JP2011053999A - Plant construction management system and operation process management method therefor - Google Patents

Plant construction management system and operation process management method therefor Download PDF

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JP2011053999A
JP2011053999A JP2009203287A JP2009203287A JP2011053999A JP 2011053999 A JP2011053999 A JP 2011053999A JP 2009203287 A JP2009203287 A JP 2009203287A JP 2009203287 A JP2009203287 A JP 2009203287A JP 2011053999 A JP2011053999 A JP 2011053999A
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work
dimensional
management system
information
plant construction
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Kimiharu Onda
公治 恩田
Masatoshi Takada
将年 高田
Masataka Aoki
昌隆 青木
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Hitachi GE Nuclear Energy Ltd
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Hitachi GE Nuclear Energy Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a plant construction management system, configured so that an installation completion state of work can be acquired, in formation of a work plan, work instruction or construction record, without a plurality of inputs in another system or the like by visually executing formation of the work instruction or record. <P>SOLUTION: In the plant construction management system, one-dimensional information (work plan, work instruction, construction record information) is data-linked with two-dimensional information (working drawing) and three-dimensional information (CAD drawing). Accordingly, a work process can be directly performed through the working drawing and the CAD drawing in the same plant construction management system. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明はプラント設備(機器、配管、建物など)の建設施工において、施工作業の支援や作業進捗を管理する、改良された作業管理方法を有するプラント建設管理システム及びその作業プロセス管理方法に関する。   The present invention relates to a plant construction management system having an improved work management method for managing construction work support and work progress in construction of plant equipment (equipment, piping, buildings, etc.) and a work process management method thereof.

現在、プラント設備等の建設には、配管や機器、空調ダクトやケーブル、電気機器、計器等の各種製品が用いられる。これら各種製品に関する、各施工作業の作業計画や作業指示、施工記録の作成、立会検査計画や検査記録の作成は既存のプラント建設管理システムを用いて行われており、プラント建設管理システム上で得られた作業実績をもとに作業進捗状況を管理している。   Currently, various products such as pipes and equipment, air conditioning ducts and cables, electrical equipment, and instruments are used for the construction of plant facilities and the like. For these various products, work plans and work instructions for each construction work, creation of construction records, witness inspection plans and creation of inspection records are carried out using existing plant construction management systems. The work progress is managed based on the obtained work results.

上記プラント建設における各施工作業の作業計画や作業指示、施工記録の作成、立会検査計画や検査記録の作成(作業プロセス)を実行する際は、二次元図面を見たり、3D-CADシステムを使って作業プロセスを実行する範囲内の据付完成状態を表示し、計画の検討を行った後に、プラント建設管理システムにて作業プロセスを実施する。   When executing work plans, work instructions, construction records, witness inspection plans and inspection records (work processes) for each construction work in the above plant construction, look at 2D drawings or use a 3D-CAD system. Display the completion status of the installation within the scope of executing the work process, review the plan, and then execute the work process in the plant construction management system.

例えば、特許文献1に記載されているシステムは、各種データを有機的に管理するプラント検察管理システムを開示しているが、視覚的に使用が直感的に可能な構成を持っていなかった。また、特許文献2に記載されているシステムは、平面図、立体図の記載があるが、これらと施工、作業実績との関連については開示されていない。   For example, the system described in Patent Document 1 discloses a plant inspection management system that organically manages various data, but does not have a configuration that can be used visually. Moreover, although the system described in patent document 2 has the description of a top view and a three-dimensional figure, the relationship between these, construction, and work results is not disclosed.

特開平10−131490号公報JP-A-10-131490 特開平10−207900号公報Japanese Patent Laid-Open No. 10-207900

上記プラント建設における作業プロセスを実行する為に、関連する二次元図面や3D-CAD図(据付完成状態)を、エリアや部品情報などの特定検索条件で取り出して2D又は3D表示システムで表示させ、作業プロセスの作業計画(工程)の作成や作業の指示、施工記録の作成を行う際、複数のシステムで実行する必要があり作業手順が多く手間が掛っていた。   In order to execute the work process in the above plant construction, related 2D drawings and 3D-CAD diagrams (installation completion status) are taken out by specific search conditions such as area and parts information and displayed on a 2D or 3D display system. When creating a work plan (process) of a work process, instructing a work, and creating a construction record, it is necessary to execute it in a plurality of systems, which requires a lot of work procedures.

配管を対象製品の例にとると、継手単位ごとの開先加工や溶接作業等の作業指示や施工記録の作成において、プラント建設管理システム上で施工図番や配管ラインNo.、継手No.を検索条件として入力し関連する作業指示や施工記録を呼び出しているが、施工図番を忘れた等の時の確認作業に手間が掛っていた。   Taking piping as an example of the target product, when creating work instructions and construction records such as groove processing and welding work for each joint unit, the construction diagram number and piping line No. are set on the plant construction management system. , Fitting No. Is entered as a search condition, and related work instructions and construction records are called, but it takes time to confirm the work when forgetting the construction drawing number.

また、顧客への進捗状況を提示するのに、進捗率等の数値的な進捗状況を提示していたが、3D-CAD図等を用いて任意のエリア(範囲)における進捗状況を視覚的に提示する事は困難であった。   In addition, to present the progress status to the customer, numerical progress status such as progress rate was presented, but the progress status in an arbitrary area (range) was visually shown using a 3D-CAD diagram etc. It was difficult to present.

その為、視覚的(直感的)に施工作業指示や記録の作成を実行し、作業計画や作業指示、施工記録の作成の際に、別システム等で複数の入力を行わなくても据付完成状態を把握する新しいプラント建設管理システムが求められていた。   Therefore, the construction work instructions and records are created visually (intuitively), and the installation completion status is not required when multiple plans are entered in another system when creating work plans, work instructions, and construction records. There was a need for a new plant construction management system.

本発明はプラント建設において、施工作業に用いる継手又は製品単位に準備された一次元の設計情報と、これに基づく二次元の設計情報および三次元の設計情報を有する設計情報管理システムと、リリースが確定した製品の設計情報を前記設計情報管理システムから受取り、製品IDまたはエリアNo.を含む情報を基に前記設計情報を紐付ける設計予定情報処理部と、前記二次元の設計情報および三次元の設計情報から選択された作業対象部位に対応した二次元の平面図または三次元の立体図を図示し、工程計画と作業指示と施工結果の立会検査の作業プロセスを構築する建設管理情報処理部を有する建設用情報管理システムとを備えたことを特徴とする。   In the present invention, in plant construction, one-dimensional design information prepared for each joint or product used for construction work, a design information management system having two-dimensional design information and three-dimensional design information based on this, and a release The design information of the confirmed product is received from the design information management system, and the product ID or area number is received. A design schedule information processing unit for associating the design information based on information including a two-dimensional plan view or a three-dimensional plan corresponding to a work target part selected from the two-dimensional design information and the three-dimensional design information A construction information management system having a construction management information processing unit for constructing a work process for witness inspection of process plans, work instructions, and construction results is shown.

また、前記プラント建設管理システムを搭載する携帯端末を設け、作業予定データを前記携帯端末にダウンロードし、作業現場にて作業プロセスを実行する事を特徴とする。   Moreover, the portable terminal which mounts the said plant construction management system is provided, Work schedule data are downloaded to the said portable terminal, A work process is performed on a work site, It is characterized by the above-mentioned.

さらに、施工作業に用いる、継手又は製品単位に準備された一次元の施工情報及び作業実績情報と、二次元の平面図設計情報と、三次元の立体図設計情報を有するプラント建設管理システムの作業プロセス管理方法において、前記一次元の施工情報及び作業実績情報と、二次元の平面図設計情報と、三次元の立体図設計情報を互いに紐付け、システム上の作業対象部位を選択することにより関連する二次元の平面図または三次元の立体図を図示して図面上で選択指示することにより、単一システムにより工程計画、作業指示、立会検査を含むプラント建設の作業プロセスを実行することを特徴とする。   Furthermore, the work of the plant construction management system having one-dimensional construction information and work result information prepared for each joint or product, two-dimensional plan view design information, and three-dimensional three-dimensional design information used for construction work In the process management method, the one-dimensional construction information and work performance information, the two-dimensional plan view design information, and the three-dimensional three-dimensional view design information are linked to each other, and a work target part on the system is selected. A two-dimensional plan view or three-dimensional three-dimensional view to be selected is selected and indicated on the drawing, and a plant construction work process including process planning, work order, and witness inspection is executed by a single system. And

さらに、施工作業に用いる継手又は製品単位の、一次元の施工情報及び作業実績情報と、二次元の平面図設計情報と、三次元の立体図設計情報を有するプラント建設管理システムの作業プロセス管理方法において、前記一次元の施工情報及び作業実績情報と、二次元の平面図設計情報と、三次元の立体図設計情報を互いに紐付け、システム上の作業対象部位を選択することにより関連する二次元の平面図設計情報または三次元の立体図設計情報を表示して選択指示するプラント建設管理システムを携帯端末に搭載し、作業予定データを前記携帯端末にダウンロードし、作業現場にて作業プロセスを実行する事を特徴とする。   Furthermore, a work process management method for a plant construction management system having one-dimensional construction information and work performance information, two-dimensional plan view design information, and three-dimensional three-dimensional view design information for each joint or product used for construction work In the above, the one-dimensional construction information and work performance information, the two-dimensional plan view design information, and the three-dimensional three-dimensional view design information are linked to each other, and the relevant two-dimensional The plant construction management system that displays and selects the floor plan design information or three-dimensional 3D plan design information is installed in the mobile terminal, the work schedule data is downloaded to the mobile terminal, and the work process is executed at the work site It is characterized by doing.

本発明は、一次元設計情報(作業計画や作業指示、施工記録情報等の文書、線図情報)と二次元設計情報(施工図)及び三次元設計情報(CAD図)のデータ連携により、複数のシステムを用いて数度に渡る対象範囲の絞り込みを行わなくても、単一のプラント建設管理システムを用いて、施工図及びCAD図上から直接作業プロセスを実施する事ができるため、従来例に比べ大幅な間接作業の効率化を図れる。   The present invention provides a plurality of data based on data linkage between one-dimensional design information (documents such as work plans, work instructions, construction record information, diagram information), two-dimensional design information (construction diagrams), and three-dimensional design information (CAD diagrams). Even if the target range is not narrowed down several times using this system, it is possible to carry out the work process directly from the construction drawing and CAD drawing using a single plant construction management system. Compared with, the efficiency of indirect work can be greatly improved.

また、施工作業エリア単位で施工図及びCAD図上から最終製品の据付完了状態を見ながら視覚的に作業プロセスを実施する事ができるため、作業指示範囲の選択ミスや作業指示内容の誤り等のヒューマンエラーを抑止でき、施工品質の向上を図る事ができる。   In addition, since the work process can be carried out visually while viewing the completed installation status of the final product from the construction drawing and CAD drawing in units of construction work areas, errors such as selection mistakes in the work instruction range and errors in the work instruction content Human error can be suppressed and construction quality can be improved.

さらに、携帯端末に本システムを搭載して作業現場においてリアルタイムに、顧客に作業進捗状況、完了状態等を説明でき、また顧客承認を得ることが出来るため、従来に比べ作業効率を大幅に改善する事ができる。   Furthermore, since this system is installed in a mobile terminal, work progress and completion status can be explained to the customer in real time at the work site, and customer approval can be obtained, greatly improving work efficiency compared to the past. I can do things.

本発明のプラント建設管理システムを示すブロック図である。It is a block diagram which shows the plant construction management system of this invention. 本発明のプラント建設管理システムの運用フロー図である。It is an operation | movement flowchart of the plant construction management system of this invention. 本発明のプラント建設管理システムの運用フロー図である。It is an operation | movement flowchart of the plant construction management system of this invention. 本発明の施工図選択画面の説明図である。It is explanatory drawing of the construction drawing selection screen of this invention. 本発明のCAD図選択画面の説明図である。It is explanatory drawing of the CAD figure selection screen of this invention. 本発明の耐圧範囲選択画面の説明図である。It is explanatory drawing of the pressure | voltage resistant range selection screen of this invention.

本発明の実施形態について図面を用いて以下に説明する。   Embodiments of the present invention will be described below with reference to the drawings.

本発明における、視覚的検索、指定が可能なプラント建設管理システムの全体構成の一例を図1に示す。またその運用フローを図2に示す。
〔設計情報管理システム〕
図1に示す設計情報管理システム100において、各製品設計及び施工設計時に、情報処理部101で制御される設計情報管理DB102に製品(継手)IDごとにエリアNo.、詳細製品情報(材質、品番、施工指示情報、立会検査情報、耐震情報、耐圧情報、洗浄情報等)、納期情報、各種設計情報(Rev、図書情報、登録者等)のデータを一次元的に構築し保持する。
An example of the overall configuration of a plant construction management system capable of visual search and designation in the present invention is shown in FIG. The operation flow is shown in FIG.
[Design information management system]
In the design information management system 100 shown in FIG. 1, at the time of each product design and construction design, an area No. is assigned to each product (joint) ID in the design information management DB 102 controlled by the information processing unit 101. , One-dimensional data of detailed product information (material, product number, construction instruction information, witness inspection information, earthquake resistance information, pressure resistance information, cleaning information, etc.), delivery date information, various design information (Rev, book information, registrant, etc.) Build and hold on.

また、2D-CADDB103で、製品(継手)ID単位にエリアNo.や耐圧試験情報(範囲、耐圧No.、試験日、詳細設計情報)、洗浄試験情報(範囲、洗浄No.、試験日、詳細設計情報)、移管情報(範囲、移管日、移管No.、詳細設計情報)、平面座標情報(x、y軸上の製品や継手の位置情報)のデータを二次元的に構築し保持する。   In 2D-CADDB 103, area No. is assigned to each product (joint) ID. And pressure test information (range, pressure No., test date, detailed design information), cleaning test information (range, cleaning No., test date, detailed design information), transfer information (range, transfer date, transfer number, details) Design information) and plane coordinate information (position information of products and joints on the x and y axes) are two-dimensionally constructed and held.

また、3D-CADDB104に、製品(継手)ID単位にエリアNo.やレイアウト情報、詳細設計情報(流れ方向等)、空間座標情報(x、y、z軸上の製品や継手の位置情報)のデータを三次元的に構築し保持する。
〔建設用情報管理システム〕
次に、リリースが確定した製品の基本設計情報のみを、夜間連動処理プログラム等を用いて、製品(継手)ID及びエリアNo.単位に設計情報管理システム100から建設用情報管理システム200へデータ転送及び連携処理を行う。
In 3D-CADDB 104, area No. is assigned to each product (joint) ID. And layout information, detailed design information (flow direction, etc.) and spatial coordinate information (position information of products and joints on the x, y, and z axes) are three-dimensionally constructed and held.
[Information management system for construction]
Next, only the basic design information of the product for which release has been confirmed is obtained by using the night-time interlocking processing program or the like, with the product (joint) ID and area number. Data transfer and linkage processing are performed from the design information management system 100 to the construction information management system 200 in units.

建設用情報管理システム200は予定情報データを構築する設計予定情報処理部201と建設管理情報処理部220を有する。このほか建設用情報管理システム200で必要があれば、その都度設計側のアクションによりリアルタイムで任意の設計情報の転送処理を実行する。   The construction information management system 200 includes a design schedule information processing unit 201 and a construction management information processing unit 220 that construct schedule information data. In addition, if necessary in the construction information management system 200, any design information transfer processing is executed in real time by an action on the design side each time.

設計予定情報処理部201は、予定情報DB202と、下部DBを構成する機器DB203、配管弁DB204、電気品DB205、その他製品DB206を有し、製品(継手)ID、エリアNo.詳細製品情報、納期情報、レイアウト情報、平面座標情報、詳細設計情報、空間座標情報を構築し保持する。   The design schedule information processing unit 201 includes a schedule information DB 202, a device DB 203, a piping valve DB 204, an electrical product DB 205, and other product DBs 206 constituting a lower DB. Detailed product information, delivery date information, layout information, plane coordinate information, detailed design information, and spatial coordinate information are constructed and held.

また、建設管理情報処理部220は、設計情報管理システム100から転送された予定情報を元に、建設管理情報処理部220のデータ格納元となる工程計画DB221、作業指示DB222、立会検査DB223、耐圧計画DB224、洗浄計画DB225、系統移管DB226へ必要な予定情報を取り込み、管理単位となる製品(継手)ID及びエリアNo.でのデータの紐付けを行い、作業指示の際に施工図又はCAD図上のある特定の範囲を選択すると作業指示に必要な情報を画面上に表示できるようにする。   Further, the construction management information processing unit 220 is based on the schedule information transferred from the design information management system 100, and is a process plan DB 221, a work instruction DB 222, a witness inspection DB 223, a pressure resistance, which is a data storage source of the construction management information processing unit 220. Necessary schedule information is taken into the plan DB 224, the cleaning plan DB 225, and the system transfer DB 226, and the product (joint) ID and area No. When the data is linked with each other and a specific range on the construction drawing or CAD drawing is selected at the time of the work instruction, information necessary for the work instruction can be displayed on the screen.

227は顧客管理DB、228は調整事項管理DB、229は人員管理DBである。
〔携帯端末システム〕
二次元の据付図及び3D-CAD図から、画面上の対象部位を選択する事により同一のシステム上から再検索をせずに作業プロセスを実行し、作業プロセスを特定する為の検索項目(施工図番や作業開始日、製品番号等)を入力せずに作業場所(作業エリア)を選択し、そこで表示される平面図(施工図や配管計装線図、アイソメトリック図)あるいは3D-CAD図から視覚的に作業プロセスを実行し、絞込み方法は作業場所だけではなく系統や作業日付、作業班等の様々な絞り込み項目を有し、または継手単位又は製品単位の作業ステップごとに対象製品を色分けするプラント建設管理システムを携帯端末に取り込み構成する事も出来る。
227 is a customer management DB, 228 is an adjustment item management DB, and 229 is a personnel management DB.
[Mobile terminal system]
A search item (construction) for specifying a work process by executing a work process without re-searching from the same system by selecting a target part on the screen from a two-dimensional installation drawing and 3D-CAD drawing. Select the work location (work area) without entering the figure number, work start date, product number, etc.), and the plan view (construction diagram, piping instrumentation diagram, isometric diagram) or 3D-CAD diagram displayed there The work process is executed visually, and the narrowing down method has various narrowing items such as system, work date, work team, etc. as well as the work place, or the target product is color-coded for each work step of joint unit or product unit A plant construction management system can be incorporated into a portable terminal and configured.

すなわち、図1において携帯端末300は通信ネットワーク400、対端末通信部307を介して建設用情報管理システム200の設計予定情報処理部201から情報を受信する。携帯端末300は内部に情報処理部301とこれに付随した作業予定DB302、予定情報DB303、作業実績DB304を有し、作業実績入力部305から作用実績DB304に情報を入力し、作業予定DBから作業進捗出力部306に情報を出力する。
〔システム運用フロー〕
以下に図2A、2Bのシステム運用フローの各ステップについて説明する。初めに、設計情報管理システム100において、S501で一次元、二次元、三次元の製品基本設計情報のデータ構築を行う。次に、S502で任意の基本設計情報を追加登録する。これら情報は、次いでS503で建設用情報管理システム200に転送される。
That is, in FIG. 1, the mobile terminal 300 receives information from the design schedule information processing unit 201 of the construction information management system 200 via the communication network 400 and the terminal communication unit 307. The portable terminal 300 includes an information processing unit 301 and a work schedule DB 302, a schedule information DB 303, and a work result DB 304 associated therewith, and inputs information from the work result input unit 305 to the action result DB 304, and works from the work schedule DB. Information is output to the progress output unit 306.
[System operation flow]
Each step of the system operation flow of FIGS. 2A and 2B will be described below. First, in the design information management system 100, data construction of one-dimensional, two-dimensional, and three-dimensional basic product design information is performed in S501. In step S502, arbitrary basic design information is additionally registered. These pieces of information are then transferred to the construction information management system 200 in S503.

図3は施工図選択画面を示す説明図である。施工図選択画面は、建設用情報管理システム200の建設管理情報処理部220が有する行程計画DB221、作業指示DB222から作業し次画面の情報を取り出して表示する。   FIG. 3 is an explanatory view showing a construction drawing selection screen. The construction drawing selection screen operates from the process plan DB 221 and the work instruction DB 222 included in the construction management information processing unit 220 of the construction information management system 200, and extracts and displays information on the next screen.

一方、画面下部の二次元配管施工図(イソメトリック図)は、設計予定情報処理部201が有する予定情報DB202、およびその下部DBである機器DB203、配管弁DB204、電気品DB205、その他製品206に含まれる情報のうち、平面座標情報から関係する情報を取り出して表示する。   On the other hand, the two-dimensional piping construction diagram (isometric diagram) at the bottom of the screen is stored in the schedule information DB 202 of the design schedule information processing unit 201 and the equipment DB 203, the piping valve DB 204, the electrical product DB 205, and other products 206 which are the lower DBs. Among the included information, related information is extracted from the plane coordinate information and displayed.

まず、図3の施工図選択画面で示すとおり、作業プロセスを二次元(施工図等の平面図)上で実行する為に対象範囲を検索する場合は、図3の左欄上から対象となる「製品」(例えば配管)を選択し、S505で「表示タイプ」を2Dと選択する。   First, as shown in the construction drawing selection screen in FIG. 3, when searching for a target range in order to execute a work process on a two-dimensional (plan view such as construction drawing), it becomes a target from the upper left column of FIG. 3. “Product” (for example, piping) is selected, and “Display type” is selected as 2D in S505.

次に、S506で、各自が作業を実行する対象となる「建物」、「フロア」、「エリア」を順に選択し、S507で作業プロセスを実行する対象となる範囲を表示する。この場合、必ずしもエリアまで選択する必要は無い。   Next, in step S506, “building”, “floor”, and “area” that are targets of execution of work are sequentially selected, and the range of targets of execution of work processes is displayed in step S507. In this case, it is not always necessary to select the area.

また、図番等の特定情報が分かっていれば、画面上部の検索条件欄で特定情報を指定して検索することも可能である。   If specific information such as a figure number is known, it is also possible to perform a search by specifying the specific information in the search condition column at the top of the screen.

施工図選択画面の表示後、S508で作業指示対象物を画面上でカーソルkを移動して視覚的に選択する事で、自動的に対象物に紐付いている作業予定情報が表示され、同一画面にて施工図情報を確認しながら、作業指示情報を登録できる。   After the construction drawing selection screen is displayed, the work schedule information linked to the target object is automatically displayed by moving the cursor k on the screen and selecting it visually in S508. The work instruction information can be registered while confirming the construction drawing information.

次に、選択された作業指示対象物を基に、S509の工程計画、S510、S511の作業指示、S512、S513の立会検査の各ステップの内容を実行する。   Next, based on the selected work instruction object, the contents of each step of the process plan in S509, the work instruction in S510 and S511, and the witness inspection in S512 and S513 are executed.

次に、S514で、対象物が配管である場合は、S515〜S517の耐圧計画、S518〜S520の洗浄計画、S521〜523の移管計画、S524〜S527の顧客承認の各ステップを進める。   Next, in S514, when the target is a pipe, the steps of the pressure resistant plan in S515 to S517, the cleaning plan in S518 to S520, the transfer plan in S521 to 523, and the customer approval in S524 to S527 are advanced.

また、図4の3D-CAD施行図選択画面に示すとおり、S505で表示タイプを3Dに選択し、図3での手順と同様に建物、フロア、エリアの順に範囲を選択し、表示対象(配管や弁、サポート等)を選択する事により、対象範囲の据付完成状態を実際の製品と同じ状態で施行図選択画面に表示させることが可能である。次いで作業プロセスを実行する対象を画面上でカーソルkを用いて選択する事により作業予定情報が表示され、据付完成状態を確認しながら作業指示情報の登録が可能となる。   In addition, as shown in the 3D-CAD enforcement drawing selection screen of FIG. 4, the display type is selected to 3D in S505, the range is selected in the order of buildings, floors, and areas in the same manner as in FIG. By selecting (or valve, support, etc.), it is possible to display the installation completion state of the target range on the enforcement drawing selection screen in the same state as the actual product. Next, the work schedule information is displayed by selecting a target for executing the work process on the screen using the cursor k, and the work instruction information can be registered while checking the installation completion state.

さらに作業の進捗状況を色で識別して表示することも可能であり、完了部分は灰色、未着手部分は赤、着手中は青等に色分けする事により、視覚的に進捗状況を容易に把握する事が可能である。   In addition, it is possible to identify and display the progress of work by color, and it is possible to easily grasp the progress visually by color-coding the completed part in gray, the unfinished part in red, and the undertaken part in blue. It is possible to do.

以上により、据付完了状態を見ながら視覚的に作業プロセスを実施する事ができるため、作業指示範囲の選択ミスや作業指示内容の誤り等のヒューマンエラーの抑止や設計不良による製品の干渉等を効率良く確認する事が可能となり、施工品質の向上と作業プロセスの作業効率を向上する事が可能となる。   As described above, the work process can be executed visually while observing the installation completion status, so it is efficient to suppress human errors such as selection errors in the work instruction range and errors in the work instruction contents, and product interference due to design defects. It is possible to check well, it is possible to improve the construction quality and work efficiency of the work process.

プラント設備の施工において、対象製品が配管である場合は、耐圧計画、洗浄計画、移管計画についてもプラント建設管理システムを用いて視覚的に支援を実行することにより、同一システム上で指示が可能となる。   In the construction of plant equipment, if the target product is piping, it is possible to give instructions on the same system by executing visual support using the plant construction management system for pressure-resistant plans, cleaning plans, and transfer plans. Become.

耐圧計画を例にとると、図5に示す耐圧範囲選択画面において、まず、実施例1と同様に、画面上で建物、フロア、エリアを選択し対象範囲を表示する。この場合、必ずしもエリアまで選択する必要は無い。また、図番等の特定情報が分かっていれば特定情報にて検索することも可能である。   Taking the pressure-resistant plan as an example, in the pressure-resistant range selection screen shown in FIG. 5, first, as in the first embodiment, a building, a floor, and an area are selected on the screen and the target range is displayed. In this case, it is not always necessary to select the area. If specific information such as a figure number is known, it is possible to search using specific information.

対象となる範囲を表示後、耐圧範囲となる箇所を画面上で選択し、施工図面情報を視覚的に確認しながら、耐圧実施予定日や耐圧No.等、耐圧計画に必要な入力情報を登録する。   After displaying the target range, select the location that will be the pressure resistance range on the screen and visually check the construction drawing information, while the planned pressure resistance date and pressure No. For example, input information necessary for the pressure resistant plan is registered.

また、図4と同様に、3D-CAD図画を指定し、実際の製品の据付完了状態を確認しながら、耐圧計画に必要な情報を登録する事ができる。洗浄計画及び系統移管計画についても同様に施工図面情報又は据付完了状態を確認しながら計画を実行する事ができる。   Similarly to FIG. 4, it is possible to register 3D-CAD drawings and register information necessary for a pressure-resistant plan while confirming the actual installation completion state of the product. Similarly, the cleaning plan and the system transfer plan can be executed while checking the construction drawing information or the installation completion state.

また、実施例1同様、耐圧、洗浄、系統移管の各作業の進捗状況を視覚的にピンポイントで表示することも可能である。   Further, as in the first embodiment, it is also possible to visually display the progress status of each work of pressure resistance, cleaning, and system transfer in a pinpoint manner.

以上により、耐圧、洗浄、系統移管計画における範囲及び実施日の作業計画を施工図及び3D-CAD図上で、配管ラインのルートや高低差や機器の配置位置を視覚的に確認・把握し、直接画面上から選択する事により、耐圧・洗浄・移管の計画を効率良く、間違いの無い様に実施でき、計画作業の効率及び正確性の向上を図れる。   With the above, the work plan for the pressure and cleaning, system transfer plan and the implementation date is visually confirmed and grasped on the construction drawing and 3D-CAD diagram, the route of the piping line, the height difference and the arrangement position of the equipment, By selecting directly from the screen, it is possible to plan the pressure resistance, cleaning, and transfer efficiently and without error, and to improve the efficiency and accuracy of the planning work.

実施例1及び2で述べた作業において、顧客に対し作業の進捗状況を視覚的にピンポイントで提示することも可能であり、その際に作業現場で直接顧客へ進捗状況の確認を電子承認で得ることにより、タイムリーな進捗状況の提示と効率的な確認実績を得る事ができる。   In the work described in the first and second embodiments, it is also possible to visually present the progress of the work to the customer in a pinpoint manner. At that time, the confirmation of the progress can be confirmed directly to the customer at the work site by electronic approval. By obtaining it, it is possible to obtain a timely progress report and an efficient confirmation record.

また、他社が本特許を利用していた場合、進捗確認の電子承認を顧客に登録してもらうとともに、同じタイミングで他社が特許を利用している可能性を登録する事により、自動的に本特許の権利元へ特許侵害の可能性があることを通知でき、他社への特許防衛対策の迅速な対応が容易に実現できる。   In addition, if another company uses this patent, the customer automatically registers the electronic confirmation of progress confirmation, and at the same time, registers the possibility that the other company is using the patent. It is possible to notify a patent right source that there is a possibility of patent infringement, and it is possible to easily implement a quick response of patent defense measures to other companies.

本発明は、これら実施例に限定されるものではなく、本発明の特許請求の範囲に従う多くの実施例がこれに含まれることはいうまでもない。   The present invention is not limited to these examples, and it goes without saying that many examples according to the claims of the present invention are included therein.

100:設計情報管理システム
101:情報処理部
102:設計情報管理DB
103:2D-CADDB
104:3D-CADDB
200:建設用情報管理システム
201:設計予定情報処理部
202:予定情報DB
220:建設管理情報処理部
221:工程計画DB
222:作業指示DB
223:立会検査DB
224:耐圧計画DB
225:洗浄計画DB
226:系統移管DB
227:顧客管理DB
228:調整事項管理DB
300:携帯端末
301:情報処理部
302:作業予定DB
303:予定情報DB
304:作業実績DB
305:作業実績入力部
306:作業進捗出力部
400:通信ネットワーク
100: Design information management system 101: Information processing unit 102: Design information management DB
103: 2D-CADDB
104: 3D-CADDB
200: Construction information management system 201: Design schedule information processing unit 202: Schedule information DB
220: Construction management information processing unit 221: Process plan DB
222: Work instruction DB
223: Witness inspection DB
224: Pressure-resistant plan DB
225: Cleaning plan DB
226: System transfer DB
227: Customer management DB
228: Adjustment item management DB
300: Mobile terminal 301: Information processing unit 302: Work schedule DB
303: Schedule information DB
304: Work results DB
305: Work result input unit 306: Work progress output unit 400: Communication network

Claims (14)

施工作業に用いる継手又は製品単位に準備された一次元の設計情報と、これに基づく二次元の設計情報および三次元の設計情報を有する設計情報管理システムと、
リリースが確定した製品の設計情報を前記設計情報管理システムから受取り、製品IDまたはエリアNo.を含む情報を基に前記設計情報を紐付ける設計予定情報処理部と、前記二次元の設計情報および三次元の設計情報から選択された作業対象部位に対応した二次元の平面図または三次元の立体図を図示し、工程計画と作業指示と施工結果の立会検査の作業プロセスを構築する建設管理情報処理部を有する建設用情報管理システムと
を備えたことを特徴とするプラント建設管理システム。
One-dimensional design information prepared for each joint or product used for construction work, and a design information management system having two-dimensional design information and three-dimensional design information based on this,
The design information of the product whose release has been confirmed is received from the design information management system, and the product ID or area number is received. A design schedule information processing unit for associating the design information based on information including a two-dimensional plan view or a three-dimensional plan corresponding to a work target part selected from the two-dimensional design information and the three-dimensional design information A plant construction management system comprising: a construction information management system having a construction management information processing unit for constructing a work process for witness inspection of process plans, work instructions, and construction results, showing a three-dimensional diagram.
請求項1に記載されたプラント建設管理システムにおいて、さらに前記プラント建設管理システムを搭載する携帯端末を設け、作業予定データを前記携帯端末にダウンロードし、作業現場にて作業プロセスを実行する事を特徴とするプラント建設管理システム。   2. The plant construction management system according to claim 1, further comprising a portable terminal equipped with the plant construction management system, downloading work schedule data to the portable terminal, and executing a work process at a work site. And plant construction management system. 施工作業に用いる、継手又は製品単位に準備された一次元の施工情報及び作業実績情報と、二次元の平面図設計情報と、三次元の立体図設計情報を有するプラント建設管理システムの作業プロセス管理方法において、
前記一次元の施工情報及び作業実績情報と、二次元の平面図設計情報と、三次元の立体図設計情報を互いに紐付け、システム上の作業対象部位を選択することにより関連する二次元の平面図または三次元の立体図を図示して図面上で選択指示することにより、単一システムにより工程計画、作業指示、立会検査を含むプラント建設の作業プロセスを実行することを特徴とするプラント建設管理システムの作業プロセス管理方法。
Work process management of a plant construction management system that has one-dimensional construction information and work result information prepared for each joint or product, two-dimensional plan design information, and three-dimensional three-dimensional design information used for construction work In the method
The one-dimensional construction information and work result information, the two-dimensional plan view design information, and the three-dimensional three-dimensional plan design information are linked to each other, and the related two-dimensional planes are selected by selecting a work target part on the system. A plant construction management characterized by executing a work process of plant construction including process planning, work instruction, and witness inspection by a single system by selecting a figure or a three-dimensional solid view and instructing the selection on the drawing. System work process management method.
請求項3に記載のプラント建設管理システムの作業プロセス管理方法において、前記二次元の平面図は、施工図、配管計装線図、アイソメトリック図の少なくとも一つを有することを特徴とするプラント建設管理システムの作業プロセス管理方法。   4. The work process management method for a plant construction management system according to claim 3, wherein the two-dimensional plan view includes at least one of a construction diagram, a piping instrumentation diagram, and an isometric diagram. System work process management method. 請求項3に記載のプラント建設管理システムの作業プロセス管理方法において、前記三次元の立体図は、三次元CAD図を有することを特徴とするプラント建設管理システムの作業プロセス管理方法。   4. The work process management method for a plant construction management system according to claim 3, wherein the three-dimensional solid diagram includes a three-dimensional CAD diagram. 請求項3に記載のプラント建設管理システムの作業プロセス管理方法において、選択される前記システム上の作業対象部位は、作業場所、系統、作業日付、作業班の少なくとも一つを有することを特徴とするプラント建設管理システムの作業プロセス管理方法。   The work process management method of the plant construction management system according to claim 3, wherein the selected work target part on the system has at least one of a work place, a system, a work date, and a work team. Work process management method for plant construction management system. 請求項3乃至6のいずれかに記載のプラント建設管理システムの作業プロセス管理方法において、継手又は製品単位の作業ステップ毎に、対象製品を色分けして表示する事を特徴とするプラント建設管理システムの作業プロセス管理方法。   The work process management method for a plant construction management system according to any one of claims 3 to 6, wherein a target product is color-coded and displayed for each work step of a joint or product unit. Work process management method. 請求項3に記載のプラント建設管理システムの作業プロセス管理方法において、前記作業プロセス管理方法は、さらに耐圧・洗浄・移管計画を有し、三次元の立体図上で視覚的に耐圧・洗浄・移管の対象範囲として、配管や機器のラインを画面上に表示し、選択指示する事により、耐圧・洗浄・移管計画を実行する事を特徴とするプラント建設管理システムの作業プロセス管理方法。   4. The work process management method for a plant construction management system according to claim 3, wherein the work process management method further includes a pressure-resistant / cleaning / transfer plan, and is visually pressure-resistant / cleaning / transferred on a three-dimensional solid diagram. The work process management method of the plant construction management system is characterized in that piping and equipment lines are displayed on the screen as the target scope of the plant, and the pressure-resistant / cleaning / transfer plan is executed by instructing selection. 請求項3に記載のプラント建設管理システムの作業プロセス管理方法において、社外関係者の立会が必要な作業プロセス検査の立会申請並びに立会計画を実行する際、プラント建設管理システム上の対象部位を選択指示することにより、関連する対象部位の検査申請、検査内容、検査結果を図面上に表示し確認することを特徴とするプラント建設管理システムの作業プロセス管理方法。   4. The work process management method for a plant construction management system according to claim 3, wherein when a witness application and a witness plan for work process inspection that require witnessing of outside parties are executed, a target part on the plant construction management system is selected and instructed. An operation process management method for a plant construction management system, characterized in that an inspection application, inspection contents, and inspection results of related target parts are displayed on a drawing and confirmed. 請求項3に記載のプラント建設管理システムの作業プロセス管理方法において、社外関係者と関連した調整業務について、三次元の立体図上で対象部位を選択することにより、作業プロセスの調整結果や進捗状況を社外関係者に対し確認することを特徴とするプラント建設管理システムの作業プロセス管理方法。   4. The work process management method of the plant construction management system according to claim 3, wherein the adjustment process and the progress status of the work process are selected by selecting a target part on a three-dimensional solid diagram for an adjustment work related to an external party. A method for managing the work process of the plant construction management system, characterized by confirming the above with external parties. 請求項9または10に記載のプラント建設管理システムの作業プロセス管理方法において、前記社外関係者は顧客、官公庁、検査機関、他社メーカーのいずれかを含むことを特徴とするプラント建設管理システムの作業プロセス管理方法。   The work process management method for a plant construction management system according to claim 9 or 10, wherein the external parties include any one of a customer, a public office, an inspection organization, and another manufacturer. Management method. 施工作業に用いる継手又は製品単位の、一次元の施工情報及び作業実績情報と、二次元の平面図設計情報と、三次元の立体図設計情報を有するプラント建設管理システムであって、前記一次元の施工情報及び作業実績情報と、二次元の平面図設計情報と、三次元の立体図設計情報を互いに紐付け、システム上の作業対象部位を選択することにより関連する二次元の平面図設計情報または三次元の立体図設計情報を表示して選択指示するプラント建設管理システムを携帯端末に搭載し、作業予定データを前記携帯端末にダウンロードし、作業現場にて作業プロセスを実行する事を特徴とするプラント建設管理システムの作業プロセス管理方法。   A plant construction management system having one-dimensional construction information and work performance information, two-dimensional plan view design information, and three-dimensional three-dimensional view design information for a joint or product unit used for construction work, 2D floor plan design information related to each other by selecting the work target part on the system by associating the construction information and work performance information, the two-dimensional plan view design information, and the three-dimensional three-dimensional plan design information with each other. Or, it is equipped with a plant construction management system that displays and selects and directs three-dimensional 3D design information, downloads work schedule data to the mobile terminal, and executes a work process at the work site. Work process management method for plant construction management system. 請求項3に記載されたプラント建設管理システムの作業プロセス管理方法において、二次元の平面図と、三次元の立体図を用いて顧客への進捗状況提示を視覚的に行い、顧客から進捗状況確認の電子承認をもらう事を特徴とするプラント建設管理システムの作業プロセス管理方法。   4. The work process management method for a plant construction management system according to claim 3, wherein the progress is visually presented to the customer using a two-dimensional plan view and a three-dimensional three-dimensional view, and the progress confirmation is confirmed by the customer. A process control method for a plant construction management system, characterized by obtaining electronic approval. 請求項13に記載されたプラント建設管理システムの作業プロセス管理方法において、前記電子承認の段階で、同時に他社による自社特許侵害情報を登録することを特徴とするプラント建設管理システムの作業プロセス管理方法。   14. The work process management method for a plant construction management system according to claim 13, wherein in-house patent infringement information by another company is registered simultaneously at the electronic approval stage.
JP2009203287A 2009-09-03 2009-09-03 Plant construction management system and operation process management method therefor Pending JP2011053999A (en)

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JP2014071651A (en) * 2012-09-28 2014-04-21 Mitsuya:Kk Process management system
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US10481768B2 (en) 2013-04-12 2019-11-19 The Boeing Company Nonconformance identification and visualization system and method
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US10416857B2 (en) 2013-05-09 2019-09-17 The Boeing Company Serial number control visualization system
JP2016520925A (en) * 2013-05-09 2016-07-14 ザ・ボーイング・カンパニーThe Boeing Company Production order instance visualization system
JP2016058080A (en) * 2014-08-25 2016-04-21 ザ・ボーイング・カンパニーThe Boeing Company Serial number control visualization system
US10685147B2 (en) 2016-02-29 2020-06-16 The Boeing Company Non-conformance mapping and visualization
JP2020009306A (en) * 2018-07-11 2020-01-16 東芝プラントシステム株式会社 Equipment work support device
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CN112035934A (en) * 2020-09-04 2020-12-04 国网山西省电力公司经济技术研究院 Method for construction management control based on digital design model of transformer substation
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