JP2009148402A - Cigarette smoke deodorizing filter - Google Patents
Cigarette smoke deodorizing filter Download PDFInfo
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- JP2009148402A JP2009148402A JP2007328426A JP2007328426A JP2009148402A JP 2009148402 A JP2009148402 A JP 2009148402A JP 2007328426 A JP2007328426 A JP 2007328426A JP 2007328426 A JP2007328426 A JP 2007328426A JP 2009148402 A JP2009148402 A JP 2009148402A
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- 230000001877 deodorizing effect Effects 0.000 title claims abstract description 74
- 235000019504 cigarettes Nutrition 0.000 title abstract description 6
- 239000000779 smoke Substances 0.000 title abstract description 5
- -1 hydrazine compound Chemical class 0.000 claims abstract description 21
- OAKJQQAXSVQMHS-UHFFFAOYSA-N hydrazine Substances NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 10
- 239000000126 substance Substances 0.000 claims description 31
- 229910021536 Zeolite Inorganic materials 0.000 claims description 21
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 21
- 239000010457 zeolite Substances 0.000 claims description 21
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical group O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 17
- 239000000741 silica gel Substances 0.000 claims description 17
- 229910002027 silica gel Inorganic materials 0.000 claims description 17
- 125000004432 carbon atom Chemical group C* 0.000 claims description 11
- 239000007853 buffer solution Substances 0.000 claims description 8
- 239000002253 acid Substances 0.000 claims description 7
- 150000001875 compounds Chemical class 0.000 claims description 5
- 229910010272 inorganic material Inorganic materials 0.000 claims description 5
- 239000011147 inorganic material Substances 0.000 claims description 5
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 abstract description 15
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 abstract description 14
- 229910021529 ammonia Inorganic materials 0.000 abstract description 7
- IKHGUXGNUITLKF-XPULMUKRSA-N acetaldehyde Chemical compound [14CH]([14CH3])=O IKHGUXGNUITLKF-XPULMUKRSA-N 0.000 abstract description 4
- 238000004140 cleaning Methods 0.000 abstract 1
- 238000004332 deodorization Methods 0.000 description 22
- 235000019645 odor Nutrition 0.000 description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 12
- 241000208125 Nicotiana Species 0.000 description 9
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 9
- IBVAQQYNSHJXBV-UHFFFAOYSA-N adipic acid dihydrazide Chemical compound NNC(=O)CCCCC(=O)NN IBVAQQYNSHJXBV-UHFFFAOYSA-N 0.000 description 9
- 239000007789 gas Substances 0.000 description 9
- 238000001179 sorption measurement Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- 239000002002 slurry Substances 0.000 description 6
- 239000003463 adsorbent Substances 0.000 description 5
- 239000003054 catalyst Substances 0.000 description 5
- 239000007979 citrate buffer Substances 0.000 description 5
- IKHGUXGNUITLKF-UHFFFAOYSA-N Acetaldehyde Chemical compound CC=O IKHGUXGNUITLKF-UHFFFAOYSA-N 0.000 description 4
- 230000007423 decrease Effects 0.000 description 4
- 150000002429 hydrazines Chemical class 0.000 description 4
- SNVRDQORMVVQBI-UPHRSURJSA-N (z)-but-2-enedihydrazide Chemical compound NNC(=O)\C=C/C(=O)NN SNVRDQORMVVQBI-UPHRSURJSA-N 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000011056 performance test Methods 0.000 description 3
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical class N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 3
- 230000002378 acidificating effect Effects 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000011259 mixed solution Substances 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 229920002972 Acrylic fiber Polymers 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000008351 acetate buffer Substances 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 229920006318 anionic polymer Polymers 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 229920006317 cationic polymer Polymers 0.000 description 1
- 239000003610 charcoal Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- ZWLIYXJBOIDXLL-UHFFFAOYSA-N decanedihydrazide Chemical compound NNC(=O)CCCCCCCCC(=O)NN ZWLIYXJBOIDXLL-UHFFFAOYSA-N 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- LGYJSPMYALQHBL-UHFFFAOYSA-N pentanedihydrazide Chemical compound NNC(=O)CCCC(=O)NN LGYJSPMYALQHBL-UHFFFAOYSA-N 0.000 description 1
- 239000008055 phosphate buffer solution Substances 0.000 description 1
- 239000011941 photocatalyst Substances 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Landscapes
- Disinfection, Sterilisation Or Deodorisation Of Air (AREA)
- Solid-Sorbent Or Filter-Aiding Compositions (AREA)
- Paper (AREA)
Abstract
Description
本発明は、家庭用または業務用のエアコン、空気清浄機、タバコ分煙機等のフィルターや、あるいは車などにおける車室内のいやな臭いを取り除くフィルター等として使用し、特にタバコ臭(アセトアルデヒド、酢酸、アンモニア)を効率的に吸着浄化するフィルターに関する技術である。 The present invention is used as a filter for household or commercial air conditioners, air purifiers, cigarette smoke separators, etc., or a filter for removing unpleasant odors in the interior of a car, etc. This is a technology related to a filter that efficiently adsorbs and purifies ammonia.
消臭フィルターは、様々な用途に利用されており、その消臭方法は大きく分類して活性炭やゼオライト等の吸着材を利用した吸着タイプと、オゾンや光触媒、金属フタロシアニン錯体等により悪臭物質を分解除去する触媒タイプ、あるいはこの吸着タイプと触媒タイプを併用した併用タイプに分けられる。このうち例えば、活性炭の優れた吸着作用を利用した技術がよく知られているが、これらは悪臭成分を吸着し、周辺の臭気濃度を短期的に低下させる働きには優れているが、悪臭成分の量が減少するわけではなく、有効期間に限りのある消臭方法といわれ、最近では悪臭物質を分解除去する触媒タイプあるいは併用タイプのものが多くなっている。 Deodorizing filters are used in various applications. Deodorizing methods can be broadly classified into adsorption types that use adsorbents such as activated carbon and zeolite, and decomposition of malodorous substances using ozone, photocatalysts, metal phthalocyanine complexes, etc. It can be divided into a catalyst type to be removed or a combined type in which the adsorption type and the catalyst type are used in combination. Among these, for example, techniques using the excellent adsorption action of activated carbon are well known, but these adsorb malodorous components and are excellent in reducing the odor concentration in the short term, but malodorous components This is not a decrease in the amount of odor, but is said to be a deodorizing method with a limited effective period. Recently, a catalyst type or a combination type that decomposes and removes malodorous substances is increasing.
出願人は特許文献１を出願しており、高いｐＨ環境にした第１消臭フィルターと、低いｐＨ環境にした第２消臭フィルターとを備え、前記第１消臭フィルターは、活性炭混抄紙に金属フタロシアニン錯体とヒドラジン誘導体を担持させたものからなる消臭フィルターで、前記第２消臭フィルターは、活性炭混抄紙に金属フタロシアニン錯体を担持させたものからなる消臭フィルターであって、塩基性臭と酸性臭を同時に効率よく吸着分解し、なかでもたばこ臭に大きな消臭性能を有するものとして開示している。
上記技術は、吸着体と触媒を組み合わせたもので、吸着体に吸着された悪臭を、触媒により分解し脱臭する方法で、効率的に消臭する方法として有用な方法である。しかしながら、ヒドラジン誘導体と活性炭を担持させた上記技術は、初期の消臭性能は満足のいくものであるが、使用しないで在庫保管している間に消臭能力が急速に低下し、消臭性能を維持する期間が短いフィルターであることが判明した。このことから、さらに消臭耐久性のよい消臭フィルターが求められていた。 The above technique is a combination of an adsorbent and a catalyst, and is a useful method for deodorizing efficiently by decomposing and deodorizing malodor adsorbed on the adsorbent with the catalyst. However, the above-mentioned technology that supports hydrazine derivative and activated carbon is satisfactory in the initial deodorizing performance, but the deodorizing ability rapidly decreases during stock storage without using it, and the deodorizing performance. It was found that the filter has a short period of maintaining the filter. For this reason, there has been a demand for a deodorizing filter with further excellent deodorizing durability.
本発明は、かかる技術的背景に鑑みてなされたものであって、低コストでありながらタバコ臭に大きな消臭効果があって、しかも耐久性能の優れた消臭フィルターを提供することを目的とする。 The present invention has been made in view of such a technical background, and has an object to provide a deodorizing filter having a large deodorizing effect on a tobacco odor while being low in cost and having excellent durability performance. To do.
前記目的を達成するために、本発明は以下の手段を提供する。 In order to achieve the above object, the present invention provides the following means.
［１］多孔質無機物質混抄紙からなるフィルター材に、ヒドラジン化合物を担持させたことを特徴とする消臭フィルター。 [1] A deodorizing filter characterized in that a hydrazine compound is supported on a filter material made of mixed paper of a porous inorganic substance.
［２］前記消臭フィルターにおいて、ヒドラジン化合物が炭素数４〜８の酸ジヒドラジド化合物を担持させたものからなることを特徴とする前項１に記載の消臭フィルター。 [2] The deodorizing filter according to item 1 above, wherein the hydrazine compound comprises an acid dihydrazide compound having 4 to 8 carbon atoms supported thereon.
［３］前記消臭フィルターを緩衝溶液にて処理することにより、ｐＨ環境が５〜７であることを特徴とする前項１または２に記載の消臭フィルター。 [3] The deodorizing filter according to the above item 1 or 2, wherein the deodorizing filter is treated with a buffer solution to have a pH environment of 5 to 7.
［４］前記ヒドラジン化合物の担持量が多孔質無機物質混抄紙１ｇ当り５〜５０ｍｇの範囲であることを特徴とする前項１〜３のいずれか１項に記載の消臭フィルター。 [4] The deodorizing filter according to any one of items 1 to 3, wherein the supported amount of the hydrazine compound is in the range of 5 to 50 mg per 1 g of the porous inorganic substance mixed paper.
［５］前記多孔質無機物質混抄紙において、多孔質無機物質の含有率が４０〜８０質量％であることを特徴とする前項１〜４のいずれか１項に記載の消臭フィルター。 [5] The deodorizing filter according to any one of items 1 to 4, wherein the porous inorganic substance mixed paper has a porous inorganic substance content of 40 to 80% by mass.
［６］前記多孔質無機物質混抄紙において、多孔質無機物質がシリカゲルまたはゼオライトであることを特徴とする前項１〜５のいずれか１項に記載の消臭フィルター。 [6] The deodorizing filter as described in any one of 1 to 5 above, wherein the porous inorganic substance is silica gel or zeolite in the porous inorganic substance mixed paper.
タバコ臭の代表的ガスであるアセトアルデヒドは、ヒドラジン化合物に化学吸着しやすい性質がある。
［１］の発明では、多孔質無機物質混抄紙からなるフィルター材にヒドラジン化合物を担持させているので、アセトアルデヒドは、ヒドラジン化合物によって強力に吸着され再放出することなく消臭される。また、多孔質無機物質はアセトアルデヒドには有効ではないが、その他の多くのガスの吸着には有効で、タバコ臭に多くあるとされるアンモニアや酢酸等は、多孔質無機物質によって吸着され消臭されるのでタバコ臭に有効な消臭フィルターとすることができる。また、多孔質無機物質は、ヒドラジン化合物の消臭性能に影響することがないので、消臭フィルターの消臭性能を維持することができる。
Acetaldehyde, which is a typical tobacco odor gas, has the property of being easily chemisorbed to hydrazine compounds.
In the invention of [1], since the hydrazine compound is supported on the filter material made of porous inorganic substance mixed paper, acetaldehyde is strongly adsorbed by the hydrazine compound and deodorized without being re-released. In addition, porous inorganic substances are not effective for acetaldehyde, but they are effective for the adsorption of many other gases, and ammonia and acetic acid, which are often found in tobacco odors, are adsorbed by the porous inorganic substances and deodorized. Therefore, a deodorizing filter effective for tobacco odor can be obtained. Moreover, since the porous inorganic substance does not affect the deodorizing performance of the hydrazine compound, the deodorizing performance of the deodorizing filter can be maintained.
［２］の発明では、前記消臭フィルターにおいて、ヒドラジン誘導体として炭素数４〜８の酸ジヒドラジド化合物を担持させるので、バインダーを必要とせず、多孔質無機物質の吸着性能を損ねることなく多孔質無機物質混抄紙に直接担持することができる。 In the invention of [2], since the acid dehydrazide compound having 4 to 8 carbon atoms is supported as the hydrazine derivative in the deodorizing filter, no binder is required and the porous inorganic substance is not impaired without impairing the adsorption performance of the porous inorganic substance. It can be directly supported on the material mixed paper.
［３］の発明では、 前記消臭フィルターを緩衝溶液にて処理するので、ｐＨ環境が５〜７で維持されるようになり、酢酸のような酸性臭や、アンモニアのような塩基性臭を吸着しやすい環境下に保つことができる。 In the invention of [3], since the deodorizing filter is treated with a buffer solution, the pH environment is maintained at 5 to 7, and an acidic odor such as acetic acid and a basic odor such as ammonia are removed. It can be kept in an environment that is easily adsorbed.
［４］の発明では、前記ヒドラジン化合物の担持量が多孔質無機物質混抄紙１ｇ当り５〜５０ｍｇの範囲に設定されているからタバコ臭の消臭性能をいっそう向上させることができる。 In the invention of [4], since the supported amount of the hydrazine compound is set in the range of 5 to 50 mg per 1 g of the porous inorganic substance mixed paper, the deodorizing performance of tobacco odor can be further improved.
［５］の発明では、前記多孔質無機物質混抄紙において、多孔質無機物質の含有率が４０〜８０質量％であるから十分な吸着効果の得られるものとなり、また多孔質無機物質の脱落もなく、紙としてのある程度の強度も確保することができる。 In the invention of [5], the porous inorganic substance mixed paper has a porous inorganic substance content of 40 to 80% by mass, so that a sufficient adsorption effect can be obtained, and the porous inorganic substance can be removed. In addition, a certain level of strength as paper can be secured.
［６］の発明では、前記多孔質無機物質混抄紙において、多孔質無機物質がシリカゲルまたはゼオライトであるので、ヒドラジン化合物の消臭性能に影響することがなく、活性炭混抄紙と遜色ないコストで消臭フィルターを製造することができる。 In the invention of [6], in the porous inorganic material mixed paper, since the porous inorganic material is silica gel or zeolite, the deodorizing performance of the hydrazine compound is not affected, and it is erased at a cost comparable to that of the activated carbon mixed paper. An odor filter can be manufactured.
本発明の消臭フィルターは、特にタバコ臭を効率的に吸着浄化する消臭フィルターである。タバコの煙にはアンモニア等１００種類以上の混合物が含まれるものとされているが、本発明の消臭フィルターは、その内の多くを占めているとされるアセトアルデヒド、酢酸、アンモニアに特に有効で、しかも耐久性能の優れた消臭フィルターである。 The deodorizing filter of the present invention is a deodorizing filter that effectively absorbs and purifies tobacco odor. Tobacco smoke is said to contain a mixture of over 100 types of ammonia and the like, but the deodorizing filter of the present invention is particularly effective for acetaldehyde, acetic acid and ammonia, which are said to occupy most of them. Moreover, it is a deodorizing filter with excellent durability.
多孔質無機物質混抄紙は通常の湿式抄紙法により製造できる。例えばシリカゲルと天然パルプを水に添加し、水スラリーを作成する。そのスラリーを攪拌しながら所定の固形分濃度に調整し、その後カチオン系ポリマー又はアニオン系ポリマーを添加し、得られた凝集体水分散液を抄紙機を使い湿式抄紙法によりシート化し、乾燥処理を行なうことによってシリカゲル混抄紙を得る。次に、このシリカゲル混抄紙をコルゲート加工機を用いて、例えばハニカム形状に加工しフィルターの形状にする。前記シリカゲル混抄紙によるハニカムフィルターはシリカゲルの強い吸着力によって悪臭ガスの吸着体の役割をなすものである。 The porous inorganic material mixed paper can be produced by a normal wet papermaking method. For example, silica gel and natural pulp are added to water to create a water slurry. The slurry is adjusted to a predetermined solid content concentration while stirring, and then a cationic polymer or anionic polymer is added, and the resulting aggregate aqueous dispersion is formed into a sheet by a wet papermaking method using a paper machine, and dried. A silica gel mixed paper is obtained by performing. Next, this silica gel mixed paper is processed into, for example, a honeycomb shape using a corrugating machine to obtain a filter shape. The honeycomb filter made of silica gel mixed paper serves as an adsorbent for malodorous gas due to the strong adsorption force of silica gel.
この発明に使用する多孔質無機物質としては、ゼオライト、シリカゲル等を例示できる。ゼオライトやシリカゲルは、多孔質構造をもち表面積が広く、優れた吸着体として広く使われている。 Examples of the porous inorganic substance used in the present invention include zeolite and silica gel. Zeolite and silica gel have a porous structure, a large surface area, and are widely used as excellent adsorbents.
多孔質無機物質混抄紙において、多孔質無機物質の含有率は４０〜８０質量％であることが好ましい。４０質量％を下回ると十分な消臭性能を得ることができず、８０質量％を上回ると必然的にセルロース系繊維の割合が減少する結果、多孔質無機物質混抄紙としての強度を確保することができない。中でも、多孔質無機物質混抄紙は、多孔質無機物質含有率が好ましくは５０〜７０質量％である。中でも、多孔質無機物質含有率が５５〜６５質量％であるのがより好ましい。 In the porous inorganic substance mixed paper, the content of the porous inorganic substance is preferably 40 to 80% by mass. If it is less than 40% by mass, sufficient deodorizing performance cannot be obtained, and if it exceeds 80% by mass, the proportion of cellulosic fibers inevitably decreases. I can't. Among them, the porous inorganic substance mixed paper preferably has a porous inorganic substance content of 50 to 70% by mass. Especially, it is more preferable that a porous inorganic substance content rate is 55-65 mass%.
また、前記多孔質無機物質混抄紙に使用する繊維としては、天然パルプ、ポリオレフィン及びアクリル繊維などのフィブリル化繊維を用いればよいが、ヒドラジン化合物や緩衝溶液を担持し易いことから天然パルプが特に好ましい。 Further, as the fiber used in the porous inorganic substance mixed paper, fibrillated fibers such as natural pulp, polyolefin and acrylic fiber may be used, but natural pulp is particularly preferable because it easily supports a hydrazine compound and a buffer solution. .
次にこのシリカゲル混抄紙のハニカム形状のものを、ヒドラジン化合物とクエン酸緩衝溶液の混合溶液に含浸させ、乾燥することによって、消臭フィルターを得ることができる。また、シリカゲル混抄紙の状態で、ヒドラジン化合物とクエン酸緩衝溶液の混合溶液に浸し、乾燥したあとハニカム形状に加工し、フィルターの形状にして製造してもよい。 Next, the honeycomb-shaped paper of this silica gel mixed paper is impregnated with a mixed solution of a hydrazine compound and a citrate buffer solution and dried to obtain a deodorizing filter. Alternatively, in the state of silica gel mixed paper, it may be soaked in a mixed solution of a hydrazine compound and a citrate buffer solution, dried, processed into a honeycomb shape, and manufactured into a filter shape.
また、ヒドラジン化合物は、水に溶解するヒドラジン化合物であれば特に限定されるものではないが、炭素数４〜８の酸ジヒドラジド化合物が好適である。さらに好ましくは炭素数４〜６の酸ジヒドラジド化合物が好適である。例えば炭素数６のアジピン酸ジヒドラジド、炭素数５のグルタル酸ジヒドラジド、炭素数４のマレイン酸ジヒドラジド等が挙げられる。 The hydrazine compound is not particularly limited as long as it is a hydrazine compound that dissolves in water, but an acid dihydrazide compound having 4 to 8 carbon atoms is preferable. An acid dihydrazide compound having 4 to 6 carbon atoms is more preferable. For example, C6 adipic acid dihydrazide, C5 glutaric acid dihydrazide, C4 maleic acid dihydrazide and the like can be mentioned.
多孔質無機物質混抄紙１ｇあたり、ヒドラジン化合物の担持量は、５〜５０ｍｇの範囲に設定するのが好ましい。ヒドラジン化合物の担持量が５ｍｇを下回るものでは、タバコ臭の十分な消臭性能を得られない。また、５０ｍｇを上回っても格段の消臭性能の向上が得られるわけではない。 The amount of hydrazine compound supported per 1 g of porous inorganic substance mixed paper is preferably set in the range of 5 to 50 mg. If the amount of hydrazine compound supported is less than 5 mg, sufficient deodorization performance of tobacco odor cannot be obtained. Moreover, even if it exceeds 50 mg, the remarkable improvement in deodorizing performance is not necessarily obtained.
緩衝溶液は、Ｈ＋の増減を抑えて溶液のｐＨを一定に保つものである。緩衝溶液は、電離平衡をうまく利用したものであり、一般的には、弱酸とその塩、弱塩基とその塩からなる水溶液が緩衝溶液となる。例えば、リン酸緩衝溶液、クエン酸緩衝溶液、酢酸緩衝溶液等が挙げられる。 The buffer solution keeps the pH of the solution constant by suppressing the increase and decrease of H + . The buffer solution utilizes ionization equilibrium well. In general, an aqueous solution composed of a weak acid and a salt thereof and a weak base and a salt thereof is a buffer solution. Examples thereof include a phosphate buffer solution, a citrate buffer solution, and an acetate buffer solution.
本発明において、ｐＨ環境は、緩衝溶液によってｐＨ５〜７の範囲に維持されることが好ましい。ｐＨ環境が５未満では酸性臭の吸着スピードが急速に低下し、ｐＨ環境が７を超えると塩基性臭の吸着スピードが急速に低下するので好ましくない。 In the present invention, the pH environment is preferably maintained in a pH range of 5 to 7 with a buffer solution. When the pH environment is less than 5, the acid odor adsorption speed is rapidly decreased, and when the pH environment is more than 7, the basic odor adsorption speed is rapidly decreased.
また、本発明の消臭フィルターにおいては、前記多孔質無機物質混抄紙に発明を妨げない範囲で、さらに他の消臭剤や臭気吸着剤や添加剤等を担持せしめた構成を採用しても良い。 Further, in the deodorizing filter of the present invention, the porous inorganic material mixed paper may adopt a configuration in which other deodorizing agent, odor adsorbing agent, additive and the like are further supported as long as the invention is not hindered. good.
次ぎに実施例により、本発明を具体的に説明する。なお実施例における各種消臭性能の測定は次のように行った。 Next, the present invention will be described specifically by way of examples. In addition, the measurement of various deodorizing performance in an Example was performed as follows.
（初期性能試験）
消臭フィルターから切り出した試験片（４００×３００ｍｍ 厚さ２０ｍｍ １４５セル／ｉｎｃｈ２）を毎分８００リットルの通気を行なうファンをセットした空気清浄機のフィルターホルダーに固定し、内容量１ｍ３のアクリルボックス内に入れた後、ボックス内において濃度が１００ｐｐｍとなるようにアンモニアとアセトアルデヒドと酢酸を１：２：１の割合で混合したガスを注入し、五分経過後にこの混合ガスの残存濃度を測定し、混合ガスの除去率（％）を算出し初期性能とした。除去率９５％以上を合格とした。
(Initial performance test)
A test piece (400 x 300 mm, thickness 20 mm, 145 cells / inch 2 ) cut out from the deodorizing filter is fixed to a filter holder of an air purifier set with a fan that ventilates 800 liters per minute, and an acrylic with an internal capacity of 1 m 3 After putting in the box, inject a gas mixed with ammonia, acetaldehyde and acetic acid at a ratio of 1: 2: 1 so that the concentration in the box becomes 100 ppm, and measure the residual concentration of this mixed gas after 5 minutes. Then, the removal rate (%) of the mixed gas was calculated as the initial performance. A removal rate of 95% or more was considered acceptable.
（繰り返し耐久性能試験）
上記性能試験を２０回繰り返し行ったあと、そのまま空気清浄機を動かし３０分間経過してこの混合ガスの残存濃度を測定し、混合ガスの除去率（％）を算出し耐久性能とした。除去率８０％以上を合格とした。
(Repeated durability test)
After the above performance test was repeated 20 times, the air cleaner was moved as it was, and after 30 minutes, the residual concentration of the mixed gas was measured, and the removal rate (%) of the mixed gas was calculated to be the durability performance. A removal rate of 80% or more was considered acceptable.
（長期耐久性能試験）
消臭フィルターをポリエチレンフィルムで梱包し、六ヶ月間放置し、前記初期性能試験を行い、除去率９５％以上を合格とした。
(Long-term durability test)
The deodorizing filter was packed with a polyethylene film, allowed to stand for 6 months, the initial performance test was conducted, and a removal rate of 95% or more was accepted.
＜実施例１＞
ゼオライト７０質量部と天然パルプ３０質量部を水２００質量部に添加し、水スラリーを作成する。得られた凝集体水分散液を抄紙機を使い湿式抄紙法によりシート化し、乾燥処理を行ないゼオライト混抄紙を得た。得られたゼオライト混抄紙の一部をコルゲート加工機を用いて波型形状紙に加工した。この波型形状紙と平面形状紙を、エチレンー酢酸ビニル共重合体からなる接着剤で接着して積層し、セル密度が２３０セル／ｉｎｃｈ２のフィルター材を得た。次に、炭素数６のアジピン酸ジヒドラジド１．０質量％とクエン酸緩衝溶液５．０質量％を水に溶解して処理液を作成し、この処理液に、前記フィルター材を含浸した後、水洗して乾燥することによってｐＨ６．４の消臭フィルターを得た。アジピン酸ジヒドラジドのゼオライト混抄紙への担持量は、ゼオライト混抄紙１ｇ当り２０ｍｇであった。また、ゼオライト混抄紙におけるゼオライトの含有率は７０質量％であった。上記の各種ガスの消臭試験をおこない表１に記載した。
<Example 1>
70 parts by mass of zeolite and 30 parts by mass of natural pulp are added to 200 parts by mass of water to form a water slurry. The obtained aggregate aqueous dispersion was formed into a sheet by a wet papermaking method using a paper machine and dried to obtain a zeolite mixed paper. Part of the obtained zeolite mixed paper was processed into corrugated paper using a corrugating machine. The corrugated shape sheet and the planar shape sheet, and adhesively bonded to an ethylene-vinyl acetate copolymer laminated, cell density was obtained a filter material 230 cells / inch 2. Next, 1.0 mass% of adipic acid dihydrazide having 6 carbon atoms and 5.0 mass% of citrate buffer solution are dissolved in water to prepare a treatment liquid, and after impregnating the filter material into the treatment liquid, A deodorizing filter having a pH of 6.4 was obtained by washing with water and drying. The amount of adipic acid dihydrazide supported on the zeolite mixed paper was 20 mg per 1 g of the zeolite mixed paper. The zeolite content in the zeolite mixed paper was 70% by mass. Table 1 shows the deodorization test of the above various gases.
＜実施例２＞
次に、実施例１において、１．０質量％の炭素数４のマレイン酸ジヒドラジドを溶解した以外は実施例と同様にして、消臭フィルターを得た。なお、消臭フィルターのｐＨは６．４であった。また、マレイン酸ジヒドラジドのゼオライト混抄紙への担持量は、ゼオライト混抄紙１ｇ当り２０ｍｇであった。なお、この消臭フィルターにおける消臭試験結果を表１に記載した。
<Example 2>
Next, a deodorizing filter was obtained in the same manner as in Example 1 except that 1.0% by mass of maleic acid dihydrazide having 4 carbon atoms was dissolved. The pH of the deodorizing filter was 6.4. The amount of maleic acid dihydrazide supported on the zeolite mixed paper was 20 mg per 1 g of the zeolite mixed paper. In addition, the deodorization test result in this deodorization filter was described in Table 1.
＜実施例３＞
次に、実施例１において、炭素数６のアジピン酸ジヒドラジド１．０質量％に替えて炭素数６のアジピン酸ジヒドラジド２．５質量％とした以外は実施例１と同様にして、消臭フィルターを得た。なお、得られた消臭フィルターにおいて、アジピン酸ジヒドラジドのゼオライト混抄紙への担持量は、ゼオライト混抄紙１ｇ当り５０ｍｇであった。なお、この消臭フィルターにおける消臭試験結果を表１に記載した。
<Example 3>
Next, a deodorizing filter was obtained in the same manner as in Example 1 except that in Example 1, 2.5 mass% of adipic acid dihydrazide having 6 carbon atoms was used instead of 1.0 mass% of 6 carbon adipic acid dihydrazide. Got. In the obtained deodorizing filter, the amount of adipic acid dihydrazide supported on the zeolite mixed paper was 50 mg per 1 g of the zeolite mixed paper. In addition, the deodorization test result in this deodorization filter was described in Table 1.
＜実施例４＞
次に、実施例１において、炭素数６のアジピン酸ジヒドラジド０．４質量％とした以外は実施例１と同様にして、消臭フィルターを得た。なお、アジピン酸ジヒドラジドのゼオライト混抄紙への担持量は、ゼオライト混抄紙１ｇ当り８ｍｇであった。この消臭フィルターにおける消臭試験結果を表１に記載した。
<Example 4>
Next, a deodorizing filter was obtained in the same manner as in Example 1 except that in Example 1, 0.4 mass% of adipic acid dihydrazide having 6 carbon atoms was used. The amount of adipic acid dihydrazide supported on the zeolite mixed paper was 8 mg per 1 g of the zeolite mixed paper. Table 1 shows the results of the deodorization test on this deodorization filter.
＜実施例５＞
次に、実施例１において、シリカゲル３０質量部と天然パルプ３０質量部を水２００質量部に添加し、水スラリーを作成するものとした以外は実施例１と同様にして、消臭フィルターを得た。なお、シリカゲル混抄紙におけるシリカゲルの含有量は５０質量％であった。この消臭フィルターにおける消臭試験結果を表１に記載した。
Next, in Example 1, 30 parts by mass of silica gel and 30 parts by mass of natural pulp were added to 200 parts by mass of water to prepare a water slurry, and a deodorizing filter was obtained in the same manner as in Example 1. It was. The silica gel content in the silica gel mixed paper was 50% by mass. Table 1 shows the results of the deodorization test on this deodorization filter.
＜比較例１＞
実施例１において、ゼオライト７０質量部に替えて、椰子柄活性炭７０質量部とした以外は、実施例１と同様にして、消臭フィルターを得た。なお、この消臭フィルターにおける消臭試験結果を表２に記載した。
<Comparative Example 1>
In Example 1, it replaced with 70 mass parts of zeolite, and obtained the deodorizing filter like Example 1 except having set it as 70 mass parts of a cocoon pattern activated carbon. In addition, Table 2 shows the deodorization test results for this deodorization filter.
＜比較例２＞
実施例１において、クエン酸緩衝溶液５．０質量％を混入しなかった以外は実施例１と同様にして、ｐＨ７．３の消臭フィルターを得た。この消臭フィルターにおける消臭試験結果を表２に記載した。
<Comparative example 2>
In Example 1, a deodorizing filter having a pH of 7.3 was obtained in the same manner as in Example 1 except that 5.0% by mass of the citrate buffer solution was not mixed. Table 2 shows the results of the deodorization test on this deodorization filter.
＜比較例３＞
実施例１において、炭素数６のアジピン酸ジヒドラジドを混入しなかった以外は実施例１と同様にして、消臭フィルターを得た。この消臭フィルターにおける消臭試験結果を表２に記載した。
<Comparative Example 3>
In Example 1, a deodorizing filter was obtained in the same manner as in Example 1 except that the adipic acid dihydrazide having 6 carbon atoms was not mixed. Table 2 shows the results of the deodorization test on this deodorization filter.
＜比較例４＞
実施例１において、ゼオライト７０質量部を混入しなかった以外は実施例１と同様にして、消臭フィルターを得た。この消臭フィルターにおける各構成要件と消臭試験結果を表２に記載した。
<Comparative example 4>
In Example 1, a deodorizing filter was obtained in the same manner as in Example 1 except that 70 parts by mass of zeolite was not mixed. Table 2 shows the constituent requirements and deodorization test results of this deodorization filter.
＜比較例５＞
実施例１において、炭素数６のアジピン酸ジヒドラジド１．０質量％に替えて、炭素数１０のセバシン酸ジヒドラジド１．０質量％とした以外は実施例１と同様にして、消臭フィルターを得た。この消臭フィルターにおける消臭試験結果を表２に記載した。
<Comparative Example 5>
In Example 1, a deodorizing filter was obtained in the same manner as in Example 1 except that 1.0% by mass of sebacic acid dihydrazide having 10 carbon atoms was used instead of 1.0% by mass of 6-carbon adipic acid dihydrazide. It was. Table 2 shows the results of the deodorization test on this deodorization filter.
＜比較例６＞
実施例１において、シリカゲル３０質量部と天然パルプ７０質量部を水２００質量部に添加し、水スラリーを作成するものとした以外は実施例１と同様にして、消臭フィルターを得た。この消臭フィルターにおける消臭試験結果を表２に記載した。
<Comparative Example 6>
In Example 1, a deodorizing filter was obtained in the same manner as in Example 1 except that 30 parts by mass of silica gel and 70 parts by mass of natural pulp were added to 200 parts by mass of water to prepare a water slurry. Table 2 shows the results of the deodorization test on this deodorization filter.
＜比較例７＞
実施例１において、シリカゲル８５質量部と天然パルプ１５質量部を水２００質量部に添加し、水スラリーを作成するものとした以外は実施例１と同様にして、消臭フィルターを得たが、フィルターとしての強度が不足し使えるものではなかった。
<Comparative Example 7>
In Example 1, a deodorizing filter was obtained in the same manner as in Example 1 except that 85 parts by mass of silica gel and 15 parts by mass of natural pulp were added to 200 parts by mass of water to prepare a water slurry. The filter was not strong enough to be used.
本発明の技術は、家庭用または業務用のエアコン、空気清浄機等のフィルター材、あるいは車などにおける車内空気のいやな臭を取り除くフィルター材、特にタバコ臭を効率よく取り除くフィルター材として広く利用される。 The technology of the present invention is widely used as a filter material for household or commercial air conditioners, air purifiers, or the like, or a filter material that removes annoying odors from the interior air of cars, especially a filter material that efficiently removes tobacco odors. The
Claims (6)
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| JP2016179111A (en) * | 2015-03-25 | 2016-10-13 | 住江織物株式会社 | Aldehyde removal filter |
| JP2018143643A (en) * | 2017-03-08 | 2018-09-20 | 東洋紡株式会社 | Deodorization filter medium and filter |
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| JP2006322101A (en) * | 2005-05-19 | 2006-11-30 | Suminoe Textile Co Ltd | Deodorant fabric |
| JP2007167632A (en) * | 2005-11-22 | 2007-07-05 | Toray Ind Inc | Fiber sheet and its production method, and air filter |
| JP2007229092A (en) * | 2006-02-28 | 2007-09-13 | Suminoe Textile Co Ltd | Cigarette smoke deodorizing filter |
| JP2008212205A (en) * | 2007-02-28 | 2008-09-18 | Azumi Roshi Kk | Deodorization sheet and honeycomb filter |
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| JPH1052637A (en) * | 1996-08-09 | 1998-02-24 | Azumi Roshi Kk | Waterproof deodorant paper |
| JP2006322101A (en) * | 2005-05-19 | 2006-11-30 | Suminoe Textile Co Ltd | Deodorant fabric |
| JP2007167632A (en) * | 2005-11-22 | 2007-07-05 | Toray Ind Inc | Fiber sheet and its production method, and air filter |
| JP2007229092A (en) * | 2006-02-28 | 2007-09-13 | Suminoe Textile Co Ltd | Cigarette smoke deodorizing filter |
| JP2008212205A (en) * | 2007-02-28 | 2008-09-18 | Azumi Roshi Kk | Deodorization sheet and honeycomb filter |
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| JP2016179111A (en) * | 2015-03-25 | 2016-10-13 | 住江織物株式会社 | Aldehyde removal filter |
| JP2018143643A (en) * | 2017-03-08 | 2018-09-20 | 東洋紡株式会社 | Deodorization filter medium and filter |
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