JP2009112938A - Electric dust collector - Google Patents

Electric dust collector Download PDF

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JP2009112938A
JP2009112938A JP2007288362A JP2007288362A JP2009112938A JP 2009112938 A JP2009112938 A JP 2009112938A JP 2007288362 A JP2007288362 A JP 2007288362A JP 2007288362 A JP2007288362 A JP 2007288362A JP 2009112938 A JP2009112938 A JP 2009112938A
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film
electrode plate
layer film
ground electrode
volume resistivity
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JP5119868B2 (en
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Tetsuya Ueda
哲也 上田
Kengo Nakahara
健吾 中原
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Panasonic Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an electric dust collector which is reduced in weight while maintaining a dust collecting function, suppressed in generation of spark discharge and prevents abnormal rise in temperature. <P>SOLUTION: At least one among a grounded electrode plate 13 of an electrifying part 11, a charged electrode plate 22 of a dust collecting part 21 and a grounded electrode plate 23 of the dust collecting part 21 is constituted of a three-layer film 31 formed by holding an electroconductive second film 33 between two insulating or semiconductive first films 32. In the electrode plate, the second film 33 is made electrically conductive with a high voltage power supply 3 by providing a surface exposure part 36 of the second film 33 and bringing it into contact with an electrical conducting plate 37 or by inserting an electrical conducting bar 42 to bring it into contact with the second film 33 perpendicularly or in parallel to a surface direction of the three-layer film 31. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、空気中の浮遊粒子状物質を捕集し空気清浄を行うための電気集じん機に関する。   The present invention relates to an electric dust collector for collecting airborne particulate matter and cleaning the air.

従来、この種の電気集じん機は、コロナ放電を発生させ空気中の浮遊粒子状物質を帯電させる帯電部と、空気中の浮遊粒子状物質を捕集する集じん部から構成されており、例えば、特許文献1のようなものが知られている。   Conventionally, this type of electrostatic precipitator is composed of a charging unit that generates corona discharge and charges suspended particulate matter in the air, and a dust collecting portion that collects suspended particulate matter in the air. For example, the thing like patent document 1 is known.

以下、その電気集じん機について図7を参照しながら説明する。帯電部101は様々な形状(例えば線やトゲや針など)をした放電電極102と金属製の薄板からなる接地電極板103とが交互に積層されている。集じん部105は金属製の薄板からなる荷電極板106と金属製の薄板からなる接地極板107とが交互に積層されている。放電電極102には電源104から高電圧が印加され接地電極板103との間でコロナ放電が発生し、荷電極板106には電源104から高電圧が印加され接地極板107との間に電界が形成される。空気中の浮遊粒子状物質は、帯電部101でコロナ放電によって帯電され、集じん部105で電界によって接地極板107に付着、捕集され、空気清浄を行うものである。   Hereinafter, the electric dust collector will be described with reference to FIG. In the charging unit 101, discharge electrodes 102 having various shapes (for example, lines, thorns, needles, etc.) and a ground electrode plate 103 made of a thin metal plate are alternately stacked. In the dust collection portion 105, load electrode plates 106 made of metal thin plates and ground electrode plates 107 made of metal thin plates are alternately laminated. A high voltage is applied to the discharge electrode 102 from the power source 104 to generate a corona discharge between the ground electrode plate 103 and a high voltage is applied to the load electrode plate 106 from the power source 104 to form an electric field between the ground electrode plate 107. Is formed. The suspended particulate matter in the air is charged by corona discharge in the charging unit 101 and is attached to and collected on the ground electrode plate 107 by an electric field in the dust collection unit 105 to perform air cleaning.

大風量を処理する電気集じん機では(例えば1ユニット当たり300m3/min)その処理風量から1ユニット当たりの大きさが大きくなるため、使用する接地電極板103、荷電極板106、および接地極板107の1枚当りの大きさが大きくなるとともに、使用枚数も多く、そのため重量が重くなっていた。 In an electrostatic precipitator that processes a large amount of air (for example, 300 m 3 / min per unit), the size per unit increases from the amount of air that is treated, so that the ground electrode plate 103, the load electrode plate 106, and the ground electrode used As the size of each plate 107 is increased, the number of used plates is large, and thus the weight is increased.

このため、出来る限り軽量化をするために、接地電極板103、荷電極板106、および接地極板107の厚みを薄くしたり、特許文献1のように集じん部105の接地極板107にパンチング穴108を設けるなどしていた。
特開平11−057531号公報
For this reason, in order to reduce the weight as much as possible, the thickness of the ground electrode plate 103, the load electrode plate 106, and the ground electrode plate 107 is reduced, or the ground electrode plate 107 of the dust collecting portion 105 as in Patent Document 1 is used. A punching hole 108 was provided.
Japanese Patent Laid-Open No. 11-057531

このような従来の電気集じん機では、軽量化のために極板の厚みを薄くしすぎると剛性がなくなり極板同士の距離を保つことが困難となり、また、極板に穴を設けすぎると導電部分が減少し電界強度が弱まるため、いずれにしても集じん機能が低下するという課題があった。   In such a conventional electrostatic precipitator, if the thickness of the electrode plates is made too thin for weight reduction, the rigidity is lost and it becomes difficult to maintain the distance between the electrode plates, and if too many holes are provided in the electrode plates Since the conductive portion is reduced and the electric field strength is weakened, there is a problem that the dust collection function is deteriorated in any case.

また、帯電部や集じん部において火花放電が発生し、浮遊粒子状物質が可燃性の場合は温度が異常上昇し、極板などが熱により変形し耐久寿命が短くなるという課題があり、これを避けるために、印加電圧を下げたり、極板間隔を広げたりすると集じん機能が低下するという課題があった。   In addition, when spark discharge occurs in the charged part and dust collection part, and the suspended particulate matter is flammable, the temperature rises abnormally, and the electrode plate is deformed by heat and the durability life is shortened. In order to avoid this problem, if the applied voltage is lowered or the distance between the electrode plates is increased, the dust collection function is deteriorated.

本発明は、このような従来の課題を解決するものであり、集じん機能を維持しつつ、軽量化を行い、さらに火花放電の発生を抑え、温度の異常上昇を未然に防止する電気集じん機を提供することを目的としている。   The present invention solves such a conventional problem and reduces the weight while maintaining the dust collection function, further suppresses the occurrence of spark discharge, and prevents the temperature from rising abnormally. The purpose is to provide a machine.

本発明の電気集じん機は、上記目的を達成するために、帯電部の接地電極板、集じん部の荷電極板、集じん部の接地極板のうち、いずれか1つ以上は、2枚の絶縁性もしくは半導電性の第1フィルムの間に導電性の第2フィルムを挟んだ3層フィルムで構成され、極板には第2フィルムの表面露出部を設け、高圧電源に電気的に導通させた通電板を表面露出部に接触させ、第2フィルムを高圧電源に電気的に導通させるようにしたものである。この手段により、集じん機能を維持した上で、金属製極板に比べて軽量化を図ることができる。また、表面露出部を通電板に接触させることにより、極板の電位を確実に高圧電源に導通させることができる。   In order to achieve the above object, the electric dust collector of the present invention includes at least one of a ground electrode plate of a charging portion, a load electrode plate of a dust collection portion, and a ground electrode plate of a dust collection portion. Consists of a three-layer film with a conductive second film sandwiched between a sheet of insulating or semiconductive first film. The electrode plate is provided with a surface exposed portion of the second film, which is electrically connected to a high-voltage power source. The current-carrying plate is brought into contact with the exposed surface portion, and the second film is electrically connected to the high-voltage power source. By this means, it is possible to reduce the weight as compared with the metal electrode plate while maintaining the dust collecting function. Further, by bringing the surface exposed portion into contact with the energizing plate, the potential of the electrode plate can be reliably conducted to the high voltage power source.

また、他の手段は、表面露出部を通電板に接触させる構成において、帯電部の接地電極板に用いる3層フィルムのうち、第1フィルムの体積抵抗率が109〜1012Ω・cmであり、第2フィルムの体積抵抗率が104Ω・cm以下であり、いずれのフィルムも厚みを100〜500μmとしたものである。これにより、集じん機能を維持した上で、帯電部の火花放電の発生を抑えることができる。 Another means is that, in the configuration in which the surface exposed portion is in contact with the current-carrying plate, the volume resistivity of the first film is 10 9 to 10 12 Ω · cm among the three-layer films used for the ground electrode plate of the charging portion. Yes, the volume resistivity of the second film is 10 4 Ω · cm or less, and each film has a thickness of 100 to 500 μm. As a result, it is possible to suppress the occurrence of spark discharge in the charging portion while maintaining the dust collection function.

また、他の手段は、表面露出部を通電板に接触させる構成において、集じん部の荷電極板または接地極板に用いる3層フィルムのうち、第1フィルムの体積抵抗率が109Ω・cm以上であり、第2フィルムの体積抵抗率が104Ω・cm以下であり、いずれのフィルムも厚みを100〜500μmとしたものである。これにより、集じん機能を維持した上で、集じん部の火花放電を抑えることができる。 Another means is that, in the configuration in which the exposed surface portion is in contact with the current-carrying plate, the volume resistivity of the first film is 10 9 Ω · of the three-layer film used for the load electrode plate or the ground electrode plate of the dust collection portion. The volume resistivity of the second film is 10 4 Ω · cm or less, and any film has a thickness of 100 to 500 μm. Thereby, while maintaining the dust collection function, it is possible to suppress the spark discharge in the dust collection portion.

また、他の手段は、極板の3層フィルムに、少なくとも1辺の端面に平行に所定の幅で1枚の第1フィルムと1枚の第2フィルムの2層のみで構成された表面露出部を設けたものである。これにより、3層フィルムの表面露出部を、簡単に形成することができる。   Another means is that a three-layer film of an electrode plate is exposed to a surface composed of only two layers of one first film and one second film with a predetermined width parallel to at least one side end face. A part is provided. Thereby, the surface exposure part of a three-layer film can be formed easily.

また、他の手段は、極板の3層フィルムの少なくとも1辺の端面において、3層フィルムの表面方向に対し5〜30°の角度で斜めに切除することによって、表面露出部を形成したものである。これにより、3層フィルムの表面露出部を、あと加工で容易に形成することができる。   Moreover, the other means formed the surface exposure part by cutting off at an angle of 5-30 degrees with respect to the surface direction of a 3 layer film in the end surface of at least 1 side of the 3 layer film of an electrode plate. It is. Thereby, the surface exposure part of a three-layer film can be easily formed by post-processing.

また、他の手段は、極板の3層フィルムの周囲にフレームを設け、フレームに通電板を挟み込む構成としたものである。これにより、極板を簡単に組立てることができる。   Another means is a structure in which a frame is provided around the three-layer film of the electrode plate, and an energization plate is sandwiched between the frames. Thereby, an electrode plate can be assembled easily.

また、他の手段は、帯電部の接地電極板、集じん部の荷電極板、集じん部の接地極板のうち、いずれか1つ以上は、2枚の絶縁性もしくは半導電性の第1フィルムの間に導電性の第2フィルムを挟んだ3層フィルムで構成され、極板の3層フィルムの表面方向に垂直または平行に高圧電源に電気的に導通させた通電棒を差し込むことによって、通電棒を第2フィルムに接触させ、第2フィルムを高圧電源に電気的に導通させるようにしたものである。この手段により、集じん機能を維持した上で、金属製極板に比べて軽量化を図ることができる。また、通電棒を3層フィルムのに差し込むことによって、極板の電位を確実に高圧電源に導通させることができる。   Another means is that any one or more of the ground electrode plate of the charging unit, the load electrode plate of the dust collection unit, and the ground electrode plate of the dust collection unit is composed of two insulating or semiconductive first electrodes. By inserting a current-carrying rod that is composed of a three-layer film with a conductive second film sandwiched between one film and is electrically connected to a high-voltage power supply perpendicularly or parallel to the surface direction of the three-layer film of the electrode plate The current-carrying rod is brought into contact with the second film, and the second film is electrically connected to the high-voltage power source. By this means, it is possible to reduce the weight as compared with the metal electrode plate while maintaining the dust collecting function. Further, by inserting the current-carrying rod into the three-layer film, the potential of the electrode plate can be reliably conducted to the high-voltage power source.

また、他の手段は、通電棒を3層フィルムに差し込む構成において、帯電部の接地電極板に用いる3層フィルムのうち、第1フィルムの体積抵抗率が109〜1012Ω・cmであり、第2フィルムの体積抵抗率が104Ω・cm以下であり、いずれのフィルムも厚みを100〜500μmとしたものである。これにより、集じん機能を維持した上で、帯電部の火花放電の発生を抑えることができる。 Another means is that, in the configuration in which the current-carrying rod is inserted into the three-layer film, the first film has a volume resistivity of 10 9 to 10 12 Ω · cm among the three-layer film used for the ground electrode plate of the charging unit. The volume resistivity of the second film is 10 4 Ω · cm or less, and each film has a thickness of 100 to 500 μm. As a result, it is possible to suppress the occurrence of spark discharge in the charging portion while maintaining the dust collection function.

また、他の手段は、通電棒を3層フィルムに差し込む構成において、集じん部の荷電極板または接地極板に用いる3層フィルムのうち、第1フィルムの体積抵抗率が109Ω・cm以上であり、第2フィルムの体積抵抗率が104Ω・cm以下であり、いずれのフィルムも厚みを100〜500μmとしたものである。これにより、集じん機能を維持した上で、集じん部の火花放電を抑えることができる。 In another configuration, the current rod is inserted into the three-layer film, and the first film has a volume resistivity of 10 9 Ω · cm among the three-layer film used for the load electrode plate or the ground electrode plate of the dust collecting portion. The volume resistivity of the second film is 10 4 Ω · cm or less, and any film has a thickness of 100 to 500 μm. Thereby, while maintaining the dust collection function, it is possible to suppress the spark discharge in the dust collection portion.

また、他の手段は、通電棒は先端が尖った円錐形であり、3層フィルムに対してくさび状に差し込まれたものである。これにより、極板の電位を確実に高圧電源に導通させることができる。   As another means, the current-carrying rod has a conical shape with a sharp tip, and is inserted into a wedge shape with respect to the three-layer film. Thereby, the electric potential of an electrode plate can be reliably conducted with a high voltage power supply.

また、他の手段は、極板の3層フィルムの周囲にフレームを設け、フレームには少なくとも通電棒の数と同数のネジが設けられ、ネジに通電棒をねじ込むことにより、3層フィルムに対しくさび状に差し込むようにしたものである。これにより、極板の電位を確実に高圧電源に導通させることができる。   Another means is that a frame is provided around the three-layer film of the electrode plate, and at least the same number of screws as the current-carrying rods are provided on the frame. It was inserted in a wedge shape. Thereby, the electric potential of an electrode plate can be reliably conducted with a high voltage power supply.

また、他の手段は、第1フィルムおよび第2フィルムは、いずれもポリフッ化ビニリデン系樹脂であり、各フィルムは基材にイオン性導電剤を混ぜ込むことによって電気抵抗が調整され、各フィルムを熱溶着することによって3層フィルムが構成されたものである。これにより、3層フィルムの密着性をより確実にすることができる。   The other means is that both the first film and the second film are polyvinylidene fluoride resins, and the electric resistance of each film is adjusted by mixing an ionic conductive agent into the base material. A three-layer film is formed by heat welding. Thereby, the adhesiveness of a three-layer film can be made more reliable.

本発明によれば、集じん機能を維持しつつ、軽量化を図り、さらに火花放電の発生を抑え、温度の異常上昇を未然に防止するという効果のある電気集じん機を提供できる。   ADVANTAGE OF THE INVENTION According to this invention, while maintaining a dust collection function, weight reduction is achieved, Furthermore, generation | occurrence | production of spark discharge can be suppressed, and the electrical dust collector which has the effect of preventing abnormal temperature rise can be provided.

また、極板の電位を確実に高圧電源に導通させ、信頼性を高めるという効果も奏する。   In addition, there is an effect that the potential of the electrode plate is reliably conducted to the high-voltage power source and the reliability is improved.

また、3層フィルムの密着性をより確実にし、信頼性を高めるという効果も奏する。   In addition, there is an effect that the adhesion of the three-layer film is further ensured and the reliability is improved.

また、加工性、組立性を向上させ、製造コストを安価にするという効果も奏する。   In addition, the processability and assemblability are improved, and the manufacturing cost is reduced.

本発明の請求項1記載の発明は、帯電部の接地電極板、集じん部の荷電極板、集じん部の接地極板のうち、いずれか1つ以上は、2枚の絶縁性もしくは半導電性の第1フィルムの間に導電性の第2フィルムを挟んだ3層フィルムで構成され、極板には第2フィルムの表面露出部を設け、高圧電源に電気的に導通させた通電板を表面露出部に接触させ、第2フィルムを高圧電源に電気的に導通させるようにしたため、集じん機能を維持した上で、金属製極板に比べて軽量化を図り、また、表面露出部を通電板に接触させることにより、極板の電位を確実に高圧電源に導通させるという作用を有する。   According to the first aspect of the present invention, any one or more of the ground electrode plate of the charging portion, the load electrode plate of the dust collection portion, and the ground electrode plate of the dust collection portion is composed of two insulating or semi-conductive plates. A current-carrying plate composed of a three-layer film in which a conductive second film is sandwiched between conductive first films, and the electrode plate is provided with a surface exposed portion of the second film and electrically connected to a high-voltage power source. Since the second film is brought into electrical contact with the high-voltage power source while maintaining the dust collection function, the weight of the second film is reduced compared to the metal electrode plate. Is brought into contact with the current-carrying plate, so that the potential of the electrode plate is reliably conducted to the high-voltage power source.

本発明の請求項2記載の発明は、表面露出部を通電板に接触させる構成において、帯電部の接地電極板に用いる3層フィルムのうち、第1フィルムの体積抵抗率が109〜1012Ω・cmであり、第2フィルムの体積抵抗率が104Ω・cm以下であり、いずれのフィルムも厚みを100〜500μmとしたため、集じん機能を維持した上で、帯電部の火花放電の発生を抑えるという作用を有する。 According to the second aspect of the present invention, the volume resistivity of the first film is 10 9 to 10 12 among the three-layer films used for the ground electrode plate of the charging portion in the configuration in which the surface exposed portion is brought into contact with the current-carrying plate. Ω · cm, the volume resistivity of the second film is 10 4 Ω · cm or less, and each film has a thickness of 100 to 500 μm. Has the effect of suppressing the occurrence.

本発明の請求項3記載の発明は、表面露出部を通電板に接触させる構成において、集じん部の荷電極板または接地極板に用いる3層フィルムのうち、第1フィルムの体積抵抗率が109Ω・cm以上であり、第2フィルムの体積抵抗率が104Ω・cm以下であり、いずれのフィルムも厚みを100〜500μmとしたため、集じん機能を維持した上で、集じん部の火花放電を抑えるという作用を有する。 The invention according to claim 3 of the present invention is such that the volume resistivity of the first film is the three-layer film used for the load electrode plate or the ground electrode plate of the dust collection portion in the configuration in which the surface exposed portion is in contact with the current-carrying plate. 10 9 Ω · cm or more, the volume resistivity of the second film is 10 4 Ω · cm or less, and each film has a thickness of 100 to 500 μm. Has the effect of suppressing spark discharge.

本発明の請求項4記載の発明は、極板の3層フィルムに、少なくとも1辺の端面に平行に所定の幅で1枚の第1フィルムと1枚の第2フィルムの2層のみで構成された表面露出部を設けたため、3層フィルムの表面露出部を、簡単に形成できるという作用を有する。   According to a fourth aspect of the present invention, the three-layer film of the electrode plate is composed of only two layers of one first film and one second film with a predetermined width parallel to the end face of at least one side. Since the exposed surface exposed portion is provided, the surface exposed portion of the three-layer film can be easily formed.

本発明の請求項5記載の発明は、極板の3層フィルムの少なくとも1辺の端面において、3層フィルムの表面方向に対し5〜30°の角度で斜めに切除することによって、表面露出部を形成したため、3層フィルムの表面露出部を、あと加工で容易に形成できるという作用を有する。   In the invention according to claim 5 of the present invention, the surface exposed portion is obtained by obliquely cutting the end surface of at least one side of the three-layer film of the electrode plate at an angle of 5 to 30 ° with respect to the surface direction of the three-layer film. Thus, the surface exposed portion of the three-layer film can be easily formed by post-processing.

本発明の請求項6記載の発明は、極板の3層フィルムの周囲にフレームを設け、フレームに通電板を挟み込む構成としたため、極板を簡単に組立てられるという作用を有する。   According to the sixth aspect of the present invention, since the frame is provided around the three-layer film of the electrode plate and the current plate is sandwiched between the frames, the electrode plate can be easily assembled.

本発明の請求項7記載の発明は、帯電部の接地電極板、集じん部の荷電極板、集じん部の接地極板のうち、いずれか1つ以上は、2枚の絶縁性もしくは半導電性の第1フィルムの間に導電性の第2フィルムを挟んだ3層フィルムで構成され、極板の3層フィルムの表面方向に垂直または平行に高圧電源に電気的に導通させた通電棒を差し込むことによって、通電棒を第2フィルムに接触させ、第2フィルムを高圧電源に電気的に導通させるようにしたため、集じん機能を維持した上で、金属製極板に比べて軽量化を図り、また、通電棒を3層フィルムのに差し込むことによって、極板の電位を確実に高圧電源に導通させるという作用を有する。   According to the seventh aspect of the present invention, any one or more of the ground electrode plate of the charging portion, the load electrode plate of the dust collection portion, and the ground electrode plate of the dust collection portion is composed of two insulating or semi-conductive plates. A current-carrying rod composed of a three-layer film having a conductive second film sandwiched between conductive first films and electrically connected to a high-voltage power supply perpendicularly or parallel to the surface direction of the three-layer film of the electrode plate By connecting the current-carrying rod to the second film and electrically connecting the second film to the high-voltage power supply, the dust collection function is maintained and the weight is reduced compared to the metal electrode plate. In addition, by inserting the current-carrying rod into the three-layer film, the potential of the electrode plate is reliably conducted to the high-voltage power source.

本発明の請求項8記載の発明は、通電棒を3層フィルムに差し込む構成において、帯電部の接地電極板に用いる3層フィルムのうち、第1フィルムの体積抵抗率が109〜1012Ω・cmであり、第2フィルムの体積抵抗率が104Ω・cm以下であり、いずれのフィルムも厚みを100〜500μmとしたため、集じん機能を維持した上で、帯電部の火花放電の発生を抑えるという作用を有する。 In the invention according to claim 8 of the present invention, the volume resistivity of the first film is 10 9 to 10 12 Ω among the three-layer films used for the ground electrode plate of the charging portion in the configuration in which the current-carrying rod is inserted into the three-layer film.・ The volume resistivity of the second film is 10 4 Ω · cm or less, and the thickness of each film is set to 100 to 500 μm. It has the effect of suppressing.

本発明の請求項9記載の発明は、通電棒を3層フィルムに差し込む構成において、集じん部の荷電極板または接地極板に用いる3層フィルムのうち、第1フィルムの体積抵抗率が109Ω・cm以上であり、第2フィルムの体積抵抗率が104Ω・cm以下であり、いずれのフィルムも厚みを100〜500μmとしたため、集じん機能を維持した上で、集じん部の火花放電を抑えるという作用を有する。 According to the ninth aspect of the present invention, the volume resistivity of the first film is 10 out of the three-layer film used for the load electrode plate or the ground electrode plate of the dust collecting portion in the configuration in which the current-carrying rod is inserted into the three-layer film. 9 Ω · cm or more, the volume resistivity of the second film is 10 4 Ω · cm or less, and each film has a thickness of 100 to 500 μm. It has the effect of suppressing spark discharge.

本発明の請求項10記載の発明は、通電棒は先端が尖った円錐形であり、3層フィルムに対してくさび状に差し込まれたため、極板の電位を確実に高圧電源に導通させるという作用を有する。   According to the tenth aspect of the present invention, the current-carrying rod has a conical shape with a sharp tip, and is inserted in a wedge shape with respect to the three-layer film, so that the potential of the electrode plate is reliably conducted to the high-voltage power source. Have

本発明の請求項11記載の発明は、極板の3層フィルムの周囲にフレームを設け、フレームには少なくとも通電棒の数と同数のネジが設けられ、ネジに通電棒をねじ込むことにより、3層フィルムに対しくさび状に差し込むようにしたため、極板の電位を確実に高圧電源に導通させるという作用を有する。   According to the eleventh aspect of the present invention, a frame is provided around the three-layer film of the electrode plate, the frame is provided with at least as many screws as the number of current-carrying rods, and the current-carrying rods are screwed into the screws. The wedge film is inserted into the layer film so that the potential of the electrode plate is reliably conducted to the high voltage power source.

本発明の請求項12記載の発明は、第1フィルムおよび第2フィルムは、いずれもポリフッ化ビニリデン系樹脂であり、各フィルムは基材にイオン性導電剤を混ぜ込むことによって電気抵抗が調整され、各フィルムを熱溶着することによって3層フィルムが構成されたため、3層フィルムの密着性をより確実にできるという作用を有する。   In the twelfth aspect of the present invention, each of the first film and the second film is a polyvinylidene fluoride resin, and the electric resistance of each film is adjusted by mixing an ionic conductive agent into the base material. Since the three-layer film is formed by heat-welding each film, it has an effect that the adhesion of the three-layer film can be ensured.

以下、本発明の実施の形態について、図1〜図6を参照しながら説明する。   Embodiments of the present invention will be described below with reference to FIGS.

(実施の形態1)
図1は本発明の実施の形態1〜4を示す電気集じん機の構成図、図2は本発明の実施の形態1〜4を示す帯電部と集じん部の斜視図である。
(Embodiment 1)
FIG. 1 is a configuration diagram of an electric dust collector showing Embodiments 1 to 4 of the present invention, and FIG. 2 is a perspective view of a charging unit and a dust collector showing Embodiments 1 to 4 of the present invention.

図1に示すように、ダクト1内に、空気中の浮遊粒子状物質を帯電させる帯電部11と、帯電された浮遊粒子状物質を捕集する集じん部21とを備え、集じん部21の下流には、ダクト1内に浮遊粒子状物質を含んだ空気を引き込むための送風機2(一例として軸流ファン)を備えている。3は、帯電部11と集じん部21に高電圧を供給する高圧電源である。   As shown in FIG. 1, the duct 1 includes a charging unit 11 that charges floating particulate matter in the air, and a dust collecting unit 21 that collects the charged suspended particulate matter. A blower 2 (as an example, an axial fan) for drawing air containing suspended particulate matter into the duct 1 is provided downstream. A high voltage power source 3 supplies a high voltage to the charging unit 11 and the dust collecting unit 21.

図2は、帯電部11と集じん部21の斜視図であり、帯電部11は、高圧電源3の正極側に電気的に導通させた放電電極12と同アース側に電気的に導通させた接地電極板13とが交互に配置されており、集じん部21は、高圧電源3の正極側に電気的に導通させた荷電極板22と同アース側に電気的に導通させた接地極板23とが交互に配置されている。放電電極12の形状は、線状、トゲ状、針状など、放電しやすい形状ならいずれでもよく、また材質は、ステンレス、タングステンなどの金属をはじめ、導電性塗料や導電性フィルムなど、導電性物質ならいずれでもよい。また、放電電極12および荷電極板22は、高圧電源3の正極側に接続されているが、アース極に対して負極側に接続してもよい。   FIG. 2 is a perspective view of the charging unit 11 and the dust collecting unit 21. The charging unit 11 is electrically connected to the ground side and the discharge electrode 12 electrically connected to the positive electrode side of the high-voltage power supply 3. The ground electrode plates 13 are alternately arranged, and the dust collector 21 is a ground electrode plate electrically connected to the ground side and the load electrode plate 22 electrically connected to the positive electrode side of the high-voltage power source 3. 23 are alternately arranged. The shape of the discharge electrode 12 may be any shape that is easy to discharge, such as a line shape, a thorn shape, or a needle shape, and the material is conductive such as a metal such as stainless steel or tungsten, a conductive paint, a conductive film, or the like. Any substance is acceptable. Moreover, although the discharge electrode 12 and the load electrode plate 22 are connected to the positive electrode side of the high-voltage power supply 3, they may be connected to the negative electrode side with respect to the ground electrode.

図2において、帯電部11の放電電極12と接地電極板13との隙間、および集じん部21の荷電電極22と接地電極23との隙間を矢印の如く空気が流れ、帯電部11において放電電極12と接地電極板13との間に発生したコロナ放電によって空気中の浮遊粒子状物質が帯電され、集じん部21において荷電極板22と接地極板23との間に発生した電界によって、帯電した浮遊粒子状物質がクーロン力により接地極板23に付着、捕集される。これによって、空気中の浮遊粒子状物質を捕集し空気清浄を行うことができる。   In FIG. 2, air flows through the gap between the discharge electrode 12 and the ground electrode plate 13 of the charging unit 11 and the gap between the charge electrode 22 and the ground electrode 23 of the dust collection unit 21 as indicated by arrows. The suspended particulate matter in the air is charged by the corona discharge generated between the electrode 12 and the ground electrode plate 13, and is charged by the electric field generated between the load electrode plate 22 and the ground electrode plate 23 in the dust collection portion 21. The suspended particulate matter adheres to the ground electrode plate 23 and is collected by the Coulomb force. As a result, airborne particulate matter in the air can be collected and air purified.

図3は、図1および図2における、帯電部11の接地電極板13、集じん部21の荷電極板22、集じん部21の接地極板23のうち、いずれかまたは複数種に用いられる3層フィルム31を含む極板の、実施の形態1を示す詳細図および断面図である。なお、3層フィルム31を用いない極板は、ステンレスやアルミニウムなどの金属板であってもよい。   3 is used for any one or more of the ground electrode plate 13 of the charging unit 11, the load electrode plate 22 of the dust collection unit 21, and the ground electrode plate 23 of the dust collection unit 21 in FIGS. It is the detailed view and sectional drawing which show Embodiment 1 of the electrode plate containing the three-layer film 31. The electrode plate not using the three-layer film 31 may be a metal plate such as stainless steel or aluminum.

図3において、3層フィルム31は、2枚の第1フィルム32の間に、第2フィルム33を挟んで構成されている。ここで、第1フィルム32および第2フィルム33の材質としては、いずれもポリフッ化ビニリデン系樹脂(以降、PVDFと呼ぶ)を用いている。PVDFは、耐熱性、耐オゾン性、耐薬品性、耐油性などに優れ、耐久性を十分確保することが出来るとともに、フィルム基材にイオン性導電剤を混ぜ込むことによって、体積抵抗率が違う複数種のフィルムを製作することができる。一般に体積抵抗率を調整する手段としては、カーボンなどの導電性フィラーを混ぜ込む方式があるが、この方式は樹脂材料に高電圧をかけた時にカーボン粒子の部分で絶縁破壊を起こしやすく、絶縁破壊電圧が低いといった欠点があるため、これを解決する手段として本実施の形態1では、カーボンなどの導電性フィラーに代わって、イオン性導電剤を混ぜ込む方式を用いている。その結果、体積抵抗率の異なる第1フィルム32と第2フィルム33が同種の樹脂材料で製作でき、これに熱をかけて接触面を溶解して密着させる熱溶着を行うことによって、3層フィルム31の密着性が良くなり、3層フィルム31の「はがれ」に対する信頼性を大幅に向上させることができる。   In FIG. 3, the three-layer film 31 is configured by sandwiching a second film 33 between two first films 32. Here, as the material of the first film 32 and the second film 33, both are polyvinylidene fluoride resins (hereinafter referred to as PVDF). PVDF is excellent in heat resistance, ozone resistance, chemical resistance, oil resistance, etc., and can ensure sufficient durability, and the volume resistivity is different by mixing ionic conductive agent into the film base material Multiple types of films can be produced. In general, as a means of adjusting the volume resistivity, there is a method of mixing a conductive filler such as carbon, but this method easily causes dielectric breakdown at the carbon particle portion when a high voltage is applied to the resin material, and the dielectric breakdown. Since there is a disadvantage that the voltage is low, in the first embodiment, a method of mixing an ionic conductive agent in place of the conductive filler such as carbon is used as a means for solving this. As a result, the first film 32 and the second film 33 having different volume resistivity can be manufactured with the same kind of resin material, and heat is applied to the first film 32 and the second film 33 to melt the contact surface and thereby heat-contact the three-layer film. The adhesion of 31 is improved, and the reliability of the three-layer film 31 with respect to “peeling” can be greatly improved.

この3層フィルム31を帯電部11の接地電極板13に用いる場合は、第1フィルム32の体積抵抗率が109〜1012Ω・cmであり、第2フィルム33の体積抵抗率が104Ω・cm以下であり、いずれのフィルムも厚みを100〜500μmとしている。 When the three-layer film 31 is used for the ground electrode plate 13 of the charging unit 11, the volume resistivity of the first film 32 is 10 9 to 10 12 Ω · cm, and the volume resistivity of the second film 33 is 10 4. Ω · cm or less, and any film has a thickness of 100 to 500 μm.

帯電部11における第2フィルム33は、帯電部11でコロナ放電を行う際の電流を集め導通させる役目があるが、体積抵抗率が104Ω・cmより高いと電流が流れる際に第2フィルム33自体がジュール熱によって発熱量が大きくなってしまうため、104Ω・cm以下としている。厚みに関しては100〜500μmが良く、100μmより薄いと、同様に電流が流れる際に第2フィルム33自体がジュール熱によって発熱してしまい、500μmより厚いと第2フィルム33の重量が重くなり軽量化に寄与できなくなる。 The second film 33 in the charging unit 11 has a function of collecting and conducting current when corona discharge is performed in the charging unit 11. However, when the volume resistivity is higher than 10 4 Ω · cm, the second film 33 is used when the current flows. Since 33 itself has a large amount of heat generation due to Joule heat, it is set to 10 4 Ω · cm or less. The thickness is preferably 100 to 500 μm. If the thickness is less than 100 μm, the second film 33 itself generates heat due to Joule heat when the current flows. If the thickness is more than 500 μm, the weight of the second film 33 becomes heavy and the weight is reduced. Can no longer contribute.

帯電部11における第1フィルム32は、帯電部11でコロナ放電を行う際に火花放電の発生を抑える役目がある。通常、接地電極板13表面が導電性であると、コロナ放電中に空気の絶縁破壊が起きた時に、その箇所の空気の電気抵抗が限りなくゼロに近づき、集中して電流が流れ火花放電が発生する。一方、接地電極板13の表面を、電気抵抗を持ったの第1フィルム32で覆った場合は、もし、コロナ放電中に空気の絶縁破壊が起き、その箇所の空気の電気抵抗が限りなくゼロに近づいた時でも、第1フィルム32の抵抗が直列にあるため、他の箇所の抵抗(空気抵抗+フィルム抵抗)と比べて抵抗値の差が少なく、電流を分散させ一箇所に集中して電流が流れずに火花放電の発生を防止することができる。この時の第1フィルム32の体積抵抗率は109〜1012Ω・cm、また、厚みは100〜500μmとすることが適正である。 The first film 32 in the charging unit 11 serves to suppress the occurrence of spark discharge when corona discharge is performed in the charging unit 11. Normally, if the surface of the ground electrode plate 13 is conductive, when air breakdown occurs during corona discharge, the electrical resistance of the air at that location approaches zero as much as possible, current flows intensively and spark discharge occurs. appear. On the other hand, if the surface of the ground electrode plate 13 is covered with the first film 32 having electric resistance, if the dielectric breakdown of the air occurs during corona discharge, the electric resistance of the air at that location is infinitely zero. Even when approaching, the resistance of the first film 32 is in series, so there is little difference in resistance compared to the resistance of other places (air resistance + film resistance), and the current is dispersed and concentrated in one place The occurrence of spark discharge can be prevented without current flowing. It is appropriate that the volume resistivity of the first film 32 at this time is 10 9 to 10 12 Ω · cm, and the thickness is 100 to 500 μm.

以下、その理由について述べる。体積抵抗率が同じでも厚みが変わるとフィルムの厚み方向に流れる電流に対する抵抗は変わってくる。そのため、フィルムの厚み方向に流れる電流に対する単位面積あたりの抵抗(つまり、体積抵抗率と厚みの積、以降、面積抵抗率Ω・cm2と呼ぶ)を考えると、本発明者らはこの面積抵抗率が108〜1010Ω・cm2とすることが最適であることを見出した。例えば厚さ100μmのフィルムでは、体積抵抗率1×1010〜1×1012Ω・cmが、また厚さ500μmのフィルムでは、体積抵抗率2×109〜2×1011Ω・cmが最適となる。この面積抵抗率が108Ω・cm2より小さいと電流が流れやすくなりコロナ放電は発生するが火花放電も発生し、逆に1010Ω・cm2より大きいと火花放電は発生しないが、コロナ放電も発生しなくなる。最適設計の一例として、第1フィルム32の面積抵抗率を1×109Ω・cm2(この時、体積抵抗率は2.5×1010Ω・cm、厚みは400μm)とするとよい。 The reason will be described below. Even if the volume resistivity is the same, if the thickness changes, the resistance to the current flowing in the thickness direction of the film changes. Therefore, considering the resistance per unit area with respect to the current flowing in the thickness direction of the film (that is, the product of volume resistivity and thickness, hereinafter referred to as area resistivity Ω · cm 2 ), the present inventors have determined this area resistance. It has been found that it is optimal that the rate is 10 8 to 10 10 Ω · cm 2 . For example, a volume resistivity of 1 × 10 10 to 1 × 10 12 Ω · cm is optimal for a film having a thickness of 100 μm, and a volume resistivity of 2 × 10 9 to 2 × 10 11 Ω · cm is optimal for a film having a thickness of 500 μm. It becomes. If this area resistivity is less than 10 8 Ω · cm 2 , current flows easily and corona discharge occurs, but spark discharge also occurs. Conversely, if it is greater than 10 10 Ω · cm 2 , spark discharge does not occur. There is no discharge. As an example of the optimum design, the area resistivity of the first film 32 may be 1 × 10 9 Ω · cm 2 (the volume resistivity is 2.5 × 10 10 Ω · cm and the thickness is 400 μm).

一方、この3層フィルム31を集じん部21の荷電極板22または接地極板23に用いる場合は、第1フィルム32の体積抵抗率が109Ω・cm以上であり、第2フィルム33の体積抵抗率が104Ω・cm以下であり、いずれのフィルムも厚みを100〜500μmとしている。 On the other hand, when the three-layer film 31 is used for the load electrode plate 22 or the ground electrode plate 23 of the dust collecting portion 21, the volume resistivity of the first film 32 is 10 9 Ω · cm or more. The volume resistivity is 10 4 Ω · cm or less, and any film has a thickness of 100 to 500 μm.

集じん部21における第2フィルム33は、集じん部21で電界をかけた際に電位を保つ役目があるが、体積抵抗率が104Ω・cmより高いと電圧降下によって極板の電位を保つことができなくなってしまうため、104Ω・cm以下としている。厚みに関しては100〜500μmが良く、100μmより薄いと電圧降下によって極板の電位を保つことができなくなり、500μmより厚いと第2フィルム33の重量が重くなり軽量化に寄与できない。 The second film 33 in the dust collection portion 21 has a role of maintaining a potential when an electric field is applied in the dust collection portion 21. However, if the volume resistivity is higher than 10 4 Ω · cm, the potential of the electrode plate is reduced by a voltage drop. Since it cannot be maintained, it is set to 10 4 Ω · cm or less. The thickness is preferably 100 to 500 μm. If the thickness is less than 100 μm, the potential of the electrode plate cannot be maintained due to a voltage drop. If the thickness is greater than 500 μm, the weight of the second film 33 is increased and cannot contribute to weight reduction.

集じん部21における第1フィルム32も、帯電部11同様に火花放電の発生を抑える役目がある。ただし、帯電部11と違いコロナ放電を行う必要がなく、第2フィルム33において電界を保てばよいため、第1フィルム32は絶縁性を高くすることが望ましい。よって、帯電部11と同様の理由で、体積抵抗率は109Ω・cm以上とし、また、厚みは100〜500μm(上限は絶縁性には関係ないが、厚すぎると軽量化に寄与できないため)とすることが適正である。 The first film 32 in the dust collection portion 21 also has a role of suppressing the occurrence of spark discharge, like the charging portion 11. However, unlike the charging unit 11, it is not necessary to perform corona discharge, and it is only necessary to maintain an electric field in the second film 33. Therefore, it is desirable that the first film 32 has high insulation. Therefore, for the same reason as the charging unit 11, the volume resistivity is set to 10 9 Ω · cm or more, and the thickness is 100 to 500 μm (the upper limit is not related to insulation, but if it is too thick, it cannot contribute to weight reduction). ) Is appropriate.

以上のことから、帯電部11または集じん部21において火花放電の発生を抑えることにより温度の異常上昇を未然に防止するとともに、印加電圧を下げたり極板間隔を広げたりすることなく集じん機能を維持しつつ、極板を3層フィルム31にすることにより、金属製極板に比べて大幅な軽量化を図ることができるものである。   From the above, by preventing the occurrence of spark discharge in the charging unit 11 or the dust collection unit 21, it is possible to prevent an abnormal increase in temperature and to collect dust without lowering the applied voltage or increasing the electrode plate interval. By maintaining the electrode plate as the three-layer film 31, the weight can be significantly reduced as compared with the metal electrode plate.

3層フィルム31は単独では剛性がないため、図3に示すように、周囲を剛体としてのフレーム34(フレームA34a、フレームB34b)に挟み、4箇所の穴35にボルトとナット(図示せず)を通すことにより締結し、剛性を保っている。この方式は、極板を簡単に組立てることが可能となる。なお、フレーム34は、剛性があれば金属であっても樹脂であってもよい。   Since the three-layer film 31 does not have rigidity alone, as shown in FIG. 3, the periphery is sandwiched between frames 34 (frame A 34a, frame B 34b) as rigid bodies, and bolts and nuts (not shown) are inserted into four holes 35. It is fastened by passing it through to maintain rigidity. This method makes it possible to easily assemble the electrode plate. The frame 34 may be a metal or a resin as long as it has rigidity.

一方、いずれの極板の使い方であっても、第2フィルム33は、高圧電源3に電気的に導通させる必要があり、本実施の形態1では、3層フィルム31が、少なくとも1辺の端面に平行に所定の幅(例えば10mm)で1枚の第1フィルム32と1枚の第2フィルム33の2層のみで構成された表面露出部36を設けている。そして、第2フィルム33の表面露出部36に導電性の通電板37を接触させ、さらに、フレームA34a、フレームB34bによって両側から挟み込んでいる。通電板37の少なくとも一端は、通電端子38としてフレーム34の外側に突出させ、この通電端子38をリード線(図示せず)などを介して高圧電源3に接続することにより、第2フィルム33を確実に高圧電源3に導通させることができるものである。これにより、信頼性を高めることができる。   On the other hand, regardless of how the electrode plate is used, the second film 33 needs to be electrically connected to the high-voltage power source 3, and in the first embodiment, the three-layer film 31 has at least one end face. The exposed surface portion 36 is formed in parallel with the first exposed film 36 and has a predetermined width (for example, 10 mm) and is formed of only two layers of one first film 32 and one second film 33. The conductive energizing plate 37 is brought into contact with the surface exposed portion 36 of the second film 33, and is further sandwiched from both sides by the frame A34a and the frame B34b. At least one end of the energizing plate 37 protrudes to the outside of the frame 34 as an energizing terminal 38, and the energizing terminal 38 is connected to the high-voltage power source 3 via a lead wire (not shown) or the like, whereby the second film 33 is It is possible to ensure conduction to the high-voltage power supply 3. Thereby, reliability can be improved.

また、本実施の形態1では、3層フィルム31の全幅寸法がB=200mm、表面露出部の幅寸法が10mmとすると、全幅200mmのうち、幅190mmが3層構成、幅10mmが2層構成のフィルムを長尺で製作し、長手方向に所定長さ(例えば400mm)に裁断することによって、3層フィルム31を安価で簡単に形成することができるものである。   In the first embodiment, when the total width dimension of the three-layer film 31 is B = 200 mm and the width dimension of the surface exposed portion is 10 mm, among the total width 200 mm, the width 190 mm has a three-layer configuration, and the width 10 mm has a two-layer configuration. The three-layer film 31 can be easily formed at a low cost by producing a long film and cutting the film into a predetermined length (for example, 400 mm) in the longitudinal direction.

(実施の形態2)
図4は、図1および図2における、帯電部11の接地電極板13、集じん部21の荷電極板22、集じん部21の接地極板23のうち、いずれかまたは複数種に用いられる3層フィルム31を含む極板の、実施の形態2を示す詳細図および断面図である。図3と同じ構成要素については同じ符号を用い、説明を省略する。なお、3層フィルム31を用いない極板は、ステンレスやアルミニウムなどの金属板であってもよい。
(Embodiment 2)
4 is used for any one or more of the ground electrode plate 13 of the charging unit 11, the load electrode plate 22 of the dust collection unit 21, and the ground electrode plate 23 of the dust collection unit 21 in FIGS. It is the detailed view and sectional drawing which show Embodiment 2 of the electrode plate containing the three-layer film 31. The same components as those in FIG. 3 are denoted by the same reference numerals, and description thereof is omitted. The electrode plate not using the three-layer film 31 may be a metal plate such as stainless steel or aluminum.

図4において、3層フィルム31は、2枚の第1フィルム32の間に、第2フィルム33を挟んで構成されている。ここで、第1フィルム32および第2フィルム33の材質としては、いずれも厚さ100〜500μmのポリフッ化ビニリデン系樹脂を用いている。3層フィルム31の周囲は、金属や樹脂などの剛体としてのフレーム34(フレームA34a、フレームB34b)によって挟まれ、4箇所の穴35にボルトとナット(図示せず)を通すことにより締結し、剛性を保っている。   In FIG. 4, the three-layer film 31 is configured by sandwiching a second film 33 between two first films 32. Here, as a material of the first film 32 and the second film 33, a polyvinylidene fluoride resin having a thickness of 100 to 500 μm is used. The periphery of the three-layer film 31 is sandwiched between rigid frames 34 (frame A34a, frame B34b) such as metal or resin, and fastened by passing bolts and nuts (not shown) through four holes 35, Maintains rigidity.

第2フィルム33は、高圧電源3に電気的に導通させる必要があり、本実施の形態2では、3層フィルム31の少なくとも1辺の端面において、3層フィルム31の表面方向に対しα=5〜30°(本実施の形態2では、α=25°)の角度で斜めに切除することによって、表面露出部36を形成している。そして、第2フィルム33の表面露出部36に導電性の通電板37を接触させ、さらに、フレームA34a、フレームB34bによって両側から挟み込んでいる。角度をα=5〜30°とした理由は、角度が30°より大きいと、通電板37と第2フィルム33との接触長さが小さくなり電気の導通を阻害するおそれがあり、角度が5°より小さいと、3層フィルム31が3層として機能する有効面積が小さくなるためである。なお、フレームA34aの通電板37に対応する部分は、3層フィルム31の切除角を考慮して、3層フィルム31の表面方向に対し、部分的に斜めに形成されている。さらに、通電板37の少なくとも一端は、通電端子38としてフレーム34の外側に突出させ、この通電端子38をリード線(図示せず)などを介して高圧電源3に接続することにより、第2フィルム33を確実に高圧電源3に導通させることができるものである。これにより、信頼性を高めることができる。   The second film 33 needs to be electrically connected to the high-voltage power supply 3. In the second embodiment, α = 5 with respect to the surface direction of the three-layer film 31 at the end surface of at least one side of the three-layer film 31. The surface exposed portion 36 is formed by cutting obliquely at an angle of ˜30 ° (α = 25 ° in the second embodiment). The conductive energizing plate 37 is brought into contact with the surface exposed portion 36 of the second film 33, and is further sandwiched from both sides by the frame A34a and the frame B34b. The reason why the angle is set to α = 5 to 30 ° is that when the angle is larger than 30 °, the contact length between the energizing plate 37 and the second film 33 may be reduced, which may hinder electrical conduction. This is because the effective area where the three-layer film 31 functions as a three-layer becomes smaller if it is smaller than 0 °. In addition, the part corresponding to the electricity supply plate 37 of the frame A 34 a is formed obliquely with respect to the surface direction of the three-layer film 31 in consideration of the cutting angle of the three-layer film 31. Further, at least one end of the energizing plate 37 protrudes to the outside of the frame 34 as an energizing terminal 38, and the energizing terminal 38 is connected to the high-voltage power source 3 via a lead wire (not shown) or the like, whereby the second film 33 can be reliably connected to the high-voltage power source 3. Thereby, reliability can be improved.

この方式は、3層フィルム31の表面露出部36を、フィルムの3層構造成形後の、あと加工で形成することができるため、3層フィルム31を広い面積で大量に成形することができ、3層フィルムの製造コストを低減することができるものである。   In this method, the surface exposed portion 36 of the three-layer film 31 can be formed by post-processing after forming the three-layer structure of the film, so the three-layer film 31 can be molded in a large area in a large area, The manufacturing cost of the three-layer film can be reduced.

(実施の形態3)
図5は、図1および図2における、帯電部11の接地電極板13、集じん部21の荷電極板22、集じん部21の接地極板23のうち、いずれかまたは複数種に用いられる3層フィルム31を含む極板の、実施の形態3を示す詳細図および断面図である。図3と同じ構成要素については同じ符号を用い、説明を省略する。なお、3層フィルム31を用いない極板は、ステンレスやアルミニウムなどの金属板であってもよい。
(Embodiment 3)
FIG. 5 is used for any one or more of the ground electrode plate 13 of the charging unit 11, the load electrode plate 22 of the dust collection unit 21, and the ground electrode plate 23 of the dust collection unit 21 in FIGS. 1 and 2. It is the detailed view and sectional drawing which show Embodiment 3 of the electrode plate containing the three-layer film 31. The same components as those in FIG. 3 are denoted by the same reference numerals, and description thereof is omitted. The electrode plate not using the three-layer film 31 may be a metal plate such as stainless steel or aluminum.

図5において、3層フィルム31は、2枚の第1フィルム32の間に、第2フィルム33を挟んで構成されている。ここで、第1フィルム32および第2フィルム33の材質としては、いずれも厚さ100〜500μmのポリフッ化ビニリデン系樹脂を用いている。3層フィルム31の周囲は、金属や樹脂などの剛体としてのフレーム34(フレームA34a、フレームB34b)によって挟まれ、4箇所の穴35にボルトとナット(図示せず)を通すことにより締結し、剛性を保っている。   In FIG. 5, the three-layer film 31 is configured by sandwiching a second film 33 between two first films 32. Here, as a material of the first film 32 and the second film 33, a polyvinylidene fluoride resin having a thickness of 100 to 500 μm is used. The periphery of the three-layer film 31 is sandwiched between rigid frames 34 (frame A34a, frame B34b) such as metal or resin, and fastened by passing bolts and nuts (not shown) through four holes 35, Maintains rigidity.

フレームA34aには、内面に3層フィルム31の表面方向に垂直方向にメネジ41aを設けたボス41が4箇所備えられている。このボス41に、先端42aが尖った円錐形で中央部にオネジ42bを設けた導電性の通電棒42をねじ込むことにより、3層フィルム31に対しくさび状に差し込むようにしてある。ここで、通電棒42の先端42aを円錐形にした理由は、通電棒42が第2フィルム33に接触する部分において、常に第2フィルム33の穴を拡大する力が働き、第2フィルム33の僅かな厚み(100〜500μm)であっても、通電棒42と第2フィルム33とを確実に接触させるためである。この通電棒42をリード線(図示せず)などを介して高圧電源3に接続することにより、第2フィルム33を確実に高圧電源3に導通させることができるものである。これにより、信頼性を高めることができる。   The frame A 34 a is provided with four bosses 41 provided with female screws 41 a in the direction perpendicular to the surface direction of the three-layer film 31 on the inner surface. The boss 41 is inserted into the three-layer film 31 in a wedge shape by screwing a conductive current bar 42 having a conical shape with a sharp tip 42a and a male screw 42b at the center. Here, the reason why the tip 42a of the current-carrying rod 42 is conical is that the force that always enlarges the hole of the second film 33 works in the portion where the current-carrying rod 42 contacts the second film 33. This is because the current-carrying rod 42 and the second film 33 are reliably brought into contact with each other even if the thickness is small (100 to 500 μm). By connecting the current-carrying rod 42 to the high-voltage power supply 3 via a lead wire (not shown) or the like, the second film 33 can be reliably connected to the high-voltage power supply 3. Thereby, reliability can be improved.

この方式は、既に成形された3層フィルム31に加工を施すことなく、第2フィルム33を確実に高圧電源3に導通させることができるもので、3層フィルム31を用いた極板の製作を安価で簡単に行なうことができるものである。   In this method, the second film 33 can be reliably conducted to the high-voltage power source 3 without processing the already formed three-layer film 31, and an electrode plate using the three-layer film 31 can be manufactured. It is cheap and can be performed easily.

(実施の形態4)
図6は、図1および図2における、帯電部11の接地電極板13、集じん部21の荷電極板22、集じん部21の接地極板23のうち、いずれかまたは複数種に用いられる3層フィルム31を含む極板の、実施の形態4を示す詳細図および断面図である。図3と同じ構成要素については同じ符号を用い、説明を省略する。なお、3層フィルム31を用いない極板は、ステンレスやアルミニウムなどの金属板であってもよい。
(Embodiment 4)
6 is used for any one or a plurality of types of the ground electrode plate 13 of the charging unit 11, the load electrode plate 22 of the dust collection unit 21, and the ground electrode plate 23 of the dust collection unit 21 in FIGS. It is the detail drawing and sectional drawing which show Embodiment 4 of the electrode plate containing the three-layer film 31. The same components as those in FIG. 3 are denoted by the same reference numerals, and description thereof is omitted. The electrode plate not using the three-layer film 31 may be a metal plate such as stainless steel or aluminum.

図6において、3層フィルム31は、2枚の第1フィルム32の間に、第2フィルム33を挟んで構成されている。ここで、第1フィルム32および第2フィルム33の材質としては、いずれも厚さ100〜500μmのポリフッ化ビニリデン系樹脂を用いている。3層フィルム31の周囲は、金属や樹脂などの剛体としてのフレーム34(フレームA34a、フレームB34b)によって挟まれ、4箇所の穴35にボルトとナット(図示せず)を通すことにより締結し、剛性を保っている。   In FIG. 6, the three-layer film 31 is configured by sandwiching a second film 33 between two first films 32. Here, as a material of the first film 32 and the second film 33, a polyvinylidene fluoride resin having a thickness of 100 to 500 μm is used. The periphery of the three-layer film 31 is sandwiched between rigid frames 34 (frame A34a, frame B34b) such as metal or resin, and fastened by passing bolts and nuts (not shown) through four holes 35, Maintains rigidity.

フレームA34aには、内面に3層フィルム31の表面方向に平行方向にメネジ41aを設けたボス41が4箇所備えられている。このボス41に、先端42aが尖った円錐形で中央部にオネジ42bを設けた導電性の通電棒42をねじ込むことにより、3層フィルム31の第2フィルム33に対しくさび状に差し込むようにしてある。ここで、通電棒42の先端42aを円錐形にした理由は、通電棒42が第2フィルム33に接触する部分において、常に第2フィルム33の穴を拡大する力が働き、通電棒42と第2フィルム33とを確実に接触させるためである。この通電棒42をリード線(図示せず)などを介して高圧電源3に接続することにより、第2フィルム33を確実に高圧電源3に導通させることができるものである。これにより、信頼性を高めることができる。   The frame A 34 a is provided with four bosses 41 provided with female threads 41 a on the inner surface in a direction parallel to the surface direction of the three-layer film 31. The conductive boss 42 having a conical shape with a sharp tip 42a and a male screw 42b at the center is screwed into the boss 41 so that the boss 41 is inserted into the second film 33 of the three-layer film 31 in a wedge shape. is there. Here, the reason why the tip 42a of the current-carrying rod 42 is conical is that a force that always enlarges the hole of the second film 33 acts on the part where the current-carrying rod 42 contacts the second film 33, This is because the two films 33 are brought into contact with each other with certainty. By connecting the current-carrying rod 42 to the high-voltage power supply 3 via a lead wire (not shown) or the like, the second film 33 can be reliably connected to the high-voltage power supply 3. Thereby, reliability can be improved.

この方式は、既に成形された3層フィルム31に加工を施すことなく、第2フィルム33をより確実に高圧電源3に導通させることができるもので、3層フィルム31を用いた極板の製作を安価で簡単に行なうことができるものである。   In this method, the second film 33 can be more reliably conducted to the high-voltage power source 3 without processing the already formed three-layer film 31. Production of an electrode plate using the three-layer film 31 is possible. Is cheap and can be performed easily.

本発明は、大風量を処理する電気集じん機に有効であり、重量を軽量化することが出来る電気集じん機を提供できる。また、空気中の浮遊粒子状物質に可燃性物質が含まれているものを処理する場合にも有効であり、火花放電を発生させずに、安全に捕集することが出来る電気集じん機を提供できる。   INDUSTRIAL APPLICABILITY The present invention is effective for an electric dust collector that processes a large amount of air, and can provide an electric dust collector that can reduce the weight. It is also effective when processing airborne particulate matter containing flammable substances, and an electric dust collector that can be collected safely without causing spark discharge. Can be provided.

本発明の実施の形態1〜4を示す電気集じん機の構成図Configuration diagram of an electric dust collector showing Embodiments 1 to 4 of the present invention 本発明の実施の形態1〜4を示す帯電部と集じん部の斜視図The perspective view of the charging part and dust collection part which show Embodiment 1-4 of this invention 本発明の実施の形態1を示す極板の図((a)極板の詳細図、(b)極板の断面図)Drawing of a pole plate showing Embodiment 1 of the present invention (a detailed view of a pole plate, (b) sectional view of a pole plate) 本発明の実施の形態2を示す極板の図((a)極板の詳細図、(b)極板の断面図)Drawing of a pole plate showing Embodiment 2 of the present invention ((a) Detailed view of a pole plate, (b) Cross section of a pole plate) 本発明の実施の形態3を示す極板の図((a)極板の詳細図、(b)極板の断面図)Drawing of a pole plate showing Embodiment 3 of the present invention ((a) Detailed view of a pole plate, (b) Cross section of a pole plate) 本発明の実施の形態4を示す極板の図((a)極板の詳細図、(b)極板の断面図)Drawing of a pole plate showing Embodiment 4 of the present invention ((a) Detailed view of a pole plate, (b) Cross section of a pole plate) 従来の電気集じん機を示す構成図Configuration diagram showing a conventional electrostatic precipitator

符号の説明Explanation of symbols

2 送風機
3 高圧電源
11 帯電部
12 放電電極
13 接地電極板
21 集じん部
22 荷電極板
23 接地極板
31 3層フィルム
32 第1フィルム
33 第2フィルム
34 フレーム
36 表面露出部
37 通電板
41a メネジ
42 通電棒
42a 先端
42b オネジ
2 Blower 3 High Voltage Power Supply 11 Charging Portion 12 Discharge Electrode 13 Ground Electrode Plate 21 Dust Collection Portion 22 Load Electrode Plate 23 Ground Electrode Plate 31 3 Layer Film 32 First Film 33 Second Film 34 Frame 36 Surface Exposed Portion 37 Current Plate 41a Female Screw 42 Current bar 42a Tip 42b Male screw

Claims (12)

放電電極と接地電極板とを空気の流れ方向に平行に積層配置し空気中の浮遊粒子状物質を帯電させる帯電部と、荷電極板と接地極板とを空気の流れ方向に平行に積層配置し前記帯電部で帯電された空気中の浮遊粒子状物質を捕集する集じん部と、前記帯電部と前記集じん部内に浮遊粒子状物質を含んだ空気を流入させる送風機と、浮遊粒子状物質を捕集するために前記帯電部と前記集じん部に高電圧を供給する高圧電源とを備え、前記帯電部の前記接地電極板、前記集じん部の前記荷電極板、前記集じん部の前記接地極板のうち、いずれか1つ以上は、2枚の絶縁性もしくは半導電性の第1フィルムの間に導電性の第2フィルムを挟んだ3層フィルムで構成され、前記極板には前記第2フィルムの表面露出部を設け、前記高圧電源に電気的に導通させた通電板を前記表面露出部に接触させ、前記第2フィルムを前記高圧電源に電気的に導通させるようにした電気集じん機。 Discharge electrode and ground electrode plate are stacked in parallel to the air flow direction, and the charging unit that charges the suspended particulate matter in the air, the load electrode plate and the ground electrode plate are stacked in parallel to the air flow direction. A dust collecting portion for collecting suspended particulate matter in the air charged by the charging portion; a blower for allowing air containing suspended particulate matter to flow into the charging portion and the dust collecting portion; A high-voltage power source for supplying a high voltage to the charging unit and the dust collection unit to collect the substance, the ground electrode plate of the charging unit, the load electrode plate of the dust collection unit, and the dust collection unit Any one or more of the grounding electrode plates are composed of a three-layer film in which a conductive second film is sandwiched between two insulating or semiconductive first films, and the electrode plate Is provided with a surface exposed portion of the second film and electrically connected to the high-voltage power source. The charged plates which were passed in contact with the exposed surface, electrostatic precipitator for the second film and so as to be electrically conductive to the high voltage power supply. 帯電部の接地電極板に用いる3層フィルムのうち、第1フィルムの体積抵抗率は109〜1012Ω・cmであり、第2フィルムの体積抵抗率は104Ω・cm以下であり、いずれのフィルムも厚みが100〜500μmである請求項1記載の電気集じん機。 Of the three-layer film used for the ground electrode plate of the charging unit, the volume resistivity of the first film is 10 9 to 10 12 Ω · cm, and the volume resistivity of the second film is 10 4 Ω · cm or less. The electrostatic precipitator according to claim 1, wherein each film has a thickness of 100 to 500 μm. 集じん部の荷電極板または接地極板に用いる3層フィルムのうち、第1フィルムの体積抵抗率は109Ω・cm以上であり、第2フィルムの体積抵抗率は104Ω・cm以下であり、いずれのフィルムも厚みが100〜500μmである請求項1記載の電気集じん機。 Of the three-layer film used for the load electrode plate or the ground electrode plate of the dust collecting portion, the volume resistivity of the first film is 10 9 Ω · cm or more, and the volume resistivity of the second film is 10 4 Ω · cm or less. The electrostatic precipitator according to claim 1, wherein each film has a thickness of 100 to 500 μm. 極板の3層フィルムは、少なくとも1辺の端面に平行に所定の幅で1枚の第1フィルムと1枚の第2フィルムの2層のみで構成された表面露出部を設けた請求項1〜3のいずれかに記載の電気集じん機。 The three-layer film of the electrode plate is provided with a surface exposed portion composed of only two layers of one first film and one second film with a predetermined width parallel to at least one side end face. The electric dust collector in any one of -3. 極板の3層フィルムの少なくとも1辺の端面において、3層フィルムの表面方向に対し5〜30°の角度で斜めに切除することによって、表面露出部を形成した請求項4記載の電気集じん機。 The electric dust collector according to claim 4, wherein a surface exposed portion is formed by cutting obliquely at an angle of 5 to 30 degrees with respect to the surface direction of the three-layer film at an end face of at least one side of the three-layer film of the electrode plate. Machine. 極板の3層フィルムの周囲にフレームを設け、前記フレームに通電板を挟み込む構成とした請求項4または5記載の電気集じん機。 The electric dust collector according to claim 4 or 5, wherein a frame is provided around a three-layer film of an electrode plate, and a current plate is sandwiched between the frames. 放電電極と接地電極板とを空気の流れ方向に平行に積層配置し空気中の浮遊粒子状物質を帯電させる帯電部と、荷電極板と接地極板とを空気の流れ方向に平行に積層配置し前記帯電部で帯電された空気中の浮遊粒子状物質を捕集する集じん部と、前記帯電部と前記集じん部内に浮遊粒子状物質を含んだ空気を流入させる送風機と、浮遊粒子状物質を捕集するために前記帯電部と前記集じん部に高電圧を供給する高圧電源とを備え、前記帯電部の前記接地電極板、前記集じん部の前記荷電極板、前記集じん部の前記接地極板のうち、いずれか1つ以上は、2枚の絶縁性もしくは半導電性の第1フィルムの間に導電性の第2フィルムを挟んだ3層フィルムで構成され、前記極板の3層フィルムの表面方向に垂直または平行に前記高圧電源に電気的に導通させた通電棒を差し込むことによって、前記通電棒を前記第2フィルムに接触させ、前記第2フィルムを前記高圧電源に電気的に導通させるようにした電気集じん機。 Discharge electrode and ground electrode plate are stacked in parallel to the air flow direction, and the charging unit that charges the suspended particulate matter in the air, the load electrode plate and the ground electrode plate are stacked in parallel to the air flow direction. A dust collecting portion for collecting suspended particulate matter in the air charged by the charging portion; a blower for allowing air containing suspended particulate matter to flow into the charging portion and the dust collecting portion; A high-voltage power source for supplying a high voltage to the charging unit and the dust collection unit to collect the substance, the ground electrode plate of the charging unit, the load electrode plate of the dust collection unit, and the dust collection unit Any one or more of the grounding electrode plates are composed of a three-layer film in which a conductive second film is sandwiched between two insulating or semiconductive first films, and the electrode plate Electrically to the high-voltage power supply perpendicular or parallel to the surface direction of the three-layer film By inserting the energizing rod is conductive, electrostatic precipitator for the energization rod into contact with the second film, and the second film so as to electrically conduct to the high voltage power supply. 帯電部の接地電極板に用いる3層フィルムのうち、第1フィルムの体積抵抗率は109〜1012Ω・cmであり、第2フィルムの体積抵抗率は104Ω・cm以下であり、いずれのフィルムも厚みが100〜500μmである請求項7記載の電気集じん機。 Of the three-layer film used for the ground electrode plate of the charging unit, the volume resistivity of the first film is 10 9 to 10 12 Ω · cm, and the volume resistivity of the second film is 10 4 Ω · cm or less. The electrostatic precipitator according to claim 7, wherein each film has a thickness of 100 to 500 μm. 集じん部の荷電極板または接地極板に用いる3層フィルムのうち、第1フィルムの体積抵抗率は109Ω・cm以上であり、第2フィルムの体積抵抗率は104Ω・cm以下であり、いずれのフィルムも厚みが100〜500μmである請求項7記載の電気集じん機。 Of the three-layer film used for the load electrode plate or the ground electrode plate of the dust collecting portion, the volume resistivity of the first film is 10 9 Ω · cm or more, and the volume resistivity of the second film is 10 4 Ω · cm or less. The electrostatic precipitator according to claim 7, wherein each film has a thickness of 100 to 500 μm. 通電棒は先端が尖った円錐形であり、3層フィルムに対してくさび状に差し込まれた請求項7〜9のいずれかに記載の電気集じん機。 The electric current collector according to any one of claims 7 to 9, wherein the current-carrying rod has a conical shape with a sharp tip, and is inserted in a wedge shape with respect to the three-layer film. 極板の3層フィルムの周囲にフレームを設け、前記フレームには少なくとも通電棒の数と同数のネジが設けられ、前記ネジに前記通電棒をねじ込むことにより、前記3層フィルムに対しくさび状に差し込むようにした請求項10記載の電気集じん機。 A frame is provided around the three-layer film of the electrode plate, and the frame is provided with at least as many screws as the number of current-carrying rods. By screwing the current-carrying rods into the screws, the frame is wedge-shaped. The electric dust collector according to claim 10, wherein the electric dust collector is inserted. 第1フィルムおよび第2フィルムは、いずれもポリフッ化ビニリデン系樹脂であり、前記各フィルムは基材にイオン性導電剤を混ぜ込むことによって電気抵抗が調整され、前記各フィルムを熱溶着することによって3層フィルムが構成された請求項1〜11のいずれかに記載の電気集じん機。 Each of the first film and the second film is a polyvinylidene fluoride resin, and each film has an electric resistance adjusted by mixing an ionic conductive agent into the base material, and the respective films are thermally welded. The electrostatic precipitator according to claim 1, wherein a three-layer film is formed.
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