JP2016097808A - Protector with sensor - Google Patents

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JP2016097808A
JP2016097808A JP2014236603A JP2014236603A JP2016097808A JP 2016097808 A JP2016097808 A JP 2016097808A JP 2014236603 A JP2014236603 A JP 2014236603A JP 2014236603 A JP2014236603 A JP 2014236603A JP 2016097808 A JP2016097808 A JP 2016097808A
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hollow
sensor
hollow portion
protector
guard
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JP6424072B2 (en
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美智彦 松本
Michihiko Matsumoto
美智彦 松本
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Nishikawa Rubber Co Ltd
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Nishikawa Rubber Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a protector with a sensor that can prevent occurrence of damage and the like caused by abutting of a foreign substance.SOLUTION: A protector with a sensor is fitted to a slide door 1 and detects presence of a foreign substance by bringing conductive parts 34, 35 provided at a hollow part 12 across a space part 33 into contact with each other. Conductive parts 34, 35 consist of a hollow lower conductive part 35 provided on the side of a fitting base 11 and a hollow upper conductive part 34 provided on a tip side. An out-vehicle side end 33b of the space part 33 is arranged in a shape of being directly continuously connected to an outer shell inner peripheral surface of the hollow part 12. A lip-shaped first guard part 61 is formed, which covers and protects a region where the out-vehicle side end 33b of the space part 33 is directly continuously connected to the outer shell inner peripheral surface of the hollow part 12 from the outside of the hollow part 12.SELECTED DRAWING: Figure 1

Description

本発明は、ワゴン車やワンボックスカーなどのように車体の前後に移動するスライドドアやバックドア等のドアやサンルーフなどのように、車体の開口部を開閉する開閉物と、開口部との間に指等の異物が挟み込まれると対応する信号を出力して異物の存在を検知するセンサーが組込まれたセンサー付きプロテクターに関する。   The present invention relates to an opening and closing object that opens and closes an opening of a vehicle body, such as a sliding door that moves back and forth of a vehicle body such as a wagon car and a one-box car, a sunroof, and the like. The present invention relates to a protector with a sensor in which a sensor for detecting the presence of a foreign object is output by outputting a corresponding signal when a foreign object such as a finger is sandwiched therebetween.

図6に示すように、ワゴン車などのようにスライドドア1(あるいはバックドア)によって車体の開口部を開閉する自動車や、図7に示すように、サンルーフ2によって車体の開口部を開閉する自動車においては、センサー付きプロテクター10,20が取付けられている。   As shown in FIG. 6, an automobile that opens and closes the opening of the vehicle body by a sliding door 1 (or back door) such as a wagon car, or an automobile that opens and closes the opening of a vehicle body by a sunroof 2 as shown in FIG. 7. The sensor-equipped protectors 10 and 20 are attached.

例えば、スライドドア1の前端面には、車体前側に向けて突設され、図8に示すような、車両上下に延びるセンサー付きプロテクター10が取付けられている。
センサー付きプロテクター10は、図9及び図10に示すように、スライドドア1の前端面に取付けられる、車内側壁11a,車外側壁11b及び連結壁11cからなる断面略U字形状の取付基部11とそれに一体成形された中空部12を備え、中空部12には、スライドドア1とボディ側開口部(フロントドア(サイドドア)の場合もある)との間に人体の一部(指や手足)などの異物が挟まった場合にその挟み込みを検知して対応する電気信号を出力するセンサー(感圧センサー)Sが取付けられている(例えば、特許文献1,2参照)。
なお、センサー付きプロテクター10の下部では、取付基部11の車内側壁11a側に断面C字形状のチャンネル部13が一体成形されていて、感圧センサーSに接続されるワイヤーハーネスWを保持している。また、取付基部11の内側には複数の保持リップ14,14が設けられ、また取付基部11には剛性をアップさせるために断面略U字形状の芯材15が埋設されている。さらに取付基部11の車外側壁11bには装飾用リップ16が設けられている。
For example, a protector 10 with a sensor that protrudes toward the front side of the vehicle body and extends up and down as shown in FIG. 8 is attached to the front end surface of the slide door 1.
As shown in FIGS. 9 and 10, the sensor-equipped protector 10 is attached to the front end surface of the slide door 1, and includes a mounting base portion 11 having a substantially U-shaped cross section including a vehicle inner side wall 11 a, a vehicle outer side wall 11 b and a connecting wall 11 c. A hollow portion 12 formed integrally therewith is provided. In the hollow portion 12, a part of a human body (finger or limb) is provided between the slide door 1 and a body side opening (in some cases, a front door (side door)). A sensor (pressure-sensitive sensor) S that detects the pinching and outputs a corresponding electric signal when a foreign object such as a pinch is pinched is attached (for example, see Patent Documents 1 and 2).
In addition, in the lower part of the protector 10 with the sensor, a channel portion 13 having a C-shaped cross section is integrally formed on the side of the vehicle interior side wall 11a of the mounting base 11, and the wire harness W connected to the pressure sensor S is held. . A plurality of holding lips 14, 14 are provided inside the mounting base 11, and a core 15 having a substantially U-shaped cross section is embedded in the mounting base 11 in order to increase rigidity. Further, a decorative lip 16 is provided on the vehicle outer side wall 11 b of the mounting base 11.

センサー(感圧センサー)Sは、車両上下方向(長手方向)に延びる2本の芯線(電極線)31,32が、空間部33を介して設けられた導電性のゴム様弾性体(導電部)34,35に埋設されるようにして中空部12内に固定されてなるもので、スライドドア1の閉時にスライドドア1とボディ側開口部との間に異物が挟み込まれると中空部12が部分的に押圧されて潰れ、ゴム様弾性体34,35が接触して2本の芯線31,32が短絡するようになっている。そして、この電気信号の変化が、センサー付きプロテクター10の下側端末部分で2本の芯線31,32に結線されたリード線36,36に接続された制御装置40に伝えられることによって異物の存在が検知される。なおリード線36,36は絶縁体で被覆された状態でワイヤーハーネスWによって束ねられているが、先端は被覆部37,37からむき出した裸線となっている。   The sensor (pressure sensor) S is a conductive rubber-like elastic body (conductive portion) in which two core wires (electrode wires) 31 and 32 extending in the vehicle vertical direction (longitudinal direction) are provided via a space 33. ) It is fixed in the hollow portion 12 so as to be embedded in 34 and 35. When a foreign object is sandwiched between the slide door 1 and the body side opening when the slide door 1 is closed, the hollow portion 12 is The two core wires 31 and 32 are short-circuited by being partially pressed and crushed, and the rubber-like elastic bodies 34 and 35 are in contact with each other. Then, the change of the electric signal is transmitted to the control device 40 connected to the lead wires 36 and 36 connected to the two core wires 31 and 32 at the lower end portion of the protector 10 with the sensor, thereby the presence of foreign matter. Is detected. The lead wires 36 and 36 are bundled by the wire harness W in a state of being covered with an insulator, but the leading ends are bare wires that are exposed from the covering portions 37 and 37.

特許第5379570号公報Japanese Patent No. 5379570 特開2006−188119号公報JP 2006-188119 A

しかしながら、中空部12の内周面において、2つの導電性のゴム様弾性体(導電部)34,35が埋設された部分はその分、肉厚が厚くなるので強度的に強いが、導電部34,35のない部分、すなわち中空部12の断面形状において空間部33の両端33a,33bが中空部12の外殻内周面に連設する部分では肉厚が薄く強度的に弱いため、図11に示すように、人の乗降車時にカギ等の突起物Zが強く当接することによって強度的に弱い部分が破損したり破れたりする恐れがあった。   However, on the inner peripheral surface of the hollow portion 12, the portion in which the two conductive rubber-like elastic bodies (conductive portions) 34 and 35 are embedded is thicker, and thus the strength is strong. In the portion where 34 and 35 are not provided, that is, in the cross-sectional shape of the hollow portion 12, the portion where both ends 33 a and 33 b of the space portion 33 are connected to the inner peripheral surface of the outer shell of the hollow portion 12 is thin and weak in strength. As shown in FIG. 11, when a person gets on and off the vehicle, there is a risk that a weakly strong portion may be broken or torn due to the protrusion Z such as a key coming into strong contact.

また、図11に示したものは、空間部33の断面形状が略長方形状(略矩形状)であるが、ゴム様弾性体34,35の形状及び配置によっては空間部の両端33a,33bが中空部12の外殻内周面に連設する部分が、中空部12の断面形状において取付基部11側に位置する場合がある。このような場合、空間部33の両端33a,33bが中空部12の外殻内周面に連設する部分の位置は、カギ等の突起物Zが特に引っかかりやすい位置となるので破損や破れの危険性は大きい。   11 shows that the cross-sectional shape of the space portion 33 is substantially rectangular (substantially rectangular), but depending on the shape and arrangement of the rubber-like elastic bodies 34 and 35, both ends 33a and 33b of the space portion may be A portion connected to the inner peripheral surface of the outer shell of the hollow portion 12 may be located on the mounting base 11 side in the cross-sectional shape of the hollow portion 12. In such a case, the position of the portion where both ends 33a, 33b of the space portion 33 are connected to the inner peripheral surface of the outer shell of the hollow portion 12 is a position where the projection Z such as a key is particularly easily caught, so that it is not damaged or torn. The danger is great.

このように中空部12が破れてしまうと雨水や洗車水などが浸入してセンサー機能が失われ、その結果、スライドドア1やサンルーフ2の開閉が誤動作するといった不具体が懸念される。   If the hollow portion 12 is broken in this way, rain water, car wash water, etc. enter and the sensor function is lost, and as a result, there is a concern that the sliding door 1 and the sunroof 2 may be erroneously opened and closed.

なお、特許文献1及び特許文献2に記載された発明は、中空部にスライドドアに弾接する大きさのリップ部を設けて見栄えをよくしたり、センサーの取付精度を向上させるものであるが、中空部の薄肉部にカギ等の突起物Zが当接して中空部が破損したり破れたりすることを防止するものではなく、これに関連した発想は一切記載されていない。   In addition, the invention described in Patent Document 1 and Patent Document 2 is to improve the appearance by providing a lip portion of a size that elastically contacts the slide door in the hollow portion, or to improve the mounting accuracy of the sensor, It does not prevent the protrusion Z such as a key from coming into contact with the thin portion of the hollow portion, and the hollow portion is prevented from being damaged or torn, and no idea related to this is described.

そこで、本発明の目的とするところは、異物の当接によって破損等が生じることを防止しうるセンサー付きプロテクターを提供することにある。   Accordingly, an object of the present invention is to provide a protector with a sensor that can prevent damage or the like due to contact of foreign matter.

上記の目的を達成するために、本発明のセンサー付きプロテクターは、自動車のドア(1)やサンルーフ(2)などのように、車体の開口部を開閉する開閉物の周縁や、前記開口部の周縁に取付けられる取付基部(11)と、その取付基部(11)に一体化され、芯線(31,32)がそれぞれ埋設された2つの導電部(34,35,54,55)が空間部(33,53)を介して設けられたチューブ状の中空部(12)を備えるとともに、前記中空部(12)は、前記取付基部(11)に対してその車内側端部(12a)及び車外側端部(12b)が互いに間をあけて連結され、前記開閉物の閉時に前記開閉物と前記開口部との間に挟み込まれた異物により前記中空部(12)が押圧されて潰れると、それに対応した電気信号の変化によって前記異物の存在を検知し、端末部分では長手方向に引き出された前記芯線(31,32)が制御装置(40)に接続されたリード線(36,36)に結線されてなるセンサー付きプロテクター(10)であって、
前記2つの導電部(34,35,54,55)は、前記取付基部(11)側に設けられた中空下部導電部(35,55)と、先端側に設けられた中空上部導電部(34,54)からなり、前記空間部(33,53)の車外側端部(33b,53b)が前記中空部(12)の外殻内周面に直接連設されるような形状でかつ配置されてなるとともに、その空間部(33,53)の車外側端部(33b,53b)が前記中空部(12)の外殻内周面に直接連設された部位を、前記中空部(12)の外側から覆って保護するリップ状の第一ガード部(61)を形成したことを特徴とする。
なお、ここで、「電気信号の変化」には、2本の芯線が短絡することによる変化や、静電容量の変化が含まれる。
In order to achieve the above object, the sensor-equipped protector according to the present invention includes a peripheral edge of an opening / closing object that opens and closes an opening of a vehicle body, such as an automobile door (1) and a sunroof (2), and the opening of the opening. An attachment base (11) attached to the periphery and two conductive parts (34, 35, 54, 55) integrated with the attachment base (11) and having the core wires (31, 32) embedded therein are space portions ( 33, 53) and a tubular hollow portion (12) provided via the inner base portion (12a) and the outer side of the mounting base portion (11). When the end portion (12b) is connected with a gap between each other, and the hollow portion (12) is pressed and crushed by a foreign matter sandwiched between the opening and closing object and the opening when the opening and closing object is closed, By changing the corresponding electrical signal A protector with a sensor that detects the presence of the foreign matter and is connected to a lead wire (36, 36) connected to the control device (40) in the terminal portion of the core wire (31, 32) drawn in the longitudinal direction ( 10)
The two conductive portions (34, 35, 54, 55) include a hollow lower conductive portion (35, 55) provided on the mounting base (11) side and a hollow upper conductive portion (34) provided on the distal end side. , 54), and is arranged in such a shape that the outer side end portion (33b, 53b) of the space portion (33, 53) is directly connected to the inner peripheral surface of the outer shell of the hollow portion (12). In addition, a portion of the space portion (33, 53) where the vehicle outer side end portion (33b, 53b) is directly connected to the inner peripheral surface of the outer shell of the hollow portion (12) is defined as the hollow portion (12). A lip-shaped first guard portion (61) that covers and protects from the outside of the cover is formed.
Here, the “change in electrical signal” includes a change due to a short circuit between two core wires and a change in capacitance.

また本発明は、前記2つの導電部(34,35,54,55)は、前記空間部(33,53)の車内側端部(33a,53a)も前記中空部(12)の外殻内周面に直接連設されるような形状でかつ配置されてなるとともに、その空間部(33,53)の車内側端部(33a,53a)が前記中空部(12)の内周面に直接連設された部位を、前記中空部(12)の外側から覆って保護するリップ状の第二ガード部(62)をさらに形成したことを特徴とする。   Further, according to the present invention, the two conductive portions (34, 35, 54, 55), the inner side end portions (33a, 53a) of the space portions (33, 53) and the inner portion of the hollow portion (12) are also included. It is shaped and arranged so as to be directly connected to the peripheral surface, and the inner end (33a, 53a) of the space portion (33, 53) is directly on the inner peripheral surface of the hollow portion (12). A lip-shaped second guard part (62) that covers and protects the connected parts from the outside of the hollow part (12) is further formed.

また本発明は、前記中空部(12)の外殻は、断面略馬蹄形状であり、
前記第一ガード部(61)及び前記第二ガード部(62)は、それぞれ前記中空部(12)の先端側から前記取付基部(11)側でかつ外側に向けて延びる断面略ハ字形状であることを特徴とする。
In the present invention, the outer shell of the hollow portion (12) has a substantially horseshoe shape in cross section,
The first guard part (61) and the second guard part (62) each have a substantially C-shaped cross section extending from the distal end side of the hollow part (12) toward the attachment base part (11) and outward. It is characterized by being.

また本発明は、前記中空下部導電部(55)は凸形状であるとともに前記中空上部導電部は(54)凹形状で、しかも前記空間部(53)を断面略逆「V」字状で断面略同一幅として前記「V」字状の開口部が前記取付基部(11)側に向くような形状でかつ配置されてなることを特徴とする。   According to the present invention, the hollow lower conductive portion (55) has a convex shape, the hollow upper conductive portion has a concave shape (54), and the space portion (53) has a substantially inverted “V” cross section. The “V” -shaped openings are arranged and arranged so as to face substantially the same width toward the mounting base (11).

また本発明は、前記中空下部導電部(55)は凸形状であるとともに前記中空上部導電部は(54)凹形状で、しかも前記空間部(53)を断面略逆「V」字状で断面略同一幅として前記「V」字状の開口部が前記取付基部(11)側に向きさらに車内側端部(53a)が前記取付基部(11)に直接連設されるような形状でかつ配置されてなり、
そして、前記第一ガード部(61)は、前記中空部(12)の先端側から前記取付基部(11)側でかつ車外側に向けて延びることを特徴とする。
According to the present invention, the hollow lower conductive portion (55) has a convex shape, the hollow upper conductive portion has a concave shape (54), and the space portion (53) has a substantially inverted “V” cross section. The "V" -shaped opening with substantially the same width is directed to the mounting base (11) side, and the vehicle inner end (53a) is directly connected to the mounting base (11). Being
The first guard portion (61) extends from the distal end side of the hollow portion (12) toward the attachment base portion (11) and toward the vehicle exterior side.

また本発明は、前記取付基部(11)と前記中空部(12)と前記導電部(34,35,54,55)及び前記芯線(31,32)は一体成形されていることを特徴とする。   In the present invention, the mounting base (11), the hollow portion (12), the conductive portions (34, 35, 54, 55) and the core wires (31, 32) are integrally formed. .

なお、括弧内の記号は、図面および後述する発明を実施するための形態に記載された対応要素または対応事項を示す。   Note that symbols in parentheses indicate corresponding elements or corresponding matters described in the drawings and modes for carrying out the invention described later.

本発明によれば、2つの導電部の形状及び配置によってその間の空間部の車外側端部が中空部の外殻内周面に直接連設されるようにされた部位、すなわち、異物の存在を検知するときに中空部の撓み可動部となる肉厚の薄い部位を、リップ状の第一ガード部で中空部の外側から覆って保護するようにしたので、二重構造によって人の乗降車時にカギ等の突起物が車外側から強く当接することがあったとしても中空部の強度的に弱い部分が破損したり破れたりすることが防止される。
したがって、中空部から水が浸入することでセンサー機能が失われ、スライドドアやサンルーフの開閉が誤動作するといった不具体が回避される。
According to the present invention, the portion where the outer end of the space between the two conductive portions is directly connected to the inner peripheral surface of the outer shell of the hollow portion by the shape and arrangement of the two conductive portions, that is, the presence of foreign matter. Since the thin-walled part that becomes the movable part of the hollow part when it is detected is covered with the lip-shaped first guard part from the outside of the hollow part, it is protected by a double structure. Even when protrusions such as keys sometimes come into strong contact with the outside of the vehicle, it is possible to prevent the weakly strong portion of the hollow portion from being damaged or torn.
Therefore, the sensor function is lost due to water intrusion from the hollow portion, and unspecificity such as malfunction of opening / closing of the sliding door and the sunroof is avoided.

また本発明によれば、中空部の車外側に加えて車内側にもリップ状の第二ガード部が形成され、空間部の車内側端部が中空部の外殻内周面に直接連設されるようにされた部位を、外側から覆って保護するようにしたので、車外側に加えて車内側でも二重構造によって人の乗降車時にカギ等の突起物が車内側から強く当接することがあったとしても中空部の強度的に弱い部分が破損したり破れたりすることが防止される。   Further, according to the present invention, the lip-shaped second guard portion is formed on the vehicle inner side in addition to the vehicle outer side of the hollow portion, and the vehicle inner end portion of the space portion is directly connected to the inner peripheral surface of the outer shell of the hollow portion. Because the parts that are made to be covered are protected from the outside, the protrusions such as keys are strongly abutted from the inside of the vehicle by the double structure on the inside of the vehicle in addition to the outside of the vehicle due to the double structure. Even if there is, it is prevented that the weak part of the hollow part is damaged or torn.

また本発明によれば、第一ガード部及び第二ガード部は、それぞれ中空部の先端側から取付基部側でかつ外側に向けて延びる断面略ハ字形状であるので、カギ等の突起物の進入方向に対して第一ガード部及び第二ガード部は垂直に形成されているのではなく角度がついた状態で形成されている。
よって、空間部の車外側端部が連設された中空部の外殻外周面に垂直な方向から進入したカギ等の突起物は、第一ガード部に当接するとその荷重は第一ガード部の傾きによって中空部の先端側に逃がされるので、中空部に加わる衝撃を軽減することで破損や破れの発生が効率的に防止される。同様に、空間部の車内側端部が連設された中空部の外殻外周面に垂直な方向から進入したカギ等の突起物は、第二ガード部に当接するとその荷重は第二ガード部の傾きによって中空部の先端側に逃がされるので、中空部に加わる衝撃を軽減することで破損や破れの発生が効率的に防止される。
Further, according to the present invention, each of the first guard portion and the second guard portion has a substantially C-shaped cross section extending from the distal end side of the hollow portion to the mounting base side and outward, so that projections such as keys are formed. The first guard portion and the second guard portion are not formed perpendicular to the approach direction, but are formed at an angle.
Therefore, when a protrusion such as a key entering from the direction perpendicular to the outer peripheral surface of the outer shell of the hollow portion where the outer end of the space portion is continuously provided contacts the first guard portion, the load is applied to the first guard portion. Because of the inclination, it escapes to the distal end side of the hollow portion, so that the occurrence of breakage and tearing is efficiently prevented by reducing the impact applied to the hollow portion. Similarly, when a protrusion such as a key entering from the direction perpendicular to the outer peripheral surface of the outer shell of the hollow portion where the inner end of the space is continuously provided contacts the second guard portion, the load is applied to the second guard portion. Since the part is released to the tip side of the hollow part due to the inclination of the part, the occurrence of breakage or tearing is efficiently prevented by reducing the impact applied to the hollow part.

また本発明によれば、中空部内に凹形状の中空上部導電部と凸形状の中空下部導電部を設けることで両導電部間の空間部の断面形状を断面略逆「V」字状で断面略同一幅で「V」字状の開口部が取付基部側に向くようにしたので、空間部の形状を断面略長方形状(略矩形状)としたものと比較して、中空部が異物の検知の際に撓むことのできる可動範囲を広くとることができ、その結果、車内側と車外側に対してそれぞれ広範囲での検知が可能になる。
このように、空間部の断面形状を断面略逆「V」字状にすることによって、中空部の外殻内周面に対して連設する空間部の両端部の位置が取付基部側に近づけば近づくほどその薄肉となった部位にカギ等の突起物が引っかかりやすくなるため、薄肉の部位を中空部の外側から覆うように第一ガード部や第二ガード部を形成して保護するものは特に有効である。
Further, according to the present invention, by providing a concave hollow upper conductive part and a convex hollow lower conductive part in the hollow part, the cross-sectional shape of the space part between the two conductive parts is a cross-section with a substantially reverse “V” shape. Since the "V" -shaped opening with substantially the same width is directed to the mounting base side, the hollow portion is made of foreign matter compared to the space having a substantially rectangular cross section (substantially rectangular). The movable range that can be bent at the time of detection can be widened, and as a result, detection in a wide range is possible for each of the inside and outside of the vehicle.
Thus, by making the cross-sectional shape of the space portion into a substantially inverted “V” shape, the positions of both end portions of the space portion connected to the inner peripheral surface of the outer shell of the hollow portion are closer to the mounting base side. As it gets closer, protrusions such as keys are easily caught on the thinned part, so that the first guard part and the second guard part are protected so as to cover the thin part from the outside of the hollow part. It is particularly effective.

また本発明によれば、空間部の形状は、断面略逆「V」字状で断面略同一幅として前記「V」字状の開口部が取付基部側に向くものであるが、空間部の車内側端部は中空部の外殻内周面ではなく取付基部に直接連設されるので、中空部の車内側の外殻内周面には中空上部導電部が存在している。よって、中空部の肉厚が車内側では特に薄くなるものではないのでカギ等の突起物の車内側からの当接によって中空部が破損したり破れたりする恐れは少ない。
なお、中空部の車外側には第一ガード部が角度をつけて形成されているので、カギ等の突起物の車外側からの当接による衝撃は軽減され、中空部が破損したり破れたりすることが防止される。
Further, according to the present invention, the shape of the space part is such that the "V" -shaped opening with the substantially reverse "V" shape and the substantially same width of the cross section faces the mounting base side. Since the inner end of the vehicle is directly connected to the mounting base instead of the inner peripheral surface of the outer shell of the hollow portion, the hollow upper conductive portion exists on the inner peripheral surface of the outer shell of the hollow portion. Therefore, since the thickness of the hollow portion is not particularly thin on the inside of the vehicle, there is little possibility that the hollow portion is damaged or torn due to contact of protrusions such as keys from the inside of the vehicle.
In addition, since the first guard part is formed at an angle on the vehicle exterior side of the hollow part, the impact caused by the contact of protrusions such as keys from the vehicle exterior is reduced, and the hollow part may be damaged or torn. Is prevented.

また本発明によれば、取付基部と中空部と導電部及び芯線は一体成形されているので、センサー付きプロテクターを安定した状態でかつ作業時間を短縮化した状態で製造することができる。
このように、センサー付きプロテクターにおいて、取付基部と中空部と導電部及び芯線が一体成形されてなるものは、従来から存在するものではなかった。
Further, according to the present invention, since the mounting base, the hollow portion, the conductive portion, and the core wire are integrally formed, the protector with a sensor can be manufactured in a stable state and with a reduced working time.
Thus, in the protector with a sensor, the attachment base portion, the hollow portion, the conductive portion, and the core wire are not integrally formed.

本発明の実施形態に係るセンサー付きプロテクターを示す図8のA−A線拡大断面図である。It is an AA line expanded sectional view of Drawing 8 showing a protector with a sensor concerning an embodiment of the present invention. 本発明の実施形態に係る他のセンサー付きプロテクターを示す図8のA−A線拡大断面図である。It is an AA line expanded sectional view of Drawing 8 showing other protectors with a sensor concerning an embodiment of the present invention. 本発明の実施形態に係る他のセンサー付きプロテクターを示す図8のA−A線拡大断面図である。It is an AA line expanded sectional view of Drawing 8 showing other protectors with a sensor concerning an embodiment of the present invention. 本発明の実施形態に係る他のセンサー付きプロテクターを示す図8のA−A線拡大断面図である。It is an AA line expanded sectional view of Drawing 8 showing other protectors with a sensor concerning an embodiment of the present invention. 本発明の実施形態に係る他のセンサー付きプロテクターを示す図8のA−A線拡大断面図である。It is an AA line expanded sectional view of Drawing 8 showing other protectors with a sensor concerning an embodiment of the present invention. スライドドアによって開閉する自動車の側面図である。It is a side view of the motor vehicle opened and closed by a sliding door. サンルーフが設けられた自動車の斜視図である。It is a perspective view of the motor vehicle provided with the sunroof. 図6に示すセンサー付きプロテクターを示す側面図である。It is a side view which shows the protector with a sensor shown in FIG. 従来例に係るセンサー付きプロテクターを示す図8のA−A線拡大断面図である。It is the AA line expanded sectional view of FIG. 8 which shows the protector with a sensor which concerns on a prior art example. 従来例に係るセンサー付きプロテクターを示す図8のB−B線拡大断面図である。It is the BB line expanded sectional view of FIG. 8 which shows the protector with a sensor which concerns on a prior art example. 図9に示したセンサー付きプロテクターにカギ等の突起物が当接する様子を示す拡大断面図である。It is an expanded sectional view which shows a mode that protrusions, such as a key, contact | abut the protector with a sensor shown in FIG.

図面を参照して、本発明の実施形態に係るセンサー付きプロテクターについて説明する。ここで、前後とは車両前後方向を示し、上下とは車両における場合は車両上下方向であり、センサー付きプロテクター10においては、中空部12側を上、取付基部11側を下としている。
本発明の実施形態に係るセンサー付きプロテクター10は、図6で示したようなスライドドア1によって車体の開口部を開閉する自動車におけるそのスライドドア1の前端面に車体前側に向けて突出するように取付けられ、スライドドア1とボディ側開口部(フロントドア(サイドドア)の場合もある)との間に人体の一部(指や手足)などの異物が挟まった場合にその挟み込みを検知して対応する電気信号を出力するセンサー(感圧センサー)Sが取付けられたものであり、図8で示した部分では、従来例で示したものと同一の構成であるが、図8のA−A線拡大断面としてセンサー(感圧センサー)Sが取付けられた部分を示した図1は、従来例で示した図9のものとは、中空部12に第一ガード部61及び第二ガード部62を新たに追加した点で相違するものである。従来例と同一部分には同一符号を付した。
A protector with a sensor according to an embodiment of the present invention will be described with reference to the drawings. Here, front and rear indicate the vehicle front-rear direction, and upper and lower are the vehicle vertical direction in the case of a vehicle. In the protector with sensor 10, the hollow portion 12 side is up and the attachment base 11 side is down.
The sensor-equipped protector 10 according to the embodiment of the present invention protrudes toward the front side of the vehicle body on the front end surface of the slide door 1 in an automobile in which the opening of the vehicle body is opened and closed by the slide door 1 as shown in FIG. When a foreign object such as a part of the human body (finger or limb) is caught between the sliding door 1 and the body side opening (which may be a front door (side door)) A sensor (pressure sensor) S for outputting a corresponding electrical signal is attached, and the portion shown in FIG. 8 has the same configuration as that shown in the conventional example, but is shown in FIG. FIG. 1 showing a portion where a sensor (pressure sensor) S is attached as an enlarged line section is different from that of FIG. 9 shown in the conventional example in the first guard portion 61 and the second guard portion 62 in the hollow portion 12. Newly added In which it differs in the points. The same parts as those in the conventional example are denoted by the same reference numerals.

このセンサー付きプロテクター10は、図1に示すように、スライドドア1に形成されたフランジ(図示しない)に直接、取付けられる車内側壁11a,車外側壁11b及び連結壁11cからなる断面略U字形状の取付基部11と、その取付基部11に一体成形され、スライドドア1の閉時にスライドドア1の前端面とその前端面が対向するボディ側開口部との間に指等の異物があるとその異物に弾接するチューブ状の中空部12と、その中空部12に組み込まれ異物を検知して対応する電気信号を出力するセンサー(感圧センサー)Sを備え、センサー(感圧センサー)Sは、車両上下方向(長手方向)に延びる2本の芯線(電極線)31,32が、空間部33を介して設けられた導電性のゴム様弾性体34,35に埋設されるようにして中空部12内に固定されてなる。この導電性のゴム様弾性体34,35はEPDMなどの合成ゴムが主体となった導電ゴムからなり、センサーSは非導電性の中空部12と一体成形されている。   As shown in FIG. 1, the protector with a sensor 10 has a substantially U-shaped cross section including a vehicle inner side wall 11a, a vehicle outer side wall 11b, and a connecting wall 11c that are directly attached to a flange (not shown) formed on the slide door 1. If there is a foreign object such as a finger between the mounting base 11 and the mounting base 11 formed between the front end surface of the sliding door 1 and the body side opening facing the front end surface when the sliding door 1 is closed, A tube-shaped hollow portion 12 that elastically contacts the foreign matter, and a sensor (pressure sensor) S that is incorporated in the hollow portion 12 and detects the foreign matter and outputs a corresponding electrical signal, the sensor (pressure sensor) S, Two core wires (electrode wires) 31, 32 extending in the vehicle vertical direction (longitudinal direction) are embedded in conductive rubber-like elastic bodies 34, 35 provided via a space 33. It becomes fixed to the hollow portion 12. The conductive rubber-like elastic bodies 34 and 35 are made of conductive rubber mainly composed of synthetic rubber such as EPDM, and the sensor S is integrally formed with the non-conductive hollow portion 12.

取付基部11の内側には複数の保持リップ14,14が設けられ、また取付基部11には剛性をアップさせるために断面略U字形状の芯材15が埋設されている。さらに取付基部11の車外側壁11bには装飾用リップ16が設けられている。   A plurality of holding lips 14, 14 are provided inside the mounting base 11, and a core 15 having a substantially U-shaped cross section is embedded in the mounting base 11 in order to increase rigidity. Further, a decorative lip 16 is provided on the vehicle outer side wall 11 b of the mounting base 11.

中空部12は、取付基部11の連結壁11cに一体成形され、先端側が車両前方に向かって突出するようにされている。
中空部12の外郭は、断面略馬蹄形状であり、その両端部(車内側端部)12a,(車外側端部)12bが取付基部11に対して互いに間をあけて連結されている。図1では、中空部12の車内側端部12aと中空部12の車外側端部12bは車内外方向に間をあけた状態で取付基部11の連結壁11cに連結されている。
本実施形態では、中空部12の車内側端部12aが取付基部11の連結壁11cと車内側壁11aが連設された角部寄りに連結され、中空部12の車外側端部12bが取付基部11の連結壁11cと車内側壁11bが連設された角部から車内側に少し間をあけた(寄った)位置に連結されている。
The hollow portion 12 is formed integrally with the connecting wall 11c of the mounting base portion 11, and the tip end side protrudes toward the front of the vehicle.
The outer portion of the hollow portion 12 has a substantially horseshoe cross-section, and its both end portions (vehicle inner end portion) 12a and (vehicle outer end portion) 12b are connected to the attachment base portion 11 with a gap therebetween. In FIG. 1, the vehicle inner end 12 a of the hollow portion 12 and the vehicle outer end 12 b of the hollow portion 12 are connected to the connecting wall 11 c of the mounting base portion 11 with a gap in the vehicle inside / outside direction.
In the present embodiment, the inner end 12a of the hollow portion 12 is connected to a corner portion where the connecting wall 11c of the mounting base 11 and the inner side wall 11a are connected, and the outer end 12b of the hollow portion 12 is connected to the mounting base. 11 connecting walls 11c and the vehicle interior side wall 11b are connected to a position slightly spaced (closed) from the corner where the vehicle interior side wall 11b is continuously provided.

導電性のゴム様弾性体34,35は、中空部12内において取付基部11側に設けられた中空下部導電部35と、同じく中空部12内において先端側に設けられた中空上部導電部34からなる導電部であり、中空上部導電部34の中央には芯線31が埋設され、中空下部導電部35の中央には芯線32が埋設されている。一般に導電性のゴム様弾性体34,35は内部に気泡の無いソリッド材が用いられる。   The conductive rubber-like elastic bodies 34 and 35 are formed from a hollow lower conductive portion 35 provided on the attachment base 11 side in the hollow portion 12 and a hollow upper conductive portion 34 provided on the distal end side in the hollow portion 12. The core wire 31 is embedded in the center of the hollow upper conductive portion 34, and the core wire 32 is embedded in the center of the hollow lower conductive portion 35. In general, the conductive rubber-like elastic bodies 34 and 35 are made of a solid material having no bubbles inside.

中空上部導電部34及び中空下部導電部35の形状、及び中空部12内における中空上部導電部34及び中空下部導電部35の配置によって両導電部34,35間に設けられる空間部33の断面形状が定められ、ここでは、断面形状が略長方形状(略矩形状)に形成されている。そして、空間部33の車内側端部33a及び車外側端部33bは、中空部12の内周面(中空部12の外殻の内周面)にそれぞれ直接連設されるようにしている。   The shape of the hollow upper conductive portion 34 and the hollow lower conductive portion 35, and the cross-sectional shape of the space portion 33 provided between the two conductive portions 34 and 35 by the arrangement of the hollow upper conductive portion 34 and the hollow lower conductive portion 35 in the hollow portion 12. Here, the cross-sectional shape is formed in a substantially rectangular shape (substantially rectangular shape). The vehicle inner end 33a and the vehicle outer end 33b of the space 33 are directly connected to the inner peripheral surface of the hollow portion 12 (the inner peripheral surface of the outer shell of the hollow portion 12).

また、センサー付きプロテクター10の取付基部11と中空部12は、例えば、EPDMなどの合成ゴムやTPO,TPSといった熱可塑性エラストマーからなる非導電性のゴム様弾性体で押出成形された押出成形部を構成するもので、車両における上下端末部分では型成形され外形が整えられている。なお、センサー付きプロテクター10の中空部12は、柔軟性を必要とすることから、発泡したスポンジ材が用いられることもある。また取付基部11も同様に発泡したスポンジ材が用いられることがある。   The mounting base 11 and the hollow portion 12 of the sensor-equipped protector 10 are formed by extruding a non-conductive rubber-like elastic body made of a synthetic rubber such as EPDM or a thermoplastic elastomer such as TPO or TPS, for example. In the configuration, the upper and lower end portions of the vehicle are molded and trimmed in outer shape. In addition, since the hollow part 12 of the protector 10 with a sensor needs a softness | flexibility, the foamed sponge material may be used. Similarly, the foamed sponge material may be used for the attachment base 11 as well.

そして、中空部12の車外側には第一ガード部61が形成されるとともに、中空部12の車内側には第二ガード部62が形成されている。
第一ガード部61は、リップ状で、中空部12内に形成された空間部33の車外側端部33bが中空部12の外殻内周面に直接連設された部位を、中空部12の外側、すなわち車外側から覆っている。
同様に、第二ガード部62も、リップ状で、中空部12内に形成された空間部33の車内側端部33aが中空部12の外殻内周面に直接連設された部位を、中空部12の外側、すなわち車内側から覆っている。
A first guard portion 61 is formed on the vehicle outer side of the hollow portion 12, and a second guard portion 62 is formed on the vehicle inner side of the hollow portion 12.
The first guard portion 61 has a lip shape, and a portion in which the vehicle outer side end portion 33 b of the space portion 33 formed in the hollow portion 12 is directly connected to the inner peripheral surface of the outer shell of the hollow portion 12. It covers from the outside of the vehicle, that is, from the outside of the vehicle.
Similarly, the second guard portion 62 is also lip-shaped, and a portion where the vehicle inner side end portion 33a of the space portion 33 formed in the hollow portion 12 is directly connected to the inner peripheral surface of the outer shell of the hollow portion 12, It covers from the outside of the hollow portion 12, that is, from the inside of the vehicle.

第一ガード部61及び第二ガード部62は、それぞれ中空部12の先端側から取付基部11側でかつ外側に向けて延びる断面略ハ字形状に形成されている。すなわち、第一ガード部61は、中空部12の先端側から取付基部11側でかつ車外側に向けて延び、第二ガード部62は、中空部12の先端側から取付基部11側でかつ車内側に向けて延びるように形成され、第一ガード部61及び第二ガード部62のそれぞれの先端は中空部12の車外側の外殻外周面及び車内側の外殻外周面より外側に突出するように形成されている。
第一ガード部61と第二ガード部62の断面形状における長さLは、空間部33の車外側端部33bと車内側端部33aが中空部12の外殻内周面に直接連設された部位を、中空部12の外側から覆うことができる長さで、取付基部11やボディパネル、あるいはスライドドア1をリヤドアとした場合のフロントドアなどといった他の部位に弾接することができない長さであればよい。本実施形態では、第一ガード部61と第二ガード部62の断面形状における長さLは略同一で中空部12の断面形状における高さ(先端と取付基部側の後端までの距離)Hよりも小さく設定している。
また、第一ガード部61と第二ガード部62の断面形状における太さ(幅)は、中空部12の外郭の太さ(幅)と略同一にしている。
The first guard part 61 and the second guard part 62 are each formed in a substantially C-shaped cross section extending from the distal end side of the hollow part 12 to the attachment base part 11 side and outward. That is, the first guard portion 61 extends from the distal end side of the hollow portion 12 toward the mounting base portion 11 and toward the vehicle outer side, and the second guard portion 62 extends from the distal end side of the hollow portion 12 to the mounting base portion 11 side and the vehicle. The front end of each of the first guard portion 61 and the second guard portion 62 protrudes outward from the outer shell outer peripheral surface of the hollow portion 12 and the outer outer peripheral surface of the inner shell. It is formed as follows.
The length L in the cross-sectional shape of the first guard portion 61 and the second guard portion 62 is such that the vehicle outer end portion 33b and the vehicle inner end portion 33a of the space portion 33 are directly connected to the inner peripheral surface of the outer shell of the hollow portion 12. The length that can cover the outer part from the outside of the hollow part 12, and the length that cannot be elastically contacted with other parts such as the mounting base 11, the body panel, or the front door when the slide door 1 is a rear door. If it is. In this embodiment, the length L in the cross-sectional shape of the first guard portion 61 and the second guard portion 62 is substantially the same, and the height in the cross-sectional shape of the hollow portion 12 (distance from the tip to the rear end on the mounting base side) H. Is set smaller.
In addition, the thickness (width) of the first guard portion 61 and the second guard portion 62 in the cross-sectional shape is substantially the same as the thickness (width) of the outline of the hollow portion 12.

なお、第一ガード部61と第二ガード部62は、中空部12とともに同時押出しによって一体的に成形されているが、別体成形した第一ガード部61と第二ガード部62を接着剤などを利用して中空部12に取付けることも可能である。   In addition, although the 1st guard part 61 and the 2nd guard part 62 are integrally shape | molded by coextrusion with the hollow part 12, the 1st guard part 61 and the 2nd guard part 62 which were molded separately are adhesives etc. It is also possible to attach to the hollow portion 12 using.

このようなセンサー付きプロテクター10によれば、2つの導電部34,35の形状及び配置によってその間の空間部33の車外側端部33bが中空部12の外殻内周面に直接連設されるようにされた部位がリップ状の第一ガード部61によって中空部12の外側から覆って保護するようにするとともに、空間部33の車内側端部33aが中空部12の外殻内周面に直接連設されるようにされた部位もリップ状の第二ガード部62によって中空部12の外側から覆って保護するようにしたので、二重構造によって人の乗降車時にカギ等の突起物Zが車外側及び車内側から強く当接することがあったとしても中空部12の強度的に弱い部分が破損したり破れたりすることが防止される。   According to such a sensor-equipped protector 10, the outer side end portion 33 b of the space portion 33 therebetween is directly connected to the inner peripheral surface of the outer shell of the hollow portion 12 by the shape and arrangement of the two conductive portions 34 and 35. The portion thus formed is covered and protected from the outside of the hollow portion 12 by the lip-shaped first guard portion 61, and the vehicle inner end portion 33 a of the space portion 33 is formed on the inner peripheral surface of the outer shell of the hollow portion 12. The parts that are directly connected to each other are also covered and protected from the outside of the hollow portion 12 by the lip-shaped second guard portion 62, so that a protrusion Z such as a key is used when a person gets on and off by the double structure. Even if there is a strong contact from the outside and the inside of the vehicle, it is possible to prevent the weak portion of the hollow portion 12 from being damaged or torn.

特に、第一ガード部61及び第二ガード部62は、それぞれ中空部12の先端側から取付基部11側でかつ外側に向けて延びる断面略ハ字形状に形成されているので、カギ等の突起物Zの進入方向に対して第一ガード部61及び第二ガード部62は角度がついた状態で形成されている。
よって、図1に示すように、例えば、空間部33の車外側端部33bが連設された中空部12の外殻外周面に対して垂直な方向(矢印X1で示す方向)から進入したカギ等の突起物Zは、第一ガード部61に当接すると矢印X2で示す方向から第一ガード部61に沿った方向(矢印X3で示す方向)に傾き、その結果、カギ等の突起物Zの荷重は中空部12の先端側に逃がされるので、中空部12に加わる衝撃を軽減することで破損や破れの発生が効率的に防止される。同様に、空間部33の車内側端部33aが連設された中空部12の外殻外周面に対して垂直な方向から、カギ等の突起物Zが進入したとしても第二ガード部62に当接するとその荷重は第二ガード部62の傾きによって中空部12の先端側に逃がされるので、中空部12に加わる衝撃を軽減することで破損や破れの発生が効率的に防止される。
In particular, since the first guard portion 61 and the second guard portion 62 are each formed in a substantially C-shaped cross section extending from the distal end side of the hollow portion 12 to the mounting base portion 11 side and to the outside, protrusions such as keys are formed. The first guard part 61 and the second guard part 62 are formed with an angle with respect to the entry direction of the object Z.
Therefore, as shown in FIG. 1, for example, the key entered from the direction perpendicular to the outer peripheral surface of the outer shell of the hollow portion 12 where the outer side end portion 33b of the space portion 33 is connected (direction indicated by the arrow X1). When the projection Z such as is tilted against the first guard portion 61, the projection Z tilts from the direction indicated by the arrow X2 to the direction along the first guard portion 61 (direction indicated by the arrow X3). Is released to the distal end side of the hollow portion 12, and the occurrence of breakage and tearing is efficiently prevented by reducing the impact applied to the hollow portion 12. Similarly, even if a projection Z such as a key enters from the direction perpendicular to the outer peripheral surface of the outer shell of the hollow portion 12 where the inner side end portion 33a of the space portion 33 is connected, the second guard portion 62 When abutting, the load is released to the distal end side of the hollow portion 12 due to the inclination of the second guard portion 62. Therefore, the occurrence of breakage or tearing is efficiently prevented by reducing the impact applied to the hollow portion 12.

このように、中空部12に第一ガード部61及び第二ガード部62を形成することによって、中空部12から水が浸入することでセンサー機能が失われ、スライドドア1やサンルーフ2の開閉が誤動作するといった不具体が回避される。   Thus, by forming the first guard portion 61 and the second guard portion 62 in the hollow portion 12, the sensor function is lost when water enters from the hollow portion 12, and the sliding door 1 and the sunroof 2 can be opened and closed. Unspecificity such as malfunctioning is avoided.

なお本実施形態では、第一ガード部61及び第二ガード部62は、それぞれ中空部12の先端側から取付基部11側でかつ外側に向けて延びる断面略ハ字形状に形成するようにしたが、図2に示すように、断面略逆ハ字形状に、すなわち第一ガード部61及び第二ガード部62は、それぞれ中空部12の取付基部11側の後端側から先端側でかつ外側に向けて延びるように形成することもできる。
これによれば、空間部33の車外側端部33b及び車内側端部33aが連設された中空部12の外殻部位を外側から覆う第一ガード部61及び第二ガード部62は、図1の場合と同様にカギ等の突起物Zの進入方向に対して角度がつけられているので、カギ等の突起物Zの荷重が逃がされ中空部12に破損や破れの発生を効率的に防止することはできるが、カギ等の突起物Zは当接後には取付基部11側に当接する方向に傾くため、図1に示したものの方が好ましい。なお、カギ等の突起物Zが取付基部11に当接したとしても取付基部11は強度的に強いので破損や破れは発生しない。
In the present embodiment, the first guard portion 61 and the second guard portion 62 are each formed in a substantially C-shaped cross section extending from the distal end side of the hollow portion 12 to the attachment base portion 11 side and outward. As shown in FIG. 2, the first guard portion 61 and the second guard portion 62 have a substantially inverted C-shaped cross section, that is, the first guard portion 61 and the second guard portion 62 respectively extend from the rear end side of the hollow base portion 12 to the front end side and to the outer side. It can also be formed to extend toward.
According to this, the 1st guard part 61 and the 2nd guard part 62 which cover the outer shell part of the hollow part 12 with which the vehicle outer side edge part 33b and the vehicle inner side edge part 33a of the space part 33 are continuously provided are shown in FIG. As in the case of 1, the angle is set with respect to the approach direction of the projection Z such as the key, so that the load of the projection Z such as the key is released and the hollow portion 12 is efficiently damaged or broken. However, since the projections Z such as keys are tilted in the direction of contacting the mounting base 11 after contact, the one shown in FIG. 1 is preferable. Even if the projection Z such as a key comes into contact with the mounting base 11, the mounting base 11 is strong and does not break or break.

また本実施形態では、図1に示したように、空間部33の断面形状を略長方形状(略矩形状)に形成したが、図3及び図4に示すように、中空部12内に凹形状の中空上部導電部54と凸形状の中空下部導電部55を設けることで両導電部54,55間の空間部53の断面形状を断面略逆「V」字状で断面略同一幅とし、「V」字状の開口部が取付基部11側に向くように形成することもできる。
図3に示したものは、空間部53の車内側端部53a及び車外側端部53bが中空部12の断面形状における高さの略半分における外殻内周面にそれぞれ連設されるようにしたものである。
また、図4に示したものは、空間部53の車内側端部53a及び車外側端部53bが中空部12の車内側端部12a及び車外側端部12bまで達するようにしたものである。すなわち、中空下部導電部55の断面形状は略山形状で底辺が取付基部11の連結壁11cに接していて、また中空上部導電部54の断面形状は略三日月形状で両端部は取付基部11の連結壁11c側に近づくように中空部12の先端から下がっている。
In this embodiment, as shown in FIG. 1, the cross-sectional shape of the space portion 33 is formed in a substantially rectangular shape (substantially rectangular shape). However, as shown in FIGS. 3 and 4, the hollow portion 12 is recessed in the hollow portion 12. By providing the hollow upper conductive portion 54 having a shape and the hollow lower conductive portion 55 having a convex shape, the cross-sectional shape of the space portion 53 between the two conductive portions 54 and 55 is substantially reverse “V” in cross-section and has substantially the same cross-sectional width. It can also be formed such that the “V” -shaped opening is directed to the mounting base 11 side.
3, the vehicle inner end 53a and the vehicle outer end 53b of the space 53 are connected to the inner peripheral surface of the outer shell at approximately half the height in the cross-sectional shape of the hollow portion 12, respectively. It is a thing.
4 shows the vehicle interior end 53a and vehicle exterior end 53b of the space portion 53 reaching the vehicle interior end 12a and vehicle exterior end 12b of the hollow portion 12. That is, the cross-sectional shape of the hollow lower conductive portion 55 is substantially mountain-shaped, and the bottom is in contact with the connecting wall 11c of the mounting base portion 11. The cross-sectional shape of the hollow upper conductive portion 54 is substantially crescent-shaped and both ends are the mounting base portion 11 It is lowered from the tip of the hollow portion 12 so as to approach the connecting wall 11c side.

これらの中空上部導電部54の中央には芯線31が埋設され、中空下部導電部55の中央には芯線32が埋設されている。また、中空上部導電部54の下部54a位置を、中空下部導電部55の頂部55a位置よりも取付基部11側にして、僅かな撓みであっても両導電部54,55が容易に接触するようにして、接点のすれ違いを防止している。
また、中空部12及び中空部12に設けられる2つの導電部54,55及び空間部53の断面形状については車内側方向と車外側方向に左右半分に仕切る対称軸に左右略対称で、その対称軸上に芯線31,32が位置するようにしている。一般に導電性のゴム様弾性体54,55は内部に気泡の無いソリッド材が用いられる。
The core wire 31 is embedded in the center of the hollow upper conductive portion 54, and the core wire 32 is embedded in the center of the hollow lower conductive portion 55. Further, the position of the lower portion 54a of the hollow upper conductive portion 54 is set closer to the mounting base 11 side than the position of the top portion 55a of the hollow lower conductive portion 55 so that both the conductive portions 54 and 55 can easily come into contact with each other even with slight bending. Thus, the passing of the contacts is prevented.
Further, the cross-sectional shapes of the hollow portion 12 and the two conductive portions 54 and 55 and the space portion 53 provided in the hollow portion 12 are substantially symmetrical with respect to the symmetry axis that divides into the left and right halves in the vehicle inner side direction and the vehicle outer side direction. The core wires 31 and 32 are located on the axis. In general, the conductive rubber-like elastic bodies 54 and 55 are made of a solid material without bubbles inside.

このように、空間部53の断面形状を断面略逆「V」字状にしたものは、空間部33の断面形状を略長方形状(略矩形状)に形成したもの(図1)と比較して、中空部12の外殻が異物の検知の際に撓むことのできる可動範囲を広くとることができ、その結果、車内側と車外側に対して広範囲での検知が可能になる。
しかしながら、空間部53の断面形状を断面略逆「V」字状にすることによって、中空部12の外殻内周面に対して連設する空間部53の両端部53a,53bの位置が取付基部11側に近づけば近づくほどその薄肉となった部位にカギ等の突起物Zが引っかかりやすくなるため、薄肉の部位を中空部12の外側から覆うように第一ガード部61及び第二ガード部62を形成して保護するものは特に有効である。
Thus, what made the cross-sectional shape of the space part 53 the cross-sectional substantially reverse "V" shape compared with what formed the cross-sectional shape of the space part 33 in the substantially rectangular shape (substantially rectangular shape) (FIG. 1). Thus, it is possible to widen the movable range in which the outer shell of the hollow portion 12 can bend when detecting foreign matter, and as a result, it is possible to detect the vehicle inside and outside the vehicle in a wide range.
However, by making the cross-sectional shape of the space portion 53 into a substantially inverted “V” shape, the positions of both end portions 53 a and 53 b of the space portion 53 that are connected to the inner peripheral surface of the outer shell of the hollow portion 12 are attached. Since the protrusion Z such as a key is likely to be caught in the thinned portion as it gets closer to the base 11 side, the first guard portion 61 and the second guard portion so as to cover the thin portion from the outside of the hollow portion 12. Those that form and protect 62 are particularly effective.

さらに、図5に示すように、中空部12内に設けられる凹形状の中空上部導電部54と凸形状の中空下部導電部55を設けることで両導電部54,55間に形成される空間部53の断面形状を、断面略逆「V」字状で断面略同一幅として前記「V」字状の開口部が取付基部側に向くものとするものであるが、空間部53の車内側端部53aは中空部12の外殻内周面ではなく取付基部11に直接連設されるようにすることもできる。
これによれば、中空部12の車内側の外殻内周面にはその全域にわたって中空上部導電部54が存在するので、中空部12の肉厚が車内側では特に薄くなるものではない。よって、カギ等の突起物Zが車内側から中空部12に当接したとしても中空部12が破損したり破れたりする恐れは少ない。
そして、中空部12の車外側には第一ガード部61が角度をつけて形成され、中空部12に対する空間部53の車外側端部53bの連設外殻部位を外側から覆って保護しているので、カギ等の突起物Zが車外側から中空部12に当接したとしてもその荷重は第一ガード部61によって中空部12の先端側に逃がされることで衝撃は軽減され、中空部12が破損したり破れたりすることが防止される。
Furthermore, as shown in FIG. 5, a space portion formed between the conductive portions 54 and 55 by providing a concave hollow upper conductive portion 54 and a convex hollow lower conductive portion 55 provided in the hollow portion 12. The cross-sectional shape of 53 is a substantially reverse “V” shape with substantially the same width as the cross-section, and the “V” -shaped opening is directed to the mounting base side. The portion 53a may be directly connected to the mounting base 11 instead of the inner peripheral surface of the outer shell of the hollow portion 12.
According to this, since the hollow upper conductive portion 54 exists on the inner peripheral surface of the outer shell on the inner side of the hollow portion 12, the thickness of the hollow portion 12 is not particularly thin on the inner side of the vehicle. Therefore, even if the projection Z such as a key contacts the hollow portion 12 from the inside of the vehicle, there is little possibility that the hollow portion 12 is damaged or torn.
A first guard portion 61 is formed at an angle on the vehicle outer side of the hollow portion 12, and covers and protects the continuous outer shell portion of the vehicle outer side end portion 53 b of the space portion 53 with respect to the hollow portion 12 from the outside. Therefore, even if the projection Z such as a key contacts the hollow portion 12 from the outside of the vehicle, the load is released to the front end side of the hollow portion 12 by the first guard portion 61 so that the impact is reduced. Is prevented from being damaged or torn.

また、図5で示したものでは、中空部12の車外側にだけ第一ガード部61を形成したが、中空部12の車内側に第二ガード部62を追加形成することもできるし、中空部12の車内側と車外側を反転させた形状としてもよい。また図1乃至図4で示したものでは、中空部12の車外側及び車内側に第一ガード部61及び第二ガード部62を形成したが、いずれか一つのガード部だけを形成することもできる。   In the example shown in FIG. 5, the first guard portion 61 is formed only on the vehicle outer side of the hollow portion 12, but the second guard portion 62 can be additionally formed on the vehicle inner side of the hollow portion 12. It is good also as the shape which reversed the vehicle inner side and the vehicle outer side of the part 12. FIG. 1 to 4, the first guard portion 61 and the second guard portion 62 are formed on the outer side and the inner side of the hollow portion 12, but only one of the guard portions may be formed. it can.

また、本実施形態では取付基部11と中空部12及びセンサーSは一体成形されているが、各々が別々に成形されており、例えば取付基部11と中空部12は接着剤や接着テープで固定され、センサーSが中空部12へ挿入されることで一体化される構成でもよい。また、取付基部11と中空部12及びセンサーSのうちいずれか2つが一体成形されて残りの一つが別体成形されている構成であってもよい。
さらに本実施形態では、取付基部11をその内側に複数の保持リップ14,14が設けられ、断面略U字形状の芯材15が埋設されているものとしたが、このタイプの取付基部11であっても保持リップ14が一つであってもよいし、芯材15が埋設されないものでもよい。またこのようなタイプに限定されることもなく、中空部12及びセンサーSを固定するための部位があれば取付基部11とされ、本実施形態のように断面略U字形状のもの以外のものも含まれる。よって把持や嵌合されるだけでなく接着テープによって固定される場合でもよく、その形態は様々なものが選択できる。
In the present embodiment, the mounting base 11, the hollow portion 12, and the sensor S are integrally formed. However, each of the mounting base 11 and the hollow portion 12 is formed separately. For example, the mounting base 11 and the hollow portion 12 are fixed with an adhesive or an adhesive tape. The sensor S may be integrated by being inserted into the hollow portion 12. Moreover, the structure by which any two of the attachment base 11, the hollow part 12, and the sensor S are integrally molded, and the remaining one is shape | molded separately.
Further, in the present embodiment, the mounting base 11 is provided with a plurality of holding lips 14 and 14 inside thereof, and the core material 15 having a substantially U-shaped cross section is embedded therein. Even if there is one, the holding lip 14 may be one, and the core material 15 may not be embedded. Moreover, it is not limited to such a type, and if there is a portion for fixing the hollow portion 12 and the sensor S, it is regarded as the mounting base portion 11, and other than those having a substantially U-shaped cross section as in this embodiment Is also included. Therefore, it may be not only gripped and fitted but also fixed by an adhesive tape, and various forms can be selected.

なお、本発明の実施形態では、スライドドア1が前後方向に移動する自動車において、スライドドア1側にセンサー付きプロテクター10を取付けたものを例にして説明したが、ボディ側開口部にセンサー付きプロテクター10を取付け、スライドドア1との間の異物を検知するようにしてよい。
また、センサー付きプロテクター10をバックドアやサンルーフ2(図7)に適用することもできる。
In the embodiment of the present invention, in the automobile in which the slide door 1 moves in the front-rear direction, the example in which the protector with sensor 10 is attached to the slide door 1 side is described as an example. 10 may be attached to detect foreign matter between the sliding door 1 and the sliding door 1.
Moreover, the protector 10 with a sensor can also be applied to a back door or the sunroof 2 (FIG. 7).

1 スライドドア
2 サンルーフ
10 センサー付きプロテクター
11 取付基部
11a 車内側壁
11b 車外側壁
11c 連結壁
12 中空部
12a 中空部の車内側端部
12b 中空部の車外側端部
13 チャンネル部
14 保持リップ
15 芯材
16 装飾用リップ
20 センサー付きプロテクター
31,32 芯線
33 空間部
33a 空間部の車内側端部
33b 空間部の車外側端部
34,35 ゴム様弾性体
36 リード線
37 被覆部
53 空間部
53a 空間部の車内側端部
53b 空間部の車外側端部
54 中空上部導電部
54a 中空上部導電部の下部
55 中空下部導電部
55a 中空下部導電部の頂部
61 第一ガード部
62 第二ガード部
S センサー(感圧センサー)
W ワイヤーハーネス
Z カギ等の突起物
DESCRIPTION OF SYMBOLS 1 Slide door 2 Sunroof 10 Protector with sensor 11 Mounting base part 11a Car inner side wall 11b Car outer side wall 11c Connection wall 12 Hollow part 12a Car inner end part 12b Hollow part car outer end part 13 Channel part 14 Holding lip 15 Core material DESCRIPTION OF SYMBOLS 16 Decorative lip 20 Sensor-equipped protector 31, 32 Core wire 33 Space 33a Space inner side 33a Space side outer end 34, 35 Rubber-like elastic body 36 Lead wire 37 Covering portion 53 Space 53a Space End portion 53b Outside end portion of the space portion 54 Hollow upper conductive portion 54a Lower portion of the hollow upper conductive portion 55 Hollow lower conductive portion 55a Top portion of the hollow lower conductive portion 61 First guard portion 62 Second guard portion S sensor ( Pressure sensor)
W Wire harness Z Key and other protrusions

Claims (6)

自動車のドアやサンルーフなどのように、車体の開口部を開閉する開閉物の周縁や、前記開口部の周縁に取付けられる取付基部と、その取付基部に一体化され、芯線がそれぞれ埋設された2つの導電部が空間部を介して設けられたチューブ状の中空部を備えるとともに、前記中空部は、前記取付基部に対してその車内側端部及び車外側端部が互いに間をあけて連結され、前記開閉物の閉時に前記開閉物と前記開口部との間に挟み込まれた異物により前記中空部が押圧されて潰れると、それに対応した電気信号の変化によって前記異物の存在を検知し、端末部分では長手方向に引き出された前記芯線が制御装置に接続されたリード線に結線されてなるセンサー付きプロテクターであって、
前記2つの導電部は、前記取付基部側に設けられた中空下部導電部と、先端側に設けられた中空上部導電部からなり、前記空間部の車外側端部が前記中空部の外殻内周面に直接連設されるような形状でかつ配置されてなるとともに、その空間部の車外側端部が前記中空部の外殻内周面に直接連設された部位を、前記中空部の外側から覆って保護するリップ状の第一ガード部を形成したことを特徴とするセンサー付きプロテクター。
A peripheral edge of an opening / closing object that opens and closes an opening of a vehicle body, such as an automobile door or sunroof, a mounting base attached to the peripheral edge of the opening, and a core wire embedded in the mounting base 2 The conductive portion includes a tube-shaped hollow portion provided via a space portion, and the hollow portion is connected to the mounting base portion with an inner end portion and an outer end portion spaced apart from each other. When the hollow portion is pressed and crushed by a foreign matter sandwiched between the opening and closing member and the opening when the opening and closing member is closed, the presence of the foreign matter is detected by a change in an electrical signal corresponding to the hollow portion. The part is a protector with a sensor in which the core wire drawn out in the longitudinal direction is connected to a lead wire connected to a control device,
The two conductive portions include a hollow lower conductive portion provided on the attachment base side and a hollow upper conductive portion provided on the distal end side, and an outer end portion of the space portion is in an outer shell of the hollow portion. A portion of the hollow portion that is directly connected to the outer peripheral surface of the hollow portion is formed in a shape that is directly connected to the peripheral surface. A protector with a sensor, characterized in that a lip-shaped first guard part is formed to cover and protect from the outside.
前記2つの導電部は、前記空間部の車内側端部も前記中空部の外殻内周面に直接連設されるような形状でかつ配置されてなるとともに、その空間部の車内側端部が前記中空部の外殻内周面に直接連設された部位を、前記中空部の外側から覆って保護するリップ状の第二ガード部をさらに形成したことを特徴とする請求項1に記載のセンサー付きプロテクター。   The two conductive portions are arranged and arranged such that the inner end of the space portion is also directly connected to the inner peripheral surface of the outer shell of the hollow portion, and the inner end portion of the space portion. 2. A lip-shaped second guard portion that covers and protects the portion directly connected to the inner peripheral surface of the outer shell of the hollow portion from the outside of the hollow portion. Protector with sensor. 前記中空部の外殻は、断面略馬蹄形状であり、
前記第一ガード部及び前記第二ガード部は、それぞれ前記中空部の先端側から前記取付基部側でかつ外側に向けて延びる断面略ハ字形状であることを特徴とする請求項2に記載のセンサー付きプロテクター。
The outer shell of the hollow part has a substantially horseshoe cross section.
The said 1st guard part and said 2nd guard part are the cross-sectional substantially C-shape extended to the said attachment base part side and an outer side from the front end side of the said hollow part, respectively. Protector with sensor.
前記中空下部導電部は凸形状であるとともに前記中空上部導電部は凹形状で、しかも前記空間部を断面略逆「V」字状で断面略同一幅として前記「V」字状の開口部が前記取付基部側に向くような形状でかつ配置されてなることを特徴とする請求項1乃至4のうちいずれか一つに記載のセンサー付きプロテクター。   The hollow lower conductive portion has a convex shape and the hollow upper conductive portion has a concave shape, and the space portion has a substantially reverse “V” shape in cross section and substantially the same width in cross section. The protector with a sensor according to any one of claims 1 to 4, wherein the protector with a sensor is arranged in a shape facing the mounting base side. 前記中空下部導電部は凸形状であるとともに前記中空上部導電部は凹形状で、しかも前記空間部を断面略逆「V」字状で断面略同一幅として前記「V」字状の開口部が前記取付基部側に向きさらに車内側端部が前記取付基部に直接連設されるような形状でかつ配置されてなり、
そして、前記第一ガード部は、前記中空部の先端側から前記取付基部側でかつ車外側に向けて延びることを特徴とする請求項1に記載のセンサー付きプロテクター。
The hollow lower conductive portion has a convex shape and the hollow upper conductive portion has a concave shape, and the space portion has a substantially reverse “V” shape in cross section and substantially the same width in cross section. Oriented toward the mounting base side and further arranged in such a shape that the vehicle inner end is directly connected to the mounting base,
The sensor-equipped protector according to claim 1, wherein the first guard portion extends from a distal end side of the hollow portion toward the attachment base portion and toward a vehicle outer side.
前記取付基部と前記中空部と前記導電部及び前記芯線は一体成形されていることを特徴とする請求項1乃至5のうちいずれか一つに記載のセンサー付きプロテクター。   The protector with a sensor according to any one of claims 1 to 5, wherein the attachment base portion, the hollow portion, the conductive portion, and the core wire are integrally formed.
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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09102239A (en) * 1995-10-05 1997-04-15 Bridgestone Corp Cord switch
JPH09209651A (en) * 1996-02-07 1997-08-12 Asmo Co Ltd Window opening device with power
JPH10100678A (en) * 1996-09-30 1998-04-21 Toyoda Gosei Co Ltd Seal structure of door window glass used for automobile
JPH1116441A (en) * 1997-06-23 1999-01-22 Asmo Co Ltd Attaching structure of pressure sensor
JP2013218784A (en) * 2012-04-04 2013-10-24 Kokoku Intech Co Ltd Touch switch and manufacturing method thereof
JP2014149924A (en) * 2013-01-31 2014-08-21 Mitsuba Corp Touch sensor device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09102239A (en) * 1995-10-05 1997-04-15 Bridgestone Corp Cord switch
JPH09209651A (en) * 1996-02-07 1997-08-12 Asmo Co Ltd Window opening device with power
JPH10100678A (en) * 1996-09-30 1998-04-21 Toyoda Gosei Co Ltd Seal structure of door window glass used for automobile
JPH1116441A (en) * 1997-06-23 1999-01-22 Asmo Co Ltd Attaching structure of pressure sensor
JP2013218784A (en) * 2012-04-04 2013-10-24 Kokoku Intech Co Ltd Touch switch and manufacturing method thereof
JP2014149924A (en) * 2013-01-31 2014-08-21 Mitsuba Corp Touch sensor device

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