G制御部
34…油圧制御部
35…走行制御部
36〜39…コンポーネント制御装置
DESCRIPTION OF SYMBOLS 1 ... Engine 2 ... Torque converter 3 ... Transmission (TM)
4 ... Hydraulic pump 5 ... Front hydraulic working unit 6 ... Motor generator (MG)
DESCRIPTION OF SYMBOLS 7 ... Inverter 8 ... Propeller shaft 9 ... Driving motor 10 ... Inverter 11 ... Power storage device 12 ... DCDC converter 15 ... Control device 20 ... Slope start control unit 21 ... Vehicle reverse detection unit 22 ... Reverse speed suppression control / engine preliminary acceleration unit DESCRIPTION OF SYMBOLS 23 ... Engine rotation determination part 30 ... System control part 31 ... Power distribution part 32 ... Engine control part 33 ... M / G control part 34 ... Hydraulic control part 35 ... Travel control parts 36-39 ... Component control apparatus

Claims (5)

エンジンで発電機を駆動し、前記発電機で発電された電力により走行用電動機を駆動して走行を行うシリーズハイブリッドシステムと、該シリーズハイブリッドシステムを制御する制御装置とを有するハイブリッド式作業車両であって、
前記制御装置は、坂道での車両のずり下がりを検出した際、車両速度を予め設定された後退速度を超えないように前記走行用電動機を回生動作させるとともに、その際のエンジン回転数が前記制御装置で決定される目標回転数以下である場合において、前記走行用電動機で発生している回生電力を用いて前記発電機をモータ駆動し、前記エンジンの軸の回転速度を増加させる坂道発進制御部を備えることを特徴とするハイブリッド式作業車両。
A hybrid work vehicle having a series hybrid system that travels by driving a generator with an engine and driving a traveling motor with electric power generated by the generator, and a control device that controls the series hybrid system. And
The control device regenerates the motor for traveling so that the vehicle speed does not exceed a preset reverse speed when detecting a vehicle slip on a slope, and the engine speed at that time is controlled by the control A slope start control unit that drives the generator using a regenerative electric power generated by the traveling motor and increases the rotational speed of the engine shaft when the rotational speed is equal to or less than a target rotational speed determined by the device. A hybrid work vehicle comprising:
請求項1に記載のハイブリッド式作業車両において、
前記坂道発進制御部は、前記設定された後退速度よりも低速の後退速度で後退を持続するように、後退速度を制御することを特徴とするハイブリッド式作業車両。
The hybrid work vehicle according to claim 1,
The hybrid work vehicle characterized in that the slope start control unit controls the reverse speed so as to continue the reverse at a reverse speed lower than the set reverse speed.
請求項1〜請求項2のいずれかに記載のハイブリッド式作業車両において、
前記制御装置で決定される目標回転数は、車両の後退速度が制限されている状態における前記走行用電動機のトルクの大きさに応じて決定されることを特徴とするハイブリッド式作業車両。
In the hybrid work vehicle according to any one of claims 1 to 2,
The hybrid work vehicle characterized in that the target rotational speed determined by the control device is determined according to the magnitude of the torque of the electric motor for traveling in a state where the reverse speed of the vehicle is limited.
請求項1〜請求項3のいずれかに記載のハイブリッド式作業車両において、
前記坂道発進制御部は、前記車両が後退している間にオペレータによりアクセル操作が無かった場合は、車両速度が予め設定された後退速度を超えない状態で後退動作を継続することを特徴とするハイブリッド式作業車両。
In the hybrid work vehicle according to any one of claims 1 to 3,
The slope start control unit continues the reverse operation in a state where the vehicle speed does not exceed a preset reverse speed when there is no accelerator operation by the operator while the vehicle is moving backward. Hybrid work vehicle.
請求項1〜請求項4のいずれかに記載のハイブリッド式作業車両において、
前記坂道発進制御部は、前記車両が後退している間にオペレータによりアクセル操作があった場合は、前記エンジン回転数が前記目標回転数に達した後、車両の登坂動作に移行することを特徴とするハイブリッド式作業車両。
In the hybrid work vehicle according to any one of claims 1 to 4,
The slope start control unit, when an accelerator operation is performed by an operator while the vehicle is moving backward, shifts to a climbing operation of the vehicle after the engine speed reaches the target speed. A hybrid work vehicle.
JP2013093532A 2013-04-26 2013-04-26 Hybrid work vehicle Pending JP2016130030A (en)

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