JP2013116780A - Article placing device - Google Patents
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- JP2013116780A JP2013116780A JP2011263950A JP2011263950A JP2013116780A JP 2013116780 A JP2013116780 A JP 2013116780A JP 2011263950 A JP2011263950 A JP 2011263950A JP 2011263950 A JP2011263950 A JP 2011263950A JP 2013116780 A JP2013116780 A JP 2013116780A
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- 230000032258 transport Effects 0.000 description 19
- 238000003780 insertion Methods 0.000 description 9
- 230000037431 insertion Effects 0.000 description 9
- 210000000078 claw Anatomy 0.000 description 8
- 239000000725 suspension Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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Abstract
Description
本発明は、物品を載置支持する物品載置面を有する上部部材及び前記上部部材から下方に離間して設けられる下部部材を備えて構成される物品載置具に関する。 The present invention relates to an article placement tool including an upper member having an article placement surface for placing and supporting an article, and a lower member provided to be spaced downward from the upper member.
かかる物品載置具は、上部部材の上面側に形成される物品載置面に物品を載置支持するように構成されている。そして、物品を物品載置面に載置支持した状態で物品収納箇所に収納されるとともに、当該物品を処理箇所で処理すべく物品収納箇所から取り出す必要が生じた場合には、物品を載置支持した物品載置具を、例えばフォーク式の載置具搬送装置で移載箇所まで搬送し、移載箇所にて物品載置面に載置支持される物品を移載対象部に移載するように構成されている。 Such an article placement tool is configured to place and support an article on an article placement surface formed on the upper surface side of the upper member. The article is stored in the article storage location in a state where the article is placed and supported on the article placement surface, and the article is placed when it is necessary to take out the article from the article storage location to be processed at the processing location. The supported article placement tool is transported to a transfer location by, for example, a fork-type placement tool transport device, and the article placed and supported on the article placement surface is transferred to the transfer target portion at the transfer location. It is configured as follows.
このように、移載箇所にて物品載置具に載置支持した物品を物品載置具から移載対象部に移載する方法として、従来、物品を吊下げ装置にて吊下げ状態とし、当該物品を物品載置面から上方に浮上させた状態で物品載置具から移載対象部に移動させる方法が用いられていたが、移載箇所に載置した物品載置具と移載対象部との間での物品の移載作業を吊下げ装置にて行なう場合は、物品を吊下げ装置に吊下げ状態にセットし、そのセットした物品を吊下げ装置にて吊下げ状態で移動させ、次に、物品を吊下げ装置から外すことを行うものであり、吊下げ装置にて物品を移載する際には、吊下げ装置にて物品を吊下げ状態で移動させる作業が必要となるばかりでなく、物品を吊下げ装置にセットする作業や物品を吊下げ装置から外す作業を要するものであり、移載箇所に載置された物品載置具と移載対象部との間での物品の移載のため作業が煩雑であり、作業性が悪いものとなっていた。 Thus, as a method of transferring the article placed and supported on the article placement tool at the transfer place from the article placement tool to the transfer target part, conventionally, the article is suspended by the suspension device, Although the method of moving the article from the article placement tool to the transfer target part in a state where the article is lifted upward from the article placement surface, the article placement tool placed at the transfer location and the transfer target are used. When the article is transferred to and from the section using the hanging device, the article is set in the hanging state on the hanging device, and the set article is moved in the hanging state by the hanging device. Next, the article is removed from the suspension device, and when the article is transferred by the suspension device, an operation for moving the article in a suspended state by the suspension device is required. In addition to the work of setting the article on the suspension device and the work of removing the article from the suspension device are required. Is intended, work for transferring the article between the mounted article placement base and transfer target portion in transfer location is complicated, it had become a poor workability.
そこで、移載箇所に載置された物品載置具と移載対象部との間での物品の移載作業を簡易にするために、物品の底部に当接して物品を水平方向に移動自在に載置支持するローラを上端に備えた物品支持体を、上記ローラを載置具支持台に載せられた物品載置具よりも下方に位置させる退避状態と、ローラを物品載置具に開口形成された挿通部を通して上方に移行させて物品載置具の上方に位置させる物品支持作用状態とに昇降自在に載置具支持台に設けるように構成し、上記物品支持体を物品支持作用状態に切換えることによって、作業者の手作業等で物品を移載方向に沿って押し移動させて、物品載置具と移載対象部との間での物品の移載のための作業を簡易にするものが提案されている(例えば、特許文献1参照)。 Therefore, in order to simplify the transfer operation of the article between the article placement tool placed at the transfer location and the transfer target part, the article can be moved in the horizontal direction by contacting the bottom of the article. A retreating state in which the article support body provided with a roller for placing and supporting it on the upper end is positioned below the article placing tool placed on the placing tool support base, and the roller is opened to the article placing tool. The article support is configured to be provided on the placement tool support base so as to be movable up and down to the article support action state that moves upward through the formed insertion portion and is positioned above the article placement tool. By switching to, the article is pushed and moved along the transfer direction by an operator's manual work, etc., and the work for transferring the article between the article placement tool and the transfer target part is simplified. Have been proposed (see, for example, Patent Document 1).
しかしながら、上記特許文献1は、物品支持体を退避状態から物品支持作用状態に切換える場合に、物品支持体を物品載置具の底面に開口形成された挿通部へ下方から挿通して上方に移動させ、ローラの上端が物品載置具の底面よりも下方に位置する状態からローラの上端が物品載置具の上方に位置に位置する状態となるまで上昇移動させる必要がある。つまり、物品支持体を退避状態から物品支持作用状態とするためには、物品載置具の上下方向の幅(厚さ)と、ローラの上端から物品載置具の底面までの間隔とを合計したストロークが必要になる。 However, in Patent Document 1, when the article support is switched from the retracted state to the article support working state, the article support is inserted from below into the insertion portion formed in the bottom surface of the article placement tool and moved upward. It is necessary to move the roller from the state where the upper end of the roller is located below the bottom surface of the article placement tool until the upper end of the roller is located above the article placement tool. That is, in order to change the article support from the retracted state to the article support working state, the vertical width (thickness) of the article placement tool and the distance from the upper end of the roller to the bottom surface of the article placement tool are totaled. Stroke is required.
そのため、物品支持体を退避状態から物品支持作用状態とすべく上昇移動させるために必要な移動距離が長くなるので、その移動に要する時間が長くなり、作業効率が低下する虞があった。 For this reason, since the moving distance required to move the article support upward from the retracted state to the article supporting action state becomes long, the time required for the movement becomes long, and the working efficiency may be lowered.
本発明は、上記実情に鑑みてなされたものであり、その目的は、作業効率の低下を抑制することが可能な物品載置具を提供することにある。 This invention is made | formed in view of the said situation, The objective is to provide the article mounting tool which can suppress the fall of work efficiency.
上記課題を解決するための本発明に係る物品載置具の第1特徴構成は、物品を載置支持する物品載置面を有する上部部材及び前記上部部材から下方に離間して設けられる下部部材を備えて構成される物品載置具であって、
物品の底部に当接して物品を搬送自在に載置支持する可動ローラと、その可動ローラを搬送方向に直交する向きに沿う水平軸心周りに回転自在に支持しかつ前記上部部材に対して前記可動ローラと一体昇降自在なローラ支持体が設けられ、前記ローラ支持体が、前記可動ローラの上端が前記物品載置面と前記下部部材との間に位置する下降位置と、前記可動ローラの上端が前記物品載置面よりも上方に位置する上昇位置とに切換え自在に構成され、かつ、前記ローラ支持体に下方側から当接する押し上げ部材と前記上部部材との相対距離を近接状態とすることにより、前記ローラ支持体が前記上昇位置に位置する移載作用状態とし、前記押し上げ部材と前記上部部材との相対距離を離間状態とすることにより、前記ローラ支持体が前記下降位置に位置する退避状態とするように切換え自在に構成されている点にある。
The first characteristic configuration of the article placement tool according to the present invention for solving the above problems includes an upper member having an article placement surface for placing and supporting the article, and a lower member provided to be spaced downward from the upper member. An article placement tool configured to include:
A movable roller that abuts the bottom of the article and supports the article so that the article can be conveyed, and supports the movable roller rotatably about a horizontal axis along a direction orthogonal to the conveying direction and the upper member A roller support that can be moved up and down integrally with the movable roller is provided, and the roller support includes a lowered position where the upper end of the movable roller is located between the article placement surface and the lower member, and the upper end of the movable roller. Can be switched to a raised position located above the article placement surface, and the relative distance between the push-up member that comes into contact with the roller support body from below is close to the upper member. Thus, the roller support is brought into a transfer operation state where the roller support is located at the raised position, and the relative distance between the push-up member and the upper member is separated, so that the roller support is moved to the lowered position. In that it is switched freely configured to the retracted state located.
すなわち、ローラ支持体が下降位置に位置する退避状態においては、可動ローラの上端が物品載置面と下部部材との間に位置するため、可動ローラの上端は物品載置面よりも下方側位置に存在することとなり、物品はその底部が物品載置具の物品載置面に当接する状態で載置支持される。また、ローラ支持体が上昇位置に位置する移載作用状態においては、可動ローラの上端が物品載置面よりも上方に位置するため、物品はその底部が可動ローラの上端に当接する状態で載置支持される。 That is, in the retracted state where the roller support is in the lowered position, the upper end of the movable roller is located between the article placement surface and the lower member, and therefore the upper end of the movable roller is positioned below the article placement surface. Thus, the article is placed and supported in a state where the bottom of the article is in contact with the article placing surface of the article placing tool. Further, in the transfer operation state in which the roller support is located at the raised position, the upper end of the movable roller is positioned above the article placement surface, so that the article is loaded with its bottom part in contact with the upper end of the movable roller. It is supported.
したがって、物品載置具を、例えば物品収納箇所に収納している場合や、物品収納箇所から移載箇所に搬送する搬送作業中である場合においては、ローラ支持体に下方側から当接する押し上げ部材と上部部材との相対距離を離間状態としてローラ支持体を下降位置に切り換えて退避状態とし、物品載置具に載置支持される物品と物品載置面と間の摩擦抵抗により物品の物品載置具上での移動が阻害される状態で安定して物品を載置支持することができる。 Therefore, when the article placement tool is housed in, for example, the article storage place or when the article placement tool is being transported from the article storage place to the transfer place, the push-up member that contacts the roller support from below The relative distance between the upper member and the upper member is changed to the retracted state by switching the roller support to the lowered position, and the article is placed on the article by the frictional resistance between the article placed and supported on the article placing tool and the article placing surface. The article can be stably placed and supported in a state in which movement on the fixture is inhibited.
また、移載箇所にて当該物品を物品載置具から移載対象部に移載する場合においては、前記押し上げ部材と上部部材との相対距離を近接状態としてローラ支持体を上昇位置に切り換えて移載作用状態とし、物品の底部を可動ローラに載置支持させて摩擦抵抗を低減することにより作業者の手作業等により容易に物品載置具から移載対象部に対して物品を移載することができるものとなる。 Further, when transferring the article from the article placement tool to the transfer target portion at the transfer location, the roller support is switched to the raised position with the relative distance between the push-up member and the upper member being in the proximity state. By transferring and placing the bottom of the article on the movable roller and supporting it to reduce frictional resistance, the article can be easily transferred from the article placement tool to the transfer target part by manual operation of the operator. Will be able to do.
そして、そのように退避状態と移載作用状態とを切換えるにあたり、退避状態においては、ローラ支持体に支持される可動ローラの上端が物品載置面と下部部材との間に位置するように構成されているから、ローラ支持体を下降位置から上昇位置に切換えるために押し上げ部材を上昇移動させるにしても、その上昇移動量を、例えば可動ローラの上端を物品載置具の下部部材の底面よりも下方から物品載置面よりも上方に突出させるべくローラ支持体を上昇移動させる場合の移動量よりも十分に小さな移動量とすることができるものとなり、作業効率の低下を抑制することが可能な物品載置具を提供することができる。 When switching between the retracted state and the transfer action state, the upper end of the movable roller supported by the roller support is configured to be positioned between the article placement surface and the lower member in the retracted state. Therefore, even if the push-up member is moved upward to switch the roller support from the lowered position to the raised position, the upward movement amount is, for example, the upper end of the movable roller from the bottom surface of the lower member of the article mounting tool. In addition, the amount of movement can be made sufficiently smaller than the amount of movement when the roller support is moved upward to project upward from the article placement surface from below, and it is possible to suppress a decrease in work efficiency. It is possible to provide a simple article placement tool.
本発明に係る物品載置具の第2特徴構成は、上記第1特徴構成に加えて、前記可動ローラが、搬送方向に沿って複数並べて設けられ、前記ローラ支持体が、複数の前記可動ローラを搬送方向に並ぶ状態で一体昇降自在に支持するように構成されている点にある。 According to a second characteristic configuration of the article placing tool according to the present invention, in addition to the first characteristic configuration, a plurality of the movable rollers are provided side by side along a conveying direction, and the roller support is a plurality of the movable rollers. Are arranged so as to be movable up and down integrally in a state of being aligned in the transport direction.
すなわち、上記のように物品の底部に可動ローラを当接させて物品を搬送するためには、複数の可動ローラによって物品の底部の複数の部分を支持して、その姿勢を安定させるとともに、1つの可動ローラにかかる負荷を低減させることが好ましい。
しかしながら、可動ローラを搬送方向に沿って複数並べて設けるにあたり、それら複数の可動ローラを複数のローラ支持体に個別に支持させる構成とすると、退避状態と移載作用状態とを切換えために、押し上げ部材を可動ローラの数に対応して設ける必要があり、物品載置具及び押し上げ部材の構成が複雑になる虞がある。また、押し上げ部材が、物品載置具の下部部材に設けられた挿通孔を貫通する状態でローラ支持体に下方側から当接する構成とする場合には、当該下部部材に複数の挿通孔を設ける必要があるため、下部部材の強度が低下する虞がある。
第2特徴構成によれば、ローラ支持体が、複数の可動ローラを搬送方向に並ぶ状態で支持するように構成されるものであるから、上記の如き押し上げ部材又は押し上げ部材を挿通する挿通孔の数を少なくすることができ、構成を簡略化するとともに、下部部材の強度を向上することができる。
That is, as described above, in order to bring the movable roller into contact with the bottom of the article and convey the article, a plurality of portions of the bottom of the article are supported by the plurality of movable rollers, and the posture is stabilized. It is preferable to reduce the load applied to the two movable rollers.
However, when a plurality of movable rollers are arranged side by side along the transport direction, a push-up member is used to switch between the retracted state and the transfer action state when the plurality of movable rollers are individually supported by a plurality of roller supports. Need to be provided corresponding to the number of movable rollers, and the configuration of the article placement tool and the push-up member may be complicated. Further, when the push-up member is configured to contact the roller support body from below while penetrating the insertion hole provided in the lower member of the article mounting tool, a plurality of insertion holes are provided in the lower member. Since it is necessary, the strength of the lower member may be reduced.
According to the second characteristic configuration, the roller support is configured to support the plurality of movable rollers in a state of being aligned in the transport direction, and therefore the push-up member or the insertion hole through which the push-up member is inserted as described above. The number can be reduced, the structure can be simplified, and the strength of the lower member can be improved.
本発明に係る物品載置具の第3特徴構成は、上記第1又は第2特長構成に加えて、平面視において、前記ローラ支持体に支持される複数の可動ローラの並び方向外方側に、上端が前記物品載置面よりも上方に位置する高さで上下位置が固定された位置固定ローラが設けられている点にある。 In addition to the first or second feature configuration, the third feature configuration of the article placement tool according to the present invention is on the outer side in the arrangement direction of the plurality of movable rollers supported by the roller support in a plan view. A position fixing roller is provided in which the upper and lower positions are fixed at a height at which the upper end is positioned above the article placement surface.
すなわち、ローラ支持体に支持される複数の可動ローラの並び方向外方側、つまり、物品載置具の平面視における移載方向端部となる部分にもローラ支持体を位置させる状態とすると、上部部材と下部部材とを連結する桁部材をその部分に設けることができないため、移載方向端部における物品載置具の強度が低下する虞がある。しかしながら、物品載置具の平面視における移載方向端部にローラ支持体が存在しないように構成すると、移載方向端部には可動ローラが存在しないことになり、移載方向端部に可動ローラの上端部よりも低い位置に位置する物品載置面が継続する状態となるため、物品を移載対象部との間で移載するときに、物品をスムーズに(がたつきのない状態で)移載できない虞がある。
第3特徴構成によれば、上端が物品載置面よりも上方に位置する高さ(ローラ支持体が上昇位置に位置するときの可動ローラの上端の高さと略同じであることが好ましい)で上下位置が固定された位置固定ローラが、ローラ支持体に支持される複数の可動ローラの並び方向外方側に設けられるものであるから、上記のような段差が発生せず、物品を移載対象部との間で移載するにあたってスムーズに移載ができるものとなる。
That is, when the roller support is positioned on the outer side in the arrangement direction of the plurality of movable rollers supported by the roller support, that is, the portion that is the transfer direction end in the plan view of the article placement tool, Since the girder member that connects the upper member and the lower member cannot be provided in that portion, the strength of the article placement tool at the end portion in the transfer direction may be reduced. However, if it is configured such that there is no roller support at the end in the transfer direction in plan view of the article placement tool, there will be no movable roller at the end in the transfer direction, and it will be movable at the end in the transfer direction. Since the article placement surface located at a position lower than the upper end of the roller is in a continuous state, when the article is transferred to or from the transfer target part, the article is smoothly (with no rattling) ) There is a possibility that it cannot be transferred.
According to the third characteristic configuration, the height of the upper end is located above the article placement surface (preferably substantially the same as the height of the upper end of the movable roller when the roller support is located at the raised position). Since the position fixing roller whose vertical position is fixed is provided on the outer side in the arrangement direction of the plurality of movable rollers supported by the roller support, the above-described step does not occur and the article is transferred. When transferring to and from the target unit, transfer can be performed smoothly.
〔第1実施形態〕
本発明に係る物品載置具の第1実施形態について、図を参照して説明する。この実施形態において、搬送対象の物品は、プレスマシンにセットして用いられるプレス加工用の金型であり、物品載置具としてのパレットが、重量のある金型(例えば、重量が5トンを超える場合がある)の荷重に対する強度を備えさせるべく、鋼鉄製部材にて形成されている。
図1は、パレットPの全体斜視図である。パレットPは、図1乃至図4に示すように、金型Bを載置支持する物品載置面Pfを有する上部部材Pjと、その上部部材Pjから下方に離間して設けられる下部部材Psとを備えて構成されている。
また、上部部材Pjと下部部材Psとの間には、それらを接続する桁部材Pkが、平面視にて縦横に設けられ、上部部材Pjの荷重が桁部材Pkを介して下部部材Psで受けられる構成となっている。
[First Embodiment]
1st Embodiment of the article mounting tool which concerns on this invention is described with reference to figures. In this embodiment, the article to be transported is a pressing mold used by being set in a press machine, and the pallet as the article placing tool is a heavy mold (for example, a weight of 5 tons). In order to provide strength against a load of (which may exceed), it is formed of a steel member.
FIG. 1 is an overall perspective view of the pallet P. FIG. As shown in FIGS. 1 to 4, the pallet P includes an upper member Pj having an article placement surface Pf for placing and supporting the mold B, and a lower member Ps provided to be spaced downward from the upper member Pj. It is configured with.
Further, between the upper member Pj and the lower member Ps, a girder member Pk for connecting them is provided vertically and horizontally in plan view, and the load of the upper member Pj is received by the lower member Ps via the girder member Pk. It has a configuration that can be.
図2におけるIIIa−IIIa線断面図を示す図3(a)、及び、図2におけるIIIb−IIIb線断面図を示す図3(b)に示すように、上部部材Pjと下部部材Psとの間には、搬送方向に直交する向きに沿う水平軸心周りに回転自在な複数の可動ローラRを、搬送方向に並ぶ状態で一体に支持するローラ支持体Rsが、搬送方向に直交する向きに離間して4つ備えられている。
ローラ支持体Rsは、板状かつ平面視矩形の水平部材と、その水平部材の対向する2辺から上方に起立する側壁部材とを備えて、金型Bの移載方向視において、断面形状が上方が開口するコ字状となるように形成され、両側壁部材に可動ローラRの回転軸心を支持する構成となっている。
As shown in FIG. 3A showing a cross-sectional view taken along the line IIIa-IIIa in FIG. 2 and FIG. 3B showing a cross-sectional view taken along the line IIIb-IIIb in FIG. 2, the space between the upper member Pj and the lower member Ps In this case, a roller support Rs that integrally supports a plurality of movable rollers R rotatable around a horizontal axis along a direction orthogonal to the conveying direction in a state aligned in the conveying direction is separated in a direction orthogonal to the conveying direction. There are four.
The roller support Rs includes a plate-like horizontal member that is rectangular in plan view, and a side wall member that rises upward from two opposite sides of the horizontal member, and has a cross-sectional shape in the transfer direction of the mold B. The upper part is formed in a U-shape that opens, and both side wall members support the rotational axis of the movable roller R.
上部部材Pjには、図1乃至図3に示すように、ローラ支持体Rsに支持された可動ローラRの上端が上部部材Pjの下方から上方に向けて通過可能な開口部Pjhが、上記4つのローラ支持体に対応して4つ設けられている。
また、図3に示すように、下部部材Psにおけるローラ支持体Rsの下方には、後述する押し上げ部材が通過可能な開口部Pshが、ローラ支持体Rsに対応する個数(例えば1つのローラ支持体Rsに対して2つずつ)設けられている。
As shown in FIGS. 1 to 3, the upper member Pj has the opening Pjh through which the upper end of the movable roller R supported by the roller support Rs can pass from the lower side to the upper side of the upper member Pj. Four are provided corresponding to one roller support.
Further, as shown in FIG. 3, below the roller support Rs in the lower member Ps, there are a number of openings Psh through which a push-up member (to be described later) can pass corresponding to the roller support Rs (for example, one roller support). Two for Rs).
ローラ支持体Rsは、上部部材Pjと下部部材Psとの間において、可動ローラRの上端が物品載置面Pfと下部部材Psとの間に位置する下降位置と、可動ローラRの上端が物品載置面Pfよりも上方に位置する上昇位置とに切換え自在に構成されている。
なお、この上昇位置と下降位置の切換えは、後述する押し上げ部材Dpがローラ支持体Rsと離間する状態と、押し上げ部材Dpがローラ支持体Rsに当接して当該ローラ支持体Rsを下方側から押し上げる状態とを切換えることによって実現される。
The roller support Rs includes a lowering position in which the upper end of the movable roller R is located between the article placement surface Pf and the lower member Ps and the upper end of the movable roller R between the upper member Pj and the lower member Ps. It is configured to be switchable to a raised position located above the placement surface Pf.
Note that switching between the raised position and the lowered position is performed when a push-up member Dp, which will be described later, is separated from the roller support Rs, and when the push-up member Dp abuts on the roller support Rs to push up the roller support Rs from below. This is realized by switching between states.
また、平面視においてローラ支持体Rsに支持される複数の可動ローラRの並び方向外方側、つまり、平面視においてローラ支持体Rsの可動ローラR並び方向両端部と上部部材Pjの可動ローラR並び方向の縁部との間には、上端が物品載置面Pfよりも上方に位置する高さで上下位置が固定された位置固定ローラRkが設けられている。 Further, the plurality of movable rollers R supported by the roller support Rs in a plan view are arranged on the outer side in the arrangement direction, that is, both ends of the roller support Rs in the arrangement direction in the plan view and the movable roller R of the upper member Pj. Between the edges in the arrangement direction, there is provided a position fixing roller Rk whose upper and lower positions are fixed at a height at which the upper end is located above the article placement surface Pf.
上部部材Pjと下部部材Psとの間でかつ左から数えて1つ目と2つ目のローラ支持体Rsとの間の領域、及び、上部部材Pjと下部部材Psとの間でかつ右から数えて1つ目と2つ目のローラ支持体Rsとの間の領域に、パレットPを搬送するためのフォーク式の搬送装置Fの爪部Ftを挿入可能なフォーク挿通孔Pfhが設けられている。パレットPは、上部部材Pjの下面にフォークの爪部Ftの上面が当接する状態で、下部部材の下面を床面から上方に浮上させた状態で搬送されるように構成されている。 The region between the upper member Pj and the lower member Ps and between the first and second roller supports Rs counted from the left, and between the upper member Pj and the lower member Ps and from the right A fork insertion hole Pfh into which the claw portion Ft of the fork-type transport device F for transporting the pallet P can be inserted is provided in the area between the first and second roller supports Rs. Yes. The pallet P is configured to be conveyed in a state where the lower surface of the lower member is lifted upward from the floor surface with the upper surface of the claw portion Ft of the fork contacting the lower surface of the upper member Pj.
次に、上記のように構成されるパレットPに載置された金型Bを移載対象部に移載する場合の手順を説明する。
金型Bは、パレットPの物品載置面Pfに載置支持された状態で、物品収納箇所に収納される。ここで、物品収納箇所とは、例えば平置き収納の場合には物品載置具収納用の床面であり、棚収納の場合にはその棚の収納部を指す。
パレットPは、フォーク式の搬送装置Fとしてのスタッカークレーンやフォークリフトの爪部Ftを前記フォーク挿通孔Pfhに挿入した状態で上記爪部Ftにて上昇移動され、下部部材Psの下面が床面等から浮上した状態で搬送される。そして、図4(a)に示す如く、移載箇所としての載置具支持台Dに載置される。
つまり、フォーク式の搬送装置Fが、下部部材Psの下面が載置具支持台Dよりも高い位置となる状態にて、パレットPを平面視で載置具支持台Dと重複する位置まで搬送し、その位置にてパレットPを下降移動させて、パレットPを載置具支持台Dに載置する。
Next, a procedure for transferring the mold B placed on the pallet P configured as described above to the transfer target part will be described.
The mold B is stored in the article storage location in a state where it is placed and supported on the article placement surface Pf of the pallet P. Here, the article storage location is, for example, a floor surface for storing the article placement tool in the case of flat storage, and the storage portion of the shelf in the case of shelf storage.
The pallet P is lifted and moved by the claw portion Ft in a state where the claw portion Ft of a stacker crane or forklift as the fork type conveying device F is inserted into the fork insertion hole Pfh, and the lower surface of the lower member Ps is the floor surface or the like It is transported in a state where it floats up. And as shown to Fig.4 (a), it mounts on the mounting tool support stand D as a transfer location.
That is, the fork-type transport device F transports the pallet P to a position overlapping the mounting tool support base D in plan view in a state where the lower surface of the lower member Ps is higher than the mounting tool support base D. Then, the pallet P is moved downward at that position, and the pallet P is placed on the placement tool support base D.
載置具支持台Dには、ローラ支持体Rsに下方側から当接する押し上げ部材Dpが昇降自在に設けられている。押し上げ部材Dpは、下降位置においてはその上端部が載置具支持台Dにおける載置面よりも下方に位置し、上昇位置においてはその上端部が載置具支持台Dにおける載置面よりも上方に位置するように切換え自在に構成されている。 On the mounting tool support base D, a push-up member Dp that comes into contact with the roller support Rs from below is provided so as to freely move up and down. The push-up member Dp has an upper end located below the placement surface of the placement tool support base D in the lowered position, and an upper end portion of the push-up member Dp higher than the placement surface in the placement tool support base D at the raised position. It is configured to be switchable so as to be positioned above.
パレットPが載置具支持台D上に載置されると、続いて、上記押し上げ部材Dpを下降位置から上昇位置に切り換える。このとき、載置具支持台Dの載置面から上方に突出した押し上げ部材Dpは、下部部材Psに設けられた開口部Pshを通過して、上部部材Pjと下部部材Psとの間に設けられるローラ支持体Rsの下面に当接する。そして、引き続き押し上げ部材Dpを上昇移動させると、押し上げ部材Dpはローラ支持体Rsを上方に押し上げることになる。 When the pallet P is placed on the placing tool support base D, the push-up member Dp is subsequently switched from the lowered position to the raised position. At this time, the push-up member Dp protruding upward from the placement surface of the placement tool support base D passes through the opening Psh provided in the lower member Ps and is provided between the upper member Pj and the lower member Ps. It contacts the lower surface of the roller support Rs. When the push-up member Dp is continuously moved upward, the push-up member Dp pushes up the roller support Rs upward.
すなわち、ローラ支持体Rsに下方側から当接する押し上げ部材Dpと上部部材Pjとの相対距離を近接状態とすることにより、ローラ支持体Rsが上昇位置に位置する移載作用状態とし、押し上げ部材Dpと上部部材Pjとの相対距離を離間状態とすることにより、ローラ支持体Rsが下降位置に位置する退避状態とするように切換え自在に構成されている。
このようにして、押し上げ部材Dpは、可動ローラRの上端が物品載置面Pfと下部部材Psとの間に位置する下降位置から可動ローラRの上端が物品載置面Pfよりも上方に位置する上昇位置に切り換えられる。
That is, by setting the relative distance between the push-up member Dp that contacts the roller support Rs from the lower side and the upper member Pj to be close to each other, the transfer support state in which the roller support Rs is located at the raised position is obtained, and the push-up member Dp By setting the relative distance between the upper member Pj and the upper member Pj to be separated from each other, the roller support Rs is configured to be switched so as to be in a retracted state located at the lowered position.
In this manner, the push-up member Dp is positioned such that the upper end of the movable roller R is located above the article placement surface Pf from the lowered position where the upper end of the movable roller R is located between the article placement surface Pf and the lower member Ps. Is switched to the ascending position.
以上のようにして、ローラ支持体Rsが上昇位置に位置する移載作用状態とされると、金型Bの下面側にはローラ支持体Rsに一体昇降自在に支持された可動ローラRが当接し、かつ、摩擦抵抗の大きなパレットPの物品載置面Pfとは離間することになる。したがって、例えば作業者が手で金型を搬送方向に押すという簡易な作業によって、金型Bを容易にパレットP上から移載対象部に移載することができるものとなる。 As described above, when the roller support Rs is in the transfer operation state positioned at the raised position, the movable roller R supported by the roller support Rs so as to be movable up and down is applied to the lower surface side of the mold B. It contacts and is separated from the article placement surface Pf of the pallet P having a large frictional resistance. Therefore, for example, the mold B can be easily transferred from the pallet P to the transfer target portion by a simple operation in which the operator manually pushes the mold in the transport direction.
また、金型BをパレットP上から移載対象部に移載する場合に、パレットPの移載方向端部には位置固定ローラRkが存在するため、パレットPの移載方向端部においても金型Bは底部を載置支持されることとなり、安定した移載が行える。 Further, when the mold B is transferred from the pallet P to the transfer target portion, the position fixing roller Rk exists at the transfer direction end portion of the pallet P. Therefore, also at the transfer direction end portion of the pallet P. The mold B is placed and supported at the bottom, and stable transfer can be performed.
〔第2実施形態〕
次に、本発明の第2実施形態を説明するが、この第2実施形態は上記第1実施形態に対して可動ローラR及びそれを支持するローラ支持体Rsの配置形態を変更したものであるため、相違部分のみを説明し、重複部分については説明を省略する。
[Second Embodiment]
Next, a second embodiment of the present invention will be described. In the second embodiment, the arrangement of the movable roller R and the roller support Rs that supports the movable roller R is changed with respect to the first embodiment. Therefore, only different parts will be described, and description of overlapping parts will be omitted.
図5は第2実施形態におけるパレットPの平面図である。図5に示すように、第2実施形態においてはローラ支持体Rsを搬送方向に2分割して構成し、かつ、パレットPの上部部材Pjは、搬送方向に並ぶ2つのローラ支持体Rsに対応して、2つの開口部を備えている。
また、載置具支持台Dに備えられる押し上げ部材Dpも、ローラ支持体Rsの夫々に対応した数量(たとえば、各ローラ支持体Rsに対して2つずつ備える等)備えるように構成されている。
このように構成することによって、上部部材Pjに設ける開口部Pjhは搬送方向に2分割される、換言すると、2分割された開口部Pjhの間に桟となる部材が存在することになり、上部部材Pjの強度が向上できる。
FIG. 5 is a plan view of the pallet P in the second embodiment. As shown in FIG. 5, in the second embodiment, the roller support Rs is divided into two in the transport direction, and the upper member Pj of the pallet P corresponds to the two roller supports Rs aligned in the transport direction. And it has two openings.
Further, the push-up member Dp provided on the mounting tool support D is also configured to have a quantity corresponding to each of the roller supports Rs (for example, two for each roller support Rs). .
With this configuration, the opening Pjh provided in the upper member Pj is divided into two in the transport direction. In other words, a member serving as a cross exists between the two divided openings Pjh. The strength of the member Pj can be improved.
〔別実施形態〕
次に、本発明の別実施形態を説明する。
(1)上記第1及び第2実施形態においては、物品載置具としてのパレットPを鋼鉄製とする例を説明したが、このような構成に限定されるものではなく、パレットPをセラミック、樹脂、又は木製等、他の材質で形成してもよい。
また、上記第1及び第2実施形態においては、搬送対象の物品を重量物である金型Bとする例を示して説明したが、搬送対象の物品を、重量の小さい他の物品や、金型以外の重量物としてもよい。
[Another embodiment]
Next, another embodiment of the present invention will be described.
(1) In the said 1st and 2nd embodiment, although the example which makes the pallet P as an article mounting tool made from steel was demonstrated, it is not limited to such a structure, The pallet P is ceramic, You may form with other materials, such as resin or wood.
Moreover, in the said 1st and 2nd embodiment, although the example which made the articles | goods to be conveyed the metal mold | die B which is a heavy article was shown and demonstrated, the articles | goods to be conveyed are other articles | goods with small weight, gold It is good also as heavy goods other than a type | mold.
(2)上記第1及び第2実施形態においては、ローラ支持体Rsを、搬送方向に直交する向きに離間して4つ備える構成を例示したが、このような構成に限定されるものではなく、例えば、ローラ支持体Rsを、搬送方向に直交する向きに離間して3つ以下又は5つ以上備える構成としてもよい。また、上記第2実施形態では、ローラ支持体Rsを、搬送方向に沿う向きに2分割する構成を例示したが、このような構成に限定されるものではなく、ローラ支持体Rsを、搬送方向に沿う向きに3分割以上に分割する構成としてもよい。 (2) In the first and second embodiments described above, the configuration in which the four roller support bodies Rs are provided apart from each other in the direction orthogonal to the transport direction is illustrated. However, the present invention is not limited to such a configuration. For example, the roller support Rs may be configured to include three or less or five or more roller supports Rs spaced apart in a direction orthogonal to the transport direction. Moreover, in the said 2nd Embodiment, although the structure which divides the roller support body Rs into 2 in the direction along a conveyance direction was illustrated, it is not limited to such a structure, The roller support body Rs is conveyed in a conveyance direction. It is good also as a structure divided | segmented into 3 or more divisions in the direction in alignment with.
(3)上記第1及び第2実施形態においては、下部部材Psにおけるローラ支持体Rsの下方に、押し上げ部材Dpが通過可能な開口部Pshを、1つのローラ支持体Rsに対して2つ設ける構成を例示したが、このような構成に限定されるものではなく、例えば1つのローラ支持体Rsに対して開口部Pshを1つ又は3つ以上設ける構成としてもよい。 (3) In the first and second embodiments, two openings Psh through which the push-up member Dp can pass are provided for one roller support Rs below the roller support Rs in the lower member Ps. Although the configuration is exemplified, the configuration is not limited to such a configuration, and for example, one or three or more openings Psh may be provided for one roller support Rs.
(4)上記第2実施形態においては、ローラ支持体Rsを搬送方向に2分割して構成する例を示したが、このような構成に代えて、図6に示すように、複数のローラを支持するローラ支持体Rsを、搬送方向の異なる状態で複数並べる構成としてもよい(図6の場合、搬送方向を互いに直交する2方向としているが、可動ローラRの搬送方向については任意に設定可能である。また、搬送方向として2方向以上の方向を設定してもよい)。このように構成する場合、図7に示すように、支持する可動ローラRの搬送方向が同一であるローラ支持体Rsを選択的に下降位置から上昇位置に切り換えることによって、移載作用状態として複数の方向に移載が可能となる。 (4) In the second embodiment, the example in which the roller support Rs is divided into two in the transport direction has been shown, but instead of such a configuration, as shown in FIG. A plurality of supporting roller supports Rs may be arranged in different states in the transport direction (in the case of FIG. 6, the transport directions are two directions orthogonal to each other, but the transport direction of the movable roller R can be arbitrarily set. Also, two or more directions may be set as the transport direction). In the case of such a configuration, as shown in FIG. 7, a plurality of transfer action states are obtained by selectively switching the roller support Rs having the same conveying direction of the movable roller R to be supported from the lowered position to the raised position. It becomes possible to transfer in the direction.
(5)上記第1及び第2実施形態においては、下降位置においてもローラ支持体Rsの底面が下部部材Psよりも上部に位置する形態を例示したが、このような構成に限定されるものではなく、例えば、図8(a)に示すように、ローラ支持体Rsの一部が下部部材Psに設けられた開口部Pshを通過して下部部材Psよりも下方に突出した突出部Rstを設ける構成としてもよい。このように形成すると、上記第1及び第2実施形態にように載置具支持台Dに昇降自在な押し上げ部材Dpを設けなくとも、上面を平板状に形成した載置具支持台Dの上部にパレットPを載置すべく、パレットPを載置具支持台Dの上方か下降移動させることで、図8(b)に示すように、ローラ支持体Rsの突出部Rstが載置具支持台Dの載置面に載置されて相対的にローラ支持体RsがパレットPに対して上昇移動することとなり、可動ローラRの上端が物品載置面Pfよりも下方に位置する状態から物品載置面Pfよりも上方に位置する状態に切換えることができるものとなる。
また、上記第1及び第2実施形態においては、退避状態において可動ローラRの下端がパレットPの下部部材Psよりも上部に位置するように構成したが、このような構成に限定されるものではなく、例えば、可動ローラRが、退避状態において、その下端がパレットPの下部部材Psの底面よりも下部に位置する状態でローラ支持体Rsに支持されるように構成してもよい。
(5) In the first and second embodiments, the mode in which the bottom surface of the roller support Rs is located above the lower member Ps even in the lowered position is exemplified. However, the present invention is not limited to such a configuration. For example, as shown in FIG. 8A, a protrusion Rst that protrudes downward from the lower member Ps through a part of the roller support Rs passing through the opening Psh provided in the lower member Ps is provided. It is good also as a structure. If formed in this way, the upper portion of the mounting tool support base D having the upper surface formed in a flat plate shape without providing the mounting tool support base D with a lifting member Dp that can be raised and lowered as in the first and second embodiments. As shown in FIG. 8B, the protrusion Rst of the roller support Rs is placed on the mounting tool support by moving the pallet P upward or downward on the mounting tool support base D to place the pallet P on the mounting tool support base D. From the state in which the roller support Rs is placed on the placement surface of the table D and moves upward relative to the pallet P, and the upper end of the movable roller R is positioned below the article placement surface Pf. It is possible to switch to a state positioned above the placement surface Pf.
In the first and second embodiments, the lower end of the movable roller R is positioned above the lower member Ps of the pallet P in the retracted state. However, the present invention is not limited to such a configuration. For example, the movable roller R may be supported by the roller support Rs in a retracted state with its lower end positioned below the bottom surface of the lower member Ps of the pallet P.
(6)上記第1及び第2実施形態においては、搬送装置Fとしてのフォークリフトがパレット支持用の爪部Ftを2つ備え、パレットPが、上記爪部Ftの数に対応して、物品移載方向に対応してフォーク挿通孔Pfhを2つ備える構成を例示したが、このような構成に限定されるものではなく、例えばフォークリフトがパレット支持用の爪部Ftを1つ又は3つ以上備え、パレットPが、その爪部Ftに対応してフォーク挿通孔Pfhを1つ又は3つ以上備える構成としてもよい。 (6) In the first and second embodiments, the forklift as the transport device F includes two pallet supporting claw portions Ft, and the pallet P corresponds to the number of the claw portions Ft. Although the configuration including two fork insertion holes Pfh corresponding to the mounting direction is illustrated, the configuration is not limited to such a configuration. For example, the forklift includes one or more claw portions Ft for supporting the pallet. The pallet P may have one or three or more fork insertion holes Pfh corresponding to the claw portions Ft.
(7)上記第1及び第2実施形態においては、パレットPにおける移載方向両端部に位置固定ローラRkを設ける構成を例示したが、このような構成に限定されるものではなく、例えば、パレットPにおける移載方向の一方側の端部にのみ位置固定ローラRkを設ける構成としてもよく、また、パレットPに位置固定ローラRkを設けない構成としてもよい。 (7) In the first and second embodiments, the configuration in which the position fixing rollers Rk are provided at both ends in the transfer direction of the pallet P is exemplified. However, the configuration is not limited to such a configuration. The position fixing roller Rk may be provided only at one end of the transfer direction in P, or the position fixing roller Rk may not be provided in the pallet P.
また、上記第1及び第2実施形態においては、位置固定ローラRkを、パレットPの平面視においてローラ支持体Rsの可動ローラR並び方向両端部と上部部材Pjの可動ローラR並び方向の縁部との間に設ける構成としたが、位置固定ローラRkの配設箇所は上記に限定されるものではなく、例えば、移載方向に直交する方向に隣接する可動ローラRの間であってかつ移載方向に沿って可動ローラR並び方向端部と上部部材Pjの可動ローラR並び方向の縁部との間に位置させる構成としてもよく、位置固定ローラRkの配設箇所は、移載方向に沿ってローラ支持体Rsの可動ローラR並び方向両端部と上部部材Pjの可動ローラR並び方向の縁部との間において、任意に設定可能である。 Further, in the first and second embodiments, the position fixing roller Rk includes the both ends of the movable roller R in the arrangement direction of the roller support Rs and the edge of the upper member Pj in the arrangement direction of the movable roller R in the plan view of the pallet P. However, the position where the position fixing roller Rk is disposed is not limited to the above. For example, the position fixing roller Rk is disposed between the movable rollers R adjacent to each other in the direction perpendicular to the transfer direction and the transfer roller Rk. It is good also as a structure located between the edge part of the movable roller R alignment direction and the edge of the movable member R alignment direction of the upper member Pj along a mounting direction, and the arrangement | positioning location of the position fixing roller Rk is set to a transfer direction. Along the two ends of the roller support Rs in the direction of arrangement of the movable rollers R and the edge of the upper member Pj in the direction of arrangement of the movable rollers R, it can be arbitrarily set.
さらに、上記第1及び第2実施形態においては、移載方向に直交する方向についてローラ支持体Rsに対応して4つの位置固定ローラRkを並べて備える構成としたが、このような構成に限定されるものではなく、移載方向に直交する方向に3つ以下又は5つ以上の位置固定ローラRkを並べて備える構成としてもよい。このとき、移載方向に直交する方向において位置固定ローラRkが存在する存在範囲が可動ローラRが存在する存在範囲と異なる状態となることを妨げない。 Further, in the first and second embodiments, the four position fixing rollers Rk are arranged side by side corresponding to the roller support Rs in the direction orthogonal to the transfer direction, but the configuration is limited to such a configuration. It is good also as a structure which arranges the 3 or less or 5 or more position fixing roller Rk in order in the direction orthogonal to a transfer direction. At this time, it does not prevent the existence range where the position fixing roller Rk exists in a direction orthogonal to the transfer direction from being different from the existence range where the movable roller R exists.
B 金型(物品)
Dp 押し上げ部材
P パレット(物品載置具)
Pf 物品載置面
Pj 上部部材
Pjh 開口部
Ps 下部部材
Psh 開口部
R 可動ローラ
Rk 位置固定ローラ
Rs ローラ支持体
B Mold (article)
Dp Push-up member P Pallet (article placing tool)
Pf Article placement surface Pj Upper member Pjh Opening Ps Lower member Psh Opening R Movable roller Rk Position fixing roller Rs Roller support
Claims (3)
物品の底部に当接して物品を搬送自在に載置支持する可動ローラと、その可動ローラを搬送方向に直交する向きに沿う水平軸心周りに回転自在に支持しかつ前記上部部材に対して前記可動ローラと一体昇降自在なローラ支持体が設けられ、
前記ローラ支持体が、前記可動ローラの上端が前記物品載置面と前記下部部材との間に位置する下降位置と、前記可動ローラの上端が前記物品載置面よりも上方に位置する上昇位置とに切換え自在に構成され、かつ、
前記ローラ支持体に下方側から当接する押し上げ部材と前記上部部材との相対距離を近接状態とすることにより、前記ローラ支持体が前記上昇位置に位置する移載作用状態とし、前記押し上げ部材と前記上部部材との相対距離を離間状態とすることにより、前記ローラ支持体が前記下降位置に位置する退避状態とするように切換え自在に構成されている物品載置具。 An article placement tool comprising an upper member having an article placement surface for placing and supporting an article, and a lower member provided to be spaced downward from the upper member,
A movable roller that abuts the bottom of the article and supports the article so that the article can be conveyed, and supports the movable roller rotatably about a horizontal axis along a direction orthogonal to the conveying direction and the upper member A roller support that is movable up and down integrally with the movable roller is provided,
The roller support includes a lowered position where the upper end of the movable roller is located between the article placement surface and the lower member, and an elevated position where the upper end of the movable roller is located above the article placement surface. And can be switched freely, and
By bringing the relative distance between the push-up member that contacts the roller support from below and the upper member close to each other, the transfer support state in which the roller support is located at the raised position is set, and the push-up member and the upper member An article placement tool configured to be switchable so that the roller support is in a retracted position located at the lowered position by setting the relative distance from the upper member to a separated state.
前記ローラ支持体が、複数の前記可動ローラを搬送方向に並ぶ状態で一体昇降自在に支持するように構成されている請求項1記載の物品載置具。 A plurality of the movable rollers are provided side by side along the conveyance direction,
The article placing tool according to claim 1, wherein the roller support is configured to support a plurality of the movable rollers so as to be integrally movable up and down in a state of being arranged in a conveyance direction.
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Cited By (4)
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JP6272532B1 (en) * | 2017-05-18 | 2018-01-31 | 有田工業株式会社 | Columnar material support device |
KR102004395B1 (en) * | 2018-03-28 | 2019-07-26 | 노영환 | Pallet with conveyer |
CN110963159A (en) * | 2019-12-06 | 2020-04-07 | 江苏悦达印刷有限公司 | Printing ink box supporter for printing |
JP2021529702A (en) * | 2018-06-29 | 2021-11-04 | アクティウ オユActiw Oy | Loading frames, systems and methods for loading goods |
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JPH0369629U (en) * | 1989-11-14 | 1991-07-11 | ||
JPH07257578A (en) * | 1994-03-25 | 1995-10-09 | Nissan Diesel Motor Co Ltd | Pallet structure |
JP2003335405A (en) * | 2002-05-14 | 2003-11-25 | Mitsubishi Heavy Ind Ltd | Retractable roller mechanism |
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FR2566750A1 (en) * | 1984-06-27 | 1986-01-03 | Romette Xavier | Plane for handling, with disengageable multi-directional rolling device |
JPH0369629U (en) * | 1989-11-14 | 1991-07-11 | ||
JPH07257578A (en) * | 1994-03-25 | 1995-10-09 | Nissan Diesel Motor Co Ltd | Pallet structure |
JP2003335405A (en) * | 2002-05-14 | 2003-11-25 | Mitsubishi Heavy Ind Ltd | Retractable roller mechanism |
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Publication number | Priority date | Publication date | Assignee | Title |
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JP6272532B1 (en) * | 2017-05-18 | 2018-01-31 | 有田工業株式会社 | Columnar material support device |
JP2018193187A (en) * | 2017-05-18 | 2018-12-06 | 有田工業株式会社 | Columnar material supporting device |
KR102004395B1 (en) * | 2018-03-28 | 2019-07-26 | 노영환 | Pallet with conveyer |
JP2021529702A (en) * | 2018-06-29 | 2021-11-04 | アクティウ オユActiw Oy | Loading frames, systems and methods for loading goods |
JP7429656B2 (en) | 2018-06-29 | 2024-02-08 | アクティウ オユ | Loading frames, systems and methods for loading goods |
CN110963159A (en) * | 2019-12-06 | 2020-04-07 | 江苏悦达印刷有限公司 | Printing ink box supporter for printing |
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