JP2012166822A - Cushioning member - Google Patents

Cushioning member Download PDF

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JP2012166822A
JP2012166822A JP2011029583A JP2011029583A JP2012166822A JP 2012166822 A JP2012166822 A JP 2012166822A JP 2011029583 A JP2011029583 A JP 2011029583A JP 2011029583 A JP2011029583 A JP 2011029583A JP 2012166822 A JP2012166822 A JP 2012166822A
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Prior art keywords
cardboard box
pair
product
length direction
square
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JP2011029583A
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Nobuyuki Watanabe
信之 渡辺
Makoto Yamaguchi
誠 山口
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Toppan Inc
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Toppan Printing Co Ltd
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Priority to JP2011029583A priority Critical patent/JP2012166822A/en
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Abstract

PROBLEM TO BE SOLVED: To provide a cushioning member which can protect a horizontal merchandise such as a horizontally-long electronic component such as a toner cartridge of a copying machine from an external impact when the merchandise is stored and transported in the state of being housed in a cardboard box, which has an inexpensive structure, which minimizes the number of cushioning members, and which enables sure packing of the merchandise.SOLUTION: Each of the pair of cushioning members 5 for use in the storage of the horizontal merchandise into the cardboard box can be made at a lower cost than one corrugated cardboard. The pair of cushioning members 5 is disposed in the state of facing each other on right and left sides in a length direction in the cardboard box, and a square frame portion 6 is provided in a central area. Both length-direction end parts of the merchandise are held by an opening of the square frame portion 6, and the merchandise is held in the state of being suspended in air in the cardboard box by a pair of leg side parts and a pair of arm side parts, which are provided in the square frame portion 6. Thus, the merchandise can be stored in the cardboard box and protected from the external impact.

Description

本発明は、複写機のトナーカートリッジや電子部品などの精密部品(以下商品という)を、段ボール箱内に格納して保管および輸送する際、外部の衝撃から、商品を保護することができ、かつ安価な構造で、商品を確実に梱包することのできる緩衝部材に関するものである。   The present invention can protect products from external impacts when storing and transporting precision components (hereinafter referred to as products) such as toner cartridges and electronic components of copying machines in a cardboard box, and The present invention relates to a shock-absorbing member that can reliably pack a product with an inexpensive structure.

従来から、梱包箱の内部において、梱包対象物を外部の衝撃から保護する緩衝部材として、パルプモールドや発泡スチロールなどの成型品や、エアー緩衝材などが用いられてきた。   Conventionally, a molded product such as a pulp mold or polystyrene foam, an air cushioning material, or the like has been used as a cushioning member for protecting an object to be packaged from an external impact inside the packaging box.

発泡スチロール樹脂からなる成形緩衝材は、丸みをおびた電気調理器のような複雑な曲面を有する製品本体やガラスコップにおいて、形状を自由に作成できるため、緩衝性能は優れているが、廃棄やリサイクルがしにくく、また、特に発泡スチロール樹脂は、近年のごみ公害問題の原因となる物質であり、このような理由により梱包用緩衝材として発泡スチロール樹脂を使用するのは難点がある。   Molded cushioning material made of Styrofoam resin is excellent in cushioning performance because it can create shapes freely in product bodies and glass cups with complicated curved surfaces such as rounded electric cookers, but it is discarded and recycled In particular, the expanded polystyrene resin is a substance that causes a problem of dust pollution in recent years. For this reason, it is difficult to use the expanded polystyrene resin as a packing cushioning material.

また、パルプモールドや発泡スチロールを用いる場合には、製品形状に合わせた成形型が必要になるので大量生産しないとコスト高になる。   Moreover, when using a pulp mold or a polystyrene foam, since the shaping | molding die match | combined with a product shape is needed, if it does not mass-produce, it will become high cost.

さらに、パルプモールドや発泡スチロールを用いる場合には、使用する前に、すでに大量に成形されているため、保管スペースが必要となり、輸送コストも含めコスト高になる要因となっている。   Furthermore, when using a pulp mold or a polystyrene foam, since it is already molded in a large amount before use, a storage space is required, which causes a cost increase including transportation costs.

また、エアー緩衝材を用いる場合には、特殊な製袋をするうえ、経時変化で中の空気が減ると緩衝力が落ちるので、ハイバリアなフイルムが必要となりコストが高い。   In addition, when an air cushioning material is used, a special bag is made, and if the air inside decreases with the passage of time, the cushioning force is reduced, so that a high barrier film is required and the cost is high.

さらに、エアーを封入時、封入量が多過ぎると、その圧迫力で、中の製品を傷める可能性がある、すなわち、エアー封入量は、バラツキが、で易すく、封入量をコントロールすることが困難なものである。   In addition, when enclosing air, if the amount enclosed is too large, the product may be damaged by the compression force.In other words, the amount of air enclosed may vary easily, and the amount enclosed may be controlled. It is difficult.

また、エアー緩衝材は、航空機輸送には向かないものである。   In addition, the air cushioning material is not suitable for aircraft transportation.

そこで、特許文献1や特許文献2に示すように、安価に製造可能な段ボール紙からなる緩衝材を用いる場合がある。   Therefore, as shown in Patent Document 1 and Patent Document 2, a cushioning material made of corrugated paper that can be manufactured at low cost may be used.

しかし、特許文献1は、図6に示すように丸みをおびた電気調理器のような複雑な曲面を有する製品本体に対して、発泡スチロール緩衝材を用いずに、段ボール紙からなる緩衝材を用いて構成した場合であるが、段ボール緩衝材の部品点数が多くなり、また、緩衝材の形状が複雑であるため、組み立てに時間がかかる等の組み立て性を含めたコスト的な問題が生じる。   However, Patent Document 1 uses a cushioning material made of corrugated paper instead of a polystyrene foam cushioning material for a product body having a complicated curved surface such as a rounded electric cooker as shown in FIG. However, since the number of parts of the cardboard cushioning material is increased and the shape of the cushioning material is complicated, there arises a cost problem including assembling property such as time-consuming assembly.

特許文献2も、図7に示すように、電気調理器を、部品ごとに分けて、多くの段ボール紙からなる緩衝材をそれらの間に挟む形で重ねて梱包した場合であって、梱包箱の内部において、部品と部品との間に配置された段ボール紙からなる緩衝材は、部品を簡易に囲んで使用されているため、梱包箱の内部に隙間があったり、搬送中に梱包箱が変形した場合に、緩衝材と部品との位置がずれる場合がある。   Patent Document 2 also shows a case where, as shown in FIG. 7, the electric cooking device is divided into parts and packed with a cushioning material made of many corrugated cardboards sandwiched between them. Because the cushioning material made of corrugated paper placed between the parts is used by simply surrounding the parts, there is a gap inside the packing box or the packing box is not In the case of deformation, the position of the cushioning material and the part may shift.

特許文献2の図7に示すように、多くの部品を重ねて梱包した場合に、部品の表面の全体に亘ってほぼ均等の荷重がかかっている場合は、緩衝材は、部品を外部からの荷重衝撃から守ることが可能であるが、部品同志の位置がわずかにずれて、全体の重心がずれて、部品の表面の一部に荷重が集中した場合には、部品の表面の一部が、その大きな荷重に耐えられなくなり、部品の一部が破損してしまうという問題が生じる。   As shown in FIG. 7 of Patent Document 2, when a large number of components are stacked and packed, if a substantially equal load is applied over the entire surface of the component, the cushioning material is used to remove the component from the outside. Although it is possible to protect against load impact, if the positions of the parts are slightly shifted, the center of gravity of the whole is shifted, and the load is concentrated on a part of the surface of the part, a part of the surface of the part is In such a case, it becomes impossible to withstand the large load and a part of the component is damaged.

また、特許文献2の場合に、電気製品の部品をそのまま、段ボール紙からなる緩衝材で梱包しているため、輸送中に部品が揺れて、段ボール紙からなる緩衝材と擦られ、お互いに摩擦を受ける、それによって、紙粉が発生し、電気製品の部品の表面やくぼみに、付着、堆積するので、電気製品の故障を招く危険性をもはらんでいるという問題もある。   Further, in the case of Patent Document 2, since the parts of the electric product are packed as they are with the cushioning material made of corrugated paper, the parts are swayed during transportation, rubbed with the cushioning material made of corrugated paper, and rubbed against each other. As a result, paper dust is generated and adheres to and accumulates on the surface and indentation of the parts of the electrical product, and there is also a problem of causing a risk of causing failure of the electrical product.

すわわち、安価に製造可能な段ボール紙からなる緩衝材を用いる場合には、これらにも配慮する必要がある。   That is, when using a cushioning material made of corrugated paper that can be manufactured at low cost, it is necessary to consider these as well.

特開2002−37344号JP 2002-37344 A 特開2004−262475号JP 2004-262475 A

本発明は、従来技術の問題を解決するためになされたものであり、複写機のトナーカートリッジや電子部品などの商品を、段ボール箱内に格納して保管および輸送する際、外部の衝撃から、商品を保護することができ、かつ安価な構造で、さらに緩衝部材の点数を最小限にし、商品を確実に梱包できる緩衝部材を提供することを目的とするものである。   The present invention was made to solve the problems of the prior art, and when storing and transporting products such as toner cartridges and electronic parts of copying machines in a cardboard box, from external impacts, An object of the present invention is to provide a shock-absorbing member that can protect a commodity, has an inexpensive structure, further minimizes the number of shock-absorbing members, and can reliably pack the commodity.

第一の発明は、フイルムなどの軟包装材料で簡易梱包された商品を段ボール箱内へ格納する際の、前記段ボール箱内の長さ方向の左右に対座配置される前記商品の長さ方向の両端部分を保持する一対の緩衝部材であって、前記一対の緩衝部材のそれぞれは、一枚の段ボールより構成され、中央部に四角枡部を有し、前記四角枡部は、前記商品の片端に向けて開口部があり、底部、天壁部、左右側壁部や奥壁部より構成され、前記底部には一対の脚辺部を有し、前記天壁部には、一対の腕辺部を有し、前記一対の四角枡部の開口部より前記商品の長さ方向の両方の端部を受入れ保持でき、前記商品を前記段ボール箱内に直接接触させることなく宙吊りに保持できることを特徴とするものである。   1st invention is the length direction of the said goods arrange | positioned facing right and left of the length direction in the said cardboard box at the time of storing the goods packed in soft packaging materials, such as a film, in a cardboard box. A pair of cushioning members for holding both end portions, each of the pair of cushioning members being composed of a single cardboard, having a square hook at the center, and the square hook is one end of the product There is an opening toward the bottom, which is composed of a bottom, a top wall, left and right side walls, and a back wall, and has a pair of leg sides on the bottom, and a pair of arm sides on the top wall It is possible to receive and hold both ends in the length direction of the product from the openings of the pair of square hooks, and to hold the product in a suspended manner without directly contacting the cardboard box. To do.

第二の発明は、前記奥壁部が、前記段ボール箱内の長さ方向の左右内壁の片方に、接触していないことを特徴とする緩衝部材である。   2nd invention is a buffer member characterized by the said back wall part not contacting one of the left-right inner walls of the length direction in the said cardboard box.

第三の発明は、前記一対の脚辺部が、前記四角枡部の底部より垂直に立ち下がり、前記段ボール箱内の底部で直角に折れ曲がり、前記段ボール箱内の長さ方向の左右内壁に接触するまで延伸していることを特徴とする緩衝部材である。   According to a third aspect of the present invention, the pair of leg sides falls vertically from the bottom of the square hook, bends at a right angle at the bottom of the cardboard box, and contacts the left and right inner walls in the length direction of the cardboard box. It is the buffer member characterized by extending | stretching until it does.

第四の発明は、前記一対の腕辺部が、前記四角枡部の天壁部より垂直に立ち上がりがり、前記段ボール箱内の天壁部で直角に折れ曲がり、前記段ボール箱内の長さ方向の左右内壁に接触するまで延伸していることを特徴とする緩衝部材である。   According to a fourth aspect of the present invention, the pair of arm sides rises vertically from the top wall of the square hook, bends at a right angle at the top wall in the cardboard box, and extends in the length direction within the cardboard box. The cushioning member is extended until it contacts the left and right inner walls.

第一の発明は、図3の(a)、(b)、図4の(a)、(b)や図5の(a)、(b)
の様に、フイルムなどの軟包装材料で簡易梱包された商品(7)を段ボール箱(1)内へ格納する際の、前記段ボール箱(1)内の長さ方向の左右に対座配置される前記商品(7)の長さ方向の両端部分を保持する一対の緩衝部材(5)であって、前記一対の緩衝部材のそれぞれは、一枚の段ボールより構成され、中央部に四角枡部(6)を有し、前記四角枡部(6)は、前記商品(7)の片端に向けて開口部があり、底部(30)、天壁部(29)、左右側壁部(25)(26)(27)(28)や奥壁部(4)より構成され、前記底部(30)には一対の脚辺部(18)を有し、前記天壁部(29)には、一対の腕辺部(17)を有し、前記一対の四角枡部(6)の開口部より前記商品(7)の長さ方向の両方の端部を受入れ保持でき、前記商品(7)を前記段ボール箱(1)内に直接接触させることなく宙吊りに保持できることを特徴とする緩衝部材(5)を用いることによって、低コストで、つまり、最小限の枚数の段ボール紙を用いて作成した緩衝部材(5)で、商品(7)を前記段ボール箱(1)内へ格納し、外部からの衝撃から商品(7)を保護できる効果を有するものである。
The first invention is shown in FIGS. 3A and 3B, FIGS. 4A and 4B, and FIGS. 5A and 5B.
As described above, when a product (7) simply packed with a soft packaging material such as a film is stored in the cardboard box (1), the cardboard box (1) is placed facing the left and right in the length direction. A pair of cushioning members (5) for holding both end portions of the product (7) in the length direction, each of the pair of cushioning members being composed of a single cardboard and having a square hook ( 6), and the square flange (6) has an opening toward one end of the product (7), and includes a bottom (30), a top wall (29), and left and right side walls (25) (26). ) (27) (28) and the back wall (4), the bottom (30) has a pair of leg sides (18), and the top wall (29) has a pair of arms. It has a side part (17), can receive and hold both ends in the length direction of the product (7) from the opening part of the pair of square hook parts (6), By using the shock-absorbing member (5) characterized in that the product (7) can be held in a suspended state without directly contacting the cardboard box (1), a minimum number of cardboard sheets can be obtained at a low cost. The cushioning member (5) created using the above has the effect of storing the product (7) in the cardboard box (1) and protecting the product (7) from external impacts.

第二の発明は、図3の(b)、図4の(a)、(b)や、図4の(b)の様に、前記奥壁部(4)が、前記段ボール箱(6)内の長さ方向の前後、左右、上下の内壁に、接触していないことを特徴とする緩衝部材であって、前記段ボール箱が、外部から衝撃を受けた場合でも、前記四角枡部(6)の前記奥壁部(4)が、前記段ボール箱(1)のすべての内壁から離れて存在するので、つまり、本発明の一対の緩衝部材(5)を用いて、商品を宙づりの状態で保持し、前記四角枡部(6)の中に保持している商品(7)に外部から、直接に衝撃が伝わるのを緩和しているので、商品(7)の損傷をまぬがれることができるという効果を有するものである。   In the second invention, as shown in FIGS. 3 (b), 4 (a), 4 (b), and 4 (b), the back wall (4) is formed of the cardboard box (6). The cushioning member is characterized in that it does not contact the inner wall of the longitudinal direction in the longitudinal direction, the left and right, and the upper and lower inner walls. ) Of the inner wall of the cardboard box (1) is present away from all the inner walls, that is, using the pair of cushioning members (5) of the present invention, Since the shock is directly mitigated from the outside to the product (7) held and held in the square flange (6), the product (7) can be prevented from being damaged. It has an effect.

第三の発明は、図2の(a)、(b)や図4の(a)、(b)の様に、前記一対の脚辺部(18)が、前記四角枡部(6)の底部(30)より垂直に立ち下がり、前記段ボール箱(1)内の底部で直角に折れ曲がり、前記段ボール箱(1)内の長さ方向の左右内壁に接触するまで延伸している最下部面(36)(38)を有することを特徴とする緩衝部材(5)であって、これを用いることによって、前記一対の脚辺部(18)と、その最下部面(36)(38)が、本発明の緩衝部材(5)の中央にある前記四角枡部(6)で保持している商品(7)の重量を、支えており、また、前記一対の脚辺部(18)が、前記段ボール箱(1)内の長さ方向の左右内壁に接触するまで延伸している最下部面(36)(38)を備えており、中央の商品が多少揺れても、前記最下部面(36)(38)が左右にずれないことによって、商品(7)のずれを生じない効果を有するものである。   In the third invention, as shown in FIGS. 2 (a) and 2 (b) and FIGS. 4 (a) and 4 (b), the pair of leg side portions (18) is formed of the square flange portion (6). The lowermost surface that falls vertically from the bottom (30), bends at a right angle at the bottom in the cardboard box (1), and extends to contact the left and right inner walls in the length direction in the cardboard box (1) ( 36) The buffer member (5) characterized by having (38), and by using this, the pair of leg sides (18) and the lowermost surfaces (36) (38) thereof, It supports the weight of the product (7) held by the square flange (6) at the center of the cushioning member (5) of the present invention, and the pair of leg sides (18) It has a lowermost surface (36) (38) extending until it contacts the left and right inner walls in the length direction in the cardboard box (1). There also slightly shaking, the by bottom surface (36) (38) is not shifted to the left or right and has an effect that does not cause a shift of the product (7).

第四の発明は、図2の(a)、(b)や図4の(a)、(b)の様に、前記一対の腕辺部(17)が、前記四角枡部(6)の天壁部(29)より垂直に立ち上がりがり、前記段ボール箱(1)内の天壁部で直角に折れ曲がり、前記段ボール箱(1)内の長さ方向の左右内壁に接触するまで延伸している最上部面(35)(37)を有することを特徴とする緩衝部材(5)であって、これを用いることによって、前記一対の腕辺部(17)が、前記段ボール箱(1)内の天壁部に接していることによって、本発明の緩衝部材(5)の中央にある前記四角枡部(6)で保持している商品(7)が、上下方向に震動・揺れを起こしても、前記商品(7)の上へのずれ・移動を防止しており、その天壁部において前記一対の腕辺部(17)が、前記段ボール箱(1)内の長さ方向の左右内壁に接触するまで延伸している最上部面(35)(37)を備えることで、中央の商品(7)が上下左右多少揺れても、前記最上部面(35)(37)が左右にずれないことによって、商品(7)のずれを生じない効果を有するものである。   In the fourth invention, as shown in FIGS. 2 (a) and 2 (b) and FIGS. 4 (a) and 4 (b), the pair of arm side portions (17) is formed of the square hook portion (6). It rises vertically from the top wall (29), bends at a right angle at the top wall in the cardboard box (1), and extends until it contacts the left and right inner walls in the length direction in the cardboard box (1). A shock-absorbing member (5) having an uppermost surface (35) (37), and by using the shock-absorbing member (5), the pair of arm side portions (17) are provided in the cardboard box (1). Even if the product (7) held by the square hook (6) at the center of the cushioning member (5) of the present invention is in contact with the top wall, the product (7) is shaken or shaken in the vertical direction. , And prevents the product (7) from being displaced or moved, and the pair of arm sides (17) on the top wall of the product (7) By providing the uppermost surfaces (35) and (37) extending until they contact the left and right inner walls in the length direction in the handle box (1), even if the product (7) in the center is slightly shaken up and down, left and right, Since the uppermost surfaces (35) and (37) do not shift from side to side, the product (7) is not shifted.

第三の発明の前記一対の脚辺部と第四の発明の前記一対の腕辺部が、前記段ボール箱内の底部や、天部と接しており、本発明の緩衝部材の中央にある前記四角枡部で保持している商品の上下の振動・揺れを防止・緩和し、前記一対の脚辺部と第四の発明の前記一対の
腕辺部が、それぞれ前記段ボール箱内の長さ方向の左右内壁に接触するまで延伸していることによって、本発明の緩衝部材の中央にある前記四角枡部で保持している商品の左右の振動・揺れを防止・緩和している効果を有するものである。
The pair of leg sides of the third invention and the pair of arm sides of the fourth invention are in contact with the bottom or top of the cardboard box and are located in the center of the buffer member of the present invention. Preventing and mitigating up and down vibrations and shaking of the product held by the square hooks, the pair of leg sides and the pair of arm sides of the fourth invention are respectively in the length direction in the cardboard box It has the effect of preventing and mitigating the left and right vibrations and shaking of the product held by the square heel part at the center of the buffer member of the present invention by extending until it contacts the left and right inner walls It is.

また、図3の(b)や、図4の(a)の様に、第三の発明の前記一対の脚辺部と第四の発明の前記一対の腕辺部が、前記段ボール箱内の底部や、天部と接しており、かつ、それぞれ前記段ボール箱内の長さ方向の左右内壁に接触するまで延伸していることによって、前記脚辺部および前記腕辺部は、それぞれ、その最下部、最天部において、前記延伸距離・長さと前記段ボール箱内の長さ方向の左右内壁での接触距離・長さにより接しており、これらの前記長さにより形成される四面の八つの接触辺によって、本発明の緩衝部材の中央にある前記四角枡部で保持している商品の左右前後の振動・揺れを防止・緩和している効果を有するものである。   Further, as shown in FIG. 3B and FIG. 4A, the pair of leg sides of the third invention and the pair of arm sides of the fourth invention are provided in the cardboard box. The leg side part and the arm side part are respectively located at the outermost part thereof by being in contact with the bottom part and the top part and extending to the left and right inner walls in the longitudinal direction in the cardboard box. In the lower part and the top part, they are in contact with each other by the extension distance / length and the contact distances / lengths on the left and right inner walls in the length direction in the cardboard box, and eight contacts of four sides formed by these lengths. The side has the effect of preventing and mitigating the vibrations and shaking of the product held by the square hook portion at the center of the cushioning member of the present invention.

また、図1に示すように、折れ曲り線部に長い切り込み部(42)と短い切り込み部(44)を設けており、これによって、折り畳んだ緩衝部材を組み立てた状態で簡易的に保形することができるという効果をゆうするものである。   Moreover, as shown in FIG. 1, the long cut | notch part (42) and the short cut | notch part (44) are provided in the bending line part, and, thereby, shape-retaining is simply carried out in the state which assembled the buffer member. It has the effect of being able to.

図1は本発明の緩衝部材(5)の一例の略展開図である。FIG. 1 is a schematic developed view of an example of the buffer member (5) of the present invention. 図2の(a)は、本発明の緩衝部材(5)の一例の外観略図である。図2の(b)は、本発明の緩衝部材(5)の一例の一対を、その四角枡の開口部をお互い向かい合わせて対座させた際の外観略図である。FIG. 2A is a schematic external view of an example of the buffer member (5) of the present invention. FIG. 2 (b) is a schematic external view of a pair of cushioning members (5) according to the present invention when the pair of cushioning members (5) face each other with the openings of the square ridges facing each other. 図3の(a)は、横置き型の紙段ボール箱(1)の外観略図である。図3の(b)は、横置き型の紙段ボール箱(1)に、本発明の緩衝部材(5)の一対を、その四角枡の開口部をお互い向かい合わせて対座させて収納した外観略図である。FIG. 3A is a schematic external view of a horizontally placed paper cardboard box (1). FIG. 3B is a schematic external view of a horizontally placed paper cardboard box (1) in which a pair of cushioning members (5) according to the present invention are accommodated with their square ridge openings facing each other. It is. 図4の(a)は、本発明の緩衝部材(5)の一例の正面略図である。図4の(b)は、本発明の緩衝部材(5)の一例の縦断面略図である。FIG. 4A is a schematic front view of an example of the cushioning member 5 of the present invention. FIG. 4B is a schematic longitudinal sectional view of an example of the buffer member 5 of the present invention. 図5の(a)は、本発明の緩衝部材(5)の一例の平面略図である。図5の(b)は、本発明の緩衝部材(5)の一例の一対を、その四角枡の開口部をお互い向かい合わせて対座させて、それぞれの四角枡の収納スペースへ、収納予定の横長の商品をフイルムにて簡易包装したものの左右端を、それぞれの四角枡の収納スペースへ挿入、載置下状態の平面略図である。FIG. 5A is a schematic plan view of an example of the cushioning member 5 of the present invention. FIG. 5 (b) shows a pair of cushioning members (5) of the present invention, with a pair of cushioning members (5) facing each other with their square ridges facing each other, and placed in the storage spaces of the respective square ridges. It is a schematic plan view of a state in which the left and right ends of the product is simply packaged in a film and inserted into the storage space of each square bag. 図6は、特許文献1に係る梱包構造の模式図であり、すなわち、段ボール製の梱包箱(50)の底面に、まず、製品本体(51)の底面の凸凹に合わせた抜き穴を設け、Z字形に折り曲げてパット状に形成した紙段ボールよりなる下緩衝材(56)を置き、製品本体(51)を載置し、羽根部品(52)を保持した略筒状の紙段ボールよりなる中緩衝材(55)を載置し、次にガラスコップ(53)と、その上から紙段ボールよりなるスリーブ状に、且つL字形に形成した上緩衝材(54)とを載置し、ガラスコップ(53)と製品本体(51)とを前記下緩衝材(56)と上緩衝材(54)とで下と上から固定する状態の外観模式図である。FIG. 6 is a schematic diagram of the packaging structure according to Patent Document 1, that is, first, a punched hole is provided on the bottom surface of the corrugated cardboard packaging box (50) according to the unevenness of the bottom surface of the product body (51). A lower cushioning material (56) made of a paper cardboard bent into a Z shape and placed in a pad shape is placed, a product body (51) is placed, and a medium cylindrical paper cardboard holding a blade component (52) is placed inside The buffer material (55) is placed, and then the glass cup (53) and the upper cushioning material (54) formed in the shape of a sleeve made of paper cardboard and L-shaped are placed on the glass cup (53). It is an external appearance schematic diagram of the state which fixes (53) and a product main body (51) from the bottom and the top with the said lower shock absorbing material (56) and an upper shock absorbing material (54). 図7は、特許文献2に係る調理器の緩衝材において、発泡スチロールを使用せず紙段ボールのみよりなる梱包構造の模式図であり、すなわち、直方体状で上部開口部の4辺にそれぞれフラップをもつ紙段ボールよりなる外装箱(60)と、外装箱(60)の内側において調理器本体(66)の下方部を保持する1枚のダンボールよりなる底パット緩衝材(65)と、調理器本体(60)の上方部を保持する第1の天パット緩衝材(67)と、調理器本体(60)の前方および両側方に外装箱(60)の底面から天面まで連接したコの字形状の前パット緩衝材(63)と、調理器本体(66)の後方両側方に外装箱(60)の底面から天面まで連接したコの字形状の後パット緩衝材(64)を備えた構成による梱包状態の手順構造の外観模式図である。FIG. 7 is a schematic diagram of a packaging structure made of only paper cardboard without using foamed polystyrene in the buffer material of the cooking device according to Patent Document 2, that is, a rectangular parallelepiped shape with flaps on each of the four sides of the upper opening. An outer box (60) made of paper cardboard, a bottom pad cushioning material (65) made of a single cardboard that holds the lower part of the cooker body (66) inside the outer box (60), and a cooker body ( 60) a first top pad cushioning material (67) that holds the upper portion of the upper portion of 60), and a U-shape connected to the front and both sides of the cooker body (60) from the bottom surface of the exterior box (60) to the top surface. The front pad cushioning material (63) and the U-shaped rear pad cushioning material (64) connected from the bottom surface of the outer packaging box (60) to the top surface on both rear sides of the cooker body (66). Schematic external view of the packaged procedure structure A.

本発明は、図3の(a)、(b)や図5の(b)に示すように、フイルムなどの軟包装材料で簡易梱包された横置型の商品を段ボール箱内へ格納する際の、商品を外部の衝撃より、保護するための緩衝部材であって、前記段ボール箱内の長さ方向の左右に一対、対座するように配置され、前記一対の緩衝部材は、それぞれの中央部に四角枡部を有し、それぞれの開口部は、前記段ボール箱内の長さ方向の左右に向かい合うように対座、設置される。   As shown in FIGS. 3 (a), 3 (b) and 5 (b), the present invention can be used for storing horizontally placed products that are simply packed with a soft packaging material such as a film in a cardboard box. A shock-absorbing member for protecting the product from an external impact, the pair of shock-absorbing members being arranged to face each other in the longitudinal direction in the cardboard box, Each of the openings has a square hook, and the openings are opposed to each other so as to face the left and right in the length direction in the cardboard box.

前記一対の開口部に、前記横置型の商品の長さ方向の左右の端を差し込み、前記商品を段ボール箱内に宙づり梱包する、前記開口部を有する四角枡部は、前記一対の脚辺部と、前記一対の腕辺部を備え、それぞれ箱内の底部や天部に垂直に立ち下がり、立ち上がりし、前記底部や前記天部に到達し、前記一対の脚辺部は、前記商品の全荷重を支え、前記一対の腕辺部は、前記商品の上下動や揺れを防止する。   The left and right ends in the length direction of the horizontally placed product are inserted into the pair of openings, and the product is suspended in a cardboard box, and the square saddle having the opening is the pair of leg sides. And the pair of arm sides, respectively, fall vertically to the bottom and top of the box and rise, reach the bottom and top, and the pair of leg sides The load is supported, and the pair of arm sides prevent the product from moving up and down and shaking.

前記一対の脚辺部および前記一対の腕辺部は、その最下部と最天部において、水平に前記横置型の商品の長さ方向の左右方向の壁面に届くまで向かい延伸して、前記一対の脚辺部および前記一対の腕辺部は、それぞれ四面ずつ計八面を形成する。   The pair of leg side portions and the pair of arm side portions extend horizontally at the lowermost part and the uppermost part until they reach the left and right wall surfaces in the lengthwise direction of the horizontally placed product. The leg sides and the pair of arm sides form a total of eight sides.

前記八面にて、段ボール箱内の前記横置型の商品が、外部からの衝撃を受けたときの、左右前後の振動や揺れを防止・緩和するする。   On the eight sides, the horizontally placed product in the cardboard box is prevented and alleviated from left and right vibrations and shaking when subjected to external impacts.

本発明に用いる段ボール箱の材料としては、一般的な強度を有する紙段ボール箱が使用できるが、上下の紙素材の間に波形の空間を有する波段ボールや、三角柱や四角柱の空間を有するハニカム構造の段ボールなども使用できる。   As a material for the corrugated cardboard box used in the present invention, a paper cardboard box having a general strength can be used. However, a corrugated cardboard having a corrugated space between upper and lower paper materials, and a honeycomb having a triangular prism or square prism space. Corrugated cardboard with a structure can also be used.

本発明の緩衝部材に用いる紙段ボールとしては、一般的な強度を有する紙段ボール箱が使用できるが、特に限定はしないが、段ボール箱内に格納する商品の重量などに応じて、強度の強い紙段ボールを用いることができる。   As the paper cardboard used for the cushioning member of the present invention, a paper cardboard box having general strength can be used, but there is no particular limitation, but depending on the weight of the product stored in the cardboard box, paper with high strength is used. Corrugated cardboard can be used.

本発明の図1の展開図は一例であるが、一枚の紙段ボールより構成できることを特徴としているが、商品(7)の重量を支える前記脚辺部(18)の一本の立下り部および前記腕辺部(17)の一本の立ち上がり部は、三枚の紙段ボールで構成されているが、さらに商品の重量の重いものの場合に、前記脚辺部(18)の立下り部の強度を強くする場合には、折り曲げ回数を増やして前記脚辺部(18)の一本の立下り部を四〜五枚の紙段ボールで構成されてように展開図を作成するものとする。   The developed view of FIG. 1 of the present invention is an example, and is characterized in that it can be constituted by a single sheet of cardboard, but it is one falling part of the leg side part (18) that supports the weight of the product (7). And one rising part of the arm side part (17) is composed of three paper cardboards, but in the case of a heavy product, the falling part of the leg side part (18) In order to increase the strength, the number of bendings is increased, and the development is made so that one falling part of the leg side part (18) is composed of four to five paper cardboards.

本発明の図2、図3と図5を参照し、一例として一対の緩衝部材(5)を紙段ボール箱(1)内に収納する手順を説明する、紙段ボール箱(1)は、上面開口部に2枚の短フラップ(2)、と2枚の長フラップ(3)を折り曲げ可能に設けたもので、これの内底部の長さ方向の左右に、緩衝部材(5)をそれぞれ一つずつ、四角枡部(6)の開口部が向かい合わせに対座するように収納した後、横置型の商品(7)の左右端を,それぞれ前記四角枡部(6)の開口部に挿入、載置するをもって、梱包用の紙段ボール箱(1)内に収納する。   2, 3 and 5 of the present invention will be described with reference to FIG. 2, FIG. 3 and FIG. 5 as an example of a procedure for storing a pair of buffer members (5) in a paper cardboard box (1). Two short flaps (2) and two long flaps (3) are foldably provided at the center, and one cushioning member (5) is provided on each of the inner bottom portions in the length direction. After storing with the opening of the square hook (6) facing each other, the left and right ends of the horizontal product (7) are respectively inserted into the openings of the square hook (6) and mounted. Place it in a paper cardboard box (1) for packing.

次に、本発明の図1の展開図や、図2(a)、(b)に示すように、一枚の紙段ボールより緩衝部材(5)を作成する手順を説明する、図1の横長方形の展開図において、その中央に、前記横長方形の短辺、長辺と平行状態を呈する4本の折曲線(12)(13)や、(14)(15)が形成されているとともに、各折曲線(12)乃至(15)の交差部分に円形の丸孔(16)が4個穿設されており、折曲線(12)乃至(15)によって前記四角枡(6)の奥壁部(4)を形成する。   Next, as shown in the developed view of FIG. 1 of the present invention and FIGS. 2 (a) and 2 (b), the procedure for creating the cushioning member (5) from one sheet of cardboard will be described. In the developed view of the rectangle, four folding lines (12) (13) and (14) (15) which are parallel to the short side and the long side of the horizontal rectangle are formed at the center, Four circular holes (16) are formed at the intersections of the folding lines (12) to (15), and the back wall portion of the square ridge (6) is formed by the folding lines (12) to (15). (4) is formed.

そして、各折曲線(12)乃至(15)の左や右および上や下の位置に四角枡左内壁(25)、四角枡左外壁(26)や、四角枡右外壁(27)、四角枡右外壁(28)及び、四角枡天壁(29)や、四角枡底壁(30)があり、各谷折曲線(12)乃至(15)を角度90度折曲し、および各山折曲線(19)乃至(20)を角度180度折曲し、そして谷斜折曲線(22)を谷折して、前記6枚の壁面によって、各山折曲線(19)や(20)と、天壁辺(39)や底部辺(40)によりなる開口部を有する四角枡(6)を形成する。   Then, the left side of the folding lines (12) to (15), the right side, the upper side, and the lower side, the square wall left inner wall (25), the square wall left outer wall (26), the square wall right outer wall (27), the square wall There are a right outer wall (28), a square wall (29), and a square wall (30). Each valley fold curve (12) to (15) is bent 90 degrees and each mountain fold curve ( 19) to (20) are bent at an angle of 180 degrees, and the valley oblique curve (22) is folded, and the six wall surfaces make the mountain fold curves (19) and (20) and the top wall side. A square ridge (6) having an opening formed by (39) and the bottom side (40) is formed.

同時に、谷斜折曲線(22)を谷折することで、各連結線(10)、(11)、(17)、(18)が連結し、各連結部(17)、(18)が立ち上がり部、立下り部が形成となり、各谷折曲線(31)、(32)、(33)、(34)を角度90度折曲することで、右腕辺面(37)、右脚辺面(38)、左腕辺面(35)、左脚辺面(36)が形成し、中央に四角枡の収納部(6)を有し、上部と下部に、左右腕辺部(17)と最下部面(35)(37)および左右脚辺部(18)と最下部面(36)(38)を有する横置商品(7)を段ボール箱(1)内に宙づりすることのできる一対の緩衝部材(5)を作成した。   At the same time, by folding the valley oblique curve (22), the connecting lines (10), (11), (17), (18) are connected, and the connecting parts (17), (18) are raised. Part and falling part are formed, and the right arm side face (37), right leg side face (by bending each valley fold curve (31), (32), (33), (34) 90 degrees) 38), the left arm side surface (35), the left leg side surface (36) are formed, and has a square hook storage part (6) in the center, and the left and right arm side parts (17) and the bottom part A pair of cushioning members capable of suspending the horizontal product (7) having the surfaces (35), (37), the left and right leg sides (18) and the lowermost surfaces (36), (38) in the cardboard box (1). (5) was created.

(1) 段ボール箱
(2) 紙段ボール箱(1)は、上面開口部に2枚の短フラップと2枚の長フラップ(3)
(3) 長フラップ
(4) 四角枡部(6)の奥壁部
(5) 本発明の緩衝部材
(6) 四角枡部
(7) 商品
(12)、(13)、(14)、(15) 折曲線
(16) 丸孔部
(17) 腕辺部
(18) 脚辺部
(19)、(20) 山折曲線
(22) 谷斜折曲線
(25) 四角枡左内壁
(26) 四角枡左外壁
(27) 四角枡右外壁
(28) 四角枡右外壁
(29) 四角枡天壁部
(30) 四角枡底壁部
(31)、(32)、(33)、(34) 谷折曲線
(35) 腕辺部(17)が、前記四角枡部(6)の天壁部(29)より垂直に立ち上がりがり、前記段ボール箱(1)内の天壁部で直角に折れ曲がり、前記段ボール箱(1)内の長さ方向の左右内壁に接触するまで延伸している最上部面
(36) 脚辺部(18)より垂直に立下がった段ボール箱(1)内の底部で直角に折れ曲がり、前記段ボール箱(1)内の長さ方向の左右内壁に接触するまで延伸している最下部面
(37) 腕辺部(17)が、前記四角枡部(6)の天壁部(29)より垂直に立ち上がりがり、前記段ボール箱(1)内の天壁部で直角に折れ曲がり、前記段ボール箱(1)内の長さ方向の左右内壁に接触するまで延伸している最上部面
(38) 脚辺部(18)より垂直に立下がった段ボール箱(1)内の底部で直角に折れ曲がり、前記段ボール箱(1)内の長さ方向の左右内壁に接触するまで延伸している最下
部面
(39) 四角枡天壁辺
(40) 四角枡底部辺
(42) 長い切り込み部
(44) 短い切り込み部
(50) 特許文献1に係る段ボール製の梱包箱
(51) 特許文献1に係る製品本体
(52) 特許文献1に係る羽根部品
(53) 特許文献1に係るガラスコップ
(54) 特許文献1に係る上緩衝材
(55) 特許文献1に係る略筒状の紙段ボールよりなる中緩衝材
(56) 特許文献1に係る紙段ボールよりなる下緩衝材
(60) 特許文献2に係る紙段ボールよりなる外装箱
(63) 特許文献2に係る前パット緩衝材
(65) 特許文献2に係る底パット緩衝材
(66) 特許文献2に係る調理器本体
(67) 特許文献2に係る天パット緩衝材
(64) 特許文献2に係る後パット緩衝材
(1) Cardboard box (2) The paper cardboard box (1) has two short flaps and two long flaps (3) at the top opening.
(3) Long flap (4) Back wall part of square hook part (6) (5) Buffer member of the present invention (6) Square hook part (7) Products (12), (13), (14), (15 ) Folding curve (16) Round hole part (17) Arm side part (18) Leg side part (19), (20) Mountain folding curve (22) Valley oblique folding curve (25) Square wall left inner wall (26) Square wall left Outer wall (27) Square wall right outer wall (28) Square wall right outer wall (29) Square wall ceiling (30) Square wall bottom wall (31), (32), (33), (34) Valley curve ( 35) The arm side part (17) rises perpendicularly from the top wall part (29) of the square hook part (6), bends at a right angle at the top wall part in the cardboard box (1), and the cardboard box ( 1) The uppermost surface (36) extending until it touches the left and right inner walls in the longitudinal direction inside the cardboard box (vertical) falling vertically from the leg side (18) ( ) Is bent at a right angle at the bottom, and extends to the left and right inner walls in the longitudinal direction in the cardboard box (1). The lowermost surface (37) The arm side (17) 6) Stands vertically from the top wall portion (29), bends at a right angle at the top wall portion in the cardboard box (1), and extends until it contacts the left and right inner walls in the length direction in the cardboard box (1). The uppermost surface (38) is bent at a right angle at the bottom of the cardboard box (1) vertically falling from the leg side part (18), and contacts the left and right inner walls in the length direction in the cardboard box (1). The lowermost surface (39) that is stretched until the square wall side (40) The square wall bottom part (42) The long cut part (44) The short cut part (50) The packaging box made of corrugated cardboard according to Patent Document 1 ( 51) Product body according to Patent Document 1 (52) Related to Patent Document 1 Blade parts (53) Glass cup (54) according to Patent Literature 1 Upper cushioning material (55) according to Patent Literature 1 Middle cushioning material (56) consisting of substantially cylindrical paper cardboard according to Patent Literature 1 Patent Literature 1 Lower cushioning material (60) made of paper corrugated cardboard External packaging box (63) made of paper corrugated cardboard according to Patent Document 2 Front pad cushioning material (65) according to Patent Document 2 Bottom pad cushioning material (66) according to Patent Document 2 Patent Cooker body according to Document 2 (67) Top pad cushioning material according to Patent Document 2 (64) Rear pad cushioning material according to Patent Document 2

Claims (4)

梱包された商品を段ボール箱内への格納において、前記段ボール箱内の長さ方向の左右に対座配置される前記商品の長さ方向の両端部分を保持する一対の緩衝部材であって、
前記一対の緩衝部材のそれぞれは、一枚の段ボールより構成され、中央部に四角枡部を有し、前記四角枡部は、前記商品の片端に向けて開口部があり、底部、天壁部、左右側壁部や奥壁部より構成され、前記底部には一対の脚辺部を有し、前記天壁部には、一対の腕辺部を有し、
前記一対の四角枡部の開口部より前記商品の長さ方向の両方の端部を受入れ保持でき、
前記商品を前記段ボール箱内に直接接触させることなく宙吊りに保持できることを特徴とする緩衝部材。
In storing the packed product in a cardboard box, a pair of cushioning members that hold both ends of the product in the length direction disposed facing each other in the length direction in the cardboard box,
Each of the pair of cushioning members is composed of a single cardboard and has a square hook at the center, the square hook has an opening toward one end of the product, and has a bottom and a top wall. The left and right side wall parts and the back wall part, the bottom part has a pair of leg side parts, the top wall part has a pair of arm side parts,
Accept and hold both ends in the length direction of the product from the openings of the pair of square hooks,
A shock-absorbing member, characterized in that the product can be held in a suspended state without directly contacting the cardboard box.
前記奥壁部が、前記段ボール箱内の長さ方向の左右内壁の片方に、接触していないことを特徴とする請求項1に記載の緩衝部材。 The buffer member according to claim 1, wherein the back wall portion is not in contact with one of the left and right inner walls in the length direction in the cardboard box. 前記一対の脚辺部が、前記四角枡部の底部より垂直に立ち下がり、前記段ボール箱内の底部で直角に折れ曲がり、前記段ボール箱内の長さ方向の左右内壁に接触するまで延伸していることを特徴とする請求項1または請求項2に記載の緩衝部材。 The pair of leg sides fall vertically from the bottom of the square hook, bend at a right angle at the bottom in the cardboard box, and extend until they contact the left and right inner walls in the length direction in the cardboard box. The shock-absorbing member according to claim 1 or claim 2, wherein 前記一対の腕辺部が、前記四角枡部の天壁部より垂直に立ち上がりがり、前記段ボール箱内の天壁部で直角に折れ曲がり、前記段ボール箱内の長さ方向の左右内壁に接触するまで延伸していることを特徴とする請求項1、請求項2、請求項3のいずれかに記載の緩衝部材。 The pair of arm sides rises vertically from the top wall portion of the square hook portion, bends at a right angle at the top wall portion in the cardboard box, and contacts the left and right inner walls in the length direction in the cardboard box. The cushioning member according to claim 1, wherein the cushioning member is stretched.
JP2011029583A 2011-02-15 2011-02-15 Cushioning member Withdrawn JP2012166822A (en)

Priority Applications (1)

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JP2011029583A JP2012166822A (en) 2011-02-15 2011-02-15 Cushioning member

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Publications (1)

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JP2012166822A true JP2012166822A (en) 2012-09-06

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107472632A (en) * 2017-08-09 2017-12-15 陈浩能 A kind of transport cases of fresh product

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107472632A (en) * 2017-08-09 2017-12-15 陈浩能 A kind of transport cases of fresh product

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