JP2011245718A - Surface material sticking structure and surface material sticking method - Google Patents

Surface material sticking structure and surface material sticking method Download PDF

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JP2011245718A
JP2011245718A JP2010120232A JP2010120232A JP2011245718A JP 2011245718 A JP2011245718 A JP 2011245718A JP 2010120232 A JP2010120232 A JP 2010120232A JP 2010120232 A JP2010120232 A JP 2010120232A JP 2011245718 A JP2011245718 A JP 2011245718A
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plate
bent
base material
portions
groove
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JP5504052B2 (en
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Eiji Kagawa
英司 香川
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Panasonic Electric Works Co Ltd
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Panasonic Electric Works Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a surface material sticking structure and a surface material sticking method, capable of improving productivity and appearance.SOLUTION: In the surface material sticking structure 1, a thin plate-like surface material 30 is stuck to a base material 20 having a first surface 21, a second surface 22 and a third surface 23 adjacent to each another through one corner part 24. The surface material has a first plate-like part 31, a second plate-like part 32 and a third plate-like part 33 respectively corresponding to the first surface, the second surface and the third surface of the base material, the second plate-like part is extended from the first plate-like part, the third plate-like part is extended from the first plate-like part, and abutting surface parts 35 and 37 are respectively provided on each side ends on the one corner part side of the second plate-like part and the third plate-like part so as to form an almost continuous surface in which a surface of the second plate-like part is continued to a surface of the third plate-like part in the state that the surface material is bent at portions of a first bent groove and a second bent groove and stuck to the base material.

Description

本発明は、基材に、薄板状の表面材を貼着する表面材貼着構造及び表面材貼着方法に関する。   The present invention relates to a surface material attaching structure and a surface material attaching method for attaching a thin plate-like surface material to a substrate.

従来より板状や箱状の基材(芯材)の表面に、化粧材として薄板状の表面材を貼着する構造が知られている。
例えば、下記特許文献1では、板状の芯材の外面に沿わせて表面化粧材及び裏面材を貼着した構造とされた扉パネルが提案されている。このものでは、表面化粧材及び裏面材の芯材の縁部に対応する裏面に、断面V字状の折曲溝を設け、この折曲溝で折り曲げて、芯材の四周を被覆するように表面化粧材及び裏面材を貼着する構造とされている。
このような扉パネルでは、上記のように四周を被覆するように表面材を折り曲げて貼着した後、上下端面を化粧面とする必要がある場合には、一般的に、上下端面のそれぞれに端面用の表面材(エッジシート)を貼着する構造とされている。
2. Description of the Related Art Conventionally, a structure in which a thin plate-like surface material is attached as a decorative material to the surface of a plate-like or box-like base material (core material) is known.
For example, Patent Document 1 below proposes a door panel having a structure in which a front surface decorative material and a back surface material are attached along the outer surface of a plate-shaped core material. In this case, a bent groove having a V-shaped cross section is provided on the back surface corresponding to the edge of the core material of the surface decorative material and the back surface material, and the bent material is bent by this bent groove so as to cover the four circumferences of the core material. It is set as the structure which sticks a surface decorative material and a back surface material.
In such a door panel, when it is necessary to make the upper and lower end surfaces a decorative surface after bending and sticking the surface material so as to cover the four sides as described above, generally, the upper and lower end surfaces are respectively provided. It is set as the structure which sticks the surface material (edge sheet) for end surfaces.

特開平8−68272号公報JP-A-8-68272

しかしながら、上記エッジシートを貼着する構造では、貼着工程が煩雑になり、芯材に貼着された表面材と端面に貼着されたエッジシートとの継ぎ目が隣接する各縁部において発生し、各継ぎ目における品質管理が必要となり、生産性が悪いという問題があった。また、各縁部における継ぎ目の発生により、見栄えが悪くなるという問題があった。   However, in the structure for adhering the edge sheet, the adhering process becomes complicated, and a seam between the surface material adhered to the core material and the edge sheet adhered to the end surface occurs at each adjacent edge. There is a problem in that quality control is required at each joint, and productivity is poor. Moreover, there existed a problem that appearance deteriorated by generation | occurrence | production of the seam in each edge part.

本発明は、上記実情に鑑みてなされたものであり、生産性を向上し得るとともに見栄えを向上し得る表面材貼着構造及び表面材貼着方法を提供することを目的としている。   This invention is made | formed in view of the said situation, and it aims at providing the surface material sticking structure and surface material sticking method which can improve productivity while improving productivity.

上記目的を達成するために、本発明に係る表面材貼着構造は、一角部を介して互いに隣接する第1面、第2面及び第3面を備えた基材に、薄板状の表面材を貼着する表面材貼着構造であって、前記表面材は、前記基材の前記第1面、前記第2面及び前記第3面のそれぞれに対応させた第1板状部、第2板状部及び第3板状部を有し、前記第2板状部は、前記第1板状部から延設され、これらの境界部位の裏面には、前記第1面と前記第2面とが交差する第1稜線に対応させた第1折曲溝が設けられ、前記第3板状部は、前記第1板状部から延設され、これらの境界部位の裏面には、前記第1面と前記第3面とが交差する第2稜線に対応させた第2折曲溝が設けられており、前記第2板状部及び前記第3板状部のそれぞれの前記一角部側の各側端部には、当該表面材が前記第1折曲溝及び前記第2折曲溝の部位で折り曲げられて前記基材に貼着された状態で、前記第2板状部の表面と前記第3板状部の表面とが連なるような略連続面となるように、互いに突き合わせられる突き合わせ面部がそれぞれに設けられていることを特徴とする。   In order to achieve the above object, a surface material sticking structure according to the present invention is a thin plate-like surface material on a base material having a first surface, a second surface, and a third surface that are adjacent to each other via a corner portion. A surface material pasting structure, wherein the surface material corresponds to each of the first surface, the second surface, and the third surface of the base material; It has a plate-like part and a third plate-like part, and the second plate-like part extends from the first plate-like part, and on the back surface of these boundary parts, the first surface and the second surface The first bent groove corresponding to the first ridge line intersecting with the first ridge line is provided, the third plate-like portion extends from the first plate-like portion, and the back surface of these boundary portions has the first A second bent groove corresponding to a second ridge line intersecting one surface and the third surface is provided, and each of the second plate-like portion and the third plate-like portion on the one corner portion side is provided. Each side In the portion, the surface material is bent at the first bent groove and the second bent groove and attached to the base material, and the surface of the second plate-like portion and the third Abutting surface portions that are abutted against each other are provided so as to form a substantially continuous surface that is continuous with the surface of the plate-like portion.

本発明においては、前記表面材を、基板の表面に化粧シートを積層した構造とし、前記第1折曲溝及び前記第2折曲溝を、前記化粧シートを残すようにして前記基板に形成してもよい。
また、本発明においては、前記表面材の前記第2板状部及び前記第3板状部のそれぞれの突き合わせ面部を、一平面状の傾斜面としてもよい。
In the present invention, the surface material has a structure in which a decorative sheet is laminated on the surface of the substrate, and the first bent groove and the second bent groove are formed on the substrate so as to leave the decorative sheet. May be.
Moreover, in this invention, each butting surface part of the said 2nd plate-shaped part of the said surface material and the said 3rd plate-shaped part is good also as a flat planar inclined surface.

また、上記目的を達成するために、本発明に係る表面材貼着方法は、一角部を介して互いに隣接する第1面、第2面及び第3面を備えた基材に、薄板状の表面材を貼着する表面材貼着方法であって、前記表面材に、前記基材の前記第1面に対応させた第1板状部を設け、前記基材の前記第2面に対応させた第2板状部を前記第1板状部から延設し、これらの境界部位の裏面に、前記第1面と前記第2面とが交差する第1稜線に対応させた第1折曲溝を設け、前記基材の前記第3面に対応させた第3板状部を前記第1板状部から延設し、これらの境界部位の裏面に、前記第1面と前記第3面とが交差する第2稜線に対応させた第2折曲溝を設け、かつ、前記第2板状部及び前記第3板状部のそれぞれの前記一角部側の各側端部に、前記表面材を前記第1折曲溝及び前記第2折曲溝の部位で折り曲げて前記基材に貼着した状態で、前記第2板状部の表面と前記第3板状部の表面とが連なるような略連続面となるように、互いに突き合わせられる突き合わせ面部をそれぞれに設けて、前記表面材を前記第1折曲溝及び前記第2折曲溝の部位で折り曲げ、前記突き合わせ面部を突き合わせて前記表面材を前記基材に貼着することを特徴とする。   Moreover, in order to achieve the said objective, the surface material sticking method which concerns on this invention is a thin-plate shape on the base material provided with the 1st surface, 2nd surface, and 3rd surface which mutually adjoined via the corner | angular part. A surface material adhering method for adhering a surface material, wherein the surface material is provided with a first plate-like portion corresponding to the first surface of the substrate, and corresponds to the second surface of the substrate. A first folded portion extending from the first plate-like portion, and corresponding to a first ridge line intersecting the first surface and the second surface on the back surface of the boundary portion. A curved groove is provided, and a third plate-shaped portion corresponding to the third surface of the base material is extended from the first plate-shaped portion, and the first surface and the third surface are formed on the back surface of these boundary portions. A second bent groove corresponding to the second ridge line intersecting the surface is provided, and at each side end portion on the one corner portion side of each of the second plate-like portion and the third plate-like portion, Surface material The surface of the second plate-shaped portion and the surface of the third plate-shaped portion are connected in a state where the first bent groove and the second bent groove are bent and adhered to the base material. Abutting surface portions that are abutted against each other are provided so as to be substantially continuous surfaces, the surface material is bent at the first bent groove and the second bent groove, and the abutting surface portion is abutted against the surface material. Is adhered to the base material.

本発明に係る表面材貼着構造及び表面材貼着方法は、上述のような構成としたことで、生産性を向上させることができるとともに見栄えを向上させることができる。   Since the surface material adhering structure and the surface material adhering method according to the present invention are configured as described above, productivity can be improved and appearance can be improved.

(a)〜(c)は、いずれも本発明の一実施形態に係る表面材貼着構造を模式的に示す説明図であり、(a)は、同表面材貼着構造に用いられる表面材の一例を模式的に示す概略裏面図、(b)は、同表面材及び同表面材貼着構造に用いられる基材の一例を模式的に示す概略斜視図、(c)は、同表面材貼着構造を用いた板状部材の一例を模式的に示す一部破断概略裏面図である。(A)-(c) is explanatory drawing which shows typically the surface material sticking structure which concerns on one Embodiment of this invention, (a) is the surface material used for the surface material sticking structure. The schematic back view which shows typically an example, (b) is a schematic perspective view which shows typically an example of the base material used for the same surface material and the same surface material sticking structure, (c) is the same surface material. It is a partially broken schematic back view which shows typically an example of the plate-shaped member using a sticking structure. (a)、(b)は、本発明の一実施形態に係る表面材貼着方法及び同表面材貼着構造について説明するための説明図であり、(a)は、概略正面図、(b)は、概略斜視図、(c)は、図1(c)に対応させた概略正面図、(d)は、図1(a)におけるX−X線矢視に対応させた一部破断概略拡大断面図である。(A), (b) is explanatory drawing for demonstrating the surface material sticking method and the surface material sticking structure which concern on one Embodiment of this invention, (a) is a schematic front view, (b ) Is a schematic perspective view, (c) is a schematic front view corresponding to FIG. 1 (c), and (d) is a partially broken schematic corresponding to the view taken along line XX in FIG. 1 (a). It is an expanded sectional view. 同表面材貼着構造の一変形例を用いたパネル材の一例を模式的に示す概略正面図、及び一点鎖線内を拡大して示す概略拡大正面図である。It is the schematic front view which shows typically an example of the panel material using the modification of the same surface material sticking structure, and the schematic enlarged front view which expands and shows the inside of a dashed-dotted line. (a)は、同パネル材の横框の一例を構成する表面材の一例を模式的に示す一部破断概略裏面図、(b)は、同横框の製造工程の一例を説明するための説明図であり、一部破断概略拡大底面(平面)図、(c)は、(b)に対応させた一部破断概略拡大側面図、(d)は、(c)におけるY−Y線矢視に対応させた一部破断概略拡大縦断面図である。(A) is a partially broken schematic back view schematically showing an example of a surface material that constitutes an example of the horizontal surface of the panel material, and (b) is an explanatory view of an example of the manufacturing process of the horizontal surface It is explanatory drawing, a partially broken outline enlarged bottom view (plane) figure, (c) is a partially broken outline enlarged side view corresponding to (b), and (d) is a YY line arrow in (c). It is a partially broken schematic enlarged longitudinal sectional view corresponding to the view. (a)〜(d)は、いずれも本発明の他の実施形態に係る表面材貼着構造を模式的に示す説明図であり、(a)、(c)は、それぞれ図1(a)に対応させた一部破断概略裏面図、(b)、(d)は、それぞれ図1(c)に対応させた一部破断概略裏面図である。(A)-(d) is explanatory drawing which shows typically the surface material sticking structure which concerns on other embodiment of this invention, (a), (c) is respectively FIG. 1 (a). FIG. 2B is a partially broken schematic rear view corresponding to FIG. 1C, and FIG.

以下に本発明の実施の形態について、図面に基づいて説明する。
図1及び図2は、第1実施形態に係る表面材貼着構造及び表面材貼着方法について説明するための概念的な説明図である。
なお、一部の図では、他図に付している詳細な符号の一部を省略している。
Embodiments of the present invention will be described below with reference to the drawings.
FIG.1 and FIG.2 is a conceptual explanatory drawing for demonstrating the surface material sticking structure and surface material sticking method which concern on 1st Embodiment.
In some of the drawings, some of the detailed reference numerals attached to other drawings are omitted.

本実施形態では、図1(b)、(c)及び図2(c)に示すように、略矩形平板状の基材20に表面材としての表面化粧材30を貼着した略矩形平板状の板状部材10に、本実施形態に係る表面材貼着構造1を用いた例を示している。   In this embodiment, as shown in FIGS. 1B, 1C, and 2C, a substantially rectangular flat plate shape in which a surface decorative material 30 as a surface material is attached to a substantially rectangular flat plate-like base material 20. The example which used the surface material sticking structure 1 which concerns on this embodiment for the plate-shaped member 10 of this is shown.

基材20は、図1(b)、(c)に示すように、図示上方に向く第1面としての上面21と、第2面としての幅方向の両端面22,22と、第3面としての長手方向の両端面23,23と、裏面とを有した六面体状とされている。上面21と幅方向の両端面22,22とは、略直交するように交差して第1稜線25,25が形成されている。上面21と長手方向の両端面23,23とは、略直交するように交差して第2稜線26,26が形成されている。幅方向の端面22と長手方向の端面23とは、略直交するように交差して第3稜線27が形成されている。これら上面21、幅方向の端面22及び長手方向の端面23は、一角部24を介して互いに隣接している。   As shown in FIGS. 1B and 1C, the base material 20 has an upper surface 21 as a first surface facing upward in the drawing, both end surfaces 22 and 22 in the width direction as second surfaces, and a third surface. As a hexahedron having both end surfaces 23 and 23 in the longitudinal direction and a back surface. The upper surface 21 and both end surfaces 22 and 22 in the width direction intersect with each other so as to be substantially orthogonal to form first ridge lines 25 and 25. The upper surface 21 and both end surfaces 23 and 23 in the longitudinal direction intersect with each other so as to be substantially orthogonal to form second ridge lines 26 and 26. The end face 22 in the width direction and the end face 23 in the longitudinal direction intersect with each other so as to be substantially orthogonal to form a third ridge line 27. The upper surface 21, the end surface 22 in the width direction, and the end surface 23 in the longitudinal direction are adjacent to each other via a corner portion 24.

基材20としては、合板やLVL(単板積層材)等の木質積層板、パーティクルボード等の木質ボード、またはインシュレーションボードやMDF(中密度繊維板)等の木質繊維板などの木質系材料を板状に加工したものが挙げられる。
または、合成樹脂系材料に、木粉や無機フィラー、相溶化剤、着色剤などを所定の含有割合で含有させた木粉・プラスチック複合材(WPC)を板状に加工したものとしてもよい。これらは、適宜、組み合わせて積層し、上記基材を構成するようにしてもよい。
なお、基材20としては、木質系材料から製されたものに限られず、合成樹脂系材料や金属系材料等から製されたものとしてもよい。
また、上記各種の材料から板状に形成されたものに限られず、縦枠や横枠等により枠組みした枠部材の間に、厚さ方向に開口する多数の中空筒状セルの集合体からなるハニカムコアなどのコア材を配設した、いわゆるフラッシュ構造の基材としてもよい。
As the base material 20, a wood-based material such as a wood laminate such as plywood or LVL (single laminate), a wood board such as particle board, or a wood fiber board such as insulation board or MDF (medium density fiber board). Is processed into a plate shape.
Alternatively, a wood powder / plastic composite material (WPC) containing a wood powder, an inorganic filler, a compatibilizing agent, a colorant and the like in a predetermined content ratio may be processed into a plate shape in a synthetic resin material. These may be appropriately combined and laminated to constitute the base material.
In addition, as the base material 20, it is not restricted to what was manufactured from the wood type material, It is good also as what was manufactured from the synthetic resin type material, the metal type material, etc.
Moreover, it is not limited to those formed from the above-mentioned various materials into a plate shape, and consists of an assembly of a large number of hollow cylindrical cells opened in the thickness direction between frame members framed by vertical frames, horizontal frames, etc. A base material having a so-called flash structure in which a core material such as a honeycomb core is disposed may be used.

表面化粧材30は、薄板状とされており、図1に示すように、上面21、幅方向の両端面22,22及び長手方向の両端面23,23のそれぞれに対応させた第1板状部31、第2板状部32,32及び第3板状部33,33を有している。
第2板状部32,32は、第1板状部31の幅方向両端部から幅方向外方側に向けてそれぞれ延設されており、これらと第1板状部31との境界部位の裏面には、基材20の第1稜線25,25に対応させた第1折曲溝34,34がそれぞれに設けられている。
第3板状部33,33は、第1板状部31の長手方向両端部から長手方向外方側に向けてそれぞれ延設されており、これらと第1板状部31との境界部位の裏面には、基材20の第2稜線26,26に対応させた第2折曲溝36,36がそれぞれに設けられている。
The surface decorative material 30 has a thin plate shape, and as shown in FIG. 1, a first plate shape corresponding to each of the upper surface 21, both end surfaces 22 and 22 in the width direction, and both end surfaces 23 and 23 in the longitudinal direction. Part 31, second plate parts 32, 32 and third plate parts 33, 33.
The second plate-like portions 32, 32 are respectively extended from the widthwise both ends of the first plate-like portion 31 toward the outer side in the width direction, and the boundary portions between these and the first plate-like portion 31. On the back surface, first bent grooves 34, 34 corresponding to the first ridge lines 25, 25 of the substrate 20 are provided, respectively.
The third plate-like portions 33, 33 are respectively extended from both longitudinal ends of the first plate-like portion 31 toward the outer side in the longitudinal direction, and the boundary portions between these and the first plate-like portion 31. On the back surface, second bent grooves 36 and 36 corresponding to the second ridge lines 26 and 26 of the substrate 20 are provided, respectively.

この表面化粧材30は、本実施形態では、図2(d)に示すように、上記同様の木質系板材を基板38とし、その表面(図示下方に向く面)に化粧シート39を積層させた構造とされている。本実施形態では、MDF等の木質繊維板からなる基板38の表面に、合成樹脂化粧シート(フィルム)39を積層させた構造としている。なお、このような態様に代えて、基板の表面に化粧シートとしての化粧紙を積層させた構造としてもよい。または、基板の表面に、防汚性塗料や耐光性塗料、撥水性塗料等の塗布によるコーティング処理を施して塗膜層を設けた構造としてもよい。この場合、各折曲溝で折り曲げた際に、表面側に割裂等が生じないような塗膜層とすることが好ましい。   In this embodiment, as shown in FIG. 2 (d), the surface decorative material 30 is made of the same wood-based board material as described above as a substrate 38, and a decorative sheet 39 is laminated on the surface (the surface facing downward in the figure). It is structured. In the present embodiment, a synthetic resin decorative sheet (film) 39 is laminated on the surface of a substrate 38 made of a wood fiber board such as MDF. In addition, it is good also as a structure which replaced with such an aspect and laminated | stacked the decorative paper as a decorative sheet on the surface of a board | substrate. Alternatively, a structure in which a coating layer is provided on the surface of the substrate by applying a coating process such as an antifouling paint, a light-resistant paint, or a water-repellent paint may be used. In this case, it is preferable to form a coating layer that does not cause splitting or the like on the surface side when it is bent in each bent groove.

上記のような積層構造とされた表面化粧材30の裏面に形成された各折曲溝34,36は、図2(d)に示すように、断面略V字形状とされている。これら折曲溝34,36は、合成樹脂化粧シート39を少なくとも残すようにして、基板38に形成されており、例えば、当該表面化粧材30の裏面側からルーター等の切削工具等によって切削することで形成するようにしてもよい。
なお、本実施形態では、基材20に表面化粧材30を貼着した板状部材10の上面側の各縁部(出隅部)を略直角形状とし、これに対応させて、これら折曲溝34,36の溝底の角度を略直角としたものを例示しているが、このような態様に限られない。例えば、この板状部材10の上面側の各縁部に、C面取り形状やR面取り形状等の面取り部を形成する場合には、その形状に対応させた本数及び溝形状の折曲溝を設けるようにすればよい。
As shown in FIG. 2D, each of the bent grooves 34 and 36 formed on the back surface of the surface decorative material 30 having the laminated structure as described above has a substantially V-shaped cross section. These bent grooves 34 and 36 are formed on the substrate 38 so as to leave at least the synthetic resin decorative sheet 39, and for example, cut from the back side of the surface decorative material 30 with a cutting tool such as a router. You may make it form in.
In the present embodiment, each edge (protruding corner) on the upper surface side of the plate-like member 10 with the surface decorative material 30 attached to the base material 20 is formed into a substantially right-angled shape, and these bends are made corresponding thereto. The groove bottoms of the grooves 34 and 36 are illustrated as having a substantially right angle, but this is not a limitation. For example, when forming a chamfered portion such as a C chamfered shape or an R chamfered shape at each edge on the upper surface side of the plate-like member 10, the number and groove-shaped bent grooves corresponding to the shape are provided. What should I do?

第2板状部32における第1板状部31と連設する端部にそれぞれ直交し、この端部の長手方向の両端に連なる両側端部には、突き合わせ面部35,35がそれぞれに設けられている。第3板状部33における第1板状部31と連設する端部にそれぞれ直交し、この端部の長手方向の両端に連なる両側端部には、突き合わせ面部37,37がそれぞれに設けられている。つまり、これら突き合わせ面部35,37は、第2板状部32及び第3板状部33のそれぞれの一角部24に対応する側の各側端部に設けられている。
これら突き合わせ面部35,37は、当該表面化粧材30が各折曲溝34,36の部位で折り曲げられて基材20に貼着された状態で、第2板状部32の表面と第3板状部33の表面とが連なるような略連続面となるように、互いに突き合わせられる形状とされている。つまり、これら突き合わせ面部35,37の表面側の縁部が、突き合わせられた状態で、互いに近接乃至は当接する構成とされている。また、これら突き合わせ面部35,37の裏面側の縁部は、突き合わせられた状態で、互いに近接乃至は当接するとともに、基材20の四隅に形成された第3稜線27に近接乃至は当接する構成とされている。
Abutting surface portions 35, 35 are respectively provided at both side end portions that are orthogonal to the end portions of the second plate-like portion 32 that are continuous with the first plate-like portion 31 and that are continuous with both ends in the longitudinal direction of this end portion. ing. Abutting surface portions 37 and 37 are respectively provided at both side end portions that are orthogonal to the end portions of the third plate-like portion 33 that are continuous with the first plate-like portion 31 and are connected to both ends in the longitudinal direction of the end portions. ing. That is, the abutting surface portions 35 and 37 are provided at the side end portions on the side corresponding to the respective corner portions 24 of the second plate-like portion 32 and the third plate-like portion 33.
The abutting surface portions 35 and 37 are formed on the surface of the second plate-like portion 32 and the third plate in a state where the surface decorative material 30 is bent at the portions of the bending grooves 34 and 36 and attached to the base material 20. It is set as the shape mutually abutted so that it may become a substantially continuous surface which the surface of the shape part 33 continues. In other words, the edge portions on the surface side of the abutting surface portions 35 and 37 are configured to abut or abut each other in the abutted state. Further, the edge portions on the back surface side of the abutting surface portions 35 and 37 are in contact with each other in close contact with each other and in close proximity to or contact with the third ridge lines 27 formed at the four corners of the substrate 20. It is said that.

図例では、これら突き合わせ面部35,37は、図1(c)に示すように、互いに突き合わせられた状態で、一平面状に当接する傾斜面とされ、それぞれの側端部を斜め略45度に切削して形成されている。なお、第2板状部と第3板状部との厚さ寸法が異なる場合には、これらの各側端部に設ける突き合わせ面部同士が互いに突き合わせられるような角度の傾斜面とすればよい。
第2板状部32の各突き合わせ面部35,35は、第2折曲溝36,36を切削加工する際に、同一工程で切削加工することができる。第3板状部33の各突き合わせ面部37,37は、第1折曲溝34,34を切削加工する際に、同一工程で切削加工することができる。
なお、第2板状部と第3板状部との厚さ寸法が異なる場合には、これらの各側端部に設ける突き合わせ面部同士が互いに突き合わせられるような角度の傾斜面とすればよい。
また、この表面化粧材30の厚さは、建具や内装パネル、家具材などに板状部材10が用いられる場合には、例えば、1.0mm〜5.0mm程度としてもよい。
In the illustrated example, these abutting surface portions 35 and 37 are inclined surfaces that are in contact with each other in a single flat state as shown in FIG. 1C, and each side end portion is inclined approximately 45 degrees. It is formed by cutting. In addition, when the thickness dimension of a 2nd plate-shaped part and a 3rd plate-shaped part differs, what is necessary is just to make it an inclined surface of an angle which the butting | matching surface parts provided in these each side edge part mutually face.
The respective butted surface portions 35 and 35 of the second plate-like portion 32 can be cut in the same process when the second bent grooves 36 and 36 are cut. The respective butted surface portions 37 and 37 of the third plate-like portion 33 can be cut in the same process when the first bent grooves 34 and 34 are cut.
In addition, when the thickness dimension of a 2nd plate-shaped part and a 3rd plate-shaped part differs, what is necessary is just to make it an inclined surface of an angle which the butting | matching surface parts provided in these each side edge part mutually face.
Moreover, the thickness of this surface decorative material 30 is good also as about 1.0 mm-5.0 mm, for example, when the plate-shaped member 10 is used for a fitting, an interior panel, a furniture material, etc.

次に、上記構成とされた基材20に表面化粧材30を貼着する方法について説明する。
まず、表面化粧材30の裏面及び基材20の表面の両方または一方に、接着手段としての接着剤を塗布する。この際、表面化粧材30の各折曲溝34,36及び各突き合わせ面部35,37にも接着剤を塗布するようにしてもよい。なお、接着剤に代えて、または加えて、両面接着テープ(両面粘着テープ)を接着手段として採用するようにしてもよい。
次いで、図1(b)及び図2(a)に示すように、表面化粧材30の第1板状部31と基材20の上面21とを整合させるようにして、表面化粧材30を基材20の上面21に載置する。
Next, a method for sticking the surface decorative material 30 to the base material 20 having the above-described configuration will be described.
First, an adhesive as an adhesion means is applied to both or one of the back surface of the surface decorative material 30 and the surface of the base material 20. At this time, an adhesive may also be applied to the bent grooves 34 and 36 and the butted surfaces 35 and 37 of the surface decorative material 30. In place of or in addition to the adhesive, a double-sided adhesive tape (double-sided pressure-sensitive adhesive tape) may be employed as the adhesive means.
Next, as shown in FIGS. 1B and 2A, the first decorative plate 30 of the surface decorative material 30 and the upper surface 21 of the base material 20 are aligned with each other so that the surface decorative material 30 is based. It is placed on the upper surface 21 of the material 20.

そして、図2(a)、(b)に示すように、表面化粧材30の第2板状部32,32を、基材20の幅方向の各端面22,22に向けて第1折曲溝34,34で折り曲げ、これら第2板状部32,32を、各端面22,22に貼着する。
また、表面化粧材30の第3板状部33,33を、基材20の長手方向の各端面23,23に向けて第2折曲溝36,36で折り曲げ、これら第3板状部33,33を、各端面23,23に貼着する。これら第2板状部32及び第3板状部33の貼着は、いずれ側を先に行うようにしてもよく、または同時に行うようにしてもよい。
次いで、必要に応じて、表面化粧材30の表面、つまり、第1板状部31、第2板状部32,32及び第3板状部33,33の各表面を、ローラープレス等によってプレスするようにしてもよい。
Then, as shown in FIGS. 2A and 2B, the second bent portions 32, 32 of the surface decorative material 30 are first bent toward the end faces 22, 22 in the width direction of the base material 20. Bending is performed at the grooves 34 and 34, and the second plate portions 32 and 32 are attached to the end surfaces 22 and 22.
Further, the third plate-like portions 33 and 33 of the surface decorative material 30 are bent at the second bent grooves 36 and 36 toward the respective end surfaces 23 and 23 in the longitudinal direction of the base material 20, and these third plate-like portions 33. , 33 are attached to the end faces 23, 23, respectively. The attachment of the second plate-like portion 32 and the third plate-like portion 33 may be performed first on either side or simultaneously.
Then, if necessary, the surface of the surface decorative material 30, that is, the surfaces of the first plate-like portion 31, the second plate-like portions 32 and 32, and the third plate-like portions 33 and 33 are pressed by a roller press or the like. You may make it do.

上記のように表面化粧材30を基材20に貼着した状態では、第2板状部32の突き合わせ面部35と第3板状部33の突き合わせ面部37とが互いに突き合わせられる。また、これら突き合わせ面部35,37が設けられた第2板状部32の表面と第3板状部33の表面とは、図1(c)に示すように、略直交し、これらの表面が連なるような略連続面となる。つまり、本実施形態に係る表面材貼着構造1を用いた板状部材10の四周端面は、同一の表面化粧材30でその表面が化粧面とされ、これら四周端面が連なるような略連続面となる。   In the state where the surface decorative material 30 is adhered to the base material 20 as described above, the abutting surface portion 35 of the second plate-like portion 32 and the abutting surface portion 37 of the third plate-like portion 33 are abutted against each other. Moreover, the surface of the 2nd plate-shaped part 32 in which these butt | matching surface parts 35 and 37 were provided, and the surface of the 3rd plate-shaped part 33 are substantially orthogonal, as shown in FIG. It becomes a substantially continuous surface that is continuous. That is, the four circumferential end surfaces of the plate-like member 10 using the surface material adhering structure 1 according to the present embodiment are substantially continuous surfaces in which the surface is a decorative surface with the same surface decorative material 30 and these four circumferential end surfaces are continuous. It becomes.

以上のように本実施形態に係る表面材貼着構造1によれば、一角部24を介して互いに隣接する各面21,22,23を備えた基材20に表面化粧材30を容易にかつ見栄え良く貼着することができ、生産性を向上させることができる。
つまり、基材20の第1稜線25,25に対応する板状部材10の上面側の幅方向の両縁部は、表面化粧材30の第1板状部31の表面と第2板状部32,32の各表面とによって連なる連続面となり、継ぎ目が形成されることがない。また、基材20の第2稜線26,26に対応する板状部材10の上面側の長手方向の両縁部は、表面化粧材30の第1板状部31の表面と第3板状部33,33の各表面とによって連なる連続面となり、継ぎ目が形成されることがない。さらに、基材20の第3稜線27に対応する板状部材10の各縁部は、第2板状部32及び第3板状部33の各突き合わせ面部35,37が突き合わせられて、これら第2板状部32の表面と第3板状部33の表面とが連なるような略連続面となる。
As described above, according to the surface material adhering structure 1 according to the present embodiment, the surface decorative material 30 can be easily attached to the base material 20 including the surfaces 21, 22, and 23 adjacent to each other via the corner portion 24. It can be applied with good appearance, and productivity can be improved.
That is, both edges in the width direction on the upper surface side of the plate-like member 10 corresponding to the first ridge lines 25, 25 of the base material 20 are the surface of the first plate-like portion 31 of the surface decorative material 30 and the second plate-like portion. It becomes a continuous surface connected by each surface of 32, 32, and a seam is not formed. Further, both edges in the longitudinal direction on the upper surface side of the plate-like member 10 corresponding to the second ridge lines 26 of the base material 20 are the surface of the first plate-like portion 31 of the surface decorative material 30 and the third plate-like portion. A continuous surface is formed by the surfaces 33 and 33, and a seam is not formed. Furthermore, each edge part of the plate-shaped member 10 corresponding to the 3rd ridgeline 27 of the base material 20 is abutted with each butting surface parts 35 and 37 of the 2nd plate-shaped part 32 and the 3rd plate-shaped part 33, These these The surface of the second plate-like portion 32 and the surface of the third plate-like portion 33 are substantially continuous.

すなわち、一角部24を介して互いに隣接する上面21、幅方向の端面22及び長手方向の端面23を備えた基材20の第3稜線27に対応する板状部材10の縁部以外の縁部には、継ぎ目が形成されない。従って、上述したような端面用の表面材(エッジシート)を貼着する構造としたものと比べて、継ぎ目における貼着ズレ等の品質管理を容易に行え、生産性を向上させることができ、また、見栄えを向上させることができる。また、上述したような端面用の表面材(エッジシート)を貼着する構造としたものと比べて、継ぎ目が少なくなることから、剥がれ等の問題も低減することができる。
また、基材に塗装や樹脂シートのラッピング等を施すことにより化粧面を形成する場合には、端面への塗装工程が煩雑となったり、樹脂シートが伸びて化粧面の模様が変形したりする場合があるが、本実施形態によれば、このような問題も防止することができる。
That is, an edge other than the edge of the plate-like member 10 corresponding to the third ridge line 27 of the base material 20 provided with the upper surface 21, the end surface 22 in the width direction, and the end surface 23 in the longitudinal direction that are adjacent to each other via the corner portion 24. The seam is not formed. Therefore, compared to the structure for attaching the surface material (edge sheet) for the end face as described above, quality control such as sticking deviation at the seam can be easily performed, and productivity can be improved. Moreover, appearance can be improved. Further, since the seam is reduced as compared with the structure in which the end face surface material (edge sheet) is attached as described above, problems such as peeling can be reduced.
In addition, when a decorative surface is formed by painting or wrapping a resin sheet on the base material, the coating process on the end surface becomes complicated, or the resin sheet is stretched and the decorative surface pattern is deformed. In some cases, such a problem can be prevented according to the present embodiment.

さらに、本実施形態では、基板38の表面に化粧シート39を積層した構造の表面化粧材30を採用し、第1折曲溝34及び第2折曲溝36を、化粧シート39を残すようにして基板38に形成している。従って、木質系材料等からなる表面材の裏面に折曲溝を設けて折り曲げるものでは、折り曲げた部位において表面側に割裂等が生じることが考えられるが、表面側の化粧シート39によってこのような割裂を防止することができる。
さらにまた、本実施形態では、表面化粧材30の第2板状部32及び第3板状部33のそれぞれの突き合わせ面部35,37を、一平面状の傾斜面としている。従って、これら突き合わせ面部35,37を容易に加工することができる。また、特に、本実施形態のように、各折曲溝34,36を単一の略V字状溝とし、折り曲げ部位及び突き合わせ部位の表面側を略直角の角部(出隅部)とする場合には、折曲溝34(36)と突き合わせ面部37(35)とを一連の工程で切削加工できるので、生産性をより向上させることができる。
Furthermore, in the present embodiment, the surface decorative material 30 having a structure in which the decorative sheet 39 is laminated on the surface of the substrate 38 is adopted, and the decorative sheet 39 is left in the first bent groove 34 and the second bent groove 36. Formed on the substrate 38. Therefore, in the case of folding with a bent groove provided on the back surface of the surface material made of a wood-based material or the like, it is conceivable that splitting or the like occurs on the surface side at the folded portion. Splitting can be prevented.
Furthermore, in the present embodiment, the abutting surface portions 35 and 37 of the second plate-like portion 32 and the third plate-like portion 33 of the surface decorative material 30 are formed as a flat inclined surface. Accordingly, the abutting surface portions 35 and 37 can be easily processed. In particular, as in the present embodiment, each of the bent grooves 34 and 36 is a single substantially V-shaped groove, and the surface side of the bent portion and the butted portion is a substantially right-angled corner (protruding corner). In this case, the bent groove 34 (36) and the butting surface portion 37 (35) can be cut in a series of steps, so that productivity can be further improved.

次に、本実施形態に係る表面材貼着構造の一変形例を用いたパネル材の一例について、図3及び図4に基づいて説明する。
本変形例では、本変形例に係る表面材貼着構造1Aを、図3に示すように、框組のパネル材(框組パネル)100の上下一対の横框40,40に用いた例を示している。
框組パネル100は、上下(縦方向)に長尺の略矩形板状とされ、左右一対の縦框2,2と上下一対の横框40,40とを框組して構成されている。
この框組パネル100は、折戸を構成する戸板や、開閉扉、引戸等の扉パネル(建具)として施工されるものとしてもよく、その他、家具材の扉パネルとして家具材に組み付けられるものとしてもよい。さらには、その他の内装材として用いられるものとしてもよい。
Next, an example of a panel material using a modification of the surface material attaching structure according to the present embodiment will be described with reference to FIGS. 3 and 4.
In this modification, the surface material sticking structure 1A according to this modification is used as a pair of upper and lower horizontal bars 40, 40 of a panel material (frame panel) 100 as shown in FIG. Show.
The eaves assembly panel 100 has a substantially rectangular plate shape that is long in the vertical direction (vertical direction), and is configured by assembling a pair of left and right vertical eaves 2 and 2 and a pair of upper and lower horizontal eaves 40 and 40.
This braided panel 100 may be constructed as a door panel that constitutes a folding door, a door panel (joint) such as an open / close door or a sliding door, or may be assembled to a furniture material as a door panel of a furniture material. Good. Furthermore, it may be used as other interior materials.

一対の縦框2,2は、それぞれ上下に長尺の略細長板状とされており、これらの幅方向内方側(当該框組パネル100の幅方向中心側)端部のそれぞれには、突条部2b,2bが内方側に向けて突設されている(図3では、一点鎖線内において一方の突条部2bのみを示している。)。これら突条部2b,2bは、各縦框2,2の上下方向(当該框組パネル100の上下方向と同方向)の略全長に亘って設けられている。   Each of the pair of vertical rods 2 and 2 is formed into a substantially elongated plate shape that is long in the vertical direction, and each of the ends in the width direction inner side (the width direction center side of the frame panel 100) The protrusions 2b, 2b are provided so as to protrude inward (only one protrusion 2b is shown in the chain line in FIG. 3). These protrusions 2b and 2b are provided over substantially the entire length in the vertical direction of each vertical rod 2 and 2 (the same direction as the vertical direction of the vertical panel 100).

縦框2は、その外周表面の少なくとも露出する部位(当該框組パネル100が施工された状態または他部材と組み付けられた状態で露出する部位)が化粧面とされている。図例では、当該縦框2の表面(当該框組パネル1の手前側の面及び背面側の面)2a,2a、この表面2a,2aに連なる段壁面2c,2c、この段壁面2c,2cに連なり段底面となる突条部2bの厚さ方向両側表面2d,2d、及び表面2a,2aに連なる当該縦框2の幅方向外方側端面が化粧面とされている。
この縦框2の化粧面は、基材に塗装や樹脂シートのラッピング等を施すことにより形成するようにしてもよく、基材に薄板状の表面化粧材を折り曲げるようにして貼着し、縦框2を構成し、この表面化粧材の表面を化粧面としてもよい。
The vertical rod 2 has a decorative surface at least a portion of the outer peripheral surface exposed (a portion exposed in a state where the frame panel 100 is constructed or assembled with another member). In the illustrated example, the front surface (the front surface and the rear surface of the vertical panel 1) 2a, 2a, stepped wall surfaces 2c, 2c connected to the surfaces 2a, 2a, and the step wall surfaces 2c, 2c. Surfaces 2d, 2d in the thickness direction of the ridge 2b, which becomes a stepped bottom surface, and end faces in the width direction of the vertical rod 2 connected to the surfaces 2a, 2a are decorative surfaces.
The decorative surface of the vertical gutter 2 may be formed by painting or wrapping a resin sheet on the base material. The heel 2 may be configured, and the surface of the surface decorative material may be a decorative surface.

一対の横框40,40は、一対の縦框2,2の上端部間及び下端部間に架設されるように設けられており、略矩形板状とされている。各横框40,40の幅方向(当該框組パネル100の幅方向と同方向)両端部には、幅方向外方側に向けて開口した凹溝部45,45が上下方向に沿って形成されている(図3では、一点鎖線内において一方の凹溝部45のみを示している。)。この凹溝部45の溝幅(当該框組パネル100の厚さ方向に沿う幅)寸法は、縦框2の突条部2bの厚さ寸法と概ね同寸法とされ、この凹溝部45に、縦框2の突条部2bが嵌合される。   The pair of horizontal rods 40, 40 are provided so as to be bridged between the upper end portions and the lower end portions of the pair of vertical rods 2, 2 and have a substantially rectangular plate shape. Concave grooves 45, 45 that open toward the outer side in the width direction are formed along the vertical direction at both ends of the horizontal ribs 40, 40 in the width direction (the same direction as the width direction of the frame panel 100). (In FIG. 3, only one concave groove 45 is shown in the chain line.) The groove width (width along the thickness direction of the braided panel 100) of the concave groove 45 is substantially the same as the thickness of the protrusion 2b of the vertical rod 2, and the vertical groove 2 The protrusion 2b of the flange 2 is fitted.

また、この凹溝部45は、縦框2の突条部2bを嵌合させて框組体を形成した状態で、縦框2の表面2aと横框40の表面41との間に溝状部3が形成されるように、縦框2の突条部2bの突出寸法よりも深さ(当該框組パネル100の幅方向に沿う深さ)寸法が小さく形成されている。換言すれば、縦框2の突条部2bの突出寸法が、上記のように溝状部3が形成されるように、横框40の凹溝部45の深さ寸法よりも大きく形成されている。
また、各横框40,40の上下方向内方側(当該框組パネル100の上下方向中心側)端部のそれぞれには、突条部42,42が内方側に向けて突設されている(図3では、一点鎖線内において一方の突条部42のみを示している。)。これら突条部42,42は、各横框40,40の幅方向の略全長に亘って設けられている。この横框40の突条部42の厚さ寸法及び突出寸法は、縦框2の突条部2bの厚さ寸法及び突出寸法と概ね同寸法とされている。
Further, the concave groove 45 is a groove-like portion between the surface 2a of the vertical rod 2 and the surface 41 of the horizontal rod 40 in a state in which the protrusion 2b of the vertical rod 2 is fitted to form a rod assembly. 3 is formed so that the depth (depth along the width direction of the braided panel 100) is smaller than the projecting dimension of the protrusion 2b of the vertical rod 2. In other words, the protruding dimension of the protrusion 2b of the vertical rod 2 is formed larger than the depth dimension of the concave groove 45 of the horizontal rib 40 so that the groove-shaped portion 3 is formed as described above. .
Further, at each end of each horizontal bar 40, 40 in the vertical direction inner side (vertical direction center side of the braided panel 100), projecting ridges 42, 42 project toward the inner side. (In FIG. 3, only one protrusion 42 is shown in the chain line.) These ridges 42, 42 are provided over substantially the entire length in the width direction of each horizontal bar 40, 40. The thickness dimension and the projecting dimension of the projecting portion 42 of the horizontal bar 40 are approximately the same as the thickness dimension and the projecting dimension of the projecting section 2b of the vertical rod 2.

横框40は、縦框2と同様、その外周表面の少なくとも露出する部位が化粧面とされている。図例では、当該横框40の表面41,41、この表面41,41に連なる段壁面43,43、この段壁面43,43に連なり段底面となる突条部42の厚さ方向両側表面44,44が化粧面とされている。また、当該横框40の表面41,41に連なる幅方向両側端面の凹溝部45の溝縁までが化粧面とされて化粧端面46,46とされている。
この横框40は、表面材貼着構造1Aが用いられ、上記第1実施形態と同様、図4に示すように、基材50に貼着された薄板状の表面化粧材60の表面69(図4(b)、(c)参照)が上記化粧面となる。
Similar to the vertical gutter 2, the horizontal gutter 40 has at least a part of the outer peripheral surface exposed as a decorative surface. In the illustrated example, the surfaces 41 and 41 of the horizontal bar 40, the step wall surfaces 43 and 43 connected to the surfaces 41 and 41, and both side surfaces 44 in the thickness direction of the protruding portion 42 connected to the step wall surfaces 43 and 43 and serving as the step bottom surface. , 44 is a decorative face. Further, the edges of the concave groove portions 45 on both side end surfaces in the width direction that are continuous with the surfaces 41 and 41 of the horizontal bar 40 are used as the decorative surfaces to be the decorative end surfaces 46 and 46.
As shown in FIG. 4, the surface pad 40 has a surface material adhering structure 1 </ b> A, and as shown in FIG. 4, a surface 69 ( FIGS. 4B and 4C are the decorative surfaces.

基材50は、基材本体部と突条部42を構成する突条基部とを有している。本変形例では、この基材50の厚さ方向両側に、図4(b)、(c)に示すように、二枚の表面化粧材60,60を折り曲げるようにして貼着し、上記化粧面を構成している。
表面化粧材60は、上記第1実施形態と同様の積層構造とされている。この表面化粧材60は、図4(a)に示すように、第1板状部61と、この第1板状部61の幅方向両外方側に延設された第2板状部62,62と、第1板状部61の上下方向内方側に延設された第3板状部63とを備えている。図4(a)〜(c)に示すように、第1板状部61は基材50の第1面としての表面51に対応させて形成されている。第2板状部62,62は基材50の第2面としての幅方向両端面52,52のそれぞれに対応させて形成されている。第3板状部63は基材50の第3面としての段壁面53及び突条基部の表面54に対応させて形成されている。
The base material 50 has a base material main body part and a ridge base part constituting the ridge part 42. In this modification, as shown in FIGS. 4B and 4C, two surface decorative materials 60, 60 are attached to both sides in the thickness direction of the base material 50 so as to be bent, and the makeup described above is applied. Make up surface.
The surface decorative material 60 has a laminated structure similar to that of the first embodiment. As shown in FIG. 4A, the surface decorative material 60 includes a first plate-like portion 61 and a second plate-like portion 62 extending on both outer sides in the width direction of the first plate-like portion 61. , 62 and a third plate-like portion 63 extending inward in the vertical direction of the first plate-like portion 61. As shown in FIGS. 4A to 4C, the first plate-like portion 61 is formed so as to correspond to the surface 51 as the first surface of the substrate 50. The second plate-like portions 62 and 62 are formed so as to correspond to the width direction both end surfaces 52 and 52 as the second surface of the base material 50. The third plate-like portion 63 is formed so as to correspond to the stepped wall surface 53 as the third surface of the substrate 50 and the surface 54 of the ridge base portion.

この表面化粧材60の裏面には、複数本の断面略V字形状とされた折曲溝が設けられている。図例では、第1板状部61と、第2板状部62,62との境界部位に、基材50の表面51と基材50の幅方向両端面52,52とが交差する第1稜線に対応させた上記同様の第1折曲溝64,64をそれぞれに設けている。また、第1板状部61と、第3板状部63との境界部位に、基材50の表面51と基材50の段壁面53とが交差する第2稜線に対応させた上記同様の第2折曲溝66を設けている。また、本変形例では、この第3板状部63の裏面に、基材50の段壁面53と基材50の突条基部の表面54との角部(入隅部)に対応させた第3折曲溝68を設けている。   A plurality of bent grooves having a substantially V-shaped cross section are provided on the back surface of the surface decorative material 60. In the illustrated example, a first surface where the surface 51 of the base material 50 and both end faces 52 and 52 in the width direction of the base material 50 intersect each other at the boundary portion between the first plate-like part 61 and the second plate-like parts 62 and 62. The same 1st bending groove | channels 64 and 64 corresponding to the ridgeline are provided in each. Further, the same as described above corresponding to the second ridge line where the surface 51 of the substrate 50 and the step wall surface 53 of the substrate 50 intersect at the boundary portion between the first plate-like portion 61 and the third plate-like portion 63. A second bent groove 66 is provided. Further, in the present modification, the back surface of the third plate-like portion 63 corresponds to the corner portion (entering corner portion) between the step wall surface 53 of the base material 50 and the surface 54 of the ridge base portion of the base material 50. Three bent grooves 68 are provided.

また、第2板状部62,62の上下方向内方側の各側端部及び第3板状部63の幅方向両側端部には、上記第1実施形態と概ね同様の突き合わせ面部65,65,67,67が設けられている。
上記構成とされた表面化粧材60の基材50への貼着は、上記第1実施形態と同様にしてなされる。そして、必要に応じて、幅方向両端部に凹溝部45を形成するようにしてもよい。
このように基材50に表面化粧材60が貼着された横框40は、その外周表面のうち、上下方向両端面及び凹溝部45以外の面が、概ね継ぎ目等が形成されることなく略連続した一連の化粧面となる。
つまり、基材50の上記第1稜線に対応する横框40の両縁部は、表面化粧材60の第1板状部61の表面(41)と第2板状部62,62の表面(46,46)とによって連なる連続面となり、継ぎ目が形成されることがない。また、基材50の上記第2稜線に対応する横框40の縁部は、表面化粧材60の第1板状部61の表面(41)と第3板状部63の表面(43)とによって連なる連続面となり、継ぎ目が形成されることがない。さらに、基材50の段壁面の幅方向両端の稜線(第1実施形態における第3稜線に相当)に対応する横框40の両縁部は、第2板状部62,62及び第3板状部63に設けられた突き合わせ面部65,67が突き合わせられて、これら第2板状部62,62の表面(46,46)と第3板状部63の表面(43)とが連なるような略連続面となる。
In addition, on each side end portion on the inner side in the vertical direction of the second plate-like portions 62, 62 and on both side end portions in the width direction of the third plate-like portion 63, the butting surface portions 65, 65, 67, 67 are provided.
The surface decorative material 60 having the above configuration is attached to the base material 50 in the same manner as in the first embodiment. And you may make it form the groove part 45 in the width direction both ends as needed.
As described above, the surface pad 40 with the surface decorative material 60 attached to the base material 50 has a surface other than the both ends in the vertical direction and the groove 45 in the outer peripheral surface thereof, with substantially no seam formed. A continuous series of makeup.
That is, both edge portions of the reed 40 corresponding to the first ridge line of the base material 50 are the surface (41) of the first plate-like portion 61 and the surfaces of the second plate-like portions 62 and 62 ( 46, 46), a continuous surface is formed, and no seam is formed. Moreover, the edge part of the reed 40 corresponding to the said 2nd ridgeline of the base material 50 is the surface (41) of the 1st plate-shaped part 61 of the surface decoration material 60, and the surface (43) of the 3rd plate-shaped part 63. Therefore, a continuous surface is formed, and no seam is formed. Furthermore, both edge portions of the reed 40 corresponding to the ridge lines at both ends in the width direction of the stepped wall surface of the base material 50 (corresponding to the third ridge line in the first embodiment) are the second plate-like portions 62 and 62 and the third plate. The butting surface portions 65 and 67 provided in the shape portion 63 are butted so that the surfaces (46, 46) of the second plate portions 62 and 62 and the surface (43) of the third plate portion 63 are continuous. It becomes a substantially continuous surface.

上記構成とされた一対の縦框2,2と、一対の横框40,40とは、縦框2,2の各内方側端面及び横框40の幅方向両端面に形成されたダボ穴にダボを圧入等して框組される。また、縦框2の突条部2bを横框40の凹溝部45に嵌合させて框組される。この際、接着剤を用いるようにしてもよい。
このように框組された状態では、これら左右の縦框2,2の各表面2a,2aと上下の横框40,40の各表面41,41との間に、上下方向に沿う左右に二本の溝状部3,3がそれぞれ形成される。
また、本変形例では、上記のように框組された框組体の開口に、鏡板4を設けている。この鏡板4は、その厚さ寸法が縦框2及び横框40の各突条部2b,42の厚さ寸法よりも薄い薄板状とされている。また、この鏡板4は、その四周が縦框2及び横框40の各突条部2b,42の厚さ方向両側に固定された額縁材5,5によって挟持されている(図例では、手前側の額縁材5のみを示している)。
The pair of vertical rods 2, 2 and the pair of horizontal rods 40, 40 configured as described above are dowel holes formed on the inner side end surfaces of the vertical rods 2, 2 and the widthwise end surfaces of the horizontal rod 40. The dowels are press-fitted and assembled. Further, the ribs 2b of the vertical rod 2 are fitted into the concave groove portions 45 of the horizontal rod 40 to be assembled. At this time, an adhesive may be used.
In the state of being assembled in this manner, the two left and right along the vertical direction between the surfaces 2a and 2a of the left and right vertical rods 2 and 2 and the surfaces 41 and 41 of the upper and lower horizontal rods 40 and 40, respectively. Groove-like portions 3 and 3 are formed respectively.
Moreover, in this modification, the end plate 4 is provided in the opening of the saddle assembly assembled as described above. The end plate 4 has a thin plate shape whose thickness dimension is thinner than the thickness dimension of the protrusions 2b and 42 of the vertical rod 2 and the horizontal rod 40. Further, the end plate 4 is sandwiched by frame members 5 and 5 fixed on both sides in the thickness direction of the protrusions 2b and 42 of the vertical rod 2 and the horizontal rod 40 (in the illustrated example, the front side). Only the frame material 5 on the side is shown).

この額縁材5は、図3に示すように、当該額縁材5の表面5aと框組体の表面(縦框2の表面2a及び横框40の表面41)との間に、溝状間隙6が形成されるように固定される構造とされている。つまり、開口の四周辺部の各突条部2b,42に固定された額縁材5の左右、上下の四周の全周に亘って溝状間隙6が形成される。
このような構成とされた框組パネル100では、溝状部3及び溝状間隙6の形成により、横框40の幅方向両端面の一部46、上下方向内方側端部の段壁面43及び突条部42の表面44の一部が露出するが、表面材貼着構造1Aによって、見栄えを向上させることができる。
つまり、上記第1実施形態において説明したように継ぎ目が少なくなり、継ぎ目における貼着ズレ等の品質管理を容易に行え、生産性を向上させることができ、また、見栄えを向上させることができる。
なお、本変形例では、基材の上下方向外方側端面には表面化粧材を貼着しない構造としているが、上記第1実施形態と同様にして、この上下方向外方側端面にも表面化粧材を貼着する構造としてもよい。
As shown in FIG. 3, the frame member 5 has a groove-like gap 6 between the surface 5 a of the frame member 5 and the surface of the eaves assembly (the surface 2 a of the vertical rod 2 and the surface 41 of the horizontal rod 40). It is set as the structure fixed so that may be formed. That is, the groove-like gap 6 is formed over the entire left and right and upper and lower four circumferences of the frame material 5 fixed to the projecting ridges 2b and 42 in the four peripheral portions of the opening.
In the braided panel 100 having such a configuration, the groove portions 3 and the groove-like gaps 6 are formed, so that a part 46 at both end surfaces in the width direction of the horizontal rod 40 and a step wall surface 43 at the inner side end portion in the vertical direction. And although a part of surface 44 of the protrusion 42 is exposed, appearance can be improved by the surface material sticking structure 1A.
That is, as described in the first embodiment, the number of seams is reduced, quality control such as sticking misalignment at the seams can be easily performed, productivity can be improved, and appearance can be improved.
In this modification, the surface decorative material is not attached to the upper and lower direction outer end surfaces of the base material, but the surface is also applied to the upper and lower direction outer end surfaces in the same manner as in the first embodiment. It is good also as a structure where a decorative material is stuck.

次に、本発明に係る他の実施の形態について、図面を参照しながら説明する。
図5(a)、(b)は、第2実施形態に係る表面材貼着構造について説明するための概念的な説明図である。
なお、上記第1実施形態との相違点について主に説明し、同様の構成については、同一符号を付し、その説明を省略または簡略に説明する。
Next, another embodiment according to the present invention will be described with reference to the drawings.
FIGS. 5A and 5B are conceptual explanatory diagrams for explaining the surface material sticking structure according to the second embodiment.
Note that differences from the first embodiment will be mainly described, and the same components will be denoted by the same reference numerals, and description thereof will be omitted or simplified.

本実施形態に係る表面材貼着構造1Bは、表面化粧材30Aの第2板状部32及び第3板状部33のそれぞれの側端部に形成された突き合わせ面部35A,37Aの形状が、上記第1実施形態とは異なる。
これら突き合わせ面部35A,37Aは、図5(a)、(b)に示すように、一平面状の傾斜面とされておらず、多面形状(段差形状)の突き合わせ面部とされており、図例ではそれぞれが三面からなる突き合わせ面部とされている。これら突き合わせ面部35A,37Aは、図5(b)に示すように、互いに突き合わせられた状態では、多面形状の各面が噛み合うようにして当接する。
また、このように突き合わせられた状態では、上記第1実施形態と同様、これら突き合わせ面部35A,37Aが設けられた第2板状部32の表面と第3板状部33の表面とが連なるような略連続面となり、上記第1実施形態と概ね同様の効果を奏する。
In the surface material pasting structure 1B according to the present embodiment, the shapes of the butted surface portions 35A and 37A formed at the side end portions of the second plate-like portion 32 and the third plate-like portion 33 of the surface decorative material 30A are as follows. Different from the first embodiment.
As shown in FIGS. 5A and 5B, these abutting surface portions 35A and 37A are not a flat inclined surface, but are a polyhedral (stepped shape) abutting surface portion. Then, each of them is a butted surface portion consisting of three surfaces. As shown in FIG. 5B, the abutting surface portions 35A and 37A abut on each other so that the polyhedral surfaces mesh with each other when they are abutted against each other.
Further, in the state of being abutted in this way, the surface of the second plate-like portion 32 provided with the abutting surface portions 35A and 37A and the surface of the third plate-like portion 33 are connected, as in the first embodiment. It becomes a substantially continuous surface, and there are substantially the same effects as in the first embodiment.

次に、本発明に係る更に他の実施の形態について、図面を参照しながら説明する。
図5(c)、(d)は、第3実施形態に係る表面材貼着構造について説明するための概念的な説明図である。
なお、上記第1実施形態との相違点について主に説明し、同様の構成については、同一符号を付し、その説明を省略または簡略に説明する。
Next, still another embodiment according to the present invention will be described with reference to the drawings.
FIG.5 (c), (d) is a conceptual explanatory drawing for demonstrating the surface material sticking structure which concerns on 3rd Embodiment.
Note that differences from the first embodiment will be mainly described, and the same components will be denoted by the same reference numerals, and description thereof will be omitted or simplified.

本実施形態に係る表面材貼着構造1Cは、表面化粧材30Bの第2板状部32及び第3板状部33の各側端部の構成が、上記第1実施形態とは異なる。
本実施形態では、第2板状部32及び第3板状部33の側端部の裏面に、折曲溝32a,33aをそれぞれに設けている。また、これら折曲溝32a,33aが設けられた部位の端部は、当該表面化粧材30Bの他の部位よりも薄く形成されており、その側端面がそれぞれ突き合わせ面部35B,37Bとされている。
これら折曲溝32a,33a及び突き合わせ面部35B,37Bは、各折曲溝32a,33aで折り曲げられて、各突き合わせ面部35B,37Bが互いに突き合わせられた状態で、その表面側の角部が図5(d)に示すように、C面取り形状となるように形成されている。
The surface material adhering structure 1C according to the present embodiment is different from the first embodiment in the configuration of each side end of the second plate-like portion 32 and the third plate-like portion 33 of the surface decorative material 30B.
In the present embodiment, the bent grooves 32 a and 33 a are provided on the back surfaces of the side end portions of the second plate portion 32 and the third plate portion 33, respectively. Moreover, the edge part of the site | part in which these bending groove | channels 32a and 33a were provided is formed thinner than the other site | part of the said surface decoration material 30B, and the side end surface is set as the butting | matching surface parts 35B and 37B, respectively. .
The bent grooves 32a and 33a and the butted surfaces 35B and 37B are bent by the bent grooves 32a and 33a, and the butted surfaces 35B and 37B are butted against each other. As shown to (d), it forms so that it may become a C chamfering shape.

上記のように突き合わせられた状態では、上記第1実施形態と同様、これら突き合わせ面部35B,37Bが設けられた第2板状部32の表面と第3板状部33の表面とが連なるような略連続面となり、上記第1実施形態と概ね同様の効果を奏する。
また、本実施形態に係る表面材貼着構造1Cを用いた板状部材10Aの四周角部は、C面取り形状となる。なお、四周角部がC面取り形状となるように、第2板状部及び第3板状部の側端部の裏面に折曲溝を設ける態様に代えて、四周角部がR面取り形状となるように、第2板状部及び第3板状部の側端部の裏面に折曲溝を設ける態様としてもよい。
In the state of being abutted as described above, the surface of the second plate-like portion 32 provided with the abutting surface portions 35B and 37B and the surface of the third plate-like portion 33 are continuous as in the first embodiment. It becomes a substantially continuous surface, and there are substantially the same effects as in the first embodiment.
Moreover, the four round corners of the plate-like member 10 </ b> A using the surface material sticking structure 1 </ b> C according to the present embodiment have a C chamfered shape. In addition, instead of the aspect which provides a bending groove in the back surface of the side edge part of a 2nd plate-shaped part and a 3rd plate-shaped part so that a quadrilateral corner part may become C chamfering shape, a quadrangular corner part is R chamfering shape. It is good also as an aspect which provides a bending groove in the back surface of the side edge part of a 2nd plate-shaped part and a 3rd plate-shaped part so that it may become.

なお、上記各実施形態に係る表面材貼着構造を用いた板状部材は、上記変形例において説明したようにパネル材の一部材として用いられるものに限られない。このようなパネル材以外の内装建材に飾り部材として固定して用いられたり、または、単独で内装建材として用いられたりするものとしてもよい。さらには、家具材の一部材として組み付けられて用いられたりするものとしてもよい。
また、上記各実施形態では、板状の基材に表面化粧材を貼着した構造を例示しているが、板状の基材に限られず、箱状の基材に表面化粧材を貼着する構造としてもよい。
In addition, the plate-like member using the surface material sticking structure according to each of the above embodiments is not limited to one used as one member of the panel material as described in the above modification. It is good also as what is used as interior decoration materials fixed to interior building materials other than such a panel material, or used independently as interior building materials. Furthermore, it is good also as what is assembled | attached and used as one member of furniture material.
Moreover, in each said embodiment, although the structure which stuck the surface decorative material on the plate-shaped base material is illustrated, it is not restricted to a plate-shaped base material, A surface decorative material is stuck on a box-shaped base material. It is good also as a structure to do.

さらに、上記各実施形態では、各面が略直交して交差する基材に対して表面化粧材を貼着した構造を例示しているが、各面のなす角が鋭角や鈍角とされた基材に対して表面化粧材を貼着する構造としてもよい。また、基材としては、六面体状のものに限られず、その他の多面体状のものとしてもよい。これらの場合は、各面のなす角に合わせて各折曲溝や突き合わせ面部を形成すればよい。
さらにまた、上記各実施形態では、基材の上面及びこれに隣接する四周端面に、表面化粧材を貼着した構造を例示しているが、一角部を介して互いに隣接する三面のみに表面化粧材を貼着する構造としてもよい。または、基材の下面にも表面化粧材を貼着するようにしてもよい。つまり、六面体状とされた基材の外周表面の略全体に亘って表面化粧材を貼着する構造としてもよい。この場合は、基材の下面に対応させた板状部を裏面に折曲溝を設けて、いずれかの板状部(第2板状部または第3板状部)から更に延設させるようにしてもよい。さらにこの場合、この延設された板状部の周端部及びこの板状部が延設されていない他の板状部の外方側(展開状態における外方側)端部のそれぞれに、上記同様の突き合わせ面部を設け、各突き合わせ面部を突き合わせて貼着するようにしてもよい。
Furthermore, in each said embodiment, although the structure which stuck the surface decoration material with respect to the base material which each surface cross | intersects substantially orthogonally is illustrated, the angle | corner which each surface makes is an acute angle or an obtuse angle. It is good also as a structure which sticks a surface cosmetics with respect to a material. Further, the substrate is not limited to a hexahedral shape, and may be other polyhedral shapes. In these cases, each bent groove or butted surface portion may be formed in accordance with the angle formed by each surface.
Furthermore, in each of the above embodiments, the structure in which the surface decorative material is attached to the upper surface of the base material and the four peripheral end surfaces adjacent thereto is exemplified, but the surface decorative material is applied only to the three surfaces adjacent to each other via a corner portion. It is good also as a structure which sticks a material. Or you may make it stick a surface decoration material also on the lower surface of a base material. That is, it is good also as a structure which sticks a surface decorative material over the substantially whole outer peripheral surface of the base material made into the hexahedron shape. In this case, the plate-shaped portion corresponding to the lower surface of the base material is provided with a bent groove on the back surface, and further extended from any plate-shaped portion (second plate-shaped portion or third plate-shaped portion). It may be. Furthermore, in this case, each of the peripheral end portion of the extended plate-like portion and the outer side (outward side in the unfolded state) end portion of the other plate-like portion where the plate-like portion is not extended, A butt surface portion similar to the above may be provided, and each butt surface portion may be butted and pasted.

1,1A,1B,1C 表面材貼着構造
20,50 基材
21 上面(第1面)
51 表面(第1面)
22,52 幅方向の端面(第2面)
23 長手方向の端面(第3面)
53 段壁面(第3面)
24 角部(一角部)
25 第1稜線
26 第2稜線
30,30A,30B,60 表面化粧材(表面材)
31,61 第1板状部
32,62 第2板状部
33,63 第3板状部
34,64 第1折曲溝
35,35A,35B,65 第2板状部の突き合わせ面部
36,66 第2折曲溝
37,37A,37B,67 第3板状部の突き合わせ面部
38 基板
39 合成樹脂化粧シート(化粧シート)
1, 1A, 1B, 1C Surface material pasting structure 20, 50 Base material 21 Upper surface (first surface)
51 Surface (1st surface)
22, 52 End face in the width direction (second face)
23 Longitudinal end face (third face)
53 Stepped Wall (3rd surface)
24 corners (one corner)
25 1st ridge line 26 2nd ridge line 30, 30A, 30B, 60 Surface decorative material (surface material)
31, 61 First plate-like portion 32, 62 Second plate-like portion 33, 63 Third plate-like portion 34, 64 First bent groove 35, 35A, 35B, 65 Butt face portion 36, 66 of second plate-like portion Second bent groove 37, 37A, 37B, 67 Third plate-like portion butting surface portion 38 Substrate 39 Synthetic resin decorative sheet (decorative sheet)

Claims (4)

一角部を介して互いに隣接する第1面、第2面及び第3面を備えた基材に、薄板状の表面材を貼着する表面材貼着構造であって、
前記表面材は、前記基材の前記第1面、前記第2面及び前記第3面のそれぞれに対応させた第1板状部、第2板状部及び第3板状部を有し、前記第2板状部は、前記第1板状部から延設され、これらの境界部位の裏面には、前記第1面と前記第2面とが交差する第1稜線に対応させた第1折曲溝が設けられ、前記第3板状部は、前記第1板状部から延設され、これらの境界部位の裏面には、前記第1面と前記第3面とが交差する第2稜線に対応させた第2折曲溝が設けられており、
前記第2板状部及び前記第3板状部のそれぞれの前記一角部側の各側端部には、当該表面材が前記第1折曲溝及び前記第2折曲溝の部位で折り曲げられて前記基材に貼着された状態で、前記第2板状部の表面と前記第3板状部の表面とが連なるような略連続面となるように、互いに突き合わせられる突き合わせ面部がそれぞれに設けられていることを特徴とする表面材貼着構造。
A surface material sticking structure for sticking a thin plate-like surface material to a base material provided with a first surface, a second surface and a third surface adjacent to each other via a corner,
The surface material has a first plate-like portion, a second plate-like portion, and a third plate-like portion corresponding to each of the first surface, the second surface, and the third surface of the base material, The second plate-like portion extends from the first plate-like portion, and a first ridge line corresponding to a first ridge line intersecting the first surface and the second surface is formed on the back surface of these boundary portions. A bent groove is provided, the third plate-like portion extends from the first plate-like portion, and the second surface where the first surface and the third surface intersect with the back surface of these boundary portions. A second bent groove corresponding to the ridgeline is provided,
The surface material is bent at the first bent groove and the second bent groove at the respective side end portions of the second plate-like portion and the third plate-like portion on the side of the corner portion. The abutting surface portions that are abutted with each other so that the surfaces of the second plate-like portion and the third plate-like portion are connected to each other in a state of being adhered to the base material. A surface material sticking structure characterized by being provided.
請求項1において、
前記表面材は、基板の表面に化粧シートを積層した構造とされており、前記第1折曲溝及び前記第2折曲溝は、前記化粧シートを残すようにして前記基板に形成されていることを特徴とする表面材貼着構造。
In claim 1,
The surface material has a structure in which a decorative sheet is laminated on a surface of a substrate, and the first bent groove and the second bent groove are formed on the substrate so as to leave the decorative sheet. A surface material sticking structure characterized by that.
請求項1または2において、
前記表面材の前記第2板状部及び前記第3板状部のそれぞれの突き合わせ面部は、一平面状の傾斜面とされていることを特徴とする表面材貼着構造。
In claim 1 or 2,
The surface material sticking structure, wherein each of the butted surface portions of the second plate-like portion and the third plate-like portion of the surface material is a flat inclined surface.
一角部を介して互いに隣接する第1面、第2面及び第3面を備えた基材に、薄板状の表面材を貼着する表面材貼着方法であって、
前記表面材に、前記基材の前記第1面に対応させた第1板状部を設け、前記基材の前記第2面に対応させた第2板状部を前記第1板状部から延設し、これらの境界部位の裏面に、前記第1面と前記第2面とが交差する第1稜線に対応させた第1折曲溝を設け、前記基材の前記第3面に対応させた第3板状部を前記第1板状部から延設し、これらの境界部位の裏面に、前記第1面と前記第3面とが交差する第2稜線に対応させた第2折曲溝を設け、かつ、前記第2板状部及び前記第3板状部のそれぞれの前記一角部側の各側端部に、前記表面材を前記第1折曲溝及び前記第2折曲溝の部位で折り曲げて前記基材に貼着した状態で、前記第2板状部の表面と前記第3板状部の表面とが連なるような略連続面となるように、互いに突き合わせられる突き合わせ面部をそれぞれに設けて、前記表面材を前記第1折曲溝及び前記第2折曲溝の部位で折り曲げ、前記突き合わせ面部を突き合わせて前記表面材を前記基材に貼着することを特徴とする表面材貼着方法。
A surface material adhering method for adhering a thin plate-like surface material to a substrate having a first surface, a second surface and a third surface adjacent to each other via a corner,
A first plate-like portion corresponding to the first surface of the base material is provided on the surface material, and a second plate-like portion corresponding to the second surface of the base material is provided from the first plate-like portion. A first bent groove corresponding to a first ridge line that extends between the first surface and the second surface is provided on the back surface of these boundary portions, and corresponds to the third surface of the substrate. A second folded portion extending from the first plate-like portion and corresponding to a second ridge line intersecting the first surface and the third surface on the back surface of the boundary portion. A curved groove is provided, and the surface material is placed on each side end of the second plate-like portion and the third plate-like portion on the side of the one corner portion, and the first bent groove and the second bent portion are provided. In a state where the surface of the second plate-like portion and the surface of the third plate-like portion are continuous with each other in a state of being bent at the groove portion and adhered to the base material, they are brought into contact with each other. A mating surface portion is provided for each, the surface material is bent at the first and second bent grooves, and the abutting surface portion is butted to adhere the surface material to the base material. The surface material sticking method characterized.
JP2010120232A 2010-05-26 2010-05-26 Surface material pasting structure and surface material pasting method Expired - Fee Related JP5504052B2 (en)

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JPS5063112A (en) * 1973-10-03 1975-05-29
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