JP2012246548A - Electric resistance welded steel pipe having excellent hic resistance and low-temperature toughness in electric resistance welded part, and method for manufacturing the same - Google Patents
Electric resistance welded steel pipe having excellent hic resistance and low-temperature toughness in electric resistance welded part, and method for manufacturing the same Download PDFInfo
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Abstract
Description
本発明は、石油、ガス等の採掘、輸送用として好適な、引張強さTS:434MPa以上を有する電縫鋼管に係り、とくに電縫溶接部の耐水素誘起割れ性(以下、耐HIC性ともいう)、低温靭性の向上に関する。 The present invention relates to an ERW steel pipe having a tensile strength TS: 434 MPa or more, which is suitable for oil and gas mining and transportation, and in particular, resistance to hydrogen-induced cracking (hereinafter also referred to as HIC resistance) of an ERW weld. Say), relating to the improvement of low temperature toughness.
電縫鋼管は、石油、ガス等の採掘、輸送用として広く使用されている。しかし、電縫鋼管は、電縫溶接部を有するために、溶接部の信頼性という観点から、耐HIC性、低温靭性の要求が厳しくない用途に限定されていた。しかし、最近、資源の枯渇という問題から、腐食性の強い環境であったり、高深度や、寒冷地などの厳しい条件下の油田、ガス田の開発が進められている。このため、耐HIC性に優れ、さらには低温靭性にも優れる電縫鋼管が強く要望されている。 ERW steel pipes are widely used for oil and gas mining and transportation. However, since ERW steel pipes have ERW welds, they are limited to applications where the requirements for HIC resistance and low temperature toughness are not severe from the viewpoint of reliability of the welds. However, recently, due to the problem of depletion of resources, oil fields and gas fields are being developed under severe conditions such as highly corrosive environments, high depths, and cold regions. For this reason, there is a strong demand for an electric resistance welded steel pipe having excellent HIC resistance and low temperature toughness.
このような要望に対し、例えば、特許文献1には、耐サワー性の優れた電縫鋼管が提案されている。特許文献1に記載された技術では、Ca:0.0012%以上を含有し、Ca/Alが0.10以下であるAl脱酸鋼を素材とし、電縫衝合面を中心として両側100μm以内の部分に含まれる酸化物系介在物のうち、衝合面に直交しかつ管軸方向に直交する横断面でみた介在物の形状として、板厚方向に延伸し、長軸/短軸の比が2以上で、長軸10μm以上の介在物の密度を、1mm2当たりの個数で5以下に調整するとしている。これにより、pHが低い厳しい環境下でも水素ふくれの発生を防止でき、耐サワー性に優れる鋼管となるとしている。
In response to such a request, for example,
また、特許文献2には、電縫溶接部の靭性を向上させることができる、電縫管のガスシール溶接方法が提案されている。特許文献2に記載された技術では、溶接前に、パイプ内面側の浮遊スケールをミストで洗浄除去するとともに、パイプ内面側シール装置を保持ロール以外は非接触として、溶接部の局所ガスシールを行うことを特徴としている。これにより、電縫溶接部の靭性が格段に向上するとしている。
また、特許文献3には、高強度電縫ラインパイプが提案されている。特許文献3に記載された技術では、ホットコイルから、冷間でのロール成形、電縫溶接、シーム熱処理、サイザーの工程を経て製造された、肉厚/外径比が2%以下で、金属組織が平均結晶粒径5μm以下のアシキュラーフェライト組織で、電縫溶接衝合部の酸化物占有面積率が0.1%以下で、偏平後の周方向の引張強さが700N/mm2以上である電縫鋼管をラインパイプに用いるとしている。これにより、電縫溶接衝合部が母材並みの健全性を確保できるとしている。
また、特許文献4には、電縫溶接部の欠陥が少なく、クリープ破断強度および靭性に優れた電縫ボイラー用鋼管が提案されている。特許文献4に記載されたボイラー用鋼管は、C:0.01〜0.20%、Si:0.01〜1.0%、Mn:0.10〜2.0%、Cr:0.5〜3.5%を含有し、P:0.030%以下、S:0.010%以下、O:0.020%以下に制限し、(Si%)/(Mn%+Cr%)を0.005以上1.5以下とし、電縫溶接時に生成するSiO2、MnO、Cr2O3の3元系混合酸化物の面積率が0.1%以下であるボイラー用鋼管である。
しかしながら、特許文献1に記載された技術では、介在物の制御が不十分であり、(0.5%CH3COOH+人工海水(3%NaCl)+飽和H2S)環境における耐HIC性には優れているといえるが、さらに苛酷な腐食環境である、NACE TM0284規定のSolutionA液(0.5%CH3COOH+5%NaCl+飽和H2S)環境では、水素誘起割れ(HIC)の発生を回避できないという問題があった。また、低温靭性が不十分で、寒冷地における適用には問題を残していた。
However, the technique described in
また、特許文献2に記載された技術では、良好な溶接部靭性が得られるのは、高々−45.5℃程度の温度域までで、−50℃以下の低温となると、溶接部靭性が低下するという問題がある。また、特許文献3に記載された技術では、−20℃におけるシャルピー衝撃試験の吸収エネルギーが100J未満と低い値しか示さず、−50℃におけるシャルピー衝撃試験の吸収エネルギーが120J以上という良好な低温靭性を確保できないという問題があった。
Moreover, in the technique described in
また、特許文献4に記載された技術によっても、得られる電縫溶接部では、破面遷移温度が−50℃程度以上の低温靭性が得られるにすぎず、シャルピー衝撃試験の−50℃における吸収エネルギーが120J以上という良好な低温靭性を確保できないという問題があった。
本発明は、かかる従来技術の問題に鑑みて、電縫溶接部の耐HIC性および低温靭性に優れた、引張強さTS:434MPa以上を有する電縫鋼管を提供することを目的とする。
Further, even with the technique described in
An object of the present invention is to provide an ERW steel pipe having a tensile strength TS: 434 MPa or more, which is excellent in HIC resistance and low temperature toughness of an ERW weld, in view of the problems of the prior art.
なお、ここでいう「耐HIC性に優れた」とは、NACE TM0284規定のSolutionA液(0.5%CH3COOH+5%NaCl+飽和H2S)環境に、96h浸漬した後に、割れ面積率(Crack Area Ratio、以下、CARともいう)が6%以下である場合をいう。また、「低温靭性に優れた」とは、JIS Z 2242の規定に準拠して、シャルピー衝撃試験を、試験温度:−50℃で行ったときの吸収エネルギーvE−50が120J以上である場合をいう。 The term “excellent in HIC resistance” as used herein means a crack area ratio (Crack Area Ratio) after immersing in a solution A solution (0.5% CH 3 COOH + 5% NaCl + saturated H 2 S) specified in NACE TM0284 for 96 hours. , Hereinafter also referred to as CAR) is 6% or less. In addition, “excellent in low temperature toughness” means that the absorbed energy vE- 50 when the Charpy impact test is performed at a test temperature of −50 ° C. is 120 J or more in accordance with the provisions of JIS Z 2242. Say.
本発明者らは、上記した目的を達成するため、電縫溶接部に存在する介在物に着目し、耐HIC性および低温靭性に及ぼす介在物の影響について鋭意検討した。その結果、電縫溶接部中の介在物の大きさと、その介在物中に含まれる合金元素、とくにSi、Mn、Al、さらにはCa、Crの含有量が、耐HIC性および低温靭性に大きな影響を及ぼすことを見出した。
そして、更なる検討の結果、電縫溶接部に存在する、円相当径で20μm以上の介在物に含まれるSi、Mn、Al、Ca、Crの合計量を、地鉄を含む電縫溶接部全量に対する質量%で20ppm以下に調整することにより、耐HIC性および低温靭性が顕著に向上することを見出した。ここでいう「円相当径で20μm以上の介在物」とは、電解抽出物(介在物)を穴径20μmのフィルターメッシュを用いて濾過して、得られた電解抽出物(介在物)をいうものとする。
In order to achieve the above-mentioned object, the present inventors have focused on the inclusions present in the ERW weld and have intensively studied the influence of the inclusions on the HIC resistance and the low temperature toughness. As a result, the size of inclusions in the ERW weld and the content of alloy elements contained in the inclusions, particularly Si, Mn, Al, as well as Ca and Cr, are large in HIC resistance and low temperature toughness. I found it to have an effect.
As a result of further examination, the total amount of Si, Mn, Al, Ca, Cr contained in inclusions having an equivalent circle diameter of 20 μm or more, existing in the ERW welded portion, is added to the ERW welded portion including the base iron. It has been found that the HIC resistance and the low temperature toughness are remarkably improved by adjusting the mass% with respect to the total amount to 20 ppm or less. The term “inclusions having an equivalent circle diameter of 20 μm or more” as used herein refers to an electrolytic extract (inclusions) obtained by filtering an electrolytic extract (inclusions) using a filter mesh having a hole diameter of 20 μm. Shall.
まず、本発明の基礎となった実験結果について説明する。
Si、Mn、Al、あるいはさらにCa、Crを含む種々の鋼帯を素材として、該素材に、連続的にロール成形を施し、略円筒状のオープン管としたのち、該オープン管の端部同士を押圧し、雰囲気の酸素濃度を種々変化させて電縫溶接し、電縫鋼管とした。得られた電縫鋼管の電縫溶接部から、試験片長さ方向が管軸方向で、電縫溶接部のL断面が幅方向の中央となるようにHIC試験片(大きさ:10mm厚×20mm幅×100 mm長さ)を採取し、HIC試験を実施した。HIC試験は、試験片をNACE TM0284規定のSolutionA液(0.5%CH3COOH+5%NaCl+飽和H2S)に、96h浸漬する試験とした。浸漬後、電縫溶接部のL断面を超音波探傷し、割れ部の面積率(CAR)を画像処理により求めた。
First, the experimental results on which the present invention is based will be described.
Various steel strips containing Si, Mn, Al, or further Ca, Cr are used as raw materials, and the raw materials are continuously roll-formed to form a substantially cylindrical open pipe, and then the ends of the open pipes Was pressed, and the oxygen concentration of the atmosphere was variously changed and electro-welded and welded to obtain an ERW steel pipe. From the ERW welded part of the obtained ERW steel pipe, the length direction of the test piece is the pipe axis direction, and the L cross section of the ERW welded part is the center of the width direction (size: 10mm thickness x 20mm) Width x 100 mm length) was collected and an HIC test was performed. The HIC test was a test in which the test piece was immersed in Solution A solution (0.5% CH 3 COOH + 5% NaCl + saturated H 2 S) defined in NACE TM0284 for 96 hours. After immersion, the L cross section of the ERW weld was ultrasonically detected, and the area ratio (CAR) of the crack was determined by image processing.
また、得られた電縫鋼管から、JIS Z 2242の規定に準拠して、電縫溶接部を中心として管円周方向に、シャルピー衝撃試験片(Vノッチ試験片:管肉厚のサブサイズ試験片)を採取した。なお、ノッチは電縫溶接部中心とした。得られたシャルピー衝撃試験片(Vノッチ試験片)を用いて、衝撃試験を実施し、吸収エネルギーを求めた。試験温度は−50℃とし、各3本を試験し、その算術平均を、各電縫鋼管の電縫溶接部の靭性(吸収エネルギー)値とした。 In addition, the Charpy impact test piece (V-notch test piece: sub-size test of pipe thickness) is made from the obtained ERW pipe in the circumferential direction of the pipe around the ERW weld according to JIS Z 2242. A piece) was collected. The notch was the center of the ERW weld. Using the obtained Charpy impact test piece (V-notch test piece), an impact test was carried out to determine the absorbed energy. The test temperature was −50 ° C., each of the three was tested, and the arithmetic average was taken as the toughness (absorbed energy) value of the ERW welded portion of each ERW steel pipe.
また、得られた電縫鋼管から、電縫溶接部を中心として、電解抽出用板状試験片(大きさ:厚さ管肉厚×幅2mm×長さ20mm)を採取した。これら試験片を用いて、電解液を10%AA液として介在物を電解抽出した。得られた電解抽出物(介在物)を、穴径20μmのフィルターメッシュを用いて、濾過した。ついで、濾過された電解抽出物(円相当径20μm以上の介在物という)を、さらに、アルカリ融解し、ICP(Inductively Coupled Plasma Mass Spectrometry)分析を実施して、介在物中に含まれるSi、Mn、Al、Ca、Crを分析し地鉄を含む電縫溶接部全量に対する質量%で、円相当径20μm以上の介在物中のSi、Mn、Al、Ca、Crの合計含有量を算出した。
Further, a plate-like test piece for electrolytic extraction (size: thickness tube thickness ×
得られた結果を、−50℃での吸収エネルギーvE−50(J)、割れ面積率(CAR(%))と、円相当径20μm以下の介在物中のSi、Mn、Al、Ca、Crの合計含有量(質量ppm)との関係で図1に示す。
図1から、円相当径20μm以下の介在物中のSi、Mn、Al、Ca、Crの合計含有量が、20質量ppm以下であれば、vE−50が120J以上と優れた低温靭性を有し、しかも、NACE TM0284規定のSolutionA液(0.5%CH3COOH+5%NaCl+飽和H2S)に、96h浸漬後の割れ面積率CARが6%以下を満足し、優れた耐HIC性をも兼備する電縫鋼管となることを知見した。
The obtained results are expressed as follows: absorption energy at −50 ° C., vE −50 (J), crack area ratio (CAR (%)), and Si, Mn, Al, Ca, Cr in inclusions having an equivalent circle diameter of 20 μm or less. FIG. 1 shows the relationship with the total content (mass ppm).
From Fig. 1, if the total content of Si, Mn, Al, Ca, Cr in inclusions with an equivalent circle diameter of 20 µm or less is 20 ppm by mass or less, vE- 50 has excellent low temperature toughness of 120 J or more. Moreover, NACE TM0284 specified Solution A solution (0.5% CH 3 COOH + 5% NaCl + saturated H 2 S) satisfies the crack area ratio CAR of 6% or less after 96h immersion, and has excellent HIC resistance. I found out that it would be an ERW steel pipe.
また、本発明者らは、電縫溶接時の雰囲気中の酸素濃度を、体積%で(1000/foxy) ppm以下に調整することにより、電縫溶接部に存在する、円相当径20μm以上の介在物中のSi、Mn、Al、Ca、Crの合計含有量が、20質量ppm以下となることを見出した。なお、foxyは、次(1)式
foxy=Mn+10(Si+Cr)+100Al+1000Ca‥‥(1)
(ここで、Mn、Si、Cr、Al、Ca:素材である鋼帯中の各元素の含有量(質量%))
で定義される易酸化度foxyである。電縫溶接部に存在する、円相当径20μm以上の介在物中のSi、Mn、Al、Ca、Crの合計含有量と、(1000/foxy)/(電縫溶接雰囲気中の酸素濃度(ppm))との関係を図2に示す。
In addition, the present inventors have adjusted the oxygen concentration in the atmosphere at the time of ERW welding to (1000 / foxy) ppm or less by volume%, so that the equivalent-circle diameter of 20 μm or more present in the ERW weld is present. It has been found that the total content of Si, Mn, Al, Ca and Cr in the inclusions is 20 ppm by mass or less. Foxy is the following equation (1)
foxy = Mn + 10 (Si + Cr) + 100Al + 1000Ca (1)
(Here, Mn, Si, Cr, Al, Ca: content of each element in the steel strip that is the material (mass%))
The oxidization degree foxy defined by The total content of Si, Mn, Al, Ca, Cr in inclusions with an equivalent circle diameter of 20 μm or more present in ERW welds and (1000 / foxy) / (oxygen concentration in ERW welding atmosphere (ppm) The relationship with)) is shown in FIG.
図2から、(1000/foxy)/(電縫溶接雰囲気中の酸素濃度(ppm))を1.0以上とすることにより、すなわち、電縫溶接雰囲気中の酸素濃度(ppm)を(1000/foxy)以下にすることにより、電縫溶接部に存在する、円相当径20μm以上の介在物中のSi、Mn、Al、Ca、Crの合計含有量が、20質量ppm以下となることがわかる。
本発明は、かかる知見に基づき、さらに検討を加えて完成されたものである。
From FIG. 2, by setting (1000 / foxy) / (oxygen concentration (ppm) in ERW welding atmosphere) to 1.0 or more, that is, oxygen concentration (ppm) in ERW welding atmosphere (1000 / foxy) From the following, it can be seen that the total content of Si, Mn, Al, Ca and Cr in inclusions having an equivalent circle diameter of 20 μm or more present in the ERW weld is 20 ppm by mass or less.
The present invention has been completed based on such findings and further studies.
すなわち、本発明の要旨は次のとおりである。
(1)電縫鋼管の電縫溶接部に存在する介在物のうち、円相当径で20μm以上の介在物に含まれる、Si、Mn、Al、Ca、Crの合計量が、地鉄を含む電縫溶接部全量に対する質量%で、20ppm以下であることを特徴とする、引張強さTS:434MPa以上を有し、電縫溶接部の耐HIC性と低温靭性に優れた電縫鋼管。
(2)(1)において、前記電縫鋼管が、質量%で、C:0.03〜0.59%、Si:0.10〜1.50%、Mn:0.40〜2.10%、Al:0.01〜0.35%を含有し、残部Feおよび不可避的不純物からなる組成を有する電縫鋼管であることを特徴とする電縫鋼管。
(3)(2)において、前記組成に加えてさらに、質量%で、Ca:0.0001〜0.0040%を含有することを特徴とする電縫鋼管。
(4)(2)または(3)において、前記組成に加えてさらに、質量%で、Cr:0.01〜1.09%を含有することを特徴とする電縫鋼管。
(5)(2)ないし(4)のいずれかにおいて、前記組成に加えてさらに、質量%で、Cu:0.01〜0.35%、Mo:0.01〜0.25%、Ni:0.01〜0.20%、B:0.001〜0.0030%のうちから選ばれた1種または2種以上を含有することを特徴とする電縫鋼管。
(6)(2)ないし(5)のいずれかにおいて、前記組成に加えてさらに、質量%で、Nb:0.001〜0.060%、V:0.001〜0.060%、Ti:0.001〜0.080%のうちから選ばれた1種または2種以上を含有することを特徴とする電縫鋼管。
(7)鋼帯に、連続してロール成形を施し略円筒形状のオープン管とする成形工程と、該オープン管の端部同士をスクイズロールで押圧しながら電縫溶接する電縫溶接工程と、を順次施す電縫鋼管の製造方法において、前記電縫溶接が、次(1)式
foxy=Mn+10(Si+Cr)+100Al+1000Ca‥‥(1)
(ここで、Mn、Si、Cr、Al、Ca:素材である鋼帯中の各元素の含有量(質量%))
で定義される易酸化度foxyに関連し、雰囲気中の酸素濃度が体積%で(1000/foxy) ppm以下に調整した雰囲気中で行う電縫溶接であることを特徴とする、引張強さTS:434MPa以上を有し、電縫溶接部の耐HIC性と低温靭性に優れた電縫鋼管の製造方法。
(8)鋼帯に、連続してロール成形を施し略円筒形状のオープン管とする成形工程と、該オープン管の端部同士をスクイズロールで押圧しながら電縫溶接する電縫溶接工程と、を順次施す電縫鋼管の製造方法において、前記ロール成形が、前記鋼帯の端部で、該端部の管内側および/または管外側に、管内表面または管外表面から肉厚方向に肉厚の10〜60%の位置まで、次(1)式
foxy=Mn+10(Si+Cr)+100Al+1000Ca‥‥(1)
(ここで、Mn、Si、Cr、Al、Ca:素材である鋼帯中の各元素の含有量(質量%))
で定義される易酸化度foxyに関連し、次(2)式
10×log(foxy) ≦ α ≦ 40×log(foxy) ‥‥(2)
を満足する傾斜平均角α(°)からなるテーパ部を有する開先を付与する成形であることを特徴とする、引張強さTS:434MPa以上を有し、電縫溶接部の耐HIC性と低温靭性に優れた電縫鋼管の製造方法。
(9)鋼帯に、連続してロール成形を施し略円筒形状のオープン管とする成形工程と、該オープン管の端部同士をスクイズロールで押圧しながら電縫溶接する電縫溶接工程と、を順次施す電縫鋼管の製造方法において、前記ロール成形が、前記鋼帯の端部で、該端部の管内側および/または管外側に、管内表面または管外表面から肉厚方向に肉厚の10〜60%の位置まで、次(1)式
foxy=Mn+10(Si+Cr)+100Al+1000Ca‥‥(1)
(ここで、Mn、Si、Cr、Al、Ca:素材である鋼帯中の各元素の含有量(質量%))
で定義される易酸化度foxyに関連し、次(2)式
10×log(foxy) ≦ α ≦ 40×log(foxy) ‥‥(2)
を満足する平均傾斜角α(°)からなるテーパ部を有する開先を付与する成形であり、
前記電縫溶接が、前記易酸化度foxyに関連し、雰囲気中の酸素濃度が体積%で(1000/foxy) ppm以下に調整した雰囲気中で行う電縫溶接であることを特徴とする、引張強さTS:434MPa以上を有し、電縫溶接部の耐HIC性と低温靭性に優れた電縫鋼管の製造方法。
(10)(7)ないし(9)のいずれかにおいて、前記電縫溶接後に、電縫溶接部の肉厚方向平均温度で、720〜1020℃の範囲の温度に加熱したのち、500℃以下の温度域まで空冷または水冷する冷却を施すことを特徴とする電縫鋼管の製造方法。
(11)(10)において、前記加熱が、高周波誘導加熱により行う加熱であることを特徴とする電縫鋼管の製造方法。
(12)(10)または(11)において、前記冷却のあとに、焼戻温度:650℃以下の焼戻処理を施すことを特徴とする電縫鋼管の製造方法。
That is, the gist of the present invention is as follows.
(1) The total amount of Si, Mn, Al, Ca, and Cr contained in inclusions with an equivalent circle diameter of 20 μm or more among inclusions present in the ERW welds of ERW steel pipes includes steel An ERW steel pipe having a tensile strength TS: 434 MPa or more and excellent in HIC resistance and low temperature toughness of an ERW weld, characterized by a mass% based on the total amount of the ERW weld and 20 ppm or less.
(2) In (1), the ERW pipe contains, in mass%, C: 0.03 to 0.59%, Si: 0.10 to 1.50%, Mn: 0.40 to 2.10%, Al: 0.01 to 0.35%, and the balance An ERW steel pipe having a composition comprising Fe and inevitable impurities.
(3) The electric resistance welded steel pipe according to (2), further containing Ca: 0.0001 to 0.0040% by mass% in addition to the above composition.
(4) The electric resistance welded steel pipe according to (2) or (3), further containing Cr: 0.01 to 1.09% by mass% in addition to the above composition.
(5) In any one of (2) to (4), in addition to the above composition, Cu: 0.01 to 0.35%, Mo: 0.01 to 0.25%, Ni: 0.01 to 0.20%, B: 0.001 One type or two or more types selected from -0.0030% are contained.
(6) In any one of (2) to (5), in addition to the above-mentioned composition, the mass is selected from Nb: 0.001 to 0.060%, V: 0.001 to 0.060%, and Ti: 0.001 to 0.080%. 1 type or 2 types or more containing the electric-resistance-welded steel pipe characterized by the above-mentioned.
(7) A forming process in which a steel strip is continuously roll-formed to form a substantially cylindrical open pipe, and an electric-welding welding process in which electric-welding welding is performed while pressing the ends of the open pipe with squeeze rolls; In the method of manufacturing an electric resistance welded steel pipe, the electric resistance welding is performed by the following equation (1):
foxy = Mn + 10 (Si + Cr) + 100Al + 1000Ca (1)
(Here, Mn, Si, Cr, Al, Ca: content of each element in the steel strip that is the material (mass%))
Tensile strength TS, characterized in that it is electric resistance welding performed in an atmosphere in which the oxygen concentration in the atmosphere is adjusted to be (1000 / foxy) ppm or less by volume% in relation to the oxidization degree foxy defined by : A method for producing an ERW steel pipe having 434 MPa or more and having excellent HIC resistance and low temperature toughness of an ERW weld.
(8) A forming process in which a steel strip is continuously roll-formed to form a substantially cylindrical open pipe, and an electric-welding welding process in which electric-welding welding is performed while pressing the ends of the open pipe with squeeze rolls; In the manufacturing method of the ERW steel pipe, the roll forming is performed at the end of the steel strip at the inner side of the pipe and / or the outer side of the pipe, and from the inner surface of the pipe or the outer surface of the pipe in the thickness direction. To the position of 10-60% of the following (1) formula
foxy = Mn + 10 (Si + Cr) + 100Al + 1000Ca (1)
(Here, Mn, Si, Cr, Al, Ca: content of each element in the steel strip that is the material (mass%))
The following equation (2)
10 x log (foxy) ≤ α ≤ 40 x log (foxy) (2)
It has a tensile strength TS: 434 MPa or more, characterized by being formed to provide a groove having a taper portion having an inclination average angle α (°) satisfying the HIC resistance of an ERW weld A method for producing ERW steel pipes with excellent low-temperature toughness.
(9) A forming process in which a steel strip is continuously roll-formed to form a substantially cylindrical open pipe, and an electric-welding welding process in which electric-welding welding is performed while pressing the ends of the open pipe with squeeze rolls; In the manufacturing method of the ERW steel pipe, the roll forming is performed at the end of the steel strip at the inner side of the pipe and / or the outer side of the pipe, and from the inner surface of the pipe or the outer surface of the pipe in the thickness direction. To the position of 10-60% of the following (1) formula
foxy = Mn + 10 (Si + Cr) + 100Al + 1000Ca (1)
(Here, Mn, Si, Cr, Al, Ca: content of each element in the steel strip that is the material (mass%))
The following equation (2)
10 x log (foxy) ≤ α ≤ 40 x log (foxy) (2)
And forming a groove having a tapered portion having an average inclination angle α (°) satisfying
Tensile welding characterized in that the electric resistance welding is electric resistance welding related to the oxidizability foxy and is performed in an atmosphere in which the oxygen concentration in the atmosphere is adjusted to a volume percentage of (1000 / foxy) ppm or less. A method for producing an ERW steel pipe having a strength TS: 434 MPa or more and excellent in HIC resistance and low temperature toughness of an ERW weld.
(10) In any one of (7) to (9), after the electric resistance welding, after heating to a temperature in the range of 720 to 120 ° C. in the thickness direction average temperature of the electric resistance welding portion, A method for producing an electric resistance welded steel pipe, characterized by performing cooling by air or water cooling to a temperature range.
(11) The method for producing an electric resistance welded steel pipe according to (10), wherein the heating is performed by high frequency induction heating.
(12) A method for producing an ERW steel pipe according to (10) or (11), wherein after the cooling, a tempering temperature: 650 ° C. or less is applied.
本発明によれば、厳しい腐食環境下においても電縫溶接部の耐HIC性に優れ、さらに−50℃でのシャルピー衝撃試験の吸収エネルギーが120J以上という優れた低温靭性を保持する、引張強さTS:434MPa以上を有する電縫鋼管を容易に、製造でき、産業上格段の効果を奏する。 According to the present invention, the tensile strength is excellent in the HIC resistance of ERW welds even in severe corrosive environments, and also has the excellent low temperature toughness that the absorbed energy of Charpy impact test at -50 ° C is 120J or more. TS: ERW steel pipe with 434MPa or more can be easily manufactured, and has a remarkable industrial effect.
まず、本発明電縫鋼管の好ましい組成について説明する。以下、とくに断わらない限り質量%は単に%で記す。
C:0.03〜0.59%
Cは、鋼管の強度を増加させる元素であり、本発明では所望の強度(引張強さ434MPa以上)を確保するために0.03%以上含有することが好ましい。また、Cは、電縫溶接時に、融点の低下や、気相中のO2との反応によりCO形成を通じて、電縫溶接時の酸化物形成に影響を及ぼす元素である。Cを0.59%を超えて含有すると、融点の低下に伴い、電縫溶接部の溶鋼の凝固温度が低下し、溶鋼の粘度が上昇するため、酸化物が排出されにくくなる。このようなことから、Cは0.03〜0.59%の範囲に限定することが好ましい。なお、より好ましくは0.04〜0.49%である。
First, the preferable composition of the ERW steel pipe of the present invention will be described. Hereinafter, unless otherwise specified, mass% is simply expressed as%.
C: 0.03-0.59%
C is an element that increases the strength of the steel pipe. In the present invention, C is preferably contained in an amount of 0.03% or more in order to ensure a desired strength (tensile strength of 434 MPa or more). Further, C is an element that influences oxide formation during ERW welding through CO formation due to a decrease in melting point and reaction with O 2 in the gas phase during ERW welding. If C is contained in excess of 0.59%, the solidification temperature of the molten steel in the ERW weld decreases as the melting point decreases, and the viscosity of the molten steel increases, making it difficult for oxides to be discharged. Therefore, C is preferably limited to a range of 0.03 to 0.59%. More preferably, it is 0.04 to 0.49%.
Si:0.10〜1.50%
Siは、固溶強化により、鋼管の強度を増加させる作用を有する元素である。また、Siは、電縫溶接部ではFeよりもOとの親和力が強く、Mn酸化物とともに粘度の高い共晶酸化物を形成する。Siが0.10%未満では、電縫溶接部における共晶酸化物中のMn濃度が高くなり、酸化物の融点が溶鋼温度より高くなり酸化物として電縫溶接部に残存しやすくなる。このため、電縫溶接部に存在する円相当径20μm以上の介在物に含まれるSi、Mn等の合計量が20ppmを超えて高くなりやすく、電縫溶接部の靭性、耐HIC性が低下する。一方、1.50%を超える多量の含有は、電縫溶接部における共晶酸化物中のSi濃度が高くなり、酸化物の融点が溶鋼温度より高くなり酸化物として、その量が多くなるとともに電縫溶接部に残存しやすくなる。このため、電縫溶接部に存在する円相当径20μm以上の介在物に含まれるSi、Mn等の合計量が20ppmを超えて高くなりやすく、電縫溶接部の靭性、耐HIC性が低下する。このようなことから、Siは0.10〜1.50%の範囲に限定することが好ましい。なお、より好ましくは0.15〜0.45%である。
Si: 0.10 to 1.50%
Si is an element having an action of increasing the strength of the steel pipe by solid solution strengthening. Further, Si has a stronger affinity with O than Fe in the ERW weld, and forms a high-eutectic eutectic oxide together with the Mn oxide. If Si is less than 0.10%, the Mn concentration in the eutectic oxide in the ERW weld becomes high, the melting point of the oxide becomes higher than the molten steel temperature, and it tends to remain in the ERW weld as an oxide. For this reason, the total amount of Si, Mn, etc. contained in inclusions with an equivalent circle diameter of 20 μm or more existing in the ERW welded portion tends to increase exceeding 20 ppm, and the toughness and HIC resistance of the ERW welded portion decrease. . On the other hand, if the content exceeds 1.50%, the Si concentration in the eutectic oxide in the ERW weld becomes higher, the melting point of the oxide becomes higher than the molten steel temperature, and the amount of the oxide increases and ERW increases. It tends to remain in the weld. For this reason, the total amount of Si, Mn, etc. contained in inclusions with an equivalent circle diameter of 20 μm or more existing in the ERW welded portion tends to increase exceeding 20 ppm, and the toughness and HIC resistance of the ERW welded portion decrease. . Therefore, Si is preferably limited to a range of 0.10 to 1.50%. In addition, More preferably, it is 0.15-0.45%.
Mn:0.40〜2.10%
Mnは、固溶強化と変態強化により、鋼管の強度増加に寄与する元素である。また、Mnは、電縫溶接部ではFeよりもOとの親和力が強く、Si酸化物とともに粘度の高い共晶酸化物を形成する。Mnが、0.40%未満では、電縫溶接部における共晶酸化物中のSi濃度が高くなり、酸化物の融点が溶鋼温度より高くなり酸化物として電縫溶接部に残存しやすく、電縫溶接部に存在する円相当径20μm以上の介在物に含まれるSi、Mn等の合計が20ppmを超えて高くなりやすく、電縫溶接部の靭性、耐HIC性が低下する。一方、2.10%を超えて多量に含有すると、電縫溶接部における共晶酸化物中のMn濃度が高くなり、酸化物の融点が溶鋼温度より高くなり酸化物として、その量が多くなるとともに電縫溶接部に残存しやすくなる。このため、電縫溶接部に存在する円相当径20μm以上の介在物に含まれるSi、Mn等の合計量が20ppmを超えて高くなりやすく、電縫溶接部の靭性、耐HIC性が低下する。このようなことから、Mnは0.40〜2.10%の範囲に限定することが好ましい。なお、より好ましくは0.85〜1.65%である。
Mn: 0.40-2.10%
Mn is an element that contributes to increasing the strength of steel pipes by solid solution strengthening and transformation strengthening. Further, Mn has a stronger affinity for O than Fe in the ERW weld, and forms a high-eutectic eutectic oxide together with the Si oxide. If Mn is less than 0.40%, the Si concentration in the eutectic oxide in the ERW weld becomes high, the melting point of the oxide becomes higher than the molten steel temperature, and it tends to remain in the ERW weld as an oxide. The total amount of Si, Mn, etc. contained in inclusions with an equivalent circle diameter of 20 μm or more present in the part tends to be higher than 20 ppm, and the toughness and HIC resistance of the ERW weld are reduced. On the other hand, if the content exceeds 2.10%, the Mn concentration in the eutectic oxide in the ERW weld becomes high, the melting point of the oxide becomes higher than the molten steel temperature, and the amount of the oxide increases as the oxide increases. It tends to remain in the sewing weld. For this reason, the total amount of Si, Mn, etc. contained in inclusions with an equivalent circle diameter of 20 μm or more existing in the ERW welded portion tends to increase exceeding 20 ppm, and the toughness and HIC resistance of the ERW welded portion decrease. . For these reasons, Mn is preferably limited to a range of 0.40 to 2.10%. In addition, More preferably, it is 0.85-1.65%.
Al:0.01〜0.35%
Alは、脱酸剤として作用する元素である。またAlは、AlNとして析出してオーステナイト粒の成長を抑制し、靭性の確保に寄与する。また、Alは、Si、MnよりもOとの親和力が強く、2MnO・SiO2(Tephroite)などのMn-Si共晶酸化物に固溶する形で酸化物を形成する。Alが0.01%未満では、脱酸能が不足し、鋼の清浄度が低下し、電縫溶接部に存在する介在物(酸化物)が残存しやすくなり、電縫溶接部に存在する円相当径20μm以上の介在物に含まれるSi、Mn、Al等の合計量が20ppmを超えて高くなりやすく、電縫溶接部の靭性、耐HIC性が低下する。一方、Alが0.35%を超えて多量に含有すると、共晶酸化物中のAl濃度が高くなり、酸化物の融点が溶鋼温度より高くなり酸化物として電縫溶接部に残存しやすくなる。このため、電縫溶接部に存在する円相当径20μm以上の介在物に含まれるSi、Mn、Al等の合計量が20ppmを超えて高くなりやすく、電縫溶接部の靭性、耐HIC性が低下する。このようなことから、Alは0.01〜0.35%の範囲に限定することが好ましい。なお、より好ましくは0.03〜0.08%である。
Al: 0.01 to 0.35%
Al is an element that acts as a deoxidizer. Al also precipitates as AlN, suppresses the growth of austenite grains, and contributes to securing toughness. Al has a stronger affinity for O than Si and Mn, and forms an oxide in a form of solid solution in an Mn—Si eutectic oxide such as 2MnO · SiO 2 (Tephroite). If Al is less than 0.01%, the deoxidizing ability is insufficient, the cleanliness of the steel is reduced, and inclusions (oxides) existing in the ERW welds are likely to remain, which corresponds to the circles present in the ERW welds. The total amount of Si, Mn, Al, etc. contained in inclusions with a diameter of 20 μm or more tends to be higher than 20 ppm, and the toughness and HIC resistance of ERW welds are reduced. On the other hand, if Al is contained in a large amount exceeding 0.35%, the Al concentration in the eutectic oxide becomes high, the melting point of the oxide becomes higher than the molten steel temperature, and it tends to remain as an oxide in the ERW weld. For this reason, the total amount of Si, Mn, Al, etc. contained in inclusions with an equivalent circle diameter of 20 μm or more existing in ERW welds tends to be higher than 20 ppm, and the toughness and HIC resistance of ERW welds are high. descend. Therefore, Al is preferably limited to a range of 0.01 to 0.35%. In addition, More preferably, it is 0.03 to 0.08%.
上記した成分が基本の成分であるが、これら基本の成分に加えて、さらに、Ca:0.0001〜0.0040%、および/または、Cr:0.01〜1.09%、および/または、Cu:0.01〜0.35%、Mo:0.01〜0.25%、Ni:0.01〜0.20%、B:0.001〜0.0030%のうちから選ばれた1種または2種以上、および/または、Nb:0.001〜0.060%、V:0.001〜0.060%、Ti:0.001〜0.080%のうちから選ばれた1種または2種以上、を必要に応じて選択して含有できる。 The above-mentioned components are basic components. In addition to these basic components, Ca: 0.0001 to 0.0040%, and / or Cr: 0.01 to 1.09%, and / or Cu: 0.01 to 0.35%, Mo: 0.01 to 0.25%, Ni: 0.01 to 0.20%, B: One or more selected from 0.001 to 0.0030%, and / or Nb: 0.001 to 0.060%, V: 0.001 to 0.060% , Ti: One or two or more selected from 0.001 to 0.080% can be selected and contained as necessary.
Ca:0.0001〜0.0040%
Caは、鋼中の硫化物を球状に形態制御する作用を有し、鋼管の電縫溶接部近傍の耐水素脆性、靭性を向上させる。このような効果は0.0001%以上の含有で認められるが、0.0040%を超える多量の含有は、CaとOとの親和力が強いため、酸化物中のCa濃度が増加し、酸化物の融点が溶鋼温度より高くなり、酸化物としてその量が増加するとともに、電縫溶接部に残存しやすくなる。このため、電縫溶接部に存在する円相当径20μm以上の介在物に含まれるSi、Mn、Al、Ca等の合計量が20ppmを超えて高くなりやすく、電縫溶接部の靭性、耐HIC性が低下する。このようなことから、含有する場合は、Caは0.0001〜0.0040%の範囲に限定することが好ましい。なお、より好ましくは0.0002〜0.0035%である。
Ca: 0.0001 to 0.0040%
Ca has the effect of controlling the shape of sulfides in steel in a spherical shape, and improves hydrogen embrittlement resistance and toughness in the vicinity of the ERW welds of steel pipes. Such effects are recognized with a content of 0.0001% or more, but a large content exceeding 0.0040% has a strong affinity between Ca and O, so the Ca concentration in the oxide increases, and the melting point of the oxide is molten steel. It becomes higher than the temperature, the amount thereof increases as an oxide, and it tends to remain in the ERW weld. For this reason, the total amount of Si, Mn, Al, Ca, etc. contained in inclusions with an equivalent circle diameter of 20 μm or more present in ERW welds tends to be higher than 20 ppm, and the toughness and HIC resistance of ERW welds Sex is reduced. Therefore, when contained, Ca is preferably limited to a range of 0.0001 to 0.0040%. In addition, More preferably, it is 0.0002 to 0.0035%.
Cr:0.01〜1.09%
Crは、Mnと同様に、固溶強化と変態強化により、鋼管の強度増加に寄与する元素である。また、Crは、電縫溶接部ではFeよりもOとの親和力が強く、酸化物を形成する。このような効果は、Crを0.01%以上の含有で認められる。一方、1.09%を超えて含有すると、酸化物中のCr濃度が増加し、酸化物の融点が溶鋼温度より高くなり酸化物として、その量が増加するとともに、電縫溶接部に残存しやすくなる。このため、電縫溶接部に存在する円相当径20μm以上の介在物に含まれるSi、Mn、Al、Cr等の合計量が20ppmを超えて高くなりやすく、電縫溶接部の靭性、耐HIC性が低下する。このようなことから、含有する場合は、Crは0.01〜1.09%の範囲に限定することが好ましい。なお、より好ましくは0.02〜0.99%である。
Cr: 0.01 to 1.09%
Cr, like Mn, is an element that contributes to increasing the strength of steel pipes by solid solution strengthening and transformation strengthening. Moreover, Cr has an affinity with O stronger than Fe in the ERW weld, and forms an oxide. Such an effect is recognized when the Cr content is 0.01% or more. On the other hand, if the content exceeds 1.09%, the Cr concentration in the oxide increases, the melting point of the oxide becomes higher than the molten steel temperature, and the amount of the oxide increases, and it tends to remain in the ERW weld. . For this reason, the total amount of Si, Mn, Al, Cr, etc. contained in inclusions with an equivalent circle diameter of 20 μm or more existing in ERW welds tends to be higher than 20 ppm, and the toughness and HIC resistance of ERW welds Sex is reduced. For these reasons, when contained, Cr is preferably limited to a range of 0.01 to 1.09%. In addition, More preferably, it is 0.02 to 0.99%.
Cu:0.01〜0.35%、Mo:0.01〜0.25%、Ni:0.01〜0.20%、B:0.001〜0.0030%のうちから選ばれた1種または2種以上
Cu、Mo、Ni、Bはいずれも、耐水素脆性の向上と、鋼管強度の増加を図るために含有する元素であり、必要に応じて選択して含有できる。このような効果は、Cu:0.01%以上、Mo:0.01%以上、Ni:0.01%以上、B:0.001%以上の含有で顕著となる。一方、Cu:0.35%、Mo:0.25%、Ni:0.20%、B:0.0030%を超えて含有しても、効果が飽和し、含有量に見合う効果が期待できなくなり、経済的に不利となる。このようなことから、含有する場合には、Cu:0.01〜0.35%、Mo:0.01〜0.25%、Ni:0.01〜0.20%、B:0.001〜0.0030%の範囲に限定することが好ましい。なお、より好ましくは、Cu:0.05〜0.29%、Mo:0.05〜0.21%、Ni:0.02〜0.16%、B:0.005〜0.0020%である。
One or more selected from Cu: 0.01 to 0.35%, Mo: 0.01 to 0.25%, Ni: 0.01 to 0.20%, B: 0.001 to 0.0030%
Cu, Mo, Ni, and B are all elements that are included to improve hydrogen embrittlement resistance and increase the steel pipe strength, and can be selected and contained as necessary. Such an effect becomes significant when Cu: 0.01% or more, Mo: 0.01% or more, Ni: 0.01% or more, and B: 0.001% or more. On the other hand, Cu: 0.35%, Mo: 0.25%, Ni: 0.20%, B: Even if the content exceeds 0.0030%, the effect is saturated and the effect commensurate with the content cannot be expected, which is economically disadvantageous. . Therefore, when it is contained, it is preferable to limit it to the ranges of Cu: 0.01 to 0.35%, Mo: 0.01 to 0.25%, Ni: 0.01 to 0.20%, and B: 0.001 to 0.0030%. More preferably, Cu is 0.05 to 0.29%, Mo is 0.05 to 0.21%, Ni is 0.02 to 0.16%, and B is 0.005 to 0.0020%.
Nb:0.001〜0.060%、V:0.001〜0.060%、Ti:0.001〜0.080%のうちから選ばれた1種または2種以上
Nb、V、Tiは、いずれも、主として炭化物を形成し、析出強化により鋼管の強度を増加させる元素であり、必要に応じて選択して含有できる。このような効果は、Nb:0.001%、V:0.001%、Ti:0.001%、それぞれ以上の含有で顕著となるが、Nb:0.060%、V:0.060%、Ti:0.080%をそれぞれ超える含有は、未固溶の大型炭窒化物が電縫溶接部に残存し、電縫溶接部の靭性を低下させる。このため、含有する場合には、それぞれ、Nb:0.001〜0.060%、V:0.001〜0.060%、Ti:0.001〜0.080%の範囲にそれぞれ限定することが好ましい。なお、より好ましくはNb:0.005〜0.050%、V:0.005〜0.050%、Ti:0.005〜0.040%である。
上記した成分以外の残部は、Feおよび不可避的不純物からなる。不可避的不純物としては、P:0.020%以下、S:0.005%以下、N:0.005%以下、O:0.003%以下が許容させる。
One or more selected from Nb: 0.001 to 0.060%, V: 0.001 to 0.060%, Ti: 0.001 to 0.080%
Nb, V, and Ti are elements that mainly form carbides and increase the strength of the steel pipe by precipitation strengthening, and can be selected and contained as necessary. Such effects become prominent when Nb: 0.001%, V: 0.001%, Ti: 0.001%, or more, but Nb: 0.060%, V: 0.060%, or Ti: more than 0.080%. In addition, undissolved large-sized carbonitrides remain in the ERW weld, and the toughness of the ERW weld decreases. For this reason, when it contains, it is preferable to respectively limit to the range of Nb: 0.001-0.060%, V: 0.001-0.060%, Ti: 0.001-0.080%, respectively. More preferably, Nb is 0.005 to 0.050%, V is 0.005 to 0.050%, and Ti is 0.005 to 0.040%.
The balance other than the components described above consists of Fe and inevitable impurities. As unavoidable impurities, P: 0.020% or less, S: 0.005% or less, N: 0.005% or less, and O: 0.003% or less are allowed.
さらに本発明電縫鋼管は、上記した組成を有し、引張強さTS:434MPa以上を有し、かつ、電縫溶接部に存在する介在物のうち、円相当径で20μm以上の介在物に含まれる、Si、Mn、Al、Ca、Crの合計量が、地鉄を含む電縫溶接部全量に対する質量%で、20ppm以下である、電縫溶接部を有する。
本発明電縫鋼管の電縫溶接部では、該電縫溶接部に存在する、円相当径で20μm以上の介在物に含まれる、Si、Mn、Al、Ca、Crの合計量が、20ppm以下とする。円相当径で20μm以上の介在物に含まれる、Si、Mn、Al、Ca、Crの合計量が、20ppmを超えて多くなると、電縫溶接部の耐HIC性および低温靭性が低下する。
Furthermore, the electric resistance welded steel pipe of the present invention has the above composition, has a tensile strength TS: 434 MPa or more, and includes inclusions having an equivalent circle diameter of 20 μm or more among inclusions present in the electric resistance welded portion. The total amount of Si, Mn, Al, Ca, and Cr included is 20% or less in terms of mass% with respect to the total amount of ERW weldments including the base iron.
In the ERW welded portion of the ERW steel pipe of the present invention, the total amount of Si, Mn, Al, Ca, Cr contained in the inclusion having an equivalent circle diameter of 20 μm or more present in the ERW welded portion is 20 ppm or less. And If the total amount of Si, Mn, Al, Ca, and Cr contained in inclusions with an equivalent circle diameter of 20 μm or more exceeds 20 ppm, the HIC resistance and low temperature toughness of the ERW welds deteriorate.
なお、電縫溶接部に存在する、円相当径で20μm以上の介在物に含まれる、Si、Mn、Al、Ca、Crの合計量は、次のようにして得られた値を用いるものとする。当該電縫鋼管から、電縫溶接部を中心として、幅2mmの電解抽出用板状試験片を採取し、電解液を10%AA液として介在物を電解抽出し、得られた電解抽出物(介在物)を、穴径20μmのフィルターメッシュを用いて、濾過し、ついで、濾過された電解抽出物(円相当径20μm以上の介在物)を、さらに、アルカリ融解し、ICP分析を実施して、介在物中に含まれるSi、Mn、Al、Ca、Crを分析し、円相当径20μm以上の介在物中のSi、Mn、Al、Ca、Crの合計含有量とした。なお、電縫鋼管に含まれない元素は零として扱うものとする。 In addition, the total amount of Si, Mn, Al, Ca, Cr contained in inclusions having an equivalent circle diameter of 20 μm or more existing in the ERW welded portion shall use the values obtained as follows. To do. From the ERW steel pipe, a 2 mm wide plate specimen for electrolytic extraction is collected centering on the ERW weld, and the inclusion is electrolytically extracted using 10% AA solution as the electrolytic solution. Inclusions) are filtered using a filter mesh having a hole diameter of 20 μm, and then the filtered electrolytic extract (inclusions having an equivalent circle diameter of 20 μm or more) is further alkali-melted and subjected to ICP analysis. Then, Si, Mn, Al, Ca and Cr contained in the inclusions were analyzed, and the total content of Si, Mn, Al, Ca and Cr in the inclusions having an equivalent circle diameter of 20 μm or more was determined. Elements that are not included in the ERW steel pipe are treated as zero.
次に、上記したような介在物を調整された電縫溶接部を有する電縫鋼管の好ましい製造方法について説明する。
上記した組成を有する鋼素材(スラブ)を加熱し、熱間圧延して所定の厚さの鋼帯(熱延鋼帯)とする。熱間圧延条件はとくに限定するものではないが、引張強さTSが434MPa以上を確保できる条件とすることが望ましい。得られた鋼帯を所定の幅にスリティングしたのち、本発明では、該鋼帯に、通常公知の造管方法で、連続してロール成形を施し略円筒形状のオープン管とする成形工程と、該オープン管の端部同士をスクイズロールで押圧しながら電縫溶接する電縫溶接工程と、を順次施し、電縫鋼管を得る。
Next, the preferable manufacturing method of the ERW steel pipe which has the ERW weld part which adjusted the above inclusions is demonstrated.
A steel material (slab) having the above composition is heated and hot-rolled to obtain a steel strip having a predetermined thickness (hot-rolled steel strip). The hot rolling conditions are not particularly limited, but it is desirable that the tensile strength TS is 434 MPa or more. After slitting the obtained steel strip to a predetermined width, in the present invention, the steel strip is continuously roll-formed by a generally known pipe making method to form a substantially cylindrical open tube; Then, an electric resistance welding process of performing electric resistance welding while pressing end portions of the open pipe with squeeze rolls is sequentially performed to obtain an electric resistance steel pipe.
なお、造管における成形工程では、ケージロール方式によるロール成形とすることが好ましいが、ブレークダウン方式による成形でもよい。ケージロール方式によるロール成形では、ケージロールと呼ばれる小型ロールを、管外面となる側に並べて、滑らかに成形する方式のロール成形をいう。なお、ケージロール方式によるロール成形のなかでも、CBR方式のロール成形とすることが好ましい。この方式による成形では、成形時に帯板(鋼帯)に付加される歪を最小限に抑えることができ、加工硬化による材料特性の劣化を抑制できる。 In the forming process in pipe making, roll forming by a cage roll method is preferable, but forming by a breakdown method may also be used. Roll forming by the cage roll method refers to roll forming in which small rolls called cage rolls are arranged side by side on the tube outer surface and are smoothly formed. Of the roll forming by the cage roll method, CBR roll forming is preferred. In molding by this method, distortion applied to the strip (steel strip) during molding can be minimized, and deterioration of material properties due to work hardening can be suppressed.
CBR方式のロール成形は、鋼帯の両エッジ部をエッジベンドロールにより予め成形したのち、センターベンドロールとケージロールとにより、鋼帯中央部を曲げ成形し、縦長の小判形の素管をつくり、ついで、フィンパスロールにより、管円周方向の4箇所を一旦オーバーベンドしたのち、縮径圧延することにより、管サイド部の張出し成形とオーバーベンド部の曲げ戻し成形を行い円形素管とする成形方法である。(川崎製鉄技報、vol.32(2000)、pp49〜53参照)
本発明では、鋼帯を連続したロール成形で略円筒形状のオープン管とする成形工程で、鋼帯端部に所定形状の開先を付与することが好ましい。開先は、ロール成形時に、フィンパスロールを用いた成形で鋼帯の幅端部に付与することが好ましい。付与する開先の形状は、(1)式で定義される易酸化度foxyに関連した、図3に一例を示す形状とすることが好ましい。
In CBR roll forming, both edges of a steel strip are pre-formed with edge bend rolls, and then the center of the steel strip is bent with a center bend roll and a cage roll to produce a vertically long oblong tube. Then, after four over-bends in the circumferential direction of the pipe with a fin pass roll, the pipe side portion is overhanged and the over-bend portion is bent back to form a circular element pipe by reducing the diameter. This is a molding method. (See Kawasaki Steel Technical Report, vol.32 (2000), pp 49-53)
In the present invention, it is preferable that a groove having a predetermined shape is provided to the end portion of the steel strip in a forming step in which the steel strip is formed into a substantially cylindrical open tube by continuous roll forming. The groove is preferably applied to the width end portion of the steel strip by forming using a fin pass roll at the time of roll forming. The shape of the groove to be applied is preferably a shape shown in FIG. 3 as an example related to the oxidizability foxy defined by the equation (1).
すなわち、端部の管内側および/または管外側に、管内表面または管外表面から肉厚方向に肉厚の10〜60%の位置まで、易酸化度foxyに関連し、次(2)式
10×log(foxy) ≦ α ≦ 40×log(foxy) ‥‥(2)
を満足する平均傾斜角α(°)からなるテーパ部を有する開先とする。(2)式の範囲の平均傾斜角αを有するテーパー部を形成することにより、鋼帯の端部の過加熱が抑制され、形成された介在物(酸化物)がアップセットに伴い、鋼帯上下方向に排出される。このため、電縫溶接部に存在する円相当径で20μm以上の介在物中のSi、Mn、Al等の合計量が20ppm以下となる。なお、平均傾斜角αが(2)式を外れるテーパ部では、酸化物の排出促進効果が薄れる。なお、テーパ部は、直線に限定されず、任意の曲線としてもよい。
That is, on the inside and / or outside of the tube at the end, from the inner surface or the outer surface of the tube to the position of 10 to 60% of the wall thickness in the thickness direction,
10 x log (foxy) ≤ α ≤ 40 x log (foxy) (2)
The groove has a tapered portion having an average inclination angle α (°) satisfying the above. (2) By forming the taper portion having the average inclination angle α in the range of the formula, overheating of the end portion of the steel strip is suppressed, and the formed inclusion (oxide) accompanies upset, and the steel strip It is discharged in the vertical direction. For this reason, the total amount of Si, Mn, Al, etc. in inclusions having an equivalent circle diameter of 20 μm or more existing in the ERW weld is 20 ppm or less. In the tapered portion where the average inclination angle α is out of the expression (2), the effect of promoting oxide discharge is reduced. The tapered portion is not limited to a straight line, and may be an arbitrary curve.
また、本発明では、電縫溶接は、次(1)式
foxy=Mn+10(Si+Cr)+100Al+1000Ca‥‥(1)
(ここで、Mn、Si、Cr、Al、Ca:素材である鋼帯中の各元素の含有量(質量%))
で定義される易酸化度foxyに関連し、酸素濃度が体積%で(1000/foxy) ppm以下に調整した雰囲気中で行う。電縫溶接の雰囲気中の酸素濃度を低減する方法は、とくに限定されないが、例えば、電縫溶接部を箱型構造でシーリングし、非酸化性ガスを供給する方法が考えれる。なお、非酸化性ガスの供給を、3層などの多層構造のノズルで行い、ガスが層粒となるようにすることが、雰囲気酸素分圧を低く保つために、重要となる。酸素濃度の測定は、酸素濃度計を用いて、電縫溶接部近傍で行うことが好ましい。電縫溶接時の雰囲気中の酸素濃度が、体積%で(1000/foxy) ppmを超えて高くなると、電縫溶接部に存在する、円相当径20μm以下の介在物中のSi、Mn、Al、Ca、Crの合計含有量が、20質量ppmを超えて多くなり、耐HIC性、および低温靭性が低下する。このため、電縫溶接時の雰囲気酸素濃度を、体積%で(1000/foxy) ppm以下に調整することが好ましい。
In the present invention, the electric resistance welding is performed by the following formula (1):
foxy = Mn + 10 (Si + Cr) + 100Al + 1000Ca (1)
(Here, Mn, Si, Cr, Al, Ca: content of each element in the steel strip that is the material (mass%))
In relation to the oxidization degree foxy defined by the above, it is carried out in an atmosphere in which the oxygen concentration is adjusted to (1000 / foxy) ppm or less by volume%. A method for reducing the oxygen concentration in the atmosphere of electric resistance welding is not particularly limited. For example, a method of sealing the electric resistance welding portion with a box structure and supplying a non-oxidizing gas is conceivable. In order to keep the atmospheric oxygen partial pressure low, it is important to supply the non-oxidizing gas with a nozzle having a multilayer structure such as a three-layer structure so that the gas becomes a layer grain. The measurement of the oxygen concentration is preferably performed in the vicinity of the ERW weld using an oxygen concentration meter. When the oxygen concentration in the atmosphere during ERW welding becomes higher than (1000 / foxy) ppm by volume, Si, Mn, Al in inclusions with an equivalent circle diameter of 20 μm or less present in ERW welds The total content of Ca, Cr exceeds 20 ppm by mass, and the HIC resistance and low temperature toughness are reduced. For this reason, it is preferable to adjust the atmospheric oxygen concentration at the time of ERW welding to (1000 / foxy) ppm or less by volume%.
また、本発明では、電縫溶接後に、電縫溶接部に焼鈍処理(シームアニール)を施すことが好ましい。焼鈍処理(シームアニール)としては、電縫溶接部の肉厚方向平均温度で、720〜1020℃の範囲の温度に加熱したのち、500℃以下の温度域まで空冷または水冷する冷却を施す処理とすることが好ましい。これにより、電縫溶接部の強度が低下し、靭性が顕著に向上する。なお、上記した加熱−冷却に加えてさらに、電縫溶接部の靭性確保の観点から、650℃以下の温度に焼戻す処理を施してもよい。 Moreover, in this invention, it is preferable to perform an annealing process (seam annealing) to an ERW welding part after ERW welding. Annealing treatment (seam annealing) is a process of heating to a temperature in the range of 720 to 120 ° C at the thickness direction average temperature of the ERW weld, and then cooling to air temperature or water cooling to a temperature range of 500 ° C or less It is preferable to do. Thereby, the intensity | strength of an electric-welding weld part falls and toughness improves notably. In addition to the heating-cooling described above, a process of tempering to a temperature of 650 ° C. or lower may be performed from the viewpoint of securing the toughness of the ERW weld.
以下、実施例に基づいてさらに本発明を説明する。 Hereinafter, the present invention will be further described based on examples.
表1に示す組成の鋼素材(スラブ:肉厚250mm)に、1260℃に加熱し、90min均熱したのち、粗圧延を施し、仕上圧延終了温度:850℃で、巻取温度:580℃とする仕上圧延を施し、熱延鋼帯(板厚12mm)を得た。
これら熱延鋼帯を所定の幅にスリッティングし、表2に示す条件で連続してロール成形を施し略円筒形状のオープン管とする成形工程と、該オープン管の端部同士をスクイズロールで押圧しながら、表2に示す条件で電縫溶接する電縫溶接工程と、を順次施し、電縫鋼管(外径:304.8mmφ)とした。
A steel material (slab: 250 mm thick) with the composition shown in Table 1 is heated to 1260 ° C, soaked for 90 minutes, then subjected to rough rolling, finish rolling finish temperature: 850 ° C, winding temperature: 580 ° C Finished rolling was performed to obtain a hot-rolled steel strip (plate thickness 12 mm).
These hot-rolled steel strips are slit to a predetermined width, and are continuously formed into rolls under the conditions shown in Table 2 to form a substantially cylindrical open tube, and the ends of the open tube are squeezed with rolls. While pressing, an ERW welding process of ERW welding under the conditions shown in Table 2 was sequentially applied to obtain an ERW steel pipe (outer diameter: 304.8 mmφ).
なお、ロール成形では、フィンパスロールを用いて、表2に示す平均傾斜角α°のテーパ部を外表面側、および内表面側に形成した。なお、テーパ部の形成位置は、外表面および内表面からそれぞれ全厚に対する割合で30〜35%とした。なお、一部の電縫鋼管では、テーパ部を形成しないままとした。
なお、電縫溶接工程では、N2ガスをノズル数3のノズルを用いて吹きつけ、雰囲気酸素濃度を30〜65ppmまで低減する、電縫溶接時の雰囲気調整を行った。なお、一部の電縫鋼管では大気中雰囲気のままとした。
In roll forming, a taper portion having an average inclination angle α ° shown in Table 2 was formed on the outer surface side and the inner surface side using a fin pass roll. In addition, the formation position of the taper part was 30 to 35% as a ratio to the total thickness from the outer surface and the inner surface, respectively. In some ERW steel pipes, the tapered portion was not formed.
In the electric resistance welding process, N 2 gas was blown using a nozzle having three nozzles, and the atmosphere was adjusted during electric resistance welding to reduce the atmospheric oxygen concentration to 30 to 65 ppm. Note that some ERW steel pipes were kept in the atmosphere.
なお、電縫溶接工程後に、一部の電縫鋼管には、表2に示すような、電縫溶接部の焼鈍処理(シームアニール)あるいはさらに焼戻処理を施した。
得られた電縫鋼管について、まず電縫溶接部に含まれる円相当径20μm以上の介在物に含まれるSi、Mn、Al、Ca、Crの合計量を測定した。また、得られた電縫鋼管から、引張試験片を採取し、引張試験を実施して、降状強さYS、引張強さTSを求めた。また、得られた電縫鋼管から、試験片を採取して、耐HIC性を評価した。 また、得られた電縫鋼管から、試験片を採取して、低温靭性を調査した。試験方法はつぎのとおりとした。
(1)電縫溶接部に含まれる円相当径20μm以上の介在物中に含まれるSi、Mn、Al、Ca、Crの合計量の測定
得られた電縫鋼管から、電縫溶接部を中心として、幅2mmの電解抽出用板状試験片を採取した。これら板状試験片を、10%AA液中で電解処理し、介在物を電解抽出した。得られた電解抽出物(介在物)を、穴径20μmのフィルターメッシュを用いて、濾過し、ついで、濾過された電解抽出物(円相当径20μm以上の介在物)を、さらに、アルカリ融解し、ICP分析を実施して、介在物中に含まれるSi、Mn、Al、Ca、Crを分析し、それら元素の合計量を、円相当径20μm以上の介在物中のSi、Mn、Al、Ca、Crの合計含有量とした。なお、電縫鋼管に含まれない元素は零として扱うものとする。
(2)引張試験
得られた電縫鋼管から、管軸方向が引張方向となるように、JIS Z 2201の規定に準拠したJIS 12 C号、弧状引張試験片を採取し、JIS Z 2241の規定に準拠して引張試験を実施し、引張特性(降伏強さYS、引張強さTS)を求めた。
(3)シャルピー衝撃試験
得られた電縫鋼管から、JIS Z 2242の規定に準拠して、電縫溶接部を中心として管円周方向に、シャルピー衝撃試験片(Vノッチ試験片:管肉厚のサブサイズ試験片)を採取した。なお、ノッチは電縫溶接部中心とした。得られたシャルピー衝撃試験片(Vノッチ試験片)を用いて、衝撃試験を実施し、吸収エネルギーを求めた。試験温度は−50℃とし、各3本を試験し、その算術平均を、各電縫鋼管の電縫溶接部の靭性(吸収エネルギー)値とした。
(4)耐HIC性試験
得られた電縫鋼管の電縫溶接部から、試験片長さ方向が管軸方向で、電縫溶接部のL断面が、幅方向の中央となるようにHIC試験片(大きさ:10mm厚×20mm幅×100mm長さ)を採取し、HIC試験を実施した。HIC試験は、試験片をNACE TM0284規定のSolutionA液(0.5%CH3COOH+5%NaCl+飽和H2S)に、96h浸漬する試験とした。浸漬後、電縫溶接部のL断面を超音波探傷し、割れ部の面積率(CAR)を画像処理により求めた。
In addition, some ERW steel pipes were subjected to annealing treatment (seam annealing) or further tempering treatment as shown in Table 2 after the ERW welding process.
For the obtained ERW steel pipe, first, the total amount of Si, Mn, Al, Ca, and Cr contained in inclusions having an equivalent circle diameter of 20 μm or more contained in the ERW weld was measured. Further, a tensile test piece was collected from the obtained electric resistance welded steel pipe, and a tensile test was performed to obtain the yield strength YS and the tensile strength TS. In addition, test pieces were collected from the obtained ERW steel pipes and evaluated for HIC resistance. Moreover, the test piece was extract | collected from the obtained ERW steel pipe, and low temperature toughness was investigated. The test method was as follows.
(1) Measurement of the total amount of Si, Mn, Al, Ca and Cr contained in inclusions with an equivalent circle diameter of 20 μm or more contained in ERW welds From the obtained ERW steel pipes, focusing on ERW welds As a result, a plate test piece for electrolytic extraction having a width of 2 mm was collected. These plate-like test pieces were electrolytically treated in 10% AA solution, and inclusions were electrolytically extracted. The obtained electrolytic extract (inclusion) is filtered using a filter mesh having a hole diameter of 20 μm, and then the filtered electrolytic extract (inclusion having an equivalent circle diameter of 20 μm or more) is further alkali-melted. , ICP analysis is performed to analyze Si, Mn, Al, Ca, Cr contained in the inclusions, and the total amount of these elements is determined by adding Si, Mn, Al, inclusions in inclusions having an equivalent circle diameter of 20 μm or more. The total content of Ca and Cr was taken. Elements that are not included in the ERW steel pipe are treated as zero.
(2) Tensile test JIS 12 C, arc-shaped tensile test specimens conforming to the provisions of JIS Z 2201 were collected from the obtained ERW steel pipe so that the pipe axis direction is the tensile direction, and the provisions of JIS Z 2241 The tensile properties (yield strength YS, tensile strength TS) were determined according to the above.
(3) Charpy impact test Charpy impact test piece (V-notch test piece: pipe wall thickness) from the obtained ERW steel pipe in the circumferential direction of the pipe centering on the ERW weld according to JIS Z 2242 Sub-size test pieces). The notch was the center of the ERW weld. Using the obtained Charpy impact test piece (V-notch test piece), an impact test was carried out to determine the absorbed energy. The test temperature was −50 ° C., each of the three was tested, and the arithmetic average was taken as the toughness (absorbed energy) value of the ERW welded portion of each ERW steel pipe.
(4) HIC resistance test From the ERW welded part of the obtained ERW steel pipe, the test piece length direction is the pipe axis direction, and the L cross section of the ERW welded part is the center in the width direction. (Size: 10 mm thickness x 20 mm width x 100 mm length) was collected and subjected to an HIC test. The HIC test was a test in which the test piece was immersed in Solution A solution (0.5% CH 3 COOH + 5% NaCl + saturated H 2 S) defined in NACE TM0284 for 96 hours. After immersion, the L cross section of the ERW weld was ultrasonically detected, and the area ratio (CAR) of the crack was determined by image processing.
得られた結果を、表3に示す。 The results obtained are shown in Table 3.
本発明例はいずれも、電縫溶接部に存在する円相当径20μm以上の介在物に含まれるSi、Mn、Al、Ca、Crの合計量が、地鉄を含む電縫溶接部全量に対する質量%で、20ppm以下となり、引張強さTSが434MPa以上を有し、かつNACE TM0284規定のSolutionA液(0.5%CH3COOH+5%NaCl+飽和H2S)に、96h浸漬したのちの、割れ部の面積率CARが6%以下と優れた耐HIC性を有し、さらに電縫溶接部の−50℃における吸収エネルギーvE−50が120J以上と優れた低温靭性を有する、電縫鋼管となっている。一方、本発明の範囲を外れる比較例は、引張強さTSが434MPa未満であるか、耐HIC性が低下しているか、あるいは低温靭性が低下している。 In all of the examples of the present invention, the total amount of Si, Mn, Al, Ca, Cr contained in inclusions having an equivalent circle diameter of 20 μm or more present in the ERW weld is a mass relative to the total amount of the ERW weld including the core. %, 20ppm or less, tensile strength TS of 434MPa or more, and the area of the cracked portion after 96h immersion in Solution A solution (0.5% CH 3 COOH + 5% NaCl + saturated H 2 S) specified by NACE TM0284 It has an excellent HIC resistance with a rate CAR of 6% or less, and also has a low temperature toughness with an absorbed energy vE- 50 at −50 ° C. of 120 J or more in an ERW welded portion, and has an excellent low temperature toughness. On the other hand, in the comparative examples outside the scope of the present invention, the tensile strength TS is less than 434 MPa, the HIC resistance is lowered, or the low temperature toughness is lowered.
Claims (12)
前記電縫溶接が、下記(1)式で定義される易酸化度foxyに関連し、雰囲気中の酸素濃度が体積%で(1000/foxy) ppm以下に調整した雰囲気中で行う電縫溶接であることを特徴とする、引張強さTS:434MPa以上を有し、電縫溶接部の耐HIC性と低温靭性に優れた電縫鋼管の製造方法。
記
foxy=Mn+10(Si+Cr)+100Al+1000Ca‥‥(1)
ここで、Mn、Si、Cr、Al、Ca:素材である鋼帯中の各元素の含有量(質量%) A steel strip is continuously roll-formed to form a substantially cylindrical open tube, and an electro-resistance welding step in which the ends of the open tube are electro-welded while being pressed with a squeeze roll. In the manufacturing method of ERW steel pipe,
The electric seam welding is related to the oxidization degree foxy defined by the following formula (1), and the electric seam welding is performed in an atmosphere in which the oxygen concentration in the atmosphere is adjusted to volume percent (1000 / foxy) ppm or less. A method for producing an ERW steel pipe having a tensile strength TS: 434 MPa or more and excellent in HIC resistance and low temperature toughness of an ERW weld.
Record
foxy = Mn + 10 (Si + Cr) + 100Al + 1000Ca (1)
Here, Mn, Si, Cr, Al, Ca: Content of each element in the steel strip that is the material (mass%)
前記ロール成形が、前記鋼帯の端部で、該端部の管内側および/または管外側に、管内表面または管外表面から肉厚方向に肉厚の10〜60%の位置まで、下記(1)式で定義される易酸化度foxyに関連し、下記(2)式を満足する傾斜平均角α(°)からなるテーパ部を有する開先を付与する成形であることを特徴とする、引張強さTS:434MPa以上を有し、電縫溶接部の耐HIC性と低温靭性に優れた電縫鋼管の製造方法。
記
foxy=Mn+10(Si+Cr)+100Al+1000Ca‥‥(1)
10×log(foxy) ≦ α ≦ 40×log(foxy) ‥‥(2)
ここで、Mn、Si、Cr、Al、Ca:素材である鋼帯中の各元素の含有量(質量%) A steel strip is continuously roll-formed to form a substantially cylindrical open tube, and an electro-resistance welding step in which the ends of the open tube are electro-welded while being pressed with a squeeze roll. In the manufacturing method of ERW steel pipe,
The roll forming is performed at the end of the steel strip, on the inside and / or outside of the tube, from the inner surface of the tube or the outer surface of the tube to the position of 10 to 60% of the wall thickness in the following direction ( In relation to the easily oxidizable degree foxy defined by the formula (1), it is a molding that gives a groove having a taper portion having an inclination average angle α (°) satisfying the following formula (2): A method for producing an ERW steel pipe having a tensile strength TS: 434 MPa or more and excellent in HIC resistance and low temperature toughness of an ERW weld.
Record
foxy = Mn + 10 (Si + Cr) + 100Al + 1000Ca (1)
10 x log (foxy) ≤ α ≤ 40 x log (foxy) (2)
Here, Mn, Si, Cr, Al, Ca: Content of each element in the steel strip that is the material (mass%)
前記ロール成形が、前記鋼帯の端部で、該端部の管内側および/または管外側に、管内表面または管外表面から肉厚方向に肉厚の10〜60%の位置まで、下記(1)式で定義される易酸化度foxyに関連し、下記(2)式を満足する平均傾斜角α(°)からなるテーパ部を有する開先を付与する成形であり、
前記電縫溶接が、下記(1)式で定義される易酸化度foxyに関連し、雰囲気中の酸素濃度が体積%で(1000/foxy) ppm以下に調整した雰囲気中で行う電縫溶接であることを特徴とする、引張強さTS:434MPa以上を有し、電縫溶接部の耐HIC性と低温靭性に優れた電縫鋼管の製造方法。
記
foxy=Mn+10(Si+Cr)+100Al+1000Ca‥‥(1)
10×log(foxy) ≦ α ≦ 40×log(foxy) ‥‥(2)
ここで、Mn、Si、Cr、Al、Ca:素材である鋼帯中の各元素の含有量(質量%) A steel strip is continuously roll-formed to form a substantially cylindrical open tube, and an electro-resistance welding step in which the ends of the open tube are electro-welded while being pressed with a squeeze roll. In the manufacturing method of ERW steel pipe,
The roll forming is performed at the end of the steel strip, on the inside and / or outside of the tube, from the inner surface of the tube or the outer surface of the tube to the position of 10 to 60% of the wall thickness in the following direction ( 1) It relates to the oxidization degree foxy defined by the formula, and is a molding that gives a groove having a taper portion having an average inclination angle α (°) satisfying the following formula (2):
The electric seam welding is related to the oxidization degree foxy defined by the following formula (1), and the electric seam welding is performed in an atmosphere in which the oxygen concentration in the atmosphere is adjusted to volume percent (1000 / foxy) ppm or less. A method for producing an ERW steel pipe having a tensile strength TS: 434 MPa or more and excellent in HIC resistance and low temperature toughness of an ERW weld.
Record
foxy = Mn + 10 (Si + Cr) + 100Al + 1000Ca (1)
10 x log (foxy) ≤ α ≤ 40 x log (foxy) (2)
Here, Mn, Si, Cr, Al, Ca: Content of each element in the steel strip that is the material (mass%)
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