JP2009168115A - Impact absorbing member - Google Patents
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- JP2009168115A JP2009168115A JP2008006066A JP2008006066A JP2009168115A JP 2009168115 A JP2009168115 A JP 2009168115A JP 2008006066 A JP2008006066 A JP 2008006066A JP 2008006066 A JP2008006066 A JP 2008006066A JP 2009168115 A JP2009168115 A JP 2009168115A
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本発明は、例えば車両の衝突時に車両に入力される衝撃荷重を吸収するための衝撃吸収部材に関するものである。 The present invention relates to an impact absorbing member for absorbing an impact load input to a vehicle at the time of a vehicle collision, for example.
従来の衝撃吸収部材としては、例えば特許文献1に記載されているように、扁平な略八角形の部材横断面を有し、互いに対向する2つの長辺部の一部に台形状の溝部が設けられているクラッシュボックスが知られている。
しかしながら、上記従来技術の衝撃吸収部材においては、部材横断面を形成する稜線の各辺の長さや形状が一定ではないため、衝突により衝撃荷重を受けたときの圧潰状況が各面で異なり、各面同士の圧潰干渉が生じる。従って、安定した荷重特性が得られなくなるため、衝撃吸収性の悪化につながる。 However, in the impact absorbing member of the above prior art, since the length and shape of each side of the ridge line forming the member cross section are not constant, the crushing situation when receiving an impact load due to a collision is different on each surface, Crushing interference between surfaces occurs. Therefore, stable load characteristics cannot be obtained, leading to deterioration of shock absorption.
本発明の目的は、衝突時の衝撃吸収性を向上させることができる衝撃吸収部材を提供することである。 An object of the present invention is to provide an impact absorbing member capable of improving impact absorbability at the time of collision.
本発明は、衝突時に発生する衝撃荷重を吸収するための衝撃吸収部材において、凹凸状に形成された部材横断面を有し、部材横断面を形成する稜線が全て直線で形成されていると共に、稜線の各辺の長さが全て実質的に等しいことを特徴とするものである。 The present invention, in the impact absorbing member for absorbing the impact load generated at the time of the collision, has a member cross section formed in a concavo-convex shape, all the ridge lines forming the member cross section are formed in a straight line, The lengths of the sides of the ridge line are all substantially equal.
このような本発明の衝撃吸収部材においては、部材横断面を形成する稜線を全て直線で形成することに加え、当該稜線の各辺の長さを全て実質的に等しくすることにより、衝突により衝撃荷重を受けたときの圧潰挙動が各面で等しくなるため、各面同士の圧潰干渉の発生が防止されるようになる。また、部材横断面の形状を凹凸状とすることにより、部材横断面を形成する稜線の各辺の長さが短くなるため、1回の圧潰による座屈波長が短くなる。以上により、衝撃吸収部材の荷重特性の安定性が良くなるため、衝突時における衝撃吸収部材の衝撃吸収性を向上させることができる。 In such an impact-absorbing member of the present invention, in addition to forming all the ridge lines forming the member cross section in a straight line, the length of each side of the ridge line is substantially equal to each other, so that the impact is caused by a collision. Since the crushing behavior when receiving a load becomes equal on each surface, the occurrence of crushing interference between the surfaces is prevented. Moreover, since the length of each side of the ridgeline forming the member cross section is shortened by making the shape of the member cross section uneven, the buckling wavelength due to one crushing is shortened. As described above, since the stability of the load characteristics of the shock absorbing member is improved, the shock absorbing property of the shock absorbing member at the time of collision can be improved.
好ましくは、稜線の凸状角部の角度が90度以下である。この場合には、衝撃吸収部材の圧潰荷重が十分高くなるため、衝撃吸収部材の荷重特性の安定性が更に良くなる。これにより、衝突時における衝撃吸収部材の衝撃吸収性を一層向上させることができる。 Preferably, the angle of the convex corner portion of the ridge line is 90 degrees or less. In this case, since the crushing load of the impact absorbing member is sufficiently high, the stability of the load characteristics of the impact absorbing member is further improved. Thereby, the shock absorption property of the shock absorbing member at the time of collision can be further improved.
また、好ましくは、部材横断面が全体にわたって凹凸状に形成されている。この場合には、衝撃吸収部材の局部剛性が強くなるため、衝撃吸収部材が折れにくくなる。 Preferably, the cross section of the member is formed in an uneven shape throughout. In this case, since the local rigidity of the shock absorbing member is increased, the shock absorbing member is hardly broken.
本発明の衝撃吸収部材によれば、衝突時の衝撃吸収性を向上させ、衝撃エネルギーの吸収を効率良く行うことができる。 According to the impact absorbing member of the present invention, it is possible to improve impact absorbability at the time of collision and efficiently absorb impact energy.
以下、本発明に係わる衝撃吸収部材の好適な実施形態について、図面を参照して詳細に説明する。 Hereinafter, a preferred embodiment of an impact absorbing member according to the present invention will be described in detail with reference to the drawings.
図1は、本発明に係わる衝撃吸収部材の一実施形態を示す斜視図(一部断面を含む)であり、図2は、図1に示した衝撃吸収部材の横断面図である。同図において、本実施形態の衝撃吸収部材1は、車両の衝突時に車両に生じる衝撃荷重を吸収するための部材であり、例えば車両の前部に設けられたバンパーのクラッシュボックスとして使用されるものである。この場合、衝撃吸収部材1は、車両のフロントサイドメンバの前端面に接合されることになる。 FIG. 1 is a perspective view (including a partial cross section) showing an embodiment of an impact absorbing member according to the present invention, and FIG. 2 is a transverse sectional view of the impact absorbing member shown in FIG. In the figure, an impact absorbing member 1 of the present embodiment is a member for absorbing an impact load generated in a vehicle at the time of a vehicle collision, and is used, for example, as a crash box for a bumper provided at the front of the vehicle. It is. In this case, the shock absorbing member 1 is joined to the front end surface of the front side member of the vehicle.
衝撃吸収部材1は、両端が開放された中空部材であり、鉄やアルミニウム等で形成されている。衝撃吸収部材1は、例えば押し出し加工により一体成形したり、複数枚の平板を溶接して作ることができる。 The shock absorbing member 1 is a hollow member having both ends opened, and is formed of iron, aluminum, or the like. The shock absorbing member 1 can be formed by, for example, integral molding by extrusion or welding a plurality of flat plates.
衝撃吸収部材1の横断面(衝撃吸収部材1の長手方向に直交する断面)の形状は、略ダブル十字形となっている。つまり、衝撃吸収部材1の横断面は、縦横両方向に対して矩形状の凸部2が複数形成された凹凸形状をなしている。このように衝撃吸収部材1の横断面の形状を全体にわたって凹凸状とすることにより、衝撃吸収部材1の局部剛性が高くなり、衝撃吸収部材1が折れにくくなる。
The shape of the cross section of the shock absorbing member 1 (the cross section perpendicular to the longitudinal direction of the shock absorbing member 1) is substantially a double cross. That is, the cross section of the shock absorbing member 1 has an uneven shape in which a plurality of
衝撃吸収部材1の横断面(以下、部材横断面ということがある)を形成する稜線3は、全て直線で形成されている。ここでいう「直線」とは、見た目上で直線ということであり、例えば肉眼では分からない微小な凹凸や曲線については直線とみなすこととする。 The ridgelines 3 that form the cross section of the shock absorbing member 1 (hereinafter also referred to as “member cross section”) are all formed in a straight line. The term “straight line” as used herein means a straight line in appearance, and for example, minute unevenness and curves that cannot be seen with the naked eye are regarded as straight lines.
部材横断面を形成する稜線3の各外辺(外側の辺)3a及び各内辺(内側の辺)3bの長さは、全て実質的に等しくなっている。ここでいう「実質的に等しい」とは、必ずしも完全に等しいものだけに限られるものではなく、僅かな誤差(例えば数mm程度の誤差)でしかないものも含んでいる。 The lengths of the outer sides (outer sides) 3a and the inner sides (inner sides) 3b of the ridgeline 3 forming the member cross section are all substantially equal. The term “substantially equal” as used herein is not necessarily limited to a completely equal one, but includes a slight error (for example, an error of about several mm).
また、部材横断面を形成する稜線3における凸部2の両側の角部(凸状角部)4の角度は、全て90度となっている。
Moreover, all the angles of the corners (convex corners) 4 on both sides of the
車両の衝突時には車両に衝撃荷重が入力されるが、その衝撃荷重を衝撃吸収部材1が軸方向の圧潰荷重(軸圧縮荷重)として受け、その軸圧縮荷重により衝撃吸収部材1が座屈変形することで、衝撃エネルギーが緩和されることになる。 When the vehicle collides, an impact load is input to the vehicle. The impact absorbing member 1 receives the impact load as an axial crushing load (axial compressive load), and the impact absorbing member 1 is buckled and deformed by the axial compressive load. This will alleviate the impact energy.
このとき、衝撃吸収部材1に求められる性能としては、限られたスペース及び荷重上限内で可能な限り衝撃吸収量を稼ぐことが重要である。そのためには、衝撃吸収部材1において質量効率の良い圧潰荷重を得ることにより、衝撃吸収部材1の荷重特性(図3及び図4参照)を向上させる必要がある。 At this time, as the performance required for the shock absorbing member 1, it is important to earn the shock absorbing amount as much as possible within the limited space and the upper limit of the load. For this purpose, it is necessary to improve the load characteristics (see FIGS. 3 and 4) of the shock absorbing member 1 by obtaining a crushing load with high mass efficiency in the shock absorbing member 1.
質量効率の良い圧潰荷重を得るためには、第1に、圧潰荷重の波形における山谷のレベル差を小さくすることで、平均圧潰荷重を高くする必要がある。例えば図3に示す荷重特性では、圧潰荷重Aの波形(破線参照)及び圧潰荷重Bの波形(実線参照)の山(荷重ピーク)の大きさが一定であるが、圧潰荷重Aの波形における山谷のレベル差が圧潰荷重Bの波形における山谷のレベル差よりも小さいため、圧潰荷重Aの平均値Aaveが圧潰荷重Bの平均値Baveよりも高くなる。 In order to obtain a mass-efficient crushing load, first, it is necessary to increase the average crushing load by reducing the level difference between peaks and valleys in the crushing load waveform. For example, in the load characteristics shown in FIG. 3, the crush load A waveform (see broken line) and the crush load B waveform (see solid line) have a constant peak (load peak). Therefore, the average value A ave of the crushing load A is higher than the average value B ave of the crushing load B.
第2に、衝撃吸収部材1全体にわたって軸圧潰(軸圧縮)を安定して起こす必要がある。具体的には、図3に示すように、圧潰荷重の波形における山(荷重ピーク)の大きさがほぼ一定になるようにし、更に圧潰荷重の波形における波長(座屈波長)がほぼ一定になるようにする。例えば図4に示すように、衝撃吸収部材1の圧潰途中から、圧潰荷重の波形における荷重ピーク及び座屈波長が不安定になると、これに伴って平均圧潰荷重も下がるため、質量効率が悪くなってしまう。 Secondly, it is necessary to stably cause axial crushing (axial compression) throughout the shock absorbing member 1. Specifically, as shown in FIG. 3, the peak (load peak) in the waveform of the crush load is made substantially constant, and the wavelength (buckling wavelength) in the waveform of the crush load is made almost constant. Like that. For example, as shown in FIG. 4, when the load peak and buckling wavelength in the waveform of the crushing load become unstable during the crushing of the shock absorbing member 1, the average crushing load is lowered accordingly, and the mass efficiency is deteriorated. End up.
また、衝撃吸収部材1の圧潰荷重は、部材横断面を形成する稜線3の凸状角部4の角度に応じて変化する。
Moreover, the crushing load of the impact absorbing member 1 changes according to the angle of the
ここで、図5に示すように、断面山形状の板材6の折れ角θを90〜150度の範囲内で変えた時の破壊荷重をCAE解析により評価した。その評価結果を図6に示す。図6から分かるように、板材6の折れ角θが小さくなるほど破壊荷重が上がるようになる。これにより、衝撃吸収部材1の横断面を形成する稜線3の凸状角部4の角度が小さくなるほど、衝撃吸収部材1の圧潰荷重が高くなると言える。
Here, as shown in FIG. 5, the fracture load when the bending angle θ of the
ところで、衝撃吸収部材に曲面部が存在している、つまり衝撃吸収部材の横断面を形成する稜線に曲線部分が含まれていると、以下の不具合が生じる。即ち、曲面部での圧潰荷重は、平面部での圧潰荷重よりも低くなる。このため、曲面部では、平面部に比し、狙いの圧潰荷重を出すための質量がかかることになり、質量効率が悪化する。また、衝撃吸収部材に平面部と曲面部とが混在していると、平面部及び曲面部での圧潰状況が異なるため、それらの圧潰干渉が生じ、圧潰荷重の波形における山谷間の距離が長くなってしまう。さらに、軸圧潰以外の入力(曲げ等)に対しては、曲面部の局部剛性が平面部の局部剛性に比べて弱くなってしまう。 By the way, if the shock absorbing member has a curved surface portion, that is, if the curved line is included in the ridge line forming the cross section of the shock absorbing member, the following problems occur. That is, the crushing load at the curved surface portion is lower than the crushing load at the flat surface portion. For this reason, compared with a plane part, the mass for taking out the target crushing load will be applied in a curved surface part, and mass efficiency will deteriorate. In addition, if the shock absorbing member has both a flat surface portion and a curved surface portion, the crushing situation at the flat surface portion and the curved surface portion is different, so that the crushing interference occurs, and the distance between peaks and valleys in the waveform of the crushing load is long. turn into. Furthermore, for inputs other than axial crushing (bending, etc.), the local rigidity of the curved surface portion becomes weaker than the local rigidity of the flat surface portion.
また、衝撃吸収部材の横断面を形成する稜線の各辺の長さが異なっていても、圧潰状況の違いによる圧潰干渉が生じるため、上記と同様に圧潰荷重の波形における山谷間の距離が長くなるという問題が発生する。 Also, even if the length of each side of the ridge line forming the cross section of the shock absorbing member is different, crushing interference occurs due to the difference in the crushing situation, so the distance between the peaks and valleys in the waveform of the crushing load is long as above. Problem arises.
これに対し、本実施形態の衝撃吸収部材1においては、部材横断面を形成する稜線3の各辺3a,3bが全て直線で形成されており、しかも各辺3aの長さが全て実質的に等しくなり、各辺3bの長さが全て実質的に等しくなっている。このため、衝撃吸収部材1の各面での軸圧潰挙動が等しくなるため、各面同士の圧潰干渉の発生が防止される。従って、圧潰荷重の波形における山谷間の距離が短くなるため、平均圧潰荷重が高くなる。また、圧潰荷重の波形における座屈波長が一定になりやすくなるため、軸圧潰が安定して起きるようになる。
On the other hand, in the impact absorbing member 1 of the present embodiment, the
また、衝撃吸収部材1の横断面形状は全体的に凹凸状となっているので、衝撃吸収部材1の横断面を形成する稜線3の一辺長が短くなる。このため、限られた断面サイズ(図2の破線参照)内において稜線3の線長全体が増えることになるため、平均圧潰荷重が高くなる。また、部材横断面を形成する稜線3の一辺長が短くなることで、一回の圧潰挙動がコンパクトになるため、圧潰荷重の波形における座屈波長が短くなり、この点でも軸圧潰が安定して起きるようになる。 Moreover, since the cross-sectional shape of the shock absorbing member 1 is generally uneven, the length of one side of the ridge line 3 that forms the cross section of the shock absorbing member 1 is shortened. For this reason, since the whole line length of the ridgeline 3 increases within a limited cross-sectional size (see the broken line in FIG. 2), the average crushing load increases. In addition, since the length of one side of the ridgeline 3 that forms the member cross section is shortened, the crushing behavior at one time becomes compact, so that the buckling wavelength in the waveform of the crushing load is shortened. Get up.
また、衝撃吸収部材1の横断面を形成する稜線3の凸状角部4の角度が全て90度となっているため、衝撃吸収部材1の圧潰荷重自体が高くなり、結果的に平均圧潰荷重が高くなる。
Moreover, since all the angles of the
このように衝撃吸収部材1の平均圧潰荷重が高くなると共に、衝撃吸収部材1の軸圧潰が安定して起きるようになるので、質量効率の良い十分な圧潰荷重を得ることができる。これにより、車両の衝突時に衝撃吸収部材1に必要な衝撃吸収能力を向上させることが可能となる。 As described above, the average crushing load of the shock absorbing member 1 is increased and the axial crushing of the shock absorbing member 1 occurs stably, so that a sufficient crushing load with high mass efficiency can be obtained. As a result, it is possible to improve the shock absorbing capability required for the shock absorbing member 1 in the event of a vehicle collision.
図7は、図1に示した衝撃吸収部材1の変形例を示す斜視図(一部断面を含む)である。本変形例における衝撃吸収部材11の横断面の形状は、スター形となっている。つまり、衝撃吸収部材11の横断面は、四方に対して山形状の凸部12が複数形成された凹凸形状をなしている。
FIG. 7 is a perspective view (including a partial cross section) showing a modification of the shock absorbing member 1 shown in FIG. The shape of the cross section of the
衝撃吸収部材11の横断面(以下、部材横断面ということがある)を形成する稜線13は、全て直線で形成されている。また、部材横断面を形成する稜線13の各外辺13a及び各内辺13bの長さは、全て実質的に等しくなっている。さらに、部材横断面を形成する稜線13の凸状角部14の角度は、全て鋭角となっている。
The ridge lines 13 that form the transverse section of the shock absorbing member 11 (hereinafter also referred to as “member transverse section”) are all formed in a straight line. Further, the lengths of the
このように部材横断面を形成する稜線13が全て直線で形成されており、しかも稜線13の各辺13a,13bの長さが全て実質的に等しくなっているため、衝撃吸収部材11の各面での軸圧潰挙動が等しくなり、各面同士の圧潰干渉の発生が防止される。従って、圧潰荷重の波形における山谷間の距離が短くなるため、平均圧潰荷重が高くなり、軸圧潰が安定して起きるようになる。
In this way, the ridge lines 13 forming the member cross section are all formed in a straight line, and the lengths of the
また、衝撃吸収部材11の横断面が全体的に凹凸形状をなしているので、部材横断面を形成する稜線13の一辺長が短くなる。このため、圧潰荷重の波形における座屈波長が短くなると共に、衝撃吸収部材11の局部剛性が高くなる。
In addition, since the cross section of the
さらに、部材横断面を形成する稜線13の凸状角部14の角度が全て鋭角となっているため、衝撃吸収部材11の圧潰荷重が十分高くなる。
Furthermore, since the angles of the
なお、本発明は、上記実施形態に限定されるものではない。例えば、衝撃吸収部材の横断面形状は、上記の略ダブル十字形及びスター形に限られず、種々変形可能である。このとき、衝撃吸収部材の横断面を形成する稜線の少なくとも一部において凸状角部の角度が90度以下であるのが好ましい。 The present invention is not limited to the above embodiment. For example, the cross-sectional shape of the impact absorbing member is not limited to the substantially double cross shape and the star shape, and can be variously modified. At this time, it is preferable that the angle of the convex corner is 90 degrees or less in at least a part of the ridgeline forming the cross section of the shock absorbing member.
1…衝撃吸収部材、3…稜線、3a…外辺、3b…内辺、4…凸状角部、11…衝撃吸収部材、13…稜線、13a…外辺、13b…内辺、14…凸状角部。 DESCRIPTION OF SYMBOLS 1 ... Shock absorption member, 3 ... Edge line, 3a ... Outer side, 3b ... Inner side, 4 ... Convex-shaped corner, 11 ... Impact absorption member, 13 ... Edge line, 13a ... Outer side, 13b ... Inner side, 14 ... Convex Corner.
Claims (3)
凹凸状に形成された部材横断面を有し、
前記部材横断面を形成する稜線が全て直線で形成されていると共に、前記稜線の各辺の長さが全て実質的に等しいことを特徴とする衝撃吸収部材。 In the shock absorbing member to absorb the impact load generated at the time of collision,
It has a member cross section formed in an uneven shape,
An impact absorbing member, wherein all of the ridge lines forming the cross section of the member are formed in a straight line, and the lengths of the respective sides of the ridge line are all substantially equal.
The impact absorbing member according to claim 1 or 2, wherein the member has a cross section formed in an uneven shape throughout.
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Cited By (5)
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JP2011179579A (en) * | 2010-02-27 | 2011-09-15 | Jfe Steel Corp | Shock absorption member |
JP2013052708A (en) * | 2011-09-01 | 2013-03-21 | Isuzu Motors Ltd | Underrun protector structure |
JP2013160253A (en) * | 2012-02-01 | 2013-08-19 | Kobe Steel Ltd | Energy absorbing member and manufacturing method thereof |
KR20140013086A (en) | 2011-08-09 | 2014-02-04 | 신닛테츠스미킨 카부시키카이샤 | Shock absorbing member |
US9228629B2 (en) | 2011-08-09 | 2016-01-05 | Nippon Steel & Sumitomo Metal Corporation | Shock absorbing member |
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JP3912422B2 (en) * | 2003-07-28 | 2007-05-09 | 住友金属工業株式会社 | Crash box |
JP2009083686A (en) * | 2007-10-01 | 2009-04-23 | Mazda Motor Corp | Vehicle body structure of automobile |
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JP2002012107A (en) * | 2000-07-03 | 2002-01-15 | Nippon Light Metal Co Ltd | Bumper stay |
JP2002284033A (en) * | 2001-03-27 | 2002-10-03 | Nippon Steel Corp | Strength member for automobile |
JP2002012165A (en) * | 2001-05-29 | 2002-01-15 | Kobe Steel Ltd | Energy absorbing member |
JP2003225714A (en) * | 2002-02-04 | 2003-08-12 | Jfe Steel Kk | Method for forming metallic tube and member for absorbing collision energy |
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JP2005104335A (en) * | 2003-09-30 | 2005-04-21 | Jfe Steel Kk | Side member tube hydroforming member |
JP2006207725A (en) * | 2005-01-28 | 2006-08-10 | Sumitomo Metal Ind Ltd | Shock absorbing member |
JP2006347265A (en) * | 2005-06-14 | 2006-12-28 | Toyota Motor Corp | Vehicular impact absorbing member |
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JP2009083686A (en) * | 2007-10-01 | 2009-04-23 | Mazda Motor Corp | Vehicle body structure of automobile |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2011179579A (en) * | 2010-02-27 | 2011-09-15 | Jfe Steel Corp | Shock absorption member |
KR20140013086A (en) | 2011-08-09 | 2014-02-04 | 신닛테츠스미킨 카부시키카이샤 | Shock absorbing member |
US9228629B2 (en) | 2011-08-09 | 2016-01-05 | Nippon Steel & Sumitomo Metal Corporation | Shock absorbing member |
US9381881B2 (en) | 2011-08-09 | 2016-07-05 | Nippon Steel & Sumitomo Metal Corporation | Shock absorbing member |
JP2013052708A (en) * | 2011-09-01 | 2013-03-21 | Isuzu Motors Ltd | Underrun protector structure |
JP2013160253A (en) * | 2012-02-01 | 2013-08-19 | Kobe Steel Ltd | Energy absorbing member and manufacturing method thereof |
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