JP2007199036A - Gas sensor - Google Patents

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JP2007199036A
JP2007199036A JP2006021026A JP2006021026A JP2007199036A JP 2007199036 A JP2007199036 A JP 2007199036A JP 2006021026 A JP2006021026 A JP 2006021026A JP 2006021026 A JP2006021026 A JP 2006021026A JP 2007199036 A JP2007199036 A JP 2007199036A
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atmosphere
base end
gas sensor
insulator
pressing member
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JP4706491B2 (en
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Masanobu Yamauchi
政伸 山内
Takashi Kojima
孝志 児島
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Denso Corp
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    • G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/26—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating electrochemical variables; by using electrolysis or electrophoresis
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a gas sensor excellent in resistance to heat by suppressing heat conduction from the tip side to the base end side. <P>SOLUTION: The gas sensor 1 comprises: a sensor element 10; an element holding body 11; an atmosphere-side insulator 12; and an atmosphere-side cover 13. The atmosphere-side cover 13 is formed by forming a stepped section 130 opposed to a base face 120 of the atmosphere-side insulator 12. A presser member 14 for pressing the atmosphere-side insulator 12 to the element holding body 11 is arranged between the stepped section 130 and the base face 120 of the atmosphere-side insulator 12. Recession and protrusion parts 2 formed in at least one of the stepped section 130; the presser member 14; and the base face 120 of the atmosphere-side insulator 12 are arranged in at least either a contact part between the stepped section 130 and the presser member 14 or a contact part between the presser member 14 and the base face 120 of the atmosphere-side insulator 12. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、車両用エンジン等の内燃機関の燃焼制御等に用いることができるガスセンサに関する。   The present invention relates to a gas sensor that can be used for combustion control of an internal combustion engine such as a vehicle engine.

従来より、自動車エンジン等の内燃機関の排気系に設置され、排気ガス中の酸素濃度等を検出するガスセンサ９がある。
該ガスセンサ９は、図９に示すごとく、被測定ガス中の特定ガス濃度を検出するセンサ素子９１０と、該センサ素子９１０を挿通保持する素子保持体９１１と、上記センサ素子９１０の基端部を覆った状態で配設される大気側絶縁碍子９１２と、該大気側絶縁碍子９１２を覆った状態で上記素子保持体９１１の基端側に設けられる大気側カバー９１３と、該大気側カバー９１３の基端側に配設される外周カバー９１６とを有する。
また、大気側カバー９１３と大気側絶縁碍子９１２との間には、大気側絶縁碍子９１２を素子保持体９１１に押し付けるための押し付け部材９１４が配設されている。 Conventionally, there is a gas sensor 9 that is installed in an exhaust system of an internal combustion engine such as an automobile engine and detects an oxygen concentration or the like in exhaust gas.
As shown in FIG. 9, the gas sensor 9 includes a sensor element 910 for detecting a specific gas concentration in the gas to be measured, an element holder 911 for inserting and holding the sensor element 910, and a base end portion of the sensor element 910. An atmosphere-side insulator 912 disposed in a covered state, an atmosphere-side cover 913 provided on the base end side of the element holder 911 in a state of covering the atmosphere-side insulator 912, and the atmosphere-side cover 913 And an outer peripheral cover 916 disposed on the base end side.
In addition, a pressing member 914 for pressing the atmosphere side insulator 912 against the element holding body 911 is disposed between the atmosphere side cover 913 and the atmosphere side insulator 912.

そして、図９に示すごとく、大気側カバー９１３と、外周カバー９１６と、これらに挟持された通気フィルタ９１７とにより、防水機能を有すると共に大気の導入経路となる通気部が形成されている。
また、大気側カバー９１３及び外周カバー９１６の基端側において弾性部材９１９が加締め固定されることにより、ガスセンサ９の基端部の防水性が確保されている。 As shown in FIG. 9, the atmosphere side cover 913, the outer periphery cover 916, and the ventilation filter 917 sandwiched therebetween form a ventilation portion that has a waterproof function and serves as an atmosphere introduction path.
In addition, the elastic member 919 is fixed by crimping on the base end sides of the atmosphere side cover 913 and the outer periphery cover 916, so that the base end portion of the gas sensor 9 is secured.

しかしながら、図９に示すごとく、上記従来のガスセンサ９においては、例えば、排ガスにより加熱されたガスセンサ９の先端側から素子保持体９１１、大気側絶縁碍子９１２へと熱が伝達した後、該大気側絶縁碍子９１２から押し付け部材９１４、大気側カバー９１３及び外周カバー９１６を介して弾性部材９１９及び通気フィルタ９１７へと伝熱する。そして、これにより、弾性部材９１９や通気フィルタ９１７が熱劣化して、これらが有する防水機能が低下してしまうおそれがある。   However, as shown in FIG. 9, in the conventional gas sensor 9, for example, after heat is transferred from the front end side of the gas sensor 9 heated by the exhaust gas to the element holding body 911 and the atmosphere-side insulator 912, Heat is transferred from the insulator 912 to the elastic member 919 and the ventilation filter 917 through the pressing member 914, the atmosphere side cover 913, and the outer periphery cover 916. And thereby, the elastic member 919 and the ventilation | gas_flowing filter 917 may heat-deteriorate and there exists a possibility that the waterproof function which these have may fall.

特に大気側絶縁碍子９１２には比較的高荷重が作用するため、耐荷重性に優れたアルミナ等が使用されている。そして、大気側絶縁碍子９１２は、大気側カバー９１３に対して体積が充分に大きいため、熱容量も大きく、大きな熱量を伝えることができる。そのため、大気側絶縁碍子９１２を介して弾性部材９１９や通気フィルタ９１７へ大きな熱量が伝達されるおそれがある。   In particular, since a relatively high load acts on the atmosphere-side insulator 912, alumina or the like having excellent load resistance is used. The atmosphere-side insulator 912 has a sufficiently large volume with respect to the atmosphere-side cover 913, and thus has a large heat capacity and can transmit a large amount of heat. Therefore, a large amount of heat may be transmitted to the elastic member 919 and the ventilation filter 917 through the atmosphere-side insulator 912.

また、図１０に示すごとく、大気側絶縁碍子８１２をバネ部材８１４によって部分的に大気側カバー８１３に接触させたガスセンサ８が提案されている（特許文献１参照）。該ガスセンサ８によれば、大気側カバー８１３の内側面に向かって付勢された状態で配設されたバネ部材８１４の押圧力により、大気側絶縁碍子８１２を所定の位置に固定することができる。   Further, as shown in FIG. 10, a gas sensor 8 is proposed in which an atmosphere-side insulator 812 is partially brought into contact with an atmosphere-side cover 813 by a spring member 814 (see Patent Document 1). According to the gas sensor 8, the atmosphere-side insulator 812 can be fixed at a predetermined position by the pressing force of the spring member 814 disposed in a state of being biased toward the inner surface of the atmosphere-side cover 813. .

しかしながら、上記ガスセンサ８は、大気側絶縁碍子８１２が素子保持体８１１に接触していない構成のものである。そして、かかる構成のガスセンサ８においては、そもそもガスセンサ８の先端側から基端側への熱伝導による弾性部材８１９や通気フィルタ８１７の熱劣化の問題は少ない。また、上記バネ部材８１４は、センサ素子８１０の折損を防ぐことを目的としたものであり、かつ、大気側カバー８１３により大気側絶縁碍子８１２を先端側に向かって押圧する構成を有するガスセンサ８には適用することができないという問題がある。   However, the gas sensor 8 has a configuration in which the atmosphere side insulator 812 is not in contact with the element holder 811. In the gas sensor 8 having such a configuration, there is little problem of thermal degradation of the elastic member 819 and the ventilation filter 817 due to heat conduction from the distal end side to the proximal end side of the gas sensor 8 in the first place. Further, the spring member 814 is intended to prevent the sensor element 810 from being broken, and the gas sensor 8 having a configuration in which the atmosphere-side insulator 812 is pressed toward the distal end side by the atmosphere-side cover 813. There is a problem that can not be applied.

特開２００４−１４４７３２号公報JP 2004-144732 A

本発明は、かかる従来の問題点に鑑みてなされたもので、先端側から基端側への熱伝導を抑制して耐熱性に優れたガスセンサを提供しようとするものである。   The present invention has been made in view of such conventional problems, and an object of the present invention is to provide a gas sensor excellent in heat resistance by suppressing heat conduction from the distal end side to the proximal end side.

本発明は、被測定ガス中の特定ガス濃度を検出するセンサ素子と、該センサ素子を挿通保持する素子保持体と、該素子保持体の基端側において上記センサ素子の基端部を覆うように配設された大気側絶縁碍子と、該大気側絶縁碍子を覆うように上記素子保持体の基端側に設けた大気側カバーとを有するガスセンサであって、
上記大気側カバーは、上記大気側絶縁碍子の基端面に対向する段部を形成してなり、
該段部と上記大気側絶縁碍子の基端面との間には、該大気側絶縁碍子を上記素子保持体に押し付けるための押し付け部材が配設されており、
かつ、上記段部と上記押し付け部材との接触部、及び上記押し付け部材と上記大気側絶縁碍子の基端面との接触部の少なくとも一方には、上記段部、上記押し付け部材、及び上記大気側絶縁碍子の基端面の少なくともいずれかに形成した凹凸部が配されていることを特徴とするガスセンサにある（請求項１）。 The present invention provides a sensor element that detects a specific gas concentration in a gas to be measured, an element holder that inserts and holds the sensor element, and a base end portion of the sensor element that covers the base end of the sensor element. A gas sensor having an atmosphere-side insulator disposed on the atmosphere-side insulator, and an atmosphere-side cover provided on the base end side of the element holder so as to cover the atmosphere-side insulator,
The atmosphere side cover is formed with a stepped portion facing the base end surface of the atmosphere side insulator,
Between the step portion and the base end surface of the atmosphere-side insulator, a pressing member for pressing the atmosphere-side insulator against the element holding body is disposed,
And at least one of the contact part of the said step part and the said pressing member, and the contact part of the said pressing member and the base end surface of the said atmosphere side insulator has the said step part, the said pressing member, and the said air side insulation. The gas sensor is characterized in that an uneven portion formed on at least one of the base end faces of the insulator is disposed.

次に、本発明の作用効果につき説明する。
上記段部と上記押し付け部材との接触部、及び上記押し付け部材と上記大気側絶縁碍子の基端面との接触部の少なくとも一方には、段部、押し付け部材、及び大気側絶縁碍子の基端面の少なくともいずれかに形成した凹凸部が配されている。これにより、上記段部と上記押し付け部材との接触面積、又は上記押し付け部材と上記大気側絶縁碍子の基端面との接触面積の少なくとも一方を低減することができ、上記大気側絶縁碍子から上記大気側カバーへの熱伝導を抑制することができる。そして、その結果、例えば、大気側カバーの基端部に配設された弾性部材や通気フィルタ等の熱劣化を防ぐことができ、耐熱性に優れたガスセンサを得ることができる。 Next, the effects of the present invention will be described.
At least one of the contact portion between the stepped portion and the pressing member and the contact portion between the pressing member and the proximal end surface of the atmosphere-side insulator is provided with a stepped portion, a pressing member, and a proximal end surface of the atmosphere-side insulator. The uneven part formed at least in any one is arranged. Accordingly, at least one of the contact area between the stepped portion and the pressing member or the contact area between the pressing member and the base end surface of the atmosphere-side insulator can be reduced, and the atmosphere-side insulator can be reduced to the atmosphere. Heat conduction to the side cover can be suppressed. As a result, for example, it is possible to prevent thermal deterioration of an elastic member or a ventilation filter disposed at the base end portion of the atmosphere side cover, and a gas sensor having excellent heat resistance can be obtained.

以上のごとく、本発明によれば、先端側から基端側への熱伝導を抑制して耐熱性に優れたガスセンサを提供することができる。   As described above, according to the present invention, it is possible to provide a gas sensor excellent in heat resistance by suppressing heat conduction from the distal end side to the proximal end side.

本発明（請求項１）のガスセンサとして、例えば、酸素センサ、Ａ／Ｆセンサ、ＮＯｘセンサ等がある。
また、本明細書においては、各種車両用内燃機関等の排気管内に挿入する側を先端側、その反対側を基端側として説明する。 Examples of the gas sensor of the present invention (Claim 1) include an oxygen sensor, an A / F sensor, and a NOx sensor.
Further, in the present specification, the side to be inserted into the exhaust pipe of various types of vehicle internal combustion engines or the like will be described as the front end side, and the opposite side as the base end side.

また、上記凹凸部は、上記大気側カバーの上記段部に形成された凸状リブにより構成されていることが好ましい（請求項２）。
この場合には、上記大気側カバーと上記押し付け部材との接触面積を充分に低減してガスセンサの先端側から基端側への熱伝導を充分に抑制することができると共に、大気側カバーの構造上の強度を向上させることができる。 Moreover, it is preferable that the said uneven | corrugated | grooved part is comprised by the convex-shaped rib formed in the said step part of the said atmosphere side cover (Claim 2).
In this case, the contact area between the atmosphere-side cover and the pressing member can be sufficiently reduced to sufficiently suppress heat conduction from the distal end side to the proximal end side of the gas sensor, and the structure of the atmosphere-side cover The upper strength can be improved.

また、上記押し付け部材は、大気側絶縁碍子の基端面に当接する円環部と、該円環部の表面に固定されたバネ部とからなり、該バネ部が上記大気側カバーの上記段部に当接するとともに、上記バネ部によって上記凹凸部が構成されていても良い（請求項３）。
この場合には、上記押し付け部材と上記大気側カバーとの接触面積を充分に低減してガスセンサの先端側から基端側への熱伝導を充分に抑制することができる。 In addition, the pressing member includes an annular portion that contacts the base end surface of the atmosphere-side insulator and a spring portion that is fixed to the surface of the annular portion, and the spring portion is the step portion of the atmosphere-side cover. And the concavo-convex part may be constituted by the spring part.
In this case, the contact area between the pressing member and the atmosphere side cover can be sufficiently reduced to sufficiently suppress the heat conduction from the distal end side to the proximal end side of the gas sensor.

また、上記凹凸部は、上記大気側絶縁碍子の基端面に形成されていても良い（請求項４）。
この場合には、上記押し付け部材と上記大気側絶縁碍子の基端面との接触面積を充分に低減してガスセンサの先端側から基端側への熱伝導を充分に抑制することができる。 Moreover, the said uneven | corrugated | grooved part may be formed in the base end surface of the said atmosphere side insulator (Claim 4).
In this case, it is possible to sufficiently reduce the contact area between the pressing member and the base end surface of the atmosphere-side insulator and sufficiently suppress heat conduction from the front end side to the base end side of the gas sensor.

また、上記凹凸部は、３個以上の凸部によって構成されていることが好ましい（請求項５）。
この場合には、上記ガスセンサの軸方向に作用する荷重等を上記凸部によって安定した状態で支承することができるため、耐荷重性に優れた上記ガスセンサを得ることができる。また、上記段部と上記押し付け部材との接触面積、又は上記押し付け部材と上記大気側絶縁碍子の基端面との接触面積をできる限り低減するという観点から、上記凸部は３個であることが好ましい。 Moreover, it is preferable that the said uneven | corrugated | grooved part is comprised by the 3 or more convex part (Claim 5).
In this case, since the load or the like acting in the axial direction of the gas sensor can be supported in a stable state by the convex portion, the gas sensor having excellent load resistance can be obtained. From the viewpoint of reducing the contact area between the stepped portion and the pressing member or the contact area between the pressing member and the base end surface of the atmosphere-side insulator as much as possible, the number of the convex portions may be three. preferable.

（実施例１）
本発明にかかるガスセンサにつき、図１〜図３を用いて説明する。
本例のガスセンサ１は、図１に示すごとく、被測定ガス中の特定ガス濃度を検出するセンサ素子１０と、該センサ素子１０を挿通保持する素子保持体１１と、素子保持体１１の基端側においてセンサ素子１０の基端部を覆うように配設された大気側絶縁碍子１２と、該大気側絶縁碍子１２を覆うように素子保持体１１の基端側に設けた大気側カバー１３とを有する。 Example 1
The gas sensor according to the present invention will be described with reference to FIGS.
As shown in FIG. 1, the gas sensor 1 of this example includes a sensor element 10 that detects a specific gas concentration in a gas to be measured, an element holder 11 that inserts and holds the sensor element 10, and a base end of the element holder 11. An atmosphere-side insulator 12 disposed so as to cover the proximal end portion of the sensor element 10 on the side, and an atmosphere-side cover 13 provided on the proximal end side of the element holding body 11 so as to cover the atmosphere-side insulator 12 Have

大気側カバー１３は、図１〜図３に示すごとく、大気側絶縁碍子１２の基端面１２０に対向する段部１３０を形成してなる。
また、該段部１３０と大気側絶縁碍子１２の基端面１２０との間には、該大気側絶縁碍子１２を素子保持体１１に押し付けるための押し付け部材１４が配設されている。
また、段部１３０と押し付け部材１４との接触部には、段部１３０に形成された３個の凸状リブ１３１により構成される凹凸部２が配されている。 As shown in FIGS. 1 to 3, the atmosphere-side cover 13 is formed with a stepped portion 130 that faces the base end surface 120 of the atmosphere-side insulator 12.
Further, a pressing member 14 for pressing the atmosphere-side insulator 12 against the element holding body 11 is disposed between the step portion 130 and the base end surface 120 of the atmosphere-side insulator 12.
Further, at the contact portion between the step portion 130 and the pressing member 14, the uneven portion 2 constituted by three convex ribs 131 formed on the step portion 130 is disposed.

本例のガスセンサ１につき、以下に詳細に説明する。
図１に示すごとく、素子保持体１１は、センサ素子１０を挿通保持する素子側絶縁碍子１５と、該素子側絶縁碍子１５を内側に挿通保持するハウジング１１０とからなる。そして、該ハウジング１１０の先端側には、センサ素子１０の先端側を保護する素子側カバー１８が固定されている。また、ハウジング１１０の基端側には、上記大気側カバー１３が固定されている。また、該大気側カバー１３の基端部は、外周カバー１６によって外周を覆われており、大気側カバー１３と外周カバー１６との間に通気フィルタ１７が挟持されている。また、大気側カバー１３の基端部には、センサ素子１０と電気的に接続されたリード線３を挿通保持する弾性部材１９が配設されている。 The gas sensor 1 of this example will be described in detail below.
As shown in FIG. 1, the element holding body 11 includes an element-side insulator 15 for inserting and holding the sensor element 10 and a housing 110 for inserting and holding the element-side insulator 15 inside. An element-side cover 18 that protects the distal end side of the sensor element 10 is fixed to the distal end side of the housing 110. The atmosphere side cover 13 is fixed to the base end side of the housing 110. Further, the base end portion of the atmosphere side cover 13 is covered with an outer periphery cover 16, and a ventilation filter 17 is sandwiched between the atmosphere side cover 13 and the outer periphery cover 16. Further, an elastic member 19 for inserting and holding the lead wire 3 electrically connected to the sensor element 10 is disposed at the base end portion of the atmosphere side cover 13.

ガスセンサ１を組み立てるに当たって、例えば、センサ素子１０を挿通保持した素子側絶縁碍子１５をハウジング１１０に挿通する。そして、内部に大気側絶縁碍子１２と押し付け部材１４とを配設した大気側カバー１３を、素子側絶縁碍子１５とハウジング１１０とからなる素子保持体１１の基端側に配設する。その後、大気側カバー１３を基端側から先端側に向かって押圧しつつ、大気側カバー１３の先端側を、ハウジング１１０の基端部の外周と溶接して固定する。   In assembling the gas sensor 1, for example, the element-side insulator 15 with the sensor element 10 inserted and held is inserted into the housing 110. An atmosphere-side cover 13 in which the atmosphere-side insulator 12 and the pressing member 14 are disposed is disposed on the base end side of the element holding body 11 including the element-side insulator 15 and the housing 110. Thereafter, the front end side of the atmosphere side cover 13 is welded and fixed to the outer periphery of the base end portion of the housing 110 while pressing the atmosphere side cover 13 from the base end side toward the front end side.

そして、図１に示すごとくガスセンサ１が組み立てられた状態において、大気側カバー１３の段部１３０に形成された凸状リブ１３１の内側面と押し付け部材１４の基端面、押し付け部材１４の先端面と大気側絶縁碍子１２の基端面１２０、及び大気側絶縁碍子１２の先端面１２１と素子側絶縁碍子１５の基端面１５０とがそれぞれ当接している。
また、押し付け部材１４は、大気側絶縁碍子１２を先端側に向かって押圧する方向に付勢されている。 And in the state which assembled the gas sensor 1 as shown in FIG. 1, the inner surface of the convex rib 131 formed in the step part 130 of the atmosphere side cover 13, the base end surface of the pressing member 14, and the front end surface of the pressing member 14 The base end surface 120 of the atmosphere side insulator 12 and the front end surface 121 of the atmosphere side insulator 12 and the base end surface 150 of the element side insulator 15 are in contact with each other.
Moreover, the pressing member 14 is urged | biased in the direction which presses the atmosphere side insulator 12 toward the front end side.

また、通気フィルタ１７は、図１に示すごとく、大気側カバー１３と外周カバー１６との間に挟持されると共に、軸方向二箇所に設けられた加締め部１６０により加締め固定されている。そして、大気側カバー１３と外周カバー１６とに設けられた大気導入口１３２、１６２と、通気フィルタ１７とにより、防水機能を有すると共に大気を導入する通気部が形成されている。   Further, as shown in FIG. 1, the ventilation filter 17 is sandwiched between the atmosphere-side cover 13 and the outer peripheral cover 16 and is fixed by crimping by crimping portions 160 provided at two axial positions. The atmosphere introduction ports 132 and 162 provided in the atmosphere side cover 13 and the outer peripheral cover 16 and the ventilation filter 17 form a ventilation portion that has a waterproof function and introduces the atmosphere.

また、大気側カバー１３及び外周カバー１６の基端部には、図１に示すごとく、弾性部材１９を径方向内側に加締める加締め部１６１が形成されている。そして、弾性部材１９により、ガスセンサ１の基端側の防水性が保たれている。   Further, as shown in FIG. 1, a caulking portion 161 for caulking the elastic member 19 radially inward is formed at the base end portions of the atmosphere side cover 13 and the outer periphery cover 16. And the waterproof property of the base end side of the gas sensor 1 is maintained by the elastic member 19.

また、ハウジング１１０の外周には、取付用ネジ部１１２と六角部１１１とが設けられている。そして、ガスセンサ１の先端側を排気管内に差込みつつ六角部１１１を工具で廻すことにより、取付用ネジ部１１２が排気管に螺合されてガスセンサ１を排気系に取り付けることができる。
上記手順により排気系に設置されたガスセンサ１において、排気管内に配置されたセンサ素子１０の先端部、素子保持体１１の先端部及び素子側カバー１８等のガスセンサ１の先端側は、排ガスに曝される（図示略）。 In addition, a mounting screw portion 112 and a hexagonal portion 111 are provided on the outer periphery of the housing 110. Then, by turning the hexagonal part 111 with a tool while inserting the distal end side of the gas sensor 1 into the exhaust pipe, the mounting screw part 112 is screwed into the exhaust pipe and the gas sensor 1 can be attached to the exhaust system.
In the gas sensor 1 installed in the exhaust system according to the above procedure, the front end of the sensor element 10, the front end of the element holder 11, the element side cover 18, and the like disposed in the exhaust pipe are exposed to exhaust gas. (Not shown).

これにより、ガスセンサ１の先端側は排気熱によって加熱される。そして、ガスセンサ１の先端側から素子保持体１１（素子側絶縁碍子１５及びハウジング１１０）へと伝熱され、その熱は、素子側絶縁碍子１５の基端面１５０と当接している大気側絶縁碍子１２へと伝達される。そして、大気側絶縁碍子１２へと伝達された熱は、押し付け部材１４へと伝達された後、凸状リブ１３１が設けられた大気側カバー１３を介して弾性部材１９又は通気フィルタ１７へと伝達される。   Thereby, the front end side of the gas sensor 1 is heated by the exhaust heat. Then, heat is transferred from the distal end side of the gas sensor 1 to the element holding body 11 (the element side insulator 15 and the housing 110), and the heat is in contact with the base end surface 150 of the element side insulator 15. 12 is transmitted. The heat transferred to the atmosphere-side insulator 12 is transferred to the pressing member 14 and then transferred to the elastic member 19 or the ventilation filter 17 through the atmosphere-side cover 13 provided with the convex ribs 131. Is done.

次に、本例の作用効果につき説明する。
段部１３０と押し付け部材１４との接触部には、図１〜図３に示すごとく、段部１３０に形成した凹凸部２が配されている。これにより、段部１３０と押し付け部材１４との接触面積を低減することができ、大気側絶縁碍子１２から大気側カバー１３への熱伝導を抑制することができる。そして、その結果、大気側カバー１３の基端部に配設された弾性部材１９や通気フィルタ１７の熱劣化を防ぐことができ、耐熱性に優れたガスセンサ１を得ることができる。 Next, the function and effect of this example will be described.
As shown in FIGS. 1 to 3, the concavo-convex portion 2 formed on the step portion 130 is arranged at the contact portion between the step portion 130 and the pressing member 14. Thereby, the contact area of the step part 130 and the pressing member 14 can be reduced, and the heat conduction from the atmosphere side insulator 12 to the atmosphere side cover 13 can be suppressed. As a result, it is possible to prevent thermal deterioration of the elastic member 19 and the ventilation filter 17 disposed at the base end portion of the atmosphere-side cover 13 and to obtain the gas sensor 1 having excellent heat resistance.

また、凹凸部２は、図１〜図３に示すごとく、大気側カバー１３の段部１３０に形成された凸状リブ１３１により構成されているため、上記接触面積を充分に低減してガスセンサ１の先端側から基端側への熱伝導を充分に抑制することができると共に、大気側カバー１３の構造上の強度を向上させることができる。   Moreover, since the uneven | corrugated | grooved part 2 is comprised by the convex rib 131 formed in the step part 130 of the atmosphere side cover 13, as shown in FIGS. 1-3, the said contact area is fully reduced and the gas sensor 1 is reduced. The heat conduction from the distal end side to the proximal end side can be sufficiently suppressed, and the structural strength of the atmosphere side cover 13 can be improved.

また、凹凸部２は、３個の凸部によって構成されている。該凸部により、ガスセンサ１の軸方向に作用する荷重等を安定した状態で支承することができるため、耐荷重性に優れたガスセンサ１を得ることができる。また、段部１３０と押し付け部材１４との接触面積を充分に低減することができる。   Moreover, the uneven | corrugated | grooved part 2 is comprised by the three convex parts. Since the convex portion can support a load acting in the axial direction of the gas sensor 1 in a stable state, the gas sensor 1 having excellent load resistance can be obtained. Moreover, the contact area between the stepped portion 130 and the pressing member 14 can be sufficiently reduced.

以上のごとく、本例によれば、先端側から基端側への熱伝導を抑制して耐熱性に優れたガスセンサを提供することができる。   As described above, according to this example, it is possible to provide a gas sensor excellent in heat resistance by suppressing heat conduction from the distal end side to the proximal end side.

（実施例２）
本例は、図４、図５に示すごとく、押し付け部材１４を、大気側絶縁碍子１２の基端面１２０に当接する円環部１４０と、該円環部１４０の表面に固定されたバネ部１４１とにより構成したガスセンサ１の例である。 (Example 2)
In this example, as shown in FIGS. 4 and 5, the pressing member 14 includes an annular part 140 that abuts on the base end surface 120 of the atmosphere-side insulator 12, and a spring part 141 that is fixed to the surface of the annular part 140. It is an example of the gas sensor 1 comprised by these.

上記バネ部１４１は、図５（ａ）、（ｂ）に示すごとく、円環部１４０に放射状に配された３つの突出板部１４２を押し付け部材１４の内側に向かって折り曲げると共に、突出板部１４２の先端側を押し付け部材１４の外側に向かって折り曲げることにより形成されている。この３個のバネ部１４１を設けることによって、押し付け部材１４に凹凸部２が形成されることとなる。そして、押し付け部材１４は、図４に示すごとく、円環部１４０において大気側絶縁碍子１２の基端面１２０に当接すると共に、バネ部１４１において大気側カバー１３に形成された段部１３０に当接する。
その他は、実施例１と同様である。 As shown in FIGS. 5A and 5B, the spring portion 141 bends the three projecting plate portions 142 radially disposed on the annular portion 140 toward the inner side of the pressing member 14, and also projects the projecting plate portion. It is formed by bending the front end side of 142 toward the outside of the pressing member 14. By providing these three spring portions 141, the uneven portion 2 is formed on the pressing member 14. As shown in FIG. 4, the pressing member 14 abuts on the base end surface 120 of the atmosphere-side insulator 12 in the annular portion 140 and abuts on a step portion 130 formed on the atmosphere-side cover 13 in the spring portion 141. .
Others are the same as in the first embodiment.

本例の場合には、押し付け部材１４と大気側カバー１３の段部１３０とが、部分的に形成されたバネ部１４１において接触することとなるため、両者の接触面積を充分に低減してガスセンサ１の先端側から基端側への熱伝導を充分に抑制することができる。
その他、実施例１と同様の作用効果を有する。
尚、上記バネ部１４１の数は４個以上とすることもできる。 In the case of this example, the pressing member 14 and the stepped portion 130 of the atmosphere side cover 13 come into contact with each other at the spring portion 141 that is partially formed. The heat conduction from the distal end side to the proximal end side of 1 can be sufficiently suppressed.
In addition, the same effects as those of the first embodiment are obtained.
Note that the number of the spring portions 141 may be four or more.

（実施例３）
本例は、図６、図７に示すごとく、凸状部分１２２が大気側絶縁碍子１２の基端面１２０に形成されているガスセンサ１の例である。
また、凸状部分１２２は、上記基端面１２０に３個形成されている。この凸状部分１２２を設けることによって大気側絶縁碍子１２の基端面１２０に凹凸部２が形成されることとなる。
その他は、実施例１と同様である。 (Example 3)
This example is an example of the gas sensor 1 in which the convex portion 122 is formed on the proximal end surface 120 of the atmosphere-side insulator 12 as shown in FIGS.
Further, three convex portions 122 are formed on the base end surface 120. By providing the convex portion 122, the concavo-convex portion 2 is formed on the base end surface 120 of the atmosphere-side insulator 12.
Others are the same as in the first embodiment.

本例の場合には、押し付け部材１４と大気側絶縁碍子１２の基端面１２０との接触面積を充分に低減してガスセンサ１の先端側から基端側への熱伝導を充分に抑制することができる。
その他、実施例１と同様の作用効果を有する。 In the case of this example, it is possible to sufficiently reduce the contact area between the pressing member 14 and the base end surface 120 of the atmosphere side insulator 12 and sufficiently suppress the heat conduction from the front end side to the base end side of the gas sensor 1. it can.
In addition, the same effects as those of the first embodiment are obtained.

（実施例４）
本例は、図８に示すごとく、素子側絶縁碍子１５の先端面１５１と、有底筒状のセンサ素子１０の基端面１００とが当接しているガスセンサ１の例である。
そして、センサ素子１０と素子側絶縁碍子１５と大気側絶縁碍子１２とが押し付け部材１４によって互いに軸方向に押し付けられている。該押し付け部材１４は、実施例２と同様に、円環部１４０と３個のバネ部１４１とからなる。
その他は、実施例１と同様の構成及び作用効果を有する。 Example 4
This example is an example of the gas sensor 1 in which the distal end surface 151 of the element side insulator 15 and the proximal end surface 100 of the bottomed cylindrical sensor element 10 are in contact with each other as shown in FIG.
The sensor element 10, the element-side insulator 15, and the atmosphere-side insulator 12 are pressed against each other in the axial direction by the pressing member 14. The pressing member 14 includes an annular portion 140 and three spring portions 141 as in the second embodiment.
Others have the same configuration and effects as the first embodiment.

尚、図８には、円環部１４０と３個のバネ部１４１とからなる凹凸部２を有するガスセンサ１を示したが、上記実施例１と同様に大気側カバー１３の段部１３０に凸状リブ（例えば、図１に示す符号１３１）を形成して凹凸部２を構成しても良いし、上記実施例３と同様に大気側絶縁碍子１２の基端面１２０に凸状部分（例えば、図６に示す符号１２２）を形成して凹凸部２を構成しても良い。   8 shows the gas sensor 1 having the concavo-convex portion 2 including the annular portion 140 and the three spring portions 141. However, as in the first embodiment, the gas sensor 1 protrudes from the step portion 130 of the atmosphere-side cover 13. The concave-convex portion 2 may be formed by forming a rib (for example, reference numeral 131 shown in FIG. 1), or the convex portion (for example, The concave-convex portion 2 may be configured by forming the reference numeral 122 shown in FIG.

また、上記実施例１から実施例４においては、三種類の凹凸部２を一種類ずつ設けたガスセンサ１の例を示したが、例えば、大気側カバー１３の段部１３０に凹凸部２を形成すると共に、大気側絶縁碍子１２の基端面１２０に凹凸部２を形成する等、二種類以上の凹凸部２を組み合わせて適用することもできる。
また、押し付け部材１４と大気側カバー１３に形成された段部１３０との接触部や、押し付け部材１４と大気側絶縁碍子１２の基端面１２０との接触部に凹部や溝部を設けることにより凹凸部２を形成することもできる。 Moreover, in the said Example 1- Example 4, although the example of the gas sensor 1 which provided the three types of uneven | corrugated | grooved parts 2 one by one was shown, the uneven | corrugated | grooved part 2 is formed in the step part 130 of the atmosphere side cover 13, for example In addition, two or more types of uneven portions 2 can be applied in combination, such as forming the uneven portion 2 on the base end surface 120 of the atmosphere-side insulator 12.
Further, by providing a concave portion or a groove portion at the contact portion between the pressing member 14 and the stepped portion 130 formed on the atmosphere side cover 13 or the contact portion between the pressing member 14 and the base end surface 120 of the atmosphere side insulator 12, an uneven portion is provided. 2 can also be formed.

実施例１における、ガスセンサの断面説明図。FIG. 3 is a cross-sectional explanatory view of a gas sensor in the first embodiment. 実施例１における、大気側カバーと押し付け部材と大気側絶縁碍子とを示す断面説明図。Sectional explanatory drawing which shows the atmosphere side cover, the pressing member, and the atmosphere side insulator in Example 1. FIG. 図２におけるＡ−Ａ線断面説明図。AA sectional view explanatory drawing in FIG. 実施例２における、大気側カバーと押し付け部材と大気側絶縁碍子とを示す断面説明図。Sectional explanatory drawing which shows the atmosphere side cover, the pressing member, and the atmosphere side insulator in Example 2. FIG. 実施例２における、（ａ）突出板部が折り曲げられる前の押し付け部材の上面図、（ｂ）突出板部が折り曲げられた後の押し付け部材の上面図。In Example 2, (a) The top view of the pressing member before the protruding board part is bent, (b) The top view of the pressing member after the protruding board part is bent. 実施例３における、大気側カバーと押し付け部材と大気側絶縁碍子とを示す断面説明図。Sectional explanatory drawing which shows the atmosphere side cover, the pressing member, and the atmosphere side insulator in Example 3. FIG. 図６におけるＢ−Ｂ線断面説明図。FIG. 7 is a cross-sectional explanatory view taken along line BB in FIG. 6. 実施例４における、ガスセンサの断面説明図。Sectional explanatory drawing of the gas sensor in Example 4. FIG. 従来例における、ガスセンサの断面説明図。Sectional explanatory drawing of the gas sensor in a prior art example. 従来例における、大気側絶縁碍子に押し付け部材が取付けてあるガスセンサの断面説明図。Cross-sectional explanatory drawing of the gas sensor in which the pressing member is attached to the atmosphere side insulator in the prior art example.

符号の説明Explanation of symbols

１ ガスセンサ
１０ センサ素子
１１ 素子保持体
１２ 大気側絶縁碍子
１２０ 基端面
１３ 大気側カバー
１３０ 段部
１４ 押し付け部材
２ 凹凸部 DESCRIPTION OF SYMBOLS 1 Gas sensor 10 Sensor element 11 Element holding body 12 Atmosphere side insulator 120 Base end surface 13 Atmosphere side cover 130 Step part 14 Pressing member 2 Uneven part

Claims (5)

被測定ガス中の特定ガス濃度を検出するセンサ素子と、該センサ素子を挿通保持する素子保持体と、該素子保持体の基端側において上記センサ素子の基端部を覆うように配設された大気側絶縁碍子と、該大気側絶縁碍子を覆うように上記素子保持体の基端側に設けた大気側カバーとを有するガスセンサであって、
上記大気側カバーは、上記大気側絶縁碍子の基端面に対向する段部を形成してなり、
該段部と上記大気側絶縁碍子の基端面との間には、該大気側絶縁碍子を上記素子保持体に押し付けるための押し付け部材が配設されており、
かつ、上記段部と上記押し付け部材との接触部、及び上記押し付け部材と上記大気側絶縁碍子の基端面との接触部の少なくとも一方には、上記段部、上記押し付け部材、及び上記大気側絶縁碍子の基端面の少なくともいずれかに形成した凹凸部が配されていることを特徴とするガスセンサ。 A sensor element for detecting a specific gas concentration in the gas to be measured, an element holding body for inserting and holding the sensor element, and a base end side of the element holding body so as to cover the base end portion of the sensor element. A gas sensor having an atmosphere-side insulator and an atmosphere-side cover provided on the base end side of the element holder so as to cover the atmosphere-side insulator,
The atmosphere side cover is formed with a stepped portion facing the base end surface of the atmosphere side insulator,
Between the step portion and the base end surface of the atmosphere-side insulator, a pressing member for pressing the atmosphere-side insulator against the element holding body is disposed,
And at least one of the contact part of the said step part and the said pressing member, and the contact part of the said pressing member and the base end surface of the said atmosphere side insulator has the said step part, the said pressing member, and the said air side insulation. A gas sensor characterized in that an uneven portion formed on at least one of the base end faces of the insulator is arranged. 請求項１において、上記凹凸部は、上記大気側カバーの上記段部に形成された凸状リブにより構成されていることを特徴とするガスセンサ。   2. The gas sensor according to claim 1, wherein the concavo-convex portion is constituted by a convex rib formed on the step portion of the atmosphere side cover. 請求項１において、上記押し付け部材は、大気側絶縁碍子の基端面に当接する円環部と、該円環部の表面に固定されたバネ部とからなり、該バネ部が上記大気側カバーの上記段部に当接するとともに、上記バネ部によって上記凹凸部が構成されていることを特徴とするガスセンサ。   2. The pressing member according to claim 1, wherein the pressing member includes an annular portion that abuts on a base end surface of the atmosphere-side insulator, and a spring portion that is fixed to the surface of the annular portion. The gas sensor according to claim 1, wherein the concave and convex portion is formed by the spring portion while being in contact with the stepped portion. 請求項１において、上記凹凸部は、上記大気側絶縁碍子の基端面に形成されていることを特徴とするガスセンサ。   The gas sensor according to claim 1, wherein the concavo-convex portion is formed on a base end surface of the atmosphere-side insulator. 請求項１〜４のいずれか一項において、上記凹凸部は、３個以上の凸部によって構成されていることを特徴とするガスセンサ。   The gas sensor according to claim 1, wherein the concavo-convex portion includes three or more convex portions.
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