JP2016097323A - 塗工方法及び塗工装置 - Google Patents
塗工方法及び塗工装置 Download PDFInfo
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- JP2016097323A JP2016097323A JP2014233835A JP2014233835A JP2016097323A JP 2016097323 A JP2016097323 A JP 2016097323A JP 2014233835 A JP2014233835 A JP 2014233835A JP 2014233835 A JP2014233835 A JP 2014233835A JP 2016097323 A JP2016097323 A JP 2016097323A
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- 238000000576 coating method Methods 0.000 title claims abstract description 176
- 239000011248 coating agent Substances 0.000 title claims abstract description 141
- 239000007788 liquid Substances 0.000 claims abstract description 115
- 238000001035 drying Methods 0.000 claims abstract description 73
- 239000000463 material Substances 0.000 claims abstract description 53
- 238000000034 method Methods 0.000 claims abstract description 15
- 238000005507 spraying Methods 0.000 claims abstract description 12
- 239000000758 substrate Substances 0.000 claims description 50
- 239000007921 spray Substances 0.000 claims description 38
- 230000003247 decreasing effect Effects 0.000 claims description 3
- 239000011342 resin composition Substances 0.000 abstract description 38
- 239000011247 coating layer Substances 0.000 abstract description 17
- 238000007711 solidification Methods 0.000 description 18
- 230000008023 solidification Effects 0.000 description 18
- 229920005989 resin Polymers 0.000 description 14
- 239000011347 resin Substances 0.000 description 14
- 238000005187 foaming Methods 0.000 description 10
- 239000004088 foaming agent Substances 0.000 description 9
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 6
- 239000000839 emulsion Substances 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 3
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 3
- 229910000019 calcium carbonate Inorganic materials 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 229910052736 halogen Inorganic materials 0.000 description 3
- 150000002367 halogens Chemical class 0.000 description 3
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 3
- 239000001095 magnesium carbonate Substances 0.000 description 3
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 3
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 3
- 239000000347 magnesium hydroxide Substances 0.000 description 3
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 3
- 229920006395 saturated elastomer Polymers 0.000 description 3
- 229920005992 thermoplastic resin Polymers 0.000 description 3
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 239000005038 ethylene vinyl acetate Substances 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- 239000011256 inorganic filler Substances 0.000 description 2
- 229910003475 inorganic filler Inorganic materials 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000003094 microcapsule Substances 0.000 description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 2
- ZTQSAGDEMFDKMZ-UHFFFAOYSA-N Butyraldehyde Chemical compound CCCC=O ZTQSAGDEMFDKMZ-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- 229910000004 White lead Inorganic materials 0.000 description 1
- 235000010724 Wisteria floribunda Nutrition 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- RQPZNWPYLFFXCP-UHFFFAOYSA-L barium dihydroxide Chemical compound [OH-].[OH-].[Ba+2] RQPZNWPYLFFXCP-UHFFFAOYSA-L 0.000 description 1
- 229910001863 barium hydroxide Inorganic materials 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- CEDDGDWODCGBFQ-UHFFFAOYSA-N carbamimidoylazanium;hydron;phosphate Chemical compound NC(N)=N.OP(O)(O)=O CEDDGDWODCGBFQ-UHFFFAOYSA-N 0.000 description 1
- LNEUSAPFBRDCPM-UHFFFAOYSA-N carbamimidoylazanium;sulfamate Chemical compound NC(N)=N.NS(O)(=O)=O LNEUSAPFBRDCPM-UHFFFAOYSA-N 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000007607 die coating method Methods 0.000 description 1
- 229920006242 ethylene acrylic acid copolymer Polymers 0.000 description 1
- 229920005648 ethylene methacrylic acid copolymer Polymers 0.000 description 1
- 229920005680 ethylene-methyl methacrylate copolymer Polymers 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000007756 gravure coating Methods 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 229920000554 ionomer Polymers 0.000 description 1
- 229910021506 iron(II) hydroxide Inorganic materials 0.000 description 1
- NCNCGGDMXMBVIA-UHFFFAOYSA-L iron(ii) hydroxide Chemical compound [OH-].[OH-].[Fe+2] NCNCGGDMXMBVIA-UHFFFAOYSA-L 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 description 1
- 239000000391 magnesium silicate Substances 0.000 description 1
- 229910052919 magnesium silicate Inorganic materials 0.000 description 1
- 235000019792 magnesium silicate Nutrition 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- -1 silicas Chemical compound 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- PCHQDTOLHOFHHK-UHFFFAOYSA-L zinc;hydrogen carbonate Chemical compound [Zn+2].OC([O-])=O.OC([O-])=O PCHQDTOLHOFHHK-UHFFFAOYSA-L 0.000 description 1
Images
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- Application Of Or Painting With Fluid Materials (AREA)
- Coating Apparatus (AREA)
Abstract
Description
る。
Claims (6)
- 基材に対して塗工液を塗布する工程と、
前記塗工液が塗布された塗工液付き基材を乾燥炉内に配置し、前記塗工液付き基材に塗布された前記塗工液を乾燥固化する工程と、を備え、
前記乾燥固化する工程において、前記塗工液付き基材に対して過熱蒸気をノズルにより直接噴霧して前記塗工液を乾燥固化することを特徴とする塗工方法。 - 前記乾燥固化する工程において、130℃以上で且つ500℃以下の前記過熱蒸気を前記ノズルから前記塗工液付き基材に対し、噴霧量又は蒸気温度を段階的に増減させて直接噴霧することを特徴とする請求項1に記載の塗工方法。
- 前記乾燥固化する工程では、前記過熱蒸気を15kg/時間以上で且つ90kg/時間以下となるように前記塗工液付き基材に噴霧することを特徴とする請求項1又は2に記載の塗工方法。
- 前記乾燥固化する工程における前記塗工液付き基材のラインスピードが5m/分以上であることを特徴とする請求項1〜3の何れか一項に記載の塗工方法。
- 前記塗工液付き基材と前記ノズルの噴霧先端との距離が5mm以上で且つ200mm以下であることを特徴とする請求項1〜4の何れか一項に記載の塗工方法。
- 基材に対して塗工液を塗布する塗布装置と、
前記塗布装置で前記塗工液が塗布された塗工液付き基材を内部に配置し、前記塗工液付き基材に塗布された前記塗工液を乾燥固化する乾燥炉と、を備え、
前記乾燥炉は、前記塗工液付き基材に対して過熱蒸気をノズルにより直接噴霧して前記塗工液を乾燥固化することを特徴とする塗工装置。
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106079914A (zh) * | 2016-06-23 | 2016-11-09 | 成都新图新材料股份有限公司 | 基于铝板基的印刷版涂布层处理*** |
CN110523574A (zh) * | 2019-08-22 | 2019-12-03 | 泉州管彤贸易有限公司 | 一种涂装环保机械设备 |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002320898A (ja) * | 2001-04-25 | 2002-11-05 | Yasui Seiki:Kk | 塗工方法および塗工装置 |
WO2009063824A1 (ja) * | 2007-11-14 | 2009-05-22 | Fujifilm Corporation | 塗布膜の乾燥方法及び平版印刷版原版の製造方法 |
US20100021722A1 (en) * | 2006-02-20 | 2010-01-28 | Lanxess Deutschland Gmbh | Process and apparatus for applying a coating to at least one side of a leather and coated leather produced by such a process |
JP2010137193A (ja) * | 2008-12-15 | 2010-06-24 | Yasui Seiki:Kk | 複合材料シート製造機 |
JP2011064406A (ja) * | 2009-09-17 | 2011-03-31 | Yasui Seiki:Kk | 複合材料シート製造機および複合材料シートの製造方法 |
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002320898A (ja) * | 2001-04-25 | 2002-11-05 | Yasui Seiki:Kk | 塗工方法および塗工装置 |
US20100021722A1 (en) * | 2006-02-20 | 2010-01-28 | Lanxess Deutschland Gmbh | Process and apparatus for applying a coating to at least one side of a leather and coated leather produced by such a process |
WO2009063824A1 (ja) * | 2007-11-14 | 2009-05-22 | Fujifilm Corporation | 塗布膜の乾燥方法及び平版印刷版原版の製造方法 |
JP2010137193A (ja) * | 2008-12-15 | 2010-06-24 | Yasui Seiki:Kk | 複合材料シート製造機 |
JP2011064406A (ja) * | 2009-09-17 | 2011-03-31 | Yasui Seiki:Kk | 複合材料シート製造機および複合材料シートの製造方法 |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106079914A (zh) * | 2016-06-23 | 2016-11-09 | 成都新图新材料股份有限公司 | 基于铝板基的印刷版涂布层处理*** |
CN110523574A (zh) * | 2019-08-22 | 2019-12-03 | 泉州管彤贸易有限公司 | 一种涂装环保机械设备 |
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