JP2010263956A - Footwear - Google Patents
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- JP2010263956A JP2010263956A JP2009115768A JP2009115768A JP2010263956A JP 2010263956 A JP2010263956 A JP 2010263956A JP 2009115768 A JP2009115768 A JP 2009115768A JP 2009115768 A JP2009115768 A JP 2009115768A JP 2010263956 A JP2010263956 A JP 2010263956A
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Abstract
Description
本発明は、靴アッパーの曲面形状を保持するスポンジ層を有するアッパーを備えた履物に関する。 The present invention relates to footwear including an upper having a sponge layer that retains the curved shape of the shoe upper.
従来、履物のアッパーは足に沿った曲面形状を保持するために、靴アッパーに曲面形状からなる芯材を用いるのが一般的である。そのため、履物は足を入れていない状態でも、靴アッパーの曲面形状が保持され、足を挿入しやすく、また足を挿入した状態でも足と靴アッパーとの間に一定の空間を保つことができ履き心地の良さを実現している。 Conventionally, in order to maintain the curved shape along the foot of the upper of the footwear, it is common to use a core material having a curved shape for the shoe upper. Therefore, even when the foot is not in the footwear, the curved shape of the shoe upper is maintained, it is easy to insert the foot, and even when the foot is inserted, a constant space can be maintained between the foot and the shoe upper. I realize good comfort.
しかしながら、芯材は曲面形状保持のためにある程度の硬さが必要であり、そのために靴アッパーを柔らかい質感にできないという問題点がある。このような場合、芯材の硬さにより足指を痛め、マメやタコの原因となる場合がある。また、芯材により靴アッパーの通気性が遮断され、足の発汗による蒸れから不快感を増大させるという欠点がある。また、室内用の履物に芯材を用いた場合、特に芯材が直接的に足に当たるような構造では、裸足で履くことには不向きであり、またその硬さと重さのためリラックス感にも乏しい。なお、プラスチックやゴムなど比較的硬度な樹脂をアッパー材料とし、当該材料を曲面形状に成型することもできるが、この場合もアッパーの通気性が悪く、また柔らかい質感も得られない。 However, the core material needs to have a certain degree of hardness in order to maintain the curved surface shape. Therefore, there is a problem that the shoe upper cannot have a soft texture. In such a case, the toes may be damaged by the hardness of the core material, which may cause legumes or octopus. Further, there is a drawback that the breathability of the shoe upper is blocked by the core material, and uncomfortable feeling is increased due to stuffiness due to sweating of the foot. In addition, when a core material is used for indoor footwear, it is not suitable for wearing with bare feet, especially in a structure in which the core material directly hits the foot, and also because of its hardness and weight, it is also relaxing. poor. It should be noted that a relatively hard resin such as plastic or rubber can be used as the upper material, and the material can be molded into a curved shape. However, in this case as well, the air permeability of the upper is poor and a soft texture cannot be obtained.
なお、芯材を用いずにアッパーの曲面形状を保持する方法として、靴アッパーを構成する材料そのものを曲面形状に立体縫製する構造のものも知られている。しかしながら立体縫製を行う場合、縫い目が足に接するような位置にある場合には足の特定部分に縫い目を感じたり、極端な場合には足を痛める場合がある。また、縫製方法や縫い目等により履物のデザインが制約される。更には、縫製により靴アッパー表面に凹凸ができるため、ほこりや汚れなどが付きやすくなる。また、履物の製造工程において立体縫製の一工程を要するため非常に手間とコストがかかる。 As a method of maintaining the curved shape of the upper without using a core material, a structure in which the material itself constituting the shoe upper is three-dimensionally sewn into a curved shape is also known. However, when three-dimensional sewing is performed, the seam may be felt at a specific part of the foot if the seam is in a position where it touches the foot, or the foot may be damaged in an extreme case. In addition, the design of the footwear is restricted by the sewing method and stitches. Furthermore, since the surface of the shoe upper is made uneven by sewing, dust and dirt are easily attached. In addition, since one step of three-dimensional sewing is required in the footwear manufacturing process, it takes much labor and cost.
そこで本発明は、これらの課題を解決することを目的として、芯材を用いず、かつ立体縫製等せず、靴アッパーの曲面形状を保持し、柔らかい質感の履物を提供する。 Therefore, the present invention provides a footwear with a soft texture that does not use a core material and does not perform three-dimensional sewing or the like, maintains the curved shape of the shoe upper, and solves these problems.
（１）本発明は、芯材なしで曲面形状保持するスポンジ層を有するアッパーを備えた履物を提供する。 (1) The present invention provides footwear provided with an upper having a sponge layer that maintains a curved shape without a core material.
（２）本発明は、前記アッパーがスポンジ層を中間層とし、表面層と、裏面層との少なくとも三層を含む（１）に記載の履物を提供する。 (2) The present invention provides the footwear according to (1), wherein the upper includes a sponge layer as an intermediate layer and includes at least three layers of a front surface layer and a back surface layer.
（３）本発明は、前記アッパーが中間層と、少なくとも他の一層が接着剤で接着されている（２）に記載の履物を提供する。 (3) The present invention provides the footwear according to (2), wherein the upper is bonded to the intermediate layer and at least another layer is bonded with an adhesive.
（４）本発明は、前記アッパーがスポンジ層を中間層とし、表面側には中間層に接着剤にて接着された表面層を、裏面側には中間層に接着剤にて接着された裏面層を有する（２）又は（３）いずれか一に記載の履物を提供する。 (4) In the present invention, the upper has a sponge layer as an intermediate layer, a surface layer bonded to the intermediate layer with an adhesive on the surface side, and a back surface bonded to the intermediate layer on the back side with an adhesive The footwear according to any one of (2) and (3) having a layer is provided.
（５）本発明は、人工皮革、合成皮革、天然皮革、織布、不織布のいずれかである（２）から（４）のいずれか一に記載の履物を提供する。 (5) The present invention provides footwear according to any one of (2) to (4), which is any one of artificial leather, synthetic leather, natural leather, woven fabric, and non-woven fabric.
（６）本発明は、裏面層が織布、不織布、人工皮革、天然皮革、合成皮革のいずれかであである（２）から（５）のいずれか一に記載の履物を提供する。 (6) The present invention provides the footwear according to any one of (2) to (5), wherein the back layer is any one of woven fabric, non-woven fabric, artificial leather, natural leather, and synthetic leather.
（７）本発明は、中間層と表面層及び／又は中間層と裏面層とは接着剤の塗布部分と、接着剤の非塗布部分とが全体的に分散して分布するように接着剤を塗布して接着されている（２）から（６）のいずれか一に記載の履物を提供する。 (7) In the present invention, the intermediate layer and the front surface layer and / or the intermediate layer and the back surface layer are provided with an adhesive so that the coated portion of the adhesive and the non-coated portion of the adhesive are distributed and distributed as a whole. The footwear according to any one of (2) to (6), which is applied and adhered.
（８）本発明は、前記スポンジが高反発スポンジである（１）から（７）のいずれか一に記載の履物を提供する。 (8) The present invention provides the footwear according to any one of (1) to (7), wherein the sponge is a high resilience sponge.
（９）本発明は、表面層、中間層、裏面層の三層が全て通気性のある材料からなる（２）から（８）のいずれか一に記載の履物を提供する。 (9) The present invention provides the footwear according to any one of (2) to (8), wherein the three layers of the surface layer, the intermediate layer, and the back layer are all made of a breathable material.
（１０）本発明は、表面層、中間層、裏面層の三層が全て伸縮性のある材料からなる（２）から（９）のいずれか一に記載の履物を提供する。 (10) The present invention provides the footwear according to any one of (2) to (9), wherein the three layers of the surface layer, the intermediate layer, and the back layer are all made of a stretchable material.
（１１）本発明は、アッパーが表面層、中間層、裏面層の三層が接着又は仮接着された状態で曲面形状成型がされ、中間層であるスポンジ層の緩衝作用により表面層及び／又は裏面層にしわがないものである（２）から（１０）のいずれか一に記載の履物を提供する。 (11) In the present invention, the upper layer is formed into a curved shape with the upper surface layer, the intermediate layer, and the back surface layer bonded or temporarily bonded, and the surface layer and / or The footwear according to any one of (2) to (10), wherein the back layer is free of wrinkles.
（１２）本発明は、表面層が光触媒機能材料が含浸されている（２）から（１１）のいずれか一に記載の履物を提供する。 (12) The present invention provides the footwear according to any one of (2) to (11), wherein the surface layer is impregnated with a photocatalytic functional material.
靴アッパーに芯材を用いる必要がないため、柔らかい質感と軽さなどから、リラックス感を与えることができる。また、履物の製造工程において、芯材をアッパーに挿入する工程や立体縫製工程等が不要である。また、アッパーの曲面形状が安定して強固に保持され、かつアッパーの通気性も確保できる。更には、しわのない滑らかな表面を有するアッパーを備えた美しい履物を提供できる。また、アッパーの表面が滑らかであるため、埃やゴミなどが付着せず、汚れにくい履物を提供できる。 Since it is not necessary to use a core material for the shoe upper, a soft feeling and lightness can provide a feeling of relaxation. Further, in the footwear manufacturing process, a process of inserting the core material into the upper, a 3D sewing process, and the like are unnecessary. Further, the curved surface shape of the upper is stably and firmly held, and the air permeability of the upper can be secured. Furthermore, the beautiful footwear provided with the upper which has a smooth surface without a wrinkle can be provided. In addition, since the upper surface is smooth, it is possible to provide footwear that does not adhere to dust or dirt and is not easily soiled.
以下、本件発明の実施の形態について、添付図面を用いて説明する。なお、本件発明は、これら実施形態に何ら限定されるべきものではなく、その要旨を逸脱しない範囲において、種々なる態様で実施し得る。なお、実施形態１は主に請求項１、２、５、６、８、９、１２などに関する。実施形態２は請求項３、４、７、９などに関する。実施形態３は請求項１１などに関する。
<<実施形態１>>
<実施形態１：概要>
Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. In addition, this invention should not be limited to these embodiments at all, and can be implemented in various modes without departing from the gist thereof. The first embodiment mainly relates to claims 1, 2, 5, 6, 8, 9, 12, and the like. The second embodiment relates to claims 3, 4, 7, 9 and the like. The third embodiment relates to claim 11 and the like.
<< Embodiment 1 >>
<Embodiment 1: Overview>
本実施形態は、芯材なしで曲面形状保持するスポンジ層を有するアッパーを備えたことを特徴とする履物について説明する。また、スポンジ層を中間層として、表面層と裏面層の少なくとも３層で構成される靴アッパーを備えたことを特徴とする履物について説明する。
<実施形態１：構成>
In the present embodiment, a footwear including an upper having a sponge layer that maintains a curved shape without a core material will be described. Further, a footwear having a shoe upper composed of at least three layers of a front surface layer and a back surface layer with a sponge layer as an intermediate layer will be described.
<Embodiment 1: Configuration>
図１は、本発明に係る履物の概念図を示す。図１（ａ）は斜視図を示し、（ｂ）は側面図を示し、（ｃ）は（ｂ）の断面図を示す。本発明のアッパー（０１０１ａ、０１０１ｂ、０１０１ｃ）とアウトソール（０１０２ａ、０１０２ｂ、０１０２ｃ）からなる履物において、アッパーがスポンジ材料からなるスポンジ層（０１０３ｃ）を有することを特徴とする。 FIG. 1 shows a conceptual diagram of footwear according to the present invention. 1A is a perspective view, FIG. 1B is a side view, and FIG. 1C is a cross-sectional view of FIG. The footwear comprising the upper (0101a, 0101b, 0101c) and the outsole (0102a, 0102b, 0102c) of the present invention is characterized in that the upper has a sponge layer (0103c) made of a sponge material.
スポンジ層（０１０３ｃ）とは、アッパーを構成する一の層であって、芯材なしでも曲面形状保持する機能を有する。つまり、図２に示すような従来の履物では、曲面形状保持のために、アッパー（０２０１ａ、０２０１ｂ、０２０１ｃ）を構成する材料の他に形状を保つための芯材（０２０３ｃ）を挿入するのが一般的であったのに対して、本発明に係る履物においては、当該芯材を挿入することなく、スポンジ層を有することにより曲面形状を保持する。ここで、「曲面形状保持する」とは、スポンジ層単独で曲面形状を保持する場合と、スポンジ層が曲面形状保持に寄与する場合の両方を含むものとする。「曲面形状保持に寄与する」とは、スポンジ層単独では曲面形状保持が出来ない場合であっても、スポンジ層が曲面形状保持のために何らかの役割を果たすことをいう。例えば、スポンジ層と、スポンジ層とともにアッパーを構成する別の層との組合せ相互作用により曲面形状を保持する場合がある。 The sponge layer (0103c) is one layer constituting the upper, and has a function of maintaining a curved shape without a core material. That is, in the conventional footwear as shown in FIG. 2, in order to maintain the curved surface shape, the core material (0203c) for maintaining the shape is inserted in addition to the material constituting the upper (0201a, 0201b, 0201c). In contrast to the general case, in the footwear according to the present invention, the curved surface shape is maintained by having the sponge layer without inserting the core material. Here, “holding the curved surface shape” includes both a case where the sponge layer alone holds the curved surface shape and a case where the sponge layer contributes to holding the curved surface shape. “Contributing to curved surface shape maintenance” means that the sponge layer plays a role in maintaining the curved surface shape even when the sponge layer alone cannot hold the curved surface shape. For example, the curved surface shape may be maintained by a combined interaction between the sponge layer and another layer that constitutes the upper together with the sponge layer.
なお、アッパーは上記スポンジ層を中間層として、図１（ｃ）に示すように表面層（０１０４ｃ）と裏面層（０１０５ｃ）を更に有する、少なくとも三層構造から構成されるのが好ましい。表面層（０１０４ｃ）とは、履物の最も外側を構成する層のことであり、裏面層（０１０５ｃ）とは足と接する最も内側を構成する層のことである。三層構造にすることで、スポンジ層単独の場合よりも、より安定した曲面形状保持が可能となるからである。また、表面層と裏面層がスポンジ層を挟む構造であるため、スポンジ層が外側及び内側に剥き出しになることがなく、スポンジの磨耗を防ぐことができる。なお、中間層と表面層、及び／又は中間層と裏面層との間に他の層を更に有するように構成されていてもよい。例えば、中間層と裏面層との間に吸湿性の高い材料からなる吸湿層を設けることにより、履物内部の蒸れを防止することが可能である。他に、消臭機能を有する消臭層や、抗菌機能を有する抗菌層などでもよい。 The upper layer is preferably composed of at least a three-layer structure having the sponge layer as an intermediate layer and further having a surface layer (0104c) and a back surface layer (0105c) as shown in FIG. The surface layer (0104c) is a layer constituting the outermost side of the footwear, and the back surface layer (0105c) is a layer constituting the innermost side in contact with the foot. This is because, by using a three-layer structure, it is possible to maintain a more stable curved surface shape than in the case of a sponge layer alone. Further, since the front surface layer and the back surface layer sandwich the sponge layer, the sponge layer is not exposed to the outside and the inside, and the sponge can be prevented from being worn. In addition, you may be comprised so that it may have another layer between an intermediate | middle layer and a surface layer, and / or an intermediate | middle layer and a back surface layer. For example, by providing a hygroscopic layer made of a highly hygroscopic material between the intermediate layer and the back layer, it is possible to prevent stuffiness inside the footwear. In addition, a deodorizing layer having a deodorizing function or an antibacterial layer having an antibacterial function may be used.
なお、本発明に係るアッパーは図１のように足の甲全体を覆う構成のもののほか、図３のようにアッパー（０３０１）のいずれかの部分（０３０２：本図の例ではつま先部分）が開口となっている構成のものも含む。 The upper according to the present invention covers not only the entire instep as shown in FIG. 1, but also any part of the upper (0301) as shown in FIG. 3 (0302: toe in the example of this figure). The thing of the structure used as opening is also included.
従来のアッパーのいずれかの部分が開口になっている履物の場合、アッパーに芯材を挿入し、曲面形状を保持するのが一般的であるが、本発明の構成によれば、このような形状の履物であっても、芯材を用いることなくアッパーの曲面形状を保持でき、柔らかい質感の履物を提供できる。 In the case of footwear in which any part of the conventional upper is an opening, it is common to insert a core material into the upper to maintain the curved shape, but according to the configuration of the present invention, Even if it is a footwear of a shape, the curved surface shape of an upper can be hold | maintained without using a core material, and the footwear of a soft texture can be provided.
ここで、スポンジ層を構成するスポンジは、海綿や多孔質構造体から構成されており、加熱、加圧等により曲面形状を記憶、保持する材料をいう。ゴム系、ポリエチレン系、ポリウレタン系など、とくに限定しないが、好ましくは反発弾性の大きい高反発スポンジである。本発明において「高反発スポンジ」とは、ＪＩＳ Ｋ−６３０１による反発弾性が４０％以上のものとする。反発弾性が４０％未満の場合、曲面形状保持性が低下し、また成型時に前記表面層、裏面層、その他の別の層にしわが生じる場合があるからである。高反発かつ柔らかく、軽量であることから、ポリウレタン系スポンジが特に好ましい。なお、スポンジ層は後述する通気性、伸縮性を有することが好ましい。通気性を有することにより、履物内部の蒸れを防ぎ長時間使用しても履き心地の良さを持続できるからである。また、伸縮性を有することにより足へのフィット感が向上するからである。 Here, the sponge constituting the sponge layer is made of sponge or a porous structure, and refers to a material that stores and holds a curved surface shape by heating, pressurizing, or the like. Although not particularly limited, such as rubber-based, polyethylene-based, polyurethane-based, etc., it is preferably a high-rebound sponge having high rebound resilience. In the present invention, the “high resilience sponge” has a resilience according to JIS K-6301 of 40% or more. This is because when the impact resilience is less than 40%, the curved surface shape retainability is lowered and wrinkles may occur in the surface layer, the back surface layer, and other layers during molding. Polyurethane sponge is particularly preferred because of its high resilience, softness and light weight. The sponge layer preferably has air permeability and stretchability described later. This is because the breathability prevents the inside of the footwear from being stuffy, and the comfortableness of wearing can be maintained even when used for a long time. Moreover, it is because a feeling of fitting to a foot improves by having elasticity.
また、表面層は皮革、織布、不織布、自身では保形性を有さない樹脂など特に限定しない。好ましくは皮革であり、特に皮革に通気性や撥水性を高めたものがよい。さらに、より好ましくは人工皮革又は合成皮革である。人工皮革、合成皮革は、ポリウレタン、塩化ビニルなどからなり、ベロア調、スエード調、ヌバック調などの起毛であってもよい。なぜなら、人工皮革、合成皮革は軽量かつケアが簡単であり通気性が良いものも利用できるためである。これらは、加工しやすく、高級感を出すこともでき、柔らかい質感が得られるからである。また、表面層はスポンジ層と同様に後述する通気性、伸縮性を有するのが好ましい。 Further, the surface layer is not particularly limited, such as leather, woven fabric, non-woven fabric, or a resin that does not have shape retention by itself. Leather is preferable, and leather with improved breathability and water repellency is particularly preferable. Furthermore, artificial leather or synthetic leather is more preferable. Artificial leather and synthetic leather are made of polyurethane, vinyl chloride, or the like, and may be raised such as velor, suede, or nubuck. This is because artificial leather and synthetic leather are lightweight, easy to care and have good breathability. This is because they are easy to process, can give a sense of quality, and a soft texture can be obtained. Moreover, it is preferable that the surface layer has air permeability and stretchability, which will be described later, like the sponge layer.
裏面層も天然皮革、合成皮革、人工皮革、織布、不織布、自身では保形性を有さない樹脂など特に限定しない。好ましくは織布、不織布などの布である。より足に近い層を構成するため、より柔らかい質感を得るためである。また、スポンジ層と同様に後述する通気性、伸縮性を有するのが好ましい。 The back layer is not particularly limited as well, such as natural leather, synthetic leather, artificial leather, woven fabric, non-woven fabric, and resin that does not have shape retention by itself. A cloth such as a woven fabric or a non-woven fabric is preferred. This is because a layer closer to the foot is formed to obtain a softer texture. Moreover, it is preferable to have air permeability and stretchability, which will be described later, similarly to the sponge layer.
なお、上記の通り、中間層及び表面層、裏面層はいずれも通気性のある材料であることが好ましい。多層構造であっても、通気性が良く、快適な履き心地を実現するためである。特に、裸足で履くことが多い室内用の履物の場合などは履物内部が蒸れやすく、通気性を有することが重要である。 In addition, as above-mentioned, it is preferable that all of an intermediate | middle layer, a surface layer, and a back surface layer are air permeable materials. This is because even if it has a multi-layer structure, it has good breathability and provides comfortable comfort. In particular, in the case of indoor footwear that is often worn barefoot, it is important that the inside of the footwear is easily stuffy and has air permeability.
また、足を痛めず、快適な履き心地、及びリラックス感を実現する為にも、中間層及び表面層、裏面層はいずれも伸縮性のある材料であることが好ましい。これは曲面形状に加工する際にも有効である。 Moreover, in order to realize comfortable comfort and a relaxed feeling without hurting a foot, it is preferable that the intermediate layer, the surface layer, and the back layer are all made of a stretchable material. This is also effective when processing into a curved surface shape.
更には、表面層は汚れ防止のために光触媒加工がされていることが好ましい。光触媒加工は従来の方法を用いればよく、例えば、光触媒機能材料が含浸されている人工皮革、又は合成皮革などが好ましい。なおこの場合、当該光触媒加工は表面層の通気性や伸縮性を妨げるものであってはならない。また、アッパー成型時に光触媒機能が損なわれないものである必要がある。同様に、裏面層も通気性、伸縮性を妨げずに抗菌、防臭加工等を施してもよい。 Furthermore, the surface layer is preferably subjected to photocatalytic processing to prevent contamination. A conventional method may be used for the photocatalytic processing, and for example, artificial leather or synthetic leather impregnated with a photocatalytic functional material is preferable. In this case, the photocatalytic processing should not hinder the air permeability and stretchability of the surface layer. Further, it is necessary that the photocatalytic function is not impaired during upper molding. Similarly, the back layer may be subjected to antibacterial and deodorizing treatment without impairing air permeability and stretchability.
また、本発明に係る「履物」とは、室内用と室外用の両方を含む。上記のとおり、柔らかい質感やリラックス感などが得られるため、より室内用の履物に適している。
<実施形態１：効果>
The “footwear” according to the present invention includes both indoor and outdoor use. As described above, a soft texture and a relaxed feeling can be obtained, which is more suitable for indoor footwear.
<Embodiment 1: Effect>
本実施形態の履物によれば、アッパーに芯材を用いる必要がないため、柔らかい質感と軽さなどから、リラックス感を与えることができる。また、履物の製造工程において、芯材をアッパーに挿入する工程が不要である。
<<実施形態２>>
<実施形態２：概要>
According to the footwear of the present embodiment, since it is not necessary to use a core material for the upper, a relaxed feeling can be given from a soft texture and lightness. Further, in the footwear manufacturing process, the process of inserting the core material into the upper is unnecessary.
<< Embodiment 2 >>
<Embodiment 2: Overview>
本実施形態は、実施形態１の中間層と表面層と裏面層の少なくとも三層を含む履物であって、中間層が少なくとも他の一層と接着剤で接着されている履物について説明する。
<実施形態２：構成>
This embodiment describes footwear that includes at least three layers of the intermediate layer, the front surface layer, and the back surface layer of Embodiment 1, and in which the intermediate layer is bonded to at least another layer with an adhesive.
<Embodiment 2: Configuration>
「中間層が少なくとも他の一層と接着剤で接着されている」とは、中間層を構成するスポンジの表面、裏面の少なくともどちらか一方は他の層と接着剤で接着されていることをいう。中間層と表面層、及び／又は中間層と裏面層が接着剤で接着されている場合のほか、中間層と表面層、及び／又は中間層と裏面層との間に別の層が構成されている場合は、中間層と当該別の層が接着剤で接着されている場合も含む。中間層の表面、裏面と他の層のどちらを、又は両方を接着するかは、各層の材料、アッパーの形状、などを考慮して適宜決定すればよく特に限定しない。しかし、アッパー曲面形状を保持可能でなければならない。また、接着剤は中間層を構成するスポンジと、当該スポンジと接着させる他の層が接着できるものであればよく、ゴム系、シリコーン系、ウレタン系など特に限定しない。 “The intermediate layer is bonded to at least one other layer with an adhesive” means that at least one of the front and back surfaces of the sponge constituting the intermediate layer is bonded to the other layer with an adhesive. . In addition to the case where the intermediate layer and the surface layer and / or the intermediate layer and the back layer are bonded with an adhesive, another layer is formed between the intermediate layer and the surface layer and / or the intermediate layer and the back layer. The case where the intermediate layer and the other layer are bonded with an adhesive. Whether the surface of the intermediate layer, the back surface, the other layer, or both are bonded may be appropriately determined in consideration of the material of each layer, the shape of the upper, and the like, and is not particularly limited. However, it must be possible to retain the upper curved surface shape. The adhesive is not particularly limited as long as it can bond the sponge constituting the intermediate layer and the other layers to be bonded to the sponge, such as rubber, silicone, and urethane.
なお、接着剤は接着面の全面に塗布してもよいが、スポンジの通気性を損なわないように、多孔質構造のスポンジの孔を完全に塞がないようにするのが好ましい。より好ましくは、接着剤の塗布部分と非塗布部分とが全体的に分散して分布するように接着剤を塗布して接着する方法である。そうすることにより、アッパーの通気性を保持できるからである。 The adhesive may be applied to the entire adhesive surface, but it is preferable not to completely block the pores of the porous sponge so as not to impair the air permeability of the sponge. More preferably, it is a method of applying and bonding the adhesive so that the coated part and the non-coated part of the adhesive are distributed and distributed as a whole. This is because the air permeability of the upper can be maintained.
ここで、「塗布部分」とは、接着剤を塗布する面において接着剤を配置し、他の層と接着させる部分のことであり、「非塗布部分」とは、当該塗布部分以外の部分のことである。 Here, the “applied portion” is a portion where an adhesive is disposed on the surface to which the adhesive is applied and is adhered to another layer, and the “non-applied portion” is a portion other than the applied portion. That is.
また、「全体的に分散して分布するように」とは、塗布部分と非塗布部分とが接着剤を塗布する面において偏らずに分布していればよい。 Further, “so as to be distributed and distributed as a whole” is sufficient if the coated portion and the non-coated portion are distributed evenly on the surface on which the adhesive is applied.
また、「塗布」とは広く接着剤を接着面に配置することをいう。例えば、接着剤を接着面に塗る場合や、滴下する場合のほか、加熱や加圧など外部からの作用により接着が起こる接着シートを接着面間に挿入する場合も含む。網目状の接着シート（広く網目に似ている構造であればこれに含まれる。たとえば和紙の繊維構造に似たものなど各種のものを含む。以下同じ。）を用いれば、容易に塗布部分と非塗布部分が均一に分布し、また扱いやすく、接着工程も非常に簡易であるため好ましい。なお、接着シートは、加熱と加圧によりアッパーの曲面形状を成型する場合に、接着と成型が同時に行える点でも有効である。例えば、実施形態３で後述する仮接着の状態で成型する場合、成型と同時に本接着ができる。
<実施形態２：効果>
In addition, “application” widely refers to disposing an adhesive on an adhesive surface. For example, in addition to the case where an adhesive is applied to an adhesive surface or the case where it is dropped, the case where an adhesive sheet that is bonded by an external action such as heating or pressurization is inserted between the adhesive surfaces is included. Using a mesh-like adhesive sheet (includes a wide resembling structure, such as those similar to the fiber structure of Japanese paper, the same applies hereinafter) The non-coated portion is preferably distributed uniformly, is easy to handle, and the bonding process is very simple. The adhesive sheet is also effective in that the adhesion and molding can be performed simultaneously when the upper curved surface shape is molded by heating and pressing. For example, in the case of molding in the state of temporary bonding described later in Embodiment 3, the main bonding can be performed simultaneously with the molding.
<Embodiment 2: Effect>
本実施形態の履物によれば、アッパーの曲面形状が安定して強固に保持され、またアッパーの通気性も確保できる。
<<実施形態３>>
<実施形態３：概要>
According to the footwear of this embodiment, the curved surface shape of the upper is stably and firmly held, and the air permeability of the upper can be secured.
<< Embodiment 3 >>
<Embodiment 3: Overview>
本実施形態は、アッパーを構成する表面層、中間層、裏面層の三層が接着又は仮接着された状態で曲面形状成型し、中間層であるスポンジ層の緩衝作用により表面層及び／又は裏面層にしわができない履物について説明する。
<実施形態３：構成>
In this embodiment, the upper surface layer, the intermediate layer, and the back surface layer are formed into a curved surface shape with the three layers of the upper surface layer, the intermediate layer, and the rear surface layer bonded or temporarily bonded, and the surface layer and / or the back surface is formed by the buffer action of the sponge layer that is the intermediate layer. Explain footwear that cannot be wrinkled.
<Embodiment 3: Configuration>
「表面層、中間層、裏面層の三層が接着又は仮接着された状態で曲面形状成型し」とは、表面層と中間層と裏面層の三層が重ねられた状態で曲面形状に成型することをいう。成型は既存の方法で行えばよい。 “Curved surface shape with three layers of surface layer, intermediate layer, and back layer bonded or temporarily bonded” means “curved surface shape with three layers of surface layer, intermediate layer, and back surface layer overlapped” To do. Molding may be performed by an existing method.
「接着」された状態とは（以下、「本接着」された状態という）、接着剤の接着機能が十分に発揮された状態をいう。「仮接着」された状態とは、接着剤の接着機能が十分に発揮されておらず接着が不十分な状態をいう。例えば、接着剤の粘性がまだ残っており接着層を接着面に並行に移動できる状態や、単に接着層間に粘性のない状態の接着シートを挟んだ状態などを仮接着という。なお、仮接着の状態で曲面形状に成型する場合、成型工程において仮接着状態が本接着状態になるのが好ましい。例えば、接着層間に加熱と加圧により接着可能な接着シートを挿入した仮接着状態において重ね合わされた部材を最終的にアッパーの曲面形状の成型品ができるに適した型（略アッパー曲面形状の型）に配置し、加熱と加圧を同時に行えば、成型と同時に本接着された状態になる。また場合により加熱と加圧とに時間差を設けて処理したほうがより効率的に処理できる場合もある。 The “bonded” state (hereinafter referred to as “main bonded” state) refers to a state in which the adhesive function of the adhesive is sufficiently exhibited. The “temporarily bonded” state refers to a state where the bonding function of the adhesive is not sufficiently exhibited and the bonding is insufficient. For example, a state in which the viscosity of the adhesive still remains and the adhesive layer can be moved parallel to the adhesive surface, or a state in which an adhesive sheet having no viscosity is simply sandwiched between the adhesive layers is referred to as temporary adhesion. In addition, when shape | molding in a curved-surface shape in the state of temporary adhesion, it is preferable that a temporary adhesion state turns into this adhesion state in a formation process. For example, a mold suitable for forming a molded product having a curved upper shape in a temporary bonding state in which an adhesive sheet that can be bonded by heating and pressurizing is inserted between the bonding layers (finally an upper curved mold) ) And heating and pressurizing at the same time, it will be in a state of being fully bonded at the same time as molding. In some cases, it may be possible to perform the treatment more efficiently if the treatment is performed with a time difference between heating and pressurization.
また、「スポンジ層の緩衝作用により表面層及び／又は裏面層にしわができない」とは、平面形状のものを曲面形状に成型した場合、必然的にしわができてしまうが、多孔質構造を有するスポンジ層の緩衝作用により、当該しわの発生を防止することが可能であることを意味する。
<実施形態３：効果>
In addition, “the surface layer and / or the back layer cannot be wrinkled by the cushioning action of the sponge layer” means that, when a flat shape is molded into a curved shape, it is inevitably wrinkled, but a sponge having a porous structure This means that the generation of wrinkles can be prevented by the buffering action of the layer.
<Embodiment 3: Effect>
本実施形態の履物によれば、しわのない滑らかな表面を有するアッパーを備えた美しい履物を提供できる。また、滑らかであるため、埃やゴミなどが付着せず、汚れにくい履物を提供できる。 According to the footwear of the present embodiment, it is possible to provide a beautiful footwear having an upper having a smooth surface without wrinkles. In addition, since it is smooth, it is possible to provide footwear that does not adhere to dust, dirt, and the like and is not easily soiled.
本発明に係る履物の一例を以下に記載する。 An example of footwear according to the present invention will be described below.
表面層は高級ヌバック調の人工皮革を用い、中間層はウレタンスポンジを用いる。また裏面層はカニやエビ殻などから抽出されるキチン・キトサンを含む天然素材の敷布を用いる。当該敷布は細菌の繁殖を妨げ、吸水性、保湿性にも優れ、また天然の抗菌防臭機能も有するため、足に接する裏面層に用いるのに有効な材料である。なお、表面層と中間層、及び裏面層と中間層は網目状のホットメルト接着シート用いて接着する。 High-quality nubuck-like artificial leather is used for the surface layer, and urethane sponge is used for the intermediate layer. The back layer is made of natural material including chitin / chitosan extracted from crabs and shrimp shells. The matting cloth is an effective material for use on the back layer in contact with the foot because it prevents bacterial growth, has excellent water absorption and moisture retention, and has a natural antibacterial and deodorizing function. The front surface layer and the intermediate layer, and the back surface layer and the intermediate layer are bonded using a network-like hot melt adhesive sheet.
成型方法は、曲面形状を有する型を作製し、これに仮接着状態の上記三層を被覆し、前記型の曲面に対応する形状のものを用いて加熱・加圧する。更に、曲面形状が記憶、保持された三層からなるアッパーを靴底に接着することにより、履物としての曲面形状を保持する。 In the molding method, a mold having a curved surface shape is prepared, and the three layers in a temporarily bonded state are coated on the mold, and a mold having a shape corresponding to the curved surface of the mold is heated and pressed. Furthermore, the curved surface shape as footwear is retained by adhering a three-layer upper having a curved surface shape stored and retained to the shoe sole.
本実施例に係る履物は、アッパー部分が三層で３．０ｍｍから４．０ｍｍ程度の薄さで柔らかく、かつ軽量でリラックス感が得られる履物である。成型後の中間層はスポンジが略２ｍｍに圧縮されており、当該履物における中間層（アッパー成型後のスポンジ層）は下記表１に記載のとおりである。なお、硬度はＡＳＫＥＲ Ｃ硬度計を用い、反発弾性はＪＩＳ Ｋ６３０１に基づいて測定した。
［表１］
The footwear according to the present embodiment is a footwear that has a three-layered upper portion, is soft with a thickness of about 3.0 mm to 4.0 mm, is soft and lightweight, and provides a relaxed feeling. The intermediate layer after molding has a sponge compressed to approximately 2 mm, and the intermediate layer (sponge layer after upper molding) in the footwear is as shown in Table 1 below. The hardness was measured using an ASKER C hardness meter, and the impact resilience was measured based on JIS K6301.
[Table 1]
Claims (12)
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| Application Number | Priority Date | Filing Date | Title |
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| JP2009115768A JP2010263956A (en) | 2009-05-12 | 2009-05-12 | Footwear |
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| JP2009115768A JP2010263956A (en) | 2009-05-12 | 2009-05-12 | Footwear |
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| JP2013235939A Division JP5677553B2 (en) | 2013-11-14 | 2013-11-14 | footwear |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2012239526A (en) * | 2011-05-17 | 2012-12-10 | Toho Boeki Kk | Artificial leather shoe |
| CN104544703A (en) * | 2015-01-27 | 2015-04-29 | 海门市舒利珀鞋业有限公司 | Indoor slipper |
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| JPH10155514A (en) * | 1996-11-30 | 1998-06-16 | Moon Star Co | Instep cover for shoe |
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| JP2012239526A (en) * | 2011-05-17 | 2012-12-10 | Toho Boeki Kk | Artificial leather shoe |
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