JP2016070589A - Plate-like side wall member, heating unit, consecutive type heating furnace, and manufacturing method of consecutive type heating furnace - Google Patents

Plate-like side wall member, heating unit, consecutive type heating furnace, and manufacturing method of consecutive type heating furnace Download PDF

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JP2016070589A
JP2016070589A JP2014200134A JP2014200134A JP2016070589A JP 2016070589 A JP2016070589 A JP 2016070589A JP 2014200134 A JP2014200134 A JP 2014200134A JP 2014200134 A JP2014200134 A JP 2014200134A JP 2016070589 A JP2016070589 A JP 2016070589A
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plate
side wall
heating furnace
wall member
continuous heating
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JP6508903B2 (en
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雅敏 藏野
Masatoshi Kurano
雅敏 藏野
英利 釣田
Hidetoshi Tsurita
英利 釣田
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Nichias Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a plate-like side wall member excellent in heat insulation, enabling construction in a short time and simply, and capable of suppressing heat strain of a heating furnace.SOLUTION: A plate-like side wall member 10 is a member for forming a part of a side wall of a consecutive type heating furnace, and contains a plate-like heat insulation material 11 and a metal plate 12 reinforcing the outer periphery of the plate-like heat insulation material 11. In the plate-like side wall member 10, suitably, the metal plate 12 covers the side surface of the plate-like heat insulation material 11, and its end parts is folded to a main surface side of the plate-like heat insulation material 11.SELECTED DRAWING: Figure 1

Description

本発明は、板状側壁部材、加熱ユニット、連続式加熱炉および連続式加熱炉の製造方法に関する。   The present invention relates to a plate-like side wall member, a heating unit, a continuous heating furnace, and a method for manufacturing a continuous heating furnace.

従来より、帯鋼または鋼線材、各種電子部品、電子基板等を製造するために連続式加熱炉が用いられている(例えば、特許文献1(特開2008−214676号公報)、特許文献2(特開2005−147649号公報)等参照)。   Conventionally, a continuous heating furnace has been used to manufacture a steel strip or steel wire, various electronic components, an electronic substrate, and the like (for example, Patent Document 1 (Japanese Patent Laid-Open No. 2008-214676), Patent Document 2 ( JP 2005-147649 A) and the like.

図10(a)に正面図、図10(b)に斜視図で例示するように、通常、連続式加熱炉hは、固定台b上に、搬入口iと搬出口oとを有する熱処理用搬送路を内部に備えた加熱炉炉本体が設けられてなるものであって、上記搬送路内において、ガス注出入口gから雰囲気ガスを注入または排出しつつ、搬送ローラやコンベアー等の搬送装置を用いて熱処理物を搬入口iから搬出口oに向かって搬送し、搬送路内に複数設けられた熱処理ゾーン(図10に示す例における熱処理ゾーンz1〜熱処理ゾーンz3)において、所望の温度領域を形成して加熱処理や冷却処理が連続的に行われる。   As illustrated in a front view in FIG. 10 (a) and a perspective view in FIG. 10 (b), the continuous heating furnace h is usually for heat treatment having a carry-in port i and a carry-out port o on a fixed base b. A heating furnace main body provided with a conveyance path is provided, and a conveyance device such as a conveyance roller or a conveyor is provided in the conveyance path while injecting or discharging the atmospheric gas from the gas inlet / outlet g. In the heat treatment zone (heat treatment zone z1 to heat treatment zone z3 in the example shown in FIG. 10) provided in the conveyance path, a desired temperature region is transferred using the heat treatment product from the carry-in entrance i toward the carry-out port o. After forming, heat treatment and cooling treatment are continuously performed.

図10に例示するように、従来の連続式加熱炉hにおいては、本体内部に搬送路や外部からの汚染物質の混入を抑制するために搬送路を取り囲むマッフルが設けられるとともに、加熱炉本体の外部が、金属製の天板、側板および底板を溶接しまたはボルト締めして一体に成形された外壁構造材(外側カバー)で覆われており、上記搬送路やマッフルと、外壁構造材との間に断熱材を配設することにより、断熱性を確保している。   As illustrated in FIG. 10, in the conventional continuous heating furnace h, a muffle surrounding the conveyance path is provided in the main body to suppress contamination of contaminants from the conveyance path and the outside. The exterior is covered with an outer wall structural material (outer cover) that is integrally formed by welding or bolting a metal top plate, side plate, and bottom plate. Heat insulation is ensured by arranging a heat insulating material between them.

特開2008−214676号公報JP 2008-214676 A 特開2005−147649号公報JP 2005-147649 A

従来、連続式加熱炉は、上記外壁構造体(外側カバー)の内部に作業員が潜り込んだ状態でマッフルや断熱材等を設置するために、施工が煩雑で施工時間が長期化するという技術課題が存在していた。
また、一般に連続式加熱炉は、大型で重量物であるために、その運搬や施工に多大な手間とコストを要していた。
Conventionally, the continuous heating furnace has a technical problem that the construction is complicated and the construction time is prolonged because the muffle or the heat insulating material is installed in the state where the worker is buried inside the outer wall structure (outer cover). Existed.
Moreover, since a continuous heating furnace is generally large and heavy, it requires a lot of labor and cost for its transportation and construction.

さらに、本発明者等が検討したところ、従来の連続式加熱炉は、継続的に使用すると、本体に歪みや破損を生じ易いことが判明した。
これは、外壁構造体(外側カバー)が一体に成形されてなるものであるのに対し、上述したように、連続式加熱炉は、内部に複数の熱処理ゾーン(温度領域)を有するものであるために複数の熱処理ゾーン間で熱分布を生じて熱伸縮の程度に差が生じる結果、熱歪みを生じるためであると考えられる。
Further, as a result of investigations by the present inventors, it has been found that the conventional continuous heating furnace is likely to be distorted or damaged when continuously used.
This is because the outer wall structure (outer cover) is integrally formed, whereas as described above, the continuous heating furnace has a plurality of heat treatment zones (temperature regions) inside. For this reason, it is considered that heat distortion is caused as a result of heat distribution between the plurality of heat treatment zones and a difference in the degree of thermal expansion and contraction.

このような状況下、本発明は、断熱性に優れるとともに短時間にかつ簡便に施工することができ、加熱炉の熱歪みを抑制し得る連続式加熱炉用の板状側壁部材を提供するとともに、当該板状側壁部材を用いた加熱ユニット、連続式加熱炉および連続式加熱炉の製造方法を提供することを目的とするものである。   Under such circumstances, the present invention provides a plate-like side wall member for a continuous heating furnace that is excellent in heat insulation and can be easily applied in a short time and can suppress thermal distortion of the heating furnace. An object of the present invention is to provide a heating unit, a continuous heating furnace, and a manufacturing method of the continuous heating furnace using the plate-like side wall member.

上記目的を達成するために、本発明者等が鋭意検討を行った結果、連続式加熱炉の側壁の一部を形成するための部材であって、板状断熱材と当該板状断熱材の外周を補強する金属製板材とを含む板状側壁部材と、当該板状側壁部材を用いた加熱ユニット、連続式加熱炉および連続式加熱炉の製造方法により、上記技術課題を解決し得ることを見出し、本知見に基づいて本発明を完成するに至った。   In order to achieve the above object, as a result of intensive studies by the present inventors, a member for forming a part of the side wall of the continuous heating furnace, the plate-shaped heat insulating material and the plate-shaped heat insulating material The above technical problem can be solved by a plate-like side wall member including a metal plate material that reinforces the outer periphery, a heating unit using the plate-like side wall member, a continuous heating furnace, and a manufacturing method of the continuous heating furnace. The present invention has been completed based on the finding and the present knowledge.

すなわち、本発明は、
(1)連続式加熱炉の側壁の一部を形成するための部材であって、板状断熱材と当該板状断熱材の外周を補強する金属製板材とを含むことを特徴とする板状側壁部材、
(2)前記金属製板材が、前記板状断熱材の側面を覆いつつその端部が板状断熱材の主表面側に折り曲げられてなるものである上記(1)に記載の板状側壁部材、
(3)連続式加熱炉を形成するためのユニットであって、
少なくとも、床部材、天井部材および上記(1)または(2)に記載の板状側壁部材を含み、
前記床部材を敷設した両側の少なくとも一方に前記板状側壁部材が立設され、その上部に天井部材が懸架されることにより、内部に搬送空間が形成されてなる
ことを特徴とするユニット、
(4)上記(3)に記載のユニットが、各搬送空間が連通するように複数固定台上に隣接して配設されることにより内部に搬送路が形成されてなることを特徴とする連続式加熱炉、
(5)連続式加熱炉を製造する方法であって、
固定台上に複数の床部材を敷設した後、各床部材を敷設した両側の少なくとも一方に上記(1)または(2)に記載の板状側壁部材を立設し、その上部に天井部材を懸架することにより、
前記床部材、天井部材および上記(1)または(2)に記載の板状側壁部材を含み内部に搬送空間が形成されてなるユニットを、各搬送空間が連通して搬送路を形成するように固定台上に複数配設する
ことを特徴とする連続式加熱炉の製造方法、
を提供するものである。
That is, the present invention
(1) A plate for forming a part of a side wall of a continuous heating furnace, comprising a plate-shaped heat insulating material and a metal plate for reinforcing the outer periphery of the plate-shaped heat insulating material. Side wall member,
(2) The plate-like side wall member according to the above (1), wherein the metal plate material is formed by covering the side surface of the plate-like heat insulating material and bending the end thereof to the main surface side of the plate-like heat insulating material. ,
(3) A unit for forming a continuous heating furnace,
Including at least a floor member, a ceiling member, and the plate-like side wall member described in (1) or (2) above,
A unit in which the plate-like side wall member is erected on at least one of the both sides where the floor member is laid, and a ceiling member is suspended above, thereby forming a transfer space therein;
(4) Continuation characterized in that the units described in (3) are arranged adjacent to each other on a plurality of fixed bases so that the respective conveyance spaces communicate with each other, thereby forming a conveyance path therein. Type heating furnace,
(5) A method of manufacturing a continuous heating furnace,
After laying a plurality of floor members on the fixed base, the plate-like side wall member according to the above (1) or (2) is erected on at least one of the both sides where each floor member is laid, and a ceiling member is placed on the upper side. By suspending
A unit including the floor member, the ceiling member, and the plate-like side wall member described in (1) or (2) above, in which a conveyance space is formed, is configured so that each conveyance space communicates to form a conveyance path. A method of manufacturing a continuous heating furnace, wherein a plurality of arrangements are provided on a fixed base;
Is to provide.

本発明によれば、断熱性に優れるとともに短時間にかつ簡便に施工することができ、加熱炉の熱歪みを抑制し得る連続式加熱炉用板状側壁部材を提供するとともに、当該板状側壁部材を用いた加熱ユニット、連続式加熱炉および連続式加熱炉の製造方法を提供することができる。   According to the present invention, while providing a plate-like side wall member for a continuous heating furnace that is excellent in heat insulating properties and can be easily applied in a short time and can suppress thermal distortion of the heating furnace, the plate-like side wall is provided. A heating unit using a member, a continuous heating furnace, and a method for manufacturing a continuous heating furnace can be provided.

本発明に係る板状側壁部材の形態例を示す図である。It is a figure which shows the example of the form of the plate-shaped side wall member which concerns on this invention. 本発明に係る板状側壁部材の形態例を示す図である。It is a figure which shows the example of the form of the plate-shaped side wall member which concerns on this invention. 本発明に係る板状側壁部材を固定台に固定するための固定具の形態例を示す図である。It is a figure which shows the example of a form of the fixing tool for fixing the plate-shaped side wall member which concerns on this invention to a fixing stand. 本発明に係る連続式加熱炉を形成するためのユニットの形態例を示す図である。It is a figure which shows the form example of the unit for forming the continuous heating furnace which concerns on this invention. 本発明に係る連続式加熱炉の形態例を示す図である。It is a figure which shows the example of a form of the continuous heating furnace which concerns on this invention. 本発明に係る連続式加熱炉の製造手順を例示する図である。It is a figure which illustrates the manufacturing procedure of the continuous heating furnace which concerns on this invention. 本発明に係る連続式加熱炉の製造手順を例示する図である。It is a figure which illustrates the manufacturing procedure of the continuous heating furnace which concerns on this invention. 本発明に係る連続式加熱炉の製造手順を例示する図である。It is a figure which illustrates the manufacturing procedure of the continuous heating furnace which concerns on this invention. 本発明に係る連続式加熱炉の製造手順を例示する図である。It is a figure which illustrates the manufacturing procedure of the continuous heating furnace which concerns on this invention. 従来の連続式加熱炉の形態例を示す図である。It is a figure which shows the example of a form of the conventional continuous heating furnace.

先ず、本発明の板状側壁部材について説明する。
本発明の板状側壁部材は、連続式加熱炉の側壁の一部を形成するための部材であって、板状断熱材と当該板状断熱材の外周を補強する金属製板材とを含むことを特徴とするものである。
First, the plate-like side wall member of the present invention will be described.
The plate-like side wall member of the present invention is a member for forming a part of the side wall of the continuous heating furnace, and includes a plate-like heat insulating material and a metal plate material that reinforces the outer periphery of the plate-like heat insulating material. It is characterized by.

図1は、本発明に係る板状側壁部材の形態例を示す図であって、図1(a)は、板状断熱材11と枠状に加工した金属製板材12とを示すものであり、図1(b)は、図1(a)に示す板状断熱材11の外周に枠状の金属製板材12を固定することにより、板状断熱材11の外周面(側面)全体を補強してなる板状側壁部材10を示すものである。
金属製板材は、板状断熱材に対し、ビス等により固定することができる。
FIG. 1 is a view showing a form example of a plate-like side wall member according to the present invention, and FIG. 1 (a) shows a plate-like heat insulating material 11 and a metal plate material 12 processed into a frame shape. FIG. 1 (b) reinforces the entire outer peripheral surface (side surface) of the plate-shaped heat insulating material 11 by fixing a frame-shaped metal plate material 12 to the outer periphery of the plate-shaped heat insulating material 11 shown in FIG. 1 (a). The plate-shaped side wall member 10 formed is shown.
The metal plate material can be fixed to the plate-like heat insulating material with screws or the like.

本発明の板状側壁部材において、金属製板材は、板状断熱材の外周面の少なくとも一部を覆うものであり、板状断熱材の外周面全体を覆うものであることが好ましい。   In the plate-like side wall member of the present invention, the metal plate material covers at least a part of the outer peripheral surface of the plate-like heat insulating material, and preferably covers the entire outer peripheral surface of the plate-like heat insulating material.

本発明の板状側壁部材は、板状断熱材とともに当該板状断熱材の外周に枠状の金属製板材を設けてなるものであるために、断熱材として機能するとともに、後述する天井部材を載架したときに重量物である天井部材を支持する壁部材(支持部材)として有効に機能して、従来連続式加熱炉において必要とされていた外壁構造材(外側カバー)の不存在下においても、高温下でその形態を好適に維持することができる。   Since the plate-like side wall member of the present invention is formed by providing a frame-like metal plate material on the outer periphery of the plate-like heat insulating material together with the plate-like heat insulating material, the plate-like side wall member functions as a heat insulating material, and a ceiling member described later Effectively functioning as a wall member (support member) that supports the ceiling member, which is a heavy object when mounted, in the absence of an outer wall structural material (outer cover) conventionally required in a continuous heating furnace However, the form can be suitably maintained at high temperatures.

本発明の板状側壁部材は、金属製板材が、板状断熱材の外周を枠状に補強するものであるとともに板状断熱材の主表面を補強するものであってもよく、このような金属製板材としては、前記板状断熱材の側面(外周面)を覆いつつその端部が板状断熱材の主表面側に折り曲げられてなるものを挙げることができる。   In the plate-like side wall member of the present invention, the metal plate material may reinforce the outer surface of the plate-like heat insulating material in a frame shape and reinforce the main surface of the plate-like heat insulating material. An example of the metal plate material is one that covers the side surface (outer peripheral surface) of the plate-like heat insulating material and has its end bent to the main surface side of the plate-like heat insulating material.

図2は、本発明に係る板状側壁部材の形態例を示す図であって、図2(a)は、板状断熱材11と、板状断熱材の側面(外周面)を覆いつつその端部が板状断熱材の主表面側に折り曲げられた形状をなす金属製板材12とを示すものであり、図2(b)は、図2(a)に示す板状断熱材11の外周に上記金属製板材12を固定することにより、板状断熱材11の外周側面および主表面を補強してなる板状側壁部材10を示すものである。
上記金属製板材は、板状断熱材に対してビス等により固定することができる。
FIG. 2 is a diagram showing an example of a plate-like side wall member according to the present invention. FIG. 2 (a) shows the plate-like heat insulating material 11 and its side surface (outer peripheral surface) while covering the plate-like heat insulating material. FIG. 2 (b) shows the outer periphery of the plate-shaped heat insulating material 11 shown in FIG. 2 (a). FIG. 2 (b) shows the metal plate material 12 having an end bent to the main surface side of the plate-shaped heat insulating material. The plate-shaped side wall member 10 which reinforces the outer peripheral side surface and main surface of the plate-shaped heat insulating material 11 by fixing the said metal plate material 12 to is shown.
The metal plate material can be fixed to the plate-like heat insulating material with screws or the like.

図2に示す金属製板材12は、板状断熱材11の外周(外周側面)を枠状に補強するとともに、その端部が折り曲げ加工されて板状断熱材11の主表面側に延びる延伸部Sを有するものであるために、板状側壁部材10の補強性をより高めることができる。
図2に示す金属製板材12は、その端部が折り曲げ加工されて板状断熱材11の片側主表面側に延びる折曲げ部(延伸部)Sを有するものであり、本発明の板状側壁部材において、上記主表面側に延びる延伸部は、片側主表面にのみ延びるものであってもよいし、両側主表面に延びるものであってもよい。また、上記主表面側に延びる延伸部の長さも特に制限はなく、片側主表面または両側主表面の全体を覆うものであってもよい。
The metal plate material 12 shown in FIG. 2 reinforces the outer periphery (outer peripheral side surface) of the plate-like heat insulating material 11 in a frame shape, and an extending portion that is bent to extend to the main surface side of the plate-like heat insulating material 11. Since it has S, the reinforcement of the plate-shaped side wall member 10 can be improved more.
The metal plate material 12 shown in FIG. 2 has a bent portion (extension portion) S that is bent at one end and extends to the one-side main surface side of the plate-shaped heat insulating material 11, and the plate-like side wall of the present invention. In the member, the extending portion extending toward the main surface may extend only to one main surface or may extend to both main surfaces. Further, the length of the extending portion extending toward the main surface is not particularly limited, and may cover the entire one-side main surface or both-side main surfaces.

本発明の板状側壁部材において、金属製板材の材質は、所望の強度を有するものであれば特に制限されず、例えば、ステンレス鋼、アルミニウム等を挙げることができる。   In the plate-like side wall member of the present invention, the material of the metal plate material is not particularly limited as long as it has a desired strength, and examples thereof include stainless steel and aluminum.

本発明の板状側壁部材において、金属製板材の厚み(図1に示す厚みt)は、板状断熱材に固定したときに所望の強度を付与し得る厚みであれば特に制限されない。   In the plate-like side wall member of the present invention, the thickness of the metal plate material (thickness t shown in FIG. 1) is not particularly limited as long as it can provide a desired strength when fixed to the plate-like heat insulating material.

本発明の板状側壁部材は、上記金属製板材によってその外周が補強される板状断熱材を含む。   The plate-like side wall member of the present invention includes a plate-like heat insulating material whose outer periphery is reinforced by the metal plate material.

本発明の板状側壁部材を構成する上記板状断熱材の材質は、所望の断熱性を付与し得るものであれば、特に制限されない。   The material of the said plate-shaped heat insulating material which comprises the plate-shaped side wall member of this invention will not be restrict | limited especially if the desired heat insulation property can be provided.

本発明の板状側壁部材を構成する板状断熱材としては、平均粒径50nm以下のシリカ微粒子やアルミナ微粒子といった金属酸化物微粒子と、ガラス繊維、シリカ−アルミナ繊維、シリカ繊維、アルミナ繊維、ケイ酸アルカリ土類金属塩繊維などの無機繊維や、アラミド繊維、ポリエチレン繊維、ポリプロピレン繊維、ポリオレフィン繊維など有機繊維といった補強繊維とを含む乾式加圧成形体を挙げることができる。   The plate-like heat insulating material constituting the plate-like side wall member of the present invention includes metal oxide fine particles such as silica fine particles and alumina fine particles having an average particle diameter of 50 nm or less, glass fibers, silica-alumina fibers, silica fibers, alumina fibers, silica particles. Mention may be made of dry-type pressure-molded bodies containing inorganic fibers such as acid-alkali earth metal salt fibers and reinforcing fibers such as organic fibers such as aramid fibers, polyethylene fibers, polypropylene fibers and polyolefin fibers.

上記乾式加圧成形体としては、例えば、80〜98質量%の金属酸化物微粒子と2〜20質量%の補強繊維とを合計が100質量%となるように含むものであってもよく、85〜98質量%の金属酸化物微粒子と2〜15質量%の補強繊維とを合計が100質量%となるように含むものであってもよい。   The dry pressure-molded body may include, for example, 80 to 98% by mass of metal oxide fine particles and 2 to 20% by mass of reinforcing fibers so that the total amount becomes 100% by mass, 85 It may contain ˜98% by mass of metal oxide fine particles and 2 to 15% by mass of reinforcing fibers so that the total becomes 100% by mass.

また、上記乾式加圧成形体としては、炭化珪素、ジルコニア、珪酸ジルコニウム、チタニアといった輻射散乱材を含むものであってもよい。この場合、乾式加圧成形体は、例えば、50〜93質量%の金属酸化物微粒子と、2〜20質量%の補強繊維と、5〜40質量%の輻射散乱材とを含むものであってもよいし、65〜80質量%の金属酸化物微粒子と、5〜18質量%の補強繊維と、15〜30質量%の輻射散乱材とを含むものであってもよい。   The dry pressure-molded body may include a radiation scattering material such as silicon carbide, zirconia, zirconium silicate, and titania. In this case, the dry pressure molded body includes, for example, 50 to 93% by mass of metal oxide fine particles, 2 to 20% by mass of reinforcing fibers, and 5 to 40% by mass of radiation scattering material. Alternatively, it may contain 65 to 80% by mass of metal oxide fine particles, 5 to 18% by mass of reinforcing fiber, and 15 to 30% by mass of radiation scattering material.

上記乾式加圧成形体として、具体的には、例えば、ニチアス(株)製TOMBO(登録商標)No.4350−GH(ロスリム(登録商標)ボードGH)を挙げることができる。   Specific examples of the dry pressure molded article include TOMBO (registered trademark) No. manufactured by NICHIAS Corporation. 4350-GH (Roslim (registered trademark) board GH).

本発明の板状側壁部材を構成する板状断熱材は、嵩密度が、200kg/m以上であるものが好ましい。 The plate-like heat insulating material constituting the plate-like side wall member of the present invention preferably has a bulk density of 200 kg / m 3 or more.

本発明の板状側壁部材を構成する板状断熱材の嵩密度が上記範囲内にあることにより、断熱性に優れるとともに、持ち運びが容易で取り扱い性に優れた板状側壁部材を容易に提供することができ、作業性や施工性を容易に向上させることができる。   When the bulk density of the plate-like heat insulating material constituting the plate-like side wall member of the present invention is within the above range, it is easy to provide a plate-like side wall member that is excellent in heat insulation and easy to carry and easy to handle. Therefore, workability and workability can be easily improved.

本発明の板状側壁部材を構成する板状断熱材は、板状側壁部材に対して所望の断熱性を容易に付与し得るように所望の熱伝導率を有するものを適宜選定すればよい。   The plate-like heat insulating material constituting the plate-like side wall member of the present invention may be appropriately selected to have a desired thermal conductivity so that desired heat insulating properties can be easily imparted to the plate-like side wall member.

本発明の板状側壁部材を構成する板状断熱材の縦方向長さは、特に制限されないが、900mm以下であるものが好ましく、また、本発明の板状側壁部材を構成する板状断熱材の横方向の長さは、特に制限されないが、900mm以下であるものがさらに好ましい。
本発明の板状側壁部材を構成する板状断熱材の厚みは、特に制限されないが、25〜300mmであるものが好ましい。
本出願書類において、板状断熱材の縦方向長さ、横方向長さおよび厚みは、ノギスを用いて測定される値を意味する。
The longitudinal length of the plate-like heat insulating material constituting the plate-like side wall member of the present invention is not particularly limited, but is preferably 900 mm or less, and the plate-like heat insulating material constituting the plate-like side wall member of the present invention is preferred. Although the length in the horizontal direction is not particularly limited, it is more preferably 900 mm or less.
The thickness of the plate-like heat insulating material constituting the plate-like side wall member of the present invention is not particularly limited, but is preferably 25 to 300 mm.
In the present application documents, the longitudinal length, the lateral length and the thickness of the plate-like heat insulating material mean values measured using calipers.

本発明の板状側壁部材を構成する板状断熱材の縦方向長さ、横方向長さおよび厚みが各々900mm以下であることにより、板状側壁部材の取り扱い性を向上させ、施工性を向上させ易くなる。   The longitudinal length, the lateral length and the thickness of the plate-like heat insulating material constituting the plate-like side wall member of the present invention are each 900 mm or less, thereby improving the handleability of the plate-like side wall member and improving the workability. It becomes easy to let.

本発明の板状側壁部材は、同一サイズおよび同一形状の板状断熱材や金属製板材によって構成されていることが好ましく、同一サイズおよび同一形状の板状断熱材や金属製板材によって板状側壁部材を構成することにより、板状断熱材や金属製板材の製造期間や製造コストを低減することができる。   The plate-like side wall member of the present invention is preferably composed of the same size and the same shape of plate-like heat insulating material or metal plate material, and the same size and the same shape of the plate-like heat insulating material or metal plate material is used. By constituting the member, it is possible to reduce the manufacturing period and manufacturing cost of the plate-like heat insulating material and the metal plate material.

図3(a)および図3(b)に示すように、本発明の板状側壁部材には、後述する連続式加熱炉の形成時に固定台に固定するための取付金具13を設けてもよい。
上記取付金具は、板状断熱材に対してビス等により固定することができる。
As shown in FIGS. 3 (a) and 3 (b), the plate-like side wall member of the present invention may be provided with a mounting bracket 13 for fixing to a fixed base when a continuous heating furnace described later is formed. .
The mounting bracket can be fixed to the plate-like heat insulating material with screws or the like.

本発明の板状側壁部材は、連続式加熱炉の側壁の少なくとも一部を形成するものである。
本発明の板状側壁部材は、連続式加熱炉の側壁の一部を形成する部材であり、連続式加熱炉の側壁を本発明の板状側壁部材により分割して形成できるために、施工時の運搬、設置が容易で、容易に側壁を形成することができ、優れた施工性を発揮することができる。
また、本発明の板状側壁部材は、連続式加熱炉の側壁の一部を形成する部材であり、連続式加熱炉の側壁を本発明の板状側壁部材により分割して形成できるために、加熱炉内部で熱分布に差が生じて側壁部の所定領域における熱伸縮の程度に差が生じた際にその所定領域における側壁部材だけを容易に交換でき、メンテナンス性(保守性)に優れるため、熱伸縮による影響を低減して加熱炉の熱歪みを有効に抑制することができる。
The plate-like side wall member of the present invention forms at least a part of the side wall of the continuous heating furnace.
The plate-like side wall member of the present invention is a member that forms a part of the side wall of the continuous heating furnace, and the side wall of the continuous heating furnace can be divided and formed by the plate-like side wall member of the present invention. Can be easily transported and installed, the side wall can be easily formed, and excellent workability can be exhibited.
Further, the plate-like side wall member of the present invention is a member that forms a part of the side wall of the continuous heating furnace, and the side wall of the continuous heating furnace can be divided and formed by the plate-like side wall member of the present invention. When there is a difference in the heat distribution inside the heating furnace and there is a difference in the degree of thermal expansion and contraction in the specified area of the side wall, only the side wall member in that specified area can be easily replaced, and maintenance is easy (maintainability) In addition, the thermal distortion of the heating furnace can be effectively suppressed by reducing the influence of thermal expansion and contraction.

このように、本発明によれば、断熱性に優れるとともに短時間にかつ簡便に施工することができ、加熱炉の熱歪みを抑制し得る板状側壁部材を提供することができる。   As described above, according to the present invention, it is possible to provide a plate-like side wall member that is excellent in heat insulation and can be easily applied in a short time and can suppress thermal distortion of the heating furnace.

次に、本発明の連続式加熱炉を形成するためのユニットについて説明する。
本発明の連続式加熱炉を形成するためのユニットは、少なくとも、床部材、天井部材および本発明の板状側壁部材を含み、上記床部材を敷設した両側の少なくとも一方に本発明の板状側壁部材が立設され、その上部に天井部材が懸架されることにより、内部に搬送空間が形成されてなることを特徴とするものである。
Next, a unit for forming the continuous heating furnace of the present invention will be described.
A unit for forming the continuous heating furnace of the present invention includes at least a floor member, a ceiling member, and a plate-shaped side wall member of the present invention, and the plate-shaped side wall of the present invention is provided on at least one of both sides where the floor member is laid. A member is erected, and a ceiling member is suspended above the member, whereby a conveyance space is formed inside.

図4は、本発明のユニットの形態例を示す図である。図4(a)に例示するように、本発明の連続式加熱炉を形成するためのユニットは、床部材30、天井部材20および本発明の板状側壁部材10、10を含み、図4(b)に示すように、このユニット40は、上記床部材30を敷設した両側の少なくとも一方に本発明の板状側壁部材10が立設され、その上部に天井部材20が懸架されることにより、内部に搬送空間sが形成されてなるものである。   FIG. 4 is a diagram showing an example of the form of the unit of the present invention. 4A, the unit for forming the continuous heating furnace of the present invention includes a floor member 30, a ceiling member 20, and plate-like side wall members 10 and 10 of the present invention. As shown in b), the unit 40 is constructed such that the plate-like side wall member 10 of the present invention is erected on at least one of both sides where the floor member 30 is laid, and the ceiling member 20 is suspended on the upper portion thereof. A conveyance space s is formed inside.

図4に示す例においては、本発明のユニットを形成する両側壁がいずれも本発明の板状側壁部材10により構成されているが、片方の側壁を本発明の板状側壁部材10により構成し、他方の側壁を公知の側壁部材により構成してもよく、本発明のユニットが、連続式加熱炉の熱処理ゾーンのうち加熱処理を行う加熱ゾーンで使用されるものである場合には、他方の側壁をパネルヒーター等の内部に加熱ユニットを有する側壁部材により構成してもよい。
他方の側壁が内部に加熱ユニットを有するものであることにより、各ユニット単位もしくは併設する複数のユニット単位で内部を所望温度に加熱制御してなる加熱ゾーンを容易に形成することができる。
In the example shown in FIG. 4, both side walls forming the unit of the present invention are each constituted by the plate-like side wall member 10 of the present invention, but one side wall is constituted by the plate-like side wall member 10 of the present invention. The other side wall may be constituted by a known side wall member. When the unit of the present invention is used in a heating zone in which heat treatment is performed among heat treatment zones of a continuous heating furnace, You may comprise a side wall by the side wall member which has a heating unit in the inside of a panel heater etc.
Since the other side wall has a heating unit inside, a heating zone can be easily formed by heating the inside to a desired temperature by each unit unit or a plurality of unit units provided side by side.

本発明のユニットを構成する床部材や天井部材の材質は、所望の断熱性を発現し得るものであれば特に制限されず、上述した本発明の板状側壁部材を構成する板状断熱材と同様の素材により構成することができる。   The material of the floor member and the ceiling member constituting the unit of the present invention is not particularly limited as long as the desired heat insulating property can be expressed, and the plate-like heat insulating material constituting the plate-like side wall member of the present invention described above. A similar material can be used.

本発明のユニットが、連続式加熱炉の加熱ゾーンで使用されるものである場合、本発明のユニットを構成する床部材または天井部材は、当該床部材または天井部材の内部に加熱ユニットを有するものであることが好ましく、具体的には、パネルヒーター等であることが好ましい。
床部材または天井部材が、内部に加熱ユニットを有するものであることにより、熱処理ゾーンとして、各ユニット単位もしくは併設する複数のユニット単位で内部を所望温度に加熱制御してなる加熱ゾーンを容易に形成することができる。
また、逆に、床部材または天井部材が、上述した内部に加熱ユニットを有さないものであることにより、熱処理ゾーンとして、各ユニット単位もしくは併設する複数のユニット単位で内部を所望温度に冷却制御してなる冷却ゾーンを容易に形成することができる。
When the unit of the present invention is used in a heating zone of a continuous heating furnace, the floor member or ceiling member constituting the unit of the present invention has a heating unit inside the floor member or ceiling member. Specifically, a panel heater or the like is preferable.
As the floor member or ceiling member has a heating unit inside, a heating zone can be easily formed as a heat treatment zone by heating control to the desired temperature in each unit unit or a plurality of unit units provided side by side. can do.
On the contrary, the floor member or ceiling member does not have a heating unit in the interior, and as a heat treatment zone, the inside is controlled to a desired temperature by each unit unit or a plurality of unit units provided side by side. Thus, the cooling zone formed can be easily formed.

本発明のユニットは、例えば、図4(a)および図4(b)に示すように、所望の設置位置に床部材30を設置した後、その両側に本発明の板状側壁部材10、10を立設し、その上部に天井部材20を懸架することにより、ユニット40を容易に形成することができる。   For example, as shown in FIGS. 4 (a) and 4 (b), the unit of the present invention installs the floor member 30 at a desired installation position and then forms the plate-like side wall members 10 and 10 of the present invention on both sides thereof. The unit 40 can be easily formed by suspending the ceiling member 20 on the top.

上記床部材、板状側壁部材、天井部材は、適宜各種形状を有する固定金具等を使用することにより相互に連結してもよいが、必ずしも相互に連結されている必要はない。
例えば、図4(b)に例示するユニット40においては、所定位置に配置した床部材30の両側に単に本発明の板状側壁部材10、10を立設し、その上部に天井部材20を配置しているのみであって、互いに連結されていない。
このように、ユニットを構成する床部材、板状側壁部材および天井部材を互いに連結しないことにより、連続式加熱炉の内部で熱分布を生じてユニットを構成する各部材間で熱伸縮の程度に差が生じた場合であっても、熱伸縮による影響を低減して加熱炉の熱歪みを有効に抑制することができる。
The floor member, the plate-like side wall member, and the ceiling member may be connected to each other by appropriately using a fixing bracket having various shapes, but it is not always necessary to be connected to each other.
For example, in the unit 40 illustrated in FIG. 4B, the plate-like side wall members 10 and 10 of the present invention are simply erected on both sides of the floor member 30 arranged at a predetermined position, and the ceiling member 20 is arranged on the upper portion thereof. Are not connected to each other.
Thus, by not connecting the floor member, the plate-like side wall member, and the ceiling member that constitute the unit, heat distribution is generated inside the continuous heating furnace, and the degree of thermal expansion and contraction between the members constituting the unit is achieved. Even if a difference occurs, the thermal distortion of the heating furnace can be effectively suppressed by reducing the influence of thermal expansion and contraction.

本発明のユニットは、床部材、板状側壁部材および天井部材を含むものであるが、本発明のユニットが複数併設される場合には、床部材、板状側壁部材または天井部材をユニット間で共有していてもよい。
例えば、図4(c)は、2つのユニット40、40を併設した例であって、図4(c)に示す例においては、同一の天井部材20が両ユニット間で共有されている。
このように、隣接するユニット間で床部材、板状側壁部材または天井部材を共有することにより、熱漏れの発生を抑制し、各ユニットをより簡便に施工し易くなる。
The unit of the present invention includes a floor member, a plate-like side wall member, and a ceiling member. However, when a plurality of units of the present invention are provided, the floor member, the plate-like side wall member, or the ceiling member is shared between the units. It may be.
For example, FIG. 4C is an example in which two units 40 are provided, and in the example shown in FIG. 4C, the same ceiling member 20 is shared between both units.
Thus, by sharing a floor member, a plate-like side wall member, or a ceiling member between adjacent units, the occurrence of heat leakage is suppressed and each unit can be more easily installed.

本発明のユニットは、連続式加熱炉を形成するためのものであって、ユニットを複数並設して連続式加熱炉を構成し、ユニットを構成する床部材、板状側壁部材および天井部材のサイズやユニットの使用数を調整することにより、種々のサイズを有する連続式加熱炉を短期間で簡便かつ低コストに製造することができる。   The unit of the present invention is for forming a continuous heating furnace, and a plurality of units are arranged side by side to form a continuous heating furnace. The floor member, the plate-like side wall member, and the ceiling member that constitute the unit are provided. By adjusting the size and the number of units used, continuous heating furnaces having various sizes can be manufactured easily and at low cost in a short period of time.

このため、本発明によれば、断熱性に優れるとともに短時間にかつ簡便に施工することができ、加熱炉の熱歪みを抑制し得るユニットを提供することができる。   For this reason, according to this invention, while being excellent in heat insulation, it can be constructed easily in a short time, and the unit which can suppress the thermal distortion of a heating furnace can be provided.

次に、本発明の連続式加熱炉について説明する。
本発明の連続式加熱炉は、上述した本発明のユニットが、各搬送空間が連通するように複数固定台上に隣接して配設されることにより内部に搬送路が形成されてなる本体部を有することを特徴とするものである。
Next, the continuous heating furnace of the present invention will be described.
The continuous heating furnace of the present invention is a main body part in which the above-described unit of the present invention is arranged adjacent to each other on a plurality of fixed bases so that the respective conveying spaces communicate with each other, thereby forming a conveying path therein. It is characterized by having.

本発明の連続式加熱炉を構成する本発明のユニットの詳細については、上述したとおりである。   The details of the unit of the present invention constituting the continuous heating furnace of the present invention are as described above.

図5(a)は、本発明の連続式加熱炉の形態例を示す図である。
図5(a)に示す連続式加熱炉Hは、上述した本発明のユニット40が、各搬送空間が連通するように複数固定台B上に隣接して配設されることにより内部に搬送路が形成されてなるものであり、図5に示す例においては、固定台B上に、搬入口用側壁50を配置し、本発明のユニット40を各搬送空間が連通するように複数配置しつつ、さらに搬出口用側壁60を配置することにより、内部に搬送路を形成してなるものである。
上記搬送路には、適宜、搬送ローラーやベルトコンベア等の搬送手段が設けられていてもよい。
Fig.5 (a) is a figure which shows the example of a form of the continuous heating furnace of this invention.
The continuous heating furnace H shown in FIG. 5 (a) has a transport path inside by arranging the above-described unit 40 of the present invention adjacent to each other on a plurality of fixed bases B so that the transport spaces communicate with each other. In the example shown in FIG. 5, the carry-in side wall 50 is arranged on the fixed base B, and a plurality of units 40 of the present invention are arranged so that the respective conveyance spaces communicate with each other. Further, by arranging a carry-out outlet side wall 60, a conveyance path is formed inside.
A transport unit such as a transport roller or a belt conveyor may be provided in the transport path as appropriate.

図5(a)に示す搬入口用側壁50は熱処理対象を搬入する搬入口が設けられてなるものであり、搬出口用側壁60は熱処理物を搬出する搬出口が設けられてなるものであって、これ等の側壁の構成材料としては、上述した板状断熱材と同様のものを挙げることができる。
図5(a)に示す連続式加熱炉Hは、搬送路(搬送手段)を取り囲むマッフルをさらに炉内に有するものであってもよい。
The carry-in side wall 50 shown in FIG. 5 (a) is provided with a carry-in port for carrying in a heat treatment target, and the carry-out side wall 60 is provided with a carry-out port for carrying out a heat-treated product. As the constituent material of these side walls, the same material as the above-described plate-like heat insulating material can be exemplified.
The continuous heating furnace H shown in FIG. 5A may further include a muffle surrounding the transport path (transport means) in the furnace.

本発明の連続式加熱炉は、熱漏れを防ぐとともに熱収縮による影響を抑制するために、各ユニット間または各ユニットを構成する部材間に無機ブランケットや無機クロスを挟持してなるものであってもよい。   The continuous heating furnace of the present invention is formed by sandwiching an inorganic blanket or an inorganic cloth between units or between members constituting each unit in order to prevent heat leakage and suppress the influence of heat shrinkage. Also good.

無機ブランケットは、繊維化されたファイバーを連続的に積層し、ブランケット状に成形した上で、ニードルパンチ処理すること等により製造されるものであり、例えばニチアス(株)製ファインフレックス(登録商標)ブランケットを挙げることができる。
また、無機クロスは、無機繊維を紡織してなるものであり、例えば極細ガラス繊維に嵩高加工した繊維を製織したものを挙げることができ、具体的には、ニチアス(株)製マリンテックスクロスを挙げることができる。
An inorganic blanket is manufactured by continuously laminating fiberized fibers, forming into a blanket shape, and then performing a needle punch treatment. For example, Fineflex (registered trademark) manufactured by NICHIAS Corporation A blanket can be mentioned.
Further, the inorganic cloth is made by weaving inorganic fibers, and examples thereof include those obtained by weaving fibers processed into bulky ultrafine glass fibers. Specifically, a marine tex cloth manufactured by NICHIAS CO., LTD. Can be mentioned.

本発明の連続式加熱炉は、内部に形成される搬送路が、搬送方向に複数の温度領域が設けられてなるものであって、加熱炉を構成する各ユニットにおいて、床部材、天井部材または板状側壁部材の搬送路方向長さが、上記何れかの温度領域の搬送路方向長さと対応するものであることが好ましい。   In the continuous heating furnace of the present invention, the conveying path formed inside is provided with a plurality of temperature regions in the conveying direction, and in each unit constituting the heating furnace, a floor member, a ceiling member or It is preferable that the length in the conveyance path direction of the plate-like side wall member corresponds to the length in the conveyance path direction of any one of the above temperature regions.

図5(b)は、本発明の連続式加熱炉Hの形態例を示すものであって、搬入口側から搬出口方向に(搬入口用側壁50から搬出口用側壁60方向に)、加熱炉Hを構成する各ユニットに対応するように、熱処理ゾーンZ1〜熱処理ゾーンZ5(温度領域Z1〜温度領域Z5)が設けられてなるものである。    FIG.5 (b) shows the example of the continuous heating furnace H of this invention, Comprising: It heats from the carrying-in side to the carrying-out direction (from the carrying-in side wall 50 toward the carrying-out side wall 60). Heat treatment zones Z1 to Z5 (temperature regions Z1 to Z5) are provided so as to correspond to the units constituting the furnace H.

このように、各ユニットを構成する床部材、天井部材または板状側壁部材の搬送路方向長さを、搬送方向に複数設定される熱処理ゾーン(温度領域)の搬送路方向長さと対応させること、換言すれば、加熱炉を構成する各ユニットに対応するように熱処理ゾーン(温度領域)を設けることにより、各ユニット毎に設置されたパネルヒーター等の温度制御手段を用いて、ユニット単位で所望温度下に加熱処理または冷却処理することができる。
本発明の連続式加熱炉は、本発明のユニットを複数隣接配置してなるものであり、ユニット毎の温度制御を可能にすることにより、施工後においてもユニット数を増減させることにより、連続式加熱炉Hの熱処理条件を容易に変更することができる。
In this way, the length of the conveyance path direction of the floor member, the ceiling member or the plate-like side wall member constituting each unit is made to correspond to the length of the heat treatment zone (temperature region) set in the conveyance direction in the conveyance path direction. In other words, by providing a heat treatment zone (temperature region) so as to correspond to each unit constituting the heating furnace, a temperature control means such as a panel heater installed for each unit is used, and a desired temperature is unitized. Heat treatment or cooling treatment can be performed below.
The continuous heating furnace of the present invention is formed by arranging a plurality of the units of the present invention adjacent to each other. By enabling temperature control for each unit, the number of units can be increased or decreased even after construction. The heat treatment conditions of the heating furnace H can be easily changed.

本発明の連続式加熱炉は、連続式加熱炉を構成する複数のユニットが、各々固定台にのみ固定されているものであること、すなわち、連続式加熱炉を構成する複数のユニット同士が直接連結されていないことが好ましい。   In the continuous heating furnace of the present invention, a plurality of units constituting the continuous heating furnace are each fixed only to a fixed base, that is, a plurality of units constituting the continuous heating furnace are directly connected to each other. Preferably they are not linked.

図5(a)の下図は、図5(a)に丸形状の枠線で示す箇所の拡大図である。
図5(a)の下図に示すように、図5(a)に例示する連続式加熱炉においては、板状側壁部材に固定した取付金具13により、各ユニットが独立に固定台Bにのみ固定されている。
板状側壁部材に固定した取付金具は、例えは、ビスを用いたりボルトおよびナットを用いることにより、固定台Bに固定することができる。
The lower view of FIG. 5A is an enlarged view of a portion indicated by a round frame line in FIG.
As shown in the lower diagram of FIG. 5A, in the continuous heating furnace illustrated in FIG. 5A, each unit is independently fixed only to the fixing base B by the mounting bracket 13 fixed to the plate-like side wall member. Has been.
The mounting bracket fixed to the plate-like side wall member can be fixed to the fixing base B by using, for example, screws or bolts and nuts.

本発明の連続式加熱炉において、連続式加熱炉を構成する複数のユニットが、各々固定台にのみ固定されているものであることにより、各ユニット同士が直接連結されることなく各々独立した状態で他の部材ととともに連続式加熱炉を構成するため、連続式加熱炉の内部で熱分布を生じて各側壁部材における熱伸縮の程度に差が生じた場合であっても、隣接するユニットに伸縮による影響を及ぼすことないために、加熱炉の熱歪みを有効に抑制することができる。   In the continuous heating furnace of the present invention, a plurality of units constituting the continuous heating furnace are each fixed only to a fixed base, so that each unit is in an independent state without being directly connected to each other. In order to configure a continuous heating furnace together with other members, even if there is a difference in the degree of thermal expansion and contraction in each side wall member due to heat distribution inside the continuous heating furnace, Since there is no influence by expansion and contraction, the thermal distortion of the heating furnace can be effectively suppressed.

本発明の連続式加熱炉によれば、断熱性に優れるとともに短時間にかつ簡便に施工することができ、加熱炉の熱歪みを抑制し得る加熱ユニットを提供することができる。   According to the continuous heating furnace of the present invention, it is possible to provide a heating unit that is excellent in heat insulation and can be applied easily in a short time and can suppress thermal distortion of the heating furnace.

次に、本発明の連続式加熱炉の製造方法について説明する。
本発明に係る連続式加熱炉の製造方法は、固定台上に複数の床部材を敷設した後、各床部材を敷設した両側の少なくとも一方に本発明の板状側壁部材を立設し、その上部に天井部材を懸架することにより、上記床部材、天井部材および本発明の板状側壁部材を含み内部に搬送空間が形成されてなるユニットを、各搬送空間が連通して搬送路を形成するように固定台上に複数配設することを特徴とするものである。
Next, the manufacturing method of the continuous heating furnace of this invention is demonstrated.
In the method for manufacturing a continuous heating furnace according to the present invention, after laying a plurality of floor members on a fixed base, the plate-like side wall members of the present invention are erected on at least one of both sides where each floor member is laid. By suspending a ceiling member on the upper part, a unit in which a conveyance space is formed including the floor member, the ceiling member, and the plate-like side wall member of the present invention is formed so that each conveyance space communicates to form a conveyance path. As described above, a plurality of such arrangements are arranged on the fixed base.

本発明の製造方法において、床部材、本発明の板状側壁部材、天井部材等の構成部材の詳細は、上述したとおりである。
図6〜図8および図9は、本発明の製造方法の実施形態例を示すものであり、以下、適宜、図6〜図8および図9を参照しつつ、本発明の製造方法について説明するものとする。
In the manufacturing method of the present invention, the details of the constituent members such as the floor member, the plate-like side wall member of the present invention, and the ceiling member are as described above.
6 to 8 and FIG. 9 show an embodiment of the manufacturing method of the present invention. Hereinafter, the manufacturing method of the present invention will be described with reference to FIGS. 6 to 8 and 9 as appropriate. Shall.

本発明の製造方法においては、先ず、固定台上に複数の床部材を敷設する。
図6(a)は、図6〜図8で示す実施形態例で使用する固定台Bを示し、本発明の製造方法においては、図6(b)に示すように、上記固定台B上に搬入口iを有する搬入口用側壁50を設けつつ、先ず固定台B上に複数の床部材30を敷設する。
上記搬入口用側壁50は、適宜、固定台B上に外枠を立設した上で、当該外枠内に嵌め込み固定することにより設置してもよいし、固定台Bに固定金具等を用いて設置してもよい。
In the manufacturing method of the present invention, first, a plurality of floor members are laid on a fixed base.
FIG. 6A shows a fixed base B used in the embodiment shown in FIGS. 6 to 8. In the manufacturing method of the present invention, as shown in FIG. First, a plurality of floor members 30 are laid on the fixed base B while providing the inlet side wall 50 having the inlet i.
The carry-in side wall 50 may be installed by fitting an outer frame upright on the fixed base B and then fitting into the outer frame, and using a fixing bracket or the like. May be installed.

次いで、本発明の製造方法においては、各床部材を敷設した両側の少なくとも一方に本発明の板状側壁部材を立設する。
図7(a)および図7(b)の実施形態例に示すように、本発明の製造方法においては、上記床部材30を敷設した両側の少なくとも一方に本発明の板状側壁部材10を立設する。図7に示す例においては、床部材30と固定台B間に形成される隙間に本発明の板状側壁部材10を立設している。
Next, in the manufacturing method of the present invention, the plate-like side wall member of the present invention is erected on at least one of both sides where each floor member is laid.
7A and 7B, in the manufacturing method of the present invention, the plate-like side wall member 10 of the present invention is erected on at least one of both sides where the floor member 30 is laid. Set up. In the example shown in FIG. 7, the plate-like side wall member 10 of the present invention is erected in the gap formed between the floor member 30 and the fixed base B.

図7(b)の下図は、図5(a)の下図に対応する図であり、図7(b)に丸形状の枠線で示す箇所の拡大図である。
図7(b)の下図は、板状側壁部材10を固定台Bに固定する形態例を示すものであり、本例においては、図7(b)の下図に示すように、板状側壁部材に固定した取付金具13により、各ユニットが独立に固定台Bに固定されている。
板状側壁部材に固定した取付金具は、例えは、ビスを用いたりボルトおよびナットを用いることにより、固定台Bに固定することができる。
The lower diagram of FIG. 7B is a diagram corresponding to the lower diagram of FIG. 5A, and is an enlarged view of a portion indicated by a round frame line in FIG. 7B.
The lower diagram of FIG. 7B shows an example of fixing the plate-like side wall member 10 to the fixing base B. In this example, as shown in the lower diagram of FIG. Each unit is independently fixed to the fixing base B by the mounting bracket 13 fixed to the bracket.
The mounting bracket fixed to the plate-like side wall member can be fixed to the fixing base B by using, for example, screws or bolts and nuts.

次いで、本発明の製造方法においては、本発明の板状側壁部材の上部に天井部材を懸架する。
この場合、図8(a)に示すように、各ユニット毎に板状側壁部材10の立設と天井部材20の懸架を繰り返し行ってもよいし、図8(b)に示すように、複数ユニットの板状側壁部材10を立設した後に、天井部材20のみを順次懸架してもよく、何れにしても、図8(c)に示すように、最終的に全ユニットの天井部材20を懸架する。
本形態例においては、図8(c)に示すように、各ユニットが隣接配置されるように、かつ各ユニット内に形成される搬送空間が連通する搬送路wが形成されるように、各部材を配置する。
Next, in the manufacturing method of the present invention, the ceiling member is suspended on the upper part of the plate-like side wall member of the present invention.
In this case, as shown in FIG. 8A, the standing of the plate-like side wall member 10 and the suspension of the ceiling member 20 may be repeated for each unit, or as shown in FIG. After the plate-like side wall member 10 of the unit is erected, only the ceiling member 20 may be suspended one after another. In any case, as shown in FIG. Suspend.
In this embodiment, as shown in FIG. 8 (c), each unit is arranged adjacent to each other, and each conveyance path w that communicates with the conveyance space formed in each unit is formed. Arrange the members.

本発明の製造方法においては、上記床部材、天井部材および本発明の板状側壁部材を含み内部に搬送空間が形成されてなるユニットを、各搬送空間が連通して搬送路を形成するように固定台上に複数配設する。
搬送路内には、必要に応じ、搬送ローラーやベルトコンベア等の搬送手段をさらに設けてもよい。
In the manufacturing method of the present invention, a unit including the floor member, the ceiling member, and the plate-like side wall member of the present invention, in which a transport space is formed, is formed so that each transport space communicates to form a transport path. A plurality are arranged on the fixed base.
You may further provide conveyance means, such as a conveyance roller and a belt conveyor, in a conveyance path as needed.

上記各ユニットを構成する床部材、板状側壁部材および天井部材は、適宜各種形状を有する固定金具等を使用することにより相互に連結してもよいが、必ずしも相互に連結する必要はない。
このように、各ユニットを構成する床部材、板状側壁部材および天井部材を互いに連結しないことにより、連続式加熱炉の内部で熱分布を生じてユニットを構成する各部材間で熱伸縮の程度に差が生じた場合であっても、熱伸縮による影響を低減して加熱炉の熱歪みを有効に抑制することができる。
The floor member, the plate-like side wall member, and the ceiling member that constitute each unit may be connected to each other by using fixing brackets or the like having various shapes as appropriate, but they are not necessarily connected to each other.
As described above, by not connecting the floor member, the plate-like side wall member, and the ceiling member that constitute each unit to each other, the degree of thermal expansion and contraction between the members that constitute the unit by generating heat distribution inside the continuous heating furnace. Even when there is a difference in the temperature, the thermal distortion of the heating furnace can be effectively suppressed by reducing the effect of thermal expansion and contraction.

図9は、マッフル70を含む連続式加熱炉の製造形態例を示す図である。
図9に示す実施形態例においては、図6に示すように搬入口用側壁50および床部材30を敷設した後、図9(a)に示すように、上記床部材30上にマッフル70を配設する。次いで、図9(b)に示すように、各床部材30を敷設した両側の少なくとも一方に本発明の板状側壁部材10を立設する。板状側壁部材10の固定台Bへの固定方法は、上述した方法と同様の方法を挙げることができる。
FIG. 9 is a diagram illustrating an example of a manufacturing form of a continuous heating furnace including the muffle 70.
In the embodiment shown in FIG. 9, after the carry-in side wall 50 and the floor member 30 are laid as shown in FIG. 6, the muffle 70 is arranged on the floor member 30 as shown in FIG. 9 (a). Set up. Next, as shown in FIG. 9 (b), the plate-like side wall member 10 of the present invention is erected on at least one of the both sides where each floor member 30 is laid. Examples of the method for fixing the plate-like side wall member 10 to the fixing base B include the same methods as described above.

次いで、図9(c)に示すように、複数ユニットの板状側壁部材10を立設した後に、天井部材20のみを順次懸架することにより、図9(c)に示すように、最終的に全ユニットの天井部材20を懸架する。
本形態例においても、図9(c)に示すように、各ユニットが隣接配置されるように、かつ各ユニット内に形成される搬送空間が連通する搬送路wが形成されるように、各部材を配置する。
Next, as shown in FIG. 9 (c), after the plate-like side wall members 10 of a plurality of units are erected, only the ceiling member 20 is suspended in order, as shown in FIG. 9 (c). The ceiling members 20 of all units are suspended.
Also in this embodiment, as shown in FIG. 9 (c), each unit is arranged adjacent to each other, and a conveyance path w that communicates with a conveyance space formed in each unit is formed. Arrange the members.

図6〜図8に示す実施形態例においても、図9に示す実施形態例においても、最終的に搬出口用側壁60を固定台B上に立設することにより、図5(a)に示す形態を有する、連続式加熱炉Hを形成することができる。
上記搬出口用側壁60は、適宜、固定台B上に外枠を立設した上で、当該外枠内に嵌め込み固定することにより設置してもよいし、固定台Bに固定金具等を用いて設置してもよい。
In the embodiment example shown in FIGS. 6 to 8 and the embodiment example shown in FIG. 9, the carry-out side wall 60 is finally erected on the fixed base B, so that it is shown in FIG. A continuous heating furnace H having a form can be formed.
The carry-out side wall 60 may be installed by appropriately setting an outer frame on the fixing base B and then fitting into the outer frame and fixing the outer side wall 60. May be installed.

上記製造方法において、熱漏れを防ぐとともに熱収縮による影響を抑制するために、各ユニット間または各ユニットを構成する部材間に無機ブランケットや無機クロスを挟持してもよい。   In the manufacturing method described above, an inorganic blanket or an inorganic cloth may be sandwiched between the units or between members constituting each unit in order to prevent heat leakage and suppress the influence of heat shrinkage.

本発明の製造方法においては、得られる連続式加熱炉の内部に形成される搬送路が、搬送方向に複数の温度領域が設けられてなるものであって、上記ユニットを形成する、床部材、天井部材または板状側壁部材の搬送路方向長さが、上記何れかの温度領域の搬送路方向長さと対応するものであることが好ましい。   In the manufacturing method of the present invention, the conveyance path formed inside the continuous heating furnace to be obtained is provided with a plurality of temperature regions in the conveyance direction, and forms a floor member, It is preferable that the length in the conveyance path direction of the ceiling member or the plate-like side wall member corresponds to the length in the conveyance path direction of any one of the above temperature regions.

得られる連続式加熱炉において、各ユニットを構成する床部材、天井部材または板状側壁部材の搬送路方向長さを、搬送方向に複数設定される温度領域(熱処理ゾーン)の搬送路方向長さと対応させること、換言すれば、加熱炉を構成する各ユニットに対応するように熱処理ゾーンを設けることにより、上述したように、各ユニット毎に適宜設置されたパネルヒーター等の温度制御手段を用いて、ユニット単位で所望温度下に加熱処理または冷却処理することができる。
本発明の製造方法で得られる連続式加熱炉は、本発明のユニットを複数隣接配置してなるものであり、ユニット毎の温度制御を可能にすることにより、施工後においてもユニット数を増減させることにより、加熱炉の熱処理条件を容易に変更することができる。
In the obtained continuous heating furnace, the length in the conveyance path direction of the floor member, the ceiling member or the plate-like side wall member constituting each unit is the length in the conveyance path direction of a plurality of temperature regions (heat treatment zones) set in the conveyance direction. In correspondence, in other words, by providing a heat treatment zone so as to correspond to each unit constituting the heating furnace, as described above, using a temperature control means such as a panel heater appropriately installed for each unit. The heat treatment or the cooling treatment can be performed at a desired temperature in units.
The continuous heating furnace obtained by the production method of the present invention is formed by arranging a plurality of the units of the present invention adjacent to each other, and the number of units can be increased or decreased even after construction by enabling temperature control for each unit. Thus, the heat treatment conditions of the heating furnace can be easily changed.

本発明の製造方法においては、得られる連続式加熱炉において、上記複数のユニットが固定台にのみ固定されるように、各々固定台上に配設すること、すなわち、上記複数のユニット同士が直接連結しないように配設することが好ましい。   In the production method of the present invention, in the obtained continuous heating furnace, each of the plurality of units is directly disposed on the fixed base so that the plurality of units are fixed only to the fixed base. It is preferable to arrange so as not to be connected.

得られる連続式加熱炉において、連続式加熱炉を構成する複数のユニットが、各々固定台にのみ固定されているものであることにより、各ユニット同士が直接連結されることなく各々独立した状態で他の部材ととともに連続式加熱炉を構成するため、上述したように、連続式加熱炉の内部で熱分布を生じて各側壁部材における熱伸縮の程度に差が生じた場合であっても、隣接するユニットに熱伸縮による影響を及ぼすことないために、加熱炉の熱歪みを有効に抑制することができる。   In the obtained continuous heating furnace, the plurality of units constituting the continuous heating furnace are each fixed only to a fixed base, so that each unit is in an independent state without being directly connected to each other. In order to constitute a continuous heating furnace together with other members, as described above, even if there is a difference in the degree of thermal expansion and contraction in each side wall member due to heat distribution inside the continuous heating furnace, Since the adjacent units are not affected by thermal expansion and contraction, the thermal distortion of the heating furnace can be effectively suppressed.

本発明の連続式加熱炉の製造方法によれば、連続式加熱炉において従来必要とされていた外壁構造体(外側カバー)を用いることなく、施工現場で個々の床部材、板状側壁部材、天井部材を配置することによって連続式加熱炉を容易に形成し得るものであるので、運搬、設置が容易で、短時間で簡便に施工することができる。
また、連続式加熱炉が複数のユニットに分割されているために、連続式加熱炉の内部で熱分布を生じて各側壁部材における熱伸縮の程度に差が生じた場合であっても、熱伸縮による影響を低減して加熱炉の熱歪みを有効に抑制することができる。
According to the method for manufacturing a continuous heating furnace of the present invention, without using an outer wall structure (outer cover) conventionally required in a continuous heating furnace, individual floor members, plate-like side wall members, Since the continuous heating furnace can be easily formed by arranging the ceiling member, it can be easily transported and installed, and can be easily constructed in a short time.
In addition, since the continuous heating furnace is divided into a plurality of units, heat distribution is generated inside the continuous heating furnace, and even if there is a difference in the degree of thermal expansion and contraction in each side wall member, The influence of expansion and contraction can be reduced and the thermal distortion of the heating furnace can be effectively suppressed.

本発明の連続式加熱炉の製造方法によれば、断熱性に優れる連続式加熱炉を、短時間にかつ簡便に施工することができる。   According to the method for manufacturing a continuous heating furnace of the present invention, a continuous heating furnace having excellent heat insulation can be constructed in a short time and simply.

本発明によれば、断熱性に優れるとともに短時間にかつ簡便に施工することができ、熱歪みの発生を抑制し得る板状側壁部材を提供するとともに、当該板状側壁部材を用いた加熱ユニット、連続式加熱炉および連続式加熱炉の製造方法を提供することができる。   ADVANTAGE OF THE INVENTION According to this invention, while providing the plate-shaped side wall member which is excellent in heat insulation, can be constructed easily in a short time, and can suppress generation | occurrence | production of a thermal distortion, the heating unit using the said plate-shaped side wall member A continuous heating furnace and a method for manufacturing the continuous heating furnace can be provided.

10 板状側壁部材
11 板状断熱材
12 金属製板材
13 取付金具
20 天井部材
30 床部材
40 ユニット
50 搬入口用側壁
60 搬出口用側壁
70 マッフル
H 連続式加熱炉
B 固定台
DESCRIPTION OF SYMBOLS 10 Plate-shaped side wall member 11 Plate-shaped heat insulating material 12 Metal plate material 13 Mounting bracket 20 Ceiling member 30 Floor member 40 Unit 50 Carry-in side wall 60 Carry-out side wall 70 Muffle H Continuous heating furnace B Fixed base

Claims (5)

連続式加熱炉の側壁の一部を形成するための部材であって、板状断熱材と当該板状断熱材の外周を補強する金属製板材とを含むことを特徴とする板状側壁部材。   A plate-shaped side wall member for forming a part of a side wall of a continuous heating furnace, comprising a plate-shaped heat insulating material and a metal plate material for reinforcing the outer periphery of the plate-shaped heat insulating material. 前記金属製板材が、前記板状断熱材の側面を覆いつつその端部が板状断熱材の主表面側に折り曲げられてなるものである請求項1に記載の板状側壁部材。   2. The plate-like side wall member according to claim 1, wherein the metal plate material is formed by covering the side surface of the plate-like heat insulating material and having its end bent to the main surface side of the plate-like heat insulating material. 連続式加熱炉を形成するためのユニットであって、
少なくとも、床部材、天井部材および請求項1または請求項2に記載の板状側壁部材を含み、
前記床部材を敷設した両側の少なくとも一方に前記板状側壁部材が立設され、その上部に天井部材が懸架されることにより、内部に搬送空間が形成されてなる
ことを特徴とするユニット。
A unit for forming a continuous heating furnace,
Including at least a floor member, a ceiling member, and a plate-like side wall member according to claim 1 or 2,
The unit, wherein the plate-like side wall member is erected on at least one of both sides where the floor member is laid, and a ceiling member is suspended on the upper portion thereof, thereby forming a transfer space therein.
請求項3に記載のユニットが、各搬送空間が連通するように複数固定台上に隣接して配設されることにより内部に搬送路が形成されてなることを特徴とする連続式加熱炉。   A continuous heating furnace characterized in that a transport path is formed inside by arranging the units according to claim 3 adjacent to each other on a plurality of fixed bases so that the respective transport spaces communicate with each other. 連続式加熱炉を製造する方法であって、
固定台上に複数の床部材を敷設した後、各床部材を敷設した両側の少なくとも一方に請求項1または請求項2に記載の板状側壁部材を立設し、その上部に天井部材を懸架することにより、
前記床部材、天井部材および請求項1または請求項2に記載の板状側壁部材を含み内部に搬送空間が形成されてなるユニットを、各搬送空間が連通して搬送路を形成するように固定台上に複数配設する
ことを特徴とする連続式加熱炉の製造方法。
A method of manufacturing a continuous heating furnace,
After laying a plurality of floor members on the fixed base, the plate-like side wall member according to claim 1 or 2 is erected on at least one of both sides of each floor member, and a ceiling member is suspended above the plate-like side wall member. By doing
A unit including the floor member, the ceiling member, and the plate-like side wall member according to claim 1 and having a conveyance space formed therein is fixed so that each conveyance space communicates to form a conveyance path. A method for manufacturing a continuous heating furnace, wherein a plurality of the heating furnaces are arranged on a table.
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