JP2013144335A - Processing program forming device of wire electric discharge machine - Google Patents

Processing program forming device of wire electric discharge machine Download PDF

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JP2013144335A
JP2013144335A JP2012005366A JP2012005366A JP2013144335A JP 2013144335 A JP2013144335 A JP 2013144335A JP 2012005366 A JP2012005366 A JP 2012005366A JP 2012005366 A JP2012005366 A JP 2012005366A JP 2013144335 A JP2013144335 A JP 2013144335A
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core
adhesion
adhesion area
weight
shape data
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JP5813517B2 (en
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Tetsuya Uenomachi
哲也 上ノ町
Yoshito Okada
吉人 岡田
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Sodick Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a processing program forming device of a wire electric discharge machine capable of sticking a component of a wire electrode to a core without performing complicated work.SOLUTION: A processing program forming device 20 of a wire electric discharge machine 1 includes a core shape data forming means 62 for forming shape data of a core A, a weight arithmetic operation means 63 for arithmetically operating the weight of the core A based on the shape data of the core A, a sticking area number arithmetic operation means 64 for arithmetically operating a sticking area number of the core A based on the weight of the core A, a sticking area setting means 66 for setting a sticking area B of the core A based on the weight of the core A, and a processing program forming means 67 for forming a processing program based on the shape data and the sticking area B of the core A.

Description

本発明は、中子の任意の領域にワイヤ電極の成分を付着させ、ワークの落下を防止することができるワイヤ放電加工機の加工プログラム生成装置に関する。 The present invention relates to a machining program generation device for a wire electric discharge machine that can attach a wire electrode component to an arbitrary region of a core and prevent a workpiece from falling.

加工電極とワークとの間に形成される極間に放電を発生させて行う放電加工を、板状等のワークに対するワイヤ電極による糸鋸状の切断加工に適用したワイヤ放電加工は広く知られ普及してきている。このワイヤ放電加工では、加工中において、加工溝により切り離されるワークの内側部分をなす中子の落下を防止すべく、中子の任意の領域にワイヤ電極の成分を付着させる技術が採用されている。このような技術は例えば特許文献1および特許文献2に開示されている。 Wire electric discharge machining, in which electric discharge machining performed by generating an electric discharge between electrodes formed between a machining electrode and a workpiece, is applied to a saw blade-like cutting process using a wire electrode for a plate-like workpiece, has been widely known and has become widespread. ing. In this wire electric discharge machining, a technique of adhering the wire electrode component to an arbitrary region of the core is employed in order to prevent the core forming the inner part of the workpiece cut by the machining groove during the machining. . Such a technique is disclosed in Patent Document 1 and Patent Document 2, for example.

特公昭61−041690号公報Japanese Examined Patent Publication No. 61-041690 特開昭62−218024号公報JP-A-62-218024

ところで、上述の如く中子の落下を防止すべくワイヤ電極の成分を付着させる場合にあっては、付着させる領域や数を所要に設定する必要がある。しかしながら、このようなワイヤ電極の成分を付着させる領域や数は、加工毎に作業者がその経験に基づいて加工プログラムを修正しながらその都度設定しているのが実情であり、作業が極めて煩雑となる。   By the way, in the case where the components of the wire electrode are attached in order to prevent the core from dropping as described above, it is necessary to set the area and the number to be attached as required. However, the area and number to which such wire electrode components are to be attached is set by the operator each time machining is performed while modifying the machining program based on the experience, and the work is extremely complicated. It becomes.

本発明は、上記課題に鑑みてなされたものであり、煩雑な作業を介することなくワイヤ電極の成分の付着領域を中子に設定することができるワイヤ放電加工機の加工プログラム生成装置を提供することを目的とする。 The present invention has been made in view of the above-described problems, and provides a machining program generation device for a wire electric discharge machine that can set the adhesion region of wire electrode components to a core without complicated operations. For the purpose.

上記目的を達成するために、ワイヤ放電加工機の加工プログラム生成装置に係る請求項1の発明は、加工溝により切り離されたワークの内側部分をなす中子の任意の領域にワイヤ電極の成分を付着させ、ワークの落下を防止するワイヤ放電加工機の加工プログラム生成装置において、中子の形状データを生成する中子形状データ生成手段と、中子形状データ生成手段により生成された中子の形状データに基づいて中子の重量を演算する重量演算手段と、重量演算手段により演算された中子の重量に基づいて中子の付着領域数を演算する付着領域数演算手段と、付着領域数演算手段により演算された中子の付着領域数に基づいて中子の付着領域を設定する付着領域設定手段と、中子形状データ生成手段により生成された中子の形状データおよび付着領域設定手段により設定された中子の付着領域に基づいて加工プログラムを生成する加工プログラム生成手段と、を有することを特徴とする。 In order to achieve the above object, the invention of claim 1 according to the machining program generation device of a wire electric discharge machine is characterized in that the component of the wire electrode is applied to an arbitrary region of the core forming the inner part of the work separated by the machining groove. In a machining program generation device for a wire electric discharge machine that adheres and prevents the workpiece from falling, a core shape data generating means for generating core shape data, and a core shape generated by the core shape data generating means Weight calculating means for calculating the weight of the core based on the data, number of attached areas calculating means for calculating the number of attached areas of the core based on the weight of the core calculated by the weight calculating means, and calculating the number of attached areas An adhesion area setting means for setting the adhesion area of the core based on the number of the adhesion areas of the core calculated by the means, the shape data of the core generated by the core shape data generation means, and It characterized by having a a machining program generation means for generating a machining program based on the attachment region of the core which is set by the destination region setting means.

本発明によれば、上記各手段を有することにより、中子の形状データに基づいて中子の重量を演算しつつ中子の付着領域数および付着領域を設定し、加工プログラムを生成することができ、煩雑な作業を介することなく中子にワイヤ電極の成分の付着領域を設定することができる。 According to the present invention, by having each of the above means, it is possible to set the number of attached areas and the attached areas of the core while calculating the weight of the core based on the shape data of the core, and generate a machining program In addition, it is possible to set the adhesion region of the wire electrode component on the core without complicated operations.

ここで、中子の重量と中子の全付着長さとの相関関係を示すデータおよび付着領域1箇所当たりの中子の付着長さを記憶する記憶手段を有し、付着領域数演算手段は、中子の重量と中子の全付着長さとの相関関係を示すデータ、付着領域1箇所当たりの中子の付着長さ、および重量演算手段により演算された中子の重量に基づいて中子の付着領域数を演算するとともに、付着領域設定手段は、付着領域数演算手段により演算された中子の付着領域数に基づいて中子の付着領域を等間隔で設定することとすれば、中子の重量に基づいて中子の付着領域数を演算することができるとともに、中子の付着領域数に基づいて中子の付着領域を等間隔で設定しつつ、加工プログラムを生成することができ、中子の付着領域を適正な箇所に設定することができる(請求項2)。 Here, the storage means for storing the data indicating the correlation between the weight of the core and the total adhesion length of the core and the adhesion length of the core per one adhesion area, the adhesion area number calculating means, Based on the data indicating the correlation between the weight of the core and the total attachment length of the core, the attachment length of the core per one attachment region, and the weight of the core calculated by the weight calculation means While calculating the number of attached areas, the attached area setting means sets the attached areas of the core at equal intervals based on the number of attached areas of the core calculated by the attached area number calculating means. The number of core adhesion areas can be calculated based on the weight of the core, and the machining program can be generated while setting the core adhesion areas at regular intervals based on the number of core adhesion areas, It is possible to set the core adhesion area to an appropriate location. Kill (claim 2).

ワイヤ電極の成分を付着させない中子の非付着領域を設定する非付着領域設定手段と、非付着領域設定手段により設定された中子の非付着領域に基づいて、付着領域設定手段により設定された中子の付着領域を変更する付着変更手段と、を有することとすれば、コーナー部等、ワイヤ電極の成分の付着が難しい領域を、容易にワイヤ電極の成分を付着させない非付着領域とすることができる(請求項3)。 Based on the non-attachment area setting means for setting the non-attachment area of the core to which the wire electrode component is not attached, and the non-attachment area of the core set by the non-attachment area setting means, it is set by the attachment area setting means. If there is an attachment changing means for changing the core attachment region, a region where the wire electrode component is difficult to adhere, such as a corner, is made a non-attachment region where the wire electrode component is not easily attached. (Claim 3).

付着変更手段は、例えば、付着領域と非付着領域との重複距離を演算し、付着領域設定手段により設定された中子の付着領域を重複距離ずらすことにより、中子の付着領域の変更を行うことができる(請求項4)。 For example, the adhesion changing means calculates the overlap distance between the adhesion area and the non-adhesion area, and changes the adhesion area of the core by shifting the overlap distance of the core set by the adhesion area setting means. (Claim 4).

本発明によれば、煩雑な作業を介することなくワイヤ電極の成分の付着領域を中子に設定することができる。 According to the present invention, it is possible to set the adhesion region of the wire electrode component in the core without complicated operations.

本発明のワイヤ放電加工機における全体構成の概容を示す模式図である。It is a schematic diagram which shows the outline | summary of the whole structure in the wire electric discharge machine of this invention. 本発明における中子に対するワイヤ電極の成分の付着方法を説明するための平面図である。It is a top view for demonstrating the adhesion method of the component of the wire electrode with respect to the core in this invention. ワイヤ放電加工機における加工プログラム生成装置の構成を示すブロック図である。It is a block diagram which shows the structure of the process program production | generation apparatus in a wire electric discharge machine. 加工プログラム生成装置による加工プログラムの生成方法を説明するためのフローチャートである。It is a flowchart for demonstrating the production | generation method of the machining program by a machining program production | generation apparatus. 本発明の第2実施形態に係る加工プログラム生成装置の構成を示すブロック図である。It is a block diagram which shows the structure of the processing program production | generation apparatus which concerns on 2nd Embodiment of this invention. 同第2実施形態に係る中子に対するワイヤ電極の成分の付着方法を説明するための平面図である。It is a top view for demonstrating the adhesion method of the component of the wire electrode with respect to the core which concerns on the 2nd Embodiment. 同第2実施形態に係る中子に対するワイヤ電極の成分の付着方法を説明するための図6に続く平面図である。It is a top view following FIG. 6 for demonstrating the adhesion method of the component of the wire electrode with respect to the core which concerns on the 2nd Embodiment. 同第2実施形態に係る中子に対するワイヤ電極の成分の付着方法を説明するための図7の一部を拡大して示す平面図である。It is a top view which expands and shows a part of FIG. 7 for demonstrating the adhesion method of the component of the wire electrode with respect to the core which concerns on the 2nd Embodiment. 同第2実施形態に係る中子に対するワイヤ電極の成分の付着方法を説明するための図7および図8に続く平面図である。It is a top view following FIG. 7 and FIG. 8 for demonstrating the adhesion method of the component of the wire electrode with respect to the core which concerns on the 2nd Embodiment.

以下、本発明の実施の形態について図面を参照して詳細に説明する。
[第1実施形態]
図1は本発明の第1実施形態を示すワイヤ放電加工機1の全体構成の概略を示す図である。同図を参照してワイヤ放電加工機1の概要を説明すると、ワイヤ放電加工機1は、上側ガイド組体2と下側ガイド組体3との間に工具電極としての黄銅製のワイヤ電極Eを連続的に供給し、ワークWを加工槽4内のワークスタンド5に載置した状態で水系加工液(以下、水系加工液を単に加工液とする)に浸漬し、各軸モータ6によりワイヤ電極EとワークWとの極間の距離を所定に設定しつつ電源装置7により極間に所定の電圧を印加して放電を発生させワークWの放電加工を行う構成となっている。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
[First embodiment]
FIG. 1 is a diagram showing an outline of the entire configuration of a wire electric discharge machine 1 showing a first embodiment of the present invention. The outline of the wire electric discharge machine 1 will be described with reference to FIG. 1. The wire electric discharge machine 1 includes a brass wire electrode E as a tool electrode between the upper guide assembly 2 and the lower guide assembly 3. Are immersed in an aqueous processing liquid (hereinafter, the aqueous processing liquid is simply referred to as a processing liquid) in a state where the workpiece W is placed on the work stand 5 in the processing tank 4, and the wire is driven by each axis motor 6. While the distance between the electrodes E and the workpiece W is set to a predetermined value, a predetermined voltage is applied between the electrodes by the power supply device 7 to generate an electric discharge so that the electric discharge machining of the workpiece W is performed.

ワイヤ放電加工機1はNC制御装置10を備えており、このNC制御装置10により加工プログラムを解読しつつ所定の制御信号が生成される。すなわち、ワイヤ放電加工機1は、NC制御装置10が生成した制御信号に基づいて各軸モータ6および電源装置7を動作させ、中子の任意の箇所にワイヤ電極Eの真鍮成分を付着させながら放電加工を行うことができる。 The wire electric discharge machine 1 includes an NC control device 10, and a predetermined control signal is generated while the machining program is decoded by the NC control device 10. That is, the wire electric discharge machine 1 operates each shaft motor 6 and the power supply device 7 on the basis of the control signal generated by the NC control device 10 to attach the brass component of the wire electrode E to an arbitrary portion of the core. Electric discharge machining can be performed.

このワイヤ放電加工機1による中子に対する真鍮成分の付着方法を説明すると次のようになる。
つまり、図2に示すように、平板状で厚みが一定のワークWに矩形状の中子Aを形成する場合は、まず中子Aの形状から中子Aの重心Oを求める。この場合、中子Aの重心Oは対角線αの交点となる。そして、中子Aの重量から加工中に中子Aが落下しない真鍮成分の全付着長さを求めるとともに、付着領域1箇所当たりの長さを設定して付着領域数を求める。続いて、重心Oを通る任意の線分Jより詳しくは重心Oを通り45°の角度をなす線分Jを引き、線分Jと中子Aの輪郭O´との交点Kを得る。次に、交点Kが中央となるように付着領域Bの初期設定領域Cを設定する。そして、初期設定領域Cから中子Aの周長の等間隔で他の残りの付着領域Bを設定し、加工中、付着領域Bにおいて真鍮成分の付着を行う。
A method of attaching the brass component to the core by the wire electric discharge machine 1 will be described as follows.
That is, as shown in FIG. 2, when the rectangular core A is formed on the flat workpiece W having a constant thickness, the center of gravity O of the core A is first obtained from the shape of the core A. In this case, the center of gravity O of the core A is the intersection of the diagonal lines α. And while calculating | requiring the total adhesion length of the brass component from which the core A does not fall during a process from the weight of the core A, the length per adhesion area is set and the number of adhesion areas is calculated | required. Subsequently, a line segment J that passes through the center of gravity O and forms an angle of 45 ° is drawn in more detail than an arbitrary line segment J that passes through the center of gravity O to obtain an intersection K between the line segment J and the outline O ′ of the core A. Next, the initial setting area C of the adhesion area B is set so that the intersection K is in the center. Then, another remaining adhesion region B is set from the initial setting region C at equal intervals of the circumference of the core A, and the brass component is adhered to the adhesion region B during processing.

本発明においては、加工中にこのような中子Aの真鍮成分の付着が可能なように加工プログラムを生成すべく、加工プログラム生成装置20を備えている。加工プログラム生成装置20は、図3に示すように、入力手段30、表示手段40、記憶手段50、および処理手段60からなる。 In the present invention, a machining program generation device 20 is provided to generate a machining program so that the brass component of the core A can be attached during machining. As shown in FIG. 3, the machining program generation device 20 includes an input unit 30, a display unit 40, a storage unit 50, and a processing unit 60.

入力手段30は、例えば、キーボード、マウス、或いはタッチパネル等で構成されており、入力手段30から処理手段60における各種処理に必要な情報が入力される。入力手段30からは、例えばワークWの加工形状データすなわち中子Aの形状データおよび記憶手段50に記憶されたデータ51,52,53および加工条件54,55を読み出すための情報が入力される。なお、入力手段30は、USBおよびLANを介して他の装置から各種情報を入力する構成も含む。 The input unit 30 includes, for example, a keyboard, a mouse, a touch panel, or the like, and information necessary for various processes in the processing unit 60 is input from the input unit 30. From the input means 30, for example, machining shape data of the workpiece W, that is, shape data of the core A and data 51, 52, 53 and information for reading the machining conditions 54, 55 stored in the storage means 50 are input. The input unit 30 includes a configuration for inputting various information from other devices via USB and LAN.

表示手段40は、CRTディスプレーや液晶ディスプレー等で構成されており、入力手段30から入力された情報や処理手段60により処理された情報を表示する。表示手段40は、例えば作業者が入力手段30を介して入力した中子Aの形状データに基づいて描画情報が表示される。 The display unit 40 is configured by a CRT display, a liquid crystal display, or the like, and displays information input from the input unit 30 or information processed by the processing unit 60. The display means 40 displays drawing information based on, for example, the shape data of the core A input by the operator via the input means 30.

記憶手段50は、ハードディスク、CD−ROM等で構成されており真鍮成分の付着を行うための各種データが記憶される。記憶手段50には、例えば、中子Aの重量と加工中に中子Aが落下しない真鍮成分の全付着長さとの相関関係を示すデータ51、付着領域1箇所当たりの中子Aの付着長さデータ52、およびワークWの密度データ53が記憶される。また、記憶手段50には、付着領域B以外の加工すなわち通常の加工を行う際の第1の加工条件54および付着領域Bに真鍮成分を付着させる際の第2の加工条件55が記憶される。 The storage means 50 is composed of a hard disk, a CD-ROM, etc., and stores various data for attaching the brass component. The storage means 50 includes, for example, data 51 indicating a correlation between the weight of the core A and the total adhesion length of the brass component that the core A does not fall during processing, and the adhesion length of the core A per adhesion area. Length data 52 and density data 53 of the workpiece W are stored. The storage means 50 stores a first processing condition 54 when performing processing other than the adhesion region B, that is, normal processing, and a second processing condition 55 when attaching a brass component to the adhesion region B. .

処理手段60は、入力手段30から入力された各種情報と記憶手段50に記憶された各種データ51,52,53および加工条件54,55に基づいて、真鍮成分の付着を行うためのデータを生成しつつ加工プログラムを生成すべく、記憶データ取得手段61、中子形状データ生成手段62、重量演算手段63、付着領域数演算手段64、重心演算手段65、付着領域設定手段66、および加工プログラム生成手段67として機能する。 The processing means 60 generates data for attaching the brass component based on the various information input from the input means 30 and the various data 51, 52, 53 and processing conditions 54, 55 stored in the storage means 50. However, in order to generate a machining program, storage data acquisition means 61, core shape data generation means 62, weight calculation means 63, adhesion area number calculation means 64, gravity center calculation means 65, adhesion area setting means 66, and machining program generation It functions as the means 67.

記憶データ取得手段61は、入力手段30から入力された情報に基づいて記憶手段50から中子Aの重量と全付着長さとの相関関係を示すデータ51、付着領域1箇所当たりの中子Aの付着長さデータ52、ワークWの密度データ53、加工条件54,55を読み出して取得する機能を有している。 The storage data acquisition means 61 is based on the information input from the input means 30 and stores data 51 indicating the correlation between the weight of the core A and the total adhesion length from the storage means 50, and the core A per adhesion area. It has a function of reading out and acquiring the adhesion length data 52, the density data 53 of the workpiece W, and the processing conditions 54 and 55.

中子形状データ生成手段62は、入力手段30から入力された情報に基づいて中子Aの形状データを生成する機能を有している。
重量演算手段63は、中子形状データ生成手段62により生成された中子Aの形状データから中子Aの体積を演算するとともに、記憶データ取得手段61が取得したワークWの密度データ53に基づいて中子Aの重量を演算する機能を有している。
The core shape data generating unit 62 has a function of generating the shape data of the core A based on the information input from the input unit 30.
The weight calculation means 63 calculates the volume of the core A from the shape data of the core A generated by the core shape data generation means 62 and based on the density data 53 of the workpiece W acquired by the storage data acquisition means 61. And has a function of calculating the weight of the core A.

付着領域数演算手段64は、記憶データ取得手段61により取得された中子Aの重量と全付着長さとの相関関係を示すデータ51と重量演算手段63により演算された中子Aの重量に基づいて全付着長さを演算し、更に記憶データ取得手段61により取得された付着領域1箇所当たりの中子Aの付着長さデータ52に基づいて付着領域数を演算する。
重心演算手段65は、中子形状データ生成手段62により生成された中子Aの形状データに基づいて中子Aの重心Oを演算する機能を有している。
The adhesion area number calculation means 64 is based on the data 51 indicating the correlation between the weight of the core A acquired by the stored data acquisition means 61 and the total adhesion length and the weight of the core A calculated by the weight calculation means 63. Then, the total adhesion length is calculated, and the number of adhesion areas is calculated based on the adhesion length data 52 of the core A per adhesion area acquired by the storage data acquisition means 61.
The center of gravity calculating means 65 has a function of calculating the center of gravity O of the core A based on the shape data of the core A generated by the core shape data generating means 62.

付着領域設定手段66は、付着領域数演算手段64により演算された付着領域数と重心演算手段65により演算された重心Oに基づいて付着領域Bを設定する。より詳しくは、付着領域設定手段66は、重心Oを通る任意の線分Jと中子Aの輪郭O´との交点Kを得て、交点Kが中央となるように付着領域Bの初期設定領域Cを設定するとともに、初期設定領域Cから他の残りの付着領域Bを中子Aの周長の等間隔で設定する機能を有している。 The adhesion area setting means 66 sets the adhesion area B based on the number of adhesion areas calculated by the adhesion area number calculation means 64 and the centroid O calculated by the centroid calculation means 65. More specifically, the adhesion area setting means 66 obtains an intersection K between an arbitrary line segment J passing through the center of gravity O and the contour O ′ of the core A, and initially sets the adhesion area B so that the intersection K becomes the center. In addition to setting the area C, it has a function of setting other remaining adhesion areas B from the initial setting area C at equal intervals of the circumference of the core A.

加工プログラム生成手段67は、記憶データ取得手段61により取得された第1の加工条件54および第2の加工条件55、中子形状データ生成手段62により生成された中子Aの形状データ、付着領域設定手段66により設定された付着領域Bに基づいて加工プログラムを生成する機能を有している。なお、処理手段60はCPUおよびメモリが協働でその機能を果たす。 The machining program generation unit 67 includes a first machining condition 54 and a second machining condition 55 acquired by the stored data acquisition unit 61, the shape data of the core A generated by the core shape data generation unit 62, and the adhesion region. It has a function of generating a machining program based on the adhesion region B set by the setting means 66. The processing means 60 performs its function in cooperation with the CPU and the memory.

次に、加工プログラム生成装置20による加工プログラムの生成方法について図4のフローチャートに基づいて詳細に説明する。
まず、ステップS10において、作業者が入力手段30から所定の情報を入力し、該入力した情報に基づいて、記憶データ取得手段61が記憶手段50から中子Aの重量と全付着長さの相関関係を示すデータ51、付着領域1箇所当たりの中子Aの付着長さデータ52、ワークWの密度データ53、および加工条件54,55を読み出して取得する。
Next, a machining program generation method by the machining program generation device 20 will be described in detail based on the flowchart of FIG.
First, in step S10, the operator inputs predetermined information from the input means 30, and based on the input information, the storage data acquisition means 61 correlates the weight of the core A and the total adhesion length from the storage means 50. Data 51 indicating the relationship, adhesion length data 52 of the core A per adhesion area, density data 53 of the workpiece W, and processing conditions 54 and 55 are read and acquired.

次いで、ステップS20において、作業者が入力手段30から表示手段40に表示させながら中子Aの形状データを入力し、この入力したデータに基づいて、中子形状データ生成手段62が中子Aの形状データを生成する。
次に、ステップS30において、重量演算手段63がステップS10で取得されたワークWの密度データ53とステップS20で生成された中子Aの形状データに基づいて中子Aの重量を演算する。
Next, in step S20, the operator inputs the shape data of the core A while being displayed on the display means 40 from the input means 30, and the core shape data generating means 62 is based on the input data. Generate shape data.
Next, in step S30, the weight calculating means 63 calculates the weight of the core A based on the density data 53 of the workpiece W acquired in step S10 and the shape data of the core A generated in step S20.

続いて、ステップS40において、付着領域数演算手段64がステップS10で入力された中子Aの重量と全付着長さの相関関係を示すデータ51および付着領域1箇所当たりの中子Aの付着長さデータ52とステップS30で演算された中子Aの重量に基づいて付着領域数を演算する。
そして、ステップS50において、重心演算手段65がステップS20で生成された中子Aの形状データに基づいて、中子Aの重心Oを演算する。
Subsequently, in step S40, the adhesion area number calculating means 64 receives the data 51 indicating the correlation between the weight of the core A and the total adhesion length input in step S10, and the adhesion length of the core A per adhesion area. The number of attached areas is calculated based on the weight data 52 and the weight of the core A calculated in step S30.
In step S50, the center-of-gravity calculating means 65 calculates the center of gravity O of the core A based on the shape data of the core A generated in step S20.

次に、ステップS60において、付着領域設定手段66がステップS40で演算された付着領域数およびステップS50で演算された中子Aの重心Oに基づいて付着領域Bの初期設定領域Cを設定するとともに、初期設定領域Cから他の残り付着領域Bを等間隔で設定する。   Next, in step S60, the adhesion area setting means 66 sets an initial setting area C of the adhesion area B based on the number of adhesion areas calculated in step S40 and the center of gravity O of the core A calculated in step S50. Then, other remaining adhesion areas B are set at equal intervals from the initial setting area C.

次いで、ステップS70において、加工プログラム生成手段67がステップS10で取得された加工条件54,55、ステップS20で生成された中子Aの形状データ、およびステップS60で設定された付着領域Bに基づいて、加工プログラムを生成し、加工プログラム生成装置20による動作を終了する。 Next, in step S70, the machining program generation means 67 is based on the machining conditions 54 and 55 acquired in step S10, the shape data of the core A generated in step S20, and the adhesion region B set in step S60. Then, the machining program is generated, and the operation by the machining program generation device 20 is terminated.

以上説明したように本第1実施形態によれば、上記加工プログラム生成装置20を有することとしたので、中子Aの形状データに基づいて中子Aの重量を演算しつつ中子Aの付着領域数および付着領域を設定し、加工プログラムを生成することができ、煩雑な作業を介することなく中子Aにワイヤ電極Eの真鍮成分の付着領域を設定することができる。これにより、人為的ミスの軽減、人件費の削減を図ることができる。また、中子Aの切り落とし時に起こるワークWの異常放電による食い込みダメージも軽減することができる。 As described above, according to the first embodiment, since the machining program generation device 20 is provided, the core A adheres while calculating the weight of the core A based on the shape data of the core A. The number of areas and the adhesion area can be set, a machining program can be generated, and the adhesion area of the brass component of the wire electrode E can be set in the core A without complicated operations. As a result, human error can be reduced and labor costs can be reduced. Further, it is possible to reduce biting damage due to abnormal discharge of the workpiece W that occurs when the core A is cut off.

[第2実施形態]
次に本発明の第2実施形態について説明する。図5に示すように、本第2実施形態は上述した第1実施形態に対し加工プログラム生成装置20に非付着領域設定手段68および付着変更手段69を追加した構成を示している。なお、第1実施形態と同一の構成については同一の符号を付してその説明を省略するものとする。
[Second Embodiment]
Next, a second embodiment of the present invention will be described. As shown in FIG. 5, the second embodiment shows a configuration in which a non-attachment region setting unit 68 and an attachment changing unit 69 are added to the machining program generation device 20 with respect to the first embodiment described above. In addition, about the structure same as 1st Embodiment, the same code | symbol is attached | subjected and the description shall be abbreviate | omitted.

すなわち、中子Aの真鍮付着を行う場合にあっては、コーナー部等、真鍮成分の付着が難しい領域があるが、本第2実施形態においては、図6に示すように、このような付着の難しい領域を、作業者が入力手段30を所要に操作して、非付着領域設定手段68により付着の難しい領域を真鍮成分を付着させない非付着領域Dとして予め設定する。そして、図7に示すように、付着領域Bと非付着領域Dとが重なる場合には、図8に示すように、付着変更手段69により付着領域Bと非付着領域Dとの重複領域を求めて重複領域の加工方向における始点Lおよび終点Mを得るとともに、始点Lと終点Mの距離つまり重複距離Δzを演算する。次いで、図9に示すように、付着変更手段69が付着領域Bと非付着領域Dとが重ならないように、中子Aの全ての付着領域Bを加工方向に沿って重複距離Δzずらして設定する。なお、各重複領域において重複距離Δzが異なる場合は、重複距離の最大値Δzmaxずらして設定する。   That is, in the case where the brass attachment of the core A is performed, there are regions where it is difficult to attach the brass component such as a corner portion. In the second embodiment, as shown in FIG. The difficult region is operated by the operator as required by the operator, and the non-adhesion region setting unit 68 sets the difficult adhesion region as the non-adhesion region D where the brass component is not adhered. Then, as shown in FIG. 7, when the adhesion region B and the non-adhesion region D overlap, as shown in FIG. 8, an overlap region between the adhesion region B and the non-adhesion region D is obtained by the adhesion changing means 69. Thus, the start point L and the end point M in the processing direction of the overlap region are obtained, and the distance between the start point L and the end point M, that is, the overlap distance Δz is calculated. Next, as shown in FIG. 9, the attachment changing means 69 sets all the attachment regions B of the core A by shifting the overlap distance Δz along the processing direction so that the attachment region B and the non-attachment region D do not overlap. To do. When the overlap distance Δz is different in each overlap region, the overlap distance is set by shifting the maximum value Δzmax.

このように非付着領域設定手段68および付着変更手段69を有することとすれば、コーナー部等、ワイヤ電極Eの真鍮成分の付着が難しい領域を、容易にワイヤ電極Eの真鍮成分を付着させない非付着領域Dとしつつ付着領域Bの設定をすることができる。 If the non-adhesion area setting means 68 and the adhesion changing means 69 are provided in this way, areas where it is difficult for the brass component of the wire electrode E to adhere, such as corners, are not easily adhered to the brass component of the wire electrode E. The adhesion area B can be set while setting the adhesion area D.

なお、本発明は上述した実施形態に限定されるものではなく、必要に応じて種々の応用実施または変形実施が可能であることは勿論である。すなわち、例えば、上述した実施形態にあっては、加工液を水系加工液としているが、油系加工液としても本発明の真鍮付着方法を実施することができる。また、真鍮成分の付着領域Bを、初期設定領域Cから中子の周長の等間隔で設定することとしているが、ワークWの厚みが変化する場合には、重量の分布に応じた間隔、例えば重量分布が等間隔となるように付着領域Bを設定することとしてもよい。 In addition, this invention is not limited to embodiment mentioned above, Of course, various application implementation or deformation | transformation implementation is possible as needed. That is, for example, in the embodiment described above, the machining fluid is an aqueous machining fluid, but the brass adhesion method of the present invention can also be implemented as an oil-based machining fluid. Moreover, the adhesion area B of the brass component is set at equal intervals from the initial setting area C to the circumference of the core, but when the thickness of the workpiece W changes, the interval according to the weight distribution, For example, the adhesion region B may be set so that the weight distribution is equally spaced.

本発明のワイヤ放電加工機は、加工中に中子の落下を防止することができ、加工効率の飛躍的な向上に貢献する。 The wire electric discharge machine of the present invention can prevent the core from dropping during machining, and contributes to a dramatic improvement in machining efficiency.

A:中子
B:付着領域
C:付着領域の初期設定領域
D:非付着領域
E:ワイヤ電極
J:線分
K:交点
L:重複領域の始点
M:重複領域の終点
O:重心
O´:中子の輪郭
W:ワーク
Δz:重複距離
Δzmax:重複距離の最大値
α:対角線
1:ワイヤ放電加工機
2:上側ガイド組体
3:下側ガイド組体
4:加工槽
5:ワークスタンド
6:各軸モータ
7:電源装置
10:NC制御装置
20:加工プログラム生成装置
30:入力手段
40:表示手段
50:記憶手段
51:中子の重量と全付着長さとの相関関係を示すデータ
52:付着領域1箇所当たりの付着長さデータ
53:ワークの密度データ
54:第1の加工条件
55:第2の加工条件
60:処理手段
61:記憶データ取得手段
62:中子形状データ生成手段
63:重量演算手段
64:重心演算手段
65:付着領域数演算手段
66:付着領域設定手段
67:加工プログラム生成手段
68:非付着領域設定手段
69:付着変更手段
A: Core B: Adhering region C: Initial setting region D: Non-adhering region E: Wire electrode J: Line segment K: Intersection L: Overlapping region start point M: Overlapping region end point O: Center of gravity O ': Core outline W: Workpiece Δz: Overlap distance Δzmax: Maximum overlap distance α: Diagonal line 1: Wire electric discharge machine 2: Upper guide assembly 3: Lower guide assembly 4: Processing tank 5: Workstand 6: Each axis motor 7: power supply device 10: NC control device 20: machining program generation device 30: input means 40: display means 50: storage means 51: data 52 indicating the correlation between the weight of the core and the total adhesion length 52: adhesion Adhesion length data 53 per region: workpiece density data 54: first machining condition 55: second machining condition 60: processing means 61: stored data acquisition means 62: core shape data generation means 63: weight Calculation means 64: Center of gravity calculation hand 65: attachment area speed calculation means 66: attachment area setting means 67: machining program generation means 68: non-attached region setting means 69: adhering changing means

Claims (4)

加工溝により切り離されたワークの内側部分をなす中子の任意の領域にワイヤ電極の成分を付着させ、前記ワークの落下を防止するワイヤ放電加工機の加工プログラム生成装置において、
前記中子の形状データを生成する中子形状データ生成手段と、
前記中子形状データ生成手段により生成された前記中子の形状データに基づいて前記中子の重量を演算する重量演算手段と、
前記重量演算手段により演算された前記中子の重量に基づいて前記中子の付着領域数を演算する付着領域数演算手段と、
前記付着領域数演算手段により演算された中子の付着領域数に基づいて前記中子の付着領域を設定する付着領域設定手段と、
前記中子形状データ生成手段により生成された前記中子の形状データおよび前記付着領域設定手段により設定された前記中子の付着領域に基づいて加工プログラムを生成する加工プログラム生成手段と、
を有することを特徴とするワイヤ放電加工機の加工プログラム生成装置。
In a machining program generation device for a wire electric discharge machine that attaches a wire electrode component to an arbitrary region of a core that forms an inner part of a workpiece separated by a machining groove and prevents the workpiece from falling,
Core shape data generating means for generating the core shape data;
Weight calculating means for calculating the weight of the core based on the shape data of the core generated by the core shape data generating means;
An adhesion area number calculating means for calculating the number of adhesion areas of the core based on the weight of the core calculated by the weight calculating means;
An adhesion area setting means for setting the adhesion area of the core based on the number of adhesion areas of the core calculated by the adhesion area number calculating means;
Machining program generation means for generating a machining program based on the shape data of the core generated by the core shape data generation means and the adhesion area of the core set by the adhesion area setting means;
A machining program generation device for a wire electric discharge machine characterized by comprising:
前記中子の重量と前記中子の全付着長さとの相関関係を示すデータおよび前記付着領域1箇所当たりの前記中子の付着長さを記憶する記憶手段を有し、
前記付着領域数演算手段は、前記中子の重量と前記中子の全付着長さとの相関関係を示すデータ、前記付着領域1箇所当たりの前記中子の付着長さ、および前記重量演算手段により演算された前記中子の重量に基づいて前記中子の付着領域数を演算するとともに、
前記付着領域設定手段は、前記付着領域数演算手段により演算された前記中子の付着領域数に基づいて前記中子の付着領域を等間隔で設定することを特徴とする請求項1に記載のワイヤ放電加工機の加工プログラム生成装置。
Storage means for storing data indicating the correlation between the weight of the core and the total adhesion length of the core and the adhesion length of the core per one adhesion region;
The adhesion area number calculation means includes data indicating a correlation between the weight of the core and the total adhesion length of the core, the adhesion length of the core per one adhesion area, and the weight calculation means. While calculating the number of adhesion areas of the core based on the calculated weight of the core,
The said adhesion area | region setting means sets the adhesion area | region of the said core at equal intervals based on the number of adhesion area | regions of the said core calculated by the said adhesion area number calculating means. A machining program generator for a wire electrical discharge machine.
前記ワイヤ電極の成分を付着させない前記中子の非付着領域を設定する非付着領域設定手段と、
前記非付着領域設定手段により設定された前記中子の非付着領域に基づいて、前記付着領域設定手段により設定された中子の付着領域を変更する付着変更手段と、
を有することを特徴とする請求項2に記載のワイヤ放電加工機の加工プログラム生成装置。
A non-adhesion region setting means for setting a non-adhesion region of the core that does not attach the component of the wire electrode;
Based on the non-adhesion area of the core set by the non-adhesion area setting means, an adhesion changing means for changing the adhesion area of the core set by the adhesion area setting means;
The machining program generation device for a wire electric discharge machine according to claim 2, wherein:
前記付着変更手段は、前記付着領域と前記非付着領域との重複距離を演算し、前記付着領域設定手段により設定された中子の付着領域を前記重複距離ずらすことにより、前記中子の付着領域の変更を行うことを特徴とする請求項3に記載のワイヤ放電加工機のプログラム生成装置。 The adhesion changing means calculates an overlapping distance between the adhesion area and the non-adhesion area, and shifts the adhesion area of the core set by the adhesion area setting means to shift the overlapping distance. The program generation device for a wire electric discharge machine according to claim 3, wherein:
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