JP2015021072A - Two-liquid adhesive composition - Google Patents
Two-liquid adhesive composition Download PDFInfo
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- JP2015021072A JP2015021072A JP2013150810A JP2013150810A JP2015021072A JP 2015021072 A JP2015021072 A JP 2015021072A JP 2013150810 A JP2013150810 A JP 2013150810A JP 2013150810 A JP2013150810 A JP 2013150810A JP 2015021072 A JP2015021072 A JP 2015021072A
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- vinyl acetate
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- liquid
- acetoacetyl
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- 239000007788 liquid Substances 0.000 title claims abstract description 174
- 239000000203 mixture Substances 0.000 title claims abstract description 159
- 239000000853 adhesive Substances 0.000 title claims abstract description 150
- 230000001070 adhesive effect Effects 0.000 title claims abstract description 150
- 239000000839 emulsion Substances 0.000 claims abstract description 156
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims abstract description 137
- 229920001577 copolymer Polymers 0.000 claims abstract description 91
- 239000000463 material Substances 0.000 claims abstract description 75
- 238000006116 polymerization reaction Methods 0.000 claims abstract description 31
- 238000007127 saponification reaction Methods 0.000 claims abstract description 30
- 229920000642 polymer Polymers 0.000 claims abstract description 22
- 239000000084 colloidal system Substances 0.000 claims abstract description 20
- 230000001681 protective effect Effects 0.000 claims abstract description 20
- 239000002131 composite material Substances 0.000 claims abstract description 13
- ZNZYKNKBJPZETN-WELNAUFTSA-N Dialdehyde 11678 Chemical compound N1C2=CC=CC=C2C2=C1[C@H](C[C@H](/C(=C/O)C(=O)OC)[C@@H](C=C)C=O)NCC2 ZNZYKNKBJPZETN-WELNAUFTSA-N 0.000 claims abstract description 11
- 239000007787 solid Substances 0.000 claims description 115
- 229920001519 homopolymer Polymers 0.000 claims description 96
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 66
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 66
- 239000007864 aqueous solution Substances 0.000 claims description 61
- 239000000243 solution Substances 0.000 claims description 32
- 229920002126 Acrylic acid copolymer Polymers 0.000 claims description 22
- CYKDLUMZOVATFT-UHFFFAOYSA-N ethenyl acetate;prop-2-enoic acid Chemical compound OC(=O)C=C.CC(=O)OC=C CYKDLUMZOVATFT-UHFFFAOYSA-N 0.000 claims description 21
- 239000002023 wood Substances 0.000 claims description 21
- 238000006386 neutralization reaction Methods 0.000 claims description 20
- RZBXSLICNMYVAJ-UHFFFAOYSA-N ethenyl acetate;2-methylprop-2-enoic acid Chemical compound CC(=O)OC=C.CC(=C)C(O)=O RZBXSLICNMYVAJ-UHFFFAOYSA-N 0.000 claims description 11
- -1 dialdehyde compound Chemical class 0.000 claims description 10
- 229920003145 methacrylic acid copolymer Polymers 0.000 claims description 10
- 229940117841 methacrylic acid copolymer Drugs 0.000 claims description 10
- 229920002589 poly(vinylethylene) polymer Polymers 0.000 claims description 3
- 230000006378 damage Effects 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 37
- 125000000914 phenoxymethylpenicillanyl group Chemical group CC1(S[C@H]2N([C@H]1C(=O)*)C([C@H]2NC(COC2=CC=CC=C2)=O)=O)C 0.000 description 239
- 230000000052 comparative effect Effects 0.000 description 74
- 239000011248 coating agent Substances 0.000 description 45
- 238000000576 coating method Methods 0.000 description 45
- 238000011156 evaluation Methods 0.000 description 34
- 230000035699 permeability Effects 0.000 description 27
- 239000000123 paper Substances 0.000 description 24
- 239000000178 monomer Substances 0.000 description 17
- 238000006243 chemical reaction Methods 0.000 description 14
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 13
- 239000010936 titanium Substances 0.000 description 13
- 229910052719 titanium Inorganic materials 0.000 description 13
- LEQAOMBKQFMDFZ-UHFFFAOYSA-N glyoxal Chemical compound O=CC=O LEQAOMBKQFMDFZ-UHFFFAOYSA-N 0.000 description 12
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 11
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 11
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 11
- 239000003505 polymerization initiator Substances 0.000 description 10
- 239000005977 Ethylene Substances 0.000 description 9
- 239000000945 filler Substances 0.000 description 9
- 239000011120 plywood Substances 0.000 description 9
- 239000002243 precursor Substances 0.000 description 9
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 8
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 7
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 229940015043 glyoxal Drugs 0.000 description 6
- 229920002554 vinyl polymer Polymers 0.000 description 6
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonium chloride Substances [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 5
- SXRSQZLOMIGNAQ-UHFFFAOYSA-N Glutaraldehyde Chemical compound O=CCCCC=O SXRSQZLOMIGNAQ-UHFFFAOYSA-N 0.000 description 5
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 5
- QGZKDVFQNNGYKY-UHFFFAOYSA-N ammonia Natural products N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 5
- 235000011114 ammonium hydroxide Nutrition 0.000 description 5
- 239000011094 fiberboard Substances 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 4
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical group COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 4
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 4
- 238000007654 immersion Methods 0.000 description 4
- 239000001632 sodium acetate Substances 0.000 description 4
- 235000017281 sodium acetate Nutrition 0.000 description 4
- NIPNSKYNPDTRPC-UHFFFAOYSA-N N-[2-oxo-2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical group O=C(CNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 NIPNSKYNPDTRPC-UHFFFAOYSA-N 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 3
- WDJHALXBUFZDSR-UHFFFAOYSA-M acetoacetate Chemical compound CC(=O)CC([O-])=O WDJHALXBUFZDSR-UHFFFAOYSA-M 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 239000005995 Aluminium silicate Substances 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 125000002339 acetoacetyl group Chemical group O=C([*])C([H])([H])C(=O)C([H])([H])[H] 0.000 description 2
- 239000012790 adhesive layer Substances 0.000 description 2
- 235000012211 aluminium silicate Nutrition 0.000 description 2
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 238000007334 copolymerization reaction Methods 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
- HDERJYVLTPVNRI-UHFFFAOYSA-N ethene;ethenyl acetate Chemical group C=C.CC(=O)OC=C HDERJYVLTPVNRI-UHFFFAOYSA-N 0.000 description 2
- 229920001038 ethylene copolymer Polymers 0.000 description 2
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L sodium carbonate Substances [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 239000004408 titanium dioxide Substances 0.000 description 2
- AOAGVPIEEAAAOL-RXSVEWSESA-N (2r)-2-[(1s)-1,2-dihydroxyethyl]-3,4-dihydroxy-2h-furan-5-one;hydrogen peroxide Chemical compound OO.OC[C@H](O)[C@H]1OC(=O)C(O)=C1O AOAGVPIEEAAAOL-RXSVEWSESA-N 0.000 description 1
- LRRBNLHPFPHVCW-UHFFFAOYSA-N 2,3-dihydroxybutanedioic acid;hydrogen peroxide Chemical compound OO.OC(=O)C(O)C(O)C(O)=O LRRBNLHPFPHVCW-UHFFFAOYSA-N 0.000 description 1
- FRIBMENBGGCKPD-UHFFFAOYSA-N 3-(2,3-dimethoxyphenyl)prop-2-enal Chemical compound COC1=CC=CC(C=CC=O)=C1OC FRIBMENBGGCKPD-UHFFFAOYSA-N 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- RRZJBIGIFWXZCO-UAIGNFCESA-N C(\C=C/C(=O)O)(=O)O.C1(\C=C/C(=O)O1)=O.CC(C)=C Chemical compound C(\C=C/C(=O)O)(=O)O.C1(\C=C/C(=O)O1)=O.CC(C)=C RRZJBIGIFWXZCO-UAIGNFCESA-N 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- 239000005639 Lauric acid Substances 0.000 description 1
- MKYBYDHXWVHEJW-UHFFFAOYSA-N N-[1-oxo-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propan-2-yl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(C(C)NC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 MKYBYDHXWVHEJW-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- IBVAQQYNSHJXBV-UHFFFAOYSA-N adipic acid dihydrazide Chemical compound NNC(=O)CCCCC(=O)NN IBVAQQYNSHJXBV-UHFFFAOYSA-N 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- 239000004327 boric acid Substances 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000011111 cardboard Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011362 coarse particle Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 125000002704 decyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- WASQWSOJHCZDFK-UHFFFAOYSA-N diketene Chemical compound C=C1CC(=O)O1 WASQWSOJHCZDFK-UHFFFAOYSA-N 0.000 description 1
- GFJVXXWOPWLRNU-UHFFFAOYSA-N ethenyl formate Chemical compound C=COC=O GFJVXXWOPWLRNU-UHFFFAOYSA-N 0.000 description 1
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 125000000816 ethylene group Chemical group [H]C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- RPOCFUQMSVZQLH-UHFFFAOYSA-N furan-2,5-dione;2-methylprop-1-ene Chemical compound CC(C)=C.O=C1OC(=O)C=C1 RPOCFUQMSVZQLH-UHFFFAOYSA-N 0.000 description 1
- 239000011121 hardwood Substances 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 239000002655 kraft paper Substances 0.000 description 1
- PBOSTUDLECTMNL-UHFFFAOYSA-N lauryl acrylate Chemical compound CCCCCCCCCCCCOC(=O)C=C PBOSTUDLECTMNL-UHFFFAOYSA-N 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Abstract
Description
本発明は、二液型接着剤組成物及び該二液型接着剤組成物により接着された複合木質材料に関する。 The present invention relates to a two-part adhesive composition and a composite wood material bonded with the two-part adhesive composition.
パーティクルボード、中密度繊維板、合板、化粧単板等の板材、チタン紙、ウレタンコート紙等の紙材等の種々の木質材料からなる被着材を接着して複合木質材料とするために、A液とB液とからなる二液型接着剤組成物を用いることが知られている。前記二液型接着剤組成物は、第1の被着材にA液を塗布するとともに第2の被着材にB液を塗布し、両塗布面を対向させて貼り合わせることにより、両被着材を接着することができる。或いは、前記二液型接着剤組成物は、第1の被着材にA液又はB液のいずれか一方を塗布した後で、その塗布面に他の一方(B液又はA液)を塗布して第2の被着材を対向させて貼り合わせることにより、両被着材を接着することができる。 In order to bond composite materials made of various wood materials such as particle board, medium density fiberboard, plywood, decorative veneer, and other wood materials such as titanium paper and urethane coated paper, It is known to use a two-part adhesive composition comprising an A liquid and a B liquid. The two-component adhesive composition is formed by applying the liquid A to the first adherend and applying the liquid B to the second adherend, and bonding them so that both application surfaces face each other. The dressing can be glued. Alternatively, in the two-component adhesive composition, after either one of the liquid A or the liquid B is applied to the first adherend, the other one (the liquid B or the liquid A) is applied to the application surface. Then, the two adherends can be bonded together by facing the second adherend together.
前記二液型接着剤組成物として、従来、A液として、重合度1000及びケン化度98mol%のアセトアセチル変性ポリビニルアルコールを保護コロイドとする酢酸ビニルエチレン共重合体エマルジョンと、イソブチレン−無水マレイン酸共重合体との混合物を用い、B液として、グリオキサール水溶液を用いるものが知られている(例えば、特許文献1参照)。以下、ポリビニルアルコールをPVAと略記することがある。 Conventionally, as the two-pack type adhesive composition, as the liquid A, a vinyl acetate ethylene copolymer emulsion having a polymerization degree of 1000 and a saponification degree of 98 mol% of acetoacetyl-modified polyvinyl alcohol as a protective colloid, and isobutylene-maleic anhydride The thing using a glyoxal aqueous solution as B liquid using the mixture with a copolymer is known (for example, refer patent document 1). Hereinafter, polyvinyl alcohol may be abbreviated as PVA.
前記従来の二液型接着剤組成物は、耐水性を備えるとともに、前記A液及び前記B液をそれぞれ塗布した両塗布面を対向させて貼り合わせ、1〜10分間圧締後24時間養生することにより試験板を作製したとき、0〜55%の材料破壊率を備えるとされている。 The conventional two-component adhesive composition has water resistance and is bonded with the two application surfaces coated with the liquid A and the liquid B facing each other, and cured for 1 to 10 minutes after pressing for 24 hours. Thus, when a test plate is produced, it is said that a material destruction rate of 0 to 55% is provided.
ところで、重合度1000及びケン化度99.0mol%のアセトアセチル変性PVAと重合度1700及びケン化度98.2mol%のエチレン変性PVAとを保護コロイドとする酢酸ビニル単独重合体エマルジョンが知られている(例えば、特許文献2参照)。 By the way, a vinyl acetate homopolymer emulsion having a protective colloid of acetoacetyl-modified PVA having a polymerization degree of 1000 and a saponification degree of 99.0 mol% and an ethylene-modified PVA having a polymerization degree of 1700 and a saponification degree of 98.2 mol% is known. (For example, refer to Patent Document 2).
前記エマルジョンは、接着剤組成物として使用することができ、第1の被着材に塗布して第2の被着材を貼り合わせて24時間圧締した後、解圧して7日間養生したときに、所定の耐水性接着強度を得ることができるとされている。 The emulsion can be used as an adhesive composition. When the emulsion is applied to the first adherend, the second adherend is pasted and pressed for 24 hours, and then decompressed and cured for 7 days. Furthermore, it is said that a predetermined water-resistant adhesive strength can be obtained.
しかしながら、前記従来の二液型接着剤組成物及び前記エマルジョンを接着剤組成物とするものは、耐水性を備えるものの、24時間又は7日間と長時間の養生が必要で速硬化性が不十分であり、さらに、被着材への浸透性を備えていないという不都合がある。前記速硬化性が不十分であると、短時間で高い接着強度を得ることができず、接着作業に要する時間が長くなってしまう。 However, the conventional two-component adhesive composition and the emulsion composition using the emulsion have water resistance, but they need to be cured for a long period of 24 hours or 7 days and are not sufficiently fast-curing. Furthermore, there is a disadvantage that it does not have permeability to the adherend. If the rapid curability is insufficient, a high adhesive strength cannot be obtained in a short time, and the time required for the bonding operation becomes long.
そこで、本発明は、耐水性、速硬化性及び浸透性に優れる二液型接着剤組成物及び該二液型接着剤組成物により接着された複合木質材料を提供することを目的とする。 Therefore, an object of the present invention is to provide a two-part adhesive composition that is excellent in water resistance, fast curability and permeability, and a composite wood material bonded by the two-part adhesive composition.
前記目的を達成するために、本発明は、アセトアセチル変性ポリビニルアルコールとエチレン変性ポリビニルアルコールとを保護コロイドとする酢酸ビニル系重合体エマルジョンとイソブチレン−無水マレイン酸共重合体との混合物からなるA液と、ジアルデヒド水溶液からなるB液とからなる二液型接着剤組成物であって、該アセトアセチル変性ポリビニルアルコールは、400〜600の範囲の重合度と98.5〜99mol%の範囲のケン化度とを備え、該エチレン変性ポリビニルアルコールは、1600〜1800の範囲の重合度と97.5〜99mol%の範囲のケン化度とを備え、該酢酸ビニル系重合体エマルジョンは、酢酸ビニル単独重合体エマルジョン、酢酸ビニル−アクリル酸系共重合体エマルジョン、酢酸ビニル−メタクリル酸系共重合体エマルジョンからなる群から選択される1種のエマルジョンであり、酢酸ビニル系重合体100質量部に対して該アセトアセチル変性ポリビニルアルコールと該エチレン変性ポリビニルアルコールとを固形分換算で合計7〜13質量部の範囲で含むとともに、該アセトアセチル変性ポリビニルアルコールと該エチレン変性ポリビニルアルコールとの固形分換算の合計量に対して該アセトアセチル変性ポリビニルアルコールを固形分換算で15〜80質量%の範囲で含み、該A液は、該A液100質量部に対して該イソブチレン−無水マレイン酸共重合体を固形分換算で3〜12質量部の範囲で含むとともに、該イソブチレン−無水マレイン酸共重合体の中和度が0.7〜1の範囲であることを特徴とする。 In order to achieve the above object, the present invention provides a liquid A comprising a mixture of a vinyl acetate polymer emulsion having an acetoacetyl-modified polyvinyl alcohol and an ethylene-modified polyvinyl alcohol as a protective colloid and an isobutylene-maleic anhydride copolymer. And a B liquid composed of an aqueous dialdehyde solution, wherein the acetoacetyl-modified polyvinyl alcohol has a degree of polymerization in the range of 400 to 600 and a sapon in the range of 98.5 to 99 mol%. The ethylene-modified polyvinyl alcohol has a degree of polymerization in the range of 1600 to 1800 and a degree of saponification in the range of 97.5 to 99 mol%, and the vinyl acetate polymer emulsion is vinyl acetate alone. Polymer emulsion, vinyl acetate-acrylic acid copolymer emulsion, vinyl acetate-meta It is one type of emulsion selected from the group consisting of a lauric acid-based copolymer emulsion, and the acetoacetyl-modified polyvinyl alcohol and the ethylene-modified polyvinyl alcohol are converted into solid content with respect to 100 parts by mass of the vinyl acetate polymer. While containing in a range of 7 to 13 parts by mass in total, the acetoacetyl-modified polyvinyl alcohol is 15 to 80 masses in terms of solid content with respect to the total amount in terms of solid content of the acetoacetyl-modified polyvinyl alcohol and ethylene-modified polyvinyl alcohol. The A solution contains 3 to 12 parts by mass of the isobutylene-maleic anhydride copolymer in terms of solid content with respect to 100 parts by mass of the A solution, and the isobutylene-maleic anhydride maleate. The neutralization degree of the acid copolymer is in the range of 0.7 to 1.
本発明の二液型接着剤組成物は、A液として、前記両PVAを保護コロイドとする酢酸ビニル系重合体エマルジョンとイソブチレン−無水マレイン酸共重合体との混合物を用いるとともに、B液としてジアルデヒド水溶液を用いることにより、優れた耐水性を得ることができる。前記酢酸ビニル系重合体は、酢酸ビニル単独重合体エマルジョン、酢酸ビニル−アクリル酸系共重合体エマルジョン、酢酸ビニル−メタクリル酸系共重合体エマルジョンからなる群から選択される1種のエマルジョンである。 The two-part adhesive composition of the present invention uses a mixture of a vinyl acetate polymer emulsion having both PVA as protective colloid and an isobutylene-maleic anhydride copolymer as the A liquid and a dilute B liquid. By using an aqueous aldehyde solution, excellent water resistance can be obtained. The vinyl acetate polymer is an emulsion selected from the group consisting of a vinyl acetate homopolymer emulsion, a vinyl acetate-acrylic acid copolymer emulsion, and a vinyl acetate-methacrylic acid copolymer emulsion.
前記アセトアセチル変性PVAと前記エチレン変性PVAとを保護コロイドとする酢酸ビニル単独重合体エマルジョンを接着剤組成物として用いることは、特許文献2に開示されている。しかしながら、前記酢酸ビニル単独重合体エマルジョンを、前記イソブチレン−無水マレイン酸共重合体と混合すること、及び、該イソブチレン−無水マレイン酸共重合体との混合物をA液とし、ジアルデヒド水溶液からなるB液と組み合わせて二液型接着剤組成物として用いることは知られていない。 Patent Document 2 discloses that a vinyl acetate homopolymer emulsion using the acetoacetyl-modified PVA and the ethylene-modified PVA as a protective colloid is used as an adhesive composition. However, the vinyl acetate homopolymer emulsion is mixed with the isobutylene-maleic anhydride copolymer, and the mixture of the isobutylene-maleic anhydride copolymer is set as A solution, and B is made of an aqueous dialdehyde solution. It is not known to be used as a two-component adhesive composition in combination with a liquid.
また、本発明の二液型接着剤組成物は、前記アセトアセチル変性PVAが400〜600の範囲の重合度と98.5〜99mol%の範囲のケン化度とを備えるとともに、前記エチレン変性PVAが1600〜1800の範囲の重合度と97.5〜99mol%の範囲のケン化度とを備えることにより、被着材への優れた浸透性を得ることができる。 The two-component adhesive composition of the present invention is characterized in that the acetoacetyl-modified PVA has a polymerization degree in the range of 400 to 600 and a saponification degree in the range of 98.5 to 99 mol%, and the ethylene-modified PVA. Has a degree of polymerization in the range of 1600 to 1800 and a degree of saponification in the range of 97.5 to 99 mol%, it is possible to obtain excellent permeability to the adherend.
また、本発明の二液型接着剤組成物は、前記A液が、該A液100質量部に対して前記イソブチレン−無水マレイン酸共重合体を固形分換算で3〜12質量部の範囲で含むとともに、該共重合体の中和度が0.7〜1の範囲であって、さらにB液としてジアルデヒド水溶液を用いることにより、優れた速硬化性を得ることができる。 Moreover, as for the two-component adhesive composition of this invention, the said A liquid is 3-12 mass parts in conversion of the said isobutylene maleic anhydride copolymer with respect to 100 mass parts of this A liquid. In addition, the neutralization degree of the copolymer is in the range of 0.7 to 1, and by using a dialdehyde aqueous solution as the B liquid, excellent fast curability can be obtained.
重合度が400未満であるアセトアセチル変性PVAは入手困難であり、重合度が600を超えるアセトアセチル変性PVAは前記二液型接着剤組成物に用いると優れた浸透性を得ることができない。また、ケン化度が98.5%未満であるアセトアセチル変性PVAは前記二液型接着剤組成物に用いると優れた浸透性を得ることができず、ケン化度が99%を超えるアセトアセチル変性PVAは入手困難である。 An acetoacetyl-modified PVA having a polymerization degree of less than 400 is difficult to obtain, and an acetoacetyl-modified PVA having a polymerization degree of more than 600 cannot obtain excellent permeability when used in the two-part adhesive composition. Further, acetoacetyl-modified PVA having a saponification degree of less than 98.5% cannot obtain excellent permeability when used in the two-part adhesive composition, and an acetoacetyl having a saponification degree exceeding 99%. Modified PVA is difficult to obtain.
また、重合度が1600未満であるエチレン変性PVAは前記二液型接着剤組成物に用いると優れた浸透性を得ることができず、重合度が1800を超えるエチレン変性PVAは入手困難である。また、ケン化度が97.5未満であるか又はケン化度が99%を超えるエチレン変性PVAは、前記二液型接着剤組成物に用いると優れた浸透性を得ることができない。 In addition, when ethylene-modified PVA having a polymerization degree of less than 1600 is used in the two-component adhesive composition, excellent penetrability cannot be obtained, and ethylene-modified PVA having a polymerization degree exceeding 1800 is difficult to obtain. In addition, ethylene-modified PVA having a saponification degree of less than 97.5 or a saponification degree exceeding 99% cannot obtain excellent permeability when used in the two-component adhesive composition.
また、前記二液型接着剤組成物を構成する前記酢酸ビニル系重合体エマルジョンは、前記酢酸ビニル系重合体100質量部に対する前記アセトアセチル変性PVA及び前記エチレン変性PVAの固形分換算の合計含有量が7質量部未満又は13質量部を超えると、エマルジョンとしての形態を維持することができない。 The vinyl acetate polymer emulsion constituting the two-component adhesive composition is a total content in terms of solid content of the acetoacetyl-modified PVA and the ethylene-modified PVA with respect to 100 parts by mass of the vinyl acetate polymer. If it is less than 7 parts by mass or more than 13 parts by mass, the form as an emulsion cannot be maintained.
前記酢酸ビニル系重合体エマルジョンにおいて、前記アセトアセチル変性PVAと前記エチレン変性PVAとの固形分換算の合計量に対して前記アセトアセチル変性PVAの含有量が固形分換算で15質量%未満であると、優れた浸透性及び優れた耐水性を得ることができない。一方、前記アセトアセチル変性PVAの前記含有量が80質量%を超えると、優れた浸透性を得ることができない。 In the vinyl acetate polymer emulsion, the content of the acetoacetyl-modified PVA is less than 15% by mass in terms of solid content with respect to the total amount in terms of solid content of the acetoacetyl-modified PVA and ethylene-modified PVA. , Excellent permeability and excellent water resistance cannot be obtained. On the other hand, when the content of the acetoacetyl-modified PVA exceeds 80% by mass, excellent permeability cannot be obtained.
前記イソブチレン−無水マレイン酸共重合体の中和度が0.7未満である場合には、前記二液型接着剤組成物は優れた速硬化性を得ることができず、1を超える中和度にすることは理論上できない。 When the degree of neutralization of the isobutylene-maleic anhydride copolymer is less than 0.7, the two-part adhesive composition cannot obtain excellent fast curability, and the neutralization exceeds 1. It cannot be theoretically done.
また、本発明の二液型接着剤組成物は、複数の木質材料が接着されている複合木質材料に適用することができる。 Moreover, the two-component adhesive composition of the present invention can be applied to a composite wood material to which a plurality of wood materials are bonded.
次に、本発明の実施の形態についてさらに詳しく説明する。 Next, embodiments of the present invention will be described in more detail.
本実施形態の二液型接着剤組成物は、アセトアセチル変性PVAとエチレン変性PVAとを保護コロイドとする酢酸ビニル系重合体エマルジョンとイソブチレン−無水マレイン酸共重合体との混合物からなるA液と、ジアルデヒド水溶液からなるB液とからなる。 The two-part adhesive composition of the present embodiment comprises a liquid A comprising a mixture of a vinyl acetate polymer emulsion having an acetoacetyl-modified PVA and an ethylene-modified PVA as a protective colloid and an isobutylene-maleic anhydride copolymer. And B liquid consisting of a dialdehyde aqueous solution.
前記酢酸ビニル系重合体エマルジョンは、酢酸ビニル単独重合体エマルジョン、酢酸ビニル−アクリル酸系共重合体エマルジョン、酢酸ビニル−メタクリル酸系共重合体エマルジョン、酢酸ビニル−エチレン共重合体エマルジョン、酢酸ビニル−塩化ビニル共重合体エマルジョンからなる群から選択される1種のエマルジョンであり、特に、酢酸ビニル単独重合体エマルジョン、酢酸ビニル−アクリル酸系共重合体エマルジョン、酢酸ビニル−メタクリル酸系共重合体エマルジョンを好適に用いることができる。 The vinyl acetate polymer emulsion includes vinyl acetate homopolymer emulsion, vinyl acetate-acrylic acid copolymer emulsion, vinyl acetate-methacrylic acid copolymer emulsion, vinyl acetate-ethylene copolymer emulsion, vinyl acetate- One type of emulsion selected from the group consisting of vinyl chloride copolymer emulsions, in particular vinyl acetate homopolymer emulsions, vinyl acetate-acrylic acid copolymer emulsions, vinyl acetate-methacrylic acid copolymer emulsions Can be suitably used.
前記酢酸ビニル−アクリル酸系共重合体エマルジョンは、酢酸ビニル単量体とアクリル酸系単量体との共重合体を含むエマルジョンであり、前記酢酸ビニル−メタクリル酸系共重合体エマルジョンは、酢酸ビニル単量体とメタクリル酸系単量体との共重合体を含むエマルジョンである。(メタ)アクリル酸としては、例えば、(メタ)アクリル酸、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸プロピル、(メタ)アクリル酸ブチル、(メタ)アクリル酸アミル、(メタ)アクリル酸2−エチルヘキシル、(メタ)アクリル酸イソオクチル、(メタ)アクリル酸n−オクチル、(メタ)アクリル酸n−ノニル、(メタ)アクリル酸イソノニル、(メタ)アクリル酸デシル、(メタ)アクリル酸ラウリルを用いることができる。尚、前記「(メタ)アクリル酸」との記載は、「アクリル酸」又は「メタクリル酸」のいずれかを意味する。 The vinyl acetate-acrylic acid copolymer emulsion is an emulsion containing a copolymer of a vinyl acetate monomer and an acrylic acid monomer, and the vinyl acetate-methacrylic acid copolymer emulsion is acetic acid. An emulsion containing a copolymer of a vinyl monomer and a methacrylic acid monomer. Examples of (meth) acrylic acid include (meth) acrylic acid, methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, and amyl (meth) acrylate. 2-ethylhexyl (meth) acrylate, isooctyl (meth) acrylate, n-octyl (meth) acrylate, n-nonyl (meth) acrylate, isononyl (meth) acrylate, decyl (meth) acrylate, ( Meth) lauryl acrylate can be used. The description of “(meth) acrylic acid” means “acrylic acid” or “methacrylic acid”.
アセトアセチル変性PVAは、分子内にアセトアセチル基を備えるPVAであって、400〜600の範囲の重合度と、98.5〜99mol%の範囲のケン化度とを備えるものであれば、特に制限はない。前記アセトアセチル変性PVAとして、例えば、酢酸の存在下、PVA系樹脂にジケテン、アセト酢酸、アセト酢酸エステル等を反応させたものを好適に用いることができる。 The acetoacetyl-modified PVA is a PVA having an acetoacetyl group in the molecule and having a polymerization degree in the range of 400 to 600 and a saponification degree in the range of 98.5 to 99 mol%, in particular. There is no limit. As the acetoacetyl-modified PVA, for example, a PVA resin reacted with diketene, acetoacetate, acetoacetate or the like in the presence of acetic acid can be suitably used.
また、エチレン変性PVAは、分子内にエチレン基を備えるPVAであって、1600〜1800の範囲の重合度と、97.5〜99mol%の範囲のケン化度とを備えるものであれば、特に制限はない。前記エチレン変性PVAとして、例えば、エチレンと、酢酸ビニル、ギ酸ビニル、プロピオン酸ビニル等のビニルエステルとの共重合体をケン化したものを好適に用いることができる。 In addition, the ethylene-modified PVA is a PVA having an ethylene group in the molecule, and particularly if it has a polymerization degree in the range of 1600 to 1800 and a saponification degree in the range of 97.5 to 99 mol%. There is no limit. As said ethylene modified PVA, what saponified the copolymer of ethylene and vinyl esters, such as vinyl acetate, vinyl formate, vinyl propionate, can be used suitably, for example.
アセトアセチル変性PVAとエチレン変性PVAとを保護コロイドとし、酢酸ビニル系重合体エマルジョンは、例えば次のようにして得ることができる。 A vinyl acetate polymer emulsion using acetoacetyl-modified PVA and ethylene-modified PVA as protective colloids can be obtained, for example, as follows.
まず、アセトアセチル変性PVAを固形分換算で0.45〜4.8質量部と、エチレン変性PVAを固形分換算で0.6〜5.1質量部と、水54〜57質量部とを混合し、撹拌しながら90〜99℃の範囲の温度に加熱することにより、PVA水溶液を調製する。 First, 0.45 to 4.8 parts by mass of acetoacetyl-modified PVA in terms of solid content, 0.6 to 5.1 parts by mass of ethylene-modified PVA in terms of solid content, and 54 to 57 parts by mass of water are mixed. Then, an aqueous PVA solution is prepared by heating to a temperature in the range of 90 to 99 ° C. with stirring.
次に、得られたPVA水溶液に、酢酸ナトリウム0.03〜0.06質量部と、酢酸ビニル単量体4質量部と、公知の重合開始剤とを添加し、60〜80℃の範囲の温度に加熱し、該酢酸ビニル単量体を初期重合させることにより、エマルジョン前駆体を調製する。このとき、前記酢酸ナトリウムに代えて、水酸化ナトリウム、炭酸ナトリウムを用いてもよい。前記公知の重合開始剤としては、例えば、過硫酸カリウム、過硫酸アンモニウム、過酸化水素−酒石酸、過酸化水素−アスコルビン酸、ベンゾイルパーオキサイド、クメンハイドロパーオキサイド、アゾビスイソブチルニトリル等を挙げることができる。 Next, 0.03 to 0.06 parts by weight of sodium acetate, 4 parts by weight of vinyl acetate monomer, and a known polymerization initiator are added to the obtained aqueous PVA solution, and the temperature is in the range of 60 to 80 ° C. An emulsion precursor is prepared by heating to temperature and prepolymerizing the vinyl acetate monomer. At this time, sodium hydroxide or sodium carbonate may be used in place of the sodium acetate. Examples of the known polymerization initiator include potassium persulfate, ammonium persulfate, hydrogen peroxide-tartaric acid, hydrogen peroxide-ascorbic acid, benzoyl peroxide, cumene hydroperoxide, azobisisobutylnitrile, and the like. .
次に、得られたエマルジョン前駆体に、酢酸ビニル単量体35.7〜37.8質量部と公知の重合開始剤とを2〜5時間掛けて滴下することにより、アセトアセチル変性PVAとエチレン変性PVAとを保護コロイドとする酢酸ビニル単独重合体エマルジョンを調製することができる。 Next, 35.7 to 37.8 parts by mass of vinyl acetate monomer and a known polymerization initiator are added dropwise to the obtained emulsion precursor over 2 to 5 hours, whereby acetoacetyl-modified PVA and ethylene are added. A vinyl acetate homopolymer emulsion using a modified PVA as a protective colloid can be prepared.
前記酢酸ビニル単独重合体エマルジョンは、酢酸ビニル単量体100質量部に対してアセトアセチル変性PVAとエチレン変性PVAとを固形分換算で合計7.5〜15質量部の範囲で含む。すなわち、前記酢酸ビニル単独重合体エマルジョンは、酢酸ビニル単独重合体100質量部に対してアセトアセチル変性PVAとエチレン変性PVAとを固形分換算で合計7〜13質量部の範囲で含む。また、前記酢酸ビニル単独重合体エマルジョンは、アセトアセチル変性PVAとエチレン変性PVAとの固形分換算の合計量に対して該アセトアセチル変性PVAを固形分換算で15〜80質量%の範囲で含む。 The vinyl acetate homopolymer emulsion contains acetoacetyl-modified PVA and ethylene-modified PVA in a total content of 7.5 to 15 parts by mass in terms of solid content with respect to 100 parts by mass of vinyl acetate monomer. That is, the vinyl acetate homopolymer emulsion contains acetoacetyl-modified PVA and ethylene-modified PVA in a total content of 7 to 13 parts by mass in terms of solid content with respect to 100 parts by mass of vinyl acetate homopolymer. Moreover, the said vinyl acetate homopolymer emulsion contains this acetoacetyl modified PVA in the range of 15-80 mass% in conversion of solid content with respect to the total amount of solid content conversion of acetoacetyl modified PVA and ethylene modified PVA.
また、次のようにすることにより、酢酸ビニル−アクリル酸系共重合体エマルジョンを得ることができる。 Further, a vinyl acetate-acrylic acid copolymer emulsion can be obtained by the following manner.
まず、得られたPVA水溶液に、前記酢酸ビニル単量体と公知の重合開始剤とに加えてアクリル酸系単量体0.004〜0.2質量部を添加して前記加熱を行い、酢酸ビニル単量体及びアクリル酸系単量体を初期共重合させることにより、エマルジョン前駆体を調製する。 First, in addition to the vinyl acetate monomer and a known polymerization initiator, 0.004 to 0.2 parts by mass of an acrylic acid monomer is added to the obtained PVA aqueous solution, and the heating is performed. An emulsion precursor is prepared by initial copolymerization of a vinyl monomer and an acrylic acid monomer.
次に、得られた前駆体に、酢酸ビニル単量体35.7〜37.8質量部と公知の重合開始剤とに加えてアクリル酸系単量体0.036〜1.9質量部とを2〜5時間掛けて滴下する。これにより、アセトアセチル変性PVAとエチレン変性PVAとを保護コロイドとする酢酸ビニル−アクリル酸系共重合体エマルジョンを調製することができる。 Next, in addition to 35.7 to 37.8 parts by mass of vinyl acetate monomer and a known polymerization initiator, 0.036 to 1.9 parts by mass of acrylic acid monomer and Is dropped over 2 to 5 hours. Thereby, a vinyl acetate-acrylic acid copolymer emulsion using acetoacetyl-modified PVA and ethylene-modified PVA as protective colloids can be prepared.
得られた酢酸ビニル−アクリル酸系共重合体エマルジョンは、酢酸ビニル−アクリル酸系共重合体100質量部に対してアセトアセチル変性PVAとエチレン変性PVAとを固形分換算で合計7〜13質量部の範囲で含む。また、前記酢酸ビニル−アクリル酸系共重合体エマルジョンは、アセトアセチル変性PVAとエチレン変性PVAとの固形分換算の合計量に対して該アセトアセチル変性PVAを固形分換算で15〜80質量%の範囲で含む。 The obtained vinyl acetate-acrylic acid copolymer emulsion has a total of 7 to 13 parts by mass in terms of solid content of acetoacetyl-modified PVA and ethylene-modified PVA with respect to 100 parts by mass of vinyl acetate-acrylic acid copolymer. Included in the range. The vinyl acetate-acrylic acid copolymer emulsion is 15 to 80% by mass of the acetoacetyl-modified PVA in terms of solid content with respect to the total amount in terms of solid content of acetoacetyl-modified PVA and ethylene-modified PVA. Include in range.
また、次のようにすることにより、酢酸ビニル−メタクリル酸系共重合体エマルジョンを得ることができる。 Further, a vinyl acetate-methacrylic acid copolymer emulsion can be obtained by the following manner.
まず、得られたPVA水溶液に、前記酢酸ビニル単量体と公知の重合開始剤とに加えてメタクリル酸系単量体0.004〜0.2質量部を添加して前記加熱を行い、酢酸ビニル単量体及びメタクリル酸系単量体を初期共重合させることにより、エマルジョン前駆体を調製する。 First, in addition to the vinyl acetate monomer and a known polymerization initiator, 0.004 to 0.2 parts by mass of a methacrylic acid monomer is added to the obtained PVA aqueous solution, and the heating is performed. An emulsion precursor is prepared by initial copolymerization of a vinyl monomer and a methacrylic acid monomer.
次に、得られた前駆体に、酢酸ビニル単量体35.7〜37.8質量部と公知の重合開始剤とに加えてメタクリル酸系単量体0.036〜1.9質量部とを2〜5時間掛けて滴下する。これにより、アセトアセチル変性PVAとエチレン変性PVAとを保護コロイドとする酢酸ビニル−メタクリル酸系共重合体エマルジョンを調製することができる。 Next, in addition to 35.7 to 37.8 parts by mass of vinyl acetate monomer and a known polymerization initiator, 0.036 to 1.9 parts by mass of methacrylic acid monomer and Is dropped over 2 to 5 hours. Thereby, a vinyl acetate-methacrylic acid copolymer emulsion using acetoacetyl-modified PVA and ethylene-modified PVA as protective colloids can be prepared.
得られた酢酸ビニル−メタクリル酸系共重合体エマルジョンは、酢酸ビニル−メタクリル酸系共重合体100質量部に対してアセトアセチル変性PVAとエチレン変性PVAとを固形分換算で合計7〜13質量部の範囲で含む。また、前記酢酸ビニル−メタクリル酸系共重合体エマルジョンは、アセトアセチル変性PVAとエチレン変性PVAとの固形分換算の合計量に対して該アセトアセチル変性PVAを固形分換算で15〜80質量%の範囲で含む。 The obtained vinyl acetate-methacrylic acid copolymer emulsion is a total of 7 to 13 parts by mass of acetoacetyl-modified PVA and ethylene-modified PVA in terms of solid content with respect to 100 parts by mass of the vinyl acetate-methacrylic acid copolymer. Included in the range. The vinyl acetate-methacrylic acid copolymer emulsion is 15 to 80% by mass of the acetoacetyl-modified PVA in terms of solid content with respect to the total amount in terms of solid content of acetoacetyl-modified PVA and ethylene-modified PVA. Include in range.
前記A液は、酢酸ビニル系重合体エマルジョンと、イソブチレン−無水マレイン酸共重合体とを混合することにより調製され、該A液100質量部に対して前記イソブチレン−無水マレイン酸共重合体を固形分換算で3〜12質量部の範囲で含む。 The liquid A is prepared by mixing a vinyl acetate polymer emulsion and an isobutylene-maleic anhydride copolymer, and the isobutylene-maleic anhydride copolymer is solidified with respect to 100 parts by mass of the liquid A. It is included in the range of 3 to 12 parts by mass in terms of minutes.
前記イソブチレン−無水マレイン酸共重合体としては、例えば、イソブチレン−無水マレイン酸共重合体を水に溶解したイソブチレン−無水マレイン酸共重合体水溶液を用いることができる。 As the isobutylene-maleic anhydride copolymer, for example, an isobutylene-maleic anhydride copolymer aqueous solution in which an isobutylene-maleic anhydride copolymer is dissolved in water can be used.
前記イソブチレン−無水マレイン酸共重合体水溶液は、例えばイソブチレン−無水マレイン酸共重合体を固形分換算で30質量部と、25質量%アンモニア水溶液を9.8〜13.9質量部と、水56.1〜60.3質量部とを混合し、撹拌しながら90〜99℃の範囲の温度に加熱することにより得ることができる。前記イソブチレン−無水マレイン酸共重合体水溶液は、前記アンモニア水溶液の混合により、イソブチレン−無水マレイン酸共重合体の中和度が0.7〜1の範囲とされている。 The isobutylene-maleic anhydride copolymer aqueous solution is, for example, 30 parts by mass in terms of solid content of isobutylene-maleic anhydride copolymer, 9.8 to 13.9 parts by mass of 25% by mass ammonia aqueous solution, 0.1 to 60.3 parts by mass and heating to a temperature in the range of 90 to 99 ° C. with stirring. The isobutylene-maleic anhydride copolymer aqueous solution has a degree of neutralization of the isobutylene-maleic anhydride copolymer of 0.7 to 1 by mixing the ammonia aqueous solution.
また、ジアルデヒド水溶液からなるB液としては、例えば、グリオキサール水溶液、グルタルアルデヒド等を用いることができる。グリオキサールは、黄色柱状の結晶であり、例えば25質量%グリオキサール水溶液として用いることができる。また、グルタルアルデヒドは、無色又はわずかに薄い黄色の液体であり、例えば、25質量%グルタルアルデヒド水溶液として用いることができる。 Moreover, as B liquid which consists of dialdehyde aqueous solution, a glyoxal aqueous solution, glutaraldehyde, etc. can be used, for example. Glyoxal is a yellow columnar crystal and can be used, for example, as a 25% by mass aqueous solution of glyoxal. Further, glutaraldehyde is a colorless or slightly light yellow liquid, and can be used as, for example, a 25 mass% glutaraldehyde aqueous solution.
本実施形態の二液型接着剤組成物は、A液として、アセトアセチル変性PVAとエチレン変性PVAとを保護コロイドとする酢酸ビニル系重合体エマルジョンとイソブチレン−無水マレイン酸共重合体との混合物を用いるとともに、B液として、ジアルデヒド水溶液を用いることにより、優れた耐水性を得ることができる。 The two-part adhesive composition of the present embodiment comprises a liquid A mixture of a vinyl acetate polymer emulsion having an acetoacetyl-modified PVA and an ethylene-modified PVA as a protective colloid and an isobutylene-maleic anhydride copolymer. In addition to the use, an excellent water resistance can be obtained by using a dialdehyde aqueous solution as the B solution.
また、本実施形態の二液型接着剤組成物は、アセトアセチル変性PVAが前記範囲の重合度及び前記範囲のケン化度を備えるとともに、エチレン変性PVAが前記範囲の重合度及び前記範囲のケン化度を備えることにより、被着材への優れた浸透性を得ることができる。 In the two-component adhesive composition of the present embodiment, the acetoacetyl-modified PVA has a polymerization degree in the above range and a saponification degree in the above range, and the ethylene-modified PVA has a polymerization degree in the above range and a saponification degree in the above range. By providing the degree of conversion, excellent permeability to the adherend can be obtained.
また、本発明の二液型接着剤組成物は、A液がイソブチレン−無水マレイン酸共重合体を前記範囲で含むとともに、イソブチレン−無水マレイン酸共重合体の中和度が前記範囲であって、さらにB液としてジアルデヒド水溶液を用いている。これにより、本発明の二液型接着剤組成物は、優れた速硬化性、すなわち短時間で高い接着強度を得ることができる。 In the two-part adhesive composition of the present invention, the liquid A contains the isobutylene-maleic anhydride copolymer in the above range, and the neutralization degree of the isobutylene-maleic anhydride copolymer is in the above range. Furthermore, a dialdehyde aqueous solution is used as the B solution. Thereby, the two-component adhesive composition of the present invention can obtain excellent fast curability, that is, high adhesive strength in a short time.
本実施形態の二液型接着剤組成物は、木質材料からなる第1の被着材と第2の被着材とを接着して複合木質材料を製造するときに用いることができる。第1の被着材と第2の被着材とは同一の木質材料からなるものであってもよく、異なる木質材料からなるものであってもよい。 The two-component adhesive composition of the present embodiment can be used when producing a composite wood material by bonding a first adherend made of a wood material and a second adherend. The first adherend and the second adherend may be made of the same wood material, or may be made of different wood materials.
前記木質材料としては、例えば、パーティクルボード、中密度繊維板(MDF)、高密度繊維板(HDF)、軟質繊維板(IB)、合板、化粧単板等の板材、チタン紙、ウレタンコート紙、ポリエチレン複合紙、防湿紙、突板原紙、クラフト紙、ボール紙等の紙材等を挙げることができる。 Examples of the wood material include particle board, medium density fiberboard (MDF), high density fiberboard (HDF), soft fiberboard (IB), plywood, decorative veneer board, titanium paper, urethane coated paper, Examples thereof include paper materials such as polyethylene composite paper, moisture-proof paper, veneer base paper, kraft paper, and cardboard.
また、本実施形態の二液型接着剤組成物は、第1の被着材にA液を塗布するとともに第2の被着材にB液を塗布し、両塗布面を対向させて貼り合わせることにより、両被着材を接着することができる。或いは、本実施形態の二液型接着剤組成物は、第1の被着材にA液又はB液のいずれか一方を塗布した後で、その塗布面に他の一方(B液又はA液)を塗布して第2の被着材を対向させて貼り合わせることにより、両被着材を接着することができる。 In the two-component adhesive composition of the present embodiment, the A liquid is applied to the first adherend and the B liquid is applied to the second adherend, and the two application surfaces are opposed to each other and bonded together. Thus, both adherends can be bonded. Alternatively, in the two-component adhesive composition of the present embodiment, after either one of the liquid A or the liquid B is applied to the first adherend, the other one (the liquid B or the liquid A is applied to the application surface. The two adherends can be bonded to each other by attaching the second adherend so as to face each other.
次に、本発明の二液型接着剤組成物及び該二液型接着剤組成物により接着された複合木質材料について、実施例及び比較例を示す。 Next, an Example and a comparative example are shown about the two-component adhesive composition of this invention, and the composite wood material adhere | attached by this two-component adhesive composition.
〔1.酢酸ビニル単独重合体エマルジョンに関する評価〕
〔1−1.各PVAの重合度及びケン化度に関する評価〕
〔実施例1〕
本実施例では、まず、温度計、撹拌手段及び還流手段を有するフラスコ内に、アセトアセチル変性PVAを固形分換算で2質量部と、エチレン変性PVAを固形分換算で2質量部と、水55質量部とを混合し、撹拌しながら95℃の温度に加熱することによりPVA水溶液を調製した。前記アセトアセチル変性PVAとして、重合度500及びケン化度99mol%のアセトアセチル変性PVA(日本合成化学工業株式会社、商品名:ゴーセネックスZ−100)を用いた。また、前記エチレン変性PVAとして、重合度1700及びケン化度99mol%のエチレン変性PVA(株式会社クラレ、商品名:エクセバールRS−2117)を用いた。
[1. Evaluation of vinyl acetate homopolymer emulsion)
[1-1. Evaluation of polymerization degree and saponification degree of each PVA]
[Example 1]
In this example, first, 2 parts by mass of acetoacetyl-modified PVA in terms of solid content, 2 parts by mass of ethylene-modified PVA in terms of solid content, and water 55 in a flask having a thermometer, stirring means, and reflux means. An aqueous PVA solution was prepared by mixing with parts by mass and heating to 95 ° C. with stirring. As the acetoacetyl-modified PVA, acetoacetyl-modified PVA having a polymerization degree of 500 and a saponification degree of 99 mol% (Nippon Synthetic Chemical Industry Co., Ltd., trade name: Gohsenx Z-100) was used. As the ethylene-modified PVA, ethylene-modified PVA (Kuraray Co., Ltd., trade name: EXEVAL RS-2117) having a polymerization degree of 1700 and a saponification degree of 99 mol% was used.
次に、前記フラスコ内の前記PVA水溶液に、酢酸ナトリウムを固形分換算で0.04質量部と、酢酸ビニル単量体4質量部と、公知の重合開始剤とを添加し、80℃の温度に加熱して該酢酸ビニル単量体を初期重合させることにより、エマルジョン前駆体を調製した。 Next, 0.04 parts by mass of sodium acetate in terms of solid content, 4 parts by mass of vinyl acetate monomer, and a known polymerization initiator are added to the aqueous PVA solution in the flask, and the temperature is 80 ° C. To prepare an emulsion precursor by prepolymerizing the vinyl acetate monomer.
次に、前記フラスコ内の前記エマルジョン前駆体に、酢酸ビニル単量体36質量部と公知の重合開始剤とを4時間掛けて滴下することにより、アセトアセチル変性PVAとエチレン変性PVAとを保護コロイドとする酢酸ビニル単独重合体エマルジョンを調製した。 Next, 36 parts by mass of a vinyl acetate monomer and a known polymerization initiator are added dropwise to the emulsion precursor in the flask over 4 hours, thereby protecting acetoacetyl-modified PVA and ethylene-modified PVA with protective colloid. A vinyl acetate homopolymer emulsion was prepared.
得られた酢酸ビニル単独重合体エマルジョンは、酢酸ビニル単量体100質量部に対してアセトアセチル変性PVA及びエチレン変性PVAを固形分換算で合計10質量部含む(アセトアセチル変性PVA:5質量部、エチレン変性PVA:5質量部)。 The obtained vinyl acetate homopolymer emulsion contains acetoacetyl-modified PVA and ethylene-modified PVA in total 10 parts by mass in terms of solid content with respect to 100 parts by mass of vinyl acetate monomer (acetoacetyl-modified PVA: 5 parts by mass, Ethylene-modified PVA: 5 parts by mass).
すなわち、前記酢酸ビニル単独重合体エマルジョンは、酢酸ビニル単独重合体100質量部に対してアセトアセチル変性PVA及びエチレン変性PVAを固形分換算で合計9.1質量部含む。また、前記酢酸ビニル単独重合体エマルジョンは、アセトアセチル変性PVA及びエチレン変性PVAの固形分換算の合計量に対してアセトアセチル変性PVAを固形分換算で50質量%含む。 That is, the vinyl acetate homopolymer emulsion contains a total of 9.1 parts by mass in terms of solid content of acetoacetyl-modified PVA and ethylene-modified PVA with respect to 100 parts by mass of vinyl acetate homopolymer. The vinyl acetate homopolymer emulsion contains 50% by mass of acetoacetyl-modified PVA in terms of solid content with respect to the total amount in terms of solid content of acetoacetyl-modified PVA and ethylene-modified PVA.
次に、イソブチレン−無水マレイン酸共重合体(クラレ株式会社、商品名:イソバン304)を固形分換算で30質量部と、25質量%アンモニア水溶液11.1質量部と、水58.9質量部とを混合し、撹拌しながら95℃の温度に加熱することにより、イソブチレン−無水マレイン酸共重合体水溶液を調製した。前記イソブチレン−無水マレイン酸共重合体水溶液は、イソブチレン−無水マレイン酸共重合体の中和度が0.8である。前記中和度は、イソブチレン−無水マレイン酸共重合体の酸性基が全て中和された場合を1としたときの割合を示す。 Next, 30 parts by mass of isobutylene-maleic anhydride copolymer (Kuraray Co., Ltd., trade name: Isoban 304) in terms of solid content, 11.1 parts by mass of 25% by mass aqueous ammonia solution, and 58.9 parts by mass of water Were mixed and heated to a temperature of 95 ° C. with stirring to prepare an isobutylene-maleic anhydride copolymer aqueous solution. The aqueous isobutylene-maleic anhydride copolymer solution has a degree of neutralization of the isobutylene-maleic anhydride copolymer of 0.8. The said neutralization degree shows a ratio when the case where all the acidic groups of isobutylene-maleic anhydride copolymer are neutralized is set to 1.
次に、得られた前記酢酸ビニル単独重合体エマルジョン80質量部と、得られた前記イソブチレン−無水マレイン酸共重合体水溶液20質量部とを混合し撹拌することにより、アセトアセチル変性PVAとエチレン変性PVAとを保護コロイドとする酢酸ビニル単独重合体エマルジョンと、イソブチレン−無水マレイン酸共重合体との混合物からなるA液を調製した。前記A液は、該A液100質量部に対してイソブチレン−無水マレイン酸共重合体を固形分換算で6質量部含む。 Next, 80 parts by mass of the obtained vinyl acetate homopolymer emulsion and 20 parts by mass of the obtained isobutylene-maleic anhydride copolymer aqueous solution were mixed and stirred, so that acetoacetyl-modified PVA and ethylene-modified were mixed. A liquid A comprising a mixture of a vinyl acetate homopolymer emulsion using PVA as a protective colloid and an isobutylene-maleic anhydride copolymer was prepared. The said A liquid contains 6 mass parts of isobutylene-maleic anhydride copolymers in conversion of solid content with respect to 100 mass parts of this A liquid.
次に、B液として25質量%グリオキサール水溶液を用意した。前記グリオキサールはジアルデヒド化合物の一種である。 Next, 25 mass% glyoxal aqueous solution was prepared as B liquid. The glyoxal is a kind of dialdehyde compound.
そして、得られたA液とB液とから構成される二液型接着剤組成物を得た。 And the two-pack type adhesive composition comprised from the obtained A liquid and B liquid was obtained.
次に、木質材料からなる第1の被着材として厚さ12mm、面積900cm2のパーティクルボード(以下、PBと略記する)を用意するとともに、木質材料からなる第2の被着材としてチタン紙(65g/m2)を用意した。 Next, a particle board (hereinafter abbreviated as PB) having a thickness of 12 mm and an area of 900 cm 2 is prepared as a first adherend made of a wood material, and titanium paper is used as a second adherend made of a wood material. (65 g / m 2 ) was prepared.
次に、第1の被着材の片面にB液を11g/m2の塗布量で塗布し、PBのB液塗布面にさらにA液を45g/m2の塗布量で塗布することにより、本実施例の二液型接着剤組成物からなる接着剤層を形成した。そして、前記接着剤層上に第2の被着材を重ね合わせることにより、積層板を作製した。このとき、A液の塗工性は良好であった。 Next, by applying B liquid at a coating amount of 11 g / m 2 on one side of the first adherend, and further applying A liquid at a coating amount of 45 g / m 2 on the B liquid coating surface of PB, An adhesive layer made of the two-component adhesive composition of this example was formed. And the laminated board was produced by superimposing the 2nd to-be-adhered material on the said adhesive bond layer. At this time, the coating property of A liquid was favorable.
次に、得られた積層板を110℃の温度に加熱されたラミネータ装置に速度15m/分、1.1秒で通過させることにより、複合木質材料からなる試験板を2枚作製した。得られた試験板の表面平滑性は良好であった。 Next, the obtained laminated plate was passed through a laminator apparatus heated to a temperature of 110 ° C. at a speed of 15 m / min for 1.1 seconds to produce two test plates made of composite wood material. The obtained test plate had good surface smoothness.
次に、前記試験板について、前記ラミネータ装置を通過後、A液及びB液からなる接着剤層が硬化する時間を測定したところ5秒であった。前記硬化時間は、第2の被着材が本実施例のチタン紙のように紙材からなるとき、20秒以下であれば二液型接着剤組成物は速硬化性に優れ、20秒を超えるのであれば二液型接着剤組成物は速硬化性に劣ることを示している。 Next, for the test plate, after passing through the laminator device, the time required for the adhesive layer consisting of the liquid A and liquid B to cure was 5 seconds. When the second adherend is made of a paper material such as the titanium paper of this example, the two-part adhesive composition is excellent in rapid curing and has a fast setting time of 20 seconds. If it exceeds, the two-component adhesive composition is inferior in rapid curability.
次に、1枚目の試験板を用いて、第1の被着材の一端及び第2の被着材の一端を把持した状態で、該第1の被着材から該第2の被着材を該一端から該一端に対向する他端へ向かって2.5mm/秒の速度で剥離した。剥離後、前記第1の被着材の表面に付着する第2の被着材の付着面積を測定し、剥離前の第2の被着材の表面積に対する剥離後の第2の被着材の付着面積の割合を材料破断率として算出したところ、80%であった。前記材料破断率は、二液型接着剤組成物の被着材への浸透性を示し、50%以上であれば浸透性に優れることを示している。 Next, using the first test plate, the second adherend is applied from the first adherend while holding one end of the first adherend and the one end of the second adherend. The material was peeled from the one end toward the other end opposite to the one end at a speed of 2.5 mm / second. After peeling, the adhesion area of the second adherend adhering to the surface of the first adherend is measured, and the second adherend after peeling relative to the surface area of the second adherend before peeling is measured. It was 80% when the ratio of the adhesion area was computed as a material fracture rate. The material breaking rate indicates the permeability of the two-component adhesive composition to the adherend, and if it is 50% or more, it indicates that the permeability is excellent.
次に、2枚目の試験板から合板の日本農林規格(以下、JASという)の1類浸せきはく離試験片(一辺75mmの正方形)を作製した。次に、前記1類浸せきはく離試験片について合板のJASの1類浸せきはく離試験によって剥離率を測定したところ、剥離率は0%であった。前記1類浸せきはく離試験では、前記1類浸せきはく離試験片を、沸騰水中に4時間浸漬した後60℃±3℃の温度で20時間乾燥し、さらに沸騰水中に4時間浸漬した後、60℃±3℃の温度で3時間乾燥したときの剥離率を測定する。前記剥離率は、前記1類浸せきはく離試験片の周囲全長300mmに対し、第2の被着材が剥離した長さの割合を百分率で表したものであり、剥離率が20%以下であれば耐水性に優れることを示している。 Next, a class 1 immersion peel test piece (a square with a side of 75 mm) of plywood according to the Japanese Agricultural Standard (hereinafter referred to as JAS) was produced from the second test plate. Next, when the peel rate was measured by the JAS 1 type peel test of JAS of the plywood for the type 1 soaking test piece, the peel rate was 0%. In the type 1 immersion peel test, the type 1 immersion peel test piece was immersed in boiling water for 4 hours, then dried at a temperature of 60 ° C. ± 3 ° C. for 20 hours, and further immersed in boiling water for 4 hours, and then at 60 ° C. The peeling rate when dried at a temperature of ± 3 ° C. for 3 hours is measured. The peel rate is a percentage of the length of the second adherend peeled with respect to the total length of 300 mm around the type 1 immersion peel test piece, and the peel rate is 20% or less. It shows excellent water resistance.
本実施例の二液型接着剤組成物の性能評価結果として、A液の塗工性、試験板の表面平滑性、硬化時間、材料破断率、及び剥離率を表1〜表6に示す。 As performance evaluation results of the two-part adhesive composition of the present example, Tables 1 to 6 show the coating properties of the liquid A, the surface smoothness of the test plate, the curing time, the material breaking rate, and the peeling rate.
〔比較例1〕
本比較例では、まず、重合度1000及びケン化度99mol%のアセトアセチル変性PVA(日本合成化学工業株式会社、商品名:ゴーセネックスZ−200)を用いた以外は、実施例1と全く同一にしてA液を調製し、二液型接着剤組成物を得た。
[Comparative Example 1]
In this comparative example, first, the same procedure as in Example 1 was performed except that acetoacetyl-modified PVA (Nippon Synthetic Chemical Industry Co., Ltd., trade name: Gohsenx Z-200) having a polymerization degree of 1000 and a saponification degree of 99 mol% was used. A liquid A was prepared to obtain a two-pack type adhesive composition.
次に、本比較例の二液型接着剤組成物について、実施例1と全く同一にして性能を評価したところ、A液の塗工性:良好、試験板の表面平滑性:良好、硬化時間:5秒、材料破断率:0%、剥離率:0%であった。性能評価結果を表1に示す。
〔比較例2〕
本比較例では、まず、重合度700及びケン化度94mol%のアセトアセチル変性PVA(日本合成化学工業株式会社、商品名:ゴーセネックスWR−12)を用いた以外は、実施例1と全く同一にしてA液を調製し、二液型接着剤組成物を得た。
Next, the performance of the two-component adhesive composition of this comparative example was evaluated in exactly the same manner as in Example 1. As a result, the coating property of the liquid A: good, the surface smoothness of the test plate: good, the curing time : 5 seconds, material breakage rate: 0%, peel rate: 0%. The performance evaluation results are shown in Table 1.
[Comparative Example 2]
In this comparative example, first, exactly the same as Example 1 except that acetoacetyl-modified PVA (Nippon Synthetic Chemical Industry Co., Ltd., trade name: Gohsenx WR-12) having a polymerization degree of 700 and a saponification degree of 94 mol% was used. A liquid A was prepared to obtain a two-pack type adhesive composition.
次に、本比較例の二液型接着剤組成物について、実施例1と全く同一にして性能を評価したところ、A液の塗工性:良好、試験板の表面平滑性:良好、硬化時間:5秒、材料破断率:0%、剥離率:0%であった。性能評価結果を表1に示す。 Next, the performance of the two-component adhesive composition of this comparative example was evaluated in exactly the same manner as in Example 1. As a result, the coating property of the liquid A: good, the surface smoothness of the test plate: good, and the curing time. : 5 seconds, material breakage rate: 0%, peel rate: 0%. The performance evaluation results are shown in Table 1.
〔比較例3〕
本比較例では、まず、重合度1000及びケン化度99.6mol%のエチレン変性PVA(株式会社クラレ、商品名:エクセバールHR−3010)を用いた以外は、実施例1と全く同一にしてA液を調製し、二液型接着剤組成物を得た。
[Comparative Example 3]
In this comparative example, first, the same procedure as in Example 1 was performed except that ethylene-modified PVA (Kuraray Co., Ltd., trade name: EXEVAL HR-3010) having a polymerization degree of 1000 and a saponification degree of 99.6 mol% was used. A liquid was prepared to obtain a two-component adhesive composition.
次に、本比較例の二液型接着剤組成物について、実施例1と全く同一にして性能を評価したところ、A液の塗工性:良好、試験板の表面平滑性:良好、硬化時間:5秒、材料破断率:0%、剥離率:0%であった。性能評価結果を表1に示す。 Next, the performance of the two-component adhesive composition of this comparative example was evaluated in exactly the same manner as in Example 1. As a result, the coating property of the liquid A: good, the surface smoothness of the test plate: good, and the curing time. : 5 seconds, material breakage rate: 0%, peel rate: 0%. The performance evaluation results are shown in Table 1.
〔比較例4〕
本比較例では、まず、重合度1700及びケン化度93mol%のエチレン変性PVA(株式会社クラレ、商品名:エクセバールRS−1717)を用いた以外は、実施例1と全く同一にしてA液を調製し、二液型接着剤組成物を得た。
[Comparative Example 4]
In this comparative example, first of all, except that ethylene modified PVA (Kuraray Co., Ltd., trade name: EXEVAL RS-1717) having a polymerization degree of 1700 and a saponification degree of 93 mol% was used, it was completely the same as Example 1, and the liquid A was used. The two-part adhesive composition was prepared.
次に、本比較例の二液型接着剤組成物について、実施例1と全く同一にして性能を評価したところ、A液の塗工性:良好、試験板の表面平滑性:良好、硬化時間:5秒、材料破断率:0%、剥離率:0%であった。性能評価結果を表1に示す。 Next, the performance of the two-component adhesive composition of this comparative example was evaluated in exactly the same manner as in Example 1. As a result, the coating property of the liquid A: good, the surface smoothness of the test plate: good, and the curing time. : 5 seconds, material breakage rate: 0%, peel rate: 0%. The performance evaluation results are shown in Table 1.
表1から、実施例1の二液型接着剤組成物は、第1の被着材がPBであり第2の被着材がチタン紙である複合木質材料からなる試験板に用いるとき、A液の塗工性及び表面平滑性に優れることが明らかである。また、実施例1の二液型接着剤組成物は、前記試験板に用いるとき、硬化時間が5秒以下であって速硬化性に優れるとともに、材料破断率が80%であって被着材への浸透性に優れ、さらに、剥離率が0%であって耐水性に優れることが明らかである。ここで、実施例1の二液型接着剤組成物は、アセトアセチル変性PVAが400〜600の範囲の重合度と98.5〜99mol%の範囲のケン化度とを備え、エチレン変性PVAが1600〜1800の範囲の重合度と、97.5〜99mol%の範囲のケン化度とを備えている。 From Table 1, when the two-component adhesive composition of Example 1 is used for a test plate made of a composite wood material in which the first adherend is PB and the second adherend is titanium paper, A It is clear that the liquid coating property and surface smoothness are excellent. In addition, when the two-component adhesive composition of Example 1 is used for the test plate, the curing time is 5 seconds or less and the fast curing property is excellent, and the material breaking rate is 80%. It is clear that it has excellent permeability to water, and further has a peeling rate of 0% and excellent water resistance. Here, the two-component adhesive composition of Example 1 has an acetoacetyl-modified PVA with a polymerization degree in the range of 400 to 600 and a saponification degree in the range of 98.5 to 99 mol%, It has a degree of polymerization in the range of 1600-1800 and a degree of saponification in the range of 97.5-99 mol%.
一方、アセトアセチル変性PVA及びエチレン変性PVAのそれぞれの重合度及びケン化度が前記条件を満たさない比較例1−4の二液型接着材組成物は、前記試験板に用いるとき、材料破断率が0%であって被着材への浸透性に劣ることが明らかである。 On the other hand, when the two-pack type adhesive composition of Comparative Example 1-4 in which the polymerization degree and saponification degree of acetoacetyl-modified PVA and ethylene-modified PVA do not satisfy the above conditions is used for the test plate, It is clear that the permeability is 0% and the permeability to the adherend is poor.
〔1−2.PVA合計含有量に関する評価〕
〔実施例2〕
本実施例では、まず、アセトアセチル変性PVAを固形分換算で1.5質量部とし、エチレン変性PVAを固形分換算で1.5質量部とし、水を57質量部とした以外は、実施例1と全く同一にしてPVA水溶液を調製した。
[1-2. Evaluation of PVA total content]
[Example 2]
In this example, first, except that acetoacetyl-modified PVA was 1.5 parts by mass in terms of solids, ethylene-modified PVA was 1.5 parts by mass in terms of solids, and water was 57 parts by mass. A PVA aqueous solution was prepared exactly as in 1.
次に、本実施例のPVA水溶液を用いた以外は、実施例1と全く同一にして酢酸ビニル単独重合体エマルジョンを調製した。得られた酢酸ビニル単独重合体エマルジョンは、酢酸ビニル単量体100質量部に対してアセトアセチル変性PVA及びエチレン変性PVAを固形分換算で合計7.5質量部含む(アセトアセチル変性PVA:3.75質量部、エチレン変性PVA:3.75質量部)。 Next, a vinyl acetate homopolymer emulsion was prepared in exactly the same manner as in Example 1 except that the PVA aqueous solution of this example was used. The obtained vinyl acetate homopolymer emulsion contains 7.5 parts by mass of acetoacetyl-modified PVA and ethylene-modified PVA in terms of solid content with respect to 100 parts by mass of vinyl acetate monomer (acetoacetyl-modified PVA: 3. 75 parts by mass, ethylene-modified PVA: 3.75 parts by mass).
すなわち、前記酢酸ビニル単独重合体エマルジョンは、酢酸ビニル単独重合体100質量部に対してアセトアセチル変性PVA及びエチレン変性PVAを固形分換算で合計7質量部含む。また、前記酢酸ビニル単独重合体エマルジョンは、アセトアセチル変性PVA及びエチレン変性PVAの固形分換算の合計量に対してアセトアセチル変性PVAを固形分換算で50質量%含む。 That is, the vinyl acetate homopolymer emulsion contains a total of 7 parts by mass in terms of solid content of acetoacetyl-modified PVA and ethylene-modified PVA with respect to 100 parts by mass of vinyl acetate homopolymer. The vinyl acetate homopolymer emulsion contains 50% by mass of acetoacetyl-modified PVA in terms of solid content with respect to the total amount in terms of solid content of acetoacetyl-modified PVA and ethylene-modified PVA.
次に、本実施例の酢酸ビニル単独重合体エマルジョンを用いた以外は、実施例1と全く同一にしてA液を調製し、二液型接着剤組成物を得た。 Next, a liquid A was prepared in exactly the same manner as in Example 1 except that the vinyl acetate homopolymer emulsion of this example was used to obtain a two-pack type adhesive composition.
次に、本実施例の二液型接着剤組成物について、実施例1と全く同一にして性能を評価したところ、A液の塗工性:良好、試験板の表面平滑性:良好、硬化時間:5秒、材料破断率:80%、剥離率:0%であった。性能評価結果を表2に示す。 Next, the performance of the two-component adhesive composition of this example was evaluated in exactly the same manner as in Example 1. As a result, the coating property of the liquid A: good, the surface smoothness of the test plate: good, and the curing time. : 5 seconds, material breakage rate: 80%, peel rate: 0%. The performance evaluation results are shown in Table 2.
〔実施例3〕
本実施例では、まず、アセトアセチル変性PVAを固形分換算で3質量部とし、エチレン変性PVAを固形分換算で3質量部とし、水を54質量部とした以外は、実施例1と全く同一にしてPVA水溶液を調製した。
Example 3
In this example, first, it is exactly the same as Example 1 except that acetoacetyl-modified PVA is 3 parts by mass in terms of solid content, ethylene-modified PVA is 3 parts by mass in terms of solid content, and water is 54 parts by mass. Thus, an aqueous PVA solution was prepared.
次に、本実施例のPVA水溶液を用いた以外は、実施例1と全く同一にして酢酸ビニル単独重合体エマルジョンを調製した。得られた酢酸ビニル単独重合体エマルジョンは、酢酸ビニル単量体100質量部に対してアセトアセチル変性PVA及びエチレン変性PVAを固形分換算で合計15質量部含む(アセトアセチル変性PVA:7.5質量部、エチレン変性PVA:7.5質量部)。 Next, a vinyl acetate homopolymer emulsion was prepared in exactly the same manner as in Example 1 except that the PVA aqueous solution of this example was used. The obtained vinyl acetate homopolymer emulsion contains 15 parts by mass of acetoacetyl-modified PVA and ethylene-modified PVA in terms of solid content with respect to 100 parts by mass of vinyl acetate monomer (acetoacetyl-modified PVA: 7.5 mass). Part, ethylene-modified PVA: 7.5 parts by mass).
すなわち、前記酢酸ビニル単独重合体エマルジョンは、酢酸ビニル単独重合体100質量部に対してアセトアセチル変性PVA及びエチレン変性PVAを固形分換算で合計13質量部含む。また、前記酢酸ビニル単独重合体エマルジョンは、アセトアセチル変性PVA及びエチレン変性PVAの固形分換算の合計量に対してアセトアセチル変性PVAを固形分換算で50質量%含む。 That is, the vinyl acetate homopolymer emulsion contains a total of 13 parts by mass in terms of solid content of acetoacetyl-modified PVA and ethylene-modified PVA with respect to 100 parts by mass of vinyl acetate homopolymer. The vinyl acetate homopolymer emulsion contains 50% by mass of acetoacetyl-modified PVA in terms of solid content with respect to the total amount in terms of solid content of acetoacetyl-modified PVA and ethylene-modified PVA.
次に、本実施例の酢酸ビニル単独重合体エマルジョンを用いた以外は、実施例1と全く同一にしてA液を調製し、二液型接着剤組成物を得た。 Next, a liquid A was prepared in exactly the same manner as in Example 1 except that the vinyl acetate homopolymer emulsion of this example was used to obtain a two-pack type adhesive composition.
次に、本実施例の二液型接着剤組成物について、実施例1と全く同一にして性能を評価したところ、A液の塗工性:良好、試験板の表面平滑性:良好、硬化時間:5秒、材料破断率:70%、剥離率:0%であった。性能評価結果を表2に示す。 Next, the performance of the two-component adhesive composition of this example was evaluated in exactly the same manner as in Example 1. As a result, the coating property of the liquid A: good, the surface smoothness of the test plate: good, and the curing time. 5 seconds, material breaking rate: 70%, peeling rate: 0%. The performance evaluation results are shown in Table 2.
〔比較例5〕
本比較例では、まず、アセトアセチル変性PVAを固形分換算で1質量部とし、エチレン変性PVAを固形分換算で1質量部とし、水を58質量部とした以外は、実施例1と全く同一にしてPVA水溶液を調製した。
[Comparative Example 5]
In this comparative example, first, exactly the same as Example 1 except that acetoacetyl-modified PVA is 1 part by mass in terms of solid content, ethylene-modified PVA is 1 part by mass in terms of solid content, and water is 58 parts by mass. Thus, an aqueous PVA solution was prepared.
次に、本比較例のPVA水溶液を用いた以外は、実施例1と全く同一にして酢酸ビニル単独重合体エマルジョンを調製しようとしたが、PVA水溶液と酢酸ビニル単量体とが分離し乳化させることができなかった。結果を表2に示す。 Next, except that the PVA aqueous solution of this comparative example was used, an attempt was made to prepare a vinyl acetate homopolymer emulsion exactly as in Example 1, but the PVA aqueous solution and the vinyl acetate monomer were separated and emulsified. I couldn't. The results are shown in Table 2.
調製しようとした酢酸ビニル単独重合体エマルジョンは、酢酸ビニル単独重合体100質量部に対してアセトアセチル変性PVA及びエチレン変性PVAを固形分換算で合計5質量部含む(アセトアセチル変性PVA:2.5質量部、エチレン変性PVA:2.5質量部)。 The vinyl acetate homopolymer emulsion to be prepared contains a total of 5 parts by mass of acetoacetyl-modified PVA and ethylene-modified PVA in terms of solid content with respect to 100 parts by mass of vinyl acetate homopolymer (acetoacetyl-modified PVA: 2.5 Parts by mass, ethylene-modified PVA: 2.5 parts by mass).
すなわち、前記酢酸ビニル単独重合体エマルジョンは、酢酸ビニル単独重合体100質量部に対してアセトアセチル変性PVA及びエチレン変性PVAを固形分換算で合計4.8質量部含む。また、前記酢酸ビニル単独重合体エマルジョンは、アセトアセチル変性PVA及びエチレン変性PVAの固形分換算の合計量に対してアセトアセチル変性PVAを固形分換算で50質量%含む。 That is, the vinyl acetate homopolymer emulsion contains a total of 4.8 parts by mass in terms of solid content of acetoacetyl-modified PVA and ethylene-modified PVA with respect to 100 parts by mass of vinyl acetate homopolymer. The vinyl acetate homopolymer emulsion contains 50% by mass of acetoacetyl-modified PVA in terms of solid content with respect to the total amount in terms of solid content of acetoacetyl-modified PVA and ethylene-modified PVA.
〔比較例6〕
本比較例では、まず、アセトアセチル変性PVAを固形分換算で4質量部とし、エチレン変性PVAを固形分換算で4質量部とし、水を52質量部とした以外は、実施例1と全く同一にしてPVA水溶液を調製した。
[Comparative Example 6]
In this comparative example, first, exactly the same as Example 1 except that acetoacetyl-modified PVA is 4 parts by mass in terms of solids, ethylene-modified PVA is 4 parts by mass in terms of solids, and water is 52 parts by mass. Thus, an aqueous PVA solution was prepared.
次に、本比較例のPVA水溶液を用いた以外は、実施例1と全く同一にして酢酸ビニル単独重合体エマルジョンを調製しようとしたが、酢酸ビニル単量体の滴下完了前に、両PVAが保護コロイドとして作用できなくなり、該酢酸ビニル単独重合体エマルジョンが分離するとともに粗粒子が生じた。結果を表2に示す。 Next, a vinyl acetate homopolymer emulsion was prepared in exactly the same manner as in Example 1 except that the PVA aqueous solution of this comparative example was used. As a result, the vinyl acetate homopolymer emulsion separated and coarse particles were formed. The results are shown in Table 2.
調製しようとした酢酸ビニル単独重合体エマルジョンは、酢酸ビニル単独重合体100質量部に対してアセトアセチル変性PVA及びエチレン変性PVAを固形分換算で合計20質量部含む(アセトアセチル変性PVA:10質量部、エチレン変性PVA:10質量部)。 The vinyl acetate homopolymer emulsion to be prepared contains acetoacetyl-modified PVA and ethylene-modified PVA in total 20 parts by mass in terms of solid content with respect to 100 parts by mass of vinyl acetate homopolymer (acetoacetyl-modified PVA: 10 parts by mass). , Ethylene-modified PVA: 10 parts by mass).
すなわち、前記酢酸ビニル単独重合体エマルジョンは、酢酸ビニル単独重合体100質量部に対してアセトアセチル変性PVA及びエチレン変性PVAを固形分換算で合計16.7質量部含む。また、前記酢酸ビニル単独重合体エマルジョンは、アセトアセチル変性PVA及びエチレン変性PVAの固形分換算の合計量に対してアセトアセチル変性PVAを固形分換算で50質量%含む。 That is, the vinyl acetate homopolymer emulsion contains a total of 16.7 parts by mass in terms of solid content of acetoacetyl-modified PVA and ethylene-modified PVA with respect to 100 parts by mass of vinyl acetate homopolymer. The vinyl acetate homopolymer emulsion contains 50% by mass of acetoacetyl-modified PVA in terms of solid content with respect to the total amount in terms of solid content of acetoacetyl-modified PVA and ethylene-modified PVA.
表2から、実施例1−3の二液型接着剤組成物は、前記試験板に用いるとき、A液の塗工性及び表面平滑性に優れることが明らかである。また、実施例1−3の二液型接着剤組成物は、前記試験板に用いるとき、硬化時間が5秒以下であって速硬化性に優れるとともに、材料破断率が70〜80%であって被着材への浸透性に優れ、さらに、剥離率が0%であって耐水性に優れることが明らかである。ここで、実施例1−3の二液型接着剤組成物は、A液を構成する酢酸ビニル単独重合体エマルジョンにおいて、酢酸ビニル単独重合体100質量部に対するアセトアセチル変性PVA及びエチレン変性PVAの含有量が固形分換算で合計7〜13質量部の範囲内である。 From Table 2, it is clear that the two-component adhesive composition of Example 1-3 is excellent in the coating property and surface smoothness of the liquid A when used for the test plate. In addition, when the two-part adhesive composition of Example 1-3 was used for the test plate, the curing time was 5 seconds or less and excellent fast curing properties, and the material breaking rate was 70 to 80%. It is clear that the material has excellent permeability to the adherend, and further has a peel rate of 0% and excellent water resistance. Here, the two-pack adhesive composition of Example 1-3 contains acetoacetyl-modified PVA and ethylene-modified PVA in 100 parts by mass of vinyl acetate homopolymer in the vinyl acetate homopolymer emulsion constituting Liquid A. The amount is in the range of 7 to 13 parts by mass in terms of solid content.
一方、前記アセトアセチル変性PVA及びエチレン変性PVAの含有量が前記範囲外である比較例5,6では、A液を構成する酢酸ビニル単独重合体エマルジョン自体を調製することができず、二液型接着剤組成物として使用できないことは明らかである。 On the other hand, in Comparative Examples 5 and 6 in which the content of the acetoacetyl-modified PVA and the ethylene-modified PVA is outside the above range, the vinyl acetate homopolymer emulsion itself constituting the A liquid cannot be prepared, and the two-part type Obviously, it cannot be used as an adhesive composition.
〔1−3.アセトアセチル変性PVAの含有量に関する評価〕
〔実施例4〕
本実施例では、まず、アセトアセチル変性PVAを固形分換算で0.6質量部とし、エチレン変性PVAを固形分換算で3.4質量部とした以外は、実施例1と全く同一にしてPVA水溶液を調製した。
[1-3. Evaluation of content of acetoacetyl-modified PVA]
Example 4
In this example, first, PVA was made exactly the same as Example 1 except that acetoacetyl-modified PVA was 0.6 parts by mass in terms of solids and ethylene-modified PVA was 3.4 parts by mass in terms of solids. An aqueous solution was prepared.
次に、本実施例のPVA水溶液を用いた以外は、実施例1と全く同一にして酢酸ビニル単独重合体エマルジョンを調製した。得られた酢酸ビニル単独重合体エマルジョンは、酢酸ビニル単量体100質量部に対してアセトアセチル変性PVA及びエチレン変性PVAを固形分換算で合計10質量部含む(アセトアセチル変性PVA:1.5質量部、エチレン変性PVA:8.5質量部)。 Next, a vinyl acetate homopolymer emulsion was prepared in exactly the same manner as in Example 1 except that the PVA aqueous solution of this example was used. The obtained vinyl acetate homopolymer emulsion contains acetoacetyl-modified PVA and ethylene-modified PVA in total 10 parts by mass in terms of solid content with respect to 100 parts by mass of vinyl acetate monomer (acetoacetyl-modified PVA: 1.5 parts by mass). Part, ethylene-modified PVA: 8.5 parts by mass).
すなわち、前記酢酸ビニル単独重合体エマルジョンは、酢酸ビニル単独重合体100質量部に対してアセトアセチル変性PVA及びエチレン変性PVAを固形分換算で合計9.1質量部含む。また、前記酢酸ビニル単独重合体エマルジョンは、アセトアセチル変性PVA及びエチレン変性PVAの固形分換算の合計量に対してアセトアセチル変性PVAを固形分換算で15質量%含む。 That is, the vinyl acetate homopolymer emulsion contains a total of 9.1 parts by mass in terms of solid content of acetoacetyl-modified PVA and ethylene-modified PVA with respect to 100 parts by mass of vinyl acetate homopolymer. The vinyl acetate homopolymer emulsion contains 15% by mass of acetoacetyl-modified PVA in terms of solid content with respect to the total amount in terms of solid content of acetoacetyl-modified PVA and ethylene-modified PVA.
次に、本実施例の酢酸ビニル単独重合体エマルジョンを用いた以外は、実施例1と全く同一にしてA液を調製し、二液型接着剤組成物を得た。 Next, a liquid A was prepared in exactly the same manner as in Example 1 except that the vinyl acetate homopolymer emulsion of this example was used to obtain a two-pack type adhesive composition.
次に、本実施例の二液型接着剤組成物について、実施例1と全く同一にして性能を評価したところ、A液の塗工性:良好、試験板の表面平滑性:良好、硬化時間:5秒、材料破断率:80%、剥離率:20%であった。性能評価結果を表3に示す。 Next, the performance of the two-component adhesive composition of this example was evaluated in exactly the same manner as in Example 1. As a result, the coating property of the liquid A: good, the surface smoothness of the test plate: good, and the curing time. 5 seconds, material breaking rate: 80%, peeling rate: 20%. Table 3 shows the performance evaluation results.
〔実施例5〕
本実施例では、まず、アセトアセチル変性PVAを固形分換算で3.2質量部とし、エチレン変性PVAを固形分換算で0.8質量部とした以外は、実施例1と全く同一にしてPVA水溶液を調製した。
Example 5
In this example, first, PVA was made exactly the same as Example 1 except that acetoacetyl-modified PVA was 3.2 parts by mass in terms of solids and ethylene-modified PVA was 0.8 parts by mass in terms of solids. An aqueous solution was prepared.
次に、本実施例のPVA水溶液を用いた以外は、実施例1と全く同一にして酢酸ビニル単独重合体エマルジョンを調製した。得られた酢酸ビニル単独重合体エマルジョンは、酢酸ビニル単量体100質量部に対してアセトアセチル変性PVA及びエチレン変性PVAを固形分換算で合計10質量部含む(アセトアセチル変性PVA:8質量部、エチレン変性PVA:2質量部)。 Next, a vinyl acetate homopolymer emulsion was prepared in exactly the same manner as in Example 1 except that the PVA aqueous solution of this example was used. The obtained vinyl acetate homopolymer emulsion contains acetoacetyl-modified PVA and ethylene-modified PVA in total 10 parts by mass in terms of solid content with respect to 100 parts by mass of vinyl acetate monomer (acetoacetyl-modified PVA: 8 parts by mass, Ethylene modified PVA: 2 parts by mass).
すなわち、前記酢酸ビニル単独重合体エマルジョンは、酢酸ビニル単独重合体100質量部に対してアセトアセチル変性PVA及びエチレン変性PVAを固形分換算で合計9.1質量部含む。また、アセトアセチル変性PVA及びエチレン変性PVAの固形分換算の合計量に対してアセトアセチル変性PVAを固形分換算で80質量%含む。 That is, the vinyl acetate homopolymer emulsion contains a total of 9.1 parts by mass in terms of solid content of acetoacetyl-modified PVA and ethylene-modified PVA with respect to 100 parts by mass of vinyl acetate homopolymer. Moreover, 80 mass% of acetoacetyl modified PVA is contained in solid content conversion with respect to the total amount of solid content conversion of acetoacetyl modified PVA and ethylene modified PVA.
次に、本実施例の酢酸ビニル単独重合体エマルジョンを用いた以外は、実施例1と全く同一にしてA液を調製し、二液型接着剤組成物を得た。 Next, a liquid A was prepared in exactly the same manner as in Example 1 except that the vinyl acetate homopolymer emulsion of this example was used to obtain a two-pack type adhesive composition.
次に、本実施例の二液型接着剤組成物について、実施例1と全く同一にして性能を評価したところ、A液の塗工性:良好、試験板の表面平滑性:良好、硬化時間:5秒、材料破断率:80%、剥離率:0%であった。性能評価結果を表3に示す。 Next, the performance of the two-component adhesive composition of this example was evaluated in exactly the same manner as in Example 1. As a result, the coating property of the liquid A: good, the surface smoothness of the test plate: good, and the curing time. : 5 seconds, material breakage rate: 80%, peel rate: 0%. Table 3 shows the performance evaluation results.
〔比較例7〕
本比較例では、まず、エチレン変性PVAは全く用いずに、アセトアセチル変性PVAを固形分換算で4質量部とした以外は、実施例1と全く同一にしてPVA水溶液を調製した。
[Comparative Example 7]
In this comparative example, an aqueous PVA solution was first prepared in exactly the same manner as in Example 1 except that ethylene-modified PVA was not used at all and acetoacetyl-modified PVA was changed to 4 parts by mass in terms of solid content.
次に、本比較例のPVA水溶液を用いた以外は、実施例1と全く同一にして酢酸ビニル単独重合体エマルジョンを調製した。得られた酢酸ビニル単独重合体エマルジョンは、酢酸ビニル単量体100質量部に対してアセトアセチル変性PVA及びエチレン変性PVAを固形分換算で合計10質量部含む(アセトアセチル変性PVA:10質量部、エチレン変性PVA:0質量部)。 Next, a vinyl acetate homopolymer emulsion was prepared in the same manner as in Example 1 except that the PVA aqueous solution of this comparative example was used. The resulting vinyl acetate homopolymer emulsion contains 10 parts by mass of acetoacetyl-modified PVA and ethylene-modified PVA in terms of solid content with respect to 100 parts by mass of vinyl acetate monomer (acetoacetyl-modified PVA: 10 parts by mass, Ethylene-modified PVA: 0 part by mass).
すなわち、前記酢酸ビニル単独重合体エマルジョンは、酢酸ビニル単独重合体100質量部に対してアセトアセチル変性PVA及びエチレン変性PVAを固形分換算で合計9.1質量部含む。また、前記酢酸ビニル単独重合体エマルジョンは、アセトアセチル変性PVA及びエチレン変性PVAの固形分換算の合計量に対してアセトアセチル変性PVAを固形分換算で100質量%含む。 That is, the vinyl acetate homopolymer emulsion contains a total of 9.1 parts by mass in terms of solid content of acetoacetyl-modified PVA and ethylene-modified PVA with respect to 100 parts by mass of vinyl acetate homopolymer. The vinyl acetate homopolymer emulsion contains 100% by mass of acetoacetyl-modified PVA in terms of solid content with respect to the total amount in terms of solid content of acetoacetyl-modified PVA and ethylene-modified PVA.
次に、本比較例の酢酸ビニル単独重合体エマルジョンを用いた以外は、実施例1と全く同一にしてA液を調製し、二液型接着剤組成物を得た。 Next, a liquid A was prepared in exactly the same manner as in Example 1 except that the vinyl acetate homopolymer emulsion of this comparative example was used to obtain a two-pack type adhesive composition.
次に、本比較例の二液型接着剤組成物について、実施例1と全く同一にして性能を評価したところ、A液の塗工性:良好、試験板の表面平滑性:良好、硬化時間:5秒、材料破断率:0%、剥離率:0%であった。性能評価結果を表3に示す。 Next, the performance of the two-component adhesive composition of this comparative example was evaluated in exactly the same manner as in Example 1. As a result, the coating property of the liquid A: good, the surface smoothness of the test plate: good, and the curing time. : 5 seconds, material breakage rate: 0%, peel rate: 0%. Table 3 shows the performance evaluation results.
〔比較例8〕
本比較例では、まず、アセトアセチル変性PVAは全く用いずに、エチレン変性PVAを固形分換算で4質量部とした以外は、実施例1と全く同一にしてPVA水溶液を調製した。
[Comparative Example 8]
In this comparative example, an aqueous PVA solution was prepared in exactly the same manner as in Example 1 except that acetoacetyl-modified PVA was not used at all and ethylene-modified PVA was changed to 4 parts by mass in terms of solid content.
次に、本比較例のPVA水溶液を用いた以外は、実施例1と全く同一にして酢酸ビニル単独重合体エマルジョンを調製した。得られた酢酸ビニル単独重合体エマルジョンは、酢酸ビニル単量体100質量部に対してアセトアセチル変性PVA及びエチレン変性PVAを固形分換算で合計10質量部含む(アセトアセチル変性PVA:0質量部、エチレン変性PVA:10質量部)。 Next, a vinyl acetate homopolymer emulsion was prepared in the same manner as in Example 1 except that the PVA aqueous solution of this comparative example was used. The obtained vinyl acetate homopolymer emulsion contains 10 parts by mass of acetoacetyl-modified PVA and ethylene-modified PVA in terms of solid content with respect to 100 parts by mass of vinyl acetate monomer (acetoacetyl-modified PVA: 0 parts by mass, Ethylene modified PVA: 10 parts by mass).
すなわち、前記酢酸ビニル単独重合体エマルジョンは、酢酸ビニル単独重合体100質量部に対してアセトアセチル変性PVA及びエチレン変性PVAを固形分換算で合計9.1質量部含む。また、アセトアセチル変性PVA及びエチレン変性PVAの固形分換算の合計量に対してアセトアセチル変性PVAを全く含まない。 That is, the vinyl acetate homopolymer emulsion contains a total of 9.1 parts by mass in terms of solid content of acetoacetyl-modified PVA and ethylene-modified PVA with respect to 100 parts by mass of vinyl acetate homopolymer. Moreover, acetoacetyl modified PVA is not contained at all with respect to the total amount of solid content conversion of acetoacetyl modified PVA and ethylene modified PVA.
次に、本比較例の酢酸ビニル単独重合体エマルジョンを用いた以外は、実施例1と全く同一にしてA液を調製し、二液型接着剤組成物を得た。 Next, a liquid A was prepared in exactly the same manner as in Example 1 except that the vinyl acetate homopolymer emulsion of this comparative example was used to obtain a two-pack type adhesive composition.
次に、本比較例の二液型接着剤組成物について、実施例1と全く同一にして性能を評価したところ、A液の塗工性:良好、試験板の表面平滑性:良好、硬化時間:5秒、材料破断率:0%、剥離率:80%であった。性能評価結果を表3に示す。 Next, the performance of the two-component adhesive composition of this comparative example was evaluated in exactly the same manner as in Example 1. As a result, the coating property of the liquid A: good, the surface smoothness of the test plate: good, and the curing time. : 5 seconds, material breakage rate: 0%, peel rate: 80%. Table 3 shows the performance evaluation results.
〔比較例9〕
本比較例では、まず、アセトアセチル変性PVAを固形分換算で0.4質量部とし、エチレン変性PVAを固形分換算で3.6質量部とした以外は、実施例1と全く同一にしてPVA水溶液を調製した。
[Comparative Example 9]
In this comparative example, first, PVA was made exactly the same as Example 1 except that acetoacetyl-modified PVA was 0.4 parts by mass in terms of solids and ethylene-modified PVA was 3.6 parts by mass in terms of solids. An aqueous solution was prepared.
次に、本比較例のPVA水溶液を用いた以外は、実施例1と全く同一にして酢酸ビニル単独重合体エマルジョンを調製した。得られた酢酸ビニル単独重合体エマルジョンは、酢酸ビニル単量体100質量部に対してアセトアセチル変性PVA及びエチレン変性PVAを固形分換算で合計10質量部含む(アセトアセチル変性PVA:1質量部、エチレン変性PVA:9質量部)。 Next, a vinyl acetate homopolymer emulsion was prepared in the same manner as in Example 1 except that the PVA aqueous solution of this comparative example was used. The obtained vinyl acetate homopolymer emulsion contains acetoacetyl-modified PVA and ethylene-modified PVA in total of 10 parts by mass in terms of solid content with respect to 100 parts by mass of vinyl acetate monomer (acetoacetyl-modified PVA: 1 part by mass, Ethylene-modified PVA: 9 parts by mass).
すなわち、前記酢酸ビニル単独重合体エマルジョンは、酢酸ビニル単独重合体100質量部に対してアセトアセチル変性PVA及びエチレン変性PVAを固形分換算で合計9.1質量部含む。また、前記酢酸ビニル単独重合体エマルジョンは、アセトアセチル変性PVA及びエチレン変性PVAの固形分換算の合計量に対してアセトアセチル変性PVAを固形分換算で10質量%含む。 That is, the vinyl acetate homopolymer emulsion contains a total of 9.1 parts by mass in terms of solid content of acetoacetyl-modified PVA and ethylene-modified PVA with respect to 100 parts by mass of vinyl acetate homopolymer. The vinyl acetate homopolymer emulsion contains 10% by mass of acetoacetyl-modified PVA in terms of solid content with respect to the total amount in terms of solid content of acetoacetyl-modified PVA and ethylene-modified PVA.
次に、本比較例の酢酸ビニル単独重合体エマルジョンを用いた以外は、実施例1と全く同一にしてA液を調製し、二液型接着剤組成物を得た。 Next, a liquid A was prepared in exactly the same manner as in Example 1 except that the vinyl acetate homopolymer emulsion of this comparative example was used to obtain a two-pack type adhesive composition.
次に、本比較例の二液型接着剤組成物について、実施例1と全く同一にして性能を評価したところ、A液の塗工性:良好、試験板の表面平滑性:良好、硬化時間:5秒、材料破断率:10%、剥離率:80%であった。性能評価結果を表3に示す。 Next, the performance of the two-component adhesive composition of this comparative example was evaluated in exactly the same manner as in Example 1. As a result, the coating property of the liquid A: good, the surface smoothness of the test plate: good, and the curing time. 5 seconds, material breaking rate: 10%, peeling rate: 80%. Table 3 shows the performance evaluation results.
〔比較例10〕
本比較例では、まず、アセトアセチル変性PVAを固形分換算で3.6質量部とし、エチレン変性PVAを固形分換算で0.4質量部とした以外は、実施例1と全く同一にしてPVA水溶液を調製した。
[Comparative Example 10]
In this comparative example, first, PVA was made exactly the same as Example 1 except that acetoacetyl-modified PVA was 3.6 parts by mass in terms of solids and ethylene-modified PVA was 0.4 parts by mass in terms of solids. An aqueous solution was prepared.
次に、本比較例のPVA水溶液を用いた以外は、実施例1と全く同一にして酢酸ビニル単独重合体エマルジョンを調製した。得られた酢酸ビニル単独重合体エマルジョンは、酢酸ビニル単量体100質量部に対してアセトアセチル変性PVA及びエチレン変性PVAを固形分換算で合計10質量部含む(アセトアセチル変性PVA:9質量部、エチレン変性PVA:1質量部)。 Next, a vinyl acetate homopolymer emulsion was prepared in the same manner as in Example 1 except that the PVA aqueous solution of this comparative example was used. The obtained vinyl acetate homopolymer emulsion contains acetoacetyl-modified PVA and ethylene-modified PVA in total of 10 parts by mass in terms of solid content with respect to 100 parts by mass of vinyl acetate monomer (acetoacetyl-modified PVA: 9 parts by mass, Ethylene-modified PVA: 1 part by mass).
すなわち、前記酢酸ビニル単独重合体エマルジョンは、酢酸ビニル単独重合体100質量部に対してアセトアセチル変性PVA及びエチレン変性PVAを固形分換算で合計9.1質量部含む。また、前記酢酸ビニル単独重合体エマルジョンは、アセトアセチル変性PVA及びエチレン変性PVAの固形分換算の合計量に対してアセトアセチル変性PVAを固形分換算で90質量%含む。 That is, the vinyl acetate homopolymer emulsion contains a total of 9.1 parts by mass in terms of solid content of acetoacetyl-modified PVA and ethylene-modified PVA with respect to 100 parts by mass of vinyl acetate homopolymer. The vinyl acetate homopolymer emulsion contains 90% by mass of acetoacetyl-modified PVA in terms of solid content with respect to the total amount in terms of solid content of acetoacetyl-modified PVA and ethylene-modified PVA.
次に、本比較例の酢酸ビニル単独重合体エマルジョンを用いた以外は、実施例1と全く同一にしてA液を調製し、二液型接着剤組成物を得た。 Next, a liquid A was prepared in exactly the same manner as in Example 1 except that the vinyl acetate homopolymer emulsion of this comparative example was used to obtain a two-pack type adhesive composition.
次に、本比較例の二液型接着剤組成物について、実施例1と全く同一にして性能を評価したところ、A液の塗工性:良好、試験板の表面平滑性:良好、硬化時間:5秒、材料破断率:10%、剥離率:0%であった。性能評価結果を表3に示す。 Next, the performance of the two-component adhesive composition of this comparative example was evaluated in exactly the same manner as in Example 1. As a result, the coating property of the liquid A: good, the surface smoothness of the test plate: good, and the curing time. : 5 seconds, material breakage rate: 10%, peeling rate: 0%. Table 3 shows the performance evaluation results.
表3から、実施例1,4,5の二液型接着剤組成物は、前記試験板に用いるとき、A液の塗工性及び表面平滑性に優れることが明らかである。また、実施例1,4,5の二液型接着剤組成物は、前記試験板に用いるとき、速硬化性に優れるとともに、材料破断率が80%であって被着材への浸透性に優れ、さらに剥離率が0〜20%であって耐水性に優れることが明らかである。ここで、実施例4,5の二液型接着剤組成物は、A液を構成する酢酸ビニル単独重合体エマルジョンにおいて、両PVAの固形分換算の合計量に対する該アセトアセチル変性PVAの固形分換算の含有量が15〜80質量%の範囲内である。 From Table 3, it is clear that the two-component adhesive compositions of Examples 1, 4, and 5 are excellent in the coating property and surface smoothness of the solution A when used for the test plate. In addition, the two-component adhesive compositions of Examples 1, 4, and 5 are excellent in rapid curability when used for the test plate, and have a material breakage rate of 80%, and are permeable to the adherend. It is clear that the peel rate is 0 to 20% and the water resistance is excellent. Here, the two-pack adhesive composition of Examples 4 and 5 is a solid content conversion of the acetoacetyl-modified PVA with respect to the total amount of both PVA conversions in the vinyl acetate homopolymer emulsion constituting the A liquid. Is in the range of 15 to 80% by mass.
一方、前記含有量が前記範囲外である比較例7〜10の二液型接着剤組成物は、材料破断率が0〜10%であって被着材への浸透性に劣り、さらに比較例7,10の二液型接着剤組成物は、剥離率が0%であって耐水性にも劣ることが明らかである。 On the other hand, the two-component adhesive compositions of Comparative Examples 7 to 10 whose content is out of the above range have a material breakage rate of 0 to 10% and inferior permeability to the adherend. It is clear that the 7, 10 two-component adhesive composition has a peel rate of 0% and is inferior in water resistance.
〔1−4.イソブチレン−無水マレイン酸共重合体の含有量に関する評価〕
〔実施例6〕
本実施例では、まず、実施例1と全く同一にして酢酸ビニル単独重合体エマルジョンを調製した。
[1-4. Evaluation of content of isobutylene-maleic anhydride copolymer)
Example 6
In this example, first, a vinyl acetate homopolymer emulsion was prepared in exactly the same manner as in Example 1.
次に、実施例1と全く同一にして、前記中和度が0.8であるイソブチレン−無水マレイン酸共重合体水溶液を調製した。 Next, an isobutylene-maleic anhydride copolymer aqueous solution having the neutralization degree of 0.8 was prepared exactly as in Example 1.
次に、前記酢酸ビニル単独重合体エマルジョン90質量部と、前記イソブチレン−無水マレイン酸共重合体水溶液10質量部とを混合した以外は、実施例1と全く同一にしてA液を調製した。前記A液は、該A液100質量部に対してイソブチレン−無水マレイン酸共重合体を固形分換算で3質量部含む。 Next, a liquid A was prepared in exactly the same manner as in Example 1, except that 90 parts by mass of the vinyl acetate homopolymer emulsion and 10 parts by mass of the isobutylene-maleic anhydride copolymer aqueous solution were mixed. The said A liquid contains 3 mass parts of isobutylene-maleic anhydride copolymers in conversion of solid content with respect to 100 mass parts of this A liquid.
次に、本実施例で得られたA液と前記B液とから二液型接着剤組成物を得た。 Next, a two-pack type adhesive composition was obtained from the liquid A obtained in this example and the liquid B.
次に、本実施例の二液型接着剤組成物について、実施例1と全く同一にして性能を評価したところ、A液の塗工性:良好、試験板の表面平滑性:良好、硬化時間:20秒、材料破断率:70%、剥離率:0%であった。性能評価結果を表4に示す。 Next, the performance of the two-component adhesive composition of this example was evaluated in exactly the same manner as in Example 1. As a result, the coating property of the liquid A: good, the surface smoothness of the test plate: good, and the curing time. : 20 seconds, material breakage rate: 70%, peel rate: 0%. Table 4 shows the performance evaluation results.
〔実施例7〕
本実施例では、まず、実施例1と全く同一にして酢酸ビニル単独重合体エマルジョンを調製した。
Example 7
In this example, first, a vinyl acetate homopolymer emulsion was prepared in exactly the same manner as in Example 1.
次に、実施例1と全く同一にして、前記中和度が0.8であるイソブチレン−無水マレイン酸共重合体水溶液を調製した。 Next, an isobutylene-maleic anhydride copolymer aqueous solution having the neutralization degree of 0.8 was prepared exactly as in Example 1.
次に、前記酢酸ビニル単独重合体エマルジョン60質量部と、前記イソブチレン−無水マレイン酸共重合体水溶液40質量部とを混合した以外は、実施例1と全く同一にしてA液を調製した。前記A液は、該A液100質量部に対してイソブチレン−無水マレイン酸共重合体を固形分換算で12質量部含む。 Next, a liquid A was prepared in exactly the same manner as in Example 1, except that 60 parts by mass of the vinyl acetate homopolymer emulsion and 40 parts by mass of the isobutylene-maleic anhydride copolymer aqueous solution were mixed. Said A liquid contains 12 mass parts of isobutylene-maleic anhydride copolymers in solid content conversion with respect to 100 mass parts of this A liquid.
次に、本実施例で得られたA液と前記B液とから二液型接着剤組成物を得た。 Next, a two-pack type adhesive composition was obtained from the liquid A obtained in this example and the liquid B.
次に、本実施例の二液型接着剤組成物について、実施例1と全く同一にして性能を評価したところ、A液の塗工性:良好、試験板の表面平滑性:良好、硬化時間:5秒、材料破断率:70%、剥離率:0%であった。性能評価結果を表4に示す。 Next, the performance of the two-component adhesive composition of this example was evaluated in exactly the same manner as in Example 1. As a result, the coating property of the liquid A: good, the surface smoothness of the test plate: good, and the curing time. 5 seconds, material breaking rate: 70%, peeling rate: 0%. Table 4 shows the performance evaluation results.
〔比較例11〕
本比較例では、まず、実施例1と全く同一にして酢酸ビニル単独重合体エマルジョンを調製した。
[Comparative Example 11]
In this comparative example, first, a vinyl acetate homopolymer emulsion was prepared in exactly the same manner as in Example 1.
次に、前記酢酸ビニル単独重合体エマルジョン100質量部をA液とした。前記A液は、イソブチレン−無水マレイン酸共重合体を全く含まない。 Next, 100 parts by mass of the vinyl acetate homopolymer emulsion was used as A liquid. The liquid A does not contain any isobutylene-maleic anhydride copolymer.
次に、本比較例で得られたA液と前記B液とから二液型接着剤組成物を得た。 Next, a two-component adhesive composition was obtained from the liquid A obtained in this comparative example and the liquid B.
次に、本比較例の二液型接着剤組成物について、実施例1と全く同一にして性能を評価したところ、A液の塗工性:良好、試験板の表面平滑性:不良(第2の被着材の表面にシワ及び膨れが生じた)、硬化時間:120秒以上、材料破断率:0%、剥離率:0%であった。性能評価結果を表4に示す。 Next, the performance of the two-component adhesive composition of this comparative example was evaluated in exactly the same manner as in Example 1. As a result, the coating property of the liquid A: good, the surface smoothness of the test plate: poor (second) The surface of the adherend was wrinkled and swollen), curing time: 120 seconds or more, material breakage rate: 0%, peel rate: 0%. Table 4 shows the performance evaluation results.
〔比較例12〕
本比較例では、まず、実施例1と全く同一にして酢酸ビニル単独重合体エマルジョンを調製した。
[Comparative Example 12]
In this comparative example, first, a vinyl acetate homopolymer emulsion was prepared in exactly the same manner as in Example 1.
次に、実施例1と全く同一にして、前記中和度が0.8であるイソブチレン−無水マレイン酸共重合体水溶液を調製した。 Next, an isobutylene-maleic anhydride copolymer aqueous solution having the neutralization degree of 0.8 was prepared exactly as in Example 1.
次に、前記酢酸ビニル単独重合体エマルジョン55質量部と、前記イソブチレン−無水マレイン酸共重合体水溶液45質量部とを混合した以外は、実施例1と全く同一にしてA液を調製した。前記A液は、該A液100質量部に対してイソブチレン−無水マレイン酸共重合体を固形分換算で13.5質量部含む。 Next, a liquid A was prepared in exactly the same manner as in Example 1, except that 55 parts by mass of the vinyl acetate homopolymer emulsion and 45 parts by mass of the isobutylene-maleic anhydride copolymer aqueous solution were mixed. The said A liquid contains 13.5 mass parts of isobutylene-maleic anhydride copolymers in conversion of solid content with respect to 100 mass parts of this A liquid.
次に、本比較例で得られたA液と前記B液とから二液型接着剤組成物を得た。 Next, a two-component adhesive composition was obtained from the liquid A obtained in this comparative example and the liquid B.
次に、本比較例の二液型接着剤組成物について、実施例1と全く同一にして性能を評価したところ、A液の塗工性:不良(粘度が高くて塗布しづらい)、試験板の表面平滑性:不良(表面に凹凸が多かった)、硬化時間:5秒、材料破断率:0%、剥離率:50%であった。性能評価結果を表4に示す。 Next, the performance of the two-component adhesive composition of this comparative example was evaluated in exactly the same manner as in Example 1. As a result, the coating property of solution A: poor (high viscosity and difficult to apply), test plate Surface smoothness: poor (the surface had many irregularities), curing time: 5 seconds, material breakage rate: 0%, peeling rate: 50%. Table 4 shows the performance evaluation results.
〔比較例13〕
本比較例では、まず、実施例1と全く同一にして酢酸ビニル単独重合体エマルジョンを調製した。
[Comparative Example 13]
In this comparative example, first, a vinyl acetate homopolymer emulsion was prepared in exactly the same manner as in Example 1.
次に、実施例1と全く同一にして、前記中和度が0.8であるイソブチレン−無水マレイン酸共重合体水溶液を調製した。 Next, an isobutylene-maleic anhydride copolymer aqueous solution having the neutralization degree of 0.8 was prepared exactly as in Example 1.
次に、前記酢酸ビニル単独重合体エマルジョン95質量部と、前記イソブチレン−無水マレイン酸共重合体水溶液5質量部とを混合した以外は、実施例1と全く同一にしてA液を調製した。前記A液は、該A液100質量部に対してイソブチレン−無水マレイン酸共重合体を固形分換算で1.5質量部含む。 Next, a liquid A was prepared in exactly the same manner as in Example 1, except that 95 parts by mass of the vinyl acetate homopolymer emulsion and 5 parts by mass of the isobutylene-maleic anhydride copolymer aqueous solution were mixed. The said A liquid contains 1.5 mass parts of isobutylene-maleic anhydride copolymers in conversion of solid content with respect to 100 mass parts of this A liquid.
次に、本比較例で得られたA液と前記B液とから二液型接着剤組成物を得た。 Next, a two-component adhesive composition was obtained from the liquid A obtained in this comparative example and the liquid B.
次に、本比較例の二液型接着剤組成物について、実施例1と全く同一にして性能を評価したところ、A液の塗工性:良好、試験板の表面平滑性:不良(第2の被着材の表面にシワ及び膨れが生じた)、硬化時間:120秒以上、材料破断率:0%、剥離率:0%であった。性能評価結果を表4に示す。 Next, the performance of the two-component adhesive composition of this comparative example was evaluated in exactly the same manner as in Example 1. As a result, the coating property of the liquid A: good, the surface smoothness of the test plate: poor (second) The surface of the adherend was wrinkled and swollen), curing time: 120 seconds or more, material breakage rate: 0%, peel rate: 0%. Table 4 shows the performance evaluation results.
表4から、実施例1,6,7の二液型接着剤組成物は、前記試験板に用いるとき、A液の塗工性及び表面平滑性に優れることが明らかである。また、実施例1,6,7の二液型接着剤組成物は、前記試験板に用いるとき、硬化時間が20秒以下であって速硬化性に優れるとともに、材料破断率が70%であって被着材への浸透性に優れ、さらに耐水性に優れることが明らかである。ここで、実施例1,6,7の二液型接着剤組成物は、前記A液におけるイソブチレン−無水マレイン酸共重合体の含有量が、該A液100質量部に対して固形分換算で3〜12質量部の範囲である。 From Table 4, it is clear that the two-component adhesive compositions of Examples 1, 6, and 7 are excellent in the coating property and surface smoothness of the liquid A when used in the test plate. In addition, when the two-component adhesive compositions of Examples 1, 6, and 7 were used for the test plate, the curing time was 20 seconds or less, the fast curing property was excellent, and the material breaking rate was 70%. Thus, it is clear that the material has excellent permeability to the adherend and also has excellent water resistance. Here, in the two-component adhesive compositions of Examples 1, 6, and 7, the content of the isobutylene-maleic anhydride copolymer in the liquid A is in terms of solid content with respect to 100 parts by mass of the liquid A. It is the range of 3-12 mass parts.
一方、前記A液におけるイソブチレン−無水マレイン酸共重合体の含有量が0〜1.5質量部である比較例11,13の二液型接着剤組成物は、いずれも、表面平滑性に劣るとともに硬化時間が120秒以上であって速硬化性に劣り、さらに材料破断率が0%であって浸透性にも劣ることが明らかである。また、前記A液におけるイソブチレン−無水マレイン酸共重合体の含有量が13.5質量部である比較例12の二液型接着剤組成物は、A液の塗工性及び表面平滑性に劣るとともに、材料破断率が0%であって浸透性に劣り、さらに剥離率が50%であって耐水性にも劣ることが明らかである。 On the other hand, the two-part adhesive compositions of Comparative Examples 11 and 13 in which the content of isobutylene-maleic anhydride copolymer in the liquid A is 0 to 1.5 parts by mass are both inferior in surface smoothness. At the same time, it is apparent that the curing time is 120 seconds or longer and the rapid curing property is inferior, and the material breaking rate is 0% and the permeability is also inferior. Further, the two-part adhesive composition of Comparative Example 12 in which the content of isobutylene-maleic anhydride copolymer in the liquid A is 13.5 parts by mass is inferior in the coating property and surface smoothness of the liquid A. At the same time, it is clear that the material breakage rate is 0% and the permeability is inferior, and that the peel rate is 50% and the water resistance is also inferior.
〔1−5.中和度及び中和剤に関する評価〕
〔実施例8〕
本実施例では、イソブチレン−無水マレイン酸共重合体を固形分換算で30質量部と、25質量%アンモニア水溶液9.8質量部と、水60.3質量部とした以外は、実施例1と全く同一にしてイソブチレン−無水マレイン酸共重合体水溶液を調製した。前記イソブチレン−無水マレイン酸共重合体水溶液は、イソブチレン−無水マレイン酸共重合体の中和度が0.7である。
[1-5. Evaluation on degree of neutralization and neutralizing agent)
Example 8
In this example, Example 1 was performed except that the isobutylene-maleic anhydride copolymer was 30 parts by mass in terms of solid content, 9.8 parts by mass of 25% by mass aqueous ammonia solution, and 60.3 parts by mass of water. An isobutylene-maleic anhydride copolymer aqueous solution was prepared exactly the same. In the isobutylene-maleic anhydride copolymer aqueous solution, the neutralization degree of the isobutylene-maleic anhydride copolymer is 0.7.
次に、本実施例で得られたイソブチレン−無水マレイン酸共重合体水溶液を用いた以外は、実施例1と全く同一にしてA液を調製し、二液型接着剤組成物を得た。 Next, except that the isobutylene-maleic anhydride copolymer aqueous solution obtained in this example was used, a liquid A was prepared in exactly the same manner as in Example 1 to obtain a two-pack type adhesive composition.
次に、本実施例の二液型接着剤組成物について、実施例1と全く同一にして性能を評価したところ、A液の塗工性:良好、試験板の表面平滑性:良好、硬化時間:20秒、材料破断率:50%、剥離率:0%であった。性能評価結果を表5に示す。 Next, the performance of the two-component adhesive composition of this example was evaluated in exactly the same manner as in Example 1. As a result, the coating property of the liquid A: good, the surface smoothness of the test plate: good, and the curing time. : 20 seconds, material breakage rate: 50%, peel rate: 0%. Table 5 shows the performance evaluation results.
〔実施例9〕
本実施例では、イソブチレン−無水マレイン酸共重合体を固形分換算で30質量部と、25質量%アンモニア水溶液13.9質量部と、水56.1質量部とした以外は、実施例1と全く同一にしてイソブチレン−無水マレイン酸共重合体水溶液を調製した。前記イソブチレン−無水マレイン酸共重合体水溶液は、イソブチレン−無水マレイン酸共重合体の中和度が1.0である。
Example 9
In this example, Example 1 except that the isobutylene-maleic anhydride copolymer was changed to 30 parts by mass in terms of solid content, 13.9 parts by mass of a 25% by mass aqueous ammonia solution, and 56.1 parts by mass of water. An isobutylene-maleic anhydride copolymer aqueous solution was prepared exactly the same. The aqueous isobutylene-maleic anhydride copolymer solution has a degree of neutralization of the isobutylene-maleic anhydride copolymer of 1.0.
次に、本実施例で得られたイソブチレン−無水マレイン酸共重合体水溶液を用いた以外は、実施例1と全く同一にしてA液を調製し、二液型接着剤組成物を得た。 Next, except that the isobutylene-maleic anhydride copolymer aqueous solution obtained in this example was used, a liquid A was prepared in exactly the same manner as in Example 1 to obtain a two-pack type adhesive composition.
次に、本実施例の二液型接着剤組成物について、実施例1と全く同一にして性能を評価したところ、A液の塗工性:良好、試験板の表面平滑性:良好、硬化時間:5秒、材料破断率:80%、剥離率:0%であった。性能評価結果を表5に示す。 Next, the performance of the two-component adhesive composition of this example was evaluated in exactly the same manner as in Example 1. As a result, the coating property of the liquid A: good, the surface smoothness of the test plate: good, and the curing time. : 5 seconds, material breakage rate: 80%, peel rate: 0%. Table 5 shows the performance evaluation results.
〔比較例14〕
本比較例では、イソブチレン−無水マレイン酸共重合体を固形分換算で30質量部と、25質量%アンモニア水溶液5.6質量部と、水64.4質量部とした以外は、実施例1と全く同一にしてイソブチレン−無水マレイン酸共重合体水溶液を調製した。前記イソブチレン−無水マレイン酸共重合体水溶液は、イソブチレン−無水マレイン酸共重合体の中和度が0.4である。
[Comparative Example 14]
In this comparative example, Example 1 except that the isobutylene-maleic anhydride copolymer was changed to 30 parts by mass in terms of solid content, 5.6 parts by mass of 25% by mass aqueous ammonia solution, and 64.4 parts by mass of water. An isobutylene-maleic anhydride copolymer aqueous solution was prepared exactly the same. In the isobutylene-maleic anhydride copolymer aqueous solution, the neutralization degree of the isobutylene-maleic anhydride copolymer is 0.4.
次に、本比較例で得られたイソブチレン−無水マレイン酸共重合体水溶液を用いた以外は、実施例1と全く同一にしてA液を調製し、二液型接着剤組成物を得た。 Next, except that the isobutylene-maleic anhydride copolymer aqueous solution obtained in this comparative example was used, a liquid A was prepared in exactly the same manner as in Example 1 to obtain a two-component adhesive composition.
次に、本比較例の二液型接着剤組成物について、実施例1と全く同一にして性能を評価したところ、A液の塗工性:良好、試験板の表面平滑性:不良(第2の被着材の表面にシワ及び膨れが生じた)、硬化時間:120秒以上、材料破断率:0%、剥離率:0%であった。性能評価結果を表5に示す。 Next, the performance of the two-component adhesive composition of this comparative example was evaluated in exactly the same manner as in Example 1. As a result, the coating property of the liquid A: good, the surface smoothness of the test plate: poor (second) The surface of the adherend was wrinkled and swollen), curing time: 120 seconds or more, material breakage rate: 0%, peel rate: 0%. Table 5 shows the performance evaluation results.
表5から、実施例1,8,9の二液型接着剤組成物は、前記試験板に用いるとき、A液の塗工性及び表面平滑性に優れることが明らかである。また、実施例1,8,9の二液型接着剤組成物は、前記試験板に用いるとき、硬化時間が20秒以下であって速硬化性に優れるとともに、被着材への浸透性及び耐水性に優れることが明らかである。ここで、実施例1,8,9の二液型接着剤組成物は、前記A液におけるイソブチレン−無水マレイン酸共重合体の中和度が0.7〜1の範囲である。 From Table 5, it is clear that the two-component adhesive compositions of Examples 1, 8, and 9 are excellent in the coating property and surface smoothness of the solution A when used for the test plate. In addition, when the two-component adhesive compositions of Examples 1, 8, and 9 are used for the test plate, the curing time is 20 seconds or less and excellent in quick curing, and the permeability to the adherend and It is clear that the water resistance is excellent. Here, in the two-pack adhesive compositions of Examples 1, 8, and 9, the degree of neutralization of the isobutylene-maleic anhydride copolymer in the liquid A is in the range of 0.7-1.
一方、前記A液におけるイソブチレン−無水マレイン酸共重合体の中和度が前記範囲外である比較例14の二液型接着剤組成物は、表面平滑性に劣るとともに、硬化時間が120秒以上であって速硬化性に劣ることが明らかである。 On the other hand, the two-part adhesive composition of Comparative Example 14 in which the degree of neutralization of the isobutylene-maleic anhydride copolymer in the liquid A is outside the above range is inferior in surface smoothness and has a curing time of 120 seconds or more. It is clear that it is inferior in rapid curability.
〔実施例10〕
本実施例では、まず、実施例1と全く同一にして酢酸ビニル単独重合体エマルジョンを調製した。
Example 10
In this example, first, a vinyl acetate homopolymer emulsion was prepared in exactly the same manner as in Example 1.
次に、イソブチレン−無水マレイン酸共重合体を固形分換算で24.6質量部と、25質量アンモニア水溶液に代えて100%NaOH5.4質量部と、水70.0質量部とを用いた以外は、実施例1と全く同一にして、イソブチレン−無水マレイン酸共重合体水溶液を調製した。前記イソブチレン−無水マレイン酸共重合体水溶液は、イソブチレン−無水マレイン酸共重合体の中和度が0.8である。 Next, the isobutylene-maleic anhydride copolymer was replaced with 24.6 parts by mass in terms of solid content, 5.4 parts by mass of 100% NaOH, and 70.0 parts by mass of water in place of the 25 mass aqueous ammonia solution. Was exactly the same as in Example 1 to prepare an isobutylene-maleic anhydride copolymer aqueous solution. The aqueous isobutylene-maleic anhydride copolymer solution has a degree of neutralization of the isobutylene-maleic anhydride copolymer of 0.8.
次に、本実施例で得られたイソブチレン−無水マレイン酸共重合体水溶液を用いた以外は、実施例1と全く同一にしてA液を調製し、二液型接着剤組成物を得た。 Next, except that the isobutylene-maleic anhydride copolymer aqueous solution obtained in this example was used, a liquid A was prepared in exactly the same manner as in Example 1 to obtain a two-pack type adhesive composition.
次に、本実施例の二液型接着剤組成物について、実施例1と全く同一にして性能を評価したところ、A液の塗工性:良好、試験板の表面平滑性:良好、硬化時間:5秒、材料破断率:70%、剥離率:0%であった。 Next, the performance of the two-component adhesive composition of this example was evaluated in exactly the same manner as in Example 1. As a result, the coating property of the liquid A: good, the surface smoothness of the test plate: good, and the curing time. 5 seconds, material breaking rate: 70%, peeling rate: 0%.
本実施例の二液型接着剤組成物によれば、前記試験板に用いるとき、A液の塗工性、表面平滑性、速硬化性、被着材への浸透性及び耐水性に優れることが明らかである。 According to the two-component adhesive composition of this example, when used for the test plate, the coating solution of A solution, surface smoothness, fast curability, permeability to adherend and water resistance are excellent. Is clear.
〔1−6.フィラーに関する評価〕
〔実施例11〕
本実施例では、まず、実施例1と全く同一にしてA液を調製した後、該A液の固形分換算100質量部に対して22.2質量部の重質炭酸カルシウム(無処理、45μmふるい残分0質量%、吸油量33ml/100g、白色度95)をフィラーとして該A液に添加した。
[1-6. (Evaluation of filler)
Example 11
In this example, first, a liquid A was prepared in exactly the same manner as in Example 1, and then 22.2 parts by mass of heavy calcium carbonate (no treatment, 45 μm with respect to 100 parts by mass in terms of solid content of the A liquid. Sieve residue 0% by mass, oil absorption 33 ml / 100 g, whiteness 95) was added to the liquid A as a filler.
次に、本実施例で得られたフィラーを含有するA液を用いた以外は実施例1と全く同一にして、二液型接着剤組成物を得た。 Next, a two-part adhesive composition was obtained in the same manner as in Example 1 except that the liquid A containing the filler obtained in this example was used.
次に、本実施例の二液型接着剤組成物について、実施例1と全く同一にして性能を評価したところ、A液の塗工性:良好、試験板の表面平滑性:良好、硬化時間:5秒、材料破断率:70%、剥離率:0%であった。 Next, the performance of the two-component adhesive composition of this example was evaluated in exactly the same manner as in Example 1. As a result, the coating property of the liquid A: good, the surface smoothness of the test plate: good, and the curing time. 5 seconds, material breaking rate: 70%, peeling rate: 0%.
〔実施例12〕
本実施例では、まず、実施例1と全く同一にしてA液を調製した後、該A液の固形分換算100質量部に対して11.1質量部の非晶質シリカ(45μmふるい残分0.01%、吸油量270ml/100g)をフィラーとして該A液に添加した。
Example 12
In this example, a liquid A was first prepared in exactly the same manner as in Example 1, and then 11.1 parts by mass of amorphous silica (45 μm sieve residue) with respect to 100 parts by mass in terms of solid content of the A liquid. 0.01%, oil absorption 270 ml / 100 g) was added to the liquid A as a filler.
次に、本実施例の二液型接着剤組成物について、実施例1と全く同一にして性能を評価したところ、A液の塗工性:良好、試験板の表面平滑性:良好、硬化時間:5秒、材料破断率:70%、剥離率:0%であった。 Next, the performance of the two-component adhesive composition of this example was evaluated in exactly the same manner as in Example 1. As a result, the coating property of the liquid A: good, the surface smoothness of the test plate: good, and the curing time. 5 seconds, material breaking rate: 70%, peeling rate: 0%.
〔実施例13〕
本実施例では、まず、実施例1と全く同一にしてA液を調製した後、該A液の固形分換算100質量部に対して22.2質量部の二酸化チタン(ルチル型、45μmふるい残分0.004%、吸油量22ml/100g、白色度97)をフィラーとして該A液に添加した。
Example 13
In this example, a liquid A was first prepared in exactly the same manner as in Example 1, and then 22.2 parts by mass of titanium dioxide (rutile type, 45 μm sieve residue) with respect to 100 parts by mass in terms of solid content of the A liquid. Min. 0.004%, oil absorption 22 ml / 100 g, whiteness 97) was added to the liquid A as a filler.
次に、本実施例で得られたフィラーを含有するA液を用いた以外は実施例1と全く同一にして、二液型接着剤組成物を得た。 Next, a two-part adhesive composition was obtained in the same manner as in Example 1 except that the liquid A containing the filler obtained in this example was used.
次に、本実施例の二液型接着剤組成物について、実施例1と全く同一にして性能を評価したところ、A液の塗工性:良好、試験板の表面平滑性:良好、硬化時間:5秒、材料破断率:70%、剥離率:0%であった。 Next, the performance of the two-component adhesive composition of this example was evaluated in exactly the same manner as in Example 1. As a result, the coating property of the liquid A: good, the surface smoothness of the test plate: good, and the curing time. 5 seconds, material breaking rate: 70%, peeling rate: 0%.
〔実施例14〕
本実施例では、まず、実施例1と全く同一にしてA液を調製した後、該A液の固形分換算100質量部に対して11.1質量部のカオリンクレー(45μmふるい残分0.01%、白色度86)をフィラーとして該A液に添加した。
Example 14
In this example, first, liquid A was prepared in exactly the same manner as in example 1, and then 11.1 parts by weight of kaolin clay (45 μm sieve residue 0. 01%, whiteness 86) was added to the liquid A as a filler.
次に、本実施例で得られたフィラーを含有するA液を用いた以外は実施例1と全く同一にして、二液型接着剤組成物を得た。 Next, a two-part adhesive composition was obtained in the same manner as in Example 1 except that the liquid A containing the filler obtained in this example was used.
次に、本実施例の二液型接着剤組成物について、実施例1と全く同一にして性能を評価したところ、A液の塗工性:良好、試験板の表面平滑性:良好、硬化時間:5秒、材料破断率:70%、剥離率:0%であった。 Next, the performance of the two-component adhesive composition of this example was evaluated in exactly the same manner as in Example 1. As a result, the coating property of the liquid A: good, the surface smoothness of the test plate: good, and the curing time. 5 seconds, material breaking rate: 70%, peeling rate: 0%.
以上から、A液がフィラーとして重質炭酸カルシウム、非晶質シリカ、二酸化チタン、カオリンクレーのうちの1種を含む実施例11−14の二液型接着剤組成物は、A液の塗工性、表面平滑性、速硬化性、被着材への浸透性及び耐水性に優れることが明らかである。 From the above, the two-part adhesive composition of Examples 11-14, in which the liquid A contains one of heavy calcium carbonate, amorphous silica, titanium dioxide, and kaolin clay as a filler, It is clear that it has excellent properties, surface smoothness, fast curability, permeability to adherends and water resistance.
〔1−7.B液の種類に関する評価〕
〔実施例15〕
本実施例では、まず、実施例1と全く同一にしてA液を調製した。
[1-7. Evaluation of types of B liquid]
Example 15
In this example, first, a solution A was prepared exactly as in Example 1.
次に、本実施例では、B液として25質量%グルタルアルデヒド水溶液を用いた以外は、実施例1と全く同一にして、二液型接着剤組成物を得た。前記グルタルアルデヒドはジアルデヒド化合物の一種である。 Next, in this example, a two-part adhesive composition was obtained in the same manner as in Example 1 except that a 25% by mass glutaraldehyde aqueous solution was used as the B liquid. The glutaraldehyde is a kind of dialdehyde compound.
次に、本実施例の二液型接着剤組成物について、実施例1と全く同一にして性能を評価したところ、A液の塗工性:良好、試験板の表面平滑性:良好、硬化時間:5秒、材料破断率:80%、剥離率:0%であった。 Next, the performance of the two-component adhesive composition of this example was evaluated in exactly the same manner as in Example 1. As a result, the coating property of the liquid A: good, the surface smoothness of the test plate: good, and the curing time. : 5 seconds, material breakage rate: 80%, peel rate: 0%.
〔比較例15〕
本比較例では、まず、実施例1と全く同一にしてA液を調製した。
[Comparative Example 15]
In this comparative example, first, a liquid A was prepared exactly as in Example 1.
次に、本比較例では、B液として100質量%エチレンジアミンを用いた以外は、実施例1と全く同一にして、二液型接着剤組成物を得た。 Next, in this comparative example, a two-component adhesive composition was obtained in the same manner as in Example 1 except that 100% by mass ethylenediamine was used as the B solution.
次に、本比較例の二液型接着剤組成物について、実施例1と全く同一にして性能を評価したところ、A液の塗工性:良好、試験板の表面平滑性:不良(第2の被着材の表面にシワ及び膨れが生じた)、硬化時間:120秒以上、材料破断率:0%、剥離率:0%であった。 Next, the performance of the two-component adhesive composition of this comparative example was evaluated in exactly the same manner as in Example 1. As a result, the coating property of the liquid A: good, the surface smoothness of the test plate: poor (second) The surface of the adherend was wrinkled and swollen), curing time: 120 seconds or more, material breakage rate: 0%, peel rate: 0%.
〔比較例16〕
本比較例では、まず、実施例1と全く同一にしてA液を調製した。
[Comparative Example 16]
In this comparative example, first, a liquid A was prepared exactly as in Example 1.
次に、本比較例では、B液として3質量%ホウ酸水溶液を用いた以外は、実施例1と全く同一にして、二液型接着剤組成物を得た。 Next, in this comparative example, a two-component adhesive composition was obtained in the same manner as in Example 1 except that a 3% by mass boric acid aqueous solution was used as the B solution.
次に、本比較例の二液型接着剤組成物について、実施例1と全く同一にして性能を評価したところ、A液の塗工性:良好、試験板の表面平滑性:不良(第2の被着材の表面にシワ及び膨れが生じた)、硬化時間:100秒、材料破断率:0%、剥離率:0%であった。 Next, the performance of the two-component adhesive composition of this comparative example was evaluated in exactly the same manner as in Example 1. As a result, the coating property of the liquid A: good, the surface smoothness of the test plate: poor (second) The surface of the adherend was wrinkled and swollen), the curing time was 100 seconds, the material breaking rate was 0%, and the peel rate was 0%.
〔比較例17〕
本比較例では、まず、実施例1と全く同一にしてA液を調製した。
[Comparative Example 17]
In this comparative example, first, a liquid A was prepared exactly as in Example 1.
次に、本比較例では、B液として5質量%アジピン酸ジヒドラジド水溶液を用いた以外は実施例1と全く同一にして、二液型接着剤組成物を得た。 Next, in this comparative example, a two-part adhesive composition was obtained in the same manner as in Example 1 except that a 5% by mass adipic acid dihydrazide aqueous solution was used as the B liquid.
次に、本比較例の二液型接着剤組成物について、実施例1と全く同一にして性能を評価したところ、A液の塗工性:良好、試験板の表面平滑性:不良(第2の被着材の表面にシワ及び膨れが生じた)、硬化時間:120秒以上、材料破断率:0%、剥離率:0%であった。 Next, the performance of the two-component adhesive composition of this comparative example was evaluated in exactly the same manner as in Example 1. As a result, the coating property of the liquid A: good, the surface smoothness of the test plate: poor (second) The surface of the adherend was wrinkled and swollen), curing time: 120 seconds or more, material breakage rate: 0%, peel rate: 0%.
以上から、B液としてジアルデヒド水溶液を用いる実施例1及び実施例15の二液型接着剤組成物は、A液の塗工性、表面平滑性、速硬化性、被着材への浸透性及び耐水性に優れることが明らかである。一方、B液としてジアルデヒド水溶液以外の水溶液を用いる比較例15−17の二液型接着剤組成物は、平面平滑性、速硬化性、及び被着材への浸透性に劣ることが明らかである。 From the above, the two-part adhesive compositions of Example 1 and Example 15 using a dialdehyde aqueous solution as the B liquid are suitable for application of A liquid, surface smoothness, fast curability, and permeability to the adherend. And it is clear that it is excellent in water resistance. On the other hand, it is clear that the two-part adhesive composition of Comparative Example 15-17 using an aqueous solution other than the dialdehyde aqueous solution as the B solution is inferior in planar smoothness, quick curing, and permeability to the adherend. is there.
〔1−8.被着材に関する評価〕
〔実施例16〕
次に、実施例1の二液型接着組成物について、第1の被着材及び第2の被着材の組み合わせを代えて性能評価を行った。
[1-8. Evaluation of adherends)
Example 16
Next, performance evaluation was performed on the two-component adhesive composition of Example 1 by changing the combination of the first adherend and the second adherend.
まず、本実施例では、第1の被着材としてPBを用い、第2の被着材としてチタン紙に代えてウレタンコート紙(60g/m2)を用いた以外は、実施例1と全く同一にして試験板を作製した。 First, in this example, PB was used as the first adherend, and urethane-coated paper (60 g / m 2 ) was used as the second adherend instead of titanium paper. A test plate was produced in the same manner.
次に、本実施例で得られた試験板を用いた以外は実施例1と全く同一にして、実施例1の二液型接着剤組成物の性能を評価したところ、A液の塗工性:良好、試験板の表面平滑性:良好、硬化時間:5秒、材料破断率:70%、剥離率:0%であった。 Next, the performance of the two-component adhesive composition of Example 1 was evaluated in exactly the same manner as in Example 1 except that the test plate obtained in this example was used. : Good, surface smoothness of test plate: good, curing time: 5 seconds, material breaking rate: 70%, peeling rate: 0%.
〔実施例17〕
まず、本実施例では、第1の被着材としてPBを用い、第2の被着材としてチタン紙に代えて和紙(25g/m2)を用いた以外は、実施例1と全く同一にして試験板を作製した。
Example 17
First, in this example, PB was used as the first adherend, and Japanese paper (25 g / m 2 ) was used as the second adherend instead of titanium paper. A test plate was prepared.
次に、本実施例で得られた試験板を用いた以外は実施例1と全く同一にして、実施例1の二液型接着剤組成物の性能を評価したところ、A液の塗工性:良好、試験板の表面平滑性:良好、硬化時間:5秒、材料破断率:80%、剥離率:0%であった。 Next, the performance of the two-component adhesive composition of Example 1 was evaluated in exactly the same manner as in Example 1 except that the test plate obtained in this example was used. : Good, surface smoothness of test plate: good, curing time: 5 seconds, material breakage rate: 80%, peeling rate: 0%.
〔実施例18〕
まず、本実施例では、第1の被着材としてPBに代えて、厚さ3.0mm、面積900cm2の中密度繊維板(以下、MDFと略記する)を用い、第2の被着材としてチタン紙を用いた以外は、実施例1と全く同一にして試験板を作製した。
Example 18
First, in this example, instead of PB as a first adherend, a medium density fiberboard (hereinafter abbreviated as MDF) having a thickness of 3.0 mm and an area of 900 cm 2 is used. A test plate was produced in the same manner as in Example 1 except that titanium paper was used.
次に、本実施例で得られた試験板を用いた以外は実施例1と全く同一にして、実施例1の二液型接着剤組成物の性能を評価したところ、A液の塗工性:良好、試験板の表面平滑性:良好、硬化時間:5秒、材料破断率:80%、剥離率:0%であった。 Next, the performance of the two-component adhesive composition of Example 1 was evaluated in exactly the same manner as in Example 1 except that the test plate obtained in this example was used. : Good, surface smoothness of test plate: good, curing time: 5 seconds, material breakage rate: 80%, peeling rate: 0%.
〔実施例19〕
まず、本実施例では、第1の被着材としてPBに代えて、厚さ12mm、面積900cm2の合板を用い、第2の被着材としてチタン紙を用いた以外は、実施例1と全く同一にして試験板を作製した。
Example 19
First, in this example, in place of PB as the first adherend, a plywood having a thickness of 12 mm and an area of 900 cm 2 was used, and titanium paper was used as the second adherend. A test plate was produced in exactly the same manner.
次に、本実施例で得られた試験板を用いた以外は実施例1と全く同一にして、実施例1の二液型接着剤組成物の性能を評価したところ、A液の塗工性:良好、試験板の表面平滑性:良好、硬化時間:5秒、材料破断率:70%、剥離率:0%であった。 Next, the performance of the two-component adhesive composition of Example 1 was evaluated in exactly the same manner as in Example 1 except that the test plate obtained in this example was used. : Good, surface smoothness of test plate: good, curing time: 5 seconds, material breaking rate: 70%, peeling rate: 0%.
〔実施例20〕
まず、本実施例では、第1の被着材としてPBに代えて、厚さ12mm、面積900cm2の合板を用い、第2の被着材としてチタン紙に代えて、厚さ3.0mm、面積900cm2のMDFを用いた以外は、実施例1と全く同一にして積層板を作製した。
Example 20
First, in this example, instead of PB as the first adherend, a plywood having a thickness of 12 mm and an area of 900 cm 2 was used, and instead of titanium paper as the second adherend, a thickness of 3.0 mm, A laminate was produced in the same manner as in Example 1 except that MDF having an area of 900 cm 2 was used.
次に、本実施例で得られた積層板を用い、ラミネータ装置に代えて油圧平板プレス(温度20℃、圧締時間60秒、圧力0.7MPa)を用いて試験板を作製した。 Next, using the laminate obtained in this example, a test plate was prepared using a hydraulic flat plate press (temperature 20 ° C., pressing time 60 seconds, pressure 0.7 MPa) instead of the laminator device.
次に、本実施例で得られた試験板を用いた以外は実施例1と全く同一にして、実施例1の二液型接着剤組成物の性能を評価したところ、A液の塗工性:良好、試験板の表面平滑性:良好、硬化時間:60秒、材料破断率:70%、剥離率:0%であった。前記硬化時間は、第2の被着材が本実施例のMDFのように木材からなる場合には、180秒以下であれば二液型接着剤組成物は速硬化性に優れ、180秒を超えるのであれば二液型接着剤組成物は速硬化性に劣ることを示している。 Next, the performance of the two-component adhesive composition of Example 1 was evaluated in exactly the same manner as in Example 1 except that the test plate obtained in this example was used. : Good, surface smoothness of test plate: good, curing time: 60 seconds, material breaking rate: 70%, peeling rate: 0%. When the second adherend is made of wood as in the MDF of this example, the two-part adhesive composition is excellent in rapid curing and has a fast curing time of 180 seconds. If it exceeds, the two-component adhesive composition is inferior in rapid curability.
〔実施例21〕
まず、本実施例では、第1の被着材としてPBに代えて、厚さ12mm、面積900cm2の合板を用い、第2の被着材としてチタン紙に代えて、厚さ0.25mm、面積900cm2の広葉樹単板を用いた以外は、実施例1と全く同一にして積層板を作製した。
Example 21
First, in this example, instead of PB as the first adherend, a plywood having a thickness of 12 mm and an area of 900 cm 2 is used, and instead of titanium paper as the second adherend, the thickness is 0.25 mm, A laminated board was produced in the same manner as in Example 1 except that a hardwood veneer having an area of 900 cm 2 was used.
次に、本実施例で得られた積層板を用いた以外は実施例20と全く同一にして、試験板を作製した。 Next, a test plate was produced in the same manner as in Example 20 except that the laminate obtained in this example was used.
次に、本実施例で得られた試験板を用いた以外は実施例1と全く同一にして、実施例1の二液型接着剤組成物の性能を評価したところ、A液の塗工性:良好、試験板の表面平滑性:良好、硬化時間:60秒、材料破断率:90%、剥離率:0%であった。 Next, the performance of the two-component adhesive composition of Example 1 was evaluated in exactly the same manner as in Example 1 except that the test plate obtained in this example was used. : Good, surface smoothness of test plate: good, curing time: 60 seconds, material breakage rate: 90%, peeling rate: 0%.
以上から、実施例1の二液型接着剤組成物は、第1の被着材がPB、MDF、合板のうちのいずれかであり、第2の被着材がチタン紙、ウレタンコート紙、和紙のうちの1種であるである複合木質材料からなる試験板に用いるとき、A液の塗工性、表面平滑性、速硬化性、被着材への浸透性及び耐水性に優れることが明らかである。 From the above, in the two-component adhesive composition of Example 1, the first adherend is any one of PB, MDF, and plywood, and the second adherend is titanium paper, urethane-coated paper, When used for a test plate made of a composite wood material, which is a kind of Japanese paper, it is excellent in the coating property of A liquid, surface smoothness, fast curability, permeability to adherend and water resistance. it is obvious.
また、実施例1の二液型接着剤組成物は、第1の被着材が合板であり、第2の被着材がMDF又は単板である複合木質材料からなる試験板に用いるとき、A液の塗工性、表面平滑性、速硬化性、被着材への浸透性及び耐水性に優れることが明らかである。 In addition, when the two-component adhesive composition of Example 1 is used for a test plate made of a composite wood material in which the first adherend is plywood and the second adherend is MDF or a single plate, It is apparent that the liquid A is excellent in coating property, surface smoothness, fast curability, permeability to the adherend and water resistance.
〔2.酢酸ビニル−(メタ)アクリル酸系共重合体エマルジョンに関する評価〕
〔実施例22〕
本実施例では、まず、実施例1と全く同一にしてPVA水溶液を調製した。
[2. Evaluation of vinyl acetate- (meth) acrylic acid copolymer emulsion]
[Example 22]
In this example, first, an aqueous PVA solution was prepared in exactly the same manner as in Example 1.
次に、前記フラスコ内の前記PVA水溶液に、酢酸ナトリウムと酢酸ビニル単量体と公知の重合体開始剤とに加えてアクリル酸単量体0.16質量部を添加して加熱した以外は、実施例1と全く同一にしてエマルジョン前駆体を調製した。前記加熱により、酢酸ビニル単量体及びアクリル酸単量体を初期共重合した。 Next, the PVA aqueous solution in the flask was heated by adding 0.16 parts by mass of an acrylic acid monomer in addition to sodium acetate, vinyl acetate monomer and a known polymer initiator, An emulsion precursor was prepared exactly as in Example 1. The vinyl acetate monomer and acrylic acid monomer were initially copolymerized by the heating.
次に、前記フラスコ内の前記エマルジョン前駆体に、酢酸ビニル単量体36質量部とアクリル酸単量体1.44質量部と公知の重合開始剤とを4時間掛けて滴下することにより、アセトアセチル変性PVAとエチレン変性PVAとを保護コロイドとする酢酸ビニル−アクリル酸共重合体エマルジョンを調製した。 Next, 36 parts by mass of vinyl acetate monomer, 1.44 parts by mass of acrylic acid monomer, and a known polymerization initiator are added dropwise to the emulsion precursor in the flask over 4 hours, thereby adding aceto-acetate. A vinyl acetate-acrylic acid copolymer emulsion using acetyl-modified PVA and ethylene-modified PVA as protective colloids was prepared.
得られた酢酸ビニル−アクリル酸共重合体エマルジョンは、酢酸ビニル単量体100質量部及びアクリル酸単量体4質量部の合計104質量部に対して、アセトアセチル変性PVA及びエチレン変性PVAを固形分換算で合計10質量部含む(アセトアセチル変性PVA:5質量部、エチレン変性PVA:5質量部)。 The obtained vinyl acetate-acrylic acid copolymer emulsion was obtained by solidifying acetoacetyl-modified PVA and ethylene-modified PVA with respect to a total of 104 parts by mass of 100 parts by mass of vinyl acetate monomer and 4 parts by mass of acrylic acid monomer. 10 parts by mass in total in terms of minutes (acetoacetyl-modified PVA: 5 parts by mass, ethylene-modified PVA: 5 parts by mass).
すなわち、前記酢酸ビニル−アクリル酸共重合体エマルジョンは、酢酸ビニル−アクリル酸共重合体100質量部に対してアセトアセチル変性PVA及びエチレン変性PVAを固形分換算で合計8.8質量部含む。また、前記酢酸ビニル−アクリル酸共重合体エマルジョンは、アセトアセチル変性PVA及びエチレン変性PVAの固形分換算の合計量に対してアセトアセチル変性PVAを固形分換算で50質量%含む。 That is, the vinyl acetate-acrylic acid copolymer emulsion contains a total of 8.8 parts by mass of acetoacetyl-modified PVA and ethylene-modified PVA in terms of solid content with respect to 100 parts by mass of the vinyl acetate-acrylic acid copolymer. The vinyl acetate-acrylic acid copolymer emulsion contains 50% by mass of acetoacetyl-modified PVA in terms of solid content with respect to the total amount in terms of solid content of acetoacetyl-modified PVA and ethylene-modified PVA.
次に、酢酸ビニル単独重合体に代えて酢酸ビニル−アクリル酸共重合体エマルジョンを用いた以外は、実施例1と全く同一にしてA液を調製した。前記A液は、アセトアセチル変性PVAとエチレン変性PVAとを保護コロイドとする酢酸ビニル−アクリル酸共重合体エマルジョンと、イソブチレン−無水マレイン酸共重合体との混合物からなる。 Next, a solution A was prepared in the same manner as in Example 1 except that a vinyl acetate-acrylic acid copolymer emulsion was used instead of the vinyl acetate homopolymer. The liquid A comprises a mixture of a vinyl acetate-acrylic acid copolymer emulsion having acetoacetyl-modified PVA and ethylene-modified PVA as protective colloids and an isobutylene-maleic anhydride copolymer.
次に、得られたA液を用いた以外は実施例1と全く同一にして、二液型接着剤組成物を得た。 Next, a two-pack type adhesive composition was obtained in the same manner as in Example 1 except that the obtained liquid A was used.
次に、本実施例の二液型接着剤組成物について、実施例1と全く同一にして性能を評価したところ、A液の塗工性:良好、試験板の表面平滑性:良好、硬化時間:5秒、材料破断率:80%、剥離率:0%であった。性能評価結果を表6に示す。 Next, the performance of the two-component adhesive composition of this example was evaluated in exactly the same manner as in Example 1. As a result, the coating property of the liquid A: good, the surface smoothness of the test plate: good, and the curing time. : 5 seconds, material breakage rate: 80%, peel rate: 0%. Table 6 shows the performance evaluation results.
〔実施例23〕
本実施例では、アクリル酸単量体に代えてメタクリル酸メチル単量体0.2質量部を添加した以外は、実施例22と全く同一にしてエマルジョン前駆体を調製した。前記加熱により、酢酸ビニル単量体及びメタクリル酸メチル酸単量体を初期共重合した。
Example 23
In this example, an emulsion precursor was prepared in exactly the same manner as in Example 22 except that 0.2 parts by mass of methyl methacrylate monomer was added instead of the acrylic acid monomer. The vinyl acetate monomer and the methyl methacrylate monomer were initially copolymerized by the heating.
次に、アクリル酸単量体に代えてメタクリル酸メチル単量体1.8質量部を用いた以外は、実施例22と全く同一にしてアセトアセチル変性PVAとエチレン変性PVAとを保護コロイドとする酢酸ビニル−メタクリル酸メチル共重合体エマルジョンを調製した。 Next, acetoacetyl-modified PVA and ethylene-modified PVA were used as protective colloids exactly as in Example 22, except that 1.8 parts by mass of methyl methacrylate monomer was used instead of acrylic acid monomer. A vinyl acetate-methyl methacrylate copolymer emulsion was prepared.
得られた酢酸ビニル−メタクリル酸メチル共重合体エマルジョンは、酢酸ビニル単量体100質量部及びメタクリル酸メチル単量体5質量部の合計105質量部に対して、アセトアセチル変性PVA及びエチレン変性PVAを固形分換算で合計10質量部含む(アセトアセチル変性PVA:5質量部、エチレン変性PVA:5質量部)。 The obtained vinyl acetate-methyl methacrylate copolymer emulsion was acetoacetyl-modified PVA and ethylene-modified PVA with respect to a total of 105 parts by mass of 100 parts by mass of vinyl acetate monomer and 5 parts by mass of methyl methacrylate monomer. 10 parts by mass in terms of solid content (acetoacetyl-modified PVA: 5 parts by mass, ethylene-modified PVA: 5 parts by mass).
すなわち、前記酢酸ビニル−メタクリル酸メチル共重合体エマルジョンは、酢酸ビニル−アクリル酸共重合体100質量部に対してアセトアセチル変性PVA及びエチレン変性PVAを固形分換算で合計8.7質量部含む。また、前記酢酸ビニル−メタクリル酸メチル共重合体エマルジョンは、アセトアセチル変性PVA及びエチレン変性PVAの固形分換算の合計量に対してアセトアセチル変性PVAを固形分換算で50質量%含む。 That is, the vinyl acetate-methyl methacrylate copolymer emulsion contains 8.7 parts by mass in total of acetoacetyl-modified PVA and ethylene-modified PVA in terms of solid content with respect to 100 parts by mass of the vinyl acetate-acrylic acid copolymer. The vinyl acetate-methyl methacrylate copolymer emulsion contains 50% by mass of acetoacetyl-modified PVA in terms of solid content with respect to the total amount in terms of solid content of acetoacetyl-modified PVA and ethylene-modified PVA.
次に、酢酸ビニル−アクリル酸共重合体エマルジョンに代えて酢酸ビニル−メタクリル酸メチル共重合体エマルジョンを用いた以外は、実施例22と全く同一にしてA液を調製した。前記A液は、アセトアセチル変性PVAとエチレン変性PVAとを保護コロイドとする酢酸ビニル−メタクリル酸メチル共重合体エマルジョンと、イソブチレン−無水マレイン酸共重合体との混合物からなる。 Next, liquid A was prepared in exactly the same manner as in Example 22 except that a vinyl acetate-methyl methacrylate copolymer emulsion was used instead of the vinyl acetate-acrylic acid copolymer emulsion. The liquid A comprises a mixture of a vinyl acetate-methyl methacrylate copolymer emulsion having acetoacetyl-modified PVA and ethylene-modified PVA as protective colloids and an isobutylene-maleic anhydride copolymer.
次に、得られたA液を用いた以外は実施例1と全く同一にして、二液型接着剤組成物を得た。 Next, a two-pack type adhesive composition was obtained in the same manner as in Example 1 except that the obtained liquid A was used.
次に、本実施例の二液型接着剤組成物について、実施例1と全く同一にして性能を評価したところ、A液の塗工性:良好、試験板の表面平滑性:良好、硬化時間:5秒、材料破断率:80%、剥離率:0%であった。性能評価結果を表6に示す。 Next, the performance of the two-component adhesive composition of this example was evaluated in exactly the same manner as in Example 1. As a result, the coating property of the liquid A: good, the surface smoothness of the test plate: good, and the curing time. : 5 seconds, material breakage rate: 80%, peel rate: 0%. Table 6 shows the performance evaluation results.
表6から、実施例22,23の二液型接着剤組成物は、実施例1の二液型接着組成物と同様に、PB及びチタン紙からなる前記試験板に用いるとき、A液の塗工性、表面平滑性、速硬化性、被着材への浸透性及び耐水性に優れることが明らかである。 From Table 6, the two-part adhesive compositions of Examples 22 and 23, like the two-part adhesive composition of Example 1, were used for the test plate made of PB and titanium paper when the A liquid was applied. It is clear that it is excellent in workability, surface smoothness, rapid curability, permeability to the adherend and water resistance.
Claims (2)
該アセトアセチル変性ポリビニルアルコールは、400〜600の範囲の重合度と98.5〜99mol%の範囲のケン化度とを備え、
該エチレン変性ポリビニルアルコールは、1600〜1800の範囲の重合度と97.5〜99mol%の範囲のケン化度とを備え、
該酢酸ビニル系重合体エマルジョンは、酢酸ビニル単独重合体エマルジョン、酢酸ビニル−アクリル酸系共重合体エマルジョン、酢酸ビニル−メタクリル酸系共重合体エマルジョンからなる群から選択される1種のエマルジョンであり、酢酸ビニル系重合体100質量部に対して該アセトアセチル変性ポリビニルアルコールと該エチレン変性ポリビニルアルコールとを固形分換算で合計7〜13質量部の範囲で含むとともに、該アセトアセチル変性ポリビニルアルコールと該エチレン変性ポリビニルアルコールとの固形分換算の合計量に対して該アセトアセチル変性ポリビニルアルコールを固形分換算で15〜80質量%の範囲で含み、
該A液は、該A液100質量部に対して該イソブチレン−無水マレイン酸共重合体を固形分換算で3〜12質量部の範囲で含むとともに、該イソブチレン−無水マレイン酸共重合体の中和度が0.7〜1の範囲であることを特徴とする二液型接着剤組成物。 It consists of a liquid A consisting of a mixture of a vinyl acetate polymer emulsion using acetoacetyl-modified polyvinyl alcohol and ethylene-modified polyvinyl alcohol as protective colloid and an isobutylene-maleic anhydride copolymer, and a liquid B consisting of an aqueous dialdehyde solution. A two-part adhesive composition comprising:
The acetoacetyl-modified polyvinyl alcohol has a degree of polymerization in the range of 400 to 600 and a degree of saponification in the range of 98.5 to 99 mol%,
The ethylene-modified polyvinyl alcohol has a degree of polymerization in the range of 1600-1800 and a degree of saponification in the range of 97.5-99 mol%,
The vinyl acetate polymer emulsion is an emulsion selected from the group consisting of a vinyl acetate homopolymer emulsion, a vinyl acetate-acrylic acid copolymer emulsion, and a vinyl acetate-methacrylic acid copolymer emulsion. In addition, the acetoacetyl-modified polyvinyl alcohol and the ethylene-modified polyvinyl alcohol are included in a total content of 7 to 13 parts by mass in terms of solid content with respect to 100 parts by mass of the vinyl acetate polymer, The acetoacetyl-modified polyvinyl alcohol is included in a range of 15 to 80% by mass in terms of solid content with respect to the total amount in terms of solid content with ethylene-modified polyvinyl alcohol,
The liquid A contains the isobutylene-maleic anhydride copolymer in a range of 3 to 12 parts by mass in terms of solid content with respect to 100 parts by mass of the liquid A, and is contained in the isobutylene-maleic anhydride copolymer. A two-component adhesive composition characterized in that the degree of harm is in the range of 0.7 to 1.
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