JP2007261906A - Porous granule - Google Patents
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- JP2007261906A JP2007261906A JP2006091623A JP2006091623A JP2007261906A JP 2007261906 A JP2007261906 A JP 2007261906A JP 2006091623 A JP2006091623 A JP 2006091623A JP 2006091623 A JP2006091623 A JP 2006091623A JP 2007261906 A JP2007261906 A JP 2007261906A
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Abstract
Description
本発明は、脱臭作用、浄化作用、吸湿作用等の優れた諸機能を有する多孔質粒状体に関する。 The present invention relates to a porous granular material having various functions such as a deodorizing action, a purifying action, and a hygroscopic action.
炭は、脱臭作用、浄化作用、吸湿作用等の優れた諸機能を有する多孔質体であって、従来から上記優れた諸機能を利用する種々の用途に用いられている(例えば、特許文献1参照)。
また、臭い成分の分解や殺菌効果のある光触媒として、酸化チタン(TiO2)が注目されている(例えば、特許文献2参照)。
Charcoal is a porous body having various functions such as a deodorizing action, a purifying action, and a hygroscopic action, and has been conventionally used for various applications utilizing the above-mentioned various functions (for example, Patent Document 1). reference).
In addition, titanium oxide (TiO 2 ) has attracted attention as a photocatalyst having a decomposition effect and a bactericidal effect (see, for example, Patent Document 2).
しかしながら、酸化チタン等の触媒は、光(紫外線)があるところで、空気中にある有機物が分解され、臭いが消え、また雑菌が分解されるので、光が当たらない冷蔵庫や夜間の車内での光触媒による脱臭、殺菌機能は期待できないという問題があった。
本発明は、光のない場所や時間帯においても、マイナスイオンと炭の脱臭能力により暗い場所でも臭いが消える作用を発揮する多孔質粒状体を提供することを目的とする。
However, a catalyst such as titanium oxide, where there is light (ultraviolet rays), decomposes organic substances in the air, eliminates odors, and decomposes germs. There was a problem that the deodorizing and sterilizing functions could not be expected.
An object of the present invention is to provide a porous granular material that exhibits an effect of eliminating odor even in a dark place due to the deodorizing ability of negative ions and charcoal even in a place without light and in a time zone.
本発明の第1の構成は、粉末状炭と、マイナスイオンセラミックスと、酸化チタンと、粉末状トルマリンと、粘土とからなる各原料成分を混練し、該混練物を粒状に成形し、該成形体を焼成して得られた多孔質粒状体である。
この第1の構成において、粘土は、多孔質粒状体を形成するベース及び他の原料のつなぎになる原料であり、これに、燃焼した後に多孔質の細孔を形成するとともに、残留元素が脱臭・吸湿作用を有することになる粉末状炭と、光触媒作用を呈する酸化チタンと、光のないところで酸化チタンに光触媒作用を付与するマイナスイオンセラミックスおよび粉末状トルマリンとを加えることにより、光のない場所や時間帯においても、マイナスイオンと炭の脱臭能力により暗い場所でも臭いが消える作用を発揮する多孔質粒状体が得られる。
The first configuration of the present invention is to knead each raw material component consisting of powdered charcoal, negative ion ceramics, titanium oxide, powdered tourmaline, and clay, and form the kneaded product into a granular form. It is a porous granular material obtained by firing the body.
In this first configuration, the clay is a raw material that serves as a connection between the base forming the porous granular material and other raw materials, and in addition to forming porous pores after combustion, the residual elements are deodorized.・ Places where there is no light by adding powdered charcoal that will have a hygroscopic action, titanium oxide that exhibits photocatalytic action, and negative ion ceramics and powdered tourmaline that impart photocatalytic action to titanium oxide in the absence of light Even in the time zone, a porous granular material that exhibits the effect of eliminating the odor even in a dark place can be obtained by the deodorizing ability of negative ions and charcoal.
本発明の第2の構成は、前記混練物が、粉末状炭、マイナスイオンセラミックス粉末、酸化チタン、粉末状トルマリン、及び粘土の各原料成分を含み、各原料成分の使用割合が質量%で、粉末炭が5〜10%、マイナスイオンセラミックスが1〜10%、二酸化チタンが1〜10%、トルマリンが1〜5%、残部が粘土である多孔質粒状体である。
この第2の構成においては、各原料成分の割合を規定したものである。粉末炭は5〜10%とする。5%未満であると、多孔質の細孔の形成が少なくなり、10%を超えると割れや崩壊が起きて、歩留まりが悪くなる。マイナスイオンセラミックス、二酸化チタン、トルマリンは、それぞれ、焼成後の製品の特性を維持するために、前記範囲としている。
According to a second configuration of the present invention, the kneaded product includes raw material components of powdered charcoal, negative ion ceramic powder, titanium oxide, powdered tourmaline, and clay, and the usage ratio of each raw material component is mass%. It is a porous granular material in which powdered charcoal is 5 to 10%, negative ion ceramics is 1 to 10%, titanium dioxide is 1 to 10%, tourmaline is 1 to 5%, and the balance is clay.
In this 2nd structure, the ratio of each raw material component is prescribed | regulated. Powdered charcoal is 5 to 10%. If it is less than 5%, the formation of porous pores is reduced, and if it exceeds 10%, cracking or collapse occurs, resulting in poor yield. Negative ion ceramics, titanium dioxide, and tourmaline are within the above ranges in order to maintain the characteristics of the product after firing.
本発明の第3の構成は、前記粘土は、Feを実質的に含まないか、2質量%未満である多孔質粒状体である。粘土として、鉄分(Fe)を含むものを使用すると、酸化により酸化鉄が生じ、赤茶色に変色するので、鉄分を含まないものか、含有率が2質量%未満のものを使用する。 According to a third configuration of the present invention, the clay is a porous granule that is substantially free of Fe or less than 2% by mass. When clay containing iron (Fe) is used, iron oxide is generated by oxidation and the color changes to reddish brown. Therefore, the clay does not contain iron or has a content of less than 2% by mass.
本発明の第4の構成は、前記粉末炭は、臭い成分を多く含まないカシ等の木材から得られたものである多孔質粒状体である。クヌギやブナ等は、臭い成分を含むので、消臭の目的には不適である。カシやナラや竹は、臭い成分を余り含まないので適している。 According to a fourth configuration of the present invention, the powdered charcoal is a porous granular material obtained from wood such as oak that does not contain a lot of odor components. Kunugi, beech, etc. contain odor components and are not suitable for deodorizing purposes. Oak, oak and bamboo are suitable because they contain little odorous ingredients.
本発明の第6の構成は、第1〜第5のいずれかの原料成分混練物の成形体の焼成が、600℃〜1300℃の温度で行われる多孔質粒状体である。600℃未満であると粘土中の無機質成分中に取り込まれている水分子が完全に脱水されず、また粉末炭を構成する炭素原子の酸化が不十分となり、また1300℃を超えると粘土中の鉱石の成分が溶融して多孔質の細孔が目詰まりし、多孔質の性状が得られなくなるため、この温度範囲とする。 The 6th structure of this invention is a porous granule by which baking of the molded object of the any one of the 1st-5th raw material component kneaded material is performed at the temperature of 600 to 1300 degreeC. When the temperature is lower than 600 ° C., water molecules taken into the inorganic component in the clay are not completely dehydrated, and the oxidation of carbon atoms constituting the powdered coal becomes insufficient. Since the ore component melts and the porous pores are clogged, and porous properties cannot be obtained, the temperature range is set.
本発明によれば、粉末炭と、マイナスイオンセラミックスと、酸化チタンと、粉末状トルマリンと、粘土とからなる各原料成分を混練し、該混練物を粒状に成形し、該成形体を焼成して得られた多孔質粒状体であるので、粉末炭の活性炭による脱臭効果に加え、トルマリン及びマイナスイオンセラミックスから発生するイオンにより、光のないところでの酸化チタンによる光触媒作用が活性化し、消臭、殺菌効果が得られるので、冷蔵庫内、車両や部屋での使用が可能となり、またマイナスイオンによるリラックス効果が得られる。 According to the present invention, each raw material component consisting of powdered charcoal, negative ion ceramics, titanium oxide, powdered tourmaline, and clay is kneaded, the kneaded product is formed into granules, and the formed body is fired. In addition to the deodorizing effect of powdered charcoal by activated carbon, the ions generated from tourmaline and negative ion ceramics activate the photocatalytic action of titanium oxide in the absence of light, deodorizing, Since the bactericidal effect is obtained, it can be used in a refrigerator, a vehicle or a room, and a relaxing effect by negative ions can be obtained.
以下、本発明の実施の形態を説明する。
本発明の多孔質粒状体の原料に用いる粉末炭としては、木炭、竹炭等、種々の炭の粉末を一種類または複数種類用いることができる。また、その粒径は、必要に応じて適宜設定することができるが、一般に、0.05〜0.5mm程度とする。なお、栗の木などの臭いのある木材から作った木炭は、それ自体が臭いを発生し、脱臭の目的には適さないので、臭いのない木材、例えばカシを使用する。
Embodiments of the present invention will be described below.
As the powdered charcoal used for the raw material of the porous granular material of the present invention, one kind or plural kinds of various charcoal powders such as charcoal and bamboo charcoal can be used. The particle size can be appropriately set as necessary, but is generally about 0.05 to 0.5 mm. It should be noted that charcoal made from scented wood such as chestnut tree itself generates odor and is not suitable for the purpose of deodorization, so scentless wood such as oak is used.
原料に用いる粘土としては、陶磁器用粘土等を適宜用いることができるが、鉄分(Fe)を含むものを使用すると、酸化により酸化鉄が生じ、赤茶色に変色するので、鉄分を含まないものか、含有率が2質量%未満のものを使用する。 As clay used as a raw material, clay for ceramics, etc. can be used as appropriate, but if one containing iron (Fe) is used, iron oxide is generated due to oxidation and turns reddish brown. , And a content of less than 2% by mass are used.
原料に用いるマイナスイオンセラミックス粉末、酸化チタン粉末および粉末状のトルマリン(電気石)の粒径は、必要に応じて適宜設定することができるが、一般に粉末状炭と同様、0.05〜0.5mmが好ましい。 The particle size of the negative ion ceramic powder, titanium oxide powder, and powdered tourmaline (tourmaline) used as a raw material can be appropriately set as necessary, but generally 0.05 to 0. 5 mm is preferable.
上記原料の粉末炭、マイナスイオンセラミックス、酸化チタンおよびトルマリンの使用割合は、必要に応じて適宜設定することができる。マイナスイオンセラミックスとしては、例えば、化粧品用材料を使用することができる。 The proportions of the raw material powdered carbon, negative ion ceramics, titanium oxide and tourmaline can be set as needed. As the negative ion ceramic, for example, a cosmetic material can be used.
本発明の多孔質粒状体の製造工程について説明する。
(1)前述した粉末状炭、粘土、粉末状マイナスイオンセラミックス、粉末状酸化チタン、および粉末状トルマリンを所定量加え、必要に応じて所定量の水を加えて、混練する。
The manufacturing process of the porous granular material of this invention is demonstrated.
(1) Add a predetermined amount of the above-mentioned powdered charcoal, clay, powdered negative ion ceramics, powdered titanium oxide, and powdered tourmaline, add a predetermined amount of water as necessary, and knead.
(2)団子状になった混練物に圧力を加えて延ばし、できるだけ混練物から空気を抜く。所定期間、乾燥雰囲気中で放置し、混練物に含まれる水分を飛ばす。この工程を、必要に応じて数回、繰り返す。 (2) Apply pressure to the kneaded material in a dumpling shape to extend it, and remove air from the kneaded material as much as possible. It is left in a dry atmosphere for a predetermined period, and moisture contained in the kneaded product is blown away. This process is repeated several times as necessary.
(3)所定の硬さになったら、成型機で平均粒径が5〜10mmの粒状に成形する。形状としては、錠剤状、球形、棒状など、任意の形状でよい。 (3) When it becomes a predetermined hardness, it is molded into granules having an average particle diameter of 5 to 10 mm with a molding machine. The shape may be any shape such as a tablet shape, a spherical shape, or a rod shape.
(4)粒状になったものを電気炉(窯)で焼成する。焼成温度は、600℃〜1300℃で行うことにより、粒状になった材料内部の水分や空気が排出され、また、粉末炭の炭素が酸化され、気体となって排出され、その空洞部が多孔質となる。粉末炭の一部は、炭素原子の形で、粒状体の内部に残留する。この炭素原子が、臭気の吸着物質として作用する。 (4) The granular material is fired in an electric furnace (kiln). By performing the firing temperature at 600 ° C. to 1300 ° C., moisture and air inside the granulated material are discharged, carbon of the powdered coal is oxidized and discharged as a gas, and the cavity is porous. It becomes quality. Part of the powdered charcoal remains in the interior of the granulate in the form of carbon atoms. This carbon atom acts as an odor adsorbing substance.
なお、急速加熱によって粘土中の水分が急激に放出されることによる割れや崩壊を防ぐため、水の沸点である100℃未満の温度、例えば50〜80℃で12時間程度予熱し、その後、600℃〜1300℃の範囲、例えば820℃で焼成することにより、割れや粒の崩壊を防止することもできる。 In order to prevent cracking and collapse due to rapid release of moisture in the clay by rapid heating, preheating is performed at a temperature below 100 ° C., which is the boiling point of water, for example, 50 to 80 ° C. for about 12 hours, and then 600 By baking at a temperature in the range of from 1C to 1300C, for example, 820C, cracks and particle collapse can be prevented.
上記の工程により製造された本発明の多孔質粒状体は、平均粒径が5〜10mmの、多孔性炭素質のマトリックス中に、粘土の微粒子、およびマイナスイオンセラミックス、酸化チタン、トルマリンの各構成成分が焼結されている構造を有する多孔質粒状体である。 The porous granule of the present invention produced by the above-described process is composed of fine particles of clay, negative ion ceramics, titanium oxide, and tourmaline in a porous carbonaceous matrix having an average particle size of 5 to 10 mm. It is a porous granule having a structure in which the components are sintered.
製造された多孔質粒状体の効果を測定するために、アンモニアの濃度変化、たばこ粒子の測定値変化、および湿度変化を測定したグラフを表1〜表3、および図1〜図3に示す。 In order to measure the effect of the produced porous granule, the graph which measured the density | concentration change of ammonia, the measured value change of tobacco particle | grains, and the humidity change is shown in Table 1-Table 3, and FIGS.
測定条件:平均粒径8mmの多孔質粒状体1kgを、容積約1立方メートルのアクリル製容器内に密封して常温かつ暗所で測定した。アンモニア濃度測定は光明理化学工業(株)の「北川式ガス検知器」、たばこ粒子測定は柴田科学(株)の「デジタル粉じん計P−5」、湿度変化は(株)ティアンドデイの「Thermo Recorder おんどとり 温湿度データロガー」をそれぞれ用いた。 Measurement conditions: 1 kg of a porous granule having an average particle diameter of 8 mm was sealed in an acrylic container having a volume of about 1 cubic meter and measured at room temperature in a dark place. Ammonia concentration measurement is "Kitakawa gas detector" by Komyo Chemical Co., Ltd., tobacco particle measurement is "Digital Dust Meter P-5" by Shibata Kagaku Co., Ltd., and humidity change is "Thermo" by T & D Corporation. Recorder Ondotori temperature / humidity data logger ”was used.
以上の結果から、アンモニア濃度は30分で3/4、180分を経過したときに1/2になり、たばこ粒子個数は、30分で2/3、90分位で1/2に減少することが判明した。また、吸湿効果は、5分で20%程度低下し、後は、余り変化がなかった。日光に当てると相対湿度が急減したが、温度が上昇したため、相対湿度が低くなったとも考えられる。 From the above results, the ammonia concentration is 3/4 in 30 minutes and 1/2 when 180 minutes have passed, and the number of tobacco particles is reduced to 2/3 in 30 minutes and 1/2 in 90 minutes. It has been found. Moreover, the moisture absorption effect fell about 20% in 5 minutes, and there was not much change after that. When exposed to sunlight, the relative humidity decreased rapidly, but it was thought that the relative humidity decreased because the temperature rose.
本発明は、脱臭作用、浄化作用、吸湿作用等の優れた諸機能を有する多孔質粒状体として、冷蔵庫、車両、部屋、トイレ、靴箱等に設置する脱臭剤、吸湿剤などに利用することができる。また、水がまろやかになるため、シャワーヘッドに多孔質粒状体を収納して水道水を通すことにより、皮膚に対する刺激をやわらげることができる。水耕栽培の水質改善にも使用することができる。観葉植物や植木の土壌に混ぜることにより、マイナスイオンによる刺激により地中根、地下茎の育生を促進し、また、Cd,Hg等の有害物質の吸着作用もあるため、土壌改良材としても使用することができる。本発明の多孔質粒状体製造の過程で生じる微細粒の粉体は、壁面の内装時に塗布することにより、ハウスシック症候群の原因となる物質を吸着、分解し、環境改善を図ることができる。 The present invention can be used as a deodorant, a hygroscopic agent, etc. installed in a refrigerator, a vehicle, a room, a toilet, a shoe box, etc. as a porous granular material having various functions such as a deodorizing action, a purifying action, and a hygroscopic action. it can. Moreover, since water becomes mellow, the irritation | stimulation with respect to skin can be eased by storing a porous granular material in a shower head, and letting tap water pass. It can also be used to improve water quality in hydroponics. When mixed with foliage plants and planted soil, it promotes the growth of underground roots and rhizomes by stimulating with negative ions, and also has an action of adsorbing harmful substances such as Cd and Hg. Can do. The fine particle powder produced in the process of producing the porous granule of the present invention can be applied at the time of interior decoration of the wall surface to adsorb and decompose a substance causing the house sick syndrome to improve the environment.
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KR20210112768A (en) * | 2020-03-06 | 2021-09-15 | 박종원 | Apparatus for generating a negative ion using ceramic chip |
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