JP2010178603A - Structure for connecting and fixing resolver to cylindrical case - Google Patents

Structure for connecting and fixing resolver to cylindrical case Download PDF

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JP2010178603A
JP2010178603A JP2009021811A JP2009021811A JP2010178603A JP 2010178603 A JP2010178603 A JP 2010178603A JP 2009021811 A JP2009021811 A JP 2009021811A JP 2009021811 A JP2009021811 A JP 2009021811A JP 2010178603 A JP2010178603 A JP 2010178603A
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cylindrical case
ring
stator
peripheral surface
resolver
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Masafumi Fujimoto
雅文 藤本
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Tamagawa Seiki Co Ltd
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Tamagawa Seiki Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To simply and reliably fix a resolver to a cylindrical case by forming it from an aluminum die casting, and injecting adhesive into a hole formed between a keyway for the cylindrical case and the keyway for an annular stator. <P>SOLUTION: A structure for connecting and fixing the resolver to the cylindrical case includes a plurality of keyways (20) for the annular stator formed in the outer peripheral surface (1b) of the annular stator (1), the cylindrical case (4) inserted into the outer peripheral surface (1b) of the annular stator (1) and molded through the aluminum die casting, and the keyway (21) for the cylindrical case formed on the inner peripheral surface (4a) of the cylindrical case (4) and fitted with the keyway (20) for the annular stator. The annular stator (1) is connected to the cylindrical case (4) by the adhesive (23) injected into the hole (22) formed by the combination of each of the keyways (20, 21). <P>COPYRIGHT: (C)2010,JPO&amp;INPIT

Description

本発明は、レゾルバと筒状ケースとの接続固定構造に関し、特に、筒状ケースをアルミダイキャストとし、筒状ケース用キー溝と輪状ステータ用キー溝間に形成された穴内に接着剤を注入することにより、レゾルバと筒状ケースとを簡単でかつ確実に固定するための新規な改良に関する。   The present invention relates to a connection and fixing structure between a resolver and a cylindrical case, and in particular, the cylindrical case is made of aluminum die cast, and an adhesive is injected into a hole formed between the cylindrical case key groove and the annular stator key groove. Thus, the present invention relates to a new improvement for easily and reliably fixing the resolver and the cylindrical case.

従来、用いられていたこの種のレゾルバと筒状ステータの接続固定構造としては、例えば、後述の特許文献1に示されているように、輪状ステータの外周面は凹凸のない円周状に形成されている。
そのため、レゾルバの輪状ステータと筒状ケースとの接続固定構造は、図4に示される構成が採用されていた。
Conventionally, as this type of resolver and cylindrical stator connection and fixing structure that has been used in the past, for example, as shown in Patent Document 1 described later, the outer peripheral surface of the ring-shaped stator is formed in a circumferential shape without irregularities. Has been.
Therefore, the structure shown in FIG. 4 has been adopted for the connection and fixing structure between the annular stator of the resolver and the cylindrical case.

すなわち、図4において符号1で示されるものは輪状ステータであり、この輪状ステータ1の内周面1aからは所定角度間隔で内方へ向けて突出する複数の突出磁極2が形成され、前記各突出磁極2にはステータ巻線3が巻回されている。   That is, what is denoted by reference numeral 1 in FIG. 4 is a ring-shaped stator, and a plurality of projecting magnetic poles 2 projecting inward at predetermined angular intervals from the inner peripheral surface 1a of the ring-shaped stator 1 are formed. A stator winding 3 is wound around the protruding magnetic pole 2.

前記輪状ステータ1の外周面1bには筒状ケース4が嵌合されており、この筒状ケース4の内周面4aは前記外周面1bに嵌合することにより、レゾルバの輪状ステータ1は筒状ケース4と一体状となり、この筒状ケース4を車輌等の所定位置に取付けることによって、レゾルバを所定位置に固定することができる。   A cylindrical case 4 is fitted to the outer peripheral surface 1b of the annular stator 1, and the inner peripheral surface 4a of the cylindrical case 4 is fitted to the outer peripheral surface 1b, so that the annular stator 1 of the resolver is cylindrical. The resolver can be fixed at a predetermined position by being integrated with the cylindrical case 4 and attaching the cylindrical case 4 to a predetermined position of a vehicle or the like.

米国特許第6,028,383号明細書US Pat. No. 6,028,383

従来のレゾルバと筒状ケースとの接続固定構造は、以上のように構成されていたため、次のような課題が存在していた。
すなわち、輪状ステータは鉄で形成され、筒状ケースはアルミニウムの切削加工で形成されていたため、両者は互いに線膨張係数が異なり、熱圧入による固定は極めて困難であった。
また、この筒状ケースにアルミダイキャストを用いると、伸び性が殆んどなく、生産が非常に容易となるカシメによる固定は極めて困難であった。
Since the conventional connecting and fixing structure between the resolver and the cylindrical case is configured as described above, the following problems exist.
That is, since the ring-shaped stator was formed of iron and the cylindrical case was formed by cutting aluminum, both of them had different linear expansion coefficients, and it was extremely difficult to fix them by hot press-fitting.
Further, when aluminum die-casting is used for this cylindrical case, it is extremely difficult to fix by caulking because it has little stretchability and production becomes very easy.

本発明によるレゾルバと筒状ケースとの接続固定構造は、ロータを内設する輪状ステータの内周面から所定角度間隔で内方に突出する複数の突出磁極と、前記輪状ステータの両端面に別体又は一体で設けられた輪状絶縁カバーと、前記各突出磁極に前記輪状絶縁カバーを介して巻回されたステータ巻線と、前記輪状ステータの外周面に形成された複数の輪状ステータ用キー溝と、前記輪状ステータの外周面に嵌合されアルミダイキャスト加工により成形された筒状ケースと、前記筒状ケースの内周面に形成され前記輪状ステータ用キー溝に対応する筒状ケース用キー溝と、前記輪状ステータ用キー溝と筒状ケース用キー溝によって形成される穴内に注入された接着剤と、よりなり、前記輪状ステータと筒状ケースとは前記接着剤により固定されている構成であり、また、前記穴は長穴よりなり、前記筒状ケースの一端には、前記筒状ケースの軸方向に沿って延設された複数の取付用突起が設けられている構成である。   The connection and fixing structure between the resolver and the cylindrical case according to the present invention is divided into a plurality of projecting magnetic poles projecting inward from the inner peripheral surface of the annular stator in which the rotor is installed at predetermined angular intervals, and both end surfaces of the annular stator. A ring-shaped insulating cover provided integrally with the body, a stator winding wound around the protruding magnetic poles via the ring-shaped insulating cover, and a plurality of ring-shaped stator key grooves formed on the outer peripheral surface of the ring-shaped stator. A cylindrical case fitted to the outer peripheral surface of the annular stator and molded by aluminum die casting, and a cylindrical case key formed on the inner peripheral surface of the cylindrical case and corresponding to the annular stator keyway And an adhesive injected into a hole formed by the ring-shaped stator keyway and the cylindrical case keyway, and the annular stator and the cylindrical case are fixed by the adhesive. The hole is a long hole, and one end of the cylindrical case is provided with a plurality of mounting protrusions extending along the axial direction of the cylindrical case. It is.

本発明によるレゾルバと筒状ケースとの接続固定構造は、以上のように構成されているため、次のような効果を得ることができる。
すなわち、ロータを内設する輪状ステータの内周面から所定角度間隔で内方に突出する複数の突出磁極と、前記輪状ステータの両端面に別体又は一体で設けられた輪状絶縁カバーと、前記各突出磁極に前記輪状絶縁カバーを介して巻回されたステータ巻線と、前記輪状ステータの外周面に形成された複数の輪状ステータ用キー溝と、前記輪状ステータの外周面に嵌合されアルミダイキャスト加工により成形された筒状ケースと、前記筒状ケースの内周面に形成され前記輪状ステータ用キー溝に対応する筒状ケース用キー溝と、前記輪状ステータ用キー溝と筒状ケース用キー溝によって形成される穴内に注入された接着剤と、よりなり、前記輪状ステータと筒状ケースとは前記接着剤により固定されていることにより、穴内に設けられた接着剤により、筒状ケースと輪状ステータを極めて簡単にかつ容易に固定でき、かつ、対熱性の高いアルミニウムダイキャストの筒状ケースを用いることができる。
前記穴は長穴よりなり、前記筒状ケースの一端には、前記筒状ケースの軸方向に沿って延設された複数の取付用突起が設けられていることにより、長穴によって固定強度が上がると共に、各取付用突起により車輌等への取付固定が容易となる。
Since the connection and fixing structure between the resolver and the cylindrical case according to the present invention is configured as described above, the following effects can be obtained.
That is, a plurality of projecting magnetic poles projecting inward at a predetermined angular interval from an inner peripheral surface of a ring-shaped stator in which a rotor is provided, a ring-shaped insulating cover provided separately or integrally on both end surfaces of the ring-shaped stator, A stator winding wound around each projecting magnetic pole via the annular insulating cover, a plurality of annular stator key grooves formed on the outer circumferential surface of the annular stator, and an aluminum fitted to the outer circumferential surface of the annular stator. A cylindrical case formed by die-casting, a cylindrical case key groove formed on an inner peripheral surface of the cylindrical case and corresponding to the annular stator key groove, and the annular stator key groove and the cylindrical case An adhesive injected into a hole formed by the key groove, and the annular stator and the cylindrical case are fixed by the adhesive so that the adhesive provided in the hole More, the cylindrical case and the annular stator can very simply and easily fixed, and can be used cylindrical case of high-to-heat aluminum die-casting.
The hole is a long hole, and one end of the cylindrical case is provided with a plurality of mounting projections extending along the axial direction of the cylindrical case, thereby fixing strength by the long hole. At the same time, the mounting and fixing to the vehicle and the like is facilitated by the mounting protrusions.

本発明によるレゾルバと筒状ケースとの接続固定構造を示す平面図である。It is a top view which shows the connection fixation structure of the resolver and cylindrical case by this invention. 図1のA−A断面図である。It is AA sectional drawing of FIG. 図2のB部の拡大図である。It is an enlarged view of the B section of FIG. 従来構成を示す平面図である。It is a top view which shows a conventional structure.

本発明は、筒状ケースをアルミダイキャストとし、筒状ケース用キー溝と輪状ステータ用キー溝間に形成された穴内に接着剤を注入することにより、レゾルバと筒状ケースとを簡単でかつ確実に固定するようにしたレゾルバと筒状ケースとの接続固定構造を提供することを目的とする。   In the present invention, the cylindrical case is made of aluminum die-casting, and the resolver and the cylindrical case are simply and simply injected by injecting an adhesive into a hole formed between the cylindrical case key groove and the annular stator key groove. It is an object of the present invention to provide a connection and fixing structure between a resolver and a cylindrical case that are securely fixed.

以下、図面と共に本発明によるレゾルバと筒状ケースとの接続固定構造の好適な実施の形態について説明する。
尚、従来例と同一又は同等部分については、同一符号を用いて説明する。
図1において、符号1で示されるものは鉄で形成されロータ1Aが内設可能な輪状ステータであり、この輪状ステータ1の内周面1aには所定角度間隔で複数の突出磁極2が内方へ向けて突出して形成されている。
DESCRIPTION OF EMBODIMENTS Hereinafter, preferred embodiments of a connection fixing structure between a resolver and a cylindrical case according to the present invention will be described with reference to the drawings.
Note that the same or equivalent parts as in the conventional example will be described using the same reference numerals.
In FIG. 1, what is indicated by reference numeral 1 is a ring-shaped stator that is made of iron and in which a rotor 1A can be installed. It is formed to project toward.

前記輪状ステータ1の両端面1c,1dには、輪状をなすと共に前記各突出磁極2を覆う形状をなす突片10a,11aを有する一対の輪状カバー10,11が設けられ、この各輪状絶縁カバー10,11は、予め、成形された一対の別体構成、又は、インサート射出成形により一体成形された構成の何れかが採用されている。   A pair of ring-shaped covers 10 and 11 having projecting pieces 10a and 11a that form a ring shape and cover the projecting magnetic poles 2 are provided on both end faces 1c and 1d of the ring-shaped stator 1, and each of these ring-shaped insulating covers. As for 10 and 11, either a pair of separate structures formed in advance or a structure integrally formed by insert injection molding is employed.

前記各突出磁極2には、前記各輪状絶縁カバー10,11すなわち各突片10a,11aを介してステータ巻線3が巻回されており、この巻回後のステータ巻線3は、前記輪状絶縁カバー10,11の何れかの一端に一体に設けられた図示しない端子ピン保持部の端子ピンにからげて接続されている。   A stator winding 3 is wound around each of the projecting magnetic poles 2 via the respective ring-shaped insulating covers 10 and 11, that is, the projecting pieces 10a and 11a. The insulation covers 10 and 11 are connected to one end of either one of the insulating covers 10 and 11 by being connected to a terminal pin of a terminal pin holding portion (not shown).

前記輪状ステータ1の外周面1bには、内側へ向けて窪む状態で輪状ステータ用キー溝20が複数形成され、前記輪状ステータ1の外周面1bには、アルミダイキャストで形成された筒状ケース4が嵌合されている。   A plurality of ring-shaped stator key grooves 20 are formed on the outer peripheral surface 1b of the ring-shaped stator 1 so as to be recessed inward, and the outer peripheral surface 1b of the ring-shaped stator 1 has a cylindrical shape formed by aluminum die casting. Case 4 is fitted.

前記筒状ケース4の内周面4aは前記輪状ステータ1の外周面1bに接し、この内周面4aには、前記各輪状ステータ用キー溝20に対応するように複数の筒状ケース用キー溝21が形成されている。
従って、前記輪状ステータ用キー溝20と筒状ケース用キー溝21によって長穴形状の穴22が形成されている。
前記穴22内には、エポキシ系の樹脂材料からなる接着剤23が注入されて固化されている。
An inner peripheral surface 4 a of the cylindrical case 4 is in contact with an outer peripheral surface 1 b of the annular stator 1, and a plurality of cylindrical case keys are provided on the inner peripheral surface 4 a so as to correspond to the respective keyways 20 for the annular stator. A groove 21 is formed.
Accordingly, a long hole 22 is formed by the ring-shaped stator keyway 20 and the cylindrical case keyway 21.
An adhesive 23 made of an epoxy resin material is injected into the hole 22 and solidified.

前述の穴22内に注入固化された接着剤23により、前記各キー溝20,21同志が互いに強固に結合していることによって輪状ステータ1及び筒状ケース4が相互に強く結合するように構成されている。
前記筒状ケース4の一端には、図2で示されるように、筒状ケース4の軸方向Aに沿って延設された複数の取付用突起25が設けられている。
従って、前記取付用突起25を、車輌又は装置等の図示しない取付位置に係合させることにより、レゾルバ30の取付けを行うことができる。
The key stator 20 and 21 are firmly connected to each other by the adhesive 23 injected and solidified in the hole 22 described above, whereby the annular stator 1 and the cylindrical case 4 are strongly connected to each other. Has been.
As shown in FIG. 2, a plurality of mounting projections 25 extending along the axial direction A of the cylindrical case 4 are provided at one end of the cylindrical case 4.
Therefore, the resolver 30 can be mounted by engaging the mounting protrusion 25 with a mounting position (not shown) of a vehicle or device.

本発明によるレゾルバと筒状ケースとの接続固定構造は、レゾルバだけではなく、同期モータ等にも適用可能である。   The connection and fixing structure between the resolver and the cylindrical case according to the present invention can be applied not only to the resolver but also to a synchronous motor or the like.

1 輪状ステータ
1A ロータ
1a 内周面
1b 外周面
1c,1d 端面
2 突出磁極
3 ステータ巻線
4 筒状ケース
4a 内周面
10,11 輪状絶縁カバー
10a,11a 突片
20 輪状ステータ用キー溝
21 筒状ケース用キー溝
22 穴(長孔)
23 接着剤
30 レゾルバ
DESCRIPTION OF SYMBOLS 1 Ring-shaped stator 1A Rotor 1a Inner peripheral surface 1b Outer peripheral surface 1c, 1d End surface 2 Protruding magnetic pole 3 Stator winding 4 Cylindrical case 4a Inner peripheral surface 10, 11 Ring-shaped insulating cover 10a, 11a Protrusion piece 20 Key groove 21 for annular stator Key groove for cylindrical case 22 holes (long holes)
23 Adhesive 30 Resolver

Claims (2)

ロータ(1A)を内設する輪状ステータ(1)の内周面(1a)から所定角度間隔で内方に突出する複数の突出磁極(2)と、前記輪状ステータ(1)の両端面(1c,1d)に別体又は一体で設けられた輪状絶縁カバー(10,11)と、前記各突出磁極(2)に前記輪状絶縁カバー(10,11)を介して巻回されたステータ巻線(3)と、前記輪状ステータ(1)の外周面(1b)に形成された複数の輪状ステータ用キー溝(20)と、前記輪状ステータ(1)の外周面(1b)に嵌合されアルミダイキャスト加工により成形された筒状ケース(4)と、前記筒状ケース(4)の内周面(4a)に形成され前記輪状ステータ用キー溝(20)に対応する筒状ケース用キー溝(21)と、前記輪状ステータ用キー溝(20)と筒状ケース用キー溝(21)によって形成される穴(22)内に注入された接着剤(23)と、よりなり、前記輪状ステータ(1)と筒状ケース(4)とは前記接着剤(23)により固定されていることを特徴とするレゾルバと筒状ケースとの接続固定構造。   A plurality of projecting magnetic poles (2) projecting inward from the inner circumferential surface (1a) of the ring-shaped stator (1) in which the rotor (1A) is installed, and both end surfaces (1c) of the ring-shaped stator (1) , 1d) and a ring-shaped insulating cover (10, 11) provided separately or integrally with each other, and stator windings wound around the projecting magnetic poles (2) via the ring-shaped insulating cover (10, 11) ( 3), a plurality of ring-shaped stator key grooves (20) formed on the outer peripheral surface (1b) of the annular stator (1), and an aluminum die fitted to the outer peripheral surface (1b) of the annular stator (1). A cylindrical case key groove (4) formed by casting, and a cylindrical case key groove (20) corresponding to the annular stator key groove (20) formed on the inner peripheral surface (4a) of the cylindrical case (4). 21) and an adhesive (23) injected into a hole (22) formed by the ring-shaped stator keyway (20) and the cylindrical case keyway (21), and the ring-shaped stator ( 1) and the cylindrical case (4) Connection fixing structure between the resolver and the cylindrical case, characterized in that it is secured by adhesive (23). 前記穴(22)は長穴よりなり、前記筒状ケース(4)の一端には、前記筒状ケース(4)の軸方向(A)に沿って延設された複数の取付用突起(25)が設けられていることを特徴とする請求項1記載のレゾルバと筒状ケースとの接続固定構造。   The hole (22) is a long hole, and at one end of the cylindrical case (4), a plurality of mounting protrusions (25) extending along the axial direction (A) of the cylindrical case (4). The structure for connecting and fixing the resolver to the cylindrical case according to claim 1.
JP2009021811A 2009-02-02 2009-02-02 Structure for connecting and fixing resolver to cylindrical case Pending JP2010178603A (en)

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JP2013099012A (en) * 2011-10-28 2013-05-20 Mitsubishi Electric Corp Resolver fixing structure
WO2014025197A2 (en) * 2012-08-08 2014-02-13 주식회사 에이디에스 Stator frame having stator, rotor and motor comprising same
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DE102013110521A1 (en) 2012-09-26 2014-03-27 Minebea Co., Ltd. Rotation angle sensor
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