JP2016025847A - Electric motor stator, electric motor, circulation pump, pump transport device and method of forming electric motor stator - Google Patents
Electric motor stator, electric motor, circulation pump, pump transport device and method of forming electric motor stator Download PDFInfo
- Publication number
- JP2016025847A JP2016025847A JP2015143149A JP2015143149A JP2016025847A JP 2016025847 A JP2016025847 A JP 2016025847A JP 2015143149 A JP2015143149 A JP 2015143149A JP 2015143149 A JP2015143149 A JP 2015143149A JP 2016025847 A JP2016025847 A JP 2016025847A
- Authority
- JP
- Japan
- Prior art keywords
- circuit board
- coil
- electric motor
- motor stator
- sealing part
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 30
- 238000007789 sealing Methods 0.000 claims abstract description 223
- 239000000463 material Substances 0.000 claims abstract description 34
- 230000001681 protective effect Effects 0.000 claims description 45
- 239000011810 insulating material Substances 0.000 claims description 3
- 238000009413 insulation Methods 0.000 claims 1
- 238000002347 injection Methods 0.000 abstract description 15
- 239000007924 injection Substances 0.000 abstract description 15
- 239000002184 metal Substances 0.000 abstract 1
- 239000000243 solution Substances 0.000 abstract 1
- 239000007788 liquid Substances 0.000 description 13
- 238000010586 diagram Methods 0.000 description 10
- 238000005086 pumping Methods 0.000 description 10
- 230000000694 effects Effects 0.000 description 9
- 239000003822 epoxy resin Substances 0.000 description 8
- 229920000647 polyepoxide Polymers 0.000 description 8
- 238000001746 injection moulding Methods 0.000 description 6
- 229920001187 thermosetting polymer Polymers 0.000 description 6
- 230000009849 deactivation Effects 0.000 description 5
- 238000002955 isolation Methods 0.000 description 4
- 229920002379 silicone rubber Polymers 0.000 description 4
- 239000004945 silicone rubber Substances 0.000 description 4
- 230000002411 adverse Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 229910000679 solder Inorganic materials 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Landscapes
- Manufacture Of Motors, Generators (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
- Motor Or Generator Frames (AREA)
- Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
Abstract
Description
本発明は、出願日が２０１４年７月１７日で、出願番号がＣＮ２０１４１０３４１７８９.７で、発明の名称が「電動機固定子、電動機、ポンプ輸送装置及び電動機固定子の形成方法」である中国特許出願と、出願日が２０１４年７月１７日で、出願番号がＣＮ２０１４１０３４２４１１.９で、発明の名称が「電動機固定子、電動機、循環ポンプ及び電動機固定子の形成方法」である中国特許出願との優先権を主張する。 The present invention is a Chinese patent application whose filing date is July 17, 2014, the application number is CN2014410341789.7, and the title of the invention is “Forming method of motor stator, motor, pump transport device and motor stator” And the priority of the Chinese patent application whose filing date is July 17, 2014, the application number is CN2014032412411.9, and the title of the invention is “Method of forming motor stator, motor, circulation pump and motor stator”. Insist on the right.
本発明は、機械機器分野に関し、具体的には、電動機固定子、電動機、循環ポンプ、ポンプ輸送装置及び電動機固定子の形成方法に関する。 The present invention relates to the field of mechanical equipment, and specifically relates to an electric motor stator, an electric motor, a circulation pump, a pump transport device, and a method for forming an electric motor stator.
従来技術において、電動機及びその電動機固定子（例えば、循環ポンプの電動機及びその電動機固定子）の構造はさまざまである。図１は従来技術における第１種の電動機及びその電動機固定子の構造を示す図である。図１に示すように、循環ポンプは、電動機とポンプ輸送部品とを含む。電動機は、電動機固定子と電動機回転子とを含む。第１種の電動機の電動機固定子において、コイル１０は、回路基板１２に溶接固定された後、シールドケース１３に納められる。ポンプ輸送部品は、羽根車とポンプケースとを含む。羽根車は、電動機回転子の回転軸の一端に設けられる。ポンプケースは羽根車の外部でカバーして設けられる。電動機固定子とポンプケースはねじによって固定して接続される。 In the prior art, the structure of the electric motor and its electric motor stator (for example, the electric motor of the circulation pump and its electric motor stator) are various. FIG. 1 is a diagram showing a structure of a first type electric motor and its electric motor stator in the prior art. As shown in FIG. 1, the circulation pump includes an electric motor and a pumping part. The electric motor includes an electric motor stator and an electric motor rotor. In the electric motor stator of the first type electric motor, the coil 10 is housed in the shield case 13 after being fixed to the circuit board 12 by welding. The pumping part includes an impeller and a pump case. The impeller is provided at one end of the rotating shaft of the electric motor rotor. The pump case is provided to cover the outside of the impeller. The motor stator and the pump case are fixedly connected by screws.
第１種の電動機において、電動機固定子はシールドケース１３を使ってコイル１０と回路基板１２を保護する。回路基板１２が空気中に露出されており、ハンダが錆びて、放熱が不良で、素子が老化してしまう等の欠陥が生じやすくなるため、保護度が低く、温度変化によって水蒸気等が発生しやすく、回路基板１２の安全を確実に保証することができない。回路基板１２とコイル１０がハンダのみを介して固定され、外力を受けると緩んで切断されやすいので、信頼性が低い。電動機が運転する際、シールドケース１３も振動しやすく、電動機の運転に影響を与えてしまう。 In the first type electric motor, the electric motor stator protects the coil 10 and the circuit board 12 using the shield case 13. Since the circuit board 12 is exposed to the air, the solder is rusted, heat dissipation is poor, and defects such as aging of the element are likely to occur, so the degree of protection is low and water vapor is generated due to temperature changes. It is easy to ensure the safety of the circuit board 12 with certainty. Since the circuit board 12 and the coil 10 are fixed only by soldering and are loosened and easily cut when subjected to an external force, the reliability is low. When the electric motor is operated, the shield case 13 is also likely to vibrate, which affects the operation of the electric motor.
第１種の電動機及びその電動機固定子の上述した欠陥を解消するため、従来技術において第２種の電動機及びその電動機固定子の構造を提示した。
図２は、従来技術における第２種の電動機及びその電動機固定子の構造を示す図である。図２に示すように、第２種の電動機の電動機固定子において、コイル１ａ'と回路基板１ｂ'は溶接して固定された後、熱硬化性材料１ｃ'によって一体に射出成型されて電動機固定子１'の主な部分を構成している。
In order to eliminate the above-described defects of the first type electric motor and its electric motor stator, the structure of the second type electric motor and its electric motor stator was presented in the prior art.
FIG. 2 is a diagram showing a structure of a second type electric motor and its electric motor stator in the prior art. As shown in FIG. 2, in the electric motor stator of the second type electric motor, the coil 1a ′ and the circuit board 1b ′ are fixed by welding and then injection-molded integrally with a thermosetting material 1c ′. It constitutes the main part of the child 1 '.
図３は従来技術において循環ポンプが第２種の電動機及びその電動機固定子を含む構造を示す図である。図３に示すように、循環ポンプは、電動機とポンプ輸送部品とを含む。電動機は、電動機固定子１'と電動機回転子２'とを含む。該電動機の電動機固定子１'において、コイル１ａ'と回路基板１ｂ'は溶接して固定された後、熱硬化性材料１ｃ'によって一体に射出成型されている。ポンプ輸送部品は、羽根車３'とポンプケース５'とを含む。羽根車３'は電動機回転子２'の回転軸の一端に設けられる。ポンプケース５'は、羽根車３'の外部でカバーして設けられる。電動機固定子１'とポンプケース５'はねじ４'によって固定して接続される。 FIG. 3 is a diagram showing a structure in which a circulation pump includes a second type electric motor and its electric motor stator in the prior art. As shown in FIG. 3, the circulation pump includes an electric motor and a pumping part. The electric motor includes an electric motor stator 1 ′ and an electric motor rotor 2 ′. In the motor stator 1 ′ of the motor, the coil 1 a ′ and the circuit board 1 b ′ are fixed by welding and then integrally molded with a thermosetting material 1 c ′. The pumping part includes an impeller 3 'and a pump case 5'. The impeller 3 ′ is provided at one end of the rotating shaft of the electric motor rotor 2 ′. The pump case 5 ′ is provided so as to cover the outside of the impeller 3 ′. The motor stator 1 ′ and the pump case 5 ′ are fixedly connected by screws 4 ′.
本発明を実現する過程において、発明者は、第２種の電動機固定子によると第１種の電動機及びその電動機固定子に存在する上述した問題を解決することができるが、第２種の電動機及びその電動機固定子の構造に新しい技術課題があることを発現した。射出成型中に射出圧が大きいので、回路基板１ｂ'にある程度の衝撃を与え、且つ金型及び射出材料の温度が回路基板１ｂ'上の電子素子を損害し、回路基板１ｂ'の使用の安定性に影響を与える恐れがあって、ひいては回路基板１ｂ'が失効化されるリスクがあるため、電動機の合格率又は寿命を低下させてしまう。実際の使用中に、回路基板１ｂ'がコイル１ａ'の温度上昇及び液体の温度の影響を受けやすく、電子素子の性能を低下させ、電動機の寿命を短縮させてしまう。 In the process of realizing the present invention, the inventor can solve the above-mentioned problems existing in the first type electric motor and the electric motor stator according to the second type electric motor stator. And there was a new technical problem in the structure of the motor stator. Since the injection pressure is large during injection molding, a certain degree of impact is given to the circuit board 1b ', and the temperature of the mold and the injection material damages the electronic elements on the circuit board 1b', and the use of the circuit board 1b 'is stable. The circuit board 1b 'may be invalidated because of a risk of affecting the performance, and thus the pass rate or life of the motor is reduced. During actual use, the circuit board 1b ′ is easily affected by the temperature rise of the coil 1a ′ and the temperature of the liquid, which degrades the performance of the electronic element and shortens the life of the motor.
また、電動機固定子の回路基板１ｂ'とコイル１ａ'が一緒に密封されているので、伝熱面積が大きく、伝熱効率が早いので、回路基板１ｂ'が輸送中の液体の温度とコイル１ａ'の温度上昇の影響を受けやすく、特に、循環ポンプを高温の液体に応用する際の影響が顕著であって、循環ポンプの電力消費が大きく、高温まで上昇するなどの問題が存在し、循環ポンプの寿命をひどく短縮させてしまう。 Further, since the circuit board 1b ′ and the coil 1a ′ of the electric motor stator are sealed together, the heat transfer area is large and the heat transfer efficiency is fast. Therefore, the circuit board 1b ′ is connected to the temperature of the liquid being transported and the coil 1a ′. The circulation pump is particularly affected when the circulation pump is applied to a high-temperature liquid, and there are problems such as high power consumption of the circulation pump and rising to a high temperature. Will severely shorten the lifespan.
本発明の一態様によると、回路基板が失効化されるリスクを低減し、電動機の合格率及び使用寿命を高めることのできる電動機固定子、電動機、ポンプ輸送装置及び電動機固定子の形成方法を提供することをその目的とする。 According to one aspect of the present invention, there is provided an electric motor stator, an electric motor, a pump transport device, and a method for forming an electric motor stator that can reduce the risk of circuit boards being invalidated and increase the pass rate and service life of the electric motor. The purpose is to do.
本発明の第１方面によると、コイル、コイルに電気的に接続されるコイル接続端部と回路基板接続端部とを有する電気接続部、及びコイルの周囲に設けられるコイル密封部を含むコイル部品と、コイル部品の軸方向の第１端部に設けられて、電気接続部の回路基板接続端部に電気的に接続される回路基板及び回路基板の周囲に設けられる回路基板密封部を含む回路基板部品とを含み、回路基板密封部とコイル密封部とが別々に形成される電動機固定子を提供する。 According to the first aspect of the present invention, a coil component includes a coil, an electrical connection portion having a coil connection end portion and a circuit board connection end portion electrically connected to the coil, and a coil sealing portion provided around the coil. And a circuit board provided at the first end in the axial direction of the coil component and electrically connected to the circuit board connection end of the electrical connection part, and a circuit board sealing part provided around the circuit board Provided is a motor stator that includes a board component and in which a circuit board sealing part and a coil sealing part are separately formed.
さらに、コイル部品は、コイル密封部の軸方向の第１端部の端面に設けられる防護柱をさらに含み、電気接続部のコイル接続端部と回路基板接続端部との間の少なくとも一部はコイル密封部内に位置する。 Furthermore, the coil component further includes a protective column provided on an end surface of the first end portion in the axial direction of the coil sealing portion, and at least a part between the coil connection end portion of the electrical connection portion and the circuit board connection end portion is provided. Located in the coil seal.
さらに、防護柱と回路基板密封部とは一体構造を形成している。 Further, the protective column and the circuit board sealing part form an integral structure.
さらに、防護柱の少なくとも一部は回路基板密封部の内部まで延長されている。 Further, at least a part of the protective pillar extends to the inside of the circuit board sealing portion.
さらに、防護柱とコイル密封部とは一体構造を形成している。 Further, the protective column and the coil sealing portion form an integral structure.
さらに、防護柱のコイル密封部から離れる端面は回路基板に当接している。 Furthermore, the end surface of the protective column away from the coil sealing portion is in contact with the circuit board.
さらに、コイル部品は、コイル密封部の軸方向の第１端部の端面に設けられる位置決め柱をさらに含み、当該位置決め柱のコイル密封部から離れる端面が回路基板に当接している。 Further, the coil component further includes a positioning column provided on an end surface of the first end portion in the axial direction of the coil sealing portion, and an end surface of the positioning column away from the coil sealing portion is in contact with the circuit board.
さらに、位置決め柱は、回路基板密封部又はコイル密封部と一体構造を形成する。 Further, the positioning column forms an integral structure with the circuit board sealing portion or the coil sealing portion.
さらに、コイル密封部は、回路基板密封部と間隔をあけて設けられている。 Further, the coil sealing portion is provided with a space from the circuit board sealing portion.
さらに、コイル密封部と回路基板密封部とは異なる材料で形成されている。 Furthermore, the coil sealing part and the circuit board sealing part are formed of different materials.
本発明の第２方面によると、本発明の第１方面に係る電動機固定子と、電動機回転子とを含む電動機を提供する。 According to a second aspect of the present invention, there is provided an electric motor including an electric motor stator according to the first aspect of the present invention and an electric motor rotor.
本発明の第３方面によると、ポンプ輸送部品と、本発明の第２方面に係る電動機である駆動電動機と、を含むポンプ輸送装置を提供する。 According to a third aspect of the present invention, there is provided a pump transport apparatus including a pump transport component and a drive motor that is an electric motor according to the second aspect of the present invention.
本発明の第４方面によると、コイル、コイルに電気的に接続されるコイル接続端部と回路基板接続端部とを有する電気接続部、及びコイルの周囲に設けられるコイル密封部を含むコイル部品を形成することと、コイル部品の軸方向の第１端部に設けられて、電気接続部の回路基板接続端部に電気的に接続される回路基板及び回路基板の周囲に設けられる回路基板密封部を含む回路基板部品を形成することと、を含み、回路基板密封部とコイル密封部とが別々に形成される電動機固定子の形成方法を提供する。 According to the fourth aspect of the present invention, the coil component includes a coil, an electrical connection portion having a coil connection end portion electrically connected to the coil and a circuit board connection end portion, and a coil sealing portion provided around the coil. A circuit board provided at the first end in the axial direction of the coil component and electrically connected to the circuit board connection end of the electrical connection part, and a circuit board sealed provided around the circuit board Forming a circuit board component including a portion, and a method for forming an electric motor stator in which a circuit board sealing portion and a coil sealing portion are separately formed.
本発明の第１方面〜第４方面の電動機固定子、電動機、ポンプ輸送装置および電動機固定子の形成方法によると、電動機固定子はコイル部品と回路基板部品とを含み、コイル部品はコイルと、電気接続部と、コイル密封部とを含み、電気接続部のコイル接続端部はコイルに電気的に接続され、また、回路基板部品は回路基板と回路基板密封部とを含み、電気接続部の回路基板接続端部は回路基板に電気的に接続され、回路基板密封部とコイル密封部は別々に形成される。回路基板密封部とコイル密封部が別々に形成されるので、コイル密封部の形成中の圧力及び温度の回路基板に対する影響を避けることができ、金型及び射出材料の温度が回路基板上の電子素子を損害してしまうことを改善することができ、回路基板が失効化されるリスクを低下し、電動機の合格率及び使用寿命を高めることができる。さらに、実際の運転中のコイルの温度上昇及び液体の温度の回路基板に対する影響を低減させることができる。 According to the first aspect to the fourth aspect of the present invention, the motor stator, the motor, the pump transport device, and the method of forming the motor stator, the motor stator includes a coil component and a circuit board component, the coil component is a coil, An electrical connection portion and a coil sealing portion, the coil connection end of the electrical connection portion is electrically connected to the coil, and the circuit board component includes a circuit board and a circuit board sealing portion, The circuit board connecting end is electrically connected to the circuit board, and the circuit board sealing portion and the coil sealing portion are formed separately. Since the circuit board sealing part and the coil sealing part are formed separately, the influence of the pressure and temperature on the circuit board during the formation of the coil sealing part can be avoided, and the temperature of the mold and the injection material can be controlled by the electronics on the circuit board. The damage to the elements can be improved, the risk that the circuit board is invalidated can be reduced, and the pass rate and service life of the motor can be increased. Furthermore, the influence of the temperature rise of the coil and the temperature of the liquid on the circuit board during actual operation can be reduced.
本発明の他の一態様によると、回路基板の使用安定性が改善され、電動機固定子による回路基板の失効化のリスクを低減し、電動機及び循環ポンプの合格率及び使用寿命を向上させることのできる電動機固定子、電動機、循環ポンプ及び電動機固定子の形成方法を提供することをその目的とする。 According to another aspect of the present invention, the use stability of the circuit board is improved, the risk of circuit board deactivation by the motor stator is reduced, and the pass rate and service life of the motor and the circulation pump are improved. An object of the present invention is to provide an electric motor stator, an electric motor, a circulation pump, and a method for forming an electric motor stator.
本発明の第５方面によると、コイル、コイルに電気的に接続されるコイル接続端部と回路基板接続端部とを有する電気接続部、及びコイルの周囲に設けられるコイル密封部を含むコイル部品と、コイル部品の軸方向の第１端部に設けられて、電気接続部の回路基板接続端部に電気的に接続される回路基板及び回路基板の周囲に設けられる回路基板密封部を含む回路基板部品とを含み、回路基板密封部とコイル密封部が間隔をあけて設けられる電動機固定子を提供する。 According to the fifth aspect of the present invention, a coil component including a coil, an electrical connection portion having a coil connection end portion and a circuit board connection end portion electrically connected to the coil, and a coil sealing portion provided around the coil. And a circuit board provided at the first end in the axial direction of the coil component and electrically connected to the circuit board connection end of the electrical connection part, and a circuit board sealing part provided around the circuit board Provided is an electric motor stator including a board component, wherein a circuit board sealing part and a coil sealing part are provided with a space therebetween.
さらに、コイル部品は、コイル密封部の軸方向の第１端部の端面に設けられる防護柱をさらに含み、電気接続部のコイル接続端部と回路基板接続端部との間の少なくとも一部はコイル密封部の内部に位置する。 Furthermore, the coil component further includes a protective column provided on an end surface of the first end portion in the axial direction of the coil sealing portion, and at least a part between the coil connection end portion of the electrical connection portion and the circuit board connection end portion is provided. Located inside the coil seal.
さらに、防護柱と回路基板密封部とは一体構造を形成する。 Further, the protective column and the circuit board sealing portion form an integral structure.
さらに、防護柱の少なくとも一部は、回路基板密封部の内部まで延長し、且つ、防護柱とコイル密封部とは一体構造を形成する。 Further, at least a part of the protective pillar extends to the inside of the circuit board sealing portion, and the protective pillar and the coil sealing portion form an integral structure.
さらに、防護柱のコイル密封部から離れる端面は回路基板に当接している。 Furthermore, the end surface of the protective column away from the coil sealing portion is in contact with the circuit board.
さらに、コイル部品は、コイル密封部の軸方向の第１端部の端面に設けられられる位置決め柱をさらに含み、当該位置決め柱のコイル密封部から離れる端面が回路基板に当接している。 Further, the coil component further includes a positioning column provided on an end surface of the first end portion in the axial direction of the coil sealing portion, and an end surface of the positioning column away from the coil sealing portion is in contact with the circuit board.
さらに、位置決め柱は、回路基板密封部又はコイル密封部と一体構造を形成する。 Further, the positioning column forms an integral structure with the circuit board sealing portion or the coil sealing portion.
さらに、回路基板部品はケースを含み、回路基板密封部はケースの内部に一体化して設けられ、ケースとコイル部品とは接続して固定される。 Further, the circuit board component includes a case, the circuit board sealing portion is provided integrally inside the case, and the case and the coil component are connected and fixed.
さらに、電動機固定子は、回路基板密封部とコイル密封部との間に設けられ、断熱材からなる断熱層をさらに含む。 Furthermore, the motor stator further includes a heat insulating layer provided between the circuit board sealing portion and the coil sealing portion and made of a heat insulating material.
さらに、断熱層は、回路基板密封部及び／又はコイル密封部と間隔をあけて設けられる。 Further, the heat insulating layer is provided at a distance from the circuit board sealing portion and / or the coil sealing portion.
本発明の第６方面によると、本発明の第５方面に係るいずれの電動機固定子を含む電動機を提供する。 According to a sixth aspect of the present invention, there is provided an electric motor including any motor stator according to the fifth aspect of the present invention.
本発明の第７方面によると、ポンプ輸送本体を含むポンプ輸送部品と、本発明の第５方面に係るいずれの電動機固定子と前記ポンプ輸送本体と駆動接続される電動機回転子とを有する駆動電動機と、を含む循環ポンプを提供する。 According to the seventh aspect of the present invention, there is provided a drive motor having a pump transport component including a pump transport body, any motor stator according to the fifth aspect of the present invention, and a motor rotor that is drivingly connected to the pump transport body. And a circulation pump comprising:
本発明の第８方面によると、コイル、コイルに電気的に接続されるコイル接続端部と回路基板接続端部とを有する電気接続部、及び射出成型方式でコイルの周囲に設けられるコイル密封部を含むコイル部品を形成することと、コイル部品の軸方向の第１端部に設けられ、電気接続部の回路基板接続端部に電気的に接続される回路基板及び回路基板の周囲に設けられる回路基板密封部を含む回路基板部品を形成することと、を含み、回路基板密封部とコイル密封部との間に間隔が形成されている電動機固定子の形成方法を提供する。 According to the eighth aspect of the present invention, a coil, an electrical connection portion having a coil connection end portion and a circuit board connection end portion electrically connected to the coil, and a coil sealing portion provided around the coil by an injection molding method And a circuit board that is provided at the first end portion in the axial direction of the coil component and is electrically connected to the circuit board connection end portion of the electrical connection portion, and is provided around the circuit board. Forming a circuit board component including a circuit board sealing portion, and providing a method of forming an electric motor stator in which a gap is formed between the circuit board sealing portion and the coil sealing portion.
本発明の第５方面〜第８方面の電動機固定子、電動機、循環ポンプ及び電動機固定子の形成方法によると、電動機固定子はコイル部品と回路基板部品とを含み、コイル部品はコイルと、電気接続部と、コイル密封部とを含み、電気接続部のコイル接続端部はコイルに電気的に接続され、また、回路基板部品は回路基板と回路基板密封部とを含み、電気接続部の回路基板接続端部は回路基板に電気的に接続され、回路基板密封部とコイル密封部とは別々に形成される。回路基板密封部とコイル密封部とが間隔をあけて形成されるので、実際の運転中にコイルの温度上昇及び液体の温度の回路基板に対する影響を低減させることができ、電動機固定子の回路基板の使用中の安定性を改善し、電動機固定子による回路基板の失効化のリスクを低下し、電動機及び循環ポンプの合格率及び使用寿命を高めることができる。さらに、コイル密封部を形成する際の圧力及び温度が回路基板に影響を与えることを避けることができ、金型及び射出材料の温度が回路基板上の電子素子を損害することを改善でき、回路基板の失効化のリスクを低下させ、電動機及び循環ポンプの合格率及び使用寿命を高めることができる。 According to the fifth aspect to eighth aspect of the present invention, the motor stator, the motor, the circulation pump, and the method of forming the motor stator, the motor stator includes a coil component and a circuit board component, the coil component is a coil, A connection portion and a coil sealing portion; a coil connection end portion of the electrical connection portion is electrically connected to the coil; and the circuit board component includes a circuit board and a circuit board sealing portion, and the circuit of the electrical connection portion The board connection end is electrically connected to the circuit board, and the circuit board sealing portion and the coil sealing portion are formed separately. Since the circuit board sealing part and the coil sealing part are formed at an interval, the influence of the temperature rise of the coil and the temperature of the liquid on the circuit board can be reduced during actual operation, and the circuit board of the motor stator The stability during use can be improved, the risk of circuit board deactivation by the motor stator can be reduced, and the pass rate and service life of the motor and the circulation pump can be increased. Furthermore, the pressure and temperature when forming the coil sealing part can be avoided from affecting the circuit board, the temperature of the mold and the injection material can be improved to damage the electronic elements on the circuit board, and the circuit The risk of deactivation of the substrate can be reduced, and the pass rate and service life of the electric motor and the circulation pump can be increased.
本発明の一部である図面は本発明を理解させるためのもので、本発明で説明する実施例及びその説明は本発明を解釈するためのものであって、本発明を不当に限定するのではない。
ここで、衝突しない限り、本願の実施例及び実施例中の特徴を互いに結合することができる。以下、図面を参照しつつ実施例を結合して本発明の実施例を説明する。
以下の説明で使用される用語は具体的な実施形態を説明するためのもので、本発明の実施形態を限定するためのものではない。ここで使用されるように、その前後において特別に説明していない限り、単数形式の記載は複数形式を含み、また、本発明の明細書に記載の「含有」及び／又は「含む」は、特徴、ステップ、操作、素子、部品及び／又はそれらの組み合わせがあることを指す。
説明の便宜を図るため、例えば「……の上部」、「……の下部」、「……の上面」、「上面の」等のような空間相対用語は、図面に示す素子又は特徴と他の素子又は特徴との空間位置関係を示すためのものである。ここで、空間相対用語は素子の図面に示す位置以外の使用又は操作中の異なる位置を含むことは言うまでもない。例えば、図面に素子が転倒されている場合、「他の素子又は構造の上部」又は「他の素子又は構造の上」の素子と記載した後、「他の素子又は構造の下部」又は「他の素子又は構造の下」と定義される。従って、例を示す用語「……の上部」は「……の上部」と「……の下部」の二つの位置を含める。該素子は他方式で位置を決められ（９０度回転する又は他の位置に位置する）、空間相対記述内容を解釈する。
Here, as long as there is no collision, the embodiments of the present application and the features in the embodiments can be combined with each other. Hereinafter, embodiments of the present invention will be described with reference to the drawings.
The terms used in the following description are for describing specific embodiments and are not intended to limit the embodiments of the present invention. As used herein, unless stated otherwise before or after, the singular form includes the plural form, and “include” and / or “comprise” in the specification of the present invention includes It refers to the presence of features, steps, operations, elements, components and / or combinations thereof.
For convenience of description, spatial relative terms such as “top of…”, “bottom of…”, “top of”, “top of”, etc. are used for elements and features shown in the drawings and others. It is for showing the spatial positional relationship with the element or feature. Here, it is needless to say that spatial relative terms include different positions during use or operation other than the positions shown in the drawings of the elements. For example, when an element is turned over in the drawing, it is described as “an upper part of another element or structure” or an element “above another element or structure”, and then “lower part of another element or structure” or “others”. Under the element or structure. Therefore, the term “upper part of ...” includes two positions “upper part of ……” and “lower part of ……”. The element is positioned in other ways (turns 90 degrees or is located elsewhere) and interprets the spatially relative description.
第１の実施例
背景技術に記載の内容を参照すると、従来技術では、射出成型中に射出圧力が大きいので、電動機の合格率及び使用寿命が低下する問題が存在している。該技術課題を解決するため、本発明の好適な実施例において電動機及びその電動機固定子を提供する。
First Embodiment Referring to the contents described in the background art, in the prior art, since the injection pressure is large during injection molding, there is a problem that the pass rate and the service life of the motor are reduced. In order to solve the technical problem, a preferred embodiment of the present invention provides an electric motor and an electric motor stator thereof.
図４及び図５に示すように、本実施例の電動機及びその電動機固定子において、電動機固定子は主にコイル部品と回路基板部品１とを含む。コイル部品２は、コイル２ｃと、電気接続部２ａと、コイル密封部２ｂとを含み、コイル密封部２ｂはコイル２ｃの周囲に設けられ、電気接続部２ａはコイル接続端部と回路基板接続端部とを含み、コイル接続端部はコイル２ｃに電気的に接続される。回路基板部品１はコイル部品２の軸方向の第１端部に設けられ、回路基板部品１は回路基板１ｂと回路基板密封部１ｃとを含み、回路基板密封部１ｃは回路基板１ｂの周囲に設けられ、電気接続部２ａの回路基板接続端部は回路基板１ｂに電気的に接続され、ここで、回路基板密封部１ｃとコイル密封部２ｂは別々に形成される。 As shown in FIGS. 4 and 5, in the electric motor of this embodiment and the electric motor stator thereof, the electric motor stator mainly includes a coil component and a circuit board component 1. The coil component 2 includes a coil 2c, an electrical connection portion 2a, and a coil sealing portion 2b. The coil sealing portion 2b is provided around the coil 2c, and the electrical connection portion 2a includes a coil connection end and a circuit board connection end. The coil connection end is electrically connected to the coil 2c. The circuit board component 1 is provided at a first end portion in the axial direction of the coil component 2. The circuit board component 1 includes a circuit board 1b and a circuit board sealing portion 1c, and the circuit board sealing portion 1c is provided around the circuit board 1b. The circuit board connection end of the electrical connection part 2a is electrically connected to the circuit board 1b. Here, the circuit board sealing part 1c and the coil sealing part 2b are formed separately.
電動機固定子の回路基板密封部１ｃとコイル密封部２ｂが別々に形成されるので、コイル密封部２ｂを形成する際の圧力及び温度が回路基板１ｂに影響を与えることを避けることができ、金型及び射出材料の温度が回路基板１ｂ上の電子素子を損害することを改善し、回路基板１ｂの失効化のリスクを低下し、電動機の合格率及び使用寿命を高めることができる。さらに、実際の運転中のコイル２ｃの温度上昇及び液体温度の回路基板１ｂに対する影響を低減することができる。 Since the circuit board sealing part 1c and the coil sealing part 2b of the motor stator are separately formed, it is possible to avoid the pressure and temperature when forming the coil sealing part 2b from affecting the circuit board 1b, The temperature of the mold and the injection material can be improved to damage the electronic elements on the circuit board 1b, the risk of the circuit board 1b being deactivated can be reduced, and the pass rate and service life of the motor can be increased. Furthermore, the temperature rise of the coil 2c during actual operation and the influence of the liquid temperature on the circuit board 1b can be reduced.
図４及び図５に示すように、本実施例において、コイル部品２がコイル密封部２ｂの軸方向の第１端部の端面に設けられる防護柱２ｄをさらに含み、電気接続部２ａのコイル接続端部と回路基板接続端部との間の少なくとも一部がコイル密封部２ｂの内部に位置することが好ましい。防護柱２ｄはその中に位置する電気接続部２ａを保護して、電気接続部２ａの寿命を向上させることができる。 As shown in FIGS. 4 and 5, in this embodiment, the coil component 2 further includes a protective column 2d provided on the end surface of the first end portion in the axial direction of the coil sealing portion 2b, and the coil connection of the electrical connection portion 2a is performed. It is preferable that at least a part between the end portion and the circuit board connecting end portion is located inside the coil sealing portion 2b. The protective column 2d can protect the electrical connection portion 2a located therein and improve the life of the electrical connection portion 2a.
ここで、回路基板１ｂとコイル２ｃとの間の電気的に接続の要求を満たすことのできる電気接続部２ａであれば、いずれも本発明に用いることができる。本実施例において、電気接続部２ａがピンであることが好ましい。ピンは接続用リード又はコネクタ端子であることができる。電気接続部２ａは、コイル２ｃの先端部に位置することができれば、コイル２ｃの側辺に位置することもできる。 Here, any electrical connection part 2a that can satisfy the electrical connection requirement between the circuit board 1b and the coil 2c can be used in the present invention. In the present embodiment, it is preferable that the electrical connection portion 2a is a pin. The pins can be connecting leads or connector terminals. If the electrical connection part 2a can be located in the front-end | tip part of the coil 2c, it can also be located in the side of the coil 2c.
図４及び図５に示すように、電動機固定子の軸線は鉛直に設けられ、コイル部品２の軸方向の第１端部は図４において上端である。ピンは鉛直に設けられて、ピンの上端は回路基板接続端部で、ピンの下端はコイル接続端部である。防護柱２ｄは軸線方向が電動機固定子の軸線方向に平行する円柱体である。ピンの上端以外の部分はすべてコイル密封部２ｂと防護柱２ｄに埋め込まれている。ピンが防護柱２ｄと同軸に設けられることが好ましい。本実施例において、三つのピンと三つの防護柱２ｄが設けられていて、各ピンは対応する防護柱２ｄの内部に設けられる。ここで、ピンと防護柱の数量は需要に応じて設定することができ、ピンと防護柱が必ずしも逐一対応していなくてもよく、例えば、提示していない実施例において、複数のピンが同一の防護柱に対応することもできる。 As shown in FIGS. 4 and 5, the axis of the motor stator is provided vertically, and the first end of the coil component 2 in the axial direction is the upper end in FIG. 4. The pins are provided vertically, with the upper ends of the pins being circuit board connection ends and the lower ends of the pins being coil connection ends. The protective column 2d is a cylindrical body whose axial direction is parallel to the axial direction of the motor stator. All parts other than the upper end of the pin are embedded in the coil sealing part 2b and the protective column 2d. It is preferable that the pin is provided coaxially with the protective column 2d. In this embodiment, three pins and three protective pillars 2d are provided, and each pin is provided inside the corresponding protective pillar 2d. Here, the number of pins and guard pillars can be set according to demand, and the pins and guard pillars do not necessarily correspond one by one. For example, in the embodiment not shown, a plurality of pins have the same protection. It can also correspond to a pillar.
本実施例において、防護柱２ｄとコイル密封部２ｂが一体構造を形成する。同じ材料で一体成型することが好ましく、例えば一体射出成型することができる。防護柱２ｄと回路基板密封部１ｃが一体構造に形成されることが好ましい。防護柱２ｄの少なくとも一部が回路基板密封部１ｃ内まで延長されていることがさらに好ましい。防護柱２ｄの上述の設置方式によると、コイル２ｃと回路基板１ｂとの間の間隔が大きい時、例えばピン等の電気接続部２ａを保護することができ、電気接続部２ａとコイル２ｃ及び回路基板１ｂとの間の接続の確実性を強化できる。 In this embodiment, the protective column 2d and the coil sealing portion 2b form an integral structure. It is preferable to integrally mold with the same material, for example, integral injection molding. The protective pillar 2d and the circuit board sealing portion 1c are preferably formed in an integral structure. More preferably, at least a part of the protective column 2d extends into the circuit board sealing portion 1c. According to the above-described installation method of the protective pillar 2d, when the distance between the coil 2c and the circuit board 1b is large, the electrical connection portion 2a such as a pin can be protected, and the electrical connection portion 2a, the coil 2c, and the circuit can be protected. The certainty of connection with the board | substrate 1b can be strengthened.
本実施例において、一部のピンとコイル２ｃの外側で射出成型することで、コイル密封部２ｂと円柱体構造の防護柱２ｄを形成し、ピンのコイル密封部２ｂから露出された部分を防護柱２ｄ内に設けて、ピンの先頭のみを防護柱２ｄから露出させて回路基板接続端部とする。 In this embodiment, a part of the pin and the coil 2c are injection-molded to form the coil sealing part 2b and the columnar structure protection column 2d, and the part of the pin exposed from the coil sealing unit 2b is the protection column. It is provided in 2d, and only the top of the pin is exposed from the protective column 2d to form a circuit board connection end.
防護柱２ｄのコイル密封部２ｂから離れる一端を回路基板１ｂの下面に当接させて、防護柱２ｄによって回路基板１ｂの位置決めを実現することが好ましい。 It is preferable to realize positioning of the circuit board 1b by the protection pillar 2d by bringing one end of the protection pillar 2d away from the coil sealing portion 2b into contact with the lower surface of the circuit board 1b.
図４及び図５に示すように、本実施例において、コイル部品２が位置決め柱２ｅをさらに含むことが好ましい。位置決め柱２ｅはコイル密封部２ｂの軸方向の第１端部の端面に設けられ、位置決め柱２ｅのコイル密封部２ｂから離れる端面は回路基板１ｂに当接する。位置決め柱２ｅによって回路基板１ｂの位置を高速且つ正確に決めることができる。位置決め柱２ｅの数量は一つ又は複数であることができる。位置決め柱２ｅはさらに、電気接続部の防護柱が円周の一端に位置する場合、回路基板部品を支持して固定子の一側での安定性を補助する。 As shown in FIGS. 4 and 5, in this embodiment, the coil component 2 preferably further includes a positioning column 2e. The positioning column 2e is provided on the end surface of the first end portion in the axial direction of the coil sealing portion 2b, and the end surface of the positioning column 2e away from the coil sealing portion 2b contacts the circuit board 1b. The position of the circuit board 1b can be determined at high speed and accurately by the positioning column 2e. The number of positioning posts 2e can be one or more. The positioning column 2e further supports circuit board components and assists stability on one side of the stator when the protective column of the electrical connection portion is located at one end of the circumference.
本実施例において、位置決め柱２ｅはコイル密封部２ｂと一体構造に形成され、同じ材料で一回で一体成型されることが好ましく、例えば一体射出成型されることができる。位置決め柱２ｅが回路基板密封部１ｃと一体構造に形成されることが好ましい。位置決め柱２ｅの該設置方式によると、回路基板１ｂが回路基板密封部１ｃによって密封された後、少なくとも一部の位置決め柱２ｅが回路基板密封部１ｃを形成するエポキシ樹脂等の材料に密封され、電動機固定子と回路基板部品との間の確実性を増加できる。 In the present embodiment, the positioning column 2e is formed integrally with the coil sealing portion 2b, and is preferably integrally molded at once with the same material, for example, can be integrally injection molded. The positioning column 2e is preferably formed integrally with the circuit board sealing portion 1c. According to the installation method of the positioning pillar 2e, after the circuit board 1b is sealed by the circuit board sealing portion 1c, at least a part of the positioning pillar 2e is sealed by a material such as an epoxy resin forming the circuit board sealing portion 1c, The certainty between the motor stator and the circuit board component can be increased.
提示していない実施例において、防護柱２ｄとコイル密封部２ｂとが同一又は相違する材料で形成されてそれぞれ接続されることができる。位置決め柱２ｅとコイル密封部２ｂも同一又は相違する材料で形成されてそれぞれ接続されることができる。 In an embodiment not shown, the guard post 2d and the coil sealing part 2b may be formed of the same or different materials and connected to each other. The positioning column 2e and the coil sealing portion 2b can be formed of the same or different materials and connected to each other.
図４及び図５に示すように、コイル密封部２ｂと回路基板密封部１ｃとは間隔をあけて設けられることが好ましい。即ち、回路基板密封部１ｃと固定子コイル密封部２ｂとの間に空気隔離層が設けられる。該空気隔離層を設けると、電動機の運転中にコイル２ｃの温度の上昇が回路基板１ｂに不利な影響を与えることをさらに低減でき、また、該構造によると、回路基板部品の放熱面積を増加し、回路基板の大電力素子の放熱に有利である。 As shown in FIGS. 4 and 5, it is preferable that the coil sealing portion 2b and the circuit board sealing portion 1c are provided with a space therebetween. That is, an air isolation layer is provided between the circuit board sealing portion 1c and the stator coil sealing portion 2b. By providing the air isolation layer, it is possible to further reduce the adverse effect of the temperature rise of the coil 2c on the circuit board 1b during operation of the motor, and the structure increases the heat radiation area of the circuit board components. However, it is advantageous for heat dissipation of the high-power element on the circuit board.
コイル密封部２ｂと回路基板密封部１ｃとの材料は同じであることができ、異なることもできる。例えば、コイル密封部２ｂの材料は熱硬化性樹脂であることが好ましく、回路基板密封部１ｃの材料はエポキシ樹脂又はシリコーンゴムであることが好ましい。 The material of the coil sealing part 2b and the circuit board sealing part 1c can be the same or different. For example, the material of the coil sealing part 2b is preferably a thermosetting resin, and the material of the circuit board sealing part 1c is preferably an epoxy resin or silicone rubber.
回路基板部品１がケース１ａをさらに含み、回路基板密封部１ｃがケース１ａの内部に設けられることが好ましい。ケース１ａがねじによってコイル部品に接続されて固定されることがさらに好ましい。ケース１ａを設けると、回路基板１ｂを一層保護できると共に、回路基板密封部１ｃの材料を注入し密封する際、ケース１ａにより注入し密封する境界を提供する。そして、ケース１ａに注入し密封する用の注入口が設けられていて、注入し密封する時に固定子部材全体を転倒してから注入口からエポキシ樹脂等の材料を注入し密封して回路基板密封部１ｃを形成することで、回路基板１ｂを固定且つ密封する効果を実現する。 It is preferable that the circuit board component 1 further includes a case 1a, and the circuit board sealing portion 1c is provided inside the case 1a. More preferably, the case 1a is connected and fixed to the coil component by a screw. When the case 1a is provided, the circuit board 1b can be further protected, and when the material for the circuit board sealing portion 1c is injected and sealed, the boundary to be injected and sealed by the case 1a is provided. In addition, an injection port is provided for injecting and sealing the case 1a. When injecting and sealing, the whole stator member is overturned, and then a material such as epoxy resin is injected and sealed from the injection port to seal the circuit board. By forming the portion 1c, the effect of fixing and sealing the circuit board 1b is realized.
本発明の好適な実施例に係る電動機は上述した電動機固定子と電動機回転子を含む。
本発明の好適な実施例に係るポンプ輸送装置は、図６に示すように、ポンプ輸送部品と、駆動電動機と、を含み、駆動電動機は上述した電動機である。
An electric motor according to a preferred embodiment of the present invention includes the above-described electric motor stator and electric motor rotor.
As shown in FIG. 6, the pump transport device according to a preferred embodiment of the present invention includes a pump transport component and a drive motor, and the drive motor is the above-described motor.
図６に示すように、駆動電動機は主に、電動機固定子と電動機回転子３とを含み、電動機固定子は上述した回路基板部品１とコイル部品２とを含む。ポンプ輸送部品は主に、羽根車４とポンプケース５とを含む。電動機回転子３の軸方向の第２端部（図６における下端）に設けられて、ポンプケース５は羽根車４の底部及び外周をカーバし設けられて、電動機固定子の第２端部に固定して接続されて、ポンプケース５と電動機固定子によってポンプ輸送空間を形成し、羽根車４はポンプ輸送空間に置かれる。 As shown in FIG. 6, the drive motor mainly includes an electric motor stator and an electric motor rotor 3, and the electric motor stator includes the circuit board component 1 and the coil component 2 described above. The pumping parts mainly include an impeller 4 and a pump case 5. The pump case 5 is provided at the second end of the motor rotor 3 in the axial direction (lower end in FIG. 6), and is provided by covering the bottom and outer periphery of the impeller 4 at the second end of the motor stator. The pump case 5 and the electric motor stator form a pumping space that is fixedly connected, and the impeller 4 is placed in the pumping space.
本発明の好適な実施例に係る電動機及びポンプ輸送装置によると、回路基板１ｂと固定子コイル２ｃとの間の伝熱面積を効率的に減少し、回路基板１ｂが受ける液体温度及びコイル２ｃの温度上昇による影響が少なく、防湿性能を有し、保護度が高く、同時に、振動を減少及び吸収する効果を実現し、ノイズ低減等の効果も実現できる。 According to the electric motor and pump transport device according to a preferred embodiment of the present invention, the heat transfer area between the circuit board 1b and the stator coil 2c is effectively reduced, and the liquid temperature received by the circuit board 1b and the coil 2c It is less affected by temperature rise, has moisture-proof performance, has a high degree of protection, and at the same time, realizes the effect of reducing and absorbing vibrations, and can also achieve effects such as noise reduction.
本発明の好適な実施例によると、電動機固定子の形成方法を提供する。該形成方法は、コイル部品２を形成することと、回路基板部品１を形成することとを含み、ここで、コイル部品２は固定子コイル２ｃと、電気接続部２ａと、コイル密封部２ｂとを含み、コイル密封部２ｂは固定子コイル２ｃの周囲に設けられ、電気接続部２ａはコイル接続端部と回路基板接続端部とを含み、コイル接続端部はコイル２ｃに電気的に接続され、また、回路基板部品１はコイル部品２の軸方向の第１端部に設けられ、回路基板部品１は回路基板１ｂと回路基板密封部１ｃとを含み、回路基板密封部１ｃは回路基板１ｂの周囲に設けられ、電気接続部２ａの回路基板接続端部は回路基板１ｂに電気的に接続され、回路基板密封部１ｃとコイル密封部２ｂは別々に形成される。 According to a preferred embodiment of the present invention, a method for forming a motor stator is provided. The forming method includes forming a coil component 2 and forming a circuit board component 1, wherein the coil component 2 includes a stator coil 2c, an electrical connection portion 2a, and a coil sealing portion 2b. The coil sealing portion 2b is provided around the stator coil 2c, the electrical connection portion 2a includes a coil connection end portion and a circuit board connection end portion, and the coil connection end portion is electrically connected to the coil 2c. The circuit board component 1 is provided at the first end in the axial direction of the coil component 2. The circuit board component 1 includes a circuit board 1b and a circuit board sealing portion 1c, and the circuit board sealing portion 1c is the circuit board 1b. The circuit board connecting end of the electrical connecting portion 2a is electrically connected to the circuit board 1b, and the circuit board sealing portion 1c and the coil sealing portion 2b are formed separately.
該好適な実施例において、具体的な形成順は以下のようである。
先ず、コイル２ｃと電気接続部２ａであるピンのコイル接続端部とを接続し、ここで、ピンを固定子コイル２ｃに挿入して溶接させることが好ましい。
そして、熱硬化性材料を用いてコイル密封部２ｂと、防護柱２ｄと、位置決め柱２ｅを射出成型して、コイル２ｃ、ピン（電気接続部２ａ）のコイル接続端部及びコイル密封部２ｂを一体構造に形成し、コイル部品２を形成する。
そして、回路基板１ｂを位置決め柱２ｅのコイル密封部２ｂから離れる端部に位置決めし、ピンの回路基板接続端部と回路基板１ｂとを溶接して固定させる。
その後、ケース１ａを回路基板１ｂに覆って、ケース１ａとコイル部品２はねじによって固定して接続される。ケース１ａにエポキシ樹脂又はシリコーンゴム等の材料を注入し密封して回路基板密封部１ｃを形成することで、回路基板１ｂと、ピン（電気接続部２ａ）の回路基板接続端部と、回路基板密封部１ｃを一体構造に形成して、回路基板部品１を形成し、回路基板密封部１ｃを形成するとともに、防護柱２ｄと位置決め柱２ｅの上端及び回路基板密封部１ｃを一体構造に形成して、コイル部品２と回路基板部品１との間の接続関係を一層補強する。
In the preferred embodiment, the specific formation order is as follows.
First, it is preferable to connect the coil 2c and the coil connection end of the pin, which is the electrical connection portion 2a, and insert the pin into the stator coil 2c and weld it.
And the coil sealing part 2b, the protection pillar 2d, and the positioning pillar 2e are injection-molded using a thermosetting material, and the coil connection end part of the coil 2c and the pin (electrical connection part 2a) and the coil sealing part 2b are formed. The coil component 2 is formed in a single structure.
Then, the circuit board 1b is positioned at the end of the positioning column 2e away from the coil sealing part 2b, and the circuit board connecting end of the pin and the circuit board 1b are welded and fixed.
Thereafter, the case 1a is covered with the circuit board 1b, and the case 1a and the coil component 2 are fixedly connected by screws. By injecting a material such as epoxy resin or silicone rubber into the case 1a and sealing it to form the circuit board sealing part 1c, the circuit board 1b, the circuit board connection end of the pin (electrical connection part 2a), and the circuit board The sealing portion 1c is formed in an integrated structure, the circuit board component 1 is formed, the circuit board sealing portion 1c is formed, and the upper ends of the protective column 2d and the positioning column 2e and the circuit board sealing portion 1c are formed in an integrated structure. Thus, the connection relationship between the coil component 2 and the circuit board component 1 is further reinforced.
上述した電動機固定子の形成方法において、コイル部品２のコイル密封部２ｂと回路基板部品１の回路基板密封部１ｃとを別々に形成することによって、コイル密封部２ｂを射出する際の圧力及び温度が回路基板１ｂに影響を与えることを避けることができ、また、実際の運転中にコイル２ｃの温度上昇及び液体の温度が回路基板１ｂに影響を与えることを回避することができる。そして、ピンと回路基板１ｂとを溶接して固定させ、また、防護柱２ｄ及び位置決め柱２ｅと回路基板密封部１ｃとの間の接続関係によって、回路基板１ｂとハンダを有効に密封させることができ、高い保護度に達し、コイル２ｃ、電気接続部２ａと回路基板１ｂの間の接続の確実性を保持できる。
本発明の好適な実施例に係る電動機及びその電動機固定子における関連する内容は全て本発明の電動機固定子の形成方法に適用でき、ここで説明を省略する。
In the method for forming the motor stator described above, the pressure and temperature when the coil sealing part 2b is injected by separately forming the coil sealing part 2b of the coil component 2 and the circuit board sealing part 1c of the circuit board part 1. Can be avoided from affecting the circuit board 1b, and the temperature rise of the coil 2c and the temperature of the liquid during the actual operation can be avoided from affecting the circuit board 1b. Then, the pins and the circuit board 1b are welded and fixed, and the circuit board 1b and the solder can be effectively sealed by the connection relation between the protection pillar 2d and the positioning pillar 2e and the circuit board sealing portion 1c. The degree of protection is reached, and the reliability of the connection between the coil 2c, the electrical connection portion 2a and the circuit board 1b can be maintained.
The electric motor according to the preferred embodiment of the present invention and the related contents of the electric motor stator can be applied to the method of forming an electric motor stator of the present invention, and the description thereof is omitted here.
第２の実施例
背景技術に記載の内容を参照すると、従来技術の電動機固定子には、回路基板がコイルの温度上昇及び液体の温度の影響を受けやすく、電子素子の性能が低下され、電動機の寿命が短縮される問題が存在している。該技術課題を解決するため、本発明の好適な実施例において電動機及びその電動機固定子を提供する。
Second Embodiment Referring to the contents described in the background art, in the motor stator of the prior art, the circuit board is easily affected by the temperature rise of the coil and the temperature of the liquid, and the performance of the electronic element is lowered. There is a problem of shortening the lifespan. In order to solve the technical problem, a preferred embodiment of the present invention provides an electric motor and an electric motor stator thereof.
図７に示すように、本実施例の電動機固定子は主に、コイル部品と回路基板部品１とを含む。コイル部品２はコイル２ｃと、電気接続部（図示せず）とコイル密封部２ｂとを含み、コイル密封部２ｂは射出成型の方式でコイル２ｃの周囲に設けられ、電気接続部はコイル接続端部と回路基板接続端部とを含み、コイル接続端部はコイル２ｃに電気的に接続される。回路基板部品１はコイル部品２の軸方向の第１端部に設けられ、回路基板部品１は回路基板１ｂと回路基板密封部１ｃを含み、回路基板密封部１ｃは回路基板１ｂの周囲に設けられ、電気接続部の回路基板接続端部は回路基板１ｂに電気的に接続され、回路基板密封部１ｃとコイル密封部２ｂとは間隔をあけて設けられる。 As shown in FIG. 7, the motor stator of this embodiment mainly includes a coil component and a circuit board component 1. The coil component 2 includes a coil 2c, an electrical connection portion (not shown), and a coil sealing portion 2b. The coil sealing portion 2b is provided around the coil 2c by an injection molding method, and the electrical connection portion is a coil connection end. And the circuit board connection end, and the coil connection end is electrically connected to the coil 2c. The circuit board component 1 is provided at the first end of the coil component 2 in the axial direction. The circuit board component 1 includes a circuit board 1b and a circuit board sealing portion 1c. The circuit board sealing portion 1c is provided around the circuit board 1b. The circuit board connection end portion of the electrical connection portion is electrically connected to the circuit board 1b, and the circuit board sealing portion 1c and the coil sealing portion 2b are provided with a space therebetween.
電動機固定子の回路基板密封部１ｃとコイル密封部２ｂが間隔をあけて設けられるので、実際の運転中のコイル２ｃの温度上昇及び液体温度の回路基板１ｂに対する影響を低減することができ、電動機固定子の回路基板の使用安定性が改善され、電動機固定子による回路基板の失効化のリスクを低下し、電動機及び循環ポンプの合格率及び使用寿命を高めることができる。さらに、コイル密封部２ｂを射出成型する際の圧力及び温度が回路基板１ｂに影響することを避けることができ、金型及び射出材料の温度が回路基板１ｂ上の電子素子を損害することを改善でき、回路基板１ｂの失効化のリスクを低下し、電動機の合格率及び使用寿命を高めることができる。 Since the circuit board sealing part 1c and the coil sealing part 2b of the motor stator are provided with a space therebetween, the temperature rise of the coil 2c during actual operation and the influence of the liquid temperature on the circuit board 1b can be reduced. The use stability of the circuit board of the stator is improved, the risk of circuit board deactivation by the motor stator is reduced, and the pass rate and service life of the motor and the circulation pump can be increased. Furthermore, the pressure and temperature when the coil sealing part 2b is injection-molded can be prevented from affecting the circuit board 1b, and the temperature of the mold and the injection material is improved to damage the electronic elements on the circuit board 1b. It is possible to reduce the risk of circuit board 1b deactivation, and to increase the pass rate and service life of the motor.
本実施例において、コイル部品２が防護柱２ｄをさらに含むことが好ましく、防護柱２ｄはコイル密封部２ｂの軸方向の第１端部の端面に設けられ、電気接続部のコイル接続端部と回路基板接続端部との間の少なくとも一部がコイル密封部２ｂ内に位置する。防護柱２ｄはその内部に位置する電気接続部を保護することができ、電気接続部の寿命を高めることができる。 In the present embodiment, it is preferable that the coil component 2 further includes a protection column 2d, and the protection column 2d is provided on the end surface of the first end portion in the axial direction of the coil sealing portion 2b, and the coil connection end portion of the electrical connection portion and At least a portion between the circuit board connection end portion is located in the coil sealing portion 2b. The protective column 2d can protect the electrical connection portion located in the inside thereof, and can increase the life of the electrical connection portion.
ここで、回路基板１ｂとコイル２ｃとの間の電気的な接続の需要さえ満たすことのできる電気接続部であれば、全て本発明に用いることができる。本実施例において、電気接続部がピンであることが好ましい。ピンは接続用リード又はコネクタ端子であることができる。電気接続部はコイル２ｃの先端部に位置することができれば、コイル２ｃの側辺に位置することもできる。 Here, any electrical connection part that can satisfy even the demand for electrical connection between the circuit board 1b and the coil 2c can be used in the present invention. In this embodiment, it is preferable that the electrical connection portion is a pin. The pins can be connecting leads or connector terminals. If the electrical connection portion can be located at the tip of the coil 2c, it can be located at the side of the coil 2c.
図７に示すように、電動機固定子の軸線は鉛直に設けられ、コイル部品２の軸方向の第１端部は図７において上端である。ピンは鉛直に設けられ、ピンの上端は回路基板接続端部で、ピンの下端はコイル接続端部である。防護柱２ｄは軸線方向が電動機固定子の軸線方向に平行する円柱体である。ピンの上端以外の部分は全てコイル密封部２ｂと防護柱２ｄに埋め込まれている。ピンが防護柱２ｄと同軸に設けられることが好ましい。本実施例において、三つのピンと三つの防護柱２ｄが設けられ、各ピンは対応する防護柱２ｄの内部に設けられる。ここで、ピンと防護柱の数量は需要に応じて設定することができ、ピンと防護柱が必ずしも逐一対応していなてもよく、例えば、提示していない実施例において、複数のピンが同一の防護柱に対応することができる。 As shown in FIG. 7, the axis of the motor stator is provided vertically, and the first end portion in the axial direction of the coil component 2 is the upper end in FIG. The pins are provided vertically, with the upper ends of the pins being circuit board connection ends and the lower ends of the pins being coil connection ends. The protective column 2d is a cylindrical body whose axial direction is parallel to the axial direction of the motor stator. All parts other than the upper end of the pin are embedded in the coil sealing part 2b and the protective column 2d. It is preferable that the pin is provided coaxially with the protective column 2d. In this embodiment, three pins and three protective pillars 2d are provided, and each pin is provided inside the corresponding protective pillar 2d. Here, the number of pins and guard pillars can be set according to demand, and the pins and guard pillars do not necessarily correspond one by one. For example, in the embodiment not shown, a plurality of pins have the same protection. Can correspond to pillars.
本実施例において、防護柱２ｄとコイル密封部２ｂは一体構造に形成され、同じ材料で一体成型されることが好ましく、例えば一体射出成型される。防護柱２ｄと回路基板密封部１ｃが一体構造に形成されることが好ましい。防護柱２ｄの少なくとも一部が回路基板密封部１ｃ内まで延長することがさらに好ましい。防護柱２ｄの上述した設定方式によると、コイル２ｃと回路基板１ｂとの間の間隔が大きい時、ピン等の電気接続部を保護することができ、電気接続部とコイル２ｃ及び回路基板１ｂとの間の確実性を強化できる。 In the present embodiment, the protective column 2d and the coil sealing portion 2b are formed in an integral structure, and are preferably integrally molded of the same material, for example, integrally injection molded. The protective pillar 2d and the circuit board sealing portion 1c are preferably formed in an integral structure. More preferably, at least a part of the protective column 2d extends into the circuit board sealing portion 1c. According to the above-described setting method of the protective column 2d, when the distance between the coil 2c and the circuit board 1b is large, the electrical connection part such as a pin can be protected, and the electrical connection part and the coil 2c and the circuit board 1b The certainty during can be strengthened.
本実施例において、一部のピンとコイル２ｃの外側で射出成型することで、コイル密封部２ｂと円柱体構造の防護柱２ｄを形成し、ピンのコイル密封部２ｂから露出された部分を防護柱２ｄ内に設けて、ピンの先頭のみを防護柱２ｄから露出させて回路基板接続端部とする。 In this embodiment, a part of the pin and the coil 2c are injection-molded to form the coil sealing part 2b and the columnar structure protection column 2d, and the part of the pin exposed from the coil sealing unit 2b is the protection column. It is provided in 2d, and only the top of the pin is exposed from the protective column 2d to form a circuit board connection end.
防護柱２ｄのコイル密封部２ｂから離れる一端を回路基板１ｂの下面に当接させて、防護柱２ｄによって回路基板１ｂの位置決めを実現することが好ましい。 It is preferable to realize positioning of the circuit board 1b by the protection pillar 2d by bringing one end of the protection pillar 2d away from the coil sealing portion 2b into contact with the lower surface of the circuit board 1b.
図７に示すように、本実施例において、コイル部品２が位置決め柱２ｅをさらに含むことが好ましい。位置決め柱２ｅはコイル密封部２ｂの軸方向の第１端部の端面に設けられ、位置決め柱２ｅのコイル密封部２ｂから離れる端面は回路基板１ｂに当接する。位置決め柱２ｅによって回路基板１ｂの位置を高速且つ正確に決めることができる。位置決め柱２ｅの数量は一つ又は複数であることができる。位置決め柱はさらに、電気接続部の防護柱が円周の一端に位置する場合、回路基板部品を支持して固定子の一側での安定性を補助する。 As shown in FIG. 7, in the present embodiment, the coil component 2 preferably further includes a positioning column 2e. The positioning column 2e is provided on the end surface of the first end portion in the axial direction of the coil sealing portion 2b, and the end surface of the positioning column 2e away from the coil sealing portion 2b contacts the circuit board 1b. The position of the circuit board 1b can be determined at high speed and accurately by the positioning column 2e. The number of positioning posts 2e can be one or more. The positioning column further supports circuit board components and assists stability on one side of the stator when the protective column of the electrical connection is located at one end of the circumference.
本実施例において、位置決め柱２ｅはコイル密封部２ｂと一体構造に形成され、同じ材料で一回で一体成型されることが好ましく、例えば一体射出成型されることができる。位置決め柱２ｅが回路基板密封部１ｃと一体構造に形成されることが好ましい。位置決め柱２ｅの該設置方式によると、回路基板１ｂが回路基板密封部１ｃによって密封された後、少なくとも一部の位置決め柱２ｅが回路基板密封部１ｃを形成するエポキシ樹脂等の材料に密封され、電動機固定子と回路基板部品との間の確実性を増加できる。 In the present embodiment, the positioning column 2e is formed integrally with the coil sealing portion 2b, and is preferably integrally molded at once with the same material, for example, can be integrally injection molded. The positioning column 2e is preferably formed integrally with the circuit board sealing portion 1c. According to the installation method of the positioning pillar 2e, after the circuit board 1b is sealed by the circuit board sealing portion 1c, at least a part of the positioning pillar 2e is sealed by a material such as an epoxy resin forming the circuit board sealing portion 1c, The certainty between the motor stator and the circuit board component can be increased.
提示していない実施例において、防護柱２ｄとコイル密封部２ｂとが同一又は相違する材料で形成されてそれぞれ接続されることができる。位置決め柱２ｅとコイル密封部２ｂも同一又は相違する材料で形成されてそれぞれ接続されることができる。 In an embodiment not shown, the guard post 2d and the coil sealing part 2b may be formed of the same or different materials and connected to each other. The positioning column 2e and the coil sealing portion 2b can be formed of the same or different materials and connected to each other.
図７に示すように、本実施例において、コイル密封部２ｂと回路基板密封部１ｃとは間隔をあけて設けられることが好ましい。即ち、回路基板密封部１ｃと固定子コイル密封部２ｂとの間に空気隔離層が設けられる。該空気隔離層を設けると、電動機の運転中にコイル２ｃの温度の上昇が回路基板１ｂに不利な影響を与えることをさらに低減できる。一部の提示していない実施例において、電動機固定子は断熱材からなる断熱層をさらに含み、断熱層は回路基板密封部とコイル密封部との間に設けられる。断熱層と回路基板密封部及び／又はコイル密封部とが間隔をあけて設けられることが好ましい。断熱層を設けると、コイルの温度上昇によって回路基板に不利の影響を与えることを一層低減できる。 As shown in FIG. 7, in the present embodiment, the coil sealing portion 2b and the circuit board sealing portion 1c are preferably provided with a space therebetween. That is, an air isolation layer is provided between the circuit board sealing portion 1c and the stator coil sealing portion 2b. When the air isolation layer is provided, it is possible to further reduce the adverse effect on the circuit board 1b due to an increase in the temperature of the coil 2c during operation of the electric motor. In some non-presented embodiments, the motor stator further includes a heat insulating layer made of a heat insulating material, and the heat insulating layer is provided between the circuit board sealing portion and the coil sealing portion. It is preferable that the heat insulating layer and the circuit board sealing portion and / or the coil sealing portion are provided with a space therebetween. Providing a heat insulating layer can further reduce adverse effects on the circuit board due to the temperature rise of the coil.
コイル密封部２ｂと回路基板密封部１ｃとの材料は同じであることができれば、異なることもできる。例えば、コイル密封部２ｂの材料は熱硬化性樹脂であることが好ましく、回路基板密封部１ｃの材料はエポキシ樹脂又はシリコーンゴムであることが好ましい。 If the material of the coil sealing part 2b and the circuit board sealing part 1c can be the same, they can also be different. For example, the material of the coil sealing part 2b is preferably a thermosetting resin, and the material of the circuit board sealing part 1c is preferably an epoxy resin or silicone rubber.
回路基板部品１がケース１ａをさらに含み、回路基板密封部１ｃがケース１ａの内部に設けられることが好ましい。ケース１ａがねじによってコイル部品に接続されて固定されることがさらに好ましい。ケース１ａを設けると、回路基板１ｂを一層保護できると共に、回路基板密封部１ｃの材料を注入し密封する際、ケース１ａにより注入し密封する境界を提供する。そして、ケース１ａに注入し密封する用の注入口が設けられていて、注入し密封する時に固定子部材全体を転倒してから注入口からエポキシ樹脂等の材料を注入し密封して回路基板密封部１ｃを形成することで、回路基板１ｂを固定且つ密封する効果を実現する。 It is preferable that the circuit board component 1 further includes a case 1a, and the circuit board sealing portion 1c is provided inside the case 1a. More preferably, the case 1a is connected and fixed to the coil component by a screw. When the case 1a is provided, the circuit board 1b can be further protected, and when the material for the circuit board sealing portion 1c is injected and sealed, the boundary to be injected and sealed by the case 1a is provided. In addition, an injection port is provided for injecting and sealing the case 1a. When injecting and sealing, the whole stator member is overturned, and then a material such as epoxy resin is injected and sealed from the injection port to seal the circuit board. By forming the portion 1c, the effect of fixing and sealing the circuit board 1b is realized.
本発明の好適な実施例に係る電動機は上述した電動機固定子と電動機回転子とを含む。本実施例において、図７に示すように、電動機回転子３は回転子部品３ｂと、前ベアリングキャップ３ａと、後ベアリングキャップ３ｄと、ステンレススリーブ３ｃと、を含む。 An electric motor according to a preferred embodiment of the present invention includes the above-described electric motor stator and electric motor rotor. In the present embodiment, as shown in FIG. 7, the electric motor rotor 3 includes a rotor part 3b, a front bearing cap 3a, a rear bearing cap 3d, and a stainless sleeve 3c.
本発明の好適な実施例に係る循環ポンプは、ポンプ輸送部品と、駆動電動機とを含み、ポンプ輸送部品はポンプ輸送本体を含み、駆動電動機は電動機固定子と電動機回転子とを含み、電動機回転子はポンプ輸送本体に駆動接続され、その中の電動機固定子は上述した電動機固定子である。本実施例において、図７に示すように、駆動電動機は主に、電動機固定子と電動機回転子３とを含み、電動機固定子は上述した回路基板部品１とコイル部品２とを含む。ポンプ輸送部品は主に、羽根車４とポンプケース５とを含む。電動機回転子３の軸方向の第２端部（図７における下端）に設けられて、ポンプケース５は羽根車４の底部及び外周をカバーし設けられ、電動機固定子の第２端部とねじによって固定して接続されて、ポンプケース５と電動機固定子によってポンプ輸送空間を形成し、羽根車４はポンプ輸送空間に置かれる。 A circulation pump according to a preferred embodiment of the present invention includes a pump transport part and a drive motor, the pump transport part includes a pump transport body, the drive motor includes a motor stator and a motor rotor, and the motor rotates. The child is drivingly connected to the pump transport body, and the motor stator therein is the motor stator described above. In the present embodiment, as shown in FIG. 7, the drive motor mainly includes an electric motor stator and an electric motor rotor 3, and the electric motor stator includes the circuit board component 1 and the coil component 2 described above. The pumping parts mainly include an impeller 4 and a pump case 5. The pump case 5 is provided to cover the bottom and outer periphery of the impeller 4 and is provided at the second end in the axial direction of the motor rotor 3 (lower end in FIG. 7). The second end of the motor stator and the screw The pump case 5 and the electric motor stator form a pumping space, and the impeller 4 is placed in the pumping space.
本発明の好適な実施例の循環ポンプ及びその電動機によると、回路基板１ｂと固定子コイル２ｃとの間の伝熱面積を有効に減少し、回路基板１ｂが受ける液体の温度及びコイル２ｃの温度上昇による影響が少なく、防湿性能を有し、保護度が高く、同時に、振動を減少及び吸収する効果を実現し、ノイズ低減等の効果も実現できる。該循環ポンプは特に、家庭用お湯及び商用お湯又は他の加熱された液体の循環システムに適用する。 According to the circulation pump and the electric motor of the preferred embodiment of the present invention, the heat transfer area between the circuit board 1b and the stator coil 2c is effectively reduced, and the temperature of the liquid received by the circuit board 1b and the temperature of the coil 2c. It is less affected by the rise, has moisture proof performance, has a high degree of protection, and at the same time, realizes the effect of reducing and absorbing vibrations, and can achieve the effect of noise reduction and the like. The circulation pump is particularly applicable to household and commercial hot water or other heated liquid circulation systems.
本発明の好適な実施例によると、電動機固定子の形成方法を提供する。該形成方法は、コイル部品２を形成することと、回路基板部品１を形成することとを含み、ここで、コイル部品２は固定子コイル２ｃと、電気接続部と、コイル密封部２ｂとを含み、コイル密封部２ｂは固定子コイル２ｃの周囲に設けられ、電気接続部はコイル接続端部と回路基板接続端部とを含み、コイル接続端部はコイル２ｃに電気的に接続され、また、回路基板部品１はコイル部品２の軸方向の第１端部に設けられ、回路基板部品１は回路基板１ｂと回路基板密封部１ｃとを含み、回路基板密封部１ｃは回路基板１ｂの周囲に設けられ、電気接続部の回路基板接続端部は回路基板１ｂに電気的に接続され、回路基板密封部１ｃとコイル密封部２ｂとの間に間隔が形成される。 According to a preferred embodiment of the present invention, a method for forming a motor stator is provided. The forming method includes forming the coil component 2 and forming the circuit board component 1, wherein the coil component 2 includes a stator coil 2c, an electrical connection portion, and a coil sealing portion 2b. The coil sealing portion 2b is provided around the stator coil 2c, the electrical connection portion includes a coil connection end portion and a circuit board connection end portion, the coil connection end portion is electrically connected to the coil 2c, and The circuit board component 1 is provided at the first end of the coil component 2 in the axial direction. The circuit board component 1 includes a circuit board 1b and a circuit board sealing portion 1c, and the circuit board sealing portion 1c is around the circuit board 1b. The circuit board connection end of the electrical connection portion is electrically connected to the circuit board 1b, and a gap is formed between the circuit board sealing portion 1c and the coil sealing portion 2b.
本発明の好適な実施例によると、循環ポンプの組み立て方法を提供する。該循環ポンプの組み立て方法は、電動機固定子を形成することと、電動機固定子と電動機回転子を組み立てて駆動電動機を形成することと、電動機回転子とポンプ輸送部品のポンプ輸送本体とを接続することと、を含む。電動機固定子の形成方法は上述した形成方法である。 According to a preferred embodiment of the present invention, a method for assembling a circulation pump is provided. The method of assembling the circulation pump includes forming a motor stator, assembling the motor stator and the motor rotor to form a drive motor, and connecting the motor rotor and the pump transport body of the pump transport component. Including. The method for forming the electric motor stator is the above-described forming method.
該好適な実施例において、循環ポンプを組み立てるため、具体的に以下の順で行う。
先ず、コイル２ｃと電気接続部であるピンのコイル接続端部とを接続し、ここで、ピンを固定子コイル２ｃに挿入して溶接させることが好ましい。
そして、熱硬化性材料を用いてコイル密封部２ｂと、防護柱２ｄと、位置決め柱２ｅを射出成型して、コイル２ｃ、ピン（電気接続部）のコイル接続端部及びコイル密封部２ｂを一体構造に形成し、コイル部品２を形成する。
そして、回路基板１ｂを位置決め柱２ｅのコイル密封部２ｂから離れる端部に位置決めし、ピンの回路基板接続端部と回路基板１ｂとを溶接して固定させる。
その後、ケース１ａを回路基板１ｂに覆って、ケース１ａとコイル部品２はねじによって固定して接続される。ケース１ａにエポキシ樹脂又はシリコーンゴム等の材料を注入し密封して回路基板密封部１ｃを形成することで、回路基板１ｂと、ピン（電気接続部）の回路基板接続端部と、回路基板密封部１ｃを一体構造に形成して、回路基板部品１を形成し、回路基板密封部１ｃを形成するとともに、防護柱２ｄと位置決め柱２ｅの上端及び回路基板密封部１ｃを一体構造に形成して、コイル部品２と回路基板部品１との間の接続関係を一層補強する。これによって、電動機固定子が形成される。
その後、電動機固定子に電動機回転子３を組み立て、電動機回転子３は回転子部品３ｂと、前ベアリングキャップ３ａと、後ベアリングキャップ３ｄと、ステンレススリーブ３ｃと、を含む。
電動機回転子３の組み立てを終了すると、駆動電動機の組み立ても終了される。
電動機回転子３の回転軸の軸方向の第２端部にポンプ輸送本体である羽根車４を押し配置して、ねじによってポンプケース５を固定した後、循環ポンプの組み立てを終了する。
In the preferred embodiment, in order to assemble the circulation pump, specifically, the following steps are performed.
First, it is preferable to connect the coil 2c and the coil connection end portion of the pin, which is an electrical connection portion, and insert the pin into the stator coil 2c and weld it.
And the coil sealing part 2b, the protection pillar 2d, and the positioning pillar 2e are injection-molded using a thermosetting material, and the coil 2c, the coil connection end of the pin (electrical connection part) and the coil sealing part 2b are integrated. The coil part 2 is formed by forming the structure.
Then, the circuit board 1b is positioned at the end of the positioning column 2e away from the coil sealing part 2b, and the circuit board connecting end of the pin and the circuit board 1b are welded and fixed.
Thereafter, the case 1a is covered with the circuit board 1b, and the case 1a and the coil component 2 are fixedly connected by screws. By injecting a material such as epoxy resin or silicone rubber into the case 1a and sealing it to form the circuit board sealing part 1c, the circuit board 1b, the circuit board connection end of the pin (electrical connection part), and the circuit board sealing The part 1c is formed in an integrated structure, the circuit board component 1 is formed, the circuit board sealing part 1c is formed, and the upper end of the protective column 2d and the positioning column 2e and the circuit board sealing part 1c are formed in an integrated structure. The connection relationship between the coil component 2 and the circuit board component 1 is further reinforced. Thereby, an electric motor stator is formed.
Thereafter, the motor rotor 3 is assembled to the motor stator, and the motor rotor 3 includes a rotor component 3b, a front bearing cap 3a, a rear bearing cap 3d, and a stainless sleeve 3c.
When the assembly of the motor rotor 3 is finished, the assembly of the drive motor is also finished.
The impeller 4 as a pump transport body is pushed and arranged at the second end portion in the axial direction of the rotating shaft of the electric motor rotor 3, and the pump case 5 is fixed with screws, and then the assembly of the circulation pump is finished.
コイル部品２のコイル密封部２ｂと回路基板部品１の回路基板密封部１ｃとを別々に形成し、コイル２ｃを単独に射出成型して回路基板１ｂと分離させることによって、コイル密封部２ｂを射出する際の圧力及び温度が回路基板１ｂに影響を与えることを避けることができ、また、実際の運転中にコイル２ｃの温度上昇及び液体の温度が回路基板１ｂに影響を与えることを回避することができる。そして、ピンと回路基板１ｂとを溶接して固定させ、また、防護柱２ｄ及び位置決め柱２ｅと回路基板密封部１ｃとの間の接続関係によって、回路基板１ｂとハンダを有効に密封させることができ、高い保護度に達し、コイル２ｃ、電気接続部と回路基板１ｂの間の接続の確実性を保持できる。 The coil sealing part 2b of the coil component 2 and the circuit board sealing part 1c of the circuit board part 1 are separately formed, and the coil sealing part 2b is injected by separating the circuit board 1b from the coil 2c by injection molding. It is possible to avoid the pressure and temperature during the operation from affecting the circuit board 1b, and to avoid the temperature rise of the coil 2c and the temperature of the liquid from affecting the circuit board 1b during actual operation. Can do. Then, the pins and the circuit board 1b are welded and fixed, and the circuit board 1b and the solder can be effectively sealed by the connection relation between the protection pillar 2d and the positioning pillar 2e and the circuit board sealing portion 1c. The degree of protection is reached, and the reliability of the connection between the coil 2c and the electrical connection portion and the circuit board 1b can be maintained.
本発明の好適な実施例に係る循環ポンプ及びその電動機及び電動機固定子に関する内容は全て本発明の電動機固定子の形成方法及び循環ポンプの組み立て方法に適用でき、ここで説明を省略する。 The contents relating to the circulation pump and its motor and motor stator according to the preferred embodiment of the present invention can be applied to the method of forming the motor stator and the method of assembling the circulation pump of the present invention, and the description thereof is omitted here.
以上は、本発明の好適な実施例に過ぎず、本発明を限定するものではない。当業者であれば本発明に様々な修正や変形が可能である。本発明の精神や原則内での如何なる修正、置換、改良などは本発明の保護範囲内に含まれる。 The above are only preferred embodiments of the present invention, and do not limit the present invention. Those skilled in the art can make various modifications and variations to the present invention. Any modifications, substitutions, improvements and the like within the spirit and principle of the present invention shall fall within the protection scope of the present invention.
Claims (26)
前記コイル部品（２）の軸方向の第１端部に設けられ、前記電気接続部（２ａ）の回路基板接続端部に電気的に接続される回路基板（１ｂ）、及び前記回路基板（１ｂ）の周囲に設けられる回路基板密封部（１ｃ）を含む回路基板部品（１）と、を含み、
前記回路基板密封部（１ｃ）と前記コイル密封部（２ｂ）とが別々に形成されることを特徴とする電動機固定子。 A coil (2c), an electrical connection part (2a) having a coil connection end part and a circuit board connection end part electrically connected to the coil (2c), and a coil seal provided around the coil (2c) A coil component (2) including a portion (2b);
A circuit board (1b) provided at a first end in the axial direction of the coil component (2) and electrically connected to a circuit board connection end of the electrical connection (2a), and the circuit board (1b) A circuit board component (1) including a circuit board sealing part (1c) provided around
The motor stator, wherein the circuit board sealing part (1c) and the coil sealing part (2b) are formed separately.
前記電動機固定子が請求項１乃至１０の中のいずれかに記載の電動機固定子であることを特徴とする電動機。 An electric motor including an electric motor stator and an electric motor rotor,
An electric motor, wherein the electric motor stator is the electric motor stator according to any one of claims 1 to 10.
前記駆動電動機が請求項１１に記載の電動機であることを特徴とするポンプ輸送装置。 A pump transport device including a pump transport component and a drive motor,
The pump driving device according to claim 11, wherein the drive motor is the motor according to claim 11.
前記コイル部品（２）の軸方向の第１端部に設けられ、前記電気接続部（２ａ）の回路基板接続端部に電気的に接続される回路基板（１ｂ）と、前記回路基板（１ｂ）の周囲に設けられる回路基板密封部（１ｃ）と、を含む回路基板部品（１）を形成することと、を含み、
前記回路基板密封部（１ｃ）と前記コイル密封部（２ｂ）とが別々に形成されることを特徴とする電動機固定子の形成方法。 A coil (2c), an electrical connection part (2a) having a coil connection end part and a circuit board connection end part electrically connected to the coil (2c), and a coil provided around the coil (2c) Forming a coil part (2) including a sealing part (2b);
A circuit board (1b) provided at a first end in the axial direction of the coil component (2) and electrically connected to a circuit board connection end of the electrical connection part (2a); and the circuit board (1b). Forming a circuit board component (1) including a circuit board sealing portion (1c) provided around
The method for forming an electric motor stator, wherein the circuit board sealing part (1c) and the coil sealing part (2b) are formed separately.
前記コイル部品（２）の軸方向の第１端部に設けられ、前記電気接続部の回路基板接続端部に電気的に接続される回路基板（１ｂ）、及び前記回路基板（１ｂ）の周囲に設けられる回路基板密封部（１ｃ）を含む回路基板部品（１）と、を含み、
前記回路基板密封部（１ｃ）と前記コイル密封部（２ｂ）とが間隔をあけて設けられていることを特徴とする電動機固定子。 A coil (2c), an electrical connection part having a coil connection end part and a circuit board connection end part electrically connected to the coil (2c), and a coil sealing part provided around the coil (2c) ( A coil component (2) comprising 2b);
A circuit board (1b) provided at a first end in the axial direction of the coil component (2) and electrically connected to a circuit board connection end of the electrical connection part, and a periphery of the circuit board (1b) A circuit board component (1) including a circuit board sealing portion (1c) provided in
The electric motor stator, wherein the circuit board sealing part (1c) and the coil sealing part (2b) are provided at an interval.
前記電動機固定子が請求項１４乃至２３の中のいずれかに記載の電動機固定子であることを特徴とする電動機。 An electric motor including an electric motor stator,
An electric motor, wherein the electric motor stator is the electric motor stator according to any one of claims 14 to 23.
前記電動機固定子が請求項１４乃至２３の中のいずれかに記載の電動機固定子であることを特徴とする循環ポンプ。 A circulating pump including a pump transport component including a pump transport body, and a drive motor having a motor stator and a motor rotor, wherein the motor rotor is drivingly connected to the pump transport body,
24. A circulation pump, wherein the electric motor stator is the electric motor stator according to any one of claims 14 to 23.
前記コイル部品（２）の軸方向の第１端部に設けられ、前記電気接続部の回路基板接続端部に電気的に接続される回路基板（１ｂ）、及び前記回路基板（１ｂ）の周囲に設けられる回路基板密封部（１ｃ）を含む回路基板部品（１）を形成することと、を含み、
前記回路基板密封部（１ｃ）と前記コイル密封部（２ｂ）との間に間隔が形成されていることを特徴とする電動機固定子の形成方法。 A coil (2c), an electrical connection portion having a coil connection end electrically connected to the coil (2c) and a circuit board connection end, and a coil sealing portion (2b) provided around the coil (2c) Forming a coil component (2) including
A circuit board (1b) provided at a first end in the axial direction of the coil component (2) and electrically connected to a circuit board connection end of the electrical connection part, and a periphery of the circuit board (1b) Forming a circuit board component (1) including a circuit board sealing portion (1c) provided in
A method of forming an electric motor stator, wherein a gap is formed between the circuit board sealing part (1c) and the coil sealing part (2b).
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410342411.9A CN105337454B (en) | 2014-07-17 | 2014-07-17 | The forming method of motor stator, motor, circulating pump and motor stator |
| CN201410341789.7A CN105262263B (en) | 2014-07-17 | 2014-07-17 | The forming method of motor stator, motor, pumping installations and motor stator |
| CN201410341789.7 | 2014-07-17 | ||
| CN201410342411.9 | 2014-07-17 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2016025847A true JP2016025847A (en) | 2016-02-08 |
| JP6639132B2 JP6639132B2 (en) | 2020-02-05 |
Family
ID=55272162
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2015143149A Active JP6639132B2 (en) | 2014-07-17 | 2015-07-17 | Electric motor stator, electric motor, circulation pump, pump transport device, and method of forming electric motor stator |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP6639132B2 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108110979A (en) * | 2017-12-29 | 2018-06-01 | 沈阳兴华航空电器有限责任公司 | A kind of new intermediate frequency asynchronous motor with stator winding end protection |
| CN109660075A (en) * | 2018-12-21 | 2019-04-19 | 珠海凯邦电机制造有限公司 | Hall Plate component, plastic packaging motor and processing method |
| WO2023095316A1 (en) * | 2021-11-29 | 2023-06-01 | 三菱電機株式会社 | Electric motor and air conditioner |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010130847A (en) * | 2008-11-28 | 2010-06-10 | Nidec Sankyo Corp | Electric motor |
| JP2011160516A (en) * | 2010-01-29 | 2011-08-18 | Nidec Copal Corp | Electric hub unit |
| JP2012182957A (en) * | 2011-03-03 | 2012-09-20 | Fujitsu General Ltd | Axial gap type electric motor |
-
2015
- 2015-07-17 JP JP2015143149A patent/JP6639132B2/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010130847A (en) * | 2008-11-28 | 2010-06-10 | Nidec Sankyo Corp | Electric motor |
| JP2011160516A (en) * | 2010-01-29 | 2011-08-18 | Nidec Copal Corp | Electric hub unit |
| JP2012182957A (en) * | 2011-03-03 | 2012-09-20 | Fujitsu General Ltd | Axial gap type electric motor |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108110979A (en) * | 2017-12-29 | 2018-06-01 | 沈阳兴华航空电器有限责任公司 | A kind of new intermediate frequency asynchronous motor with stator winding end protection |
| CN109660075A (en) * | 2018-12-21 | 2019-04-19 | 珠海凯邦电机制造有限公司 | Hall Plate component, plastic packaging motor and processing method |
| WO2023095316A1 (en) * | 2021-11-29 | 2023-06-01 | 三菱電機株式会社 | Electric motor and air conditioner |
Also Published As
| Publication number | Publication date |
|---|---|
| JP6639132B2 (en) | 2020-02-05 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP5201302B1 (en) | Motor control unit and brushless motor | |
| ES2555121T3 (en) | Electric drive device | |
| US20120319543A1 (en) | Motor | |
| US20100320880A1 (en) | Brushless motor | |
| US9148044B2 (en) | Rotating electric machine and related packaging method | |
| JP2016109172A (en) | Storage member and driving device using the same | |
| JP5124219B2 (en) | Armature unit, method of manufacturing armature unit, motor and pump provided with armature unit | |
| US10734868B2 (en) | Vehicle electronic control device and motor drive device | |
| JP5845224B2 (en) | Stator having bracket, electric motor having stator, and method of manufacturing electric motor | |
| JP2007110890A (en) | Stator structure and manufacturing method therefor | |
| JP2016025847A (en) | Electric motor stator, electric motor, circulation pump, pump transport device and method of forming electric motor stator | |
| JP2010182879A (en) | Power semiconductor device, and manufacturing method therefor | |
| JP6343249B2 (en) | Controller and controller manufacturing method | |
| JP6766535B2 (en) | Stator unit, motor, and fan motor | |
| US20120002381A1 (en) | Method for manufacturing a liquid-tight electronic device, and liquid-tight electronic device | |
| JP2017139450A (en) | Electronic power module, electronic architecture including the same, voltage converter, and electric machine including the same | |
| US11043881B2 (en) | Component-mounting device and electronic apparatus | |
| JP2018120994A (en) | Electronic device and motor device | |
| JP5927765B2 (en) | Axial gap type electric motor | |
| JP6722515B2 (en) | motor | |
| US20200235646A1 (en) | Component-mounting device and electronic apparatus | |
| CN105337454B (en) | The forming method of motor stator, motor, circulating pump and motor stator | |
| CN105262263B (en) | The forming method of motor stator, motor, pumping installations and motor stator | |
| JP2015115593A (en) | Motor, air conditioner, and method of manufacturing motor | |
| JP2012253847A (en) | Motor |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| RD04 | Notification of resignation of power of attorney |
Free format text: JAPANESE INTERMEDIATE CODE: A7424 Effective date: 20150904 |
|
| A711 | Notification of change in applicant |
Free format text: JAPANESE INTERMEDIATE CODE: A711 Effective date: 20170322 |
|
| A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A821 Effective date: 20170322 |
|
| A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20180530 |
|
| RD04 | Notification of resignation of power of attorney |
Free format text: JAPANESE INTERMEDIATE CODE: A7424 Effective date: 20180615 |
|
| A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20190522 |
|
| A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20190531 |
|
| A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20190829 |
|
| TRDD | Decision of grant or rejection written | ||
| A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20191213 |
|
| A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20191224 |
|
| R150 | Certificate of patent or registration of utility model |
Ref document number: 6639132 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| S111 | Request for change of ownership or part of ownership |
Free format text: JAPANESE INTERMEDIATE CODE: R313113 |
|
| R350 | Written notification of registration of transfer |
Free format text: JAPANESE INTERMEDIATE CODE: R350 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |