JP2013023262A - Package apparatus for machinery - Google Patents

Package apparatus for machinery Download PDF

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JP2013023262A
JP2013023262A JP2011160771A JP2011160771A JP2013023262A JP 2013023262 A JP2013023262 A JP 2013023262A JP 2011160771 A JP2011160771 A JP 2011160771A JP 2011160771 A JP2011160771 A JP 2011160771A JP 2013023262 A JP2013023262 A JP 2013023262A
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cushioning material
indoor unit
side cover
packing
material side
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JP5674580B2 (en
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Takuya Suenaga
卓也 末永
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a package apparatus for machinery having external connection pipes protruding from the bottom surface thereof, which has stable balance in a packaged state to be stacked high for warehouse storage or the like, and allows the use of a forklift or the like to transport.SOLUTION: A packaging container includes: a package wood base 11 formed by assembling thin boards in a parallel cross shape and having tine insertion openings 14a and 14b for a transport means in a direction orthogonal to a longitudinal direction; first and second shock-absorbing bases 15a and 15b each having a machine-mounting surface on the upper surface thereof and fitted onto upper surfaces on both sides in the longitudinal direction of the package wood base 11; and first and second shock-absorbing side covers 20 and 25 externally fitted to a top surface and a bottom surface 5 of the machine horizontally laid on the first and second shock-absorbing bases 15a and 15b with a wider surface of an outer shell facing down, respectively. The second shock-absorbing side cover 25 is provided with a recess for containing the external connection pipes 6 protruding from the bottom surface 5 of the machine, and a rounded portion extending from the lower end of a back board to a bottom surface.

Description

本発明は、機器の梱包装置に係り、より詳しくは、例えば空気調和機の室内ユニットの如く、底面に機外接続配管の如き突出部が設けられ、かつ重量及び外形が大きい機器の梱包装置に関するものである。   The present invention relates to an apparatus packaging apparatus, and more particularly, to an apparatus packaging apparatus having a large weight and an external shape, such as an indoor unit of an air conditioner, in which a protruding portion such as an external connection pipe is provided on a bottom surface. Is.

従来の梱包装置に、下部から各種配管接続口が下方に突出して設けられた給湯機の底面側を梱包時の底面側にして、外装ケースの天面及び底面に発泡スチロール等からなる緩衡体を外嵌し、底面側の緩衡体には給湯機の底面に設けた各種配管接続口が挿入される複数の挿入溝を設けて縦置きにし、段ボールの梱包箱で包装することにより、１人の作業員で給湯機の据付作業を容易に行えるようにしたものがある（例えば、特許文献１参照）。   With a conventional packing device, the bottom surface side of the water heater provided with various pipe connection ports projecting downward from the bottom is the bottom surface side during packing, and the cushioning body made of polystyrene foam or the like is provided on the top and bottom surfaces of the outer case. A single person can be fitted by installing a plurality of insertion grooves into which various piping connection ports provided on the bottom surface of the water heater are inserted, and wrapping it in a cardboard packaging box. There is one in which the worker can easily install the water heater (see, for example, Patent Document 1).

実開平５−２９９７２号公報（第７−８頁、図２−３）Japanese Utility Model Publication No. 5-29972 (page 7-8, FIG. 2-3)

特許文献１の給湯機の梱包装置は、梱包する給湯機の重量が２０ｋｇ前後と軽量で外形も小さく、据付作業を１人で行うため、給湯機の外郭面の中で最も面積の小さい床面を梱包時の底面側にして、天面と底面に緩衡体を外嵌することにより、縦置きの状態で梱包箱で梱包することができる。   The water heater packing apparatus of Patent Document 1 is a lightweight water heater with a weight of around 20 kg and a small outer shape, and the installation work is performed by one person, so that the floor surface with the smallest area of the outer surface of the water heater is used. Can be packed in a packing box in a vertically placed state by fitting the buffer to the top and bottom surfaces.

しかしながら、梱包する機器が例えば空気調和機の室内ユニットの如く、重量が５０ｋｇ以上でその上外形が大きく、据付作業を２人の作業員で行うような機器の場合には、機器の外郭面で最も面積の大きい面を床面側、すなわち機器を床面と平行に寝かせて梱包しなければ、倉庫保管等で高積みした際梱包バランスが悪くなり、安定した保管ができない。
また、特許文献１の梱包装置では、搬送時にフォークリフト等の搬送手段を仕様することができない。 However, when the equipment to be packed is an equipment such as an indoor unit of an air conditioner that weighs 50 kg or more and has a large outer shape and is installed by two workers, the outer surface of the equipment If the surface with the largest area is not laid down on the floor side, that is, the equipment is laid in parallel with the floor surface, the packaging balance will be deteriorated when stacking in warehouse storage or the like, and stable storage will not be possible.
Moreover, in the packaging apparatus of patent document 1, conveyance means, such as a forklift, cannot be specified at the time of conveyance.

本発明は、上記の課題を解決するためになされたもので、底面から機外接続配管が取出された機器において、倉庫保管時のために高積みした際の梱包バランスが安定し、また、フォークリフト等の搬送手段を使用することのできる機器の梱包装置を提供することを第一の目的とするものである。
また、本発明は、軽量かつ小型の機器を縦置きにした状態で梱包した場合と同様の据付性を確保することのできる機器の梱包装置を提供することを第二の目的とするものである。 The present invention has been made to solve the above-described problems, and in a device in which the external connection pipe is taken out from the bottom surface, the packing balance when being piled up at the time of warehouse storage is stable, and the forklift A first object of the present invention is to provide a packaging apparatus for equipment that can use transport means such as the above.
A second object of the present invention is to provide a packaging apparatus for equipment that can ensure the same installation as when a lightweight and small equipment is packed in a vertically placed state. .

本発明は、底面から機外接続配管が取出された機器の梱包装置であって、薄板を井桁状に組合わせ、長手方向と直交して搬送手段の爪の差込み口を有する梱包木材ベースと、上面に前記機器の載置面を有し、前記梱包木材ベースの長手方向の両側上面に嵌着された第１、第２の緩衝材ベースと、外郭の広い面を下にして前記第１、第２の緩衝材ベース上に横置きにされた前記機器の天面と底面に外嵌される第１、第２の緩衝材サイドカバーとを備え、
前記第２の緩衝材サイドカバーに、前記機器の底面から取出された機外接続配管を収容する凹部を設けると共に、背面板の下端部から底面にかけてＲ形状部を設けたものである。 The present invention is a packaging device for equipment from which the external connection pipe is taken out from the bottom surface, and combines a thin plate in a cross-girder shape, and has a packing wood base having an insertion port of a claw of a conveying means perpendicular to the longitudinal direction; The first and second cushioning material bases having a mounting surface for the device on the upper surface and fitted on the upper surfaces on both sides in the longitudinal direction of the packing wood base, and the first, A first and second cushioning material side cover fitted on the top and bottom surfaces of the device placed horizontally on the second cushioning material base;
The second cushioning material side cover is provided with a concave portion that accommodates the external connection pipe taken out from the bottom surface of the device, and an R-shaped portion is provided from the lower end portion of the back plate to the bottom surface.

本発明によれば、梱包した機器を倉庫保管等の際に高積みして安定して保管することができ、また搬送にあたってはフォークリフト等の搬送手段を使用できるので、作業が容易である。
また、梱包木材ベース上に横置きして梱包した機器を据付ける際に、機器の底面に外嵌した第２の緩衝材サイドカバーを下にした状態で機器を起こして床面に降し、かつ縦置きすることができるので据付作業が容易であり、機外接続配管が変形したりするおそれもない。 According to the present invention, packed equipment can be piled up and stored stably at the time of warehouse storage or the like, and since transportation means such as a forklift can be used for transportation, work is easy.
In addition, when installing a device that has been placed horizontally on the packing wood base, the device is raised with the second cushioning side cover externally fitted on the bottom surface of the device down, and lowered to the floor surface. Moreover, since it can be placed vertically, installation work is easy, and there is no possibility that the external connection piping will be deformed.

本発明の実施の形態１に係る梱包装置の説明図である。It is explanatory drawing of the packing apparatus which concerns on Embodiment 1 of this invention. 図１の梱包木材ベースの斜視図である。It is a perspective view of the packing wood base of FIG. 図１の第１、第２の緩衝材ベースの上面斜視図である。It is a top perspective view of the 1st, 2nd shock absorbing material base of FIG. 図３の下面斜視図である。FIG. 4 is a bottom perspective view of FIG. 3. 図１の第１の緩衝材サイドカバーの背面側斜視図及び前面側斜視図である。It is the back side perspective view and front side perspective view of the 1st shock absorbing material side cover of FIG. 図１の第２の緩衝材サイドカバーの背面側斜視図、前面側斜視図及び矢視Ｘ斜視図である。It is the back side perspective view, front side perspective view, and arrow X perspective view of the 2nd shock absorbing material side cover of FIG. 図１の梱包装置による機器の梱包手順の説明図である。It is explanatory drawing of the packing procedure of the apparatus by the packing apparatus of FIG. 梱包した機器の据付手順の説明図である。It is explanatory drawing of the installation procedure of the packed apparatus. 本発明の実施の形態２に係る梱包装置の第２の緩衝材サイドカバーの斜視図である。It is a perspective view of the 2nd shock absorbing material side cover of the packing apparatus which concerns on Embodiment 2 of this invention. 図９の第２の緩衝材サイドカバーを底面に外嵌して縦置きした状態の機器の斜視図である。FIG. 10 is a perspective view of the device in a state where the second cushioning material side cover of FIG. 図１０の機器を作業員が持ち上げる状態を示す説明図である。It is explanatory drawing which shows the state in which a worker lifts the apparatus of FIG. 本発明に係る梱包装置により梱包される機器の一例である空気調和機の室内ユニットの前面側斜視図である。It is a front side perspective view of the indoor unit of the air conditioner which is an example of the apparatus packed with the packing apparatus which concerns on this invention. 図１２の背面側斜視図である。FIG. 13 is a rear perspective view of FIG. 12. 図１２の室内ユニットを壁面に据付ける手順の説明図である。It is explanatory drawing of the procedure which installs the indoor unit of FIG. 12 on a wall surface.

図１２は本発明に係る梱包装置によって梱包される機器の前面側斜視図、図１３はその背面側斜視図である。なお、図には、機器として空気調和機の室内ユニットが示してある。
両図において、１は室内ユニットで、２は前面、上面及び両側面を覆う塗装された鈑金製の意匠ケース、３は背面側に設けられた非意匠面である据付面で、上部には壁面据付用金具４が設けられている。５は底面で、空気調和機の室外ユニット（図示せず）と室内ユニット１とを接続する複数の機外接続配管６が突出して設けられており、底面からの突出長は約１０ｃｍである。なお、上記の室内ユニット１は、縦９１ｃｍ、横６０ｃｍ、奥行５６ｃｍで、重量は約５０ｋｇである。 FIG. 12 is a front perspective view of equipment packed by the packing device according to the present invention, and FIG. 13 is a rear perspective view thereof. In the figure, an indoor unit of an air conditioner is shown as a device.
In both figures, 1 is an indoor unit, 2 is a painted metal case designed to cover the front, top, and both sides, and 3 is a non-designed installation surface provided on the back side, with a wall on the top. A mounting bracket 4 is provided. Reference numeral 5 denotes a bottom surface, which is provided with a plurality of external connection pipes 6 that connect an outdoor unit (not shown) of the air conditioner and the indoor unit 1 so as to protrude from the bottom surface of about 10 cm. The indoor unit 1 has a length of 91 cm, a width of 60 cm, a depth of 56 cm, and a weight of about 50 kg.

上記のように構成した室内ユニット１は、図１４に示すように、室内の壁面５０に設けた壁面金具５１に据付面３に設けた壁面据付用金具４を引っ掛けて据付けられる。この場合、室内ユニット１が壁面５０に安定して据付けられるように、設置面を室内ユニット１の外郭面で最も面積の大きい面（したがって、背面側である据付面３）とするのが一般的である。   As shown in FIG. 14, the indoor unit 1 configured as described above is installed by hooking the wall surface mounting bracket 4 provided on the mounting surface 3 to the wall surface bracket 51 provided on the indoor wall surface 50. In this case, in order to stably install the indoor unit 1 on the wall surface 50, the installation surface is generally the surface having the largest area on the outer surface of the indoor unit 1 (therefore, the installation surface 3 on the back side). It is.

［実施の形態１］
図１は本発明の実施の形態１に係る梱包装置の説明図である。１１は薄板を井桁状に組み合わせて釘等で固定した梱包木材ベースで、長手方向の一方の側の上面には発泡スチロール等からなる第１の緩衝材ベース１５ａが取付けられており、他方の側の端部から若干内側の上面には、同じく発泡スチロール等からなる第２の緩衝材ベース１５ｂが取付けられている。そして、梱包木材ベース１１に取付けた第１、第２の緩衝材ベース１５ａ，１５ｂの上には、据付面３を床面側（下側）にし、底面５を第２の緩衝材ベース１５ｂ側にして、室内ユニット１が載置される。 [Embodiment 1]
FIG. 1 is an explanatory diagram of a packaging device according to Embodiment 1 of the present invention. 11 is a packing wood base in which thin plates are combined in a cross-beam shape and fixed with a nail or the like, and a first cushioning material base 15a made of foamed polystyrene or the like is attached to the upper surface on one side in the longitudinal direction. A second cushioning material base 15b made of foamed polystyrene or the like is attached to the upper surface slightly inside from the end. And on the 1st, 2nd shock absorbing material base 15a, 15b attached to the packing wood base 11, the installation surface 3 is made into the floor surface side (lower side), and the bottom face 5 is the 2nd shock absorbing material base 15b side. Thus, the indoor unit 1 is placed.

２０は梱包木材ベース１１上に載置された室内ユニット１の天面に外嵌される発泡スチロール等からなる第１の緩衝材サイドカバー、２５は同じく発泡スチロール等からなり、室内ユニット１の底面５に外嵌される第２の緩衝材サイドカバーである。４０は天面と底面５に第１、第２の緩衝材サイドカバー２０，２５が外嵌された室内ユニット１を覆って包装する箱状のダンボールである。   Reference numeral 20 denotes a first cushioning material side cover made of foamed polystyrene or the like externally fitted on the top surface of the indoor unit 1 placed on the packing wood base 11, and 25 is also made of foamed polystyrene or the like, and is attached to the bottom surface 5 of the indoor unit 1. It is the 2nd shock absorbing material side cover fitted outside. A box-shaped cardboard 40 covers and covers the indoor unit 1 in which the first and second cushioning material side covers 20 and 25 are fitted on the top and bottom surfaces 5.

次に、上記のような梱包装置を構成する梱包木材ベース１１、第１、第２の緩衝材ベース１５ａ，１５ｂ及び第１、第２の緩衝材サイドカバー２０，２５の構造について詳述する。
梱包木材ベース１１は、図２に示すように、長手方向に配設された薄板木材１２と、短手方向に配設された接合木材１２ａとを井桁状に組み合わせて、釘１３で固定したもので、嵌合木材１２ａの間には、長手方向と直交してフォークリフトの爪が差し込まれる爪差込み口１４ａ、１４ｂが設けられている。 Next, the structure of the packing wood base 11, the first and second cushioning material bases 15a and 15b, and the first and second cushioning material side covers 20 and 25 constituting the packaging device as described above will be described in detail.
As shown in FIG. 2, the packing wood base 11 is a structure in which thin plate woods 12 arranged in the longitudinal direction and joint woods 12 a arranged in the short direction are combined in a cross beam shape and fixed with nails 13. Thus, claw insertion ports 14a and 14b into which the forklift claw is inserted are provided between the fitting wood 12a perpendicular to the longitudinal direction.

緩衝材ベース１５ａ，１５ｂは、図３、図４に示すように、梱包木材ベース１１上に載置された室内ユニット１の天面側に取付けられるほぼコ字状の第１の緩衝材ベース１５ａと、底面側に取付けられる第２の緩衝材ベース１５ｂとからなっている。
１６ａ，１６ｂは第１、第２の緩衝材ベース１５ａ，１５ｂの上面に設けられた室内ユニット載置面、１７ａ，１７ｂは下面に設けられた凸状部である。１８は第２の緩衝材ベース１５ｂに設けられて、第２の緩衝材サイドカバー２５の一部が嵌合される切欠き部である。 As shown in FIGS. 3 and 4, the cushioning material bases 15 a and 15 b are substantially U-shaped first cushioning material bases 15 a that are attached to the top surface side of the indoor unit 1 placed on the packing wood base 11. And a second cushioning material base 15b attached to the bottom surface side.
Reference numerals 16a and 16b denote indoor unit placement surfaces provided on the upper surfaces of the first and second cushioning material bases 15a and 15b, and reference numerals 17a and 17b denote convex portions provided on the lower surface. Reference numeral 18 denotes a notch provided in the second cushioning material base 15b and into which a part of the second cushioning material side cover 25 is fitted.

上記のように構成された第１、第２の緩衝材ベース１５ａ，１５ｂの下面に設けられた凸状部１７が梱包木材ベース１１の嵌合木材１２ａの間に嵌合することにより、第１、第２の緩衝材ベース１５ａ、１５ｂは、梱包木材１１上の長手方向及び短手方向の動きが規制され、これにより、第１、第２の緩衝材ベース１５ａ、１５ｂの室内ユニット載置面１６ａ、１６ｂが、床面と平行になって傾くことがなく、室内ユニット１は安定して載置される。   When the convex part 17 provided in the lower surface of the 1st, 2nd shock absorbing material base 15a, 15b comprised as mentioned above fits between the fitting wood 12a of the packing wood base 11, it is 1st. The movement of the second cushioning material bases 15a and 15b in the longitudinal direction and the transverse direction on the packing wood 11 is restricted, whereby the indoor unit placement surfaces of the first and second cushioning material bases 15a and 15b are regulated. 16a and 16b do not incline parallel to the floor surface, and the indoor unit 1 is stably placed.

室内ユニット１の天面に外嵌される第１の緩衝材サイドカバー２０は、図５に示すように、床面と平行な面２２ａと垂直な面２２ｂとからなる門形状の枠部２１と、枠部２１の外面側に設けられた前面板２３とからなり、梱包された室内ユニット１の倉庫保管時や搬送時に、段積み荷重や輸送衝撃から室内ユニット１の天面を譲るために、室内ユニット１の天面を覆う保護形状に形成されている。   As shown in FIG. 5, the first shock absorber side cover 20 fitted on the top surface of the indoor unit 1 has a gate-shaped frame portion 21 composed of a surface 22a parallel to the floor surface and a surface 22b perpendicular to the floor surface. In order to yield the top surface of the indoor unit 1 from the stacking load and the transport impact when the packed indoor unit 1 is stored in a warehouse or transported, the front plate 23 is provided on the outer surface side of the frame portion 21. It is formed in a protective shape that covers the top surface of the indoor unit 1.

また、第２の緩衝材サイドカバー２５は、横置きされた室内ユニット１の底面５に外嵌めされ、底面５及びこれに設けた機外接続配管６を保護するためのもので、図６に示すように、第１の緩衝材サイドカバー２０と同様に、床面と平行な面２７ａと下部の一部が切除された垂直な面２７ｂとからなるほぼ門形状の枠部２６と、枠部２６の外面側に設けられた背面板２８とを備えている。   The second cushioning material side cover 25 is externally fitted to the bottom surface 5 of the horizontally placed indoor unit 1 to protect the bottom surface 5 and the external connection pipe 6 provided on the bottom surface 5. As shown in the figure, similar to the first shock absorber side cover 20, a substantially gate-shaped frame portion 26 composed of a surface 27a parallel to the floor surface and a vertical surface 27b with a part of the lower portion removed, and a frame portion 26 is provided with a back plate 28 provided on the outer surface side of 26.

そして、内側には、第２の緩衝材サイドカバー２５を室内ユニット１の底面５に外嵌したときに、底面５に設けられた機外接続配管６を収容して保護するための凹部３０が設けられている。本実施の形範においては、機外接続配管６の底面５からの突出長は約１０ｃｍなので、凹部３０の深さ（図６（ｃ）のＡ）を１０ｃｍより若干深くしたが、凹部３０の深さＡは、機外接続配管６の底面５からの突出長に対応して適宜設定すればよい。   And when the 2nd shock absorbing material side cover 25 is externally fitted by the bottom face 5 of the indoor unit 1, the recessed part 30 for accommodating and protecting the external connection piping 6 provided in the bottom face 5 is formed inside. Is provided. In the present embodiment, the projection length from the bottom surface 5 of the external connection pipe 6 is about 10 cm, so the depth of the recess 30 (A in FIG. 6C) is slightly deeper than 10 cm. The depth A may be appropriately set corresponding to the protruding length from the bottom surface 5 of the external connection pipe 6.

３１は凹部３０の下部中央部に設けられて、第２の緩衝材ベース１５ｂの切欠き部１８に嵌合する第１の台座、３２は台座３１の両側に設けられて室内ユニット１を裾付けのために縦置きしたときに、室内ユニット１の重量を支持する第２の台座で、これら第１、第２の台座３１、３２は、第２の緩衝材サイドカバー２５を形成する例えば発泡スチロールの発泡倍率を低倍率とし、あるいは樹脂塗料を塗布するなどして、室内ユニット１の重量を支持しうるような強度を保持している。   31 is provided at the lower center of the recess 30 and is a first pedestal that fits into the notch 18 of the second cushioning material base 15b, and 32 is provided on both sides of the pedestal 31 to skirt the indoor unit 1. The first and second pedestals 31 and 32 form a second cushioning material side cover 25, for example, of a polystyrene foam, which is a second pedestal that supports the weight of the indoor unit 1 when placed vertically. The strength that can support the weight of the indoor unit 1 is maintained by setting the expansion ratio to a low ratio or applying a resin paint.

３３は面２７ａと平行な底面、３４は背面板２８の下端部から底面３３にかけた角部に設けられ、横置きの室内ユニット１を縦置きにするために引き起こす際に、梱包木材ベース１１から降し易いように、支点となるＲ形状部である。
そして、この第２の緩衝材サイドカバー２５は、室内ユニット１の底面５に外嵌めされたときに、第１の台座３１が第２の緩衝材ベース１５ｂの切欠き部１８に嵌合することにより、梱包木材ベース１１上の短手方向への動きが規制される。 33 is provided at the bottom surface parallel to the surface 27a, and 34 is provided at a corner portion extending from the lower end portion of the back plate 28 to the bottom surface 33. When the horizontal indoor unit 1 is caused to be placed vertically, It is an R-shaped part that becomes a fulcrum so that it can be easily lowered.
And when this 2nd shock absorbing material side cover 25 is externally fitted by the bottom face 5 of the indoor unit 1, the 1st base 31 fits into the notch part 18 of the 2nd shock absorbing material base 15b. Thus, the movement in the short direction on the packing wood base 11 is regulated.

上記のように構成した第１、第２の緩衝材サイドカバー２０、２５の外郭面は、発泡スチロール等の成型の際に設ける必要のある抜き勾配の角度が小さいか又は無い形態としているため、枠部２１、２６が床面と平行及び垂直に形成されるので、倉庫保管等で高積みした際に梱包が傾かず、安定して保管される。   Since the outer surfaces of the first and second cushioning material side covers 20 and 25 configured as described above have a shape with a small or no draft angle that needs to be provided when molding polystyrene foam or the like, the frame Since the parts 21 and 26 are formed parallel and perpendicular to the floor surface, the packaging is not tilted and stored stably when piled up in warehouse storage or the like.

上記のような部材からなる梱包装置は、図７（ａ）に示すように、梱包木材ベース１１の上面に取付けた第１、第２の緩衝材ベース１５ａ、１５ｂ上に、底面５側を第２の緩衝材ベース１５ｂ側にし、裾付面３を下にして室内ユニット１が横置きに載置され、天面に第１の緩衝材サイドカバー２０が外嵌され、底面５に機外接続配管６を凹部３０内に収容して、第２の緩衝材サイドカバー２５が外嵌される。   As shown in FIG. 7 (a), the packaging device made of the above-described members has the bottom surface 5 side on the first and second cushioning material bases 15a and 15b attached to the top surface of the packaging wood base 11. 2 on the side of the cushioning material base 15b, with the skirted surface 3 facing down, the indoor unit 1 is placed horizontally, the first cushioning material side cover 20 is fitted on the top surface, and connected to the bottom surface 5 outside the machine. The piping 6 is accommodated in the recessed part 30, and the 2nd shock absorbing material side cover 25 is externally fitted.

そして、図７（ｂ）に示すように、第１、第２の緩衝材サイドカバー２０、２５の上から段ボール４０を嵌合し、段ボール４０で包装した室内ユニット１及び梱包木材ベース１１を、ポリプロピレン等の包装ベルト４１で一体に縛り、梱包する。   And as shown in FIG.7 (b), the indoor unit 1 and the packing wood base 11 which fitted the cardboard 40 from the 1st, 2nd shock absorbing material side covers 20 and 25, and were packed with the cardboard 40, They are tied together with a packaging belt 41 such as polypropylene and packed.

次に、図８により、据付けのため梱包された室内ユニット１を取り出して床面に降す作業の手順について説明する。なお、以下の作業は作業員２人で行う。
先ず、図８（ａ）に示すように、室内ユニット１を梱包した状態（図７（ｂ））から包装ベルト４１を外し、段ボール４０及び第１の緩衝材サイドカバー２０を取り外す。
ついで、１人の作業員が室内ユニット１の天面の据付側角部に手を掛けて持ち上げ、他の作業員が室内ユニット１の底面５と平行する第２の緩衝材サイドカバー２５の外郭面を、室内ユニット１の底面５側に押える。 Next, referring to FIG. 8, a procedure for taking out the indoor unit 1 packed for installation and dropping it to the floor will be described. The following work is performed by two workers.
First, as shown to Fig.8 (a), the packaging belt 41 is removed from the state which packed the indoor unit 1 (FIG.7 (b)), and the cardboard 40 and the 1st shock absorbing material side cover 20 are removed.
Then, one worker puts his hand on the installation side corner of the top surface of the indoor unit 1 and lifts it, and the other worker outlines the second cushioning material side cover 25 parallel to the bottom surface 5 of the indoor unit 1. The surface is pressed to the bottom surface 5 side of the indoor unit 1.

これにより、室内ユニット１は、図８（ｂ）に示すように、第２の緩衝材サイドカバー２５と共に、第２の緩衝材サイドカバー２５の角部に設けたＲ形状部３４を支点として矢印方向に傾けられる。このとき、室内ユニット１は、第２の緩衝材サイドカバー２５の角部に設けたＲ形状部３４により、スムーズに傾けられる。   Thereby, as shown in FIG.8 (b), the indoor unit 1 uses the R shape part 34 provided in the corner | angular part of the 2nd shock absorbing material side cover 25 with the 2nd shock absorbing material side cover 25 as a fulcrum. Tilted in the direction. At this time, the indoor unit 1 is smoothly tilted by the R-shaped portion 34 provided at the corner of the second cushioning material side cover 25.

そして、室内ユニット１が４５°程度傾けられると、図８（ｃ）に示すように、室内ユニット１は、梱包木材ベース１１の角部と第２の緩衝材サイドカバー２５の底面３３とが接しながら矢印方向にずれ落ち、第２の緩衝材サイドカバー２５のＲ形状部３４が床面に当接する。このとき、第２の緩衝材サイドカバー２５の角部がＲ形状部３４となっているため、梱包木材ベース１１の角部に引っ掛かることなく、室内ユニット１をスムーズにずり落すことができる。   When the indoor unit 1 is tilted by about 45 °, the indoor unit 1 is brought into contact with the corners of the packing wood base 11 and the bottom surface 33 of the second cushioning material side cover 25 as shown in FIG. The R-shaped portion 34 of the second cushioning material side cover 25 comes into contact with the floor surface. At this time, since the corner portion of the second cushioning material side cover 25 is the R-shaped portion 34, the indoor unit 1 can be smoothly dropped without being caught by the corner portion of the packing wood base 11.

そして、第２の緩衝材サイドカバー２５のＲ形状部３４を支点として室内ユニット１を矢印方向にさらに起こすことにより、図８（ｄ）に示すように、室内ユニット１を縦置きすることができる。
このとき、第２の緩衝材サイドカバー２５には強度の大きい第１、第２の台座３１，３２が設けられているので、室内ユニット１の大きな荷重が加えられても、第２の緩衝材サイドカバー２５が潰れたり室内ユニット１が倒れたりすることがない。また、機外接続配管６は第２の緩衝材サイドカバー２５の凹部３０内に収容されているので、変形したり破損したりすることがなく、室内ユニット１を安定して縦置きすることができる。 Then, by further raising the indoor unit 1 in the direction of the arrow with the R-shaped portion 34 of the second buffer material side cover 25 as a fulcrum, the indoor unit 1 can be placed vertically as shown in FIG. .
At this time, since the second buffer material side cover 25 is provided with the first and second bases 31 and 32 having high strength, even if a large load is applied to the indoor unit 1, the second buffer material is provided. The side cover 25 is not crushed and the indoor unit 1 is not collapsed. Further, since the external connection pipe 6 is accommodated in the recess 30 of the second buffer material side cover 25, the indoor unit 1 can be stably placed vertically without being deformed or damaged. it can.

さらに、第２の緩衝材サイドカバー２５の外郭は、床面と平行な面２７ａと垂直な面２７ｂとからなる門型状の枠部２６で形成されているので、室内ユニット１を縦置きする際、第２の緩衝材サイドカバー２５の背面板２８が床面と平行になり、室内ユニット１が傾くことがない。   Further, since the outer wall of the second cushioning material side cover 25 is formed by a gate-shaped frame portion 26 including a surface 27a parallel to the floor surface and a surface 27b perpendicular to the floor surface, the indoor unit 1 is placed vertically. At this time, the back plate 28 of the second cushioning material side cover 25 is parallel to the floor surface, and the indoor unit 1 does not tilt.

以上のように、本実施の形態に係る梱包装置によれば、底面５から突出した機外接続配管６を有し、重量及び外形が大きい室内ユニット１を梱包することにより、倉庫保管等のため高積みしても安定して保管することができ、フォークリフト等の搬送手段を使用することができる。
また、梱包した室内ユニット１の据付け時には、その底面５を第２の緩衝材サイドカバー２５が覆った状態で、室内ユニット１を起こして床面に降し縦置きにできるため、室内ユニット１の底面５から取出された機外接続配管６が変形したり損傷したりすることがなく、ダンボール包装した軽量、小形の機器の場合と同様の据付性を確保することができる。 As described above, according to the packing apparatus according to the present embodiment, the indoor unit 1 having the external connection pipe 6 protruding from the bottom surface 5 and having a large weight and outer shape is packed for warehouse storage and the like. Even if it is piled up, it can be stably stored, and a conveying means such as a forklift can be used.
In addition, when the packed indoor unit 1 is installed, the indoor unit 1 can be raised and lowered to the floor surface in a state where the bottom surface 5 is covered with the second cushioning material side cover 25. The external connection pipe 6 taken out from the bottom surface 5 is not deformed or damaged, and the same installability as that of a light-weight and small-sized device packaged in cardboard can be secured.

［実施の形態２］
図９は本発明の実施の形態２に係る機器の梱包装置の第２の緩衝材サイドカバーの斜視図である。なお、実施の形態１の第２の緩衝材サイドカバーと同じ部分には、これと同じ符号を付してある。
本実施の形態は、第２の緩衝材サイドカバー２５を構成する門型の枠部２６の両垂直面２７ｂの支持台座３２側の内側を切り欠いて、手掛け部３５を形成したものである。実施例では、作業者が軍手を装着しても挿入できるように、手掛け部３５の幅を１０ｃｍとした。 [Embodiment 2]
FIG. 9 is a perspective view of a second cushioning material side cover of the device packaging apparatus according to Embodiment 2 of the present invention. In addition, the same code | symbol is attached | subjected to the same part as the 2nd shock absorbing material side cover of Embodiment 1. FIG.
In the present embodiment, the handle portion 35 is formed by cutting out the inner sides of the two vertical surfaces 27b of the gate-shaped frame portion 26 constituting the second cushioning material side cover 25 on the support base 32 side. In the embodiment, the width of the handle portion 35 is set to 10 cm so that the operator can insert it even when wearing a gloves.

本実施の形態によれば、図１０に示すように、第２の緩衝材サイドカバー２５を室内ユニット１の底面５に外嵌して縦置きにしたときに、室内ユニット１の底面５と第２の緩衝材サイドカバー２５の垂直面２７ｂとの間に、手を挿入できる手掛け部３５が開口する。
実施の形態１においては、縦置きされた室内ユニット１を持ち上げる場合は、２人の作業者が縦置きされた室内ユニット１の両側に立ち、それぞれが室内ユニット１の底面５の据付面３側と、天面の前面側とを支えて持ち上げている。 According to the present embodiment, as shown in FIG. 10, when the second cushioning material side cover 25 is externally fitted to the bottom surface 5 of the indoor unit 1 and placed vertically, the bottom surface 5 of the indoor unit 1 and the second A handle portion 35 into which a hand can be inserted opens between the vertical surface 27 b of the second cushioning material side cover 25.
In the first embodiment, when lifting the vertically placed indoor unit 1, two workers stand on both sides of the vertically placed indoor unit 1, and each of them is on the installation surface 3 side of the bottom surface 5 of the indoor unit 1. And the front side of the top surface.

本実施の形態においては、図１１に示すように、縦置きされた室内ユニット１の下面に外嵌された第２の緩衝材サイドカバー２５の据付面３側に設けた手掛け部３５に、室内ユニット１の両側に立った２人の作業員が、一方の手を手掛け部３５に掛けて支え、他方の手を天面の手前側に掛けて支えて持ち上げる。
本実施の形態によれば、縦置きされた室内ユニット１をより簡単かつ確実に持ち上げることができる。 In the present embodiment, as shown in FIG. 11, the handle portion 35 provided on the installation surface 3 side of the second cushioning material side cover 25 externally fitted to the lower surface of the vertically installed indoor unit 1 Two workers standing on both sides of the unit 1 hang one hand on the handle 35 and hang the other hand on the front side of the top.
According to the present embodiment, the vertically placed indoor unit 1 can be lifted more easily and reliably.

上記の説明では、本発明に係る梱包装置により、底面５に機外接続配管６が突設された室内ユニット１を梱包する場合を示したが、本発明に係る梱包装置で梱包する機器はこれに限定するものではなく、例えば下面に突出部を有する他の機器にも実施することができる。   In the above description, the case where the indoor unit 1 in which the external connection pipe 6 protrudes from the bottom surface 5 is packed by the packing device according to the present invention has been shown. However, the present invention is not limited to this, and for example, the present invention can be applied to other devices having a protrusion on the lower surface.

１ 室内ユニット、２ 意匠ケース、３ 据付面、４ 壁面据付用金具、５ 底面、６ 機外接続配管、１１ 梱包木材ベース、１４ａ，１４ｂ フォークリフトの爪差込み口、１５ａ 第１の緩衝材ベース、１５ｂ 第２の緩衝材ベース、１６ａ，１６ｂ 室内ユニット載置面、２０ 第１の緩衝材サイドカバー、２１ 枠部、２５ 第２の緩衝材サイドカバー、２６ 枠部、３０ 凹部、３１ 第１の台座、３２ 第２の台座、３４ Ｒ形状部、３５ 手掛け部、４０ 段ボール、４１ 包装ベルト。   DESCRIPTION OF SYMBOLS 1 Indoor unit, 2 Design case, 3 Installation surface, 4 Wall mounting bracket, 5 Bottom surface, 6 External connection piping, 11 Packing wood base, 14a, 14b Forklift nail insertion port, 15a 1st buffer material base, 15b 2nd shock absorbing material base, 16a, 16b Indoor unit mounting surface, 20 1st shock absorbing material side cover, 21 frame part, 25 2nd shock absorbing material side cover, 26 frame part, 30 recessed part, 31 1st base , 32 Second pedestal, 34 R-shaped part, 35 handle part, 40 cardboard, 41 packaging belt.

Claims (4)

底面から機外接続配管が取出された機器の梱包装置であって、
薄板を井桁状に組合わせ、長手方向と直交して搬送手段の爪の差込み口を有する梱包木材ベースと、
上面に前記機器の載置面を有し、前記梱包木材ベースの長手方向の両側上面に嵌着された第１、第２の緩衝材ベースと、
外郭の広い面を下にして前記第１、第２の緩衝材ベース上に横置きにされた前記機器の天面と底面に外嵌される第１、第２の緩衝材サイドカバーとを備え、
前記第２の緩衝材サイドカバーに、前記機器の底面から取出された機外接続配管を収容する凹部を設けると共に、背面板の下端部から底面にかけてＲ形状部を設けたことを特徴とする機器の梱包装置。 A packaging device for equipment from which the external connection pipe is taken out from the bottom,
Packing wood base that combines thin plates in a cross-beam shape and has an insertion slot for a claw of a conveying means perpendicular to the longitudinal direction;
A first and second cushioning material base having a mounting surface for the device on the upper surface, and fitted on both upper surfaces in the longitudinal direction of the packing wood base;
First and second shock absorber side covers that are externally fitted to the top surface and the bottom surface of the device that are placed horizontally on the first and second shock absorber bases with the outer surface facing down. ,
The second cushioning material side cover is provided with a concave portion for accommodating an external connection pipe taken out from the bottom surface of the device, and an R-shaped portion is provided from the lower end portion of the back plate to the bottom surface. Packing equipment. 前記第２の緩衝材サイドカバーを、床面と平行な面及び床面と垂直な面からなるほぼ門形状の枠部と、
該枠部の外面側に設けられた背面板と、
底面に設けられて前記機器を縦置きにしたときに該機器を支持する台座と、
前記天面と台座との間に設けられた凹部と、
前記背面板の下端部から底面にかけて設けられたＲ形状部とによって形成したことを特徴とする請求項１記載の機器の梱包装置。 The second cushioning material side cover, a substantially gate-shaped frame portion comprising a surface parallel to the floor surface and a surface perpendicular to the floor surface;
A back plate provided on the outer surface side of the frame portion;
A pedestal that is provided on the bottom surface and supports the device when the device is placed vertically;
A recess provided between the top surface and the pedestal;
The apparatus packing apparatus according to claim 1, wherein the apparatus packaging device is formed by an R-shaped portion provided from a lower end portion to a bottom surface of the back plate. 前記第２の緩衝材サイドカバーの枠部の床面に垂直な面に、内側に開口する手掛け部を設けたことを特徴とする請求項２記載の機器の梱包装置。   The device packing apparatus according to claim 2, wherein a handle portion opening inward is provided on a surface perpendicular to the floor surface of the frame portion of the second cushioning material side cover. 前記第１、第２の緩衝材ベース上に横置きにされ、前記第１、第２の緩衝材サイドカバーが外嵌された機器を覆う箱状の段ボールを設けたことを特徴とする請求項１〜３のいずれか一項に記載の機器の梱包装置。   A box-like corrugated cardboard is provided, which is placed horizontally on the first and second cushioning material bases and covers a device on which the first and second cushioning material side covers are externally fitted. The packaging apparatus of the apparatus as described in any one of 1-3.
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