JP2008062648A - Color coated fouling-resistant conductive cloth and manufacturing method thereof - Google Patents
Color coated fouling-resistant conductive cloth and manufacturing method thereof Download PDFInfo
- Publication number
- JP2008062648A JP2008062648A JP2007231242A JP2007231242A JP2008062648A JP 2008062648 A JP2008062648 A JP 2008062648A JP 2007231242 A JP2007231242 A JP 2007231242A JP 2007231242 A JP2007231242 A JP 2007231242A JP 2008062648 A JP2008062648 A JP 2008062648A
- Authority
- JP
- Japan
- Prior art keywords
- conductive cloth
- resin
- coating layer
- fiber
- colored
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 115
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 8
- 229920005989 resin Polymers 0.000 claims abstract description 49
- 239000011347 resin Substances 0.000 claims abstract description 49
- 238000000576 coating method Methods 0.000 claims abstract description 34
- 239000011248 coating agent Substances 0.000 claims abstract description 30
- 239000011247 coating layer Substances 0.000 claims abstract description 29
- 229910052751 metal Inorganic materials 0.000 claims abstract description 22
- 239000002184 metal Substances 0.000 claims abstract description 22
- 239000010410 layer Substances 0.000 claims abstract description 21
- 238000000034 method Methods 0.000 claims abstract description 18
- 229920002994 synthetic fiber Polymers 0.000 claims abstract description 10
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 claims description 24
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 16
- 239000000835 fiber Substances 0.000 claims description 16
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 claims description 12
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 10
- 229910052802 copper Inorganic materials 0.000 claims description 10
- 239000010949 copper Substances 0.000 claims description 10
- 238000007772 electroless plating Methods 0.000 claims description 10
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 9
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 9
- 229910052709 silver Inorganic materials 0.000 claims description 9
- 239000004332 silver Substances 0.000 claims description 9
- 239000012209 synthetic fiber Substances 0.000 claims description 9
- 229910052759 nickel Inorganic materials 0.000 claims description 8
- 239000000049 pigment Substances 0.000 claims description 8
- 229920005749 polyurethane resin Polymers 0.000 claims description 8
- 239000012948 isocyanate Substances 0.000 claims description 7
- 150000002513 isocyanates Chemical class 0.000 claims description 7
- 229920000178 Acrylic resin Polymers 0.000 claims description 6
- 239000004925 Acrylic resin Substances 0.000 claims description 6
- 239000002904 solvent Substances 0.000 claims description 6
- 229920000742 Cotton Polymers 0.000 claims description 5
- 229920000728 polyester Polymers 0.000 claims description 4
- 229920002972 Acrylic fiber Polymers 0.000 claims description 3
- 229920000877 Melamine resin Polymers 0.000 claims description 3
- 229920000297 Rayon Polymers 0.000 claims description 3
- 239000003431 cross linking reagent Substances 0.000 claims description 3
- 239000004816 latex Substances 0.000 claims description 3
- 229920000126 latex Polymers 0.000 claims description 3
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 229920001225 polyester resin Polymers 0.000 claims description 3
- 239000004645 polyester resin Substances 0.000 claims description 3
- 239000002964 rayon Substances 0.000 claims description 3
- 229920002050 silicone resin Polymers 0.000 claims description 3
- 210000002268 wool Anatomy 0.000 claims description 3
- 230000003373 anti-fouling effect Effects 0.000 claims description 2
- 241000526051 Chrysogonum virginianum Species 0.000 claims 2
- 150000001875 compounds Chemical class 0.000 claims 2
- 239000002689 soil Substances 0.000 claims 1
- 238000011109 contamination Methods 0.000 abstract description 8
- 230000007613 environmental effect Effects 0.000 abstract description 4
- 239000008199 coating composition Substances 0.000 description 11
- 239000006229 carbon black Substances 0.000 description 9
- 239000000975 dye Substances 0.000 description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 5
- 229910052737 gold Inorganic materials 0.000 description 5
- 239000010931 gold Substances 0.000 description 5
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 239000000523 sample Substances 0.000 description 4
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 239000002270 dispersing agent Substances 0.000 description 2
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 2
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- UEUXEKPTXMALOB-UHFFFAOYSA-J tetrasodium;2-[2-[bis(carboxylatomethyl)amino]ethyl-(carboxylatomethyl)amino]acetate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]C(=O)CN(CC([O-])=O)CCN(CC([O-])=O)CC([O-])=O UEUXEKPTXMALOB-UHFFFAOYSA-J 0.000 description 2
- TXUICONDJPYNPY-UHFFFAOYSA-N (1,10,13-trimethyl-3-oxo-4,5,6,7,8,9,11,12,14,15,16,17-dodecahydrocyclopenta[a]phenanthren-17-yl) heptanoate Chemical compound C1CC2CC(=O)C=C(C)C2(C)C2C1C1CCC(OC(=O)CCCCCC)C1(C)CC2 TXUICONDJPYNPY-UHFFFAOYSA-N 0.000 description 1
- KWSLGOVYXMQPPX-UHFFFAOYSA-N 5-[3-(trifluoromethyl)phenyl]-2h-tetrazole Chemical compound FC(F)(F)C1=CC=CC(C2=NNN=N2)=C1 KWSLGOVYXMQPPX-UHFFFAOYSA-N 0.000 description 1
- 239000004831 Hot glue Substances 0.000 description 1
- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 1
- 229910021626 Tin(II) chloride Inorganic materials 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 230000003064 anti-oxidating effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000009500 colour coating Methods 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 229910000365 copper sulfate Inorganic materials 0.000 description 1
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- -1 for example Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- RYZCLUQMCYZBJQ-UHFFFAOYSA-H lead(2+);dicarbonate;dihydroxide Chemical compound [OH-].[OH-].[Pb+2].[Pb+2].[Pb+2].[O-]C([O-])=O.[O-]C([O-])=O RYZCLUQMCYZBJQ-UHFFFAOYSA-H 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- LGQLOGILCSXPEA-UHFFFAOYSA-L nickel sulfate Chemical compound [Ni+2].[O-]S([O-])(=O)=O LGQLOGILCSXPEA-UHFFFAOYSA-L 0.000 description 1
- 229910000363 nickel(II) sulfate Inorganic materials 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- PIBWKRNGBLPSSY-UHFFFAOYSA-L palladium(II) chloride Chemical compound Cl[Pd]Cl PIBWKRNGBLPSSY-UHFFFAOYSA-L 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000007761 roller coating Methods 0.000 description 1
- 238000007788 roughening Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000001509 sodium citrate Substances 0.000 description 1
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 description 1
- 229910001379 sodium hypophosphite Inorganic materials 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000010186 staining Methods 0.000 description 1
- 239000001119 stannous chloride Substances 0.000 description 1
- 235000011150 stannous chloride Nutrition 0.000 description 1
- 239000002345 surface coating layer Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0056—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
- D06N7/0094—Fibrous material being coated on one surface with at least one layer of an inorganic material and at least one layer of a macromolecular material
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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- D06N2201/00—Chemical constitution of the fibres, threads or yarns
- D06N2201/02—Synthetic macromolecular fibres
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2201/00—Chemical constitution of the fibres, threads or yarns
- D06N2201/02—Synthetic macromolecular fibres
- D06N2201/0245—Acrylic resin fibres
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2201/00—Chemical constitution of the fibres, threads or yarns
- D06N2201/02—Synthetic macromolecular fibres
- D06N2201/0263—Polyamide fibres
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2201/00—Chemical constitution of the fibres, threads or yarns
- D06N2201/04—Vegetal fibres
- D06N2201/042—Cellulose fibres, e.g. cotton
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2203/00—Macromolecular materials of the coating layers
- D06N2203/04—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06N2203/041—Polyacrylic
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2203/00—Macromolecular materials of the coating layers
- D06N2203/06—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06N2203/061—Polyesters
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2203/00—Macromolecular materials of the coating layers
- D06N2203/06—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06N2203/066—Silicon polymers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2203/00—Macromolecular materials of the coating layers
- D06N2203/06—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06N2203/068—Polyurethanes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2205/00—Condition, form or state of the materials
- D06N2205/02—Dispersion
- D06N2205/023—Emulsion, aqueous dispersion, latex
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/04—Properties of the materials having electrical or magnetic properties
- D06N2209/041—Conductive
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/08—Properties of the materials having optical properties
- D06N2209/0807—Coloured
- D06N2209/083—Multi-coloured
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y10S428/00—Stock material or miscellaneous articles
- Y10S428/922—Static electricity metal bleed-off metallic stock
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
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- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
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- Y10T428/24372—Particulate matter
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y10T428/31511—Of epoxy ether
- Y10T428/31529—Next to metal
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y10T442/2041—Two or more non-extruded coatings or impregnations
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y10T442/20—Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
- Y10T442/2418—Coating or impregnation increases electrical conductivity or anti-static quality
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
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- Y10T442/30—Woven fabric [i.e., woven strand or strip material]
- Y10T442/3382—Including a free metal or alloy constituent
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y10T442/30—Woven fabric [i.e., woven strand or strip material]
- Y10T442/3382—Including a free metal or alloy constituent
- Y10T442/3407—Chemically deposited metal layer [e.g., chemical precipitation or electrochemical deposition or plating, etc.]
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Laminated Bodies (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
Description
本発明は導電布の技術分野に関し、具体的にはカラーコートされた低い表面抵抗を有する汚損耐性導電布及びその製造方法に関する。 The present invention relates to the technical field of conductive cloth, and more particularly, to a stain-resistant conductive cloth having a low surface resistance that is color coated and a method for manufacturing the same.
通常用いられる導電布は、無電解メッキを実施して金属でメッキされたファブリックを形成させることにより得られる。銅をメッキした場合、導電布は金属銅の外観を有し、銅及びニッケルをメッキした場合、導電布はシルバーグレーの色を呈し、銀をメッキした場合、導電布は銀白色を呈し、又は金をメッキした場合、導電布は金色を呈する。導電布は柔軟で、平滑で、ガス浸透性で、更に軽量で容易にカットできるという効果がある。しかしながら、導電布の表面の金属コーティングの存在により、導電布を一般の布の染色技術を使用して染色することができない。したがって、様々な色彩を有する一般の布と比較し、導電布の外観は比較的鮮やかさに欠け、また用途も制限される。 A commonly used conductive cloth is obtained by performing electroless plating to form a metal-plated fabric. When plated with copper, the conductive cloth has the appearance of metallic copper, when plated with copper and nickel, the conductive cloth exhibits a silver gray color, when plated with silver, the conductive cloth exhibits a silver white color, or When gold is plated, the conductive cloth exhibits a gold color. The conductive cloth is flexible, smooth, gas permeable, light weight and easy to cut. However, due to the presence of the metal coating on the surface of the conductive cloth, the conductive cloth cannot be dyed using common cloth dyeing techniques. Therefore, the appearance of the conductive cloth is relatively dull and the use is limited as compared with a general cloth having various colors.
更に、導電布の表面に金属層(例えば銅、ニッケル、銀又は金)が形成されているため、周辺温度及び湿度による影響を受け易く、また操作中のハンドトレース又は他の接触によっても影響を受け易いため、製品の欠陥(すなわち酸化、ハンドトレース、汚点を有する外観又は表面抵抗の増加)が生じ易くなる。 In addition, a metal layer (eg, copper, nickel, silver or gold) is formed on the surface of the conductive cloth, so it is easily affected by ambient temperature and humidity, and can be affected by hand tracing or other contact during operation. Due to the susceptibility, product defects (i.e. oxidation, hand traces, smeared appearance or increased surface resistance) are likely to occur.
導電性カーボンブラックと共にポリウレタン樹脂又はアクリル樹脂を導電布にコーティングして黒い導電性被覆層を有する導電布を得る技術は従来公知である。コーティングされたカーボンブラックは厚く、カーボンブラックの導電率が約1Ω〜約1000Ωであるため、カーボンブラックコーティング層を有する導電布は、当初の導電布と同じ低い表面抵抗を維持することができなくなる。通常、導電布の表面抵抗は0.007Ω/□(Ω/sq(スクエア))〜約1Ω/□である。更に、カーボンブラックの黒さでは明るい色合いを呈するのが困難であり、より悪いことに、黒色以外の色の選択ができないため、製品の用途が著しく制限される。 A technique for obtaining a conductive cloth having a black conductive coating layer by coating a conductive cloth with polyurethane resin or acrylic resin together with conductive carbon black is conventionally known. Since the coated carbon black is thick and the carbon black has a conductivity of about 1Ω to about 1000Ω, the conductive cloth having the carbon black coating layer cannot maintain the same low surface resistance as the original conductive cloth. Usually, the surface resistance of the conductive cloth is 0.007Ω / □ (Ω / sq (square)) to about 1Ω / □. In addition, the blackness of carbon black makes it difficult to exhibit a light shade, and worse, the use of the product is severely limited because colors other than black cannot be selected.
現状では導電布は色が制限されるという欠点を有し、また環境に影響され易いため、現在用いられる導電布の改良に対するニーズが存在する。 Currently, there is a need to improve the currently used conductive cloth because the conductive cloth has the disadvantage that the color is limited and is easily affected by the environment.
現状の導電布の限界及び欠点を克服という課題に鑑み、本発明は、人為的又は環境による汚染による影響を受けにくく、並びに当初の低い表面抵抗の維持が可能な、カラーコートされた導電布の提供を1つの課題とする。 In view of the problem of overcoming the limitations and disadvantages of current conductive fabrics, the present invention is a color coated conductive fabric that is less susceptible to man-made or environmental contamination and that can maintain the original low surface resistance. Providing is one issue.
本発明の別の課題は、カラーコートされた汚損耐性導電布の製造方法を提供することである。 Another object of the present invention is to provide a method for producing a color-coated stain resistant conductive cloth.
当該方法には、天然繊維又は合成繊維で織布した、金属層を含む導電布を調製する工程と、少なくとも1つの着色樹脂のコーティング層を上記導電布の金属層の上に形成させる工程であって、上記樹脂のコーティング層の表面が導電布の縦ヤーン及び横ヤーンの交差ヤーンを越えない工程が含まれる。 The method includes a step of preparing a conductive cloth including a metal layer woven with natural fibers or synthetic fibers, and a step of forming a coating layer of at least one colored resin on the metal layer of the conductive cloth. And a step in which the surface of the coating layer of the resin does not exceed the cross yarns of the vertical yarn and the horizontal yarn of the conductive cloth.
本発明の具体的実施態様では、カラーコートされた汚損耐性導電布の製造方法は、以下の工程を含む。すなわち、天然繊維又は合成繊維で織布した布を形成する工程と、無電解メッキで上記の布の表面上に金属層を一様にコーティングし、導電布を得る工程と、色素と樹脂を用いて着色樹脂コーティング組成物を調製する工程と、導電布の金属層上に少なくとも1つの着色樹脂の薄膜をコーティングする工程である。例えばコーティング工程では、1〜4枚の層をコーティングしてコーティング層のカラーの陰を調整し、各コーティング層を布の凹領域にコーティングするが、ただし布の縦ヤーンと横ヤーンの交差を通過しない態様で行う。コーティング処理の間、一部の組成物を布の縦ヤーンと横ヤーンの交差にコーティングしてもよいが、それは導電布の特性に影響を及ぼさないものでなければならない。 In a specific embodiment of the present invention, the method for producing a color-coated stain resistant conductive cloth includes the following steps. That is, a process of forming a cloth woven with natural fibers or synthetic fibers, a process of uniformly coating a metal layer on the surface of the cloth by electroless plating to obtain a conductive cloth, and using a dye and a resin A step of preparing a colored resin coating composition, and a step of coating at least one colored resin thin film on the metal layer of the conductive cloth. For example, in the coating process, one to four layers are coated to adjust the color shade of the coating layer, and each coating layer is coated in the concave area of the fabric, but passing through the intersection of the vertical and horizontal yarns of the fabric This is done in a manner that does not. During the coating process, some compositions may be coated at the intersection of the longitudinal and transverse yarns of the fabric, but it must not affect the properties of the conductive fabric.
本発明の方法で使用する天然繊維はいかなる天然繊維であってもよく、限定されないが、例えば綿、アサ、絹又はウールが挙げられ、また合成繊維はいかなる合成繊維であってもよく、限定されないが、例えばレーヨン繊維、ナイロン繊維、ポリエステル系繊維又はアクリル繊維が挙げられる。 The natural fiber used in the method of the present invention may be any natural fiber and is not limited, but examples include cotton, Asa, silk, or wool, and the synthetic fiber may be any synthetic fiber and is not limited. However, for example, rayon fiber, nylon fiber, polyester fiber, or acrylic fiber can be used.
無電解メッキ工程は当業者に周知であり、使用する金属は望ましい導電率を有するいかなる金属あってもよく、限定されないが、例えば銅、ニッケル、銀、金又はそれらの合金が挙げられる。 The electroless plating process is well known to those skilled in the art, and the metal used may be any metal having the desired conductivity, including but not limited to copper, nickel, silver, gold or alloys thereof.
本発明の方法で使用する色素はいかなる色素であってもよく、例えばカーボンブラック、有機黒、赤、青、緑若しくは金色の色素、又は任意の色となるように色素を適宜組み合わせたものであってもよい。色素の使用量は樹脂コーティング組成物の約1%〜約20%である。樹脂は溶媒ベースの樹脂又は水性の樹脂であってもよく、限定されないが、例えばポリウレタン樹脂、ポリエステル樹脂、アクリル樹脂、ラテックス樹脂又はシリコーン樹脂が挙げられる。樹脂の使用量は樹脂コーティング組成物の約10%〜約70%である。 The dye used in the method of the present invention may be any dye, for example, carbon black, organic black, red, blue, green or gold dye, or a combination of dyes as appropriate so as to obtain an arbitrary color. May be. The amount of dye used is about 1% to about 20% of the resin coating composition. The resin may be a solvent-based resin or an aqueous resin, and is not limited, and examples thereof include a polyurethane resin, a polyester resin, an acrylic resin, a latex resin, and a silicone resin. The amount of resin used is about 10% to about 70% of the resin coating composition.
本発明の好ましい実施態様では、以下の添加物を樹脂コーティング組成物に任意に添加できる。すなわち架橋剤(限定されないが、例えばイソシアネート又はメラミン、樹脂コーティング組成物の約1%〜約10%)、溶媒(限定されないが、例えばトルエン、メチルエチルケトン(MEK)、ジメチルホルムアミド(DMF)、樹脂コーティング組成物の約60%の量で、約30%〜約1000cps〜約20,000cpsの粘性に樹脂コーティング組成物を希釈する)である。 In a preferred embodiment of the present invention, the following additives can optionally be added to the resin coating composition. That is, a crosslinking agent (but not limited to, for example, isocyanate or melamine, about 1% to about 10% of the resin coating composition), a solvent (but not limited to, for example, toluene, methyl ethyl ketone (MEK), dimethylformamide (DMF), resin coating composition) The resin coating composition is diluted to a viscosity of about 30% to about 1000 cps to about 20,000 cps) in an amount of about 60% of the product.
上記の方法における薄層への着色コーティング方法は当業者に公知であり、限定されないが、例えばブレードコーティング、印刷ローラーコーティング若しくは浸漬及びパッディングを、表面上の余分な樹脂をこてでかき取りつつ行い、薄層コーティングを形成させる方法が挙げられる。 The method of color coating on the thin layer in the above method is known to those skilled in the art and includes, but is not limited to, for example, blade coating, printing roller coating or dipping and padding while scraping excess resin on the surface. And a method of forming a thin layer coating.
本発明の好ましい実施態様では、ブレードコーティング工程は、懸濁液によるブレードコーティングであってもよく、それにより各コーティング層におけるコーティング量の正確な制御が可能となる。本発明の好ましい実施態様では、当該こてはJ字形のこて又はU字型のこてであってもよく、約0.5mm〜約5mmの厚さを有する。導電布に押圧されたときのこての接触領域は、約0.5mm〜約20mmである。各々のコーティング量は約0.1g/m2〜約8g/m2であり、コーティングの後、布を約80℃〜約160℃で約1分〜約3分間乾燥させる。 In a preferred embodiment of the present invention, the blade coating process may be a blade coating with a suspension, which allows precise control of the coating amount in each coating layer. In a preferred embodiment of the present invention, the trowel may be a J-shaped or U-shaped trowel and has a thickness of about 0.5 mm to about 5 mm. The contact area of the iron when pressed against the conductive cloth is about 0.5 mm to about 20 mm. Each coating amount is from about 0.1 g / m 2 to about 8 g / m 2 and after coating, the fabric is dried at about 80 ° C. to about 160 ° C. for about 1 minute to about 3 minutes.
本発明は更に、天然繊維又は合成繊維によって織布されて金属層を含む導電布と、導電布の金属層に、樹脂コーティング層の表面が導電布の縦ヤーン及び横ヤーンの交差を越えない態様でブレードコーティングによりコーティングされている少なくとも1つの着色樹脂コーティング層とを含んでなるカラーコートされた汚損耐性導電布を提供する。着色樹脂コーティング層でコーティングされる前の導電布の表面抵抗は0.007Ω/□〜約0.1Ω/□であり、着色樹脂コーティング層でコーティングされた後の表面抵抗は0.007Ω/□〜約0.1Ω/□である。 The present invention further includes a conductive cloth woven by natural fibers or synthetic fibers and including a metal layer, and a metal layer of the conductive cloth, wherein the surface of the resin coating layer does not exceed the intersection of the longitudinal yarn and the transverse yarn of the conductive cloth. And a color coated stain resistant conductive cloth comprising at least one colored resin coating layer coated by blade coating. The surface resistance of the conductive cloth before being coated with the colored resin coating layer is 0.007Ω / □ to about 0.1Ω / □, and the surface resistance after being coated with the colored resin coating layer is 0.007Ω / □ to About 0.1Ω / □.
本発明では、比較的少量の塗布量が適用され、数回のコーティング工程で形成されるコーティング層は導電布の縦ヤーンと横ヤーンの交差を通過せず、それにより、導電布の片面又は両面に所望の色を着色でき、導電布が均一な色及びその色の影を伴う外観を呈するようになる。更に、導電布の表面上の金属層による外観及び導電率は、薄い樹脂コーティング層による保護のため、人為的又は環境中での汚染による影響を受けない。カラーコートされた導電布は、最初の導電布と同じ表層導電率を依然有しており、またコーティング層が厚くなることによる表面抵抗の極端な増加をもたらさない。 In the present invention, a relatively small coating amount is applied, and the coating layer formed in several coating processes does not pass through the intersection of the longitudinal yarns and the transverse yarns of the conductive cloth, so that one or both sides of the conductive cloth is formed. Therefore, the conductive cloth can have a uniform color and an appearance with a shadow of the color. Further, the appearance and conductivity of the metal layer on the surface of the conductive cloth is not affected by artificial or environmental contamination due to the protection by the thin resin coating layer. The color coated conductive fabric still has the same surface conductivity as the original conductive fabric and does not cause an extreme increase in surface resistance due to the thicker coating layer.
本発明の導電布は、色彩を有する外観、人為的な又は環境中での汚染に対する耐性、及び低い表面抵抗を特徴とする。本発明の導電布を、導電性の感圧接着剤又は熱溶融接着剤に付着させるか又はコーティングした後に、導電布テープ、導電布フォーム、又は導電布パッドに加工してもよい。更に、本発明の導電布は放射線防護及び帯電防止性能を有し、その結果、電子機器から漏出した電磁波による、その電子機器自体又は他の電子機器への影響及びそれによる誤動作の発生を防止することができる。 The conductive fabric of the present invention is characterized by a colored appearance, resistance to artificial or environmental contamination, and low surface resistance. The conductive cloth of the present invention may be processed into a conductive cloth tape, a conductive cloth foam, or a conductive cloth pad after being attached to or coated with a conductive pressure sensitive adhesive or hot melt adhesive. Furthermore, the conductive cloth of the present invention has radiation protection and antistatic performance, and as a result, prevents the electromagnetic waves leaking from the electronic device from affecting the electronic device itself or other electronic devices and causing malfunctions. be able to.
以下の実施例は例示のみを目的とし、本発明の限定を目的とするものではない。当業者が容易に実施できるいかなる修正や変形も、本明細書の開示及び添付の特許請求の範囲に包含される。 The following examples are for illustrative purposes only and are not intended to limit the invention. Any modifications and variations that can be easily made by those skilled in the art are included in the disclosure of this specification and the appended claims.
<実施例1>カラーコートされた汚損耐性導電布の調製
以下の工程でカラーコートされた汚損耐性導電布を調製した。
<Example 1> Preparation of color-coated stain-resistant conductive cloth A color-coated stain-resistant conductive cloth was prepared in the following steps.
織布:
縦ヤーン:50デニール/36フィラメント、
横ヤーン:50デニール/72フィラメント、
縦ヤーン密度152ヤーン/インチ、
及び横ヤーン密度124ヤーン/インチ
によりポリエステル繊維を織布し、約0.1mmの厚を有する平坦な布を形成した。
Woven cloth:
Longitudinal yarn: 50 denier / 36 filaments,
Horizontal yarn: 50 denier / 72 filament,
Longitudinal yarn density 152 yarns / inch,
Polyester fibers were woven with a transverse yarn density of 124 yarns / inch to form a flat fabric having a thickness of about 0.1 mm.
無電解メッキ:
スコアリング及び洗浄、熱処理、表面の粗面化及び表面の調整工程の後、布を銅及びニッケルで無電解メッキし、金属コーティングを行った。
Electroless plating:
After scoring and cleaning, heat treatment, surface roughening and surface conditioning steps, the fabric was electrolessly plated with copper and nickel to provide a metal coating.
無電解メッキ工程は当業者に周知で、以下の工程を含んでなる。
1.活性化:上記の布を30℃で3分間、塩化パラジウム100mg/L、塩化第一スズ10g/L及び塩化水素100ml/Lを含む溶液に浸漬し、十分に洗浄した。
2.促進化:上記の布を45℃で3分間、塩化水素100ml/Lを含む溶液に浸漬し、十分に洗浄した。
3.銅による無電解メッキ:上記の布を40℃で20分間、硫酸銅10g/L、ホルムアルデヒド7.5ml/L、水酸化ナトリウム8g/L、エチレンジアミン四酢酸 四ナトリウム塩(EDTA−4Na)30g/L及び安定化剤0.25ml/Lを含む溶液に浸漬し、それにより一様に布上に25g/m2で銅のメッキが形成され、更に布を十分に洗浄した。
4.ニッケルによる無電解メッキ:上記の布を40℃で5分間、硫酸ニッケル22.5g/L、次亜リン酸ナトリウム18g/L、クエン酸ナトリウム0.1M/L及びアンモニア20ml/Lを含む溶液に浸漬し、それにより一様に布上に5g/m2でニッケルのメッキが形成され、更に布を十分に洗浄した。最後に布を乾燥させ、銀灰色の導電布を得た。
The electroless plating process is well known to those skilled in the art and comprises the following processes.
1. Activation: The above cloth was immersed in a solution containing 100 mg / L of palladium chloride, 10 g / L of stannous chloride and 100 ml / L of hydrogen chloride at 30 ° C. for 3 minutes and thoroughly washed.
2. Acceleration: The cloth was immersed in a solution containing 100 ml / L of hydrogen chloride for 3 minutes at 45 ° C. and thoroughly washed.
3. Electroless plating with copper: The above fabric is treated at 40 ° C. for 20 minutes, copper sulfate 10 g / L, formaldehyde 7.5 ml / L, sodium hydroxide 8 g / L, ethylenediaminetetraacetic acid tetrasodium salt (EDTA-4Na) 30 g / L And immersed in a solution containing 0.25 ml / L of stabilizer, thereby uniformly forming a copper plating at 25 g / m 2 on the fabric, and further thoroughly washing the fabric.
4). Electroless plating with nickel: The above cloth is made into a solution containing nickel sulfate 22.5 g / L, sodium hypophosphite 18 g / L, sodium citrate 0.1 M / L and ammonia 20 ml / L at 40 ° C. for 5 minutes. Soaking resulted in a nickel plating uniformly formed on the fabric at 5 g / m 2 and the fabric was thoroughly washed. Finally, the cloth was dried to obtain a silver gray conductive cloth.
4点のプローブ試験をJIS K−7194(Mitsubish Loresta MCP−T600)を用いて実施した。表面抵抗を試験するために試験プローブを布の表面に配置し、試験の結果、得られた銀灰色の導電布の表面抵抗は0.03Ω/□であった。 A four-point probe test was performed using JIS K-7194 (Mitsubishi Loresta MCP-T600). In order to test the surface resistance, a test probe was placed on the surface of the cloth. As a result of the test, the surface resistance of the obtained silver gray conductive cloth was 0.03Ω / □.
樹脂コーティング組成物の調製:
100gの2成分ポリウレタン樹脂、9gのイソシアネート、50gのメチルエチルケトン、5gのカーボンブラック及び5gの黒色色素(該黒色色素は32%のカーボンブラック、3%の分散剤、20%のアクリル樹脂及び45%の担体を含む)を混合し、約5000cpsの粘性を有する底部コーティングとして調製し、100gの1成分ポリウレタン樹脂、3gのイソシアネート、50gのメチルエチルケトン、10gのカーボンブラック及び10gの黒色色素(該黒色色素は32%のカーボンブラック、3%の分散剤、20%のアクリル樹脂及び45%の担体を含む)を混合し、約4000cpsの粘性を有する表面コーティングとして調製した。
Preparation of resin coating composition:
100 g of two-component polyurethane resin, 9 g of isocyanate, 50 g of methyl ethyl ketone, 5 g of carbon black and 5 g of black pigment (the black pigment is 32% carbon black, 3% dispersant, 20% acrylic resin and 45% Mixed) and prepared as a bottom coating with a viscosity of about 5000 cps, 100 g of one component polyurethane resin, 3 g of isocyanate, 50 g of methyl ethyl ketone, 10 g of carbon black and 10 g of black dye (the black dye is 32 % Carbon black, 3% dispersant, 20% acrylic resin and 45% carrier) to prepare a surface coating having a viscosity of about 4000 cps.
ブレードコーティング:
調製した樹脂コーティング組成物を、懸濁機を通して導電布の金属層上にコーティングした。上記機械では2mmの厚さを有するJ字形のこてを使用し、導電布に対してこてを押圧する際の接触領域は2mmとした。最初に、約5g/m2の底部コーティングで導電布をコーティングして布の凹領域を被覆したが、布の縦ヤーンと横ヤーンの交差を通過しない態様とした。次に、布を約120℃で約1分間焼成した。それにより、約5g/m2の表面コーティングが布の凹領域にコーティングされたが、布の縦ヤーンと横ヤーンの交差を通過しなかった。更に、布を約120℃で約1分間焼成し、カラーコートされた汚損耐性導電布を形成した。
Blade coating:
The prepared resin coating composition was coated on a metal layer of a conductive cloth through a suspension machine. In the above machine, a J-shaped iron having a thickness of 2 mm was used, and the contact area when pressing the iron against the conductive cloth was 2 mm. Initially, the conductive fabric was coated with a bottom coating of about 5 g / m 2 to cover the recessed area of the fabric, but not through the intersection of the longitudinal and transverse yarns of the fabric. The fabric was then baked at about 120 ° C. for about 1 minute. Thereby, a surface coating of about 5 g / m 2 was coated on the concave area of the fabric but did not pass through the intersection of the longitudinal and transverse yarns of the fabric. Further, the cloth was baked at about 120 ° C. for about 1 minute to form a color-coated stain resistant conductive cloth.
比較例1:カーボンコーティングによる汚損耐性導電布の調製
実施例1の織布及び無電解メッキ処理を同様に行い、0.03Ω/□の表面抵抗を有する銀灰色の導電布を作製した。更に、導電性カーボンブラックを含む樹脂コーティング組成物を導電布の金属層上にコーティングした。100gの2成分ポリウレタン樹脂、50gのメチルエチルケトン、9gのイソシアネート、5gの導電性カーボンブラックを含み、約5000cpsの粘性を有する底部コーティングを導電布上に形成させ、100gの1成分ポリウレタン樹脂、50gのメチルエチルケトン、3gのイソシアネート、10gの導電性カーボンブラックを含み、約4000cpsの粘性を有する表面コーティングを導電布上に形成させ、底部コーティング層と表面コーティング層の乾燥時の合計の厚が約0.08mmの、カーボンコーティングされた暗灰色の汚損耐性導電布を得た。
Comparative Example 1 Preparation of Fouling Resistant Conductive Cloth by Carbon Coating The woven cloth and electroless plating treatment of Example 1 were similarly performed to produce a silver gray conductive cloth having a surface resistance of 0.03Ω / □. Furthermore, a resin coating composition containing conductive carbon black was coated on the metal layer of the conductive cloth. A bottom coating comprising 100 g of a two-component polyurethane resin, 50 g of methyl ethyl ketone, 9 g of isocyanate, 5 g of conductive carbon black and having a viscosity of about 5000 cps is formed on a conductive cloth, and 100 g of a one-component polyurethane resin, 50 g of methyl ethyl ketone A surface coating comprising 3 g of isocyanate, 10 g of conductive carbon black and having a viscosity of about 4000 cps is formed on the conductive cloth, and the total thickness when the bottom coating layer and the surface coating layer are dried is about 0.08 mm. A carbon-coated dark gray stain resistant conductive cloth was obtained.
実施例1及び比較例1に従って調製した導電布、並びにコーティングを行わなかった導電布の、色、厚、表面抵抗、汚損耐性効果及び遮蔽効果を表1に全て示す。 Table 1 shows all of the color, thickness, surface resistance, fouling resistance effect and shielding effect of the conductive cloth prepared according to Example 1 and Comparative Example 1 and the conductive cloth not coated.
汚損耐性効果の試験は、サンプルとして導電布を縦横10cm×10cmでカットし、ハンドトレース及びサンプル表面に残る残余トレースによる汚染を試験することにより行った。表中、○はほとんど汚染トレースを示さないこと、△は若干の汚染トレースを示すこと、及び×は顕著な汚染トレースを示すことを意味する。
以上より、本発明の樹脂コーティング組成物を、比較的少量の着色樹脂コーティングと共にコーティングすることにより、コーティング前の導電布の表層導電率に影響を及ぼさずに色彩豊かな外観を有する導電布とすることができ、更に導電布の酸化防止、汚損防止、人為的な若しくは環境中での汚染防止能を高め、並びに性能特性を安定に維持することが可能となり、それらの性質は導電布の用途範囲の拡大に非常に有益であるといえる。 As described above, by coating the resin coating composition of the present invention together with a relatively small amount of the colored resin coating, a conductive cloth having a colorful appearance can be obtained without affecting the surface layer conductivity of the conductive cloth before coating. In addition, it is possible to improve the anti-oxidation, anti-staining, anti-fouling ability of man-made or environment, and to maintain the performance characteristics stably. It can be said that it is very useful for the expansion.
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