JP2008036962A - Processing material for functional member, and processing method for functional member - Google Patents

Processing material for functional member, and processing method for functional member Download PDF

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JP2008036962A
JP2008036962A JP2006214288A JP2006214288A JP2008036962A JP 2008036962 A JP2008036962 A JP 2008036962A JP 2006214288 A JP2006214288 A JP 2006214288A JP 2006214288 A JP2006214288 A JP 2006214288A JP 2008036962 A JP2008036962 A JP 2008036962A
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functional member
functional
layer
adhesive layer
peeling
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JP5013770B2 (en
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Hiroshi Shibata
寛 柴田
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Kimoto Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a processing material 7 for functional member by which an adhesive layer 3 does not remain on a functional member 1 when a processing member 6 is peeled in the case in which the functional member 1 is processed by using the processing member 6, and also, the peeling strength is not influenced when the processing member 6 is peeled by an industrial process having been applied or the environment or the like after that, a stable productivity can be maintained, even in the processing member 2 which is peeled from the functional member 1, the adhesiveness does not exist on the surface of the adhesive layer 3, and the handling property is excellent, and to provide a method for processing the functional member 1 by using the processing material 7 for functional member. <P>SOLUTION: For this processing method for the functional member 1, three processes are performed in order. In the first process (A), the peeling layer 3 of a member 5 for the first process and the adhesive layer 3 of the member 6 for the second process are pasted by using the processing material 7 for the functional member. In the second process (B), a desired industrial process is applied. In the third process (C), the peeling layer 2, the adhesive layer 3 and a base material 4 are peeled from the functional member 1. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、機能性部材用工程材料、およびこれを用いた機能性部材の処理方法に関する。   The present invention relates to a process material for a functional member and a method for treating a functional member using the same.

従来より、工業用用途において機能性部材を用いる際に、例えば機能性部材の厚みが薄い、コシがない、搬送性が悪い、耐熱性が低い、耐薬品性が低い、傷つきやすい等といった理由により、前記機能性部材に工程用部材を貼合して用いる場合がある(特許文献1、特許文献2、特許文献3参照)。このような場合、一般的には図1のように、基材4上に粘着層3を有する工程用部材6の粘着層3を有する面を機能性部材1に貼り合せ、所望の産業的処理を施した後、機能性部材1から工程用部材6を剥離することにより、機能性部材1が処理されている。   Conventionally, when a functional member is used in an industrial application, for example, the thickness of the functional member is thin, no stiffness, poor transportability, low heat resistance, low chemical resistance, and easily damaged In some cases, a process member is bonded to the functional member for use (see Patent Document 1, Patent Document 2, and Patent Document 3). In such a case, generally, as shown in FIG. 1, the surface having the adhesive layer 3 of the process member 6 having the adhesive layer 3 on the substrate 4 is bonded to the functional member 1, and desired industrial treatment is performed. After performing, the functional member 1 is processed by peeling the process member 6 from the functional member 1.

ところが、このような工程で処理されたものは、機能性部材から工程用部材を剥離する際に、粘着層がきれいに剥がれず機能性部材に粘着層が残ってしまうという問題が生じた。また、工程用部材の粘着層を有する面を機能性部材に貼り合せた後に、施した産業的処理やその後の環境(温度、湿度、圧力、時間など)により粘着層の接着力が向上してしまい、工程用部材を剥離する際の剥離強度が高くなり生産性が低下するといった問題も生じた。また、このような問題が生じないように、施す産業的処理やその後の環境に制限を加えなければならない場合もあった。   However, what was processed by such a process had a problem that when the process member was peeled from the functional member, the pressure-sensitive adhesive layer was not peeled off and the pressure-sensitive adhesive layer remained on the functional member. In addition, after bonding the surface of the process member with the adhesive layer to the functional member, the adhesive strength of the adhesive layer is improved by the applied industrial treatment and the subsequent environment (temperature, humidity, pressure, time, etc.) Therefore, there also arises a problem that the peel strength at the time of peeling off the process member becomes high and the productivity is lowered. Moreover, in order to prevent such a problem from occurring, it may be necessary to limit the industrial treatment to be performed and the subsequent environment.

また、機能性部材から剥離された工程用部材についても、粘着層表面に粘着性を有しているため、その後の取り扱い性が悪いという問題も生じている。   Further, the process member peeled from the functional member also has a problem that the subsequent handleability is poor because it has adhesiveness on the surface of the adhesive layer.

特開2005−37818号公報(段落番号0031、0032)Japanese Patent Laying-Open No. 2005-37818 (paragraph numbers 0031 and 0032) 特開2005−336428号公報(請求項6、段落番号0002)JP 2005-336428 A (Claim 6, paragraph number 0002) 特開2004−83748号公報(段落番号0002、0003)JP 2004-83748 A (paragraph numbers 0002 and 0003)

そこで、本発明は、工程用部材を用いて機能性部材を処理する場合において、工程用部材を剥離する際に機能性部材に粘着層が残ることのなく、また施した産業的処理やその後の環境等によって工程用部材を剥離する際の剥離強度が左右されず、安定した生産性を維持することができる機能性部材用工程材料と、前記機能性部材用工程材料を用いて機能性部材を処理する方法を提供する。   Therefore, in the case where the functional member is processed using the process member, the present invention does not leave an adhesive layer on the functional member when the process member is peeled off, The peeling strength at the time of peeling the process member depending on the environment is not affected, the functional member process material that can maintain stable productivity, and the functional member using the functional member process material Provide a method of processing.

また、本発明は、機能性部材から剥離された工程用部材においても、粘着層表面に粘着性を有することなく取り扱い性に優れた機能性部材用工程材料と、前記機能性部材用工程材料を用いて機能性部材を処理する方法を提供する。   In addition, the present invention provides a functional member process material having excellent handling properties without having adhesiveness on the surface of the adhesive layer, and the functional member process material, even in the process member peeled from the functional member. A method of using and processing a functional member is provided.

上記目的を解決する本発明の機能性部材用工程材料は、機能性部材上に剥離層を有する第1の工程用部材と、基材の一方の面に粘着層を有する第2の工程用部材とからなり、第1の工程用部材の剥離層と第2の工程用部材の粘着層を貼合した際に、機能性部材から剥離層、粘着層、基材が剥離可能であることを特徴とするものである。   The process material for a functional member of the present invention that solves the above object includes a first process member having a release layer on the functional member, and a second process member having an adhesive layer on one surface of the substrate. When the release layer of the first process member and the adhesive layer of the second process member are bonded together, the release layer, the adhesive layer, and the substrate can be peeled from the functional member. It is what.

また、本発明の機能性部材の処理方法は、上記機能性部材用工程材料を用いて、
(A)第1の工程用部材の剥離層と、第2の工程用部材の粘着層とを貼合する工程、
(B)所望の産業的処理を施す工程、
(C)機能性部材から剥離層、粘着層、および基材を剥離する工程、
を順に行うことを特徴とするものである。
Moreover, the processing method of the functional member of this invention uses the said process material for functional members,
(A) The process of bonding the peeling layer of the 1st process member, and the adhesion layer of the 2nd process member,
(B) a step of applying a desired industrial treatment;
(C) a step of peeling the release layer, the adhesive layer, and the substrate from the functional member,
Are performed in order.

本発明の機能性部材用工程材料は、機能性部材上に剥離層、粘着層、および基材をこの順に有し、機能性部材から剥離層、粘着層、基材が剥離可能であることを特徴とするものである。   The functional material process material of the present invention has a release layer, an adhesive layer, and a base material in this order on the functional member, and the release layer, the adhesive layer, and the base material can be peeled from the functional member. It is a feature.

また、本発明の機能性部材の処理方法は、上記機能性部材用工程材料を用いて、
(A)所望の産業的処理を施す工程、
(B)機能性部材から剥離層、粘着層、および基材を剥離する工程、
を順に行うことを特徴とするものである。
Moreover, the processing method of the functional member of this invention uses the said process material for functional members,
(A) a step of applying a desired industrial treatment;
(B) a step of peeling the release layer, the adhesive layer, and the substrate from the functional member,
Are performed in order.

本発明によれば、工程用部材を用いて機能性部材を処理する場合において、工程用部材を剥離する際に機能性部材に粘着層が残ることのなく、また施した産業的処理やその後の環境等によって工程用部材を剥離する際の剥離強度が左右されず、安定した生産性を維持することができる。   According to the present invention, when the functional member is processed using the process member, the adhesive layer does not remain on the functional member when the process member is peeled off, and the applied industrial process or the subsequent process is performed. The peel strength at the time of peeling the process member is not influenced by the environment or the like, and stable productivity can be maintained.

また、本発明によれば、機能性部材から剥離された工程用部材においても、粘着層表面に粘着性を有することなく取り扱い性に優れたものとすることができる。   Moreover, according to this invention, also in the process member peeled from the functional member, it can be excellent in handleability, without having adhesiveness on the adhesive layer surface.

以下、本発明の本発明の機能性部材用工程材料と機能性部材の処理方法の実施の形態について、図1〜図12を用いて説明する。   Hereinafter, an embodiment of a functional member process material and a functional member processing method according to the present invention will be described with reference to FIGS.

まず、本発明の機能性部材用工程材料7は、図2に示すように、機能性部材1上に剥離層2を有する第1の工程用部材5と、基材4の一方の面に粘着層3を有する第2の工程用部材6とからなり、第1の工程用部材5の剥離層2と第2の工程用部材6の粘着層3を貼合した際に、機能性部材1から剥離層2、粘着層3、基材4が剥離可能なものである。   First, as shown in FIG. 2, the functional material process material 7 of the present invention adheres to the first process member 5 having the release layer 2 on the functional member 1 and one surface of the substrate 4. From the functional member 1 when the peeling layer 2 of the first process member 5 and the adhesive layer 3 of the second process member 6 are bonded together. The peeling layer 2, the adhesive layer 3, and the base material 4 are peelable.

また、本発明の機能性部材用工程材料7は、図3に示すように、第1の工程用部材5として、機能性部材1の両方の面に剥離層2を有するものを用い、第2の工程用部材6を2枚有するものを用いたものであってもよい。   In addition, as shown in FIG. 3, the functional material process material 7 of the present invention uses a material having a release layer 2 on both surfaces of the functional member 1 as the first process member 5. Those having two process members 6 may be used.

以下、各構成要素の実施の形態について説明する。   Hereinafter, embodiments of each component will be described.

まず、第1の工程用部材5について説明する。第1の工程用部材5は機能性部材1上に剥離層2を有するものである。本発明でいう機能性部材1とは、所望の機能を有する部材のことであり、所望の産業的処理を施すための主となる部材のことである。このような機能性部材1としては、種々のものがあげられるため特に限定されるものではないが、例えば、紙、布帛、プラスチック、ガラス等のシート状や板状のもの(基材11)に、所望の機能層12を設けたもの(図4、図5)や、基材11自体に所望の機能性を有するもの(図6)などがあげられる。   First, the first process member 5 will be described. The first process member 5 has a release layer 2 on the functional member 1. The functional member 1 referred to in the present invention is a member having a desired function, and is a main member for performing a desired industrial treatment. There are no particular limitations on such a functional member 1 because there are various types, but for example, a sheet-like or plate-like material (base material 11) such as paper, fabric, plastic, glass, etc. Examples include those provided with a desired functional layer 12 (FIGS. 4 and 5) and those having desired functionality on the substrate 11 itself (FIG. 6).

紙の種類としては、例えば和紙、上質紙、再生紙に表面処理を施したものや、合成紙、ポリエチレンラミネート紙等があげられ、布帛の種類としては、例えば木綿、絹、毛、化学繊維、合成繊維やこれらを混合したもの、不織布等で表面処理を施したものがあげられる。またガラスの種類としては、例えばケイ酸塩ガラス、リン酸塩ガラス、ホウ酸塩ガラス等の酸化ガラスがあげられ、プラスチックの種類としては例えばポリエステル、ポリカーボネート、ポリプロピレン、ポリエチレン、ポリアリレート、アクリル、アセチルセルロース、ポリアミド、ポリイミド、ポリ塩化ビニル、塩化ビニリデン/塩化ビニル共重合体等の合成樹脂があげられる。このような基材11は用途に応じて、適宜選択して用いることができる。   Examples of the paper include Japanese paper, high-quality paper, and recycled paper subjected to surface treatment, synthetic paper, polyethylene laminated paper, and the like. Examples of the fabric include cotton, silk, wool, chemical fiber, Examples include synthetic fibers, a mixture of these, and a non-woven fabric that has been surface-treated. Examples of the glass include oxide glass such as silicate glass, phosphate glass, and borate glass. Examples of the plastic include polyester, polycarbonate, polypropylene, polyethylene, polyarylate, acrylic, and acetyl. Examples thereof include synthetic resins such as cellulose, polyamide, polyimide, polyvinyl chloride, and vinylidene chloride / vinyl chloride copolymer. Such a base material 11 can be appropriately selected and used depending on the application.

機能層12としては、例えば光拡散層、光反射層、プリント配線パターン層、表面凹凸層、画像受容層、ハードコート層、ニュートンリング防止層等、種々のものがあげられる。   Examples of the functional layer 12 include various layers such as a light diffusion layer, a light reflection layer, a printed wiring pattern layer, a surface uneven layer, an image receiving layer, a hard coat layer, and a Newton ring prevention layer.

基材11自体に所望の機能性を有するものとしては、上述した紙、布帛、プラスチック、ガラスや、これらに所望の機能を付与するために、例えば、光拡散剤、光反射剤、界面活性剤、顔料、染料等の種々の材料を混入させたものなどがあげられる。   Examples of the base 11 having the desired functionality include the above-described paper, fabric, plastic, glass, and the like, for example, a light diffusing agent, a light reflecting agent, and a surfactant in order to impart a desired function thereto. And various materials such as pigments and dyes.

このような機能を有する機能性部材1としては、例えば、液晶バックライト用光学フィルム、プリント配線基板用フィルム、各種出力機用記録フィルム、各種工業用光学フィルムなどがあげられる。   Examples of the functional member 1 having such a function include an optical film for a liquid crystal backlight, a film for a printed wiring board, a recording film for various output machines, and various industrial optical films.

液晶バックライト用光学フィルムとしては、例えば、液晶カラーフィルター、プリズムシート、光拡散フィルム、光反射フィルム、偏光フィルム、反射型偏光フィルム、位相差フィルム、電磁波シールドフィルムなどがあげられる。プリント配線基板用フィルムとしては、例えば、銀塩フィルム、ガラス板フォトマスク、露光用カバーフィルムなどがあげられる。各種出力機用記録フィルムとしては、例えば、オフセット印刷機、シルク印刷機などの印刷用フィルム、静電記録用フィルム、レーザープリンター用フィルム、インクジェット用フィルムなどがあげられる。各種工業用光学フィルムとしては、例えば、タッチパネル用ハードコートフィルム、ニュートンリング防止フィルム、スクリーン用フィルムなどがあげられる。   Examples of the optical film for a liquid crystal backlight include a liquid crystal color filter, a prism sheet, a light diffusion film, a light reflection film, a polarizing film, a reflective polarizing film, a retardation film, and an electromagnetic wave shielding film. Examples of the printed wiring board film include a silver salt film, a glass plate photomask, and an exposure cover film. Examples of the recording film for various output machines include printing films such as offset printing machines and silk printing machines, electrostatic recording films, laser printer films, and inkjet films. Examples of various industrial optical films include a hard coat film for a touch panel, a Newton ring prevention film, and a screen film.

また機能性部材1としては、例えば、プリント配線基板、電子部品などのように、立体的な形状を有するものであってもよい(図示せず)。   Moreover, as the functional member 1, you may have a three-dimensional shape (not shown) like a printed wiring board, an electronic component, etc., for example.

次に、剥離層2について説明する。剥離層2は前記機能性部材1上に設けられてなるものである。図2の場合は、剥離層2は機能性部材1の一方の面に設けられている。また剥離層2は後述する第2の工程用部材6の粘着層3と共に機能性部材1から剥離されて用いられるものである。よって、工程用部材部分62が剥離される際の剥離強度は、機能性部材1と剥離層2との接着性に依存するものであり、粘着層3の接着力は、粘着層3と剥離層2との接着性が剥離層2と機能性部材1との接着性よりも大きければよい。したがって、後述する産業的処理の影響やその後の環境(温度、湿度、圧力、時間など)によって、粘着層3の接着力が向上してしまったとしても、工程用部材部分62を剥離する際の剥離強度は左右されず、安定した生産性を維持することができる。また、粘着層3の接着力の向上による剥離強度の向上等の問題が生じないため、施す産業的処理やその後の環境に制限を加える必要がなく、自由度の高いものとすることができる。   Next, the release layer 2 will be described. The release layer 2 is provided on the functional member 1. In the case of FIG. 2, the release layer 2 is provided on one surface of the functional member 1. The release layer 2 is used by being peeled from the functional member 1 together with the adhesive layer 3 of the second process member 6 described later. Therefore, the peeling strength when the process member portion 62 is peeled depends on the adhesiveness between the functional member 1 and the peeling layer 2, and the adhesive force of the pressure-sensitive adhesive layer 3 is the pressure-sensitive adhesive layer 3 and the peeling layer. It is only necessary that the adhesion between the release layer 2 and the functional member 1 is greater than that between the release layer 2 and the functional member 1. Therefore, even when the adhesive force of the pressure-sensitive adhesive layer 3 is improved due to the influence of an industrial process described later and the subsequent environment (temperature, humidity, pressure, time, etc.), the process member portion 62 is peeled off. The peel strength is not affected, and stable productivity can be maintained. Moreover, since problems such as an improvement in peel strength due to an improvement in the adhesive strength of the pressure-sensitive adhesive layer 3 do not occur, there is no need to limit the industrial treatment to be applied and the subsequent environment, and the degree of freedom can be increased.

以上のような剥離層2は、上述の機能性部材1との接着性の低いものがよく、皮膜性を有するものが好ましい。剥離層2が皮膜性を有することにより、機能性部材1に剥離層2が残ることなく円滑に剥離することができる。特に機能性部材1が凹凸を有するものや、立体的な形状を有するものである場合には、剥離層2と粘着層3の密着しづらい箇所があった場合でも、機能性部材1に剥離層2が残ることなく円滑に剥離することができる。   The peeling layer 2 as described above is preferably one having low adhesion to the above-described functional member 1 and preferably having a film property. When the release layer 2 has a film property, the release layer 2 can be smoothly peeled without leaving the functional member 1. In particular, when the functional member 1 is uneven or has a three-dimensional shape, even if there is a place where the peeling layer 2 and the adhesive layer 3 are difficult to adhere, the functional member 1 has a peeling layer. 2 can be smoothly peeled without remaining.

また、剥離層2は、JIS−Z0237:2000における傾斜式ボールタックの値が、2以下であることが好ましい。   Moreover, it is preferable that the peeling layer 2 has the value of the inclination type ball tack in JIS-Z0237: 2000 of 2 or less.

このような剥離層2の材料としては、用いられる機能性部材1の材料等によって異なってくるため一概にいえないが、ガラス転移温度が30℃以上、好ましくは50℃以上の合成樹脂が好ましく、例えば、基材11がポリエステルの場合には、皮膜性に優れている点でアクリル、ウレタン、アミド、アルキッド、セルロース、ポリビニルアルコール、およびその変性物(ポリビニルブチラール、ポリビニルアセタール等)が好ましく、なかでも基材11(ポリエステル)との剥離強度をポリビニルアルコール基の組成比により容易に制御できるという観点から、ポリビニルアルコール、およびその変性物がより好ましい。   The material of the release layer 2 varies depending on the material of the functional member 1 to be used, but cannot be generally described. However, a synthetic resin having a glass transition temperature of 30 ° C. or higher, preferably 50 ° C. or higher is preferable. For example, when the base material 11 is polyester, acrylic, urethane, amide, alkyd, cellulose, polyvinyl alcohol, and modified products thereof (polyvinyl butyral, polyvinyl acetal, etc.) are preferable because of excellent film properties. From the viewpoint that the peel strength with respect to the substrate 11 (polyester) can be easily controlled by the composition ratio of the polyvinyl alcohol group, polyvinyl alcohol and a modified product thereof are more preferable.

また、このような剥離層2には本発明の目的を阻害しない範囲であれば、顔料、離型剤、紫外線吸収剤、帯電防止剤、難燃剤、防カビ剤、防錆剤、光安定剤、酸化防止剤、可塑剤、レベリング剤、流動調整剤、消泡剤、分散剤、着色剤、硬化剤等の添加剤を使用してもよい。   In addition, the release layer 2 has a pigment, a release agent, an ultraviolet absorber, an antistatic agent, a flame retardant, an antifungal agent, a rust preventive agent, and a light stabilizer as long as the object of the present invention is not impaired. Additives such as antioxidants, plasticizers, leveling agents, flow regulators, antifoaming agents, dispersants, colorants, and curing agents may be used.

さらにこのような剥離層2には、選択する材料に応じて、種々の機能を付与しても構わない。例えば、剥離層2の材料として、ウレタン、アクリル、セルロース、塩化ビニル/酢酸ビニル共重合体、ポリビニルアルコール、およびその変性物等を用いる場合には、インクジェット出力適正を持たせることができる。   Furthermore, such a release layer 2 may be provided with various functions depending on the material selected. For example, when urethane, acrylic, cellulose, vinyl chloride / vinyl acetate copolymer, polyvinyl alcohol, a modified product thereof, or the like is used as the material of the release layer 2, ink jet output suitability can be imparted.

剥離層2の厚みは、特に限定されるものではないが、剥離時の皮膜性、第1の工程用部材5とした時の取り扱い性や、経済性という観点から、下限として1μm以上、好ましくは3μm以上とし、上限として100μm以下、好ましくは50μm以下とする。   The thickness of the release layer 2 is not particularly limited, but the lower limit is 1 μm or more, preferably from the viewpoint of film properties at the time of release, handleability when used as the first process member 5, and economy. 3 μm or more, and the upper limit is 100 μm or less, preferably 50 μm or less.

このような第1の工程用部材5は、上述した機能性部材1上に、上述した樹脂、および必要に応じて加えた添加剤を希釈溶剤によって混合して剥離層2用塗布液を調整し、従来公知のコーティング方法、例えば、バーコーター、ダイコーター、ブレードコーター、スピンコーター、ロールコーター、グラビアコーター、フローコーター、スプレー、スクリーン印刷等によって、塗布、乾燥し、必要により硬化させて剥離層2を形成して得ることができる。図3の第1の工程用部材5は、上記と同様にして機能性部材1の一方の面に剥離層2を形成し、もう一方の面にも同様にして剥離層2を形成することにより得ることができる。   Such a first process member 5 is prepared by mixing the above-described resin and the additive added as necessary with the diluent on the above-described functional member 1 to prepare a coating solution for the release layer 2. The release layer 2 is coated, dried, and cured as necessary by a conventionally known coating method such as bar coater, die coater, blade coater, spin coater, roll coater, gravure coater, flow coater, spray, screen printing, etc. Can be obtained. The first process member 5 in FIG. 3 is formed by forming the release layer 2 on one surface of the functional member 1 in the same manner as described above and forming the release layer 2 on the other surface in the same manner. Obtainable.

次に第2の工程用部材6について説明する。第2の工程用部材6は基材4の一方の面に粘着層3を有するものである。第2の工程用部材6は、上述の機能性部材1に所望の産業的処理を施すために用いられ、前記処理を施した後、上述の剥離層2と共に機能性部材1から剥離されるものである。   Next, the second process member 6 will be described. The second process member 6 has the adhesive layer 3 on one surface of the substrate 4. The second process member 6 is used to perform a desired industrial treatment on the functional member 1 described above, and is peeled from the functional member 1 together with the release layer 2 after the treatment. It is.

ここで、所望の産業的処理とは、特に限定されるものではなく、機能性部材1の種類や用途に応じた種々の処理を総じて称したものである。このような産業的処理としては、例えば、加熱処理、加湿処理、加圧処理、紫外線照射処理、赤外線照射処理、遠紫外線照射処理、プラズマ処理、コロナ放電処理、アルカリ処理、サンドブラスト処理、研磨処理、薬品処理、ダイシング処理、エンボス加工、打ち抜き加工、出力機による印刷、他の機能層の積層など種々の処理をあげることができる。また、本発明においては、例えば機能性部材1の輸送や保存をする際に、汚れや傷などから守るため第2の工程用部材6を用いるというような場合も、産業的処理として含むものである。   Here, the desired industrial treatment is not particularly limited, and collectively refers to various treatments according to the type and application of the functional member 1. As such industrial treatment, for example, heat treatment, humidification treatment, pressure treatment, ultraviolet irradiation treatment, infrared irradiation treatment, far ultraviolet irradiation treatment, plasma treatment, corona discharge treatment, alkali treatment, sandblast treatment, polishing treatment, Various treatments such as chemical treatment, dicing treatment, embossing, punching, printing with an output machine, and lamination of other functional layers can be exemplified. Further, in the present invention, for example, when the functional member 1 is transported or stored, the case where the second process member 6 is used to protect it from dirt or scratches is included as an industrial treatment.

基材4としては、特に限定されるものではなく、上述した機能性部材1の基材11と同様のものをあげることができ、施す産業的処理に応じて適宜選択すればよい。   The substrate 4 is not particularly limited, and examples thereof include the same materials as the substrate 11 of the functional member 1 described above, and may be appropriately selected according to the industrial treatment to be applied.

機能性部材1が、例えば各種出力機用の記録フィルムであり、施す産業的処理が出力機により印刷することである場合、機能性部材1の厚みが薄く出力機内でうまく搬送されないときや、機能性部材1にコシがなく出力機内でうまく搬送されないときなどは、基材4としてはうまく搬送できる程度の厚みをした紙、プラスチックや、コシのある紙やプラスチックなどを用いることが好ましい。また、機能性部材1の搬送ローラーと接する面が平滑すぎてうまく搬送されないときなどは、基材4としては円滑に搬送できる程度に表面を粗面化したプラスチックや紙などを用いることが好ましい。   When the functional member 1 is, for example, a recording film for various output machines, and the industrial process to be performed is printing by the output machine, the functional member 1 is thin and cannot be conveyed well in the output machine, When the elastic member 1 is not stiff and cannot be transported well in the output machine, it is preferable to use paper, plastic, stiff paper, plastic, or the like having a thickness that can be transported well as the substrate 4. Moreover, when the surface which contacts the conveyance roller of the functional member 1 is too smooth and is not conveyed well, it is preferable to use plastic or paper whose surface is roughened to such an extent that the substrate 4 can be conveyed smoothly.

また、機能性部材1が、例えば液晶バックライト用光学フィルム、プリント配線基板用フィルムや各種工業用光学フィルムなどであり、施す産業的処理として、加熱処理や紫外線を照射する場合には、基材4としては加熱温度や紫外線の照射によって寸法安定性を有しているプラスチックやガラス等を用いることが好ましい。   The functional member 1 is, for example, an optical film for a liquid crystal backlight, a film for a printed wiring board, various industrial optical films, and the like. For example, it is preferable to use plastic or glass having dimensional stability by heating temperature or ultraviolet irradiation.

また、機能性部材1が、例えば上述したような各種フィルムであり、カールや波打ち等が生じており、後に施す産業的処理に支障をきたす場合などは、機能性部材1の前記カールや波打ちを緩和させるよう基材4としては、前記機能性部材1を支持することのできる紙、布帛、プラスチック、ガラス等を用いることが好ましい。   In addition, when the functional member 1 is, for example, various films as described above, and curling, undulation, etc. are generated, and when the industrial processing to be performed later is hindered, the curling and undulation of the functional member 1 is performed. It is preferable to use paper, fabric, plastic, glass, or the like that can support the functional member 1 as the base material 4 so as to be relaxed.

また、機能性部材1を汚れや傷から守るような場合には、基材4としては、紙、布帛、プラスチック、ガラス等から機能性部材1の種類や用途に応じて適宜選択して用いることができる。機能性部材1が、例えば上述したような各種フィルムであり、特に液晶バックライト用光学フィルムや各種工業用光学フィルムであった場合は、クリーン性、透明性、取り扱い性等の観点からプラスチックを用いることが好ましく、なかでも、延伸加工、特に二軸延伸されたプラスチックフィルムは機械的強度、寸法安定性に優れているため好ましい。また、機能性部材1が例えば、プリント配線基板、電子部品などのように、立体的な形状を有するものである場合は、取り扱い性、およびクリーン性、透明性等の観点からプラスチックを用いることが好ましく、なかでも、柔軟性および三次元曲面への追従性に優れたポリプロピレン、ポリエチレン等を用いることが好ましい。   Moreover, when protecting the functional member 1 from dirt and a damage | wound, it selects as a base material 4 suitably according to the kind and use of the functional member 1 from paper, a fabric, plastic, glass, etc. Can do. The functional member 1 is, for example, various films as described above. In particular, when the functional member 1 is an optical film for a liquid crystal backlight or various industrial optical films, a plastic is used from the viewpoints of cleanliness, transparency, handleability, and the like. Among them, a stretched plastic film, particularly a biaxially stretched plastic film is preferable because of its excellent mechanical strength and dimensional stability. In addition, when the functional member 1 has a three-dimensional shape such as a printed wiring board or an electronic component, plastic is used from the viewpoints of handleability, cleanness, transparency, and the like. Among them, it is preferable to use polypropylene, polyethylene or the like excellent in flexibility and followability to a three-dimensional curved surface.

基材4の厚みは、特に限定されず機能性部材1の種類や用途、用いられる材料、および施す産業的処理に応じて適宜選択することができるが、基材4がプラスチックである場合には、4μm〜500μm程度とすることが好ましく、さらには50μm〜200μm程度とすることが好ましい。   The thickness of the base material 4 is not particularly limited and can be appropriately selected according to the type and use of the functional member 1, the material used, and the industrial treatment to be applied. However, when the base material 4 is plastic, The thickness is preferably about 4 μm to 500 μm, more preferably about 50 μm to 200 μm.

次に、粘着層3について説明する。粘着層3は、基材4の一方の面に設けられてなるものである。粘着層3で用いる粘着剤としては、一般に使用されるアクリル系、シリコーン系、ウレタン系、ゴム系などの合成樹脂系粘着剤が用いられ、取り扱い性等の観点からアクリル系粘着剤を用いることが好ましい。このようなアクリル系粘着剤の主成分である粘着性ポリマ―としては、アクリル酸2−エチルヘキシル、アクリル酸ブチル、アクリル酸イソオクチル、メタクリル酸ブチル、メタクリル酸プロピルなどのアルキル基の炭素数が1〜10の(メタ)アクリル酸アルキルエステルと、アクリル酸、メタクリル酸、マレイン酸、フマル酸、アクリル酸ヒドロキシエチル、メタクリル酸ヒドロキシエチルなどの官能基含有不飽和単量体とを主成分として含む単量体混合物を共重合させてなるものが好ましく用いられる。これら粘着層3中には、上記粘着性ポリマ―成分のほか、本発明の効果を阻害しない範囲であれば、硬化剤、可塑剤、粘着付与成分などの種々の添加剤を含ませることができる。   Next, the adhesive layer 3 will be described. The pressure-sensitive adhesive layer 3 is provided on one surface of the substrate 4. As the pressure-sensitive adhesive used in the pressure-sensitive adhesive layer 3, commonly used synthetic resin-based pressure-sensitive adhesives such as acrylic, silicone-based, urethane-based, and rubber-based are used, and acrylic pressure-sensitive adhesive is used from the viewpoint of handleability and the like. preferable. As an adhesive polymer which is the main component of such an acrylic adhesive, the alkyl group such as 2-ethylhexyl acrylate, butyl acrylate, isooctyl acrylate, butyl methacrylate and propyl methacrylate has 1 to 1 carbon atoms. A monomer comprising 10 (meth) acrylic acid alkyl esters and a functional group-containing unsaturated monomer such as acrylic acid, methacrylic acid, maleic acid, fumaric acid, hydroxyethyl acrylate, hydroxyethyl methacrylate, etc. as main components A product obtained by copolymerizing a body mixture is preferably used. In addition to the above-mentioned adhesive polymer component, these adhesive layers 3 may contain various additives such as a curing agent, a plasticizer, and a tackifier component as long as the effects of the present invention are not impaired. .

粘着層3の厚みは、特に限定されるものではなく、基材4の材料に応じた厚みを適宜選択すればよいが、例えば基材4がプラスチックであり厚みが上述の範囲である場合には、5μm〜50μm程度とすることが好ましい。   The thickness of the pressure-sensitive adhesive layer 3 is not particularly limited, and may be appropriately selected according to the material of the base material 4. For example, when the base material 4 is plastic and the thickness is in the above range, It is preferable to be about 5 μm to 50 μm.

粘着層3の接着力(剥離強度)については、特に限定されないが、粘着層3と剥離層2との接着性が剥離層2と機能性部材1との接着性よりも大きくなければならない。粘着層3と剥離層2、剥離層2と機能性部材1との接着性をこのような関係とすることにより、機能性部材1から剥離層2を残すことなく剥離することができる。また、粘着層3と基材4との接着性が、粘着層3と剥離層2との接着性よりも大きくなければならない。粘着層3と基材4、粘着層3と剥離層2との接着性をこのような関係とすることにより、機能性部材1に粘着層3を残すことなく剥離することができる。   The adhesive force (peeling strength) of the pressure-sensitive adhesive layer 3 is not particularly limited, but the adhesiveness between the pressure-sensitive adhesive layer 3 and the release layer 2 must be greater than the adhesiveness between the release layer 2 and the functional member 1. By making the adhesive layer 3 and the release layer 2 and the adhesiveness between the release layer 2 and the functional member 1 have such a relationship, the functional member 1 can be peeled without leaving the release layer 2. Moreover, the adhesiveness between the pressure-sensitive adhesive layer 3 and the substrate 4 must be greater than the adhesiveness between the pressure-sensitive adhesive layer 3 and the release layer 2. By making the adhesiveness between the adhesive layer 3 and the substrate 4 and between the adhesive layer 3 and the release layer 2 such a relationship, the adhesive layer 3 can be peeled off without leaving the adhesive layer 3 on the functional member 1.

このような第2の工程用部材6は、上述した基材4の一方の面に、上述した粘着剤、および必要に応じて加えた添加剤を希釈溶剤によって混合して粘着層用塗布液を調整し、上述と同様の従来公知のコーティング方法によって、塗布、乾燥し、必要により硬化させて粘着層を形成して得ることができる。   Such a second process member 6 is prepared by mixing the above-mentioned pressure-sensitive adhesive and the additive added as necessary with one diluent of the above-described base material 4 with a diluting solvent. The pressure-sensitive adhesive layer can be prepared by applying, drying, and curing as necessary by a conventionally known coating method similar to that described above.

以上のような第1の工程用部材5と第2の工程用部材6からなる本発明の機能性部材用工程材料7は、第1の工程用部材5の剥離層2と第2の工程用部材6の粘着層3を貼合した際に、機能性部材1から剥離層2、粘着層3、基材4が剥離可能であるものである。   The functional member process material 7 of the present invention comprising the first process member 5 and the second process member 6 as described above is used for the release layer 2 of the first process member 5 and for the second process. When the adhesive layer 3 of the member 6 is bonded, the release layer 2, the adhesive layer 3, and the base material 4 can be peeled from the functional member 1.

機能性部材1から剥離層2、粘着層3、基材4が剥離される際の剥離強度は、その作業性を考慮して、JIS−Z0237:2000における180度引きはがし粘着力の測定(25mm幅で、剥離速度が300mm/min)に準じて測定した値が、0.01〜1N/25mm程度とすることが好ましく、さらには0.03〜0.1N/25mm程度とすることが好ましい。   The peel strength when the release layer 2, the adhesive layer 3 and the base material 4 are peeled from the functional member 1 is determined by measuring the adhesive strength by peeling 180 degrees according to JIS-Z0237: 2000 (25 mm). The width and the peel rate measured according to 300 mm / min are preferably about 0.01 to 1 N / 25 mm, more preferably about 0.03 to 0.1 N / 25 mm.

次に、以上のような本発明の機能性部材用工程材料7(図2、図3)を用いた、機能性部材1の処理方法について説明する。   Next, a method for treating the functional member 1 using the functional member process material 7 (FIGS. 2 and 3) of the present invention as described above will be described.

本発明の機能性部材1の処理方法は、図7、図8に示すように、機能性部材用工程材料7(図2、図3)を用いて、(A)第1の工程用部材5の剥離層2と、第2の工程用部材6の粘着層3とを貼合する工程、(B)所望の産業的処理を施す工程、(C)機能性部材1から剥離層2、粘着層3、および基材4を剥離する工程、を順に行うものである。   As shown in FIGS. 7 and 8, the processing method of the functional member 1 of the present invention uses (A) the first process member 5 using the functional member process material 7 (FIGS. 2 and 3). The step of bonding the release layer 2 and the adhesive layer 3 of the second process member 6, (B) the step of applying a desired industrial treatment, (C) the functional member 1 to the release layer 2, the adhesive layer 3 and the process of peeling the base material 4 are performed in order.

また、本発明の機能性部材用工程材料7は、図9に示すように、機能性部材1上に剥離層2、粘着層3、および基材4をこの順に有し、機能性部材1から剥離層2、粘着層3、基材4が剥離可能なものである。また図10に示すように、機能性部材1の両方の面に剥離層2を有するものであってもよい。   Moreover, the process material 7 for functional members of this invention has the peeling layer 2, the adhesion layer 3, and the base material 4 in this order on the functional member 1, as shown in FIG. The peeling layer 2, the adhesive layer 3, and the base material 4 are peelable. Moreover, as shown in FIG. 10, you may have the peeling layer 2 on both surfaces of the functional member 1. As shown in FIG.

このような機能性部材用工程材料7(図9、図10)を構成する機能性部材1、剥離層2、粘着層3、および基材4については、上述したものと同様のものを用いることができる。   For the functional member 1, the release layer 2, the adhesive layer 3, and the base material 4 constituting the functional member process material 7 (FIGS. 9 and 10), the same ones as described above are used. Can do.

また、図9の機能性部材用工程材料7は、まず機能性部材1上に、上述と同様にして剥離層2を形成し、次いで、基材4の一方の面に、上述と同様にして粘着層3用塗布液を調整し、上述と同様の従来公知のコーティング方法によって、塗布、乾燥し、必要により硬化させて粘着層3を形成し、粘着層3と上記剥離層2を貼り合せることにより得ることができる。図10の機能性部材用工程材料7は、上記図9と同様にして機能性部材1の一方の面に剥離層2、粘着層3、および基材4を形成し、もう一方の面にも同様にして剥離層2、粘着層3、および基材4を形成することにより得ることができる。   Further, in the functional member process material 7 of FIG. 9, first, the release layer 2 is formed on the functional member 1 in the same manner as described above, and then on one surface of the base material 4 in the same manner as described above. A coating solution for the adhesive layer 3 is prepared, applied, dried, and cured as necessary to form the adhesive layer 3 by the same known coating method as described above, and the adhesive layer 3 and the release layer 2 are bonded together. Can be obtained. The functional material process material 7 in FIG. 10 forms the release layer 2, the adhesive layer 3, and the base material 4 on one surface of the functional member 1 in the same manner as in FIG. 9, and also on the other surface. Similarly, it can be obtained by forming the release layer 2, the adhesive layer 3, and the substrate 4.

また、図9の機能性部材用工程材料7は、機能性部材1上に上記と同様にして剥離層2を形成し、次いでその上層に上記と同様にして粘着層3用塗布液を調整し、上述と同様の従来公知のコーティング方法によって、塗布、乾燥し、必要により硬化させて粘着層3を形成し、前記粘着層3と基材4の一方の面とを貼り合せることにより得ることもできる。図10の機能性部材用工程材料7は、上記図9と同様にして機能性部材1の一方の面に剥離層2、粘着層3、および基材4を形成し、もう一方の面にも同様にして剥離層2、粘着層3、および基材4を形成することにより得ることができる。   Further, in the functional member process material 7 of FIG. 9, the release layer 2 is formed on the functional member 1 in the same manner as described above, and then the adhesive layer 3 coating solution is prepared on the upper layer in the same manner as described above. It can also be obtained by applying, drying, and curing as necessary to form the adhesive layer 3 by the same known coating method as described above, and bonding the adhesive layer 3 and one surface of the substrate 4 together. it can. The functional material process material 7 in FIG. 10 forms the release layer 2, the adhesive layer 3, and the base material 4 on one surface of the functional member 1 in the same manner as in FIG. 9, and also on the other surface. Similarly, it can be obtained by forming the release layer 2, the adhesive layer 3, and the substrate 4.

次に、以上のような本発明の機能性部材用工程材料7(図9、図10)を用いた、機能性部材1の処理方法について説明する。   Next, the processing method of the functional member 1 using the functional material process material 7 (FIGS. 9 and 10) of the present invention as described above will be described.

本発明の機能性部材1の処理方法は、図11、図12に示すように、機能性部材用工程材料7(図9、図10)を用いて、(A)所望の産業的処理を施す工程、(B)機能性部材1から剥離層2、粘着層3、および基材4を剥離する工程、を順に行うものである。   As shown in FIGS. 11 and 12, the processing method of the functional member 1 of the present invention uses the functional member process material 7 (FIGS. 9 and 10) to perform (A) desired industrial processing. A process and the process of peeling the peeling layer 2, the adhesion layer 3, and the base material 4 from the functional member 1 (B) are performed in order.

以上のように、本発明によれば、工程用部材を用いて機能性部材を処理する場合において、工程用部材を剥離する際に機能性部材に粘着層が残ることのなく、また施した産業的処理やその後の環境等によって工程用部材を剥離する際の剥離強度が左右されず、安定した生産性を維持することができる。   As described above, according to the present invention, when the functional member is processed using the process member, the adhesive layer does not remain on the functional member when the process member is peeled off, and the applied industry The peel strength at the time of peeling the process member is not affected by the target treatment or the subsequent environment, and stable productivity can be maintained.

また、本発明によれば、機能性部材から剥離された工程用部材においても、粘着層表面に粘着性を有することがないため、取り扱い性に優れたものとすることができる。   Moreover, according to this invention, since the process member peeled from the functional member does not have adhesiveness on the surface of the adhesive layer, it can be excellent in handleability.

以下、本発明を実施例に基づいてさらに詳細に説明する。なお、本実施例において「部」、「%」は、特に示さない限り重量基準である。   Hereinafter, the present invention will be described in more detail based on examples. In this example, “parts” and “%” are based on weight unless otherwise specified.

[実施例1]
実施例1の機能性部材用工程材料として、機能性部材上に剥離層を有する第1の工程用部材と、基材の一方の面に粘着層を有する第2の工程用部材とからなる機能性部材用工程材料を作製し、これを用いて機能性部材の処理を行った。
[Example 1]
As the functional member process material of Example 1, a function comprising a first process member having a release layer on the functional member and a second process member having an adhesive layer on one surface of the substrate. A process material for a functional member was produced, and a functional member was processed using the process material.

1.実施例1の機能性部材用工程材料の作製
機能性部材として、厚み100μmのポリエステルフィルムの一方の面にインク受容層を有するインクジェット用フィルム(シルクジェット:きもと社)のインク受容層を有していない方の面に、下記処方の剥離層用塗布液をバーコーティング法により塗布、乾燥して厚み10μmの剥離層を形成し、第1の工程用部材を作製した。なお、剥離層における傾斜式ボールタックの値(JIS−Z0237:2000)は2以下であった。
1. Production of process material for functional member of Example 1 As a functional member, an ink receiving layer of an ink jet film (silk jet: Kimoto Co.) having an ink receiving layer on one surface of a polyester film having a thickness of 100 μm is provided. On the other side, a release layer coating solution having the following formulation was applied by a bar coating method and dried to form a release layer having a thickness of 10 μm, thereby producing a first process member. In addition, the value of the inclined ball tack (JIS-Z0237: 2000) in the release layer was 2 or less.

基材として厚み75μmのポリエステルフィルム(クリスパーK2323:東洋紡社)の一方の面に、下記処方の粘着層用塗布液をバーコーティング法により塗布、乾燥して厚み25μmの粘着層を形成し、第2の工程用部材を作製した。   On one side of a 75 μm thick polyester film (Crisper K2323: Toyobo Co., Ltd.) as a base material, an adhesive layer coating solution having the following formulation is applied by a bar coating method and dried to form an adhesive layer having a thickness of 25 μm. The process member was prepared.

以上のようにして、第1の工程用部材と第2の工程用部材からなる、実施例1の機能性部材用工程材料を作製した。   As described above, the functional material process material of Example 1 composed of the first process member and the second process member was produced.

<実施例1の剥離層層塗布液の処方>
・ポリビニルブチラール(ガラス転移温度60℃)10部
(エスレックBM-S:積水化学工業社)
・メチルエチルケトン 45部
・トルエン 45部
<Prescription of release layer coating solution of Example 1>
・ Polyvinyl butyral (glass transition temperature 60 ° C) 10 parts (ESREC BM-S: Sekisui Chemical Co., Ltd.)
・ Methyl ethyl ketone 45 parts ・ Toluene 45 parts

<実施例1の粘着層塗布液の処方>
・アクリル系粘着剤(固形分42%) 100部
(SKダイン1604N:綜研化学社)
・イソシアネート系架橋剤(固形分45%) 1.5部
(L−45:綜研化学社)
・酢酸エチル 100部
<Prescription of adhesive layer coating solution of Example 1>
・ Acrylic adhesive (solid content 42%) 100 parts (SK Dyne 1604N: Soken Chemical)
・ Isocyanate-based crosslinking agent (solid content: 45%) 1.5 parts (L-45: Soken Chemical Co., Ltd.)
・ 100 parts of ethyl acetate

2.機能性部材の処理(インクジェット出力機による印刷)
上記機能性部材用工程材料を用いて、(A)第1の工程用部材の剥離層と、第2の工程用部材の粘着層とを貼合したものを作製した。次に(B)所望の産業的処理として、(A)の状態の機能性部材用工程材料のインク受容層を有する面に、インクジェット出力機(JV2−130II:ミマキ社)を用いて印刷を施した。次に、(C)インクジェット用フィルムから工程用部材部分(剥離層、粘着層、および基材)を剥離し、機能性部材に施した処理が完了した。その結果、(C)のインクジェット用フィルムから工程用部材部分(剥離層、粘着層、および基材)を剥離したときの剥離強度(JIS−Z0237:2000)は、0.05N/25mmであった。
2. Processing of functional materials (printing by inkjet output machine)
Using the functional material for a functional member, a material in which (A) the release layer of the first step member and the adhesive layer of the second step member were bonded was prepared. Next, as (B) desired industrial treatment, printing is performed on the surface having the ink receiving layer of the functional material process material in the state of (A) using an inkjet output machine (JV2-130II: Mimaki). did. Next, (C) the process member portion (peeling layer, adhesive layer, and substrate) was peeled from the inkjet film, and the treatment applied to the functional member was completed. As a result, the peel strength (JIS-Z0237: 2000) when the process member portion (peel layer, adhesive layer, and substrate) was peeled from the inkjet film of (C) was 0.05 N / 25 mm. .

[実施例2]
実施例2の機能性部材用工程材料として、機能性部材上に剥離層、粘着層、および基材をこの順に有する機能性部材用工程材料を作製し、これを用いて機能性部材の処理を行った。
[Example 2]
As a functional member process material of Example 2, a functional member process material having a release layer, an adhesive layer, and a base material in this order on the functional member is prepared, and the functional member is processed using this. went.

1.実施例2の機能性部材用工程材料の作製
機能性部材として、厚み50μmのポリエステルフィルムの一方の面に光拡散層を有する光拡散フィルムの光拡散層を有する面に、下記処方の剥離層用塗布液をバーコーティング法により塗布、乾燥して厚み10μmの剥離層を形成し、次いで下記処方の粘着層塗布液を同じくバーコーティング法により塗布、乾燥し厚み25μmの粘着層を形成した。次いで、基材として厚み75μmのポリエステルフィルム(クリスパーK2323:東洋紡社)と貼合した後、実施例2の機能性部材用工程材料を2つ作製した。
1. Production of process material for functional member of Example 2 As a functional member, on a surface having a light diffusion layer of a light diffusion film having a light diffusion layer on one surface of a polyester film having a thickness of 50 μm, The coating solution was applied by a bar coating method and dried to form a release layer having a thickness of 10 μm, and then an adhesive layer coating solution having the following formulation was applied by the same bar coating method and dried to form an adhesive layer having a thickness of 25 μm. Subsequently, after bonding with a 75-micrometer-thick polyester film (Chrisper K2323: Toyobo Co., Ltd.) as a base material, two process materials for functional members of Example 2 were produced.

<実施例2の剥離層層塗布液の処方>
・ポリビニルアルコール(ガラス転移温度85℃)10部
(ゴーセノールGH10:日本合成化学社)
・水 90部
<Prescription of release layer coating solution of Example 2>
・ 10 parts of polyvinyl alcohol (glass transition temperature 85 ° C.) (Gohsenol GH10: Nippon Synthetic Chemical Co., Ltd.)
・ 90 parts of water

<実施例2の粘着層塗布液の処方>
・アクリル系粘着剤(固形分40%) 100部
(ニッセツJP-2074:日本カーバイト社)
・イソシアネート系架橋剤(固形分100%) 2部
(CK−117:日本カーバイト社)
・酢酸エチル 100部
<Prescription of adhesive layer coating solution of Example 2>
・ Acrylic adhesive (solid content 40%) 100 parts (Nissetsu JP-2074: Nippon Carbite)
・ Isocyanate-based crosslinking agent (100% solid content) 2 parts (CK-117: Nippon Carbide)
・ 100 parts of ethyl acetate

2.機能性部材の処理(型抜機による打ち抜き加工)
上記機能性部材用工程材料を用いて、(A)所望の産業的処理として、型抜機により機能性部材用工程材料の光拡散層を有していない方の面から、剥離層、粘着層、ポリエステルフィルム(基材)を残すように半抜きし、必要箇所以外の光拡散フィルムを剥離することにより打ち抜き加工を施した(2つとも)。(B)その後、(A)の状態の機能性部材用工程材料のうちの1つについては、60℃の環境に48時間放した。次にこれらの光拡散フィルム(機能性部材)から剥離層、粘着層、および基材を剥離し、機能性部材に施した処理が完了した。その結果、(B)の光拡散フィルムから剥離層、粘着層、および基材を剥離したときの剥離強度(JIS−Z0237:2000)は、2つとも0.01N/25mmであった。また、剥離後の剥離層における傾斜式ボールタックの値(JIS−Z0237:2000)は2以下であった。
2. Processing of functional materials (Punching with a die cutting machine)
Using the above functional member process material, (A) as a desired industrial treatment, from the side having no light diffusion layer of the functional member process material by a die cutting machine, a release layer, an adhesive layer, Punching was performed by half-cutting to leave the polyester film (base material), and peeling off the light diffusion film other than the necessary part (both of them). (B) Thereafter, one of the functional member process materials in the state of (A) was released in an environment of 60 ° C. for 48 hours. Next, the release layer, the adhesive layer, and the substrate were peeled from these light diffusion films (functional members), and the treatment applied to the functional members was completed. As a result, the peeling strength (JIS-Z0237: 2000) when the peeling layer, the adhesive layer, and the substrate were peeled from the light diffusion film (B) was 0.01 N / 25 mm for both. Moreover, the value of the tilted ball tack (JIS-Z0237: 2000) in the release layer after peeling was 2 or less.

[比較例1]
機能性部材として実施例1と同様のインクジェット用フィルムを用い、前記機能性部材(剥離層は設けていない)と、実施例1で作製した第2の工程用部材と同様の工程用部材を用いて、機能性部材の処理を行った。なお、粘着層における傾斜式ボールタックの値(JIS−Z0237:2000)は7であった。
[Comparative Example 1]
The same inkjet film as in Example 1 was used as the functional member, and the functional member (no release layer was provided) and the same process member as the second process member produced in Example 1 were used. Then, the functional member was processed. In addition, the value of the inclined ball tack (JIS-Z0237: 2000) in the adhesive layer was 7.

1.機能性部材の処理(インクジェット出力機による印刷)
(A)インクジェット用フィルムのインク受容層を有していない方の面と、工程用部材の粘着層とを貼合したものを作製した。次に、(B)所望の産業的処理として、実施例1と同様にしてインク受容層を有する面に印刷を施した。次に、(C)インクジェット用フィルムから工程用部材(粘着層、および基材)を剥離することにより、機能性部材に施した処理が完了した。その結果、(C)の貼合後、インクジェット用フィルムから工程用部材(粘着層、および基材)を剥離したときの剥離強度(JIS−Z0237:2000)は、12N/25mmであった。
1. Processing of functional materials (printing by inkjet output machine)
(A) What stuck the surface which does not have the ink receiving layer of the film for inkjets, and the adhesion layer of the member for a process was produced. Next, (B) As a desired industrial treatment, printing was performed on the surface having the ink receiving layer in the same manner as in Example 1. Next, (C) the process applied to the functional member was completed by peeling the process member (the adhesive layer and the substrate) from the inkjet film. As a result, the peeling strength (JIS-Z0237: 2000) when peeling the process member (adhesion layer and base material) from the inkjet film after bonding (C) was 12 N / 25 mm.

[比較例2]
機能性部材として実施例2と同様の光拡散フィルムを用い、前記光拡散フィルム上に剥離層を設けなかった以外は実施例2と同様にして機能性部材用工程材料を2つ作製し、機能性部材の処理を行った。
[Comparative Example 2]
Two functional member process materials were prepared in the same manner as in Example 2 except that the same light diffusing film as in Example 2 was used as the functional member, and no release layer was provided on the light diffusing film. The sex member was processed.

1.機能性部材の処理(型抜機による打ち抜き加工)
上記機能性部材用工程材料を用いて、(A)所望の産業的処理として、型抜機により機能性部材用工程材料の光拡散層を有していない方の面から、粘着層、ポリエステルフィルム(基材)を残すように半抜きし、必要箇所以外の光拡散フィルムを剥離することにより打ち抜き加工を施した(2つとも)。(B)その後、(A)の状態の機能性部材用工程材料のうちの1つについては、60℃の環境下に48時間放置した。次にこれらの光拡散フィルム(機能性部材)から粘着層、および基材を剥離し、機能性部材に施した処理が完了した。その結果、60℃の環境下に48時間放置しなかった方の光拡散フィルムから粘着層、および基材を剥離したときの剥離強度(JIS−Z0237:2000)は、20N/25mmであり、60℃の環境下に48時間放置した方の剥離強度は、30N/25mm以上となり、光拡散フィルムとの接着性が向上してしまい剥離した際に基材ごと光拡散層に残ってしまう箇所もありきれいに剥離できないものとなった。また、60℃の環境下に48時間放置しなかった方の剥離後の粘着層における傾斜式ボールタックの値(JIS−Z0237:2000)は5であった。
1. Processing of functional materials (Punching with a die cutting machine)
Using the above functional material process material, (A) As a desired industrial treatment, from the side having no light diffusion layer of the functional material process material by a die cutting machine, an adhesive layer, a polyester film ( Punching was performed by removing the light diffusion film except for the necessary portion and removing the half of the substrate so as to leave the substrate. (B) Thereafter, one of the functional member process materials in the state of (A) was left in an environment of 60 ° C. for 48 hours. Next, the adhesive layer and the substrate were peeled from these light diffusion films (functional members), and the treatment applied to the functional members was completed. As a result, the peel strength (JIS-Z0237: 2000) when the pressure-sensitive adhesive layer and the substrate were peeled from the light diffusion film that had not been left for 48 hours in an environment of 60 ° C. was 20 N / 25 mm, and 60 The peel strength when left for 48 hours in an environment of 0 ° C. is 30 N / 25 mm or more, and the adhesion to the light diffusing film is improved, and there are places where the entire substrate remains in the light diffusing layer when peeled off. It became a thing which cannot be exfoliated neatly. Further, the value of the tilted ball tack (JIS-Z0237: 2000) in the pressure-sensitive adhesive layer after peeling, which was not left for 48 hours in an environment of 60 ° C., was 5.

実施例1は、機能性部材用工程材料として、インクジェット用フィルム(機能性部材)上に剥離層を有する第1の工程用部材と、基材の一方の面に粘着層を有する第2の工程用部材とからなる機能性部材用工程材料を用いて、インクジェット出力機による印刷(産業的処理)を施した後、インクジェット用フィルム(機能性部材)から剥離層、粘着層、および基材を剥離したため、インクジェット用フィルム(機能性部材)に粘着層が残ることのないものとなった。   In Example 1, as a functional material process material, a first process member having a release layer on an inkjet film (functional member) and a second process having an adhesive layer on one surface of a substrate Using functional material process material consisting of materials for printing, after printing (industrial processing) with an ink jet output machine, peel off the release layer, adhesive layer, and substrate from the ink jet film (functional material) Therefore, the pressure-sensitive adhesive layer did not remain on the inkjet film (functional member).

また、インクジェット用フィルム(機能性部材)から剥離された工程用部材部分(剥離層、粘着層、および基材)においても、粘着層表面に粘着性を有することなく取り扱い性に優れたものとなった。   In addition, even in process member parts (peeling layer, adhesive layer, and substrate) peeled from the inkjet film (functional member), the surface of the adhesive layer is not sticky and has excellent handleability. It was.

一方、比較例1は、実施例1と同様のインクジェット用フィルム(機能性部材)と、実施例1で作製した第2の工程用部材と同様の工程用部材を用いて、インクジェット出力機による印刷(産業的処理)を施した後、インクジェット用フィルム(機能性部材)から、工程用部材(粘着層、および基材)を剥離したが、実施例1と異なり、インクジェット用フィルム(機能性部材)上に剥離層を有していないため、インクジェット用フィルム(機能性部材)に粘着層が残る箇所があった。   On the other hand, Comparative Example 1 uses the same inkjet film (functional member) as in Example 1 and the same process member as the second process member produced in Example 1, and prints using an inkjet output machine. After applying (industrial treatment), the process members (adhesive layer and substrate) were peeled from the inkjet film (functional member), but unlike Example 1, the inkjet film (functional member). Since there was no peeling layer on the top, there were places where the adhesive layer remained on the inkjet film (functional member).

また、インクジェット用フィルム(機能性部材)から剥離された工程用部材(粘着層、および基材)においても、粘着層表面に粘着性を有しているため取り扱い性の悪いものとなった。   In addition, the process members (adhesive layer and substrate) peeled from the inkjet film (functional member) also had poor handleability because of the adhesiveness on the adhesive layer surface.

実施例2は、光拡散フィルム(機能性部材)上に剥離層、粘着層、および基材をこの順に有する機能性部材用工程材料を用いて、型抜機による打ち抜き加工(産業的処理)を施した後、光拡散フィルム(機能性部材)から工程用部材部分(剥離層、粘着層、および基材)を剥離したため、光拡散フィルム(機能性部材)に粘着層が残ることのないものとなり、またその後の環境(貼合後60℃の環境下に48時間放置)によって工程用部材を剥離する際の剥離強度が左右されず、安定した生産性を維持することができるものとなった。   In Example 2, a functional member process material having a release layer, an adhesive layer, and a base material in this order on a light diffusion film (functional member) is subjected to punching processing (industrial processing) by a die cutting machine. Then, since the process member part (peeling layer, adhesive layer, and substrate) was peeled from the light diffusion film (functional member), the adhesive layer would not remain on the light diffusion film (functional member), Moreover, the peeling strength at the time of peeling the process member was not influenced by the subsequent environment (left for 48 hours in an environment of 60 ° C. after bonding), and stable productivity could be maintained.

また、光拡散フィルム(機能性部材)から剥離された工程用部材部分(剥離層、粘着層、および基材)においても、型抜機により機能性部材用工程材料の光拡散層を有していない方の面から、剥離層、粘着層、ポリエステルフィルム(基材)を残すように半抜きし、必要箇所以外の光拡散フィルムを剥離した際には、粘着層表面に粘着性を有するものではないため、非常に取り扱い性の優れたものとなった。   In addition, the process member portion (peeling layer, adhesive layer, and substrate) peeled from the light diffusion film (functional member) does not have the light diffusion layer of the functional member process material by the die cutting machine. From the other side, when the release layer, the pressure-sensitive adhesive layer, and the polyester film (base material) are half-leaved and the light diffusion film other than the necessary part is peeled off, the surface of the pressure-sensitive adhesive layer is not sticky Therefore, it became very easy to handle.

一方、比較例2は、実施例2と同様の光拡散フィルム(機能性部材)上に、粘着層、および基材をこの順に有する機能性部材用工程材料を用いて、型抜機による打ち抜き加工(産業的処理)を施した後、光拡散フィルム(機能性部材)から工程部材(粘着層、および基材)を剥離したが、実施例2と異なり、光拡散フィルム(機能性部材)上に剥離層を有していないため、光拡散フィルム(機能性部材)に粘着層が残る箇所があった。またその後の環境(貼合後60℃の環境下に48時間放置)によって、工程用部材を剥離する際の剥離強度が左右してしまい、安定した生産性を維持することができないものとなった。   On the other hand, in Comparative Example 2, a functional member process material having an adhesive layer and a base material in this order on the same light diffusion film (functional member) as in Example 2 was punched by a die cutting machine ( After applying industrial treatment, the process members (adhesive layer and substrate) were peeled from the light diffusion film (functional member), but unlike Example 2, it was peeled on the light diffusion film (functional member). Since it did not have a layer, there existed a part with which the adhesion layer remains in a light-diffusion film (functional member). Moreover, the peeling strength at the time of peeling off the process member depends on the subsequent environment (left for 48 hours in an environment of 60 ° C. after bonding), and stable productivity cannot be maintained. .

また、光拡散フィルム(機能性部材)から剥離された工程用部材(粘着層、および基材)においても、型抜機により機能性部材用工程材料の光拡散層を有していない方の面から、粘着層、ポリエステルフィルム(基材)を残すように半抜きし、必要箇所以外の光拡散フィルムを剥離した際には、粘着層表面に粘着性を有しているため、取り扱い性の悪いものとなった。   Moreover, also in the process member (adhesive layer and base material) peeled from the light diffusion film (functional member), from the side not having the light diffusion layer of the functional material process material by the die cutting machine When the adhesive layer and the polyester film (base material) are left in half, and the light diffusion film other than the necessary part is peeled off, the surface of the adhesive layer has adhesiveness, so that the handleability is poor. It became.

従来の機能性部材の処理方法。The processing method of the conventional functional member. 本発明の機能性部材用工程材料の一実施形態を示す断面図。Sectional drawing which shows one Embodiment of the process material for functional members of this invention. 本発明の機能性部材用工程材料の他の実施形態を示す断面図。Sectional drawing which shows other embodiment of the process material for functional members of this invention. 本発明の第1の工程用部材の一実施形態を示す断面図。Sectional drawing which shows one Embodiment of the member for 1st processes of this invention. 本発明の第1の工程用部材の他の実施形態を示す断面図。Sectional drawing which shows other embodiment of the member for the 1st process of this invention. 本発明の第1の工程用部材の他の実施形態を示す断面図。Sectional drawing which shows other embodiment of the member for the 1st process of this invention. 本発明の機能性部材用工程材料を用いた機能性部材の処理方法の一実施形態を示す断面図。Sectional drawing which shows one Embodiment of the processing method of the functional member using the process material for functional members of this invention. 本発明の機能性部材用工程材料を用いた機能性部材の処理方法の他の実施形態を示す断面図。Sectional drawing which shows other embodiment of the processing method of the functional member using the process material for functional members of this invention. 本発明の機能性部材用工程材料の他の実施形態を示す断面図。Sectional drawing which shows other embodiment of the process material for functional members of this invention. 本発明の機能性部材用工程材料の他の実施形態を示す断面図。Sectional drawing which shows other embodiment of the process material for functional members of this invention. 本発明の機能性部材用工程材料を用いた機能性部材の処理方法の他の実施形態を示す断面図。Sectional drawing which shows other embodiment of the processing method of the functional member using the process material for functional members of this invention. 本発明の機能性部材用工程材料を用いた機能性部材の処理方法の他の実施形態を示す断面図。Sectional drawing which shows other embodiment of the processing method of the functional member using the process material for functional members of this invention.

符号の説明Explanation of symbols

1・・・・機能性部材
11・・・基材
12・・・機能層
2・・・・剥離層
3・・・・粘着層
4・・・・基材
5・・・・第1の工程用部材
6・・・・第2の工程用部材
62・・・工程用部材部分
7・・・・機能性部材用工程材料
DESCRIPTION OF SYMBOLS 1 ... Functional member 11 ... Base material 12 ... Functional layer 2 ... Release layer 3 ... Adhesive layer 4 ... Base material 5 ... 1st process Member 6 ... second process member 62 ... process member part 7 ... functional material process material

Claims (4)

機能性部材上に剥離層を有する第1の工程用部材と、基材の一方の面に粘着層を有する第2の工程用部材とからなり、前記第1の工程用部材の剥離層と前記第2の工程用部材の粘着層を貼合した際に、前記機能性部材から前記剥離層、粘着層、基材が剥離可能であることを特徴とする機能性部材用工程材料。   It consists of the 1st process member which has a peeling layer on a functional member, and the 2nd process member which has an adhesion layer in one surface of a base material, The peeling layer of the said 1st process member, and the said The process member material for functional members, wherein the release layer, the adhesive layer, and the base material can be peeled from the functional member when the adhesive layer of the second process member is bonded. 機能性部材上に剥離層、粘着層、および基材をこの順に有し、前記機能性部材から前記剥離層、粘着層、基材が剥離可能であることを特徴とする機能性部材用工程材料。   A functional member process material having a release layer, an adhesive layer, and a base material in this order on the functional member, wherein the release layer, the adhesive layer, and the base material can be peeled from the functional member. . 請求項1記載の機能性部材用工程材料を用いて、
(A)前記第1の工程用部材の剥離層と、前記第2の工程用部材の粘着層とを貼合する工程、
(B)所望の産業的処理を施す工程、
(C)前記機能性部材から前記剥離層、粘着層、および基材を剥離する工程、
を順に行うことを特徴とする機能性部材の処理方法。
Using the functional material process material according to claim 1,
(A) The process of bonding the peeling layer of the said 1st process member, and the adhesion layer of the said 2nd process member,
(B) a step of applying a desired industrial treatment;
(C) The process of peeling the said peeling layer, the adhesion layer, and a base material from the said functional member,
A method for processing a functional member, which is performed in order.
請求項2記載の機能性部材用工程材料を用いて、
(A)所望の産業的処理を施す工程、
(B)前記機能性部材から前記剥離層、粘着層、および基材を剥離する工程、
を順に行うことを特徴とする機能性部材の処理方法。
Using the functional material for a functional member according to claim 2,
(A) a step of applying a desired industrial treatment;
(B) The process of peeling the said peeling layer, the adhesion layer, and a base material from the said functional member,
A method for processing a functional member, which is performed in order.
JP2006214288A 2006-08-07 2006-08-07 Process material for functional member and processing method of functional member Active JP5013770B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017052251A (en) * 2015-09-11 2017-03-16 王子ホールディングス株式会社 Printing sheet, printing sheet with peeling layer, and decorative sheet
WO2022085732A1 (en) * 2020-10-22 2022-04-28 積水化学工業株式会社 Surface protective film for reflective polarizing film and laminated body

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0357429Y2 (en) * 1986-03-19 1991-12-27
JPH09234945A (en) * 1996-02-28 1997-09-09 Dainippon Printing Co Ltd Image-receiving sheet
JP2002348551A (en) * 2001-05-24 2002-12-04 Lintec Corp Adhesive sheet
JP2003211565A (en) * 2002-01-25 2003-07-29 Sanko Soken Kk Method for manufacturing tray

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0357429Y2 (en) * 1986-03-19 1991-12-27
JPH09234945A (en) * 1996-02-28 1997-09-09 Dainippon Printing Co Ltd Image-receiving sheet
JP2002348551A (en) * 2001-05-24 2002-12-04 Lintec Corp Adhesive sheet
JP2003211565A (en) * 2002-01-25 2003-07-29 Sanko Soken Kk Method for manufacturing tray

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017052251A (en) * 2015-09-11 2017-03-16 王子ホールディングス株式会社 Printing sheet, printing sheet with peeling layer, and decorative sheet
WO2022085732A1 (en) * 2020-10-22 2022-04-28 積水化学工業株式会社 Surface protective film for reflective polarizing film and laminated body

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