JP2011207522A

JP2011207522A - Packing device

Info

Publication number: JP2011207522A
Application number: JP2010078377A
Authority: JP
Inventors: Tetsuya Murase; 哲也村瀬
Original assignee: Panasonic Corp
Current assignee: Panasonic Corp
Priority date: 2010-03-30
Filing date: 2010-03-30
Publication date: 2011-10-20

Abstract

PROBLEM TO BE SOLVED: To provide a packing device that is superior in protective property of an item to be packed and freight handling.SOLUTION: The packing device includes: top buffers 5a, 5b and bottom buffers 4a, 4b on a top and bottom of an outdoor unit; and tray-shaped top outer box 8 and bottom outer box 9, which are formed by folding up four sides of a plate-like package material. In the packing device, the top buffers 5a, 5b and the bottom buffers 4a, 4b are disposed more internally than the top outer box 8 and bottom outer box 9. A sidewall 12 of a side where a compressor of the outdoor unit 1 of the top box 8 is mounted is extended longer than other sidewalls of the top box.

Description

本発明は、分離型空気調和機の室外機の梱包に用いられる梱包装置に関するものである。 The present invention relates to a packing device used for packing an outdoor unit of a separation type air conditioner.

従来この種の梱包装置としては、図３に示すように板状の包装材の四辺を折り曲げて形成したトレイ状の下部外箱３の内側左右に被梱包物１の下部を支持する下部緩衝材４ａ、４ｂを配置し、被梱包物１の上部には角隅部を衝撃等から保護する一対の上部緩衝材５ａ、５ｂを配置し、トレイ状に形成された上部外箱２を被せて外側にＰＰバンド７を巻き付けて結束し梱包を完成させるものであった。なお、６は被梱包物１を覆う袋である（例えば、特許文献１）。 Conventionally, as this type of packing apparatus, as shown in FIG. 3, a lower cushioning material that supports the lower part of the packaged object 1 on the left and right sides of a tray-like lower outer box 3 formed by bending four sides of a plate-shaped packaging material. 4a and 4b are disposed, and a pair of upper cushioning materials 5a and 5b for protecting the corners from impacts and the like are disposed on the upper portion of the object to be packed 1, and the upper outer box 2 formed in a tray shape is covered with the outer side. The PP band 7 was wound around and bundled to complete the packaging. In addition, 6 is a bag which covers the to-be-packaged object 1 (for example, patent document 1).

特開平１０−２０３５６５号公報Japanese Patent Laid-Open No. 10-203565

しかしながら、前記従来の構成では、運搬など荷扱いする際に上部の外箱を持って扱われ、手掛け部の破損による落下など防ぐため、重量に耐えうる十分な強度を確保する必要があるため、外箱の材質強化や大型化及び補強部材の追加など部品点数も多くなり高価な梱包装置となる課題を有していた。 However, in the conventional configuration, when handling such as transportation, it is handled with the upper outer box, and in order to prevent dropping due to breakage of the handle, it is necessary to ensure sufficient strength to withstand the weight, The number of parts, such as the reinforcement of the outer box material, the increase in size, and the addition of a reinforcing member, increase the number of parts, and there is a problem of becoming an expensive packaging device.

特に、空気調和機の室外機に関しては、重量物である圧縮機が片側に寄って搭載されているため、圧縮機搭載側が重く偏重心となっている。外箱の材質グレードを上げ強度を確保しようとすると、圧縮機側は強度を必要とするが圧縮機の逆側は圧縮機搭載側に比べ強度を必要しなくても外箱は１枚の板状の包装材にて形成されているため全体の材料費が増え高価な梱包装置となってしまう。 In particular, with regard to the outdoor unit of an air conditioner, since the compressor, which is a heavy object, is mounted on one side, the compressor mounting side is heavy and has an eccentric center of gravity. If you try to secure the strength by raising the material grade of the outer box, the compressor side needs strength, but the opposite side of the compressor is one plate even if the strength is not required compared to the compressor mounting side Therefore, the overall material cost is increased, resulting in an expensive packaging device.

本発明は、前記従来の課題を解決するものであり、被梱包物の保護性および荷扱い性に優れた梱包装置を提供することを目的とする。 The present invention solves the above-described conventional problems, and an object of the present invention is to provide a packaging device that is excellent in the protection and load handling of an object to be packed.

前記従来の課題を解決するために、本発明の梱包装置は、室外機の上下に上部緩衝材および下部緩衝材と、板状の包装材の四辺を折り曲げて形成したトレイ状の上部外箱および下部外箱とを備え、前記上部外箱および前記下部外箱の内側に前記上部緩衝材および前記下部緩衝材を配置した梱包装置であって、前記上部外箱の前記室外機の圧縮機搭載側の側壁を、前記上部外箱の他の側壁よりも延長したことにより、上部外箱の長辺の立ち上がり寸法が圧縮機搭載側に向けて増していく構造になるため、荷扱い時の強度が増し手掛け部の破損による落下などを防ぎ部品点数を増加させること無く強度を確保ことができ品質向上が図れ、部品点数を削減および被梱包物の梱包作業全体を簡素化することができる。 In order to solve the above-described conventional problems, the packaging device of the present invention includes an upper cushioning material and a lower cushioning material, and a tray-shaped upper outer box formed by bending four sides of a plate-shaped packaging material above and below the outdoor unit. A lower outer box, and a packing device in which the upper cushioning material and the lower cushioning material are arranged inside the upper outer box and the lower outer box, the compressor mounting side of the outdoor unit in the upper outer box By extending the side wall of the upper outer box from the other side walls of the upper outer box, the rising dimension of the long side of the upper outer box increases toward the compressor mounting side. It is possible to prevent the drop due to the breakage of the additional handle portion, to ensure the strength without increasing the number of parts, to improve the quality, to reduce the number of parts and to simplify the whole packing operation of the packaged items.

本発明は、被梱包物（室外機）の保護性および荷扱い性に優れた梱包装置を提供することができる。 The present invention can provide a packing device that is excellent in the protection and load handling properties of an object to be packed (outdoor unit).

本発明の実施の形態１における梱包装置の分解斜視図The disassembled perspective view of the packing apparatus in Embodiment 1 of this invention. 同実施の形態１における梱包装置の分解斜視図The disassembled perspective view of the packing apparatus in Embodiment 1 従来例における梱包装置の分解斜視図Exploded perspective view of a conventional packaging device

第１の発明の梱包装置は、室外機の上下に上部緩衝材および下部緩衝材と、板状の包装材の四辺を折り曲げて形成したトレイ状の上部外箱および下部外箱とを備え、前記上部外箱および前記下部外箱の内側に前記上部緩衝材および前記下部緩衝材を配置した梱包装置であって、前記上部外箱の前記室外機の圧縮機搭載側の側壁を、前記上部外箱の他の側壁よりも延長したことにより、上部外箱の長辺の立ち上がり寸法が圧縮機搭載側に向けて増していく構造になるため、荷扱い時の強度が増し手掛け部の破損による落下などを防ぎ部品点数を増加させること無く強度を確保ことができ品質向上が図れ、部品点数を削減および被梱包物の梱包作業全体を簡素化することができる。 The packing device of the first invention comprises an upper cushioning material and a lower cushioning material on the upper and lower sides of the outdoor unit, and a tray-like upper outer box and a lower outer box formed by bending four sides of a plate-shaped packaging material, A packing device in which the upper cushioning material and the lower cushioning material are arranged inside the upper outer box and the lower outer box, wherein the side wall of the upper outer box on the compressor mounting side of the outdoor unit is connected to the upper outer box. By extending from the other side wall, the rising dimension of the long side of the upper outer box increases toward the compressor mounting side, so the strength during handling increases and drops due to breakage of the handle etc. Therefore, the strength can be ensured without increasing the number of parts, the quality can be improved, the number of parts can be reduced, and the entire packing operation of the package can be simplified.

また、さらには、外箱の長辺の立ち上がり寸法を変えることで、被梱包物の左右の重量差に合わせ強度を確保することができ、全体のコストを上昇させること無く適切な強度を確保することができる。 Furthermore, by changing the rising dimension of the long side of the outer box, it is possible to ensure the strength according to the weight difference between the left and right of the packaged item, and ensure the appropriate strength without increasing the overall cost. be able to.

第２の発明の梱包装置は、特に第１の発明において、前記下部外箱の前記室外機の圧縮機搭載側の側壁を、前記下部外箱の他の側壁よりも延長したことにより、下部外箱と上部外箱の長面の立ち上がり寸法が圧縮機搭載側に向けて増していくため、荷扱い時の強度が増し外箱の破損を防止する効果を向上することができる。 The packing device according to the second invention is the lower outer box because the side wall on the compressor mounting side of the outdoor unit of the lower outer box is extended from the other side wall of the lower outer box in the first invention. Since the rising dimensions of the long surfaces of the box and the upper outer box increase toward the compressor mounting side, the strength during handling increases and the effect of preventing damage to the outer box can be improved.

以下、本発明の実施の形態について、図面を参照しながら説明する。なお、この実施の形態によって本発明が限定されるものではない。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. Note that the present invention is not limited to the embodiments.

（実施の形態１）
以下、本発明の実施の形態について、図面を用いて説明する。なお、この実施の形態によって本発明が限定されるものではない。図１に示すように、本実施の形態１における被梱包物１は空気調和機の室外機としている。 (Embodiment 1)
Hereinafter, embodiments of the present invention will be described with reference to the drawings. Note that the present invention is not limited to the embodiments. As shown in FIG. 1, the to-be-packaged object 1 in this Embodiment 1 is an outdoor unit of an air conditioner.

そして、板状の包装材の四辺を折り曲げて形成したトレイ状の下部外箱９に、被梱包物１の下部を支持する下部緩衝材４ａ、４ｂが左右に配置されており、被梱包物１はこの下部緩衝材４ａ、４ｂの上に配置され、ほこりなどから被梱包物１を保護する袋６が被せられる。 And lower cushioning material 4a, 4b which supports the lower part of the to-be-packaged object 1 is arrange | positioned at the left and right in the tray-like lower outer box 9 formed by bending four sides of the plate-like packaging material. Is placed on the lower cushioning members 4a and 4b and covered with a bag 6 for protecting the article 1 from dust.

また、被梱包物１の上部左右には上部緩衝材５a、５ｂを配置し、板状の包装材の四辺を折り曲げてトレイ状に形成された上部外箱８が被せられる。その外側にバンド７を巻き付けて結束し梱包を完成している。 Further, upper cushioning materials 5a and 5b are arranged on the upper left and right sides of the article 1 to be packed, and an upper outer box 8 formed in a tray shape by covering four sides of the plate-shaped packaging material is covered. The band 7 is wound around the outside and bundled to complete the packaging.

そして、本実施の形態では、上部外箱９の側壁のうち、一辺を他の辺よりも延長し、相対する側壁から斜め状に長辺１０を形成し、延長した側壁１２を被梱包物１の圧縮機搭載側に配置している。 And in this Embodiment, one side is extended from the other side among the side walls of the upper outer box 9, the long side 10 is formed diagonally from the opposite side wall, and the extended side wall 12 is used as the packaged object 1. It is arranged on the compressor mounting side.

このように構成することによって、上部外箱９の長辺１０の立ち上がり寸法が圧縮機搭載側に向けて増していく構造になるため、荷扱い時の強度が増し手掛け部の破損による落下などを防ぎ部品点数を増加させること無く強度を確保ことができ品質向上が図れ、部品点数を削減および被梱包物の梱包作業全体を簡素化することができる。 By configuring in this way, the rising dimension of the long side 10 of the upper outer box 9 increases toward the compressor mounting side, so the strength during handling increases and drops due to breakage of the handle portion, etc. The strength can be ensured without increasing the number of parts to prevent, the quality can be improved, the number of parts can be reduced, and the entire packing operation of the package can be simplified.

さらには、外箱の長辺１０の立ち上がり寸法を変えることで、被梱包物１の左右の重量
差に合わせ強度を確保することができ、全体のコストを上昇させること無く適切な強度を確保することができる。 Furthermore, by changing the rising dimension of the long side 10 of the outer box, the strength can be secured according to the weight difference between the left and right of the packaged item 1, and the appropriate strength can be secured without increasing the overall cost. be able to.

また、図２に示すように下部外箱９の側壁の一辺を延長し、相対する側壁から斜め状に長辺１１を形成し、延長した側壁１３を上部外箱８の延長した側壁１２とともに被梱包物の圧縮機搭載側に配置してもよい。 Also, as shown in FIG. 2, one side of the lower outer box 9 is extended to form a long side 11 obliquely from the opposite side wall, and the extended side wall 13 is covered with the extended side wall 12 of the upper outer box 8. You may arrange | position to the compressor mounting side of the package.

このように構成することによって、下部外箱９と上部外箱８の長面１０、１１の立ち上がり寸法が圧縮機搭載側に向けて増していくため、荷扱い時の強度が増し外箱の破損を防止する効果を得られ、品質を向上することができる。 With this configuration, the rising dimensions of the long surfaces 10 and 11 of the lower outer box 9 and the upper outer box 8 increase toward the compressor mounting side, so that the strength during handling increases and the outer box breaks. Can be obtained, and the quality can be improved.

以上のように、本発明は、被梱包物の保護性および荷扱い性に優れたもので、偏重心製品の梱包装置の用途に適している。 As described above, the present invention is excellent in the protection and load handling properties of an object to be packed, and is suitable for use as a packaging device for products with eccentric gravity.

１被梱包物
４ａ、４ｂ下部緩衝材
５ａ、５ｂ上部緩衝材
６袋
７ＰＰバンド
８上部外箱
９下部外箱
１０長辺
１１長辺
１２側壁
１３側壁 DESCRIPTION OF SYMBOLS 1 Packaged object 4a, 4b Lower shock absorbing material 5a, 5b Upper shock absorbing material 6 Bag 7 PP band 8 Upper outer box 9 Lower outer box 10 Long side 11 Long side 12 Side wall 13 Side wall

Claims

室外機の上下に上部緩衝材および下部緩衝材と、板状の包装材の四辺を折り曲げて形成したトレイ状の上部外箱および下部外箱とを備え、前記上部外箱および前記下部外箱の内側に前記上部緩衝材および前記下部緩衝材を配置した梱包装置であって、前記上部外箱の前記室外機の圧縮機搭載側の側壁を、前記上部外箱の他の側壁よりも延長したことを特徴とする梱包装置。 An upper cushion and a lower cushion, and a tray-like upper outer box and a lower outer box formed by bending four sides of a plate-shaped packaging material above and below the outdoor unit, and the upper outer box and the lower outer box A packing device in which the upper cushioning material and the lower cushioning material are arranged on the inside, wherein a side wall of the upper outer box on the compressor mounting side of the outdoor unit is extended from the other side wall of the upper outer box. Packing device characterized by.

前記下部外箱の前記室外機の圧縮機搭載側の側壁を、前記下部外箱の他の側壁よりも延長したことを特徴とする請求項１に記載の梱包装置。 The packing device according to claim 1, wherein a side wall on the compressor mounting side of the outdoor unit of the lower outer box is extended from other side walls of the lower outer box.