JP2011245469A - Cleaning method and cleaning apparatus using the same - Google Patents

Cleaning method and cleaning apparatus using the same Download PDF

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JP2011245469A
JP2011245469A JP2010135550A JP2010135550A JP2011245469A JP 2011245469 A JP2011245469 A JP 2011245469A JP 2010135550 A JP2010135550 A JP 2010135550A JP 2010135550 A JP2010135550 A JP 2010135550A JP 2011245469 A JP2011245469 A JP 2011245469A
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cleaning
cleaning solution
solution
cleaned
dirt
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Kunio Fukuda
國男 福田
Takanaga Fukuda
貴永 福田
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KURIA CO Ltd
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KURIA CO Ltd
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PROBLEM TO BE SOLVED: To provide a cleaning method for cleaning a tray, a mesh, a cast-iron pan, and the like to remove oil and carbon-like blot adhered to them without damaging them and a cleaning apparatus using the same.SOLUTION: The cleaning apparatus includes a cleaning bath 1 having a base plate 2 inclined to one direction, in which a mesh plate 3 for placing thereon an object to be cleaned and a heater 4 for heating a cleaning solution 8 is included. A temperature controller 7 for controlling the temperature of the heater 4, a supplier 9 of the cleaning solution 8 and discharge pipes 11 and 12 for discharging dirts floating on the surface of the cleaning solution and dirts released in cleaning and precipitated on the base plate 2 are disposed to side of the cleaning bath 1. The apparatus is filled with the cleaning solution 8 which is a mixture having composition in which 3 to 300 g of ion cleaning solution composed of 10 wt.% basic water-soluble salt and 1 liter of water are mixed. The cleaning solution 8 is heated to 30 to 90°C and the object to be cleaned is immersed in the solution for 30 minutes or more.

Description

本発明は、パンを焼くときに使用するトレーや焼肉に使用する金網および鉄板等に付着する油、カーボン状の汚れを洗浄する洗浄方法およびこの洗浄方法を用いた洗浄装置に関する。  The present invention relates to a cleaning method for cleaning oil, carbon-like dirt, and a cleaning apparatus using this cleaning method, which adhere to a wire net and an iron plate used for trays and grilled meat used when baking bread.

近年、この種の洗浄方法およびこの洗浄方法を用いた洗浄装置等は各種多様な方法および装置として提案され、技術開示がなされている。その一つとして、焼肉時に付着した油等の汚れを洗浄するに際して、回転機能を有する鉄板入れカセットに網焼き鉄板を複数枚セットし、このカセットを回転させながらバーナーで加熱した後、洗剤や研磨剤が溶かし込まれた洗浄溶液の水槽内で攪拌洗浄する方法および洗浄装置がある（例えば、特許文献１参照）。また、略中央に金網が配設され、この上部に被洗浄物の受け体を配置した洗浄室と下部に洗浄溶液の貯留槽が配設された洗浄台で、焼肉に使用された金網および鉄板等を受け体上に置き、ポンプ駆動される高圧洗浄ガンを使って洗浄水と砂の混合液体を吹き付けて汚れを落とす方法および洗浄装置が開示されている（例えば、特許文献２参照）。
登録実用新案第３０１５４８０号 公報 登録実用新案第３０４８４９３号 公報 In recent years, this type of cleaning method and cleaning devices using this cleaning method have been proposed as various methods and devices, and technical disclosures have been made. As one of them, when cleaning dirt such as oil adhering at the time of grilled meat, set a plurality of grilled iron plates in a rotating iron plate cassette, heat it with a burner while rotating this cassette, and then use detergent or abrasive There is a method and a cleaning apparatus for stirring and cleaning in a water tank of a cleaning solution in which is dissolved (see, for example, Patent Document 1). In addition, a metal mesh and iron plate used for grilled meat in a washing table in which a metal mesh is arranged in the approximate center, a washing chamber in which a receiving body for an object to be washed is arranged, and a storage tank for a washing solution is arranged in the lower part. A method and a cleaning apparatus are disclosed in which a dirt is removed by spraying a mixed liquid of cleaning water and sand using a high-pressure cleaning gun driven by a pump and placed on a receiving body (see, for example, Patent Document 2).
Registered Utility Model No. 3015480 Registered Utility Model No. 3048493

しかしながら上記従来の構成では、特許文献１に開示の洗浄方法および洗浄装置では、被洗浄物の金網および鉄板等を加熱した後、洗剤や研磨剤が溶かし込まれた洗浄溶液の渦巻き水流で研削洗浄するようになっている。したがって、付着した汚れを落とし易くするために被洗浄物の金網および鉄板等を加熱する工程を必要とするし、汚れを強制的に研削洗浄するようにしているため、金網および鉄板等に傷が付くことになる。また、特許文献２に開示の技術でも上記特許文献１に開示の技術と同様に汚れを強制的に研削洗浄するようにしているため、金網および鉄板等に傷が付くことになる。したがって繰り返しこれらの方法で洗浄を行えば、傷への汚れの付着が深くなって徐々に洗浄時間が長くなったり、攪拌洗浄や高圧洗浄の攪拌強度や高圧をより高めていくことが必要になる原因ともなっていた。  However, in the above-described conventional configuration, in the cleaning method and the cleaning apparatus disclosed in Patent Document 1, after cleaning the wire mesh and the iron plate of the object to be cleaned, grinding cleaning is performed with a swirling water flow of a cleaning solution in which a detergent or an abrasive is dissolved. It is supposed to be. Therefore, in order to make it easy to remove the attached dirt, a process of heating the wire mesh and the iron plate of the object to be cleaned is required, and the dirt is forcibly ground and washed. It will be attached. Further, in the technique disclosed in Patent Document 2, dirt is forcibly ground and washed as in the technique disclosed in Patent Document 1, so that the wire mesh and the iron plate are damaged. Therefore, if cleaning is performed repeatedly by these methods, it is necessary to deepen the adhesion of dirt to the scratches and gradually increase the cleaning time, or to increase the stirring strength and high pressure of stirring cleaning and high pressure cleaning. It was also a cause.

本発明は上記従来の課題を解決するもので、簡単な構成でトレーや焼肉に使用する金網および鉄板等に付着する油、カーボン状の汚れを傷つけることなく洗浄する洗浄方法およびこの洗浄方法を用いた洗浄装置を提供することを目的とする。  SUMMARY OF THE INVENTION The present invention solves the above-described conventional problems, and uses a cleaning method for cleaning oil, carbonaceous dirt, and the like adhering to a wire mesh and an iron plate used for trays and grilled meat with a simple structure, and this cleaning method. An object of the present invention is to provide a cleaning device.

上記課題を解決するために本発明の洗浄装置は、一方に傾斜した底板を有し、内部に被洗浄物載置用のメッシュ板と洗浄溶液加熱用のヒータとを備えた洗浄槽と、この洗浄槽の側面に前記ヒータの温度を制御する温度制御器と前記洗浄溶液の供給器と洗浄溶液上面の浮遊汚物および前記底板に沈殿した洗浄剥離汚物を排出する排出管を配設した構成としたものである。従って、多数の被洗浄物であるトレーや焼肉に使用する金網および鉄板等を洗浄槽に浸漬しておくだけで付着している油、カーボン状の汚れ等をトレー、金網および鉄板等を傷つけることなく剥離洗浄することができ洗浄作業が不要となる。また、洗浄で発生した洗浄溶液上面の浮遊汚物および底板に沈殿した洗浄剥離汚物はそれぞれ排出管にて排出することができるので洗浄溶液の汚濁を防止することができる。また、被洗浄物載置用の載置板をメッシュ形状にしてあるため塊状あるいは粒状の剥離汚物は一方に傾斜した底板上に沈殿し、傾斜下方に集積するようになって排出が容易となる。オーバーフローしたり排出された洗浄溶液は供給器から新しい洗浄溶液が供給されるので洗浄槽内の洗浄溶液は常にきれいな状態に保持され継続して洗浄に供することができるという多くの作用を有することとなる。  In order to solve the above problems, a cleaning apparatus of the present invention has a bottom plate that is inclined on one side, a cleaning tank provided with a mesh plate for placing an object to be cleaned and a heater for heating a cleaning solution, A temperature controller that controls the temperature of the heater, a supply of the cleaning solution, a floating waste on the top surface of the cleaning solution, and a discharge pipe that discharges the cleaning peeling waste that has settled on the bottom plate are disposed on the side surface of the cleaning tank. Is. Therefore, simply immersing the wire mesh and iron plate used for trays and grilled meat, which are a large number of items to be cleaned, in the cleaning tank will damage the tray, wire mesh and iron plate, etc. It can be removed and cleaned without any cleaning work. Moreover, since the floating dirt on the upper surface of the cleaning solution generated by the cleaning and the cleaning peeling dirt deposited on the bottom plate can be discharged through the discharge pipe, the cleaning solution can be prevented from being contaminated. In addition, since the placing plate for placing the object to be cleaned is made into a mesh shape, the lump or granular peeled dirt settles on the bottom plate inclined to one side and accumulates in the inclined lower side so that it can be easily discharged. . Since the cleaning solution overflowed or discharged is supplied with a new cleaning solution from the supply device, the cleaning solution in the cleaning tank is always kept in a clean state and can be continuously used for cleaning. Become.

また本発明の第２の洗浄装置は、洗浄槽内に温度センサーを配設した構成としたものである。従って、洗浄溶液の温度管理が容易となるので設定温度を決定しておけば自動的に管理できるという作用を有する。  Moreover, the 2nd washing | cleaning apparatus of this invention is set as the structure which has arrange | positioned the temperature sensor in the washing tank. Accordingly, since the temperature of the cleaning solution can be easily managed, it has the effect that it can be automatically managed if the set temperature is determined.

さらに本発明の第３の洗浄方法は、一方に傾斜した底板を有し、内部に被洗浄物載置用のメッシュ板と洗浄溶液加熱用のヒータとを備えた洗浄槽と、この洗浄槽の側面に前記ヒータの温度を制御する温度制御器と前記洗浄溶液の供給器と洗浄溶液上面の浮遊汚物および前記底板に沈殿した洗浄剥離汚物を排出する排出管を配設した洗浄装置内に、１０重量％の塩基性水溶性塩よりなるイオン洗浄溶液を水１リットルに対して３〜３００グラム混合した洗浄溶液を満たし、この洗浄溶液を３０〜９０℃に加熱すると共に被洗浄物を３０分以上浸漬するようにした構成としたものである。従って、イオン洗浄溶液にはタンパク質および有機油を分解する作用を有する酵素およびマイナスイオンを反応させることによって界面活性能力を高めると共に水自体のクラスターをより微細にすることによって浸透力を高める作用を有するため、トレーや焼肉に使用する金網および鉄板等を洗浄槽に浸漬しておくだけで付着している油、カーボン状の汚れ等が分解剥離し、トレー、金網および鉄板等を傷つけることなく洗浄することができ洗浄作業が不要となる作用を有する。また、イオン洗浄溶液には、乳化剤の作用を持つ界面活性剤を使用していないので分解、剥離した汚れは、洗浄溶液の上部に浮く汚れ（油など）と下部に沈んだ汚れ（大きな汚れ）に別れることから本発明で開発した洗浄装置は、上部と下部から汚れのみを取り除くことができることとなる。このことから不足した洗浄溶液を洗浄装置中間部から補うことにより洗浄装置の中の洗浄溶液を全て流すことなく、次の洗浄作業が出来る環境に配慮した洗浄装置となる。  Furthermore, a third cleaning method of the present invention includes a cleaning tank having a bottom plate inclined on one side, and provided with a mesh plate for placing an object to be cleaned and a heater for heating a cleaning solution, In a cleaning device, a temperature controller for controlling the temperature of the heater, a supply unit for the cleaning solution, a floating dirt on the top surface of the cleaning solution, and a discharge pipe for discharging the cleaning peeling dirt deposited on the bottom plate are disposed on the side surface. Filled with a cleaning solution prepared by mixing 3 to 300 grams of an ionic cleaning solution consisting of a basic water-soluble salt of 1% by weight with 1 liter of water, the cleaning solution is heated to 30 to 90 ° C and the object to be cleaned is kept for 30 minutes or more. It is set as the structure made to immerse. Therefore, the ion cleaning solution has an effect of increasing the osmotic power by increasing the surface activity ability by reacting an enzyme and anion having the action of degrading proteins and organic oils and making the cluster of water itself finer. Therefore, just immersing the wire mesh and iron plate used for trays and grilled meat in the washing tank will disassemble and peel off the attached oil and carbon-like dirt, and clean the tray, wire mesh and iron plate without damaging them. The cleaning operation is unnecessary. In addition, since surfactants that act as emulsifiers are not used in the ion cleaning solution, dirt that has decomposed and peeled off is dirt that floats on the top of the cleaning solution (oil, etc.) and dirt that sinks to the bottom (large dirt). Therefore, the cleaning apparatus developed in the present invention can remove only dirt from the upper part and the lower part. Thus, by supplementing the deficient cleaning solution from the intermediate portion of the cleaning device, the entire cleaning solution does not flow through the cleaning device, so that the next cleaning operation can be performed.

本発明の洗浄装置は、上記構成を備えたことにより、多数の被洗浄物であるトレーや焼肉に使用する金網および鉄板等を洗浄槽に浸漬しておくだけで付着している油、カーボン状の汚れ等をトレー、金網および鉄板等を傷つけることなく剥離洗浄することができ機械的な力を加える洗浄作業が不要となる。また、発生した洗浄溶液上面の浮遊汚物および底板に沈殿した洗浄剥離汚物はそれぞれ排出管にて排出することができるので洗浄溶液の汚濁を防止することができる。また、被洗浄物載置用の載置板をメッシュ形状にしてあるため塊状あるいは粒状の剥離汚物は一方に傾斜した底板上に沈殿し、傾斜下方に集積するようになって排出が容易となる。オーバーフローしたり排出された洗浄溶液は供給器から新しい洗浄溶液が供給されるので洗浄槽内の洗浄溶液は常にきれいな状態に保持され継続して洗浄に供することができる。また、洗浄槽内に温度センサーを配設することによって、洗浄溶液の温度管理が容易となるので設定温度を決定しておけば自動的に管理できることになる、さらに、イオン洗浄溶液にはタンパク質および有機油を分解する作用を有する酵素およびマイナスイオンを反応させることによって界面活性能力を高めると共に水自体のクラスターをより微細にすることによって浸透力を高める作用を有するため、トレーや焼肉に使用する金網および鉄板等を洗浄槽に浸漬しておくだけで付着している油、カーボン状の汚れ等が分解剥離し、トレー、金網および鉄板等を傷つけることなく洗浄することができ洗浄作業が不要となる。また、イオン洗浄溶液には、乳化剤の作用を持つ界面活性剤を使用していないので分解、剥離した汚れは、洗浄溶液の上部に浮く汚れ（油など）と下部に沈んだ汚れ（大きな汚れ）に別れることから本発明で開発した洗浄装置は、上部と下部から汚れのみを取り除くことができることとなる。このことから不足した洗浄溶液を洗浄装置中間部から補うことにより洗浄装置の中の先浄溶液を全て流すことなく、次の洗浄作業が出来る環境に配慮した洗浄装置となるといったような多くの作用効果が得られる。  The cleaning apparatus according to the present invention has the above-described configuration, so that a large number of objects to be cleaned, such as trays and grilled meat, and metal nets and iron plates that are attached to the cleaning tank are simply immersed in the cleaning tank. The dirt and the like can be peeled and washed without damaging the tray, the wire mesh, the iron plate, etc., and a cleaning operation applying a mechanical force is not necessary. Further, since the generated floating dirt on the upper surface of the cleaning solution and the cleaning separation dirt deposited on the bottom plate can be discharged through the discharge pipe, the cleaning solution can be prevented from being contaminated. In addition, since the placing plate for placing the object to be cleaned is made into a mesh shape, the lump or granular peeled dirt settles on the bottom plate inclined to one side and accumulates in the inclined lower side so that it can be easily discharged. . Since the cleaning solution overflowed or discharged is supplied with a new cleaning solution from the supply device, the cleaning solution in the cleaning tank is always kept clean and can be continuously cleaned. In addition, by arranging a temperature sensor in the washing tank, it becomes easy to manage the temperature of the washing solution, so that it can be managed automatically if the set temperature is determined. Wire mesh used for trays and yakiniku because it has the ability to increase surface activity by reacting enzymes and negative ions that have the effect of decomposing organic oils, and by making the water clusters themselves finer. And by simply immersing the iron plate etc. in the washing tank, the attached oil, carbon-like dirt, etc. will be decomposed and peeled off, and it can be washed without damaging the tray, wire mesh, iron plate etc., and washing work is unnecessary . In addition, since surfactants that act as emulsifiers are not used in the ion cleaning solution, dirt that has decomposed and peeled off is dirt that floats on the top of the cleaning solution (oil, etc.) and dirt that sinks to the bottom (large dirt). Therefore, the cleaning apparatus developed in the present invention can remove only dirt from the upper part and the lower part. This makes it possible to supplement the deficient cleaning solution from the middle of the cleaning device, so that the entire cleaning solution in the cleaning device does not flow and the environment becomes a cleaning device that can perform the next cleaning operation. An effect is obtained.

以下本発明の洗浄装置の一実施の形態について、図面を参照しながら説明する。図１は本発明の洗浄装置断面図である。図において、１は本発明の洗浄装置で構成される洗浄槽でほぼ四角い容器となっている。２は図示で一方の右方向に傾斜した底板を、３は洗浄槽１の下方に被洗浄物載置用のメッシュ板を、４は底板２とメッシュ板３との間に配設された洗浄溶液加熱用のシーズヒータ等のヒータを、５は洗浄槽１内に配設された温度センサーを、６は開閉蓋を示し、これらで洗浄槽１が構成されている。７は洗浄槽１の側部に配設された洗浄溶液加熱用のヒータ４と温度センサー５の温度を制御する温度制御器である。８は洗浄槽１内の洗浄溶液を示し、洗浄槽１の他方の側部に配設された洗浄溶液８の供給器９より供給されるように構成されている。１０は洗浄溶液８のオーバーフロー分を受けるオーバーフローボックスで排出管１１が接続されている。このオーバーフローボックス１０は特に必要とせず、排出管１１を直接接続しても良い。１２は上記した傾斜した底板２の下方に配設された排出管で、底板２上に沈殿した洗浄剥離汚物を排出する。上記した排出管１１と排出管１２は別個配設しても差し支えないが一体的に接続しても良いし、適当箇所にバルブを配設しておけばバルブの開閉によって排出が制御できる。なお、１３は開閉蓋６の把手を、１４および１５は洗浄槽１の脚である。また、洗浄槽１内に洗浄溶液の汚れセンサーを配設して洗浄溶液の汚れを管理し、洗浄溶液の排出と供給を管理するようにすれば洗浄能力の維持が保持できる。  Hereinafter, an embodiment of a cleaning apparatus of the present invention will be described with reference to the drawings. FIG. 1 is a sectional view of a cleaning apparatus of the present invention. In the figure, reference numeral 1 denotes a cleaning tank constituted by the cleaning apparatus of the present invention, which is a substantially square container. 2 is a bottom plate inclined rightward in the figure, 3 is a mesh plate for placing an object to be cleaned below the cleaning tank 1, and 4 is a cleaning plate disposed between the bottom plate 2 and the mesh plate 3. A heater such as a sheathed heater for solution heating, 5 a temperature sensor disposed in the cleaning tank 1, and 6 an open / close lid, which constitute the cleaning tank 1. Reference numeral 7 denotes a temperature controller that controls the temperature of the heater 4 and the temperature sensor 5 for heating the cleaning solution disposed on the side of the cleaning tank 1. Reference numeral 8 denotes a cleaning solution in the cleaning tank 1 and is configured to be supplied from a supply 9 of the cleaning solution 8 disposed on the other side of the cleaning tank 1. Reference numeral 10 denotes an overflow box for receiving an overflow portion of the cleaning solution 8 to which a discharge pipe 11 is connected. This overflow box 10 is not particularly required, and the discharge pipe 11 may be directly connected. Reference numeral 12 denotes a discharge pipe disposed below the inclined bottom plate 2, and discharges the cleaning and peeling dirt deposited on the bottom plate 2. The discharge pipe 11 and the discharge pipe 12 described above may be provided separately, but may be connected together, or if a valve is provided at an appropriate location, the discharge can be controlled by opening and closing the valve. Reference numeral 13 denotes a handle of the open / close lid 6, and 14 and 15 denote legs of the cleaning tank 1. Further, if the cleaning solution contamination sensor is disposed in the cleaning tank 1 to manage the cleaning solution contamination and to manage the discharge and supply of the cleaning solution, the maintenance of the cleaning ability can be maintained.

本発明の洗浄装置は上記構成体より構成されており、洗浄に際しては、１０重量％の塩基性水溶性塩よりなるイオン洗浄溶液を水１リットルに対して３〜３００グラム混合した洗浄溶液８が満たされた洗浄槽１内のメッシュ板３上にパンを焼くときに使用するトレーや焼肉に使用する金網および鉄板等の油、カーボン状の汚れが付着した多数の被洗浄物を載置し、ヒータ４で洗浄溶液８を３０〜９０℃に加熱すると共に被洗浄物を３０分以上浸漬する。被洗浄物の載置は縦でも横でもよいが少し間隔を空けておくことが望ましい。イオン洗浄溶液にはタンパク質および有機油を分解する作用を有する酵素およびマイナスイオンを反応させることによって界面活性能力を高めると共に、水自体のクラスターをより微細にすることによって浸透力を高める作用を有するため、金網および鉄板等被洗浄物に付着した油、カーボン状の汚れは加熱された洗浄溶液８によって分解剥離され、金網および鉄板等の被洗浄物に傷をつけることなくきれいに洗浄される。被洗浄物の浸漬は被洗浄物の枚数にもよるが通常約３０分から１０時間位で、付着汚れがひどい場合は約７０時間を要した。  The cleaning device of the present invention is composed of the above-described structure, and in cleaning, a cleaning solution 8 is prepared by mixing 3 to 300 grams of an ionic cleaning solution made of 10% by weight of a basic water-soluble salt with respect to 1 liter of water. Place a large number of objects to be cleaned with oil, carbon-like dirt, such as trays used when baking bread on the mesh plate 3 in the filled washing tank 1 and wire mesh and iron plate used for grilled meat, The cleaning solution 8 is heated to 30 to 90 ° C. with the heater 4 and the object to be cleaned is immersed for 30 minutes or more. The object to be cleaned may be placed vertically or horizontally, but it is desirable to leave a little space. The ionic cleaning solution has an effect of increasing the surface activity by reacting an enzyme and anion that have the action of degrading proteins and organic oils and negative ions, and by increasing the osmotic power by making the clusters of water itself finer. The oil and carbon-like dirt adhering to the object to be cleaned such as the wire mesh and the iron plate are decomposed and peeled off by the heated cleaning solution 8 and cleaned cleanly without damaging the object to be cleaned such as the wire mesh and the iron plate. The immersion of the object to be cleaned is usually about 30 minutes to 10 hours depending on the number of objects to be cleaned, and it takes about 70 hours when the adhered dirt is severe.

つぎに本発明の洗浄に使用するイオン洗浄溶液について記述する。洗浄剤組成物を溶解する水にマイナスイオン生成体を収納したマイナスイオン発生装置によりマイナスイオンを付与すると共に、水を多数の超微細気泡を有するようにして水に界面活性作用を持たせ、かつ水を８０℃程度の温水とし、この温水に洗浄剤組成物として使用されている塩基性塩系の無機薬品である炭酸ナトリウム、ピロリン酸ナトリウム、第三リン酸ナトリウム、四ホウ酸ナトリウム、メタケイ酸ナトリウムに加えてタンパク質および有機油を分解する作用を有する酵素およびマイナスイオンを反応させることによって界面活性能力を高めると共に、水自体のクラスターをより微細にすることによって浸透力を高め、従来の洗浄剤より極めて優れた洗浄効果を有するイオン洗浄溶液を得る。  Next, an ion cleaning solution used for the cleaning of the present invention will be described. Applying negative ions by water using a negative ion generator that contains a negative ion generator to water that dissolves the detergent composition, making the water have a number of ultrafine bubbles, so that the water has a surface-active effect, and Water is heated to about 80 ° C., and basic carbonate-based inorganic chemicals used as detergent compositions in this warm water are sodium carbonate, sodium pyrophosphate, sodium triphosphate, sodium tetraborate, metasilicic acid. In addition to sodium, it reacts with enzymes and negative ions that have the action of degrading proteins and organic oils to increase the surface activity ability, and by increasing the osmotic power by making the clusters of water itself finer, conventional detergents An ion cleaning solution having a more excellent cleaning effect is obtained.

このイオン洗浄溶液については、本発明者らが先に特許出願し、登録された特許第３８５０６４５号に詳細が記されているので、以下概略のみを記述する。第一工程として、第一の基材である蒟蒻いもの精粉（蒟蒻粉あるいは蒟蒻溶液）を重量に対して約５〜３０倍、好ましくは１５倍の重量の水に投入して混合攪拌して精粉（蒟蒻粉あるいは蒟蒻溶液）を充分に水に溶かし、粘着性が出るまで攪拌作業を続け、充分な粘着性を有する蒟蒻溶液を得る。つぎに第二工程として、上記第一工程で得られた粘着性を有する蒟蒻溶液に、蒟蒻溶液の重量に対して第二の基材であるトルマリン微粉末１０〜５０重量％および第三の基材である竹炭または木炭の炭微粉末１０〜５０重量％、好ましくは３０重量％をそれぞれ混入すると共に、添加剤として千枚石、水晶、ハモナイト、角閃石、蛇紋石、石英閃緑石、花崗班石、凝灰石、酸化カルシウム、マグネシア、シリカ等の遠赤外線放射特性を有するセラミックスの単体またはその複合物よりなるセラミックス微粉末３〜１０重量％、好ましくは５重量％を添加混入して基材および添加剤の混合溶液を得る。基材および添加剤の粒径は特に限定する必要はないが１００μｍ以下、好ましくは３０μｍ以下が推奨される。  The details of this ion cleaning solution are described in Japanese Patent No. 3850645, which was previously filed by the present inventors for patent application, and only the outline will be described below. As the first step, the first base material, the sardine fine powder (wax powder or cocoon solution), is added to about 5 to 30 times, preferably 15 times the weight of water, and mixed and stirred. Dissolve the fine powder (wax powder or cocoon solution) sufficiently in water and continue stirring until it becomes sticky to obtain a cocoon solution having sufficient tackiness. Next, as the second step, the adhesive solution obtained in the first step is added to 10-50% by weight of tourmaline fine powder as the second base material and the third group based on the weight of the solution. Bamboo charcoal or charcoal fine powder of 10 to 50% by weight, preferably 30% by weight, is mixed in each material, and as an additive, phyllite, quartz, hamonite, amphibole, serpentine, quartz diorite, granite 3 to 10% by weight, preferably 5% by weight of ceramic fine powder made of ceramics having a far infrared radiation characteristic such as cobblestone, tuff, calcium oxide, magnesia, silica, etc. or a composite thereof is added and mixed. A mixed solution of materials and additives is obtained. The particle size of the base material and the additive need not be particularly limited, but 100 μm or less, preferably 30 μm or less is recommended.

また第三工程として、第二工程で得られた基材および添加剤の混合溶液の重量にたいして２〜５重量％、好ましくは３重量％の炭酸ナトリウム、もしくは木灰を固化材として混合溶液と共に熱湯に溶かし、この混合溶液が柔軟性を有する程度（つきたての餅の状態）まで半固化するよう攪拌して半固化物を得る。そして第四工程として第三工程て得られた半固化物を最終使用形態、例えば球状、多角形状、円盤状等の所定の形状に合わせて成形し、所定形状の成形体を得る。最後に第五工程として、第四工程で得られた成形体を熱湯に投入して約１〜３時間程度煮沸して成形体を蒟蒻程度の硬さまで固化せしめた後、取り出して−４０〜−１５０℃、好ましくは−１００℃で急冷凍し、然る後成形体を３０〜５０℃、好ましくは４０℃で真空乾燥させて成形体より水分を除去することにより、マイナスイオン生成体の製造工程を完了しマイナスイオン生成体を得る。  Further, as the third step, 2 to 5% by weight, preferably 3% by weight of sodium carbonate or wood ash is used as a solidifying material in the hot water together with the mixed solution based on the weight of the mixed solution of the base material and additive obtained in the second step. Dissolve and stir to make it semi-solid to the extent that this mixed solution has flexibility (state of fresh candy) to obtain a semi-solid. Then, the semi-solidified product obtained in the third step as the fourth step is molded in accordance with a final shape, for example, a predetermined shape such as a spherical shape, a polygonal shape, or a disk shape to obtain a molded body having a predetermined shape. Finally, as the fifth step, the molded product obtained in the fourth step is put into hot water and boiled for about 1 to 3 hours to solidify the molded product to a hardness of about 蒟 蒻, and then taken out to -40 to- A process of producing a negative ion product by rapidly freezing at 150 ° C., preferably −100 ° C., and then vacuum drying the molded body at 30-50 ° C., preferably 40 ° C. to remove moisture from the molded body. To obtain a negative ion generator.

上記したマイナスイオン生成体から放出されるマイナスイオンを付与すると共に、超微細気泡を無数に発生させた水を８０℃程度の温水とし、洗浄剤組成物として塩基性塩系の無機薬品である炭酸ナトリウム、ピロリン酸ナトリウム、第三リン酸ナトリウム、四ホウ酸ナトリウム、メタケイ酸ナトリウムとさらに酵素の各粉末を温水中に添加混合して３０分程度攪拌してイオン洗浄溶液を得る。  Carbonate, which is a basic salt-based inorganic chemical as a cleaning composition, is provided with negative ions released from the negative ion generator described above, and water in which countless ultrafine bubbles are generated is heated to about 80 ° C. Sodium, sodium pyrophosphate, tribasic sodium phosphate, sodium tetraborate, sodium metasilicate and each enzyme powder are added and mixed in warm water and stirred for about 30 minutes to obtain an ion washing solution.

本発明の洗浄方法およびこの洗浄方法を用いた洗浄装置は、トレーや焼肉に使用する金網および鉄板等に付着する油、カーボン状の汚れを傷つけることなく洗浄する洗浄装置として有用である。  The cleaning method of the present invention and the cleaning device using this cleaning method are useful as a cleaning device that cleans oil and carbon-like dirt attached to a wire mesh and an iron plate used for trays and grilled meat without damaging them.

本発明の洗浄装置の断面図Sectional view of the cleaning apparatus of the present invention

１ 洗浄槽
２ 底板
３ メッシュ板
４ ヒータ
５ 温度センサー
６ 開閉蓋
７ 温度制御器
８ 洗浄溶液
９ 供給器
１０ オーバーフローボックス
１１ 排出管
１２ 排出管
１３ 把手
１４ 脚
１５ 脚DESCRIPTION OF SYMBOLS 1 Washing tank 2 Bottom plate 3 Mesh plate 4 Heater 5 Temperature sensor 6 Opening / closing lid 7 Temperature controller 8 Cleaning solution 9 Feeder 10 Overflow box 11 Discharge pipe 12 Discharge pipe 13 Handle 14 Leg 15 Leg

Claims (3)

一方に傾斜した底板を有し、内部に被洗浄物載置用のメッシュ板と洗浄溶液加熱用のヒータとを備えた洗浄槽と、この洗浄槽の側面に前記ヒータの温度を制御する温度制御器と前記洗浄溶液の供給器と洗浄溶液上面の浮遊汚物および前記底板に沈殿した洗浄剥離汚物を排出する排出管を配設したことを特徴とする洗浄装置。  A cleaning tank having an inclined bottom plate on one side and having a mesh plate for placing an object to be cleaned and a heater for heating the cleaning solution, and temperature control for controlling the temperature of the heater on the side surface of the cleaning tank A cleaning apparatus comprising: a container, a supply device for the cleaning solution, a floating dirt on the upper surface of the cleaning solution, and a discharge pipe for discharging the cleaning peeling dirt deposited on the bottom plate. 上記洗浄槽内に温度センサーを配設したことを特徴とする請求項１記載の洗浄装置。  The cleaning apparatus according to claim 1, wherein a temperature sensor is disposed in the cleaning tank. 一方に傾斜した底板を有し、内部に被洗浄物載置用のメッシュ板と洗浄溶液加熱用のヒータとを備えた洗浄槽と、この洗浄槽の側面に前記ヒータの温度を制御する温度制御器と前記洗浄溶液の供給器と洗浄溶液上面の浮遊汚物および前記底板に沈殿した洗浄剥離汚物を排出する排出管を配設した洗浄装置内に、１０重量％の塩基性水溶性塩よりなるイオン洗浄溶液を水１リットルに対して３〜３００グラム混合した洗浄溶液を満たし、この洗浄溶液を３０〜９０℃に加熱すると共に被洗浄物を３０分以上浸漬するようにしたことを特徴とする洗浄方法。  A cleaning tank having an inclined bottom plate on one side and having a mesh plate for placing an object to be cleaned and a heater for heating the cleaning solution, and temperature control for controlling the temperature of the heater on the side surface of the cleaning tank An ion made of 10% by weight of a basic water-soluble salt in a cleaning device provided with a discharge device for discharging a cleaning device, a supply device for the cleaning solution, floating dirt on the upper surface of the cleaning solution, and cleaning peeling waste deposited on the bottom plate A cleaning characterized by filling a cleaning solution in which 3 to 300 grams of cleaning solution is mixed with 1 liter of water, heating the cleaning solution to 30 to 90 ° C., and immersing an object to be cleaned for 30 minutes or more. Method.
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Publication number Priority date Publication date Assignee Title
JP2014103297A (en) * 2012-11-21 2014-06-05 Tokyo Electron Ltd Substrate processing apparatus and substrate processing method
KR101508003B1 (en) * 2013-10-11 2015-04-07 주식회사 이노윌 Cleaning Method of Heat Exchanger by using Recycling Method of Rydlyme descaler with Impurity, and Circulative Cleaning System thereof
JP2015189612A (en) * 2014-03-27 2015-11-02 日本ゼオン株式会社 Production method of reused substrate, and production method of catalyst substrate for producing carbon nanotube
CN108421770A (en) * 2018-06-11 2018-08-21 苏州极速安全科技有限公司 A kind of safety seat production safety belt cleaning device
CN109078909A (en) * 2018-08-01 2018-12-25 郑州东方尚武食品机械有限公司 Transmission net cleaning apparatus for self for fried case
CN109078909B (en) * 2018-08-01 2021-09-28 罗何春 Conveying net self-cleaning device for frying box
CN116657149A (en) * 2023-06-12 2023-08-29 江苏捷士通射频***有限公司 Radiator pickling device for high-end equipment
CN116657149B (en) * 2023-06-12 2024-01-26 江苏捷士通射频***有限公司 Radiator pickling device for high-end equipment

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