JP2013185393A - Solar battery panel attachment frame - Google Patents

Solar battery panel attachment frame Download PDF

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JP2013185393A
JP2013185393A JP2012052877A JP2012052877A JP2013185393A JP 2013185393 A JP2013185393 A JP 2013185393A JP 2012052877 A JP2012052877 A JP 2012052877A JP 2012052877 A JP2012052877 A JP 2012052877A JP 2013185393 A JP2013185393 A JP 2013185393A
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cross member
solar cell
cell panel
vertical
cross
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JP5615309B2 (en
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Haruhiro Shibata
晴弘 柴田
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Nissei Metals Co Ltd
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Nissei Metals Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/10Arrangement of stationary mountings or supports for solar heat collector modules extending in directions away from a supporting surface
    • F24S25/12Arrangement of stationary mountings or supports for solar heat collector modules extending in directions away from a supporting surface using posts in combination with upper profiles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/60Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
    • F24S25/65Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for coupling adjacent supporting elements, e.g. for connecting profiles together
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S2025/80Special profiles
    • F24S2025/802Special profiles having circular or oval cross-section
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • Y02E10/47Mountings or tracking
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Photovoltaic Devices (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a solar battery panel attachment frame which enables an angle of a solar battery panel to be easily changed even on an installation site and which can be more easily assembled.SOLUTION: A solar battery panel attachment frame includes: a plurality of stringers 100 which support a solar battery panel SP from a backside; cross members 200 which support the stringers 100 from a downside; joint members 300 which support the cross members 200; installation leg parts 510 and 520 which have tips provided with the joint members 300, respectively; and connection members 400 which connect the cross members 200 and the stringers 100 together. A recess 111, into which the cross member 200 is to be fitted, is formed on an undersurface 130 of the stringer 100.

Description

本発明は、太陽電池パネルが取り付けられる太陽電池パネル取付架台に関する。   The present invention relates to a solar cell panel mounting base to which a solar cell panel is attached.

この種の太陽電池パネル取付架台としては、特開2000−101123号公報記載のものがある。
この太陽電池パネル取付架台は、『複数の太陽電池パネルを平面状に取付可能とした架台装置において、前記架台装置は、みぞ形鋼、角形鋼管等により矩形枠状に形成した取付フレームと、前記取付フレームの長さ方向に沿って一対のみぞ形鋼を前記長さ方向と直交する方向に所定の間隔を保って複数本平行に配設した取付ビームと、前記取付フレームの一方端に取付けた低脚支柱と、取付フレームの他方端に取付けた高脚支柱とによって、所定角度前傾させた状態で個別分解可能に形成され、前記太陽電池パネル取付架台装置をその長さ方向に沿って固定金具により所定台数横長に、かつ、取外し自在に連接・固定し、前記取付フレームと取付ビームとからなる取付スペースに太陽電池パネルを所定枚数取付けるようにした』ものである。
As this type of solar cell panel mounting base, there is one described in Japanese Patent Laid-Open No. 2000-101123.
This solar cell panel mounting frame is `` in a frame device capable of mounting a plurality of solar cell panels in a planar shape, the frame device is a mounting frame formed in a rectangular frame shape with a grooved steel, a square steel pipe, etc. A pair of slotted steels along the length direction of the mounting frame are attached to one end of the mounting frame, and a plurality of mounting beams arranged in parallel at predetermined intervals in a direction orthogonal to the length direction. The lower leg strut and the higher leg strut attached to the other end of the mounting frame are formed so as to be individually disassembled in a state tilted forward by a predetermined angle, and fix the solar cell panel mounting base device along its length direction. A predetermined number of horizontal panels are attached and fixed detachably with metal fittings, and a predetermined number of solar cell panels are mounted in the mounting space consisting of the mounting frame and the mounting beam.

また、本願出願人は、平成23年11月23日付けで特願2011−259162『太陽電池パネル用フレーム』を出願した。
この太陽電池パネル用フレームは、『太陽電池パネルを裏面側から支持する複数の縦材と、この縦材に開設された貫通孔を貫通して縦材を連結する横材と、この横材の端部に取り付けられるジョイント部材と、このジョイント部材に取り付けられた設置脚部と、前記横材を縦材に対して固定する固定部材とを具備していることを特徴とする太陽電池パネル取付架台。』であり、太陽電池パネルの角度を設置現場でも容易に変更することができるとともに、組み立てが容易になることを目的としたものである。
The applicant of the present application filed Japanese Patent Application No. 2011-259162 “Frame for Solar Cell Panel” on November 23, 2011.
This frame for a solar cell panel is composed of a plurality of vertical members that support the solar cell panel from the back side, a horizontal member that connects the vertical members through the through-holes formed in the vertical member, A solar panel mounting base comprising: a joint member attached to an end portion; an installation leg attached to the joint member; and a fixing member for fixing the cross member to a vertical member. . It is intended that the angle of the solar cell panel can be easily changed even at the installation site and the assembly is facilitated.

特開2000−101123号公報JP 2000-101123 A 特願2011−259162Japanese Patent Application No. 2011-259162

しかしながら、特許文献1記載の太陽電池パネル取付架台は、設置現場で組み立てられるものであるため、その組み立ては難しく、また設置現場の状況に応じて、太陽電池パネルの角度や方向を変更することも困難である。   However, since the solar cell panel mounting base described in Patent Document 1 is assembled at the installation site, its assembly is difficult, and the angle and direction of the solar cell panel can be changed according to the situation at the installation site. Have difficulty.

これに対して、特許文献2の太陽電池パネル用フレームは、特許文献1記載のものより部品点数も少なく、組み立てが容易で、設置現場の状況に応じて、容易に太陽電池パネルの角度や方向を変更することができる。
しかしながら、組み立てが容易とはいっても、横材を縦材の貫通孔に貫通させるためには設置スペースの数倍のスペースが必要となり、縦材同士が平行でない場合には横材の貫通にも手間がかかる。
On the other hand, the solar cell frame of Patent Document 2 has fewer parts than those described in Patent Document 1, is easy to assemble, and can easily be assembled according to the situation at the installation site. Can be changed.
However, although it is easy to assemble, it takes several times the installation space to allow the cross member to penetrate the through hole of the vertical member. If the vertical members are not parallel, the cross member can also be penetrated. It takes time and effort.

本発明は、上記事情に鑑みて創案されたもので、太陽電池パネルの角度を設置現場でも容易に変更することができるとともに、組み立てがより容易な太陽電池パネル取付架台を提供することを目的としている。   The present invention was devised in view of the above circumstances, and an object of the present invention is to provide a solar cell panel mounting base that can easily change the angle of the solar cell panel even at the installation site and is easier to assemble. Yes.

本発明に係る太陽電池パネル取付架台は、太陽電池パネルを裏面側から支持する複数の縦材と、この縦材を下側から支持する横材と、この横材を支持するジョイント部材と、このジョイント部材が先端に設けられた設置脚部と、前記横材と縦材とを連結する連結部材とを備えており、前記縦材の下面には横材が嵌まり込む凹部が形成されている。   A solar cell panel mounting base according to the present invention includes a plurality of vertical members that support the solar cell panel from the back side, a cross member that supports the vertical member from the lower side, a joint member that supports the cross member, An installation leg provided with a joint member at a tip thereof and a connecting member for connecting the cross member and the vertical member, and a recess into which the cross member is fitted is formed on the lower surface of the vertical member. .

本発明に係る太陽電池パネル取付架台は、太陽電池パネルを裏面側から支持する複数の縦材と、この縦材を下側から支持する横材と、この横材を支持するジョイント部材と、このジョイント部材が先端に設けられた設置脚部と、前記横材と縦材とを連結する連結部材とを備えており、前記縦材の下面には横材が嵌まり込む凹部が形成されているので、縦材の凹部に横材を嵌め込むだけで基本的骨組みが構成できるので、従来の太陽電池パネル取付架台より容易に組み立てることができる。
しかも、横材の縦材に対する固定は、連結部材を縦材に組み込むことで行われるので、容易である。
さらに、設置脚部の長さを変更するだけで、容易に太陽電池パネルの角度を変更することができるので、設置現場に応じた設置が可能になる。
A solar cell panel mounting base according to the present invention includes a plurality of vertical members that support the solar cell panel from the back side, a cross member that supports the vertical member from the lower side, a joint member that supports the cross member, An installation leg provided with a joint member at a tip thereof and a connecting member for connecting the cross member and the vertical member, and a recess into which the cross member is fitted is formed on the lower surface of the vertical member. Therefore, since a basic framework can be constructed simply by fitting the cross member into the recess of the vertical member, it can be assembled more easily than the conventional solar cell panel mounting frame.
Moreover, the fixing of the cross member to the vertical member is easy because the connecting member is incorporated into the vertical member.
Furthermore, since the angle of the solar cell panel can be easily changed simply by changing the length of the installation leg, installation according to the installation site is possible.

本発明の実施の形態に係る太陽電池パネル取付架台の概略的斜視図である。It is a schematic perspective view of the solar cell panel mounting base according to the embodiment of the present invention. 本発明の実施の形態に係る太陽電池パネル取付架台に用いられる縦材の図面であって、同図(A)は概略的平面図、同図(B)は概略的正面図、同図(C)は概略的底面図、同図(D)は概略的側面図である。BRIEF DESCRIPTION OF THE DRAWINGS It is drawing of the vertical member used for the solar cell panel mounting frame based on embodiment of this invention, Comprising: The figure (A) is a schematic plan view, The figure (B) is a schematic front view, The figure (C) ) Is a schematic bottom view, and FIG. 4D is a schematic side view. 本発明の実施の形態に係る太陽電池パネル取付架台に用いられる連結部材の連結部材上本体の図面であって、同図(A)は概略的正面図、同図(B)は概略的底面図、同図(C)は概略的側面図である。BRIEF DESCRIPTION OF THE DRAWINGS It is drawing of the connection member upper body of the connection member used for the solar cell panel mounting frame which concerns on embodiment of this invention, Comprising: The figure (A) is a schematic front view, The figure (B) is a schematic bottom view. FIG. 4C is a schematic side view. 本発明の実施の形態に係る太陽電池パネル取付架台に用いられる連結部材の連結部材下本体の図面であって、同図(A)は概略的正面図、同図(B)は概略的平面図、同図(C)は概略的側面図である。BRIEF DESCRIPTION OF THE DRAWINGS It is drawing of the connection member lower body of the connection member used for the solar cell panel mounting frame based on embodiment of this invention, Comprising: The figure (A) is a schematic front view, The figure (B) is a schematic plan view. FIG. 4C is a schematic side view. 本発明の実施の形態に係る太陽電池パネル用フレームに用いられる連結部材による横材の縦材への連結を示す概略的説明図である。It is a schematic explanatory drawing which shows the connection to the vertical member of the horizontal member by the connection member used for the frame for solar cell panels which concerns on embodiment of this invention. 本発明の実施の形態に係る太陽電池パネル取付架台に用いられる設置脚部の図面であって、同図(A)は概略的正面図、同図(B)は概略的側面図、同図(C)は設置脚部を構成するベース部の概略的平面図である。BRIEF DESCRIPTION OF THE DRAWINGS It is drawing of the installation leg part used for the solar cell panel mounting stand based on embodiment of this invention, Comprising: The figure (A) is a schematic front view, The figure (B) is a schematic side view, The figure ( C) is a schematic plan view of a base portion constituting the installation leg portion. 本発明の実施の形態に係る太陽電池パネル取付架台に用いられるジョイント部材を構成する横材受けの図面であって、同図(A)は概略的底面図、同図(B)は概略的正面図、同図(C)は概略的側面図である。BRIEF DESCRIPTION OF THE DRAWINGS It is drawing of the cross member receiver which comprises the joint member used for the solar cell panel mounting frame based on embodiment of this invention, Comprising: The figure (A) is a schematic bottom view, The figure (B) is a schematic front. The figure and the figure (C) are schematic side views. 本発明の実施の形態に係る太陽電池パネル取付架台に用いられるジョイント部材を構成する横材押さえの図面であって、同図(A)は概略的底面図、同図(B)は概略的正面図、同図(C)は概略的側面図である。BRIEF DESCRIPTION OF THE DRAWINGS It is drawing of the cross member presser which comprises the joint member used for the solar cell panel mounting frame which concerns on embodiment of this invention, Comprising: The figure (A) is a schematic bottom view, The figure (B) is a schematic front. The figure and the figure (C) are schematic side views. 本発明の実施の形態に係る太陽電池パネル用フレームに用いられるジョイント部材による横材の支持を説明する概略的説明図である。It is a schematic explanatory drawing explaining the support of the cross member by the joint member used for the frame for solar cell panels which concerns on embodiment of this invention. 本発明の実施の形態に係る太陽電池パネル取付架台に用いられる設置脚部の図面であって、同図(A)は概略的正面図、同図(B)は概略的側面図、同図(C)は設置脚部を構成するベース部の概略的平面図である。BRIEF DESCRIPTION OF THE DRAWINGS It is drawing of the installation leg part used for the solar cell panel mounting stand based on embodiment of this invention, Comprising: The figure (A) is a schematic front view, The figure (B) is a schematic side view, The figure ( C) is a schematic plan view of a base portion constituting the installation leg portion. 本発明の実施の形態に係る太陽電池パネル用フレームを設置するために使用される螺子型アンカーの概略的斜視図である。It is a schematic perspective view of the screw type anchor used in order to install the frame for solar cell panels concerning an embodiment of the invention.

本発明の実施の形態に係る太陽電池パネル取付架台Aは、図1に示すように、太陽電池パネルSPを裏面側から支持する複数の縦材100と、この縦材100を下側から支持する横材200と、この横材200を支持するジョイント部材300と、このジョイント部材300が先端に設けられた設置脚部510、520と、前記横材200と縦材100とを連結する連結部材400とを備えており、前記縦材100の下面130には横材200が嵌まり込む凹部111が形成されている。   As shown in FIG. 1, the solar cell panel mounting base A according to the embodiment of the present invention supports a plurality of vertical members 100 that support the solar cell panel SP from the back surface side, and supports the vertical members 100 from the lower side. A cross member 200, a joint member 300 that supports the cross member 200, installation legs 510 and 520 provided at the tip of the joint member 300, and a connecting member 400 that connects the cross member 200 and the vertical member 100. A recess 111 into which the cross member 200 is fitted is formed on the lower surface 130 of the vertical member 100.

この太陽電池パネル取付架台Aの主要構成材の1つである縦材100は、図2に示すように、金属製の角形パイプの上面120に長さ方向に沿った溝121を形成して開放したものである。この縦材100の長さ方向は、支持すべき太陽電池パネルSPの長辺寸法又は短辺寸法のほぼ整数倍に設定されている。例えば、図1に示す太陽電池パネル取付架台Aに用いられる縦材100では、太陽電池パネルSPの短辺方向の約3倍に設定されている。これは、太陽電池パネル取付架台Aが横長にした3枚の太陽電池パネルSPを一列に並べて設置する構成になっているからである。   As shown in FIG. 2, the vertical member 100, which is one of the main components of the solar cell panel mounting base A, is formed by forming a groove 121 along the length direction on the upper surface 120 of a metal square pipe. It is a thing. The longitudinal direction of the vertical member 100 is set to be approximately an integral multiple of the long side dimension or short side dimension of the solar cell panel SP to be supported. For example, in the vertical member 100 used for the solar cell panel mounting base A shown in FIG. 1, it is set to about three times the short side direction of the solar cell panel SP. This is because the solar cell panel mounting base A has a configuration in which three solar cell panels SP that are horizontally long are arranged in a line.

また、この縦材100の対向する一対の側面110から下面130に掛けて正面視略半円状の下向きの凹部111が形成されている。図2に示すものにあっては、2つの凹部111が開設されている。この凹部111は、後述する横材200が嵌まり込む部分であって、横材200の上半分が嵌まり込むことができる程度の大きさに設定されている。   Further, a downwardly recessed portion 111 is formed in a substantially semicircular shape when viewed from the front surface from a pair of opposing side surfaces 110 of the longitudinal member 100 to the lower surface 130. In the case shown in FIG. 2, two concave portions 111 are opened. The recess 111 is a portion into which a transverse member 200 described later is fitted, and is set to a size that allows the upper half of the transverse member 200 to be fitted.

また、この凹部111は、太陽電池パネル取付架台Aの設置脚部510、520の位置にも関係するので、ある程度離れた位置に設けられなければならない。
なお、図2では、1つの縦部材100に2つの凹部111が開設されているが、縦材100の長さによっては、縦材100に3つ以上の凹部111を開設して安定性を向上させることが大切である。
Moreover, since this recessed part 111 is related also to the position of the installation leg part 510,520 of the solar cell panel mounting base A, it must be provided in the position away to some extent.
In FIG. 2, two concave portions 111 are opened in one vertical member 100, but depending on the length of the vertical member 100, three or more concave portions 111 are opened in the vertical member 100 to improve stability. It is important to let them.

また、この縦材100の下面130、それも前記凹部111が開設された位置を跨ぐ位置には一対の孔131が開設されている。この孔131は、後述する連結部材400の締結手段を構成するボルト431の脚部431Aの先端が貫通するものである。従って、この孔131は、前記ボルト431の脚部431Aより若干大径に設定されている。
また、一対の孔131の間隔は、連結部材400を構成する連結部材上本体410の雌ねじ部413、連結部材下本体420の貫通孔423の間隔に等しく設定されている。
In addition, a pair of holes 131 are formed at a position straddling the lower surface 130 of the vertical member 100, which is also the position where the concave portion 111 is formed. In the hole 131, the tip of the leg portion 431A of the bolt 431 constituting the fastening means of the connecting member 400 described later passes. Therefore, the hole 131 is set to have a slightly larger diameter than the leg portion 431A of the bolt 431.
The interval between the pair of holes 131 is set to be equal to the interval between the female thread portion 413 of the connecting member upper body 410 and the through hole 423 of the connecting member lower body 420 that constitute the connecting member 400.

なお、この縦材100の端部には、雨水や塵芥、野生動物の侵入防止のために合成樹脂製の安全キャップ150が嵌め込まれる。   In addition, a safety cap 150 made of a synthetic resin is fitted to the end of the vertical member 100 to prevent intrusion of rainwater, dust, and wild animals.

一方、前記縦材100の凹部111に嵌まり込んで、縦材100に対して直交方向から組み合わせられる横材200は、丸パイプであって、支持すべき太陽電池パネルSPの長辺寸法又は短辺寸法のほぼ整数倍の長さに設定されている。例えば、図1に示す太陽電池パネル取付架台Aに用いられる縦材100は、太陽電池パネルSPの短辺寸法のほぼ2倍の長さ寸法に設定されている。   On the other hand, the cross member 200 that fits into the concave portion 111 of the vertical member 100 and is combined from the orthogonal direction with respect to the vertical member 100 is a round pipe and has a long side dimension or short dimension of the solar cell panel SP to be supported. The length is set to an integer multiple of the side dimension. For example, the vertical member 100 used in the solar cell panel mounting base A shown in FIG. 1 is set to have a length that is approximately twice the short side dimension of the solar cell panel SP.

前記連結部材400は、図3に示す連結部材上本体410と、図4に示す連結部材下本体420と、前記連結部材上本体と連結部材下本体とを締結する締結手段としてのボルト431、前記雌ねじ部413とから構成されている。   The connecting member 400 includes a connecting member upper body 410 shown in FIG. 3, a connecting member lower body 420 shown in FIG. 4, a bolt 431 as a fastening means for fastening the connecting member upper body and the connecting member lower body, An internal thread portion 413 is included.

前記連結部上本体410は、図3に示すように、横材200を上側から跨ぐような下向きのU字形状の鞍部411と、この鞍部411の両サイドに形成された一対の上舌片部 412とが一対に形成されて、略Ω字状になっている。
前記上舌片部412には、前記ボルト431の脚部431Aが螺合される雌ねじ部413が形成されている。従って、一対の雌ねじ部413の間隔は、前記孔131の間隔に等しく設定されている。
なお、この連結部上本体410は、縦部材100の溝121から縦部材100の内部に入り込むことができるように、溝121より若干幅狭に構成されている。
As shown in FIG. 3, the connecting portion upper body 410 includes a downward U-shaped flange portion 411 straddling the cross member 200 from above, and a pair of upper tongue pieces formed on both sides of the flange portion 411. 412 is formed in a pair and is substantially Ω-shaped.
The upper tongue piece portion 412 is formed with a female screw portion 413 into which the leg portion 431A of the bolt 431 is screwed. Accordingly, the interval between the pair of female screw portions 413 is set equal to the interval between the holes 131.
The connecting portion upper body 410 is configured to be slightly narrower than the groove 121 so that it can enter the inside of the vertical member 100 from the groove 121 of the vertical member 100.

一方、前記連結部材下本体420は、図4に示すように、横材200を下側から支える上向きのU字形状の受け部421と、この受け部421の両サイドに形成された一対の下舌片部421と、この下舌片部421の両サイドから上側に向かって延設された合計4つの規制壁部424とが一対に形成されて、略逆Ω字状になっている。
前記下舌片部422には、前記ボルト431の脚部431Aが貫通する貫通孔部423が形成されている。従って、一対の貫通孔部423の間隔は、前記孔131の間隔に等しく設定されている。
また、前記規制壁部424は、下側から縦部材100を幅方向から挟み込むことができる間隔設定されている。従って、この連結部材下本体420は連結部材上本体410より幅広に設定されている。
On the other hand, as shown in FIG. 4, the connecting member lower body 420 includes an upward U-shaped receiving portion 421 that supports the cross member 200 from below, and a pair of lower portions formed on both sides of the receiving portion 421. The tongue piece portion 421 and a total of four restriction wall portions 424 extending upward from both sides of the lower tongue piece portion 421 are formed in a pair and have a substantially inverted Ω shape.
The lower tongue piece 422 is formed with a through hole 423 through which the leg 431A of the bolt 431 passes. Therefore, the interval between the pair of through-hole portions 423 is set equal to the interval between the holes 131.
Further, the regulation wall portion 424 is set to have an interval at which the vertical member 100 can be sandwiched from the lower side. Therefore, the connecting member lower body 420 is set wider than the connecting member upper body 410.

前記設置脚部510は、図6に示すように、地面に設けられた基礎部600に固定される固定板部511と、この固定板部511から立設された柱部512とを有し、前記柱部512の先端にはジョイント部材300が設けられる。   As shown in FIG. 6, the installation leg portion 510 includes a fixed plate portion 511 fixed to a base portion 600 provided on the ground, and a column portion 512 erected from the fixed plate portion 511. A joint member 300 is provided at the tip of the column part 512.

前記固定板部511は、略長方形状のベース部511Aと、このベース部511Aの長辺部から柱部512に向かって折曲形成された略三角形状の補強部511Bとを金属の板材を折曲形成することで構成されている。また、ベース部511Aには、設置脚部510を基礎部600に対して固定するために基礎部600の固定用鉄筋(図示省略)が貫通する2つの開口511Cが柱部512を中心とした対称位置に開設されている。   The fixed plate portion 511 includes a substantially rectangular base portion 511A and a substantially triangular reinforcing portion 511B bent from the long side portion of the base portion 511A toward the column portion 512. It is composed by forming a song. Further, in the base portion 511A, two openings 511C through which fixing bars (not shown) of the base portion 600 pass in order to fix the installation leg portion 510 to the base portion 600 are symmetrical with respect to the column portion 512. Has been established in the position.

前記柱部512は、丸パイプを使用しており、一端がベース部511Aに、側面が補強部511Bにそれぞれ溶接されている。この柱部512の長さが、設置脚部510の長さ寸法を決定するものである。   The column portion 512 uses a round pipe, and one end thereof is welded to the base portion 511A and the side surface is welded to the reinforcing portion 511B. The length of the column part 512 determines the length dimension of the installation leg part 510.

また、前記ジョイント部材300は、柱部512の先端に設けられるのであるが、柱部512の先端に溶接で固定される略樋状の横材受け310と、この横材受け310に取り付けられる横材押さえ320と、この横材押さえ320に螺合して横材200を押さえつけて固定する固定ボルト330とから構成されている。   The joint member 300 is provided at the tip of the column portion 512, and has a substantially bowl-shaped cross member receiver 310 fixed to the tip of the column portion 512 by welding, and a horizontal member attached to the cross member receiver 310. It comprises a material presser 320 and a fixing bolt 330 that is screwed into the cross member presser 320 and presses and fixes the cross member 200.

前記横材受け310は、図7及び図9に示すように、底面部311が平坦で、底面部311から延設された側面部312が底面部311に対して直角に立ち上がった略樋状に形成されている。底面部311の幅寸法は、受けるべき横部材200が嵌まり込む程度に設定されている。また、底面部311の中央には、前記柱部512の先端が嵌まり込んだ状態で溶接固定されるための開口311Aが開設されている。
前記側面部513の上端は、外側に向かって鋭角に折曲されて受け側レール部313となっている。
なお、この横材受け310は、金属板を折曲することで形成されている。
As shown in FIGS. 7 and 9, the cross member receiver 310 has a substantially bowl shape in which the bottom surface portion 311 is flat, and the side surface portion 312 extending from the bottom surface portion 311 rises at a right angle to the bottom surface portion 311. Is formed. The width dimension of the bottom surface portion 311 is set to such an extent that the transverse member 200 to be received fits. In addition, an opening 311 </ b> A is formed in the center of the bottom surface portion 311 for welding and fixing in a state where the tip of the column portion 512 is fitted.
The upper end of the side part 513 is bent at an acute angle toward the outside to form a receiving side rail part 313.
The cross member receiver 310 is formed by bending a metal plate.

一方、前記横材押さえ320は、図8及び図9に示すように、頂面部321が平坦で、頂面部321から斜め下方向に延設された斜面部322とからなり、全体として略切り妻状に形成されている。頂面部321には固定ボルト330が螺合する2つのナット部324が形成されている。また、前記斜面部322の下端は、内側に向かって鋭角に折曲されて押さえ側レール部323となっている。
なお、この横材押さえ320は、金属板を折曲することで形成されている。
On the other hand, as shown in FIGS. 8 and 9, the cross member presser 320 has a flat top surface portion 321 and a slope portion 322 extending obliquely downward from the top surface portion 321. It is formed in a shape. Two nut portions 324 into which the fixing bolts 330 are screwed are formed on the top surface portion 321. Further, the lower end of the slope portion 322 is bent at an acute angle toward the inside to form a pressing-side rail portion 323.
Note that the cross member press 320 is formed by bending a metal plate.

前記横材押さえ320は、図9に示すように、押さえ側レール部323と横材受け310の受け側レール部313とを係合させることで横材受け310で受けられた横材200を囲む。なお、押さえ側レール部323と受け側レール部313とはスライドすることで係合される。
横材受け310と横材押さえ320とで囲まれた横材200を、さらに固定ボルト330で上側から押さえ込むことで横材200は、ジョイント部材300によって設置脚部510に支持される。
As shown in FIG. 9, the cross member press 320 surrounds the cross member 200 received by the cross member receiver 310 by engaging the press side rail portion 323 and the receiving side rail portion 313 of the cross member receiver 310. . Note that the holding-side rail portion 323 and the receiving-side rail portion 313 are engaged by sliding.
The cross member 200 surrounded by the cross member receiver 310 and the cross member presser 320 is further pressed from above by the fixing bolt 330, so that the cross member 200 is supported by the installation leg 510 by the joint member 300.

図10に示す設置脚部520は、上述した設置脚部510とは、柱部522が短い以外は、ほぼ同じ構成である。図1に示すように、この太陽電池パネル用フレームAは、太陽電池パネルSPを斜めに支持しなければならないため、設置脚部520は設置脚部510より柱部522が短く設定されているのである。   The installation leg 520 shown in FIG. 10 has substantially the same configuration as the installation leg 510 described above except that the column part 522 is short. As shown in FIG. 1, since the solar cell panel frame A must support the solar cell panel SP at an angle, the installation leg 520 has a column 522 shorter than the installation leg 510. is there.

また、高さが異なる2種類の設置脚部510、520のみを用いてもよいが、高さの他にジョイント部材の長さが異なる設置脚部を準備してもよい。例えば、設置脚部510では、ジョイント部材300の横材受け310の底面部311の中央で柱部512が溶接されているが、より短い横受け材を使用して、柱部を中央から変位した位置に溶接することも可能である。
設置脚部510のように、横材受け310の底面部311の中央に柱部512が溶接されたものは、横材200を両側から受けるものであるが、太陽電池パネル用フレームAの端部のように横材200を一方側からしか受けないものであれば、横材受けを短くして、横材200が存在しない側を短くした横材受けを使用することも可能である。
Moreover, although only two types of installation legs 510 and 520 having different heights may be used, installation legs having different joint members may be prepared in addition to the height. For example, in the installation leg portion 510, the column portion 512 is welded at the center of the bottom surface portion 311 of the cross member receiver 310 of the joint member 300, but the column portion is displaced from the center using a shorter cross member. It is also possible to weld in place.
As in the case of the installation leg portion 510, the column member 512 welded to the center of the bottom surface portion 311 of the cross member receiver 310 receives the cross member 200 from both sides, but the end portion of the frame A for solar cell panels. If the cross member 200 is received only from one side, the cross member receiver can be shortened and the cross member receiver in which the side where the cross member 200 does not exist is shortened can be used.

上述したような部材から構成される太陽電池パネル用フレームAは、設置脚部510、520を基礎部600に固定することで据え付けられるが、基礎部600としては、図1に示すようなコンクリートと鉄筋とを使用して1つの設置脚部510、520のみを支持する独立基礎の他に、いわゆるベタ基礎であってもよい。また、H型鋼やC型鋼を使用した鋼材型基礎など、設置場所に応じて適宜選択することができる。   The solar panel frame A composed of the members as described above is installed by fixing the installation legs 510 and 520 to the foundation 600, and the foundation 600 is made of concrete as shown in FIG. In addition to an independent foundation that supports only one installation leg 510, 520 using a reinforcing bar, a so-called solid foundation may be used. Moreover, it can select suitably according to installation places, such as the steel-material type | mold foundation which uses H-shaped steel and C-shaped steel.

また、図11に示すような螺子型アンカー650を使用することも可能である。この螺子型アンカー650は、地盤にねじ込まれることで基礎として作用するものであって、先端が先鋭化された丸パイプの先端周壁に螺子山が形成されている。しかも、この螺子型アンカー650は、回転時にドリル等と連結するための溝652が形成された円盤板651が後端に形成されている。この螺子型アンカー650では、円盤板651の溝652の部分にボルトを挿通して設置脚部510、520を固定する。   It is also possible to use a screw type anchor 650 as shown in FIG. This screw type anchor 650 acts as a foundation by being screwed into the ground, and a screw thread is formed on the tip peripheral wall of a round pipe with a sharpened tip. Moreover, the screw type anchor 650 is formed with a disk plate 651 formed with a groove 652 for connecting with a drill or the like at the time of rotation at the rear end. In this screw type anchor 650, bolts are inserted into the groove 652 portion of the disk plate 651 to fix the installation legs 510 and 520.

この太陽電池パネル用フレームAは次のようにして組み立てられる。
まず、基礎部600の上に設置脚部510、520を設置する。
設置脚部510、520の先端にあるジョイント部材300の横材受け310に横材200を載置していく。そして、図9に示すように、横材受け310に横材押さえ320を取り付け、固定ボルト330で横材200を設置脚部510、520に対して固定する。
これで、横材200の設置が完了する。
なお、縦材100の端部に安全キャップ150が嵌め込まれている。
This frame A for solar cell panels is assembled as follows.
First, the installation legs 510 and 520 are installed on the foundation 600.
The cross member 200 is placed on the cross member receiver 310 of the joint member 300 at the tip of the installation legs 510 and 520. Then, as shown in FIG. 9, the cross member presser 320 is attached to the cross member receiver 310, and the cross member 200 is fixed to the installation legs 510 and 520 with fixing bolts 330.
This completes the installation of the cross member 200.
A safety cap 150 is fitted into the end of the vertical member 100.

次に、縦材100を設置する。
縦材100の凹部111に横材200が嵌まり込むように、縦材100を横材200の上側から載置していく。単に、縦材100を横材200の上に載置するだけであるので、従来のもよりきわめて容易に縦材100を設置することができる。
縦材100が横材200の上側に設置できたならば、横材200の下側から連結部下本体420を、縦材100の溝121を介して横材200の上側から連結部上本体410をそれぞれあてがう。そして、図5に示すように、連結部下本体520側からボルト431を用いて連結部下本体420と連結部上本体410とを連結する。
これで、縦材100と横材200とが組み合わせれた状態で固定されて、太陽電池パネル用フレームAが完成する。
Next, the vertical member 100 is installed.
The vertical member 100 is placed from the upper side of the cross member 200 so that the cross member 200 fits into the recess 111 of the vertical member 100. Since the longitudinal member 100 is simply placed on the transverse member 200, the longitudinal member 100 can be installed much more easily than in the prior art.
If the vertical member 100 can be installed on the upper side of the cross member 200, the connecting portion lower main body 420 from the lower side of the cross member 200, and the connecting portion upper main body 410 from the upper side of the cross member 200 through the groove 121 of the vertical member 100. Assign to each. Then, as shown in FIG. 5, the connecting portion lower body 420 and the connecting portion upper body 410 are connected using the bolts 431 from the connecting portion lower body 520 side.
Thus, the vertical member 100 and the horizontal member 200 are fixed in a combined state, and the solar cell panel frame A is completed.

なお、縦材100は連結部材400の連結部材上本体410の挿入のために、上面120に全面にわたる溝121が形成されているとしたが、全長にわたる溝121ではなく、凹部111が設けられた箇所の上面のみを開放しているものであってもよいことはいうまでもない。   The longitudinal member 100 is provided with the groove 121 extending over the entire upper surface 120 for the insertion of the connecting member upper body 410 of the connecting member 400. However, the longitudinal member 100 is provided with the recess 111 instead of the groove 121 extending over the entire length. Needless to say, only the upper surface of the portion may be open.

また、前記横材200は、丸パイプであるとして説明したが、角パイプであっても、中実の棒材であってもよい。ただし、縦材100の凹部111の形状は、横材200の形状に合致させることが必要である。   Further, although the cross member 200 has been described as a round pipe, it may be a square pipe or a solid bar. However, the shape of the recess 111 of the longitudinal member 100 needs to match the shape of the transverse member 200.

100 縦材
200 横材
300 ジョイント部材
400 連結部材
410 連結部材上本体
420 連結部材下本体
SP 太陽電池パネル
DESCRIPTION OF SYMBOLS 100 Vertical member 200 Horizontal member 300 Joint member 400 Connecting member 410 Connecting member upper body 420 Connecting member lower body SP Solar panel

Claims (4)

太陽電池パネルを裏面側から支持する複数の縦材と、この縦材を下側から支持する横材と、この横材を支持するジョイント部材と、このジョイント部材が先端に設けられた設置脚部と、前記横材と縦材とを連結する連結部材とを具備しており、前記縦材の下面には横材が嵌まり込む凹部が形成されていることを特徴とする太陽電池パネル用フレーム。   A plurality of vertical members that support the solar panel from the back side, a cross member that supports the vertical member from the bottom side, a joint member that supports the cross member, and an installation leg provided with the joint member at the tip And a connecting member for connecting the cross member and the vertical member, and a recess for fitting the cross member is formed on the lower surface of the vertical member. . 前記縦材は、前記連結部材の挿入のために、少なくとも凹部が設けられた箇所の上面が開放されていることを特徴とする請求項1記載の太陽電池パネル取付架台。   The solar panel mounting base according to claim 1, wherein the vertical member has an open upper surface at least at a portion where a concave portion is provided for insertion of the connecting member. 前記連結部材は、横材を上側から跨ぐ連結部材上本体と、横材を下側から支える連結部材下本体と、前記連結部材上本体と連結部材下本体とを締結する締結手段とを有していることを特徴とする請求項1又は2記載の太陽電池パネル取付架台。   The connecting member has a connecting member upper main body straddling the cross member from above, a connecting member lower main body that supports the cross member from the lower side, and fastening means for fastening the connecting member upper main body and the connecting member lower main body. The solar cell panel mounting frame according to claim 1 or 2, wherein the solar cell panel mounting frame is provided. 前記横材は、丸パイプであることを特徴とする請求項1、2又は3記載の太陽電池パネル取付架台。   The solar panel mounting base according to claim 1, 2, or 3, wherein the cross member is a round pipe.
JP2012052877A 2012-03-09 2012-03-09 Solar panel mounting base Expired - Fee Related JP5615309B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103501155A (en) * 2013-10-10 2014-01-08 济南光澜新能源科技有限公司 Float type water surface photovoltaic power station
CN110708000A (en) * 2019-10-17 2020-01-17 苏州天积维尔光电科技有限公司 Photovoltaic board is with concatenation fixing device

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JP2008121418A (en) * 2008-01-11 2008-05-29 Minoru Uehara Flat roofing frame
JP2010141266A (en) * 2008-12-15 2010-06-24 Sharp Corp Installation stand of solar cell module, method of constructing the same, and solar photovoltaic power generation system
JP2012002044A (en) * 2010-06-21 2012-01-05 Sanyo Industries Ltd Mounting frame for solar generation panel

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Publication number Priority date Publication date Assignee Title
JP2008121418A (en) * 2008-01-11 2008-05-29 Minoru Uehara Flat roofing frame
JP2010141266A (en) * 2008-12-15 2010-06-24 Sharp Corp Installation stand of solar cell module, method of constructing the same, and solar photovoltaic power generation system
JP2012002044A (en) * 2010-06-21 2012-01-05 Sanyo Industries Ltd Mounting frame for solar generation panel

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103501155A (en) * 2013-10-10 2014-01-08 济南光澜新能源科技有限公司 Float type water surface photovoltaic power station
CN110708000A (en) * 2019-10-17 2020-01-17 苏州天积维尔光电科技有限公司 Photovoltaic board is with concatenation fixing device

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