JP2014125228A - Integrated packaging device and production method of integrated package - Google Patents

Integrated packaging device and production method of integrated package Download PDF

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JP2014125228A
JP2014125228A JP2012282989A JP2012282989A JP2014125228A JP 2014125228 A JP2014125228 A JP 2014125228A JP 2012282989 A JP2012282989 A JP 2012282989A JP 2012282989 A JP2012282989 A JP 2012282989A JP 2014125228 A JP2014125228 A JP 2014125228A
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pair
packaging bag
product group
transport direction
plates
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JP5880423B2 (en
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Yasunobu Kojima
康伸 小島
Hidemitsu Otsubo
英充 大坪
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Oji Holdings Corp
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Oji Holdings Corp
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Abstract

PROBLEM TO BE SOLVED: To provide an integrated packaging device not generating seal failure.SOLUTION: An integrated packaging device 100 includes: a pair of compression plates 10 for sandwiching and compressing in the orthogonal direction Y, a product group P formed by laminating products in the orthogonal direction; a pusher 20 for pushing out the product group P from the upstream side toward the downstream side in the conveyance direction X; a pair of buckets 30 for holding a packaging bag 31 for storing the product group P in the state where the upstream side in the conveyance direction X is opened; a pair of pressing plates 40 for sandwiching and pressing in the orthogonal direction Y, the product group P stored in the packaging bag 31; and moving means 50 for moving forward/backward the pair of pressing plates 40 along the conveyance direction X.

Description

本発明は，使い捨ておむつ等の製品を複数個集積して，包装袋に収容する集積包装装置に関する。また，本発明は，集積包装装置を利用して，使い捨ておむつ等の製品が包装袋に複数個収容された集積包装体を製造するための方法に関する。   The present invention relates to an integrated packaging apparatus that accumulates a plurality of products such as disposable diapers and stores them in a packaging bag. The present invention also relates to a method for producing an integrated package in which a plurality of products such as disposable diapers are accommodated in a packaging bag using an integrated packaging apparatus.

一般的に，使い捨ておむつのような製品は，複数個にまとめて積み重ねられた上で，包装袋に収容されてパッケージされている。例えば，使い捨ておむつは，柔軟で圧縮が可能であるため，パッケージ全体の体積を減少させるために，包装袋に収容される前に圧縮されて所定の大きさにされた状態で，包装袋に詰め込まれる。   In general, products such as disposable diapers are packaged by being packed into a plurality of packages and then housed in a packaging bag. For example, disposable diapers are flexible and compressible, so to reduce the overall volume of the package, the disposable diaper is packed into a packaging bag in a compressed and sized state before being contained in the packaging bag. It is.

ここで，複数個の使い捨ておむつ等を包装袋に収容する工程を自動化するために，従来から，集積包装装置が広く用いられている（例えば，特許文献１）。   Here, in order to automate the process of accommodating a plurality of disposable diapers or the like in a packaging bag, conventionally, an integrated packaging apparatus has been widely used (for example, Patent Document 1).

特許文献１には，使い捨ておむつ等の多数の製品を，積層した状態で保持したまま積層方向と垂直な方向に押し出して，包装袋に収容する機能を持つ集積包装装置が開示されている。特許文献１の集積包装装置は，プッシャーによって，積層状態の製品を，搬送路に沿って包装袋に向かって押し出してゆく。積層状態の製品は，側方に置かれた一対のプレート部材の間に挟持されており，プッシャーは，一対のプレート部材により形成された搬送路に沿って，積層状態の製品を進行させる。積層状態の製品を包装袋の奥まで押し込んだ後，プッシャーは，包装袋の取り入れ口から後退させるようになっている。   Patent Document 1 discloses an integrated packaging device having a function of extruding a large number of products such as disposable diapers in a direction perpendicular to the stacking direction while being held in a stacked state and storing them in a packaging bag. The integrated packaging apparatus of Patent Document 1 pushes a stacked product to a packaging bag along a conveyance path by a pusher. The laminated product is sandwiched between a pair of plate members placed on the sides, and the pusher advances the laminated product along a conveyance path formed by the pair of plate members. After the stacked product has been pushed all the way into the packaging bag, the pusher is retracted from the packaging bag intake.

特開２０００−９５２０３号公報JP 2000-95203 A

ここで，図３は，本発明と対比される集積包装装置２００の構成を示している。ただし，以下の記載は，図３に示された集積包装装置２００が，本願出願時において公知となった発明であることを認めるものではない。
図３では，図３（ａ）から図３（ｅ）の順に，集積包装装置２００が動作して，使い捨ておむつ等の製品を包装袋に収容する様子が概略的に示されている。図３の各図に示されるように，集積包装装置２００は，基本的に，圧縮プレート２１０と，プッシャー２２０と，バケット２３０と，押えプレート２４０と，シーラー２６０と，を備えている。 Here, FIG. 3 shows a configuration of the integrated packaging apparatus 200 compared with the present invention. However, the following description does not recognize that the integrated packaging apparatus 200 shown in FIG. 3 is an invention that has become publicly known at the time of filing this application.
FIG. 3 schematically shows a state in which the integrated packaging device 200 is operated and a product such as a disposable diaper is accommodated in a packaging bag in the order from FIG. 3 (a) to FIG. 3 (e). As shown in each drawing of FIG. 3, the integrated packaging device 200 basically includes a compression plate 210, a pusher 220, a bucket 230, a presser plate 240, and a sealer 260.

まず，図３（ａ）に示されるように，集積包装装置２００は，製品の搬送方向（Ｘ軸方向）と直交する直交方向（Ｙ軸方向）に積み重ねされた製品群Ｐ´を，圧縮プレート２１０によって，直交方向に圧縮して保持している。図３（ｂ）に示されるように，プッシャー２２０は，圧縮プレート２１０によって圧縮されている製品群Ｐ´を，搬送方向上流側から下流側に向かって押し出し，バケット２３０に保持されている包装袋２３１内に押し込む。また，図３（ｃ）に示されるように，プッシャー２２０は，製品群Ｐ´を押圧しながら包装袋２３１内に進行し，この製品群Ｐ´を，バケット２３０の搬送方向下流側に位置する押えプレート２４０の間まで搬送する。その後，図３（ｄ）に示されるように，一対の押えプレート２４０は，その間の間隔を狭めて，製品群Ｐ´を挟み込む。図３（ｅ）に示されるように，一対の押えプレート２４０により製品群Ｐ´が押えられた後，バケット２３０と押えプレート２４０の間に位置するシーラー２６０が，包装袋２３１の開口を熱溶着又は超音波溶着して，包装袋２３１を密封する。集積包装装置２００は，一般的に，上記のような構造及び工程により，複数個の製品を包装袋内に詰め込んだ集積包装体を製造するものである。   First, as shown in FIG. 3A, the stacking and packaging apparatus 200 uses a compression plate to stack product groups P ′ stacked in an orthogonal direction (Y-axis direction) orthogonal to the product conveyance direction (X-axis direction). By 210, it is compressed and held in the orthogonal direction. As shown in FIG. 3B, the pusher 220 pushes the product group P ′ compressed by the compression plate 210 from the upstream side toward the downstream side in the transport direction, and is held in the bucket 230. Push into 231. Further, as shown in FIG. 3C, the pusher 220 advances into the packaging bag 231 while pressing the product group P ′, and the product group P ′ is positioned on the downstream side in the transport direction of the bucket 230. It is conveyed between the presser plates 240. Thereafter, as shown in FIG. 3D, the pair of presser plates 240 sandwich the product group P ′ by narrowing the interval therebetween. As shown in FIG. 3E, after the product group P ′ is pressed by the pair of presser plates 240, the sealer 260 located between the bucket 230 and the presser plate 240 heat welds the opening of the packaging bag 231. Alternatively, the packaging bag 231 is sealed by ultrasonic welding. The integrated packaging apparatus 200 generally manufactures an integrated package in which a plurality of products are packed in a packaging bag by the structure and process as described above.

しかしながら，図３（ｃ）に示されるように，集積包装装置２００は，包装袋２３１を保持するバケット２３０の空間幅（直交方向における間隔の幅）よりも，押えプレートの空間幅の方が広くとられており，積層した製品群が，プッシャー２２０により押し出されて包装袋２３１内に収容されたとき，圧縮された製品群の反発力によって個々の製品の間に隙間が生じ，積層状態が乱れるという問題が生じる。また，図３（ｄ）に示されるように，乱れた積層状態で包装袋２３１に収容された製品群を，一対の押えプレート２４０によって直交方向両側から挟み込んで押圧すると，製品群の直交方向両側に位置する製品の一部が，シーラー２６０側に飛び出してしまう。なお，図３（ｄ）では，シーラー２６０側に飛び出した製品の一部分を，破線の円で囲って示している。さらに，シーラー２６０は，製品群を包装袋２３１に収容した直後に，その包装袋２３１の開口を閉じるという装置の構造上，バケット２３０と押えプレート２４０の間に位置する必要があるが，図３（ｅ）に示されるように，押えプレート２４０によって挟み込まれた製品の一部が飛び出していると，包装袋２３１の開口を完全に閉じることが困難となり，シール不良が発生するという不具合が生じる。   However, as shown in FIG. 3 (c), in the stacking and packaging apparatus 200, the space width of the presser plate is wider than the space width (interval width in the orthogonal direction) of the bucket 230 holding the packaging bag 231. When the stacked product group is pushed out by the pusher 220 and accommodated in the packaging bag 231, a gap is generated between the individual products due to the repulsive force of the compressed product group, and the stacked state is disturbed. The problem arises. Further, as shown in FIG. 3D, when the product group accommodated in the packaging bag 231 in a distorted stacked state is sandwiched and pressed by the pair of presser plates 240 from both sides in the orthogonal direction, both sides of the product group in the orthogonal direction A part of the product located in the position jumps out to the sealer 260 side. In FIG. 3D, a part of the product that protrudes toward the sealer 260 is surrounded by a broken-line circle. Furthermore, the sealer 260 needs to be positioned between the bucket 230 and the presser plate 240 because of the structure of the device that closes the opening of the packaging bag 231 immediately after the product group is accommodated in the packaging bag 231. As shown in (e), when a part of the product sandwiched by the presser plate 240 is protruded, it is difficult to completely close the opening of the packaging bag 231, resulting in a problem that a sealing failure occurs.

上記のように，集積包装装置２００を用いることにより，積層した製品群を包装袋２３１内に効率的に収容することができるものの，このような集積装置２００の構造では，包装袋２３１内に収容された製品群の積層状態が乱れ，パッケージされた最終製品の外観が悪くなるという問題が生じる恐れがあった。また，集積装置２００の構造では，包装袋２３１の開口を閉じる際に，製品の一部がシーラー２６０側に飛び出してしまい，シール不良の原因となるため，良品出荷率が低下するという不具合があった。   As described above, by using the integrated packaging apparatus 200, the stacked product group can be efficiently stored in the packaging bag 231. However, in the structure of such an integrated apparatus 200, it is stored in the packaging bag 231. There is a risk that the laminated state of the product group is disturbed and the appearance of the final packaged product is deteriorated. In addition, the structure of the stacking apparatus 200 has a problem in that when the opening of the packaging bag 231 is closed, a part of the product pops out to the sealer 260 side, causing a seal failure, resulting in a decrease in the non-defective product shipment rate. It was.

このため，集積圧縮された製品群を隙間なく包装することができ，且つ包装袋の開口を閉じる際にシール不良が発生することのない集積包装装置が求められている。また，このような集積包装装置を利用して，外観が美麗な集積包装体（製品が包装袋に複数個収容された物品）を製造するための方法が求められている。   For this reason, there is a need for an integrated packaging apparatus that can package the integrated and compressed product group without any gaps and that does not cause a seal failure when closing the opening of the packaging bag. Further, there is a need for a method for producing an integrated package (an article in which a plurality of products are contained in a packaging bag) having a beautiful appearance using such an integrated packaging apparatus.

そこで，本発明の発明者らは，上記の従来発明の問題点を解決する手段について鋭意検討した結果，バケットの下流側に配置された押えプレートを搬送方向に進退移動させる移動手段を設け，包装袋内に集積された製品群が収容される時には，移動手段によって，押えプレートをバケットに隣接する位置まで退行させておき，包装袋の開口がシールされる時には，移動手段によって，押えプレートをシーラーの下流側まで進行させておくことにより，製品群の集積状態に乱れが生じることを防止でき，結果として，包装袋の開口のシール状態を良好なものとすることができるという知見を得た。そして，本発明者らは，上記知見に基づけば，従来技術の課題を解決できることに想到し，本発明を完成させた。
具体的に説明すると，本発明は，以下の構成を有する。 Accordingly, the inventors of the present invention have intensively studied the means for solving the above-described problems of the conventional invention, and as a result, provided the moving means for moving the presser plate arranged on the downstream side of the bucket forward and backward in the transport direction, and the packaging. When the product group accumulated in the bag is stored, the holding plate is retracted to the position adjacent to the bucket by the moving means, and when the opening of the packaging bag is sealed, the holding plate is sealed by the moving means. By proceeding to the downstream side, it was possible to prevent the product group from being disturbed, and as a result, it was found that the sealing state of the opening of the packaging bag can be improved. Then, the present inventors have conceived that the problems of the prior art can be solved based on the above knowledge, and have completed the present invention.
More specifically, the present invention has the following configuration.

本発明の第１の側面は，集積包装装置に関する。
本発明の集積包装装置は，圧縮可能な製品を，複数個集積し圧縮した状態で包装袋内に収容するための構造を持つ。
具体的に説明すると，集積包装装置は，一対の圧縮プレート１０と，プッシャー２０と，一対のバケット３０と，一対の押えプレート４０と，移動手段５０と，を備える。また，本願明細書において，製品が搬送される方向を搬送方向とし，この搬送方向に直交する方向を直交方向として定義している。
一対の圧縮プレート１０は，製品が直交方向に積層された製品群を，直交方向に挟み込んで圧縮する。
プッシャー２０は，一対の圧縮プレート１０が製品群を圧縮している状態にあるときに，製品群を搬送方向の上流側から下流側に向かって押し出す。
一対のバケット３０は，一対の圧縮プレート１０の搬送方向下流側に設けられ，互いに直交方向に所定の間隔をあけて配置されており，製品群を収容する包装袋３１を搬送方向上流側が開口した状態で保持する。
一対の押えプレート４０は，一対のバケット３０の搬送方向下流側に設けられ，包装袋３１内に収容された製品群を，直交方向に挟み込んで押圧する。
移動手段５０は，一対の押えプレート４０を，搬送方向に沿って進退移動させる。 The first aspect of the present invention relates to an integrated packaging apparatus.
The integrated packaging apparatus of the present invention has a structure for storing a plurality of compressible products in a packaging bag in a state of being accumulated and compressed.
More specifically, the integrated packaging device includes a pair of compression plates 10, a pusher 20, a pair of buckets 30, a pair of presser plates 40, and a moving means 50. In the present specification, the direction in which the product is conveyed is defined as the conveying direction, and the direction orthogonal to the conveying direction is defined as the orthogonal direction.
The pair of compression plates 10 compress a product group in which products are stacked in an orthogonal direction by sandwiching the product group in the orthogonal direction.
When the pair of compression plates 10 are compressing the product group, the pusher 20 pushes the product group from the upstream side to the downstream side in the transport direction.
The pair of buckets 30 are provided on the downstream side in the transport direction of the pair of compression plates 10 and are arranged at predetermined intervals in the orthogonal direction, and the upstream side in the transport direction opens the packaging bag 31 that stores the product group. Hold in state.
The pair of presser plates 40 are provided on the downstream side of the pair of buckets 30 in the conveying direction, and sandwich and press the product group accommodated in the packaging bag 31 in the orthogonal direction.
The moving means 50 moves the pair of presser plates 40 forward and backward along the transport direction.

上記構成のように，押えプレート４０を搬送方向に進退移動させるための移動手段５０を設けることにより，集積された製品群が包装袋３１内に収容される時には，移動手段５０によって，押えプレート４０をバケット３０に隣接する位置まで退行させておくことができる。従って，一対の圧縮プレート１０同士の間の空間幅と，一対のバケット３０同士の間の空間幅と，一対の押えプレート４０同士の間の空間幅を略一致させて，集積された製品群の圧縮状態を保ったまま搬送可能な搬送経路を形成することも可能である。これにより，プッシャー２０によって圧縮状態にある製品群を押し出し，上記搬送経路に沿って，製品群を一対の押えプレート４０に受け渡すことにより，製品群の圧縮状態に乱れが生じることを防止できる。さらに，一対の押えプレート４０よって，包装袋３１内に収容された製品群を挟み込んだ後，その一対の押えプレート４０を搬送方向下流側へと進行させて，バケット３０と押えプレート４０を離間させることにより，そのバケット３０と押えプレート４０の間の位置において，包装袋３１の開口をシールすることができる。従って，製品群の圧縮状態が解放されることなく，包装袋３１の開口をシールできるため，シール状態が良好になり，最終製品（集積包装体）の見た目が美麗なものとなる。   As described above, by providing the moving means 50 for moving the presser plate 40 forward and backward in the transport direction, when the accumulated product group is accommodated in the packaging bag 31, the presser plate 40 is moved by the moving means 50. Can be retracted to a position adjacent to the bucket 30. Therefore, the space width between the pair of compression plates 10, the space width between the pair of buckets 30, and the space width between the pair of presser plates 40 are substantially matched to each other. It is also possible to form a transport path that can be transported while maintaining the compressed state. As a result, the product group in a compressed state is pushed out by the pusher 20, and the product group is transferred to the pair of presser plates 40 along the conveying path, thereby preventing the product group from being disturbed in the compressed state. Further, after the product group accommodated in the packaging bag 31 is sandwiched between the pair of presser plates 40, the pair of presser plates 40 is advanced to the downstream side in the transport direction, and the bucket 30 and the presser plate 40 are separated. Thus, the opening of the packaging bag 31 can be sealed at a position between the bucket 30 and the presser plate 40. Therefore, since the opening of the packaging bag 31 can be sealed without releasing the compressed state of the product group, the sealing state is improved, and the appearance of the final product (integrated package) is beautiful.

本発明の集積包装装置は，一対のバケット３０と，一対の押えプレート４０が移動手段５０によって搬送方向下流側に進行させられた後の位置との間において，包装袋３１の開口を閉じるシーラー６０を，さらに備えることが好ましい。   The integrated packaging apparatus according to the present invention includes a sealer 60 that closes the opening of the packaging bag 31 between the pair of buckets 30 and the position after the pair of presser plates 40 have been moved downstream in the conveying direction by the moving means 50. Is preferably further provided.

上記構成のように，シーラー６０を備えることにより，一対の押えプレート４０よって，包装袋３１内に収容された製品群を挟み込んだ後，その一対の押えプレート４０を搬送方向下流側へと進行させて，そのバケット３０と押えプレート４０の間の位置において，包装袋３１の開口をシールすることができるため，包装袋３１の開口のシール状態が良好になる。   By providing the sealer 60 as in the above configuration, the pair of presser plates 40 are used to advance the pair of presser plates 40 downstream in the transport direction after the product group accommodated in the packaging bag 31 is sandwiched between the pair of presser plates 40. Since the opening of the packaging bag 31 can be sealed at a position between the bucket 30 and the presser plate 40, the sealing state of the opening of the packaging bag 31 is improved.

本発明の集積包装装置において，移動手段５０は，製品群が包装袋３１内に収容される前の状態においては，一対の押えプレート４０を，搬送方向上流側に退行させた状態で停止させていることが好ましい。また，移動手段５０は，製品群が，プッシャー２０により搬送方向の上流側から下流側に向かって押し出されて包装袋３１内に収容され，包装袋３１内に収容された前記製品群を，一対の押えプレート４０が押さえた後に，一対の押えプレート４０を，搬送方向下流側に向かって進行させることが好ましい。   In the integrated packaging apparatus of the present invention, the moving means 50 stops the pair of presser plates 40 in a state where the pair of presser plates 40 are retracted upstream in the transport direction before the product group is accommodated in the packaging bag 31. Preferably it is. Further, the moving means 50 is configured such that the product group is pushed out from the upstream side to the downstream side in the transport direction by the pusher 20 and accommodated in the packaging bag 31, and the product group accommodated in the packaging bag 31 is paired with the product group. After the pressing plate 40 is pressed, the pair of pressing plates 40 are preferably advanced toward the downstream side in the transport direction.

上記構成のように，移動手段５０が，一対の押えプレート４０の進退移動を制御して，包装袋３１に収容された製品群の移動に合わせて，一対の押えプレート４０を移動させることにより，製品群の圧縮状態を，一対の押えプレート４０で押さえることで保持しておくことができるため，製品群の圧縮状態が乱れる事態を防止できる。   As described above, the moving means 50 controls the advancing and retreating movement of the pair of presser plates 40 and moves the pair of presser plates 40 in accordance with the movement of the product group accommodated in the packaging bag 31. Since the compressed state of the product group can be held by being pressed by the pair of presser plates 40, a situation in which the compressed state of the product group is disturbed can be prevented.

本発明の集積包装装置は，一対の押えプレート４０同士の間の直交方向の間隔を調節する間隔調整手段７０を，さらに備えることが好ましい。   It is preferable that the integrated packaging apparatus of the present invention further includes an interval adjusting means 70 for adjusting an orthogonal interval between the pair of presser plates 40.

上記構成のように，間隔調整手段７０を設けて，一対の押えプレート４０同士の間の空間幅を調整することで，例えば，一対の押えプレート４０の空間幅を，一対のバケット３０の空間幅に一致させたり，一対のバケット３０の空間幅よりも狭めたり，一対のバケット３０の空間幅よりも広げたりする調整を行うことができる。従って，一対の押えプレート４０に保持される製品群の圧縮状態を，適宜好ましい状態に調節できる。   As in the above configuration, by providing the space adjusting means 70 and adjusting the space width between the pair of presser plates 40, for example, the space width of the pair of presser plates 40 is changed to the space width of the pair of buckets 30. Can be adjusted to be equal to each other, narrower than the space width of the pair of buckets 30, or wider than the space width of the pair of buckets 30. Therefore, the compression state of the product group held by the pair of presser plates 40 can be adjusted to a preferable state as appropriate.

本発明の集積包装装置において，間隔調整手段７０は，製品群が包装袋内に収容される前の状態においては，一対の押えプレート４０同士の間の直交方向の間隔を狭めて，一対のバケット３０同士の間の直交方向の間隔と一致させていることが好ましい。また，間隔調整手段７０は，移動手段５０が，一対の押えプレート４０を搬送方向下流側に向かって進行させ終えた後に，一対の押えプレート４０同士の間の直交方向の間隔を広げることが好ましい。   In the integrated packaging apparatus of the present invention, the interval adjusting means 70 reduces the interval in the orthogonal direction between the pair of presser plates 40 before the product group is accommodated in the packaging bag. It is preferable to match the interval in the orthogonal direction between 30. Moreover, it is preferable that the space | interval adjustment means 70 expands the space | interval of the orthogonal direction between a pair of presser plates 40, after the moving means 50 finishes moving a pair of presser plate 40 toward the conveyance direction downstream. .

上記構成のように，間隔調整手段７０が，一対の押えプレート４０同士の間の空間幅を調節することで，一対のバケット３０同士の間の空間幅と，一対の押えプレート４０同士の間の空間幅を略一致させて，集積された製品群の圧縮状態を保ったまま搬送可能な搬送経路を形成することが可能である。これにより，プッシャー２０によって圧縮状態にある製品群を押し出し，上記搬送経路に沿って，製品群を一対の押えプレート４０に受け渡すことができるようになり，製品群の圧縮状態に乱れが生じることを防止できる。   As in the above configuration, the space adjusting means 70 adjusts the space width between the pair of presser plates 40, so that the space width between the pair of buckets 30 and the space between the pair of presser plates 40. It is possible to form a transport path that can be transported while maintaining the compressed state of the integrated product group by substantially matching the space width. As a result, the product group in a compressed state can be pushed out by the pusher 20, and the product group can be transferred to the pair of presser plates 40 along the conveying path, thereby disturbing the compressed state of the product group. Can be prevented.

本発明の第２の側面は，上記第１の側面に係る集積包装装置を用いた集積包装体の製造方法に関する。なお，集積包装体とは，複数個の製品が包装袋内に収容された物品を意味する。
すなわち，上述した通り，集積包装装置１００は，
製品が搬送される搬送方向と，搬送方向に直交する直交方向と，を有し，
製品が直交方向に積層された製品群を，直交方向に挟み込んで圧縮する一対の圧縮プレート１０と，
一対の圧縮プレート１０が製品群を圧縮している状態にあるときに，製品群を搬送方向の上流側から下流側に向かって押し出すプッシャー２０と，
一対の圧縮プレート１０の搬送方向下流側に設けられ，直交方向に所定の間隔をあけて配置されており，製品群を収容する包装袋３１を搬送方向上流側が開口した状態で保持する一対のバケット３０と，
一対のバケット３０の搬送方向下流側に設けられ，包装袋３１内に収容された前記製品群を，直交方向に挟み込んで押圧する一対の押えプレート４０と，
一対の押えプレート４０を，搬送方向に沿って進退移動させる移動手段５０と，
一対のバケット３０と，一対の押えプレート４０が移動手段５０によって搬送方向下流側に進行させられた後の位置との間において，包装袋３１の開口を閉じるシーラー６０と，を備える。
ここで，第２の側面に係る製造方法では，まず，製品群が包装袋３１内に収容される前に，移動手段５０により，一対の押えプレート４０を搬送方向上流側に退行させて，停止させておく工程を行う。
続いて，第２の側面に係る製造方法では，製品群が，プッシャー２０により搬送方向の上流側から下流側に向かって押し出されて包装袋３１内に収容され，包装袋３１内に収容された製品群を，一対の押えプレート４０が押さえた後に，移動手段５０により，一対の押えプレート４０を，搬送方向下流側に向かって進行させる工程を行う。
その後，第２の側面に係る製造方法では，一対の押えプレート４０が移動手段５０によって搬送方向上流側に進行させられた後に，シーラー６０により，包装袋３１の開口を閉じる工程を行う。 The 2nd side surface of this invention is related with the manufacturing method of the integration | stacking package body using the integration | stacking packaging apparatus which concerns on the said 1st side surface. Note that the integrated package means an article in which a plurality of products are contained in a packaging bag.
That is, as described above, the integrated packaging device 100 is
Having a transport direction in which the product is transported and an orthogonal direction perpendicular to the transport direction;
A pair of compression plates 10 for compressing the product group in which the products are stacked in the orthogonal direction by sandwiching them in the orthogonal direction;
A pusher 20 that pushes the product group from the upstream side to the downstream side in the conveying direction when the pair of compression plates 10 is compressing the product group;
A pair of buckets provided on the downstream side of the pair of compression plates 10 in the transport direction, arranged at a predetermined interval in the orthogonal direction, and holding the packaging bag 31 containing the product group with the upstream side in the transport direction opened. 30 and
A pair of presser plates 40 provided on the downstream side in the conveying direction of the pair of buckets 30 and sandwiching and pressing the product group housed in the packaging bag 31 in an orthogonal direction;
A moving means 50 for moving the pair of presser plates 40 forward and backward along the conveying direction;
A sealer 60 that closes the opening of the packaging bag 31 is provided between the pair of buckets 30 and the position after the pair of presser plates 40 have been moved downstream in the transport direction by the moving means 50.
Here, in the manufacturing method according to the second aspect, before the product group is accommodated in the packaging bag 31, the pair of presser plates 40 are retracted upstream in the transport direction by the moving means 50 and stopped. The process of letting you do is performed.
Subsequently, in the manufacturing method according to the second aspect, the product group is pushed from the upstream side toward the downstream side in the transport direction by the pusher 20 and accommodated in the packaging bag 31 and accommodated in the packaging bag 31. After the pair of presser plates 40 press the product group, the moving unit 50 performs a step of moving the pair of presser plates 40 toward the downstream side in the transport direction.
Thereafter, in the manufacturing method according to the second aspect, after the pair of presser plates 40 are advanced to the upstream side in the transport direction by the moving means 50, the process of closing the opening of the packaging bag 31 by the sealer 60 is performed.

上記工程に従って集積包装体を製造することにより，包装袋３１内の製品群に乱れがなく，且つ包装袋３１の開口のシール状態を良好なものとすることができる。   By manufacturing the integrated package according to the above process, the product group in the packaging bag 31 is not disturbed, and the sealing state of the opening of the packaging bag 31 can be improved.

本発明によれば，集積圧縮された製品群を隙間なく包装することができ，且つ包装袋の開口を閉じる際にシール不良が発生することのない集積包装装置を提供することができる。   ADVANTAGE OF THE INVENTION According to this invention, the integrated packaging apparatus which can package the product group integratedly compressed without gap, and does not produce a sealing failure when closing the opening of a packaging bag can be provided.

また，本発明によれば，集積包装装置を利用して，外観が美麗な集積包装体（製品が包装袋に複数個収容された物品）を製造するための方法を提供することができる。   In addition, according to the present invention, it is possible to provide a method for producing an integrated package (an article in which a plurality of products are contained in a packaging bag) having a beautiful appearance by using an integrated packaging device.

図１は，本発明の一実施形態に係る集積包装装置を概念的に示した平面図である。FIG. 1 is a plan view conceptually showing an integrated packaging apparatus according to an embodiment of the present invention. 図２は，本発明に係る集積包装装置の動作の各工程を，概念的に示した平面図である。本発明に係る集積包装装置は，図２（ａ）から図２（ｅ）の各順に従って動作する。FIG. 2 is a plan view conceptually showing each step of the operation of the integrated packaging apparatus according to the present invention. The integrated packaging apparatus according to the present invention operates in the order shown in FIGS. 2 (a) to 2 (e). 図３は，本発明と対比される集積包装装置の動作の各工程を，概念的に示した平面図である。図３（ａ）から図３（ｅ）の順に従って，集積包装装置の動作を示している。FIG. 3 is a plan view conceptually showing each step of the operation of the integrated packaging apparatus compared with the present invention. The operation of the integrated packaging apparatus is shown in the order of FIG. 3 (a) to FIG. 3 (e).

以下，図面を用いて本発明を実施するための形態について説明する。本発明は，以下に説明する形態に限定されるものではなく，以下の形態から当業者が自明な範囲で適宜修正したものも含む。
なお，本願明細書において，「搬送方向」というときは，製品群の搬送方向（図１におけるＸ軸方向）を意味し，「直交方向」というときは，搬送方向に直交する方向（図１におけるＹ軸方向）を意味する。また，ここにいう「直交方向」は，搬送方向に対し，平面的に直交する方向と立体的に直交する方向の両方を含む。 Hereinafter, embodiments for carrying out the present invention will be described with reference to the drawings. The present invention is not limited to the embodiments described below, but includes those appropriately modified by those skilled in the art from the following embodiments.
In this specification, the term “conveying direction” means the conveying direction of the product group (X-axis direction in FIG. 1), and the term “orthogonal direction” means the direction orthogonal to the conveying direction (in FIG. 1). (Y-axis direction). Further, the “orthogonal direction” here includes both a direction orthogonal to the plane and a direction orthogonal to the direction of the conveyance direction.

図１は，本発明に係る集積包装装置１００の構成を概略的に示している。図１に示されるように，集積包装装置１００は，一対の圧縮プレート１０と，プッシャー２０と，一対のバケット３０と，一対の押えプレート４０と，一対の移動手段５０と，シーラー６０と，一対の間隔調整手段７０と，を備えている。集積包装装置１００においては，搬送方向の上流側から順に，一対の圧縮プレート１０，一対のバケット３０，及び一対の押えプレート４０が配置されている。プッシャー２０は，これらの一対の圧縮プレート１０，一対のバケット３０，及び一対の押えプレート４０により形成された搬送路を，搬送方向に沿って進退する。移動手段５０と間隔調整手段７０は，それぞれ一対の押えプレート４０に連結されており，移動手段５０は，押えプレート４０を搬送方向に進退させ，間隔調整手段７０は，押えプレート４０を直交方向に進退させる。シーラー６０は，一対のバケット３０と，一対の押えプレート４０の間に位置している。   FIG. 1 schematically shows the configuration of an integrated packaging apparatus 100 according to the present invention. As shown in FIG. 1, the integrated packaging device 100 includes a pair of compression plates 10, a pusher 20, a pair of buckets 30, a pair of presser plates 40, a pair of moving means 50, a sealer 60, Interval adjusting means 70. In the integrated packaging device 100, a pair of compression plates 10, a pair of buckets 30, and a pair of presser plates 40 are disposed in order from the upstream side in the transport direction. The pusher 20 advances and retreats along the conveyance direction along a conveyance path formed by the pair of compression plates 10, the pair of buckets 30, and the pair of presser plates 40. The moving means 50 and the distance adjusting means 70 are respectively connected to a pair of presser plates 40. The moving means 50 moves the presser plate 40 forward and backward in the transport direction, and the interval adjusting means 70 moves the presser plate 40 in the orthogonal direction. Advance and retreat. The sealer 60 is located between the pair of buckets 30 and the pair of presser plates 40.

一対の圧縮プレート１０は，複数個の製品が直交方向に積層された製品群Ｐを，直交方向に圧縮するための手段である。製品の例は，使い捨ておむつ等のように，柔軟で圧縮可能な物品である。個々の製品は，直交方向に積み重ねされて一対の圧縮プレート１０の間に設置される。本願明細書では，複数個の製品が直交方向に積層された状態のものを，「製品群」と称している。図１に示されるように，一対の圧縮プレート１０の間には，製品群Ｐを搬送方向に２つ以上に並べて設置することも可能である。この場合，一対の圧縮プレート１０は，搬送方向に並んだ２つ以上の製品群Ｐを，同時に圧縮可能な程度の長さ（搬送方向の長さ）を有している。また，一対の圧縮プレート１０のそれぞれは，付勢手段１１を有している。付勢手段１１は，各圧縮プレート１０を，直交方向の内側に向かって付勢する。付勢手段１１は，例えば，各圧縮プレート１０を直交方向に進退させる公知のピストンロッド・シリンダ機構であってもよいし，強力なバネ部材等であってもよい。一対の圧縮プレート１０により，製品群Ｐを圧縮する圧縮率は，適宜調節可能である。例えば，圧縮率は，２０％〜７０％，又は３０％〜６０％であることが好ましく，約５０％（±５％）程度であることが特に好ましい。なお，圧縮率とは，負荷がかかっていない状態の製品群Ｐの幅を１００％とし，圧縮後にその幅が減少した割合を意味する。例えば，１００ｃｍの幅の製品群Ｐを，７０ｃｍの幅に圧縮した場合には，その圧縮率は３０％である。   The pair of compression plates 10 are means for compressing the product group P in which a plurality of products are stacked in the orthogonal direction in the orthogonal direction. An example of a product is a flexible and compressible article, such as a disposable diaper. Individual products are stacked in a perpendicular direction and placed between a pair of compression plates 10. In the present specification, a product in which a plurality of products are stacked in an orthogonal direction is referred to as a “product group”. As shown in FIG. 1, between the pair of compression plates 10, two or more product groups P can be arranged side by side in the transport direction. In this case, the pair of compression plates 10 have such a length (length in the transport direction) that two or more product groups P arranged in the transport direction can be compressed simultaneously. Each of the pair of compression plates 10 has a biasing means 11. The urging means 11 urges each compression plate 10 toward the inner side in the orthogonal direction. The biasing means 11 may be, for example, a known piston rod / cylinder mechanism that moves the compression plates 10 back and forth in the orthogonal direction, or may be a strong spring member or the like. The compression rate for compressing the product group P by the pair of compression plates 10 can be adjusted as appropriate. For example, the compression ratio is preferably 20% to 70%, or 30% to 60%, and particularly preferably about 50% (± 5%). The compression rate means the ratio of the width of the product group P in an unloaded state being 100% and the reduction of the width after compression. For example, when a product group P having a width of 100 cm is compressed to a width of 70 cm, the compression rate is 30%.

一対のバケット３０は，一対の圧縮プレート１０の搬送方向下流側に配置され，一又は複数の製品群Ｐを収容する包装袋３１を保持するための手段である。図１に示されるように，一対のバケット３０は，包装袋３１の開口部が，搬送方向上流側を向いて開くように，包装袋３１を保持している。一対のバケット３０は，互いに，直交方向に所定の間隔をあけて配置されており，離間した一対のバケット３０のそれぞれは，包装袋３１の内部に挿入されて，内側から外側に向かって包装袋３１の側面を押圧している。これにより，包装袋３１の開口が開かれた状態が保たれる。包装袋３１は，例えば，ポリエチレンや，ポリプロピレン，ポリ塩化ビニル，ポリエステル，ポリ酢酸ビニル等の熱可塑性樹脂で形成されたものであることが好ましい。ただし，包装袋３１は，紙袋であっても特に問題はない。また，一対のバケット３０が互いに直交方向に離間した空間幅は，一対の圧縮プレート１０が互いに直交方向に離間した空間幅と略一致していることが好ましい。ただし，一対のバケット３０の空間幅と，一対の圧縮プレート１０の空間幅は，完全に一致している必要はなく，±１０ｃｍ程度の誤差であれば許容される。これにより，一対の圧縮プレート１０及び一対のバケット３０により，製品群Ｐの搬送経路が形成される。   The pair of buckets 30 are means for holding a packaging bag 31 that is disposed on the downstream side in the transport direction of the pair of compression plates 10 and that houses one or a plurality of product groups P. As shown in FIG. 1, the pair of buckets 30 holds the packaging bag 31 so that the opening of the packaging bag 31 opens toward the upstream side in the transport direction. The pair of buckets 30 are arranged at predetermined intervals in the orthogonal direction, and each of the pair of spaced apart buckets 30 is inserted into the packaging bag 31 so that the packaging bag is directed from the inside to the outside. The side surface of 31 is pressed. Thereby, the state where the opening of packaging bag 31 was opened is maintained. The packaging bag 31 is preferably made of a thermoplastic resin such as polyethylene, polypropylene, polyvinyl chloride, polyester, or polyvinyl acetate. However, there is no particular problem even if the packaging bag 31 is a paper bag. Moreover, it is preferable that the space width in which the pair of buckets 30 are separated from each other in the orthogonal direction substantially coincides with the space width in which the pair of compression plates 10 are separated from each other in the orthogonal direction. However, the space width of the pair of buckets 30 and the space width of the pair of compression plates 10 do not have to coincide completely, and an error of about ± 10 cm is allowed. Thereby, the conveyance path of the product group P is formed by the pair of compression plates 10 and the pair of buckets 30.

一対の押えプレート４０は，一対のバケット３０の搬送方向下流側に配置され，包装袋３１内に収容された一又は複数の製品群Ｐを，直交方向の両側から挟み込んで押さえるための手段である。図１に示されるように，一対の押えプレート４０のそれぞれには，移動手段５０と，間隔調整手段７０が連結されている。各押えプレート４０は，移動手段５０によって，搬送方向に進退移動される。また，各押えプレート４０は，間隔調整手段７０によって直交方向に進退移動され，それぞれの押えプレート４０同士の間の直交方向の間隔が調整可能となっている。図１は，製品群Ｐが，一対の圧縮プレート１０により挟み込んで圧縮された初期状態を示している。この初期状態において，一対の押えプレート４０は，移動手段５０によって，一対のバケット３０に隣接する位置にまで退行させられている。また，この初期状態において，一対の押えプレート４０は，間隔調整手段７０によって，一対の押えプレート４０同士の間の空間幅が，一対のバケット３０同士の間の空間幅に一致するように，調整されている。ただし，一対のバケット３０の空間幅と，一対の押えプレート４０の空間幅は，完全に一致している必要はなく，±１０ｃｍ程度の誤差であれば許容される。これにより，一対のバケット３０及び一対の押えプレート４０により，製品群Ｐの搬送経路が形成される。ここで，図１に示されるように，一対の圧縮プレート１０，一対のバケット３０，及び一対の押えプレート４０により，空間幅が略一致した製品群Ｐの搬送経路が形成されていることが好ましく，この搬送経路は，製品群Ｐの圧縮率を略変化させないものであることが好ましい。すなわち，製品群Ｐの搬送経路は，製品群Ｐの圧縮率を±５％以上変化せないものであることが特に好ましい。   The pair of presser plates 40 are disposed on the downstream side in the conveying direction of the pair of buckets 30 and are means for holding and pressing one or a plurality of product groups P accommodated in the packaging bag 31 from both sides in the orthogonal direction. . As shown in FIG. 1, a moving means 50 and a distance adjusting means 70 are connected to each of the pair of presser plates 40. Each presser plate 40 is moved forward and backward in the transport direction by the moving means 50. Each presser plate 40 is moved back and forth in the orthogonal direction by the interval adjusting means 70 so that the interval in the orthogonal direction between the presser plates 40 can be adjusted. FIG. 1 shows an initial state in which the product group P is sandwiched and compressed by a pair of compression plates 10. In this initial state, the pair of presser plates 40 are retracted to positions adjacent to the pair of buckets 30 by the moving means 50. In this initial state, the pair of presser plates 40 are adjusted by the distance adjusting means 70 so that the space width between the pair of presser plates 40 matches the space width between the pair of buckets 30. Has been. However, the space width of the pair of buckets 30 and the space width of the pair of presser plates 40 do not need to completely coincide with each other, and an error of about ± 10 cm is allowed. Thereby, the conveyance path of the product group P is formed by the pair of buckets 30 and the pair of presser plates 40. Here, as shown in FIG. 1, it is preferable that the pair of compression plates 10, the pair of buckets 30, and the pair of presser plates 40 form a transport path for the product group P having substantially the same space width. , It is preferable that this transport path does not substantially change the compression rate of the product group P. That is, it is particularly preferable that the conveyance path of the product group P is one that does not change the compression rate of the product group P by ± 5% or more.

一対の移動手段５０は，上述した通り，各押えプレート４０を搬送方向に進退移動させるための手段である。例えば，移動手段５０は，押えプレート４０に連結されたピストンロッド５１と，このピストンロッド５１を搬送方向に沿って進退させるシリンダ５２を含む。シリンダ５２は，棒状のピストンロッド５１をその内部に収納したり，その内部から延出させたりすることのできる筒状の部材であり，その内部に気体や液体等の流体を保持し，流体の移動によってピストンロッド５１を進退させるアクチュエータとして機能する。シリンダ５２は，公知の油圧式，空気式，又は電動式のシリンダのいずれであってもよい。   As described above, the pair of moving means 50 are means for moving each presser plate 40 forward and backward in the transport direction. For example, the moving means 50 includes a piston rod 51 connected to the presser plate 40 and a cylinder 52 that advances and retracts the piston rod 51 in the transport direction. The cylinder 52 is a cylindrical member in which the rod-shaped piston rod 51 can be accommodated or extended from the inside, and a fluid such as gas or liquid is held inside the cylinder 52 to It functions as an actuator that moves the piston rod 51 forward and backward by movement. The cylinder 52 may be any known hydraulic, pneumatic, or electric cylinder.

また，一対の間隔調整手段７０は，上述した通り，各押えプレート４０を直交方向に進退移動させ，それぞれの押えプレート４０同士の間の直交方向の間隔が調整するための手段である。例えば，間隔調整手段７０は，押えプレート４０に連結されたピストンロッド７１と，このピストンロッド７１を搬送方向に沿って進退させるシリンダ７２を含む。シリンダ７２は，棒状のピストンロッド７１をその内部に収納したり，その内部から延出させたりすることのできる筒状の部材であり，その内部に気体や液体等の流体を保持し，流体の移動によってピストンロッド７１を進退させるアクチュエータとして機能する。シリンダ７２は，公知の油圧式，空気式，又は電動式のシリンダのいずれであってもよい。詳しくは後述するが，一対の間隔調整手段７０は，例えば，各押えプレート４０同士の間の空間幅を，少なくとも三段階に調節することができる。第１段階では，一対の押えプレート４０同士の間の空間幅を，一対のバケット３０同士の間の空間幅に略一致させる。第２段階では，一対の押えプレート４０同士の間の空間幅を，一対のバケット３０同士の間の空間幅よりも狭く調節し，製品群Ｐの圧縮率を高める。第３段階では，一対の押えプレート４０同士の間の空間幅を，一対のバケット３０同士の間の空間幅よりも広く調節し，製品群Ｐの保持状態を解放する。   Further, as described above, the pair of spacing adjusting means 70 is a means for adjusting the spacing in the orthogonal direction between the pressing plates 40 by moving each pressing plate 40 forward and backward in the orthogonal direction. For example, the interval adjusting means 70 includes a piston rod 71 connected to the presser plate 40 and a cylinder 72 for moving the piston rod 71 forward and backward along the transport direction. The cylinder 72 is a cylindrical member in which a rod-like piston rod 71 can be accommodated or extended from the inside, and a fluid such as gas or liquid is held inside the cylinder 72 to It functions as an actuator that moves the piston rod 71 forward and backward by movement. The cylinder 72 may be any known hydraulic, pneumatic, or electric cylinder. As will be described in detail later, the pair of distance adjusting means 70 can adjust, for example, the space width between the presser plates 40 in at least three stages. In the first stage, the space width between the pair of presser plates 40 is substantially matched with the space width between the pair of buckets 30. In the second stage, the space width between the pair of presser plates 40 is adjusted to be narrower than the space width between the pair of buckets 30 to increase the compression rate of the product group P. In the third stage, the space width between the pair of presser plates 40 is adjusted wider than the space width between the pair of buckets 30 to release the holding state of the product group P.

上記移動手段５０及び間隔調整手段７０の動作は，図示しない制御装置によってコントロールされている。   The operations of the moving means 50 and the interval adjusting means 70 are controlled by a control device (not shown).

プッシャー２０は，一又は複数の製品群Ｐを搬送方向の上流側から下流側に向かって押し出すための手段である。図１に示されるように，製品群Ｐが一対の圧縮プレート１０により挟み込んで圧縮されている初期状態において，一対の圧縮プレート１０同士の間の空間幅と，一対のバケット３０同士の間の空間幅と，一対の押えプレート４０同士の間の空間幅は略一致しており，これにおり製品群Ｐの搬送経路を形成している。この初期状態において，プッシャー２０は，形成された搬送経路に沿って，一又は複数の製品群Ｐを搬送方向下流側に押し出し，製品群Ｐの圧縮状態を維持したまま，製品群Ｐをバケット３０により保持されている包装袋３１内に収容する。このため，プッシャー２０は，その横幅（直交方向の長さ）が，少なくとも一対の圧縮プレート１０同士の間の間隔と一致している。プッシャー２０は，図示しないアクチュエータにより，搬送方向に沿って進退移動するように制御されており，製品群Ｐを搬送方向下流へと押し出した後，搬送方向上流へと回帰する。   The pusher 20 is a means for extruding one or a plurality of product groups P from the upstream side to the downstream side in the transport direction. As shown in FIG. 1, in the initial state where the product group P is sandwiched and compressed by the pair of compression plates 10, the space width between the pair of compression plates 10 and the space between the pair of buckets 30. The width and the space width between the pair of presser plates 40 substantially coincide with each other and form a transport path for the product group P. In this initial state, the pusher 20 pushes one or a plurality of product groups P downstream in the transport direction along the formed transport path, and keeps the product groups P in the bucket 30 while maintaining the compressed state of the product groups P. It accommodates in the packaging bag 31 currently hold | maintained. For this reason, the pusher 20 has a lateral width (length in the orthogonal direction) at least equal to the interval between the pair of compression plates 10. The pusher 20 is controlled so as to move forward and backward along the transport direction by an actuator (not shown), and pushes the product group P downstream in the transport direction, and then returns upstream in the transport direction.

シーラー６０は，一又は複数の製品群Ｐが収容された包装袋３１の開口を閉じるための装置である。シーラー６０は，一対のバケット３０の搬送方向下流側であって，且つ，一対の押えプレート４０が移動手段５０よって下流側へ進行させられた後の位置よりも搬送方向上流側に位置する。シーラー６０としては，熱可塑性樹脂により形成された包装袋３１を密閉可能な公知の装置を採用することができる。例えば，シーラー６０は，包装袋３１に高熱を付与して溶着させる熱溶着装置であってもよいし，包装袋３１に超音波振動を付与して摩擦熱によって溶着させる超音波溶着装置であってもよい。   The sealer 60 is a device for closing the opening of the packaging bag 31 in which one or a plurality of product groups P are accommodated. The sealer 60 is located on the downstream side in the transport direction of the pair of buckets 30 and on the upstream side in the transport direction from the position after the pair of presser plates 40 has been advanced downstream by the moving means 50. As the sealer 60, a known device capable of sealing the packaging bag 31 formed of a thermoplastic resin can be employed. For example, the sealer 60 may be a heat welding device that applies high heat to the packaging bag 31 and welds it, or an ultrasonic welding device that applies ultrasonic vibration to the packaging bag 31 and welds it by frictional heat. Also good.

続いて，図２を参照して，上記構成を備える集積包装装置１００の動作について説明する。すなわち，以下の説明は，集積包装装置１００を用いた集積包装体の製造方法の説明に相当する。   Then, with reference to FIG. 2, operation | movement of the integrated packaging apparatus 100 provided with the said structure is demonstrated. That is, the following description corresponds to the description of the manufacturing method of the integrated packaging body using the integrated packaging apparatus 100.

図２（ａ）は，上述した図１と同様に，一又は複数の製品群Ｐが，一対の圧縮プレート１０により挟みこんで圧縮されている初期状態を示している。図２（ａ）に示されるように，この初期状態において，プッシャー２０は，一対の圧縮プレート１０の搬送方向上流側に位置している。また，初期状態において，一対の圧縮プレート１０は，一又は複数の製品群Ｐを直交方向に所定の圧縮率で圧縮している。このとき，一対の圧縮プレート１０同士の間の空間幅は，その下流側に位置する一対のバケット３０同士の間の空間幅と略一致している。また，初期状態において，一対のバケット３０は，包装袋３１を，その開口が，搬送方向上流側を向くようにして保持している。さらに，初期状態において，一対の押えプレート４０は，移動手段５０によって搬送方向下流側へと退行させられており，一対のバケット３０と近接する位置で停止している。この一対の押えプレート４０が一対のバケット３０と近接する位置まで退行するとは，例えば，装置を平面視したときに，一対の押えプレート４０の一部がシーラー６０と重畳する位置まで退行していることを意味する。すなわち，初期状態において，一対の移動手段５０は，シリンダ５２を作動させて，ピストンロッド５１を延出させている。また，初期状態において，間隔調節手段７０は，一対の押えプレート４０同士の間の空間幅を，一対のバケット３０同士の間の空間幅に略一致させている。すなわち，一対の間隔調節手段７０は，シリンダ７２を作動させて，ピストンロッド７１を延出させている。これにより，一対の圧縮プレート１０，一対のバケット３０，及び一対の押えプレート４０の空間幅が一致し，製品群Ｐの搬送経路が形成される。   FIG. 2A shows an initial state in which one or a plurality of product groups P are sandwiched and compressed by a pair of compression plates 10 as in FIG. 1 described above. As shown in FIG. 2A, in this initial state, the pusher 20 is located upstream of the pair of compression plates 10 in the conveying direction. In the initial state, the pair of compression plates 10 compress one or a plurality of product groups P in the orthogonal direction at a predetermined compression rate. At this time, the space width between the pair of compression plates 10 substantially matches the space width between the pair of buckets 30 located on the downstream side thereof. In the initial state, the pair of buckets 30 holds the packaging bag 31 so that the opening faces the upstream side in the transport direction. Further, in the initial state, the pair of presser plates 40 are retracted to the downstream side in the transport direction by the moving means 50 and are stopped at positions close to the pair of buckets 30. The pair of presser plates 40 is retracted to a position close to the pair of buckets 30. For example, when the device is viewed in plan, the pair of presser plates 40 are retracted to a position where a part of the pair of presser plates 40 overlaps the sealer 60. Means that. That is, in the initial state, the pair of moving means 50 operates the cylinder 52 to extend the piston rod 51. Further, in the initial state, the gap adjusting means 70 substantially matches the space width between the pair of presser plates 40 with the space width between the pair of buckets 30. That is, the pair of interval adjusting means 70 operates the cylinder 72 to extend the piston rod 71. As a result, the space widths of the pair of compression plates 10, the pair of buckets 30, and the pair of presser plates 40 are matched to form a transport path for the product group P.

図２（ｂ）は，搬送経路に沿って，プッシャー２０が製品群Ｐを搬送方向上流側から下流側へと押し出した状態を示している。図２（ｂ）に示されるように，プッシャー２０は，一対の圧縮プレート１０によって圧縮されていた製品群Ｐを，一対のバケット３０を通過して，一対の押えプレート４０によって挟み込まれる位置まで搬送する。このように，製品群Ｐが一対のバケット３０同士の間を通過することで，このバケット３０に保持されていた包装袋３１に製品群Ｐが収容されるようになる。製品群Ｐはプッシャー２０により包装袋３１の奥へと押し込まれ，包装袋３１に収容された状態のまま，一対の押えプレート４０により押えられる。このとき，上述した通り，一対の圧縮プレート１０，一対のバケット３０，及び一対の押えプレート４０の空間幅が略一致していることから，製品群Ｐの圧縮率は略変わらずに，一対の圧縮プレート１０から，一対のバケット３０を通過して，一対の押えプレート４０へと受け渡されるようになる。従って，製品群Ｐをプッシャー２０により押し出して包装袋３１内に収容しても，製品群Ｐの圧縮状態が乱れることを防止できる。このため，図２（ｂ）に示されるように，製品群Ｐは，圧縮状態が整ったまま，包装袋３１に収容されている。   FIG. 2B shows a state in which the pusher 20 pushes the product group P from the upstream side in the transport direction to the downstream side along the transport path. As shown in FIG. 2B, the pusher 20 transports the product group P compressed by the pair of compression plates 10 to a position where the product group P passes between the pair of buckets 30 and is sandwiched by the pair of presser plates 40. To do. Thus, the product group P comes to be accommodated in the packaging bag 31 held in the bucket 30 as the product group P passes between the pair of buckets 30. The product group P is pushed into the back of the packaging bag 31 by the pusher 20 and is held by the pair of holding plates 40 while being accommodated in the packaging bag 31. At this time, as described above, the space widths of the pair of compression plates 10, the pair of buckets 30, and the pair of presser plates 40 are substantially the same. The compression plate 10 passes through the pair of buckets 30 and is delivered to the pair of presser plates 40. Therefore, even if the product group P is pushed out by the pusher 20 and accommodated in the packaging bag 31, the compressed state of the product group P can be prevented from being disturbed. For this reason, as shown in FIG. 2B, the product group P is accommodated in the packaging bag 31 with the compressed state in place.

図２（ｃ）は，移動手段５０が一対の押えプレート４０を搬送方向下流側へと進行させた状態を示している。図２（ｃ）に示されるように，プッシャー２０により，製品群Ｐが包装袋３１内に押し込まれ，一対の押えプレート４０が製品群Ｐを挟みこむと，移動手段５０は，一対の押えプレート４０を搬送方向下流側へと進行させる。すなわち，一対の移動手段５０は，シリンダ５２を作動させて，ピストンロッド５１を収納する。これにより，一対の押えプレート４０は，一対のバケット３０から搬送方向に離間する。移動手段５０は，シーラー６０によって包装袋３１を密封する際に，一対の押えプレート４０がシーラー６０の動作を阻害しない位置まで，一対の押えプレート４０を進行させればよい。また，図２（ｃ）に示されるように，一対の押えプレート４０を搬送方向下流へと進行しているときには，この押えプレート４０の進行速度に合わせて，プッシャー２０も，搬送方向下流側へと進行していることが好ましい。例えば，プッシャー２０が，包装袋３１内に収納された製品群Ｐとの当接状態を保ったまま，搬送方向下流へと進行することで，この包装袋３１の中に製品群Ｐを押し込めておくことができ，包装袋３１の開口を閉じる前に，製品群Ｐが外側へと飛び出す事態を防止できる。また，図２（ｃ）に示されるように，一対の押えプレート４０及びプッシャー２０が下流側へと進行することで，包装袋３１は，一対のバケット３０から取り外される。   FIG. 2C shows a state in which the moving unit 50 has advanced the pair of presser plates 40 toward the downstream side in the transport direction. As shown in FIG. 2C, when the product group P is pushed into the packaging bag 31 by the pusher 20 and the pair of presser plates 40 sandwich the product group P, the moving means 50 is moved to the pair of presser plates. 40 is advanced downstream in the transport direction. That is, the pair of moving means 50 operates the cylinder 52 to house the piston rod 51. As a result, the pair of presser plates 40 are separated from the pair of buckets 30 in the transport direction. The moving means 50 may advance the pair of presser plates 40 to a position where the pair of presser plates 40 does not hinder the operation of the sealer 60 when sealing the packaging bag 31 by the sealer 60. Further, as shown in FIG. 2C, when the pair of presser plates 40 are traveling downstream in the transport direction, the pusher 20 is also moved downstream in the transport direction in accordance with the traveling speed of the presser plates 40. It is preferable that the process proceeds. For example, the pusher 20 moves downstream in the conveying direction while maintaining a contact state with the product group P stored in the packaging bag 31, thereby pushing the product group P into the packaging bag 31. It is possible to prevent the product group P from jumping out before the opening of the packaging bag 31 is closed. Further, as shown in FIG. 2C, the packaging bag 31 is removed from the pair of buckets 30 as the pair of presser plates 40 and the pusher 20 advance to the downstream side.

図２（ｄ）は，間隔調整手段７０が一対の押えプレート４０同士の間の間隔を狭めて，製品群Ｐをさらに圧縮した状態を示している。図２（ｄ）に示されるように，各間隔調整手段７０は，シリンダ７２を作動させて，ピストンロッド７１をさらに延出させることで，一対の押えプレート４０同士の間の空間幅が狭小となる。この段階では，一対の押えプレート４０同士の間の空間幅を，一対のバケット３０同士の間の空間幅よりも狭く調節し，製品群Ｐの圧縮率を高める。これにより，一対の押えプレート４０によって，包装袋３１内に収容された製品群Ｐを，さらに強固に保持することができる。また，図２（ｄ）に示されるように，一対の押えプレート４０が搬送方向下流側へと進行し終えた段階で，プッシャー２０は，図２（ａ）に示した初期状態の機械原点へと回帰していく。   FIG. 2D shows a state in which the space adjusting means 70 further compresses the product group P by narrowing the space between the pair of presser plates 40. As shown in FIG. 2D, each interval adjusting means 70 operates the cylinder 72 to further extend the piston rod 71, thereby reducing the space width between the pair of presser plates 40. Become. At this stage, the space width between the pair of presser plates 40 is adjusted to be narrower than the space width between the pair of buckets 30 to increase the compression ratio of the product group P. Thereby, the product group P accommodated in the packaging bag 31 can be more firmly held by the pair of presser plates 40. Further, as shown in FIG. 2 (d), at the stage where the pair of presser plates 40 have finished moving to the downstream side in the transport direction, the pusher 20 moves to the mechanical origin in the initial state shown in FIG. 2 (a). And go back.

図２（ｅ）は，包装袋３１の開口がシーラー６０により閉じられた状態を示している。シーラー６０は，図２（ｄ）に示したように，一対の押えプレート４０が製品群Ｐの収容された包装袋３１を強固に保持している段階で，熱溶着又は超音波溶着を行う。図２（ｅ）に示されるように，シーラー６０は，一対のバケット３０と，一対の押えプレート４０が移動手段５０によって搬送方向下流側に進行させられた後の位置との間に，位置している。このため，シーラー６０は，一対の押えプレート４０が移動手段５０によって搬送方向下流側に進行させられた後に，包装袋３１を密閉することができる。シーラー６０が，製品群Ｐを収納した包装袋３１を密閉することにより，集積包装体が完成する。シーラー６０により包装袋３１が密閉されると，間隔調整手段７０は，一対の押えプレート４０同士の間の空間幅を，一対のバケット３０同士の間の空間幅よりも広く調節し，集積包装体の保持状態を解放する。集積包装体は，一対の押えプレート４０による保持状態が解放されると，例えば公知のベルトコンベアやローラコンベア等の搬送手段によって，さらに搬送方向下流側へと搬送されていく。   FIG. 2E shows a state where the opening of the packaging bag 31 is closed by the sealer 60. As shown in FIG. 2D, the sealer 60 performs thermal welding or ultrasonic welding at a stage where the pair of presser plates 40 firmly holds the packaging bag 31 in which the product group P is accommodated. As shown in FIG. 2 (e), the sealer 60 is located between the pair of buckets 30 and the position after the pair of presser plates 40 have been moved downstream in the transport direction by the moving means 50. ing. For this reason, the sealer 60 can seal the packaging bag 31 after the pair of presser plates 40 have been moved downstream in the transport direction by the moving means 50. The sealer 60 seals the packaging bag 31 containing the product group P, whereby the integrated packaging body is completed. When the packaging bag 31 is sealed by the sealer 60, the interval adjusting means 70 adjusts the space width between the pair of presser plates 40 to be wider than the space width between the pair of buckets 30, and collects the package. Release the holding state. When the holding state by the pair of presser plates 40 is released, the stacked package is further conveyed downstream in the conveying direction by a conveying means such as a known belt conveyor or roller conveyor.

以上，本願明細書では，本発明の内容を表現するために，図面を参照しながら本発明の好ましい実施形態を中心に説明を行った。ただし，本発明は，上記実施形態に限定されるものではなく，本願明細書に記載された事項に基づいて当業者が自明な変更形態や改良形態を包含するものである。例えば，上述した実施形態では，包装する製品として使い捨ておむつを例に挙げたが，圧縮可能な製品であればこれに制限されるものではない。本発明は，使い捨ておむつの他に，例えば，尿とりパッドや生理用品等の製品にも適用することができる。   As mentioned above, in this specification, in order to express the content of this invention, it demonstrated focusing on preferable embodiment of this invention, referring drawings. However, the present invention is not limited to the above-described embodiments, but includes modifications and improvements obvious to those skilled in the art based on the matters described in the present specification. For example, in the above-described embodiment, the disposable diaper is exemplified as the product to be packaged, but the product is not limited to this as long as it is a compressible product. In addition to disposable diapers, the present invention can be applied to products such as urine pads and sanitary products.

本発明は，使い捨ておむつ等を包装袋内に収容する集積包装装置，及び使い捨ておむつ等が包装袋内に収容された集積包装体を製造する方法に関する。従って，本発明は，使い捨ておむつの製造業等において好適に利用し得る。   The present invention relates to an integrated packaging apparatus that accommodates disposable diapers and the like in a packaging bag, and a method of manufacturing an integrated packaging body in which the disposable diapers and the like are accommodated in a packaging bag. Therefore, the present invention can be suitably used in the manufacturing industry of disposable diapers.

１０…圧縮プレート １１…付勢手段
２０…プッシャー
３０…バケット ３１…包装袋
４０…押えプレート
５０…移動手段 ５１…ピストンロッド ５２…シリンダ
６０…シーラー
７０…間隔調整手段 ７１…ピストンロッド ７２…シリンダ
１００…集積包装装置
Ｐ…製品群 DESCRIPTION OF SYMBOLS 10 ... Compression plate 11 ... Energizing means 20 ... Pusher 30 ... Bucket 31 ... Packaging bag 40 ... Holding plate 50 ... Moving means 51 ... Piston rod 52 ... Cylinder 60 ... Sealer 70 ... Space | interval adjustment means 71 ... Piston rod 72 ... Cylinder 100 ... Integrated packaging device P ... Product group

Claims (6)

圧縮可能な製品を，複数個集積し圧縮した状態で包装袋内に収容する集積包装装置であって，
前記製品が搬送される方向を搬送方向とし，前記搬送方向に直交する方向を直交方向とした場合に，
前記製品が前記直交方向に積層された製品群を，前記直交方向に挟み込んで圧縮する一対の圧縮プレート（１０）と，
前記一対の圧縮プレート（１０）が前記製品群を圧縮している状態にあるときに，前記製品群を前記搬送方向の上流側から下流側に向かって押し出すプッシャー（２０）と，
前記一対の圧縮プレート（１０）の前記搬送方向下流側に設けられ，前記直交方向に所定の間隔をあけて配置されており，前記製品群を収容する包装袋（３１）を前記搬送方向上流側が開口した状態で保持する一対のバケット（３０）と，
前記一対のバケット（３０）の前記搬送方向下流側に設けられ，前記包装袋（３１）内に収容された前記製品群を，前記直交方向に挟み込んで押圧する一対の押えプレート（４０）と，
前記一対の押えプレート（４０）を，前記搬送方向に沿って進退移動させる移動手段（５０）と，を備える
集積包装装置。 An integrated packaging device for storing a plurality of compressible products in a packaging bag in a compressed state,
When the direction in which the product is transported is the transport direction and the direction orthogonal to the transport direction is the orthogonal direction,
A pair of compression plates (10) for sandwiching and compressing a product group in which the products are stacked in the orthogonal direction;
A pusher (20) for pushing the product group from the upstream side to the downstream side in the transport direction when the pair of compression plates (10) is compressing the product group;
The pair of compression plates (10) are provided on the downstream side in the transport direction and are arranged at predetermined intervals in the orthogonal direction, and the packaging bag (31) for storing the product group is disposed on the upstream side in the transport direction. A pair of buckets (30) for holding in an open state;
A pair of presser plates (40) provided downstream of the pair of buckets (30) in the conveying direction and sandwiching and pressing the product group housed in the packaging bag (31) in the orthogonal direction;
An integrated packaging apparatus comprising: a moving means (50) for moving the pair of presser plates (40) forward and backward along the transport direction. 前記一対のバケット（３０）と，前記一対の押えプレート（４０）が前記移動手段（５０）によって前記搬送方向下流側に進行させられた後の位置との間において，前記包装袋（３１）の前記開口を閉じるシーラー（６０）を，さらに備える
請求項１に記載の集積包装装置。 Between the pair of buckets (30) and the position after the pair of presser plates (40) have been advanced downstream in the transport direction by the moving means (50), the packaging bag (31) The integrated packaging apparatus according to claim 1, further comprising a sealer (60) for closing the opening. 前記移動手段（５０）は，
前記製品群が前記包装袋（３１）内に収容される前の状態においては，前記一対の押えプレート（４０）を，前記搬送方向上流側に退行させた状態で停止させており，
前記製品群が，前記プッシャー（２０）により前記搬送方向の上流側から下流側に向かって押し出されて前記包装袋（３１）内に収容され，前記包装袋（３１）内に収容された前記製品群を，前記一対の押えプレート（４０）が押さえた後に，前記一対の押えプレート（４０）を，前記搬送方向下流側に向かって進行させる
請求項１又は請求項２に記載の集積包装装置。 The moving means (50)
In a state before the product group is accommodated in the packaging bag (31), the pair of presser plates (40) are stopped in a state of being retracted upstream in the transport direction,
The product group is pushed from the upstream side toward the downstream side in the transport direction by the pusher (20) and is accommodated in the packaging bag (31), and the product is accommodated in the packaging bag (31). The integrated packaging apparatus according to claim 1 or 2, wherein the pair of presser plates (40) are advanced toward the downstream side in the transport direction after the pair of presser plates (40) press the group. 前記一対の押えプレート（４０）同士の間の前記直交方向の間隔を調節する間隔調整手段（７０）を，さらに備える
請求項３に記載の集積包装装置。 The integrated packaging apparatus according to claim 3, further comprising interval adjusting means (70) that adjusts the interval in the orthogonal direction between the pair of presser plates (40). 前記間隔調整手段（７０）は，
前記製品群が前記包装袋内に収容される前の状態においては，前記一対の押えプレート（４０）同士の間の前記直交方向の間隔を狭めて，前記一対のバケット（３０）同士の間の前記直交方向の間隔と一致させ，
前記移動手段（５０）が，前記一対の押えプレート（４０）を前記搬送方向下流側に向かって進行させ終えた後に，前記一対の押えプレート（４０）同士の間の前記直交方向の間隔を広げる
請求項４に記載の集積包装装置。 The interval adjusting means (70)
In a state before the product group is accommodated in the packaging bag, the interval in the orthogonal direction between the pair of presser plates (40) is narrowed, and the space between the pair of buckets (30) is reduced. Match the orthogonal spacing,
After the moving means (50) finishes moving the pair of presser plates (40) toward the downstream side in the transport direction, the gap in the orthogonal direction between the pair of presser plates (40) is widened. The integrated packaging apparatus according to claim 4. 集積包装装置（１００）を用いて，複数個の製品が包装袋内に収容された集積包装体を製造する方法であって，
前記集積包装装置（１００）は，
前記製品が搬送される搬送方向と，前記搬送方向に直交する直交方向と，を有し，
前記製品が前記直交方向に積層された製品群を，前記直交方向に挟み込んで圧縮する一対の圧縮プレート（１０）と，
前記一対の圧縮プレート（１０）が前記製品群を圧縮している状態にあるときに，前記製品群を前記搬送方向の上流側から下流側に向かって押し出すプッシャー（２０）と，
前記一対の圧縮プレート（１０）の前記搬送方向下流側に設けられ，前記直交方向に所定の間隔をあけて配置されており，前記製品群を収容する包装袋（３１）を前記搬送方向上流側が開口した状態で保持する一対のバケット（３０）と，
前記一対のバケット（３０）の前記搬送方向下流側に設けられ，前記包装袋（３１）内に収容された前記製品群を，前記直交方向に挟み込んで押圧する一対の押えプレート（４０）と，
前記一対の押えプレート（４０）を，前記搬送方向に沿って進退移動させる移動手段（５０）と，
前記一対のバケット（３０）と，前記一対の押えプレート（４０）が前記移動手段（５０）によって前記搬送方向下流側に進行させられた後の位置との間において，前記包装袋（３１）の前記開口を閉じるシーラー（６０）と，
を備え，
前記製品群が前記包装袋（３１）内に収容される前に，前記移動手段（５０）により，前記一対の押えプレート（４０）を前記搬送方向上流側に退行させて，停止させておく工程と，
前記製品群が，前記プッシャー（２０）により前記搬送方向の上流側から下流側に向かって押し出されて前記包装袋（３１）内に収容され，前記包装袋（３１）内に収容された前記製品群を，前記一対の押えプレート（４０）が押さえた後に，前記移動手段（５０）により，前記一対の押えプレート（４０）を，前記搬送方向下流側に向かって進行させる工程と，
前記一対の押えプレート（４０）が前記移動手段（５０）によって前記搬送方向上流側に進行させられた後に，前記シーラー（６０）により，前記包装袋（３１）の前記開口を閉じる工程と，を含む
集積包装体の製造方法。 A method for producing an integrated package in which a plurality of products are contained in a packaging bag using the integrated packaging device (100),
The integrated packaging device (100) includes:
A transport direction in which the product is transported, and an orthogonal direction perpendicular to the transport direction,
A pair of compression plates (10) for sandwiching and compressing a product group in which the products are stacked in the orthogonal direction;
A pusher (20) for pushing the product group from the upstream side to the downstream side in the transport direction when the pair of compression plates (10) is compressing the product group;
The pair of compression plates (10) are provided on the downstream side in the transport direction and are arranged at predetermined intervals in the orthogonal direction, and the packaging bag (31) for storing the product group is disposed on the upstream side in the transport direction. A pair of buckets (30) for holding in an open state;
A pair of presser plates (40) provided downstream of the pair of buckets (30) in the conveying direction and sandwiching and pressing the product group housed in the packaging bag (31) in the orthogonal direction;
Moving means (50) for moving the pair of presser plates (40) forward and backward along the conveying direction;
Between the pair of buckets (30) and the position after the pair of presser plates (40) have been advanced downstream in the transport direction by the moving means (50), the packaging bag (31) A sealer (60) for closing the opening;
With
Before the product group is accommodated in the packaging bag (31), the moving means (50) causes the pair of presser plates (40) to retreat to the upstream side in the transport direction and stop. When,
The product group is pushed from the upstream side toward the downstream side in the transport direction by the pusher (20) and is accommodated in the packaging bag (31), and the product is accommodated in the packaging bag (31). A step of causing the pair of presser plates (40) to advance toward the downstream side in the transport direction by the moving means (50) after the pair of presser plates (40) has pressed the group;
A step of closing the opening of the packaging bag (31) by the sealer (60) after the pair of presser plates (40) are advanced to the upstream side in the transport direction by the moving means (50). A method for producing an integrated package.
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JP6140799B1 (en) * 2015-12-28 2017-05-31 ユニ・チャーム株式会社 Absorbent article packaging method
JP2017119520A (en) * 2015-12-28 2017-07-06 ユニ・チャーム株式会社 Method for packaging absorbent article
WO2017115513A1 (en) * 2015-12-28 2017-07-06 ユニ・チャーム株式会社 Method for packaging absorbent articles
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CN109649768A (en) * 2019-01-13 2019-04-19 贵州卡布国际生物科技有限公司 A kind of packaging facilities
WO2021182440A1 (en) * 2020-03-09 2021-09-16 王子ホールディングス株式会社 Method for manufacturing package and device for manufacturing package

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