JP2007107788A - Installation method of boiler facility - Google Patents

Installation method of boiler facility Download PDF

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JP2007107788A
JP2007107788A JP2005297872A JP2005297872A JP2007107788A JP 2007107788 A JP2007107788 A JP 2007107788A JP 2005297872 A JP2005297872 A JP 2005297872A JP 2005297872 A JP2005297872 A JP 2005297872A JP 2007107788 A JP2007107788 A JP 2007107788A
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boiler
air preheater
installation method
steel frame
building
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Kinya Ueki
欣哉 上木
Kazuki Tatsuhira
和樹 立平
Yukitaka Machida
幸隆 町田
Toshihiro Masaki
敏裕 正木
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Mitsubishi Power Ltd
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Babcock Hitachi KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an installation method of a boiler facility, capable of shortening the installation period. <P>SOLUTION: The boiler facility comprises a boiler building 3 constituted by steel frames 2 and a boiler body 1 including an air preheater 5 and constituting members 13-15 of a pressure part disposed above the air preheater 5 and set within the boiler building 3. Assembling of the air preheater 5 is performed in an area different from that for incorporation of the pressure part constituting members 13-15 into the boiler body 1, and after the incorporation of the members 13-15 is ended, the air preheater 5 is incorporated into the boiler body 1. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明はボイラ設備の据付工法に係り、特にそのうちの空気予熱器の据付工法に関する。  The present invention relates to an installation method for boiler equipment, and more particularly to an installation method for an air preheater.

第6図は、発電用の一般的なボイラ設備の概略構成図である。ボイラ本体1は周囲及び上部を鉄骨2で構成されたボイラ建屋3内に配置され、ボイラ建屋3の上部を横切るトップガーダ4より、スリングボルトを介して吊下げられている。  FIG. 6 is a schematic configuration diagram of a general boiler facility for power generation. The boiler body 1 is arranged in a boiler building 3 having a steel frame 2 at the periphery and the upper part, and is suspended from a top girder 4 across the upper part of the boiler building 3 via a sling bolt.

ボイラ本体1への燃焼用2次空気は、押込ファン、空気予熱器5、ウインドボックス6などを経てバーナ上部の火炉燃焼室へと導かれる。また、石炭燃料運搬用空気は、前記空気予熱器5から一次空気ダクト7を経てミル8へ導かれる。  The secondary air for combustion to the boiler body 1 is guided to the furnace combustion chamber at the upper part of the burner through the pushing fan, the air preheater 5, the wind box 6, and the like. Further, the coal fuel carrying air is guided from the air preheater 5 to the mill 8 through the primary air duct 7.

燃料となる石炭はバンカ9に貯留されており、給炭機10で計量されながらミル8に供給されて、所定の粒径に粉砕される。ミル8で生成された微粉炭は、前記石炭燃料運搬用空気とともにフューエルパイプを通って、ウインドボックス6内に設置されたバーナに供給され、火炉燃焼室で燃焼される。  Coal as fuel is stored in the bunker 9 and is supplied to the mill 8 while being measured by the coal feeder 10 and pulverized to a predetermined particle size. The pulverized coal produced in the mill 8 is supplied to the burner installed in the wind box 6 through the fuel pipe together with the coal fuel carrying air, and burned in the furnace combustion chamber.

火炉燃焼室で燃焼して生成した高温の燃焼ガスは、ボイラ本体1の煙道内に設置されている2次過熱器11,3次過熱器12,再熱器13,1次過熱器14,節炭器15などの内部を流通する内部流体と熱交換される。熱交換された燃焼ガスは、節炭器出口ガスダクト16,脱硝装置,空気予熱器5,空気予熱器出口ガスダクト17を通って、ボイラ建屋3外の機器へ導かれる。  The high-temperature combustion gas generated by burning in the furnace combustion chamber is a secondary superheater 11, a tertiary superheater 12, a reheater 13, a primary superheater 14, and a section installed in the flue of the boiler body 1. Heat exchange is performed with an internal fluid that circulates inside the charcoal unit 15 or the like. The heat exchanged combustion gas is guided to equipment outside the boiler building 3 through the economizer outlet gas duct 16, the denitration device, the air preheater 5, and the air preheater outlet gas duct 17.

一方、ボイラ本体1への給水はボイラ建屋3外の復水器から主給水管を通って節炭器15を始めとする前記各種熱交換器へ導かれ、熱交換により高温、高圧の蒸気となり、主蒸気管を通ってボイラ建屋3外の高圧タービンへ導かれる。  On the other hand, the water supply to the boiler body 1 is led from the condenser outside the boiler building 3 to the various heat exchangers such as the economizer 15 through the main water supply pipe, and becomes high-temperature and high-pressure steam by heat exchange. The main steam pipe is led to a high pressure turbine outside the boiler building 3.

中圧タービンからの蒸気は低温再熱蒸気管を介して再熱器13へと導かれ、再熱された蒸気は高温再熱蒸気管を通ってボイラ建屋3外の低圧タービンへ導かれる。   The steam from the intermediate pressure turbine is led to the reheater 13 through the low temperature reheat steam pipe, and the reheated steam is led to the low pressure turbine outside the boiler building 3 through the high temperature reheat steam pipe.

図7〜図10は、従来のボイラ設備の据付け工法を説明するための概略構成図である。ケージ下に空気予熱器が配置される構造では、空気予熱器の据付け作業がクリチカルとなっていた。  FIGS. 7-10 is a schematic block diagram for demonstrating the installation method of the conventional boiler equipment. In the structure in which the air preheater is disposed under the cage, the installation work of the air preheater has been critical.

そのため図7に示すように、ボイラ建屋3の建設を行ない、そのボイラ建屋3のトップガーダ4にボイラ本体1を吊り下げる。そしてボイラ建屋3の所定の位置に空気予熱器5の部品18の吊り込みを行ない、それが終了すると図8に示すように空気予熱器5の上方の鉄骨2部分に仮設の床19を敷設する。  Therefore, as shown in FIG. 7, the boiler building 3 is constructed, and the boiler body 1 is suspended from the top girder 4 of the boiler building 3. Then, the parts 18 of the air preheater 5 are suspended at a predetermined position of the boiler building 3, and when this is finished, a temporary floor 19 is laid on the steel frame 2 above the air preheater 5 as shown in FIG. .

そして図9に示すように、その床19を利用して上方のケージ廻りの例えばコイルブロック20などの吊り上げ搬入を行ない、再熱器13、1次過熱器14、節炭器15などの設置を行なうとともに、床19の下方では空気予熱器5の設定作業を進めて、図10に示すようにボイラ設備の据付けを終了する。  Then, as shown in FIG. 9, the floor 19 is used to lift and carry, for example, the coil block 20 around the upper cage, and the reheater 13, the primary superheater 14, the economizer 15, etc. are installed. At the same time, the setting work of the air preheater 5 is advanced below the floor 19 and the installation of the boiler equipment is completed as shown in FIG.

なお、ボイラ設備の据付け工法に関しては、例えば下記のような特許文献を挙げることができる。
特開平07−091603号公報 特開平08−114302号公報 特開平08−261405号公報 特開平11−211003号公報 特開2002−098304号公報 特開2002−213707号公報
In addition, about the installation method of a boiler installation, the following patent documents can be mentioned, for example.
JP-A-07-091603 Japanese Patent Laid-Open No. 08-114302 Japanese Patent Laid-Open No. 08-261405 Japanese Patent Laid-Open No. 11-210103 JP 2002-098304 A JP 2002-213707 A

前述のように従来の据付け工法では、空気予熱器5の部品18の吊り込み作業が完了しないと床19の敷設ならびに再熱器13、1次過熱器14、節炭器15などの吊り上げ作業を行なうことができず、工期が長引く要因になっていた。  As described above, in the conventional installation method, if the lifting operation of the parts 18 of the air preheater 5 is not completed, the floor 19 is laid and the reheating unit 13, the primary superheater 14, the economizer 15 and the like are lifted. This could not be done, and the construction period was a factor.

また、床19の仮設により、床19の上方では前述のような耐圧部の製品の搬入作業を、床19の下方では空気予熱器5の設定作業を、それぞれ併行して行なっているが、ボイラ建屋3の後方で前述の作業が集中すること、ならびに限られた空間での作業のため、作業能率が悪いという問題がある。  Further, due to the temporary installation of the floor 19, the work of carrying in the product of the pressure-resistant part as described above is performed in parallel above the floor 19, and the setting work of the air preheater 5 is performed in parallel below the floor 19. There is a problem in that work efficiency is poor due to the concentration of the above-described work behind the building 3 and the work in a limited space.

本発明の目的は、このような問題点を解消し、据付け工期を大幅に短縮することが可能なボイラ設備の据付け工法を提供することにある。  An object of the present invention is to provide an installation method for boiler equipment that can eliminate such problems and can greatly shorten the installation period.

前記目的を達成するため本発明の第1の手段は、鉄骨で構成されたボイラ建屋と、空気予熱器ならびにその空気予熱器の上方に配置された耐圧部の構成部材(例えば再熱器,1次過熱器,節炭器など)を有し前記ボイラ建屋内に設置されるボイラ本体とを備えたボイラ設備の据付け工法において、
前記ボイラ本体内への耐圧部構成部材の組み込みとは別のエリアで前記空気予熱器の組立てを行ない、前記耐圧部構成部材の組み込み終了後に前記空気予熱器をボイラ本体に組み込むことを特徴とするものである。
In order to achieve the above object, the first means of the present invention includes a boiler building composed of a steel frame, an air preheater, and components of a pressure-resistant portion disposed above the air preheater (for example, a reheater, 1 In the installation method of the boiler equipment having the boiler body installed in the boiler building having the following superheater, economizer, etc.,
The air preheater is assembled in an area different from the assembly of the pressure-resistant part constituting member into the boiler body, and the air preheater is incorporated into the boiler body after the assembly of the pressure-resistant part constituting member is completed. Is.

本発明の第2の手段は前記第1の手段において、前記空気予熱器を鉄骨架台上で組み立てて、その空気予熱器を搭載したまま鉄骨架台を前記ボイラ建屋に組み込むことを特徴とするものである。   According to a second means of the present invention, in the first means, the air preheater is assembled on a steel frame, and the steel frame is incorporated in the boiler building while the air preheater is mounted. is there.

本発明の第3の手段は前記第2の手段において、前記空気予熱器を搭載した鉄骨架台を移動台車で前記ボイラ本体の所定位置まで搬入することを特徴とするものである。   According to a third means of the present invention, in the second means, a steel frame mounting the air preheater is carried to a predetermined position of the boiler body by a moving carriage.

本発明の第4の手段は前記第3の手段において、前記空気予熱器を搭載した鉄骨架台を前記移動台車で所定位置まで搬入した後、前記鉄骨架台の支柱をボイラ建屋の基礎部に一体に接合して前記空気予熱器の荷重を前記基礎部で受けてから、前記移動台車を鉄骨架台から外して搬出することを特徴とするものである。   According to a fourth means of the present invention, in the third means, after the steel frame on which the air preheater is mounted is carried to the predetermined position by the movable carriage, the pillar of the steel frame is integrated with the base of the boiler building. After joining and receiving the load of the air preheater at the foundation, the movable carriage is removed from the steel frame and carried out.

本発明は前述のように、ボイラ本体内への耐圧部構成部材の組み込みとは別のエリアで空気予熱器の組立てが併行して行なわれるから、据付け工期の大幅な短縮が図れる。  As described above, according to the present invention, the assembly of the air preheater is performed in an area different from the assembly of the pressure-resistant portion constituting member in the boiler body, so that the installation period can be greatly shortened.

次に本発明の実施形態を図と共に説明する。図1〜図4は、実施形態に係るボイラ設備の据付け工法を説明するための概略構成図である。  Next, an embodiment of the present invention will be described with reference to the drawings. FIGS. 1-4 is a schematic block diagram for demonstrating the installation method of the boiler equipment which concerns on embodiment.

まず図1に示すように、ボイラ建屋3の建設を行ない、そのボイラ建屋3のトップガーダ4にボイラ本体1を吊り下げる。そしてケージ廻りの耐圧部設置部に例えばコイルブロック20やモジュールなどの吊り上げ搬入を行ない、再熱器13、1次過熱器14、節炭器15などを設置するとともに、ボイラ建屋3の後方のエリアにおいて、鉄骨架台21上で空気予熱器5の組立てを行なう。この鉄骨架台21は空気予熱器5の荷重に十分耐え得る機械的強度を有している。なお、空気予熱器5の組立ては、ボイラ建屋3の建設あるいはボイラ本体1の吊り下げ工期中に行なってもよい。  First, as shown in FIG. 1, the boiler building 3 is constructed, and the boiler body 1 is suspended from the top girder 4 of the boiler building 3. Then, for example, the coil block 20 and modules are lifted and carried in the pressure-resistant part installation part around the cage, the reheater 13, the primary superheater 14, the economizer 15, etc. are installed, and the area behind the boiler building 3 Then, the air preheater 5 is assembled on the steel frame 21. The steel frame 21 has a mechanical strength that can sufficiently withstand the load of the air preheater 5. The air preheater 5 may be assembled during the construction of the boiler building 3 or during the suspension work period of the boiler body 1.

図5は、鉄骨架台21上で組み立てられた空気予熱器5(空気予熱器ブロック29)を示す図である。同図において22はコネクティングダクト、23はハウジングパネル、24はメインペデスタル、25はセンターセクション、26はローター、27はサイドペデスタルである。空気予熱器5の構造などは公知であるので、その説明は省略する。また同図では、鉄骨架台21の下部を省略している。   FIG. 5 is a view showing the air preheater 5 (air preheater block 29) assembled on the steel frame 21. In the figure, 22 is a connecting duct, 23 is a housing panel, 24 is a main pedestal, 25 is a center section, 26 is a rotor, and 27 is a side pedestal. Since the structure etc. of the air preheater 5 are well-known, the description is abbreviate | omitted. In the same figure, the lower part of the steel frame 21 is omitted.

図2に示すように、再熱器13、1次過熱器14、節炭器15ならびに節炭器ホッパーブロック28の吊り上げが終了すると、前記空気予熱器ブロック29を移動台車(ドーリー)30で設定位置まで搬入する。そして図3に示すように、空気予熱器ブロックオンベース、ジャッキダウンした後、鉄骨架台21の支柱をボイラ建屋3の基礎部と例えば溶接などで一体に接合して、空気予熱器5の荷重を基礎部で受け止めて、その後前記移動台車(ドーリー)30を搬出する。  As shown in FIG. 2, when the lifting of the reheater 13, the primary superheater 14, the economizer 15, and the economizer hopper block 28 is completed, the air preheater block 29 is set by a moving carriage (dolly) 30. Bring it to the position. As shown in FIG. 3, after the air preheater block-on-base and jack down, the column of the steel frame 21 is integrally joined to the base of the boiler building 3 by, for example, welding, and the load of the air preheater 5 is The moving cart (dolly) 30 is taken out after being received by the base.

しかる後図4に示すように、節炭器出口ダクト16ならびに空気予熱器出口ダクト17などを設置してボイラ設備の据付けを終了する。  Thereafter, as shown in FIG. 4, the economizer outlet duct 16 and the air preheater outlet duct 17 are installed to finish the installation of the boiler equipment.

本実施形態によれば、ボイラ建屋内の限られた空間での作業量を可及的に少なくするため、空気予熱器を別のエリアにて組み立てることにより、工期の大幅な短縮が図れる。また、高所での危険作業が減り、作業の安全性が確保できるとともに、作業員の平準化が図れる。さらに、仮設床設置費用などの建設コストの低減が図れる。  According to this embodiment, in order to reduce the amount of work in a limited space in the boiler building as much as possible, the construction period can be significantly shortened by assembling the air preheater in another area. Moreover, dangerous work at high places is reduced, work safety can be secured, and workers can be leveled. Furthermore, construction costs such as temporary floor installation costs can be reduced.

本発明の実施形態に係るボイラ設備の据付け工法を説明するための概略構成図である。It is a schematic block diagram for demonstrating the installation method of the boiler equipment which concerns on embodiment of this invention. 本発明の実施形態に係るボイラ設備の据付け工法を説明するための概略構成図である。It is a schematic block diagram for demonstrating the installation method of the boiler equipment which concerns on embodiment of this invention. 本発明の実施形態に係るボイラ設備の据付け工法を説明するための概略構成図である。It is a schematic block diagram for demonstrating the installation method of the boiler equipment which concerns on embodiment of this invention. 本発明の実施形態に係るボイラ設備の据付け工法を説明するための概略構成図である。It is a schematic block diagram for demonstrating the installation method of the boiler equipment which concerns on embodiment of this invention. 本発明の実施形態に係る空気予熱器ブロックの斜視図である。It is a perspective view of the air preheater block concerning the embodiment of the present invention. ボイラ設備の概略構成図である。It is a schematic block diagram of boiler equipment. 従来のボイラ設備の据付け工法を説明するための概略構成図である。It is a schematic block diagram for demonstrating the installation method of the conventional boiler equipment. 従来のボイラ設備の据付け工法を説明するための概略構成図である。It is a schematic block diagram for demonstrating the installation method of the conventional boiler equipment. 従来のボイラ設備の据付け工法を説明するための概略構成図である。It is a schematic block diagram for demonstrating the installation method of the conventional boiler equipment. 従来のボイラ設備の据付け工法を説明するための概略構成図である。It is a schematic block diagram for demonstrating the installation method of the conventional boiler equipment.

符号の説明Explanation of symbols

1:ボイラ本体、2:鉄骨、3:ボイラ建屋、4:トップガーダ、5:空気予熱器、6:フィンドボックス、7:1次空気ダクト、8:ミル、9:バンカ、10:給炭機、11:2次過熱器、12:3次過熱器、13:再熱器、14:1次過熱器、15:節炭器、16:節炭器出口ダクト、17:空気予熱器出口ダクト、18:空気予熱器の部品、19:床、20:コイルブロック、21:鉄骨架台、22:コネクティングダクト、23:ハウジングパネル、24:メインペデスタル、25:センターセクション、26:ローター、27:サイドペデスタル、28:節炭器ホッパーブロック、29:空気予熱器ブロック、30:移動台車(ドーリー)。     1: Boiler body, 2: Steel frame, 3: Boiler building, 4: Top girder, 5: Air preheater, 6: Find box, 7: Primary air duct, 8: Mill, 9: Bunker, 10: Coal feeder 11: secondary superheater, 12: tertiary superheater, 13: reheater, 14: 1 primary superheater, 15: economizer, 16: economizer outlet duct, 17: air preheater outlet duct, 18: Air preheater parts, 19: Floor, 20: Coil block, 21: Steel frame, 22: Connecting duct, 23: Housing panel, 24: Main pedestal, 25: Center section, 26: Rotor, 27: Side pedestal , 28: economizer hopper block, 29: air preheater block, 30: moving carriage (dolly).

Claims (4)

鉄骨で構成されたボイラ建屋と、空気予熱器ならびにその空気予熱器の上方に配置された耐圧部の構成部材を有し前記ボイラ建屋内に設置されるボイラ本体とを備えたボイラ設備の据付け工法において、
前記ボイラ本体内への耐圧部構成部材の組み込みとは別のエリアで前記空気予熱器の組立てを行ない、前記耐圧部構成部材の組み込み終了後に前記空気予熱器をボイラ本体に組み込むことを特徴とするボイラ設備の据付工法。
Boiler building installation method comprising a boiler building made of steel, a boiler body having an air preheater and a component of a pressure-resistant portion arranged above the air preheater and installed in the boiler building In
The air preheater is assembled in an area different from the assembly of the pressure-resistant part constituting member into the boiler body, and the air preheater is incorporated into the boiler body after the assembly of the pressure-resistant part constituting member is completed. Installation method for boiler equipment.
請求項1記載のボイラ設備の据付工法において、前記空気予熱器を鉄骨架台上で組み立てて、その空気予熱器を搭載したまま鉄骨架台を前記ボイラ建屋に組み込むことを特徴とするボイラ設備の据付工法。   The boiler equipment installation method according to claim 1, wherein the air preheater is assembled on a steel frame, and the steel frame is incorporated in the boiler building while the air preheater is mounted. . 請求項2記載のボイラ設備の据付工法において、前記空気予熱器を搭載した鉄骨架台を移動台車で前記ボイラ本体の所定位置まで搬入することを特徴とするボイラ設備の据付工法。   3. The boiler equipment installation method according to claim 2, wherein a steel frame mounting the air preheater is carried to a predetermined position of the boiler body by a moving carriage. 請求項3記載のボイラ設備の据付工法において、前記空気予熱器を搭載した鉄骨架台を前記移動台車で所定位置まで搬入した後、前記鉄骨架台の支柱をボイラ建屋の基礎部に一体に接合して前記空気予熱器の荷重を前記基礎部で受けてから、前記移動台車を鉄骨架台から外して搬出することを特徴とするボイラ設備の据付工法。   4. The boiler equipment installation method according to claim 3, wherein after the steel frame on which the air preheater is mounted is carried to the predetermined position by the movable carriage, the columns of the steel frame are integrally joined to the foundation of the boiler building. An installation method for boiler equipment, wherein the load of the air preheater is received by the foundation, and the movable carriage is removed from the steel frame and carried out.
JP2005297872A 2005-10-12 2005-10-12 Installation method of boiler facility Pending JP2007107788A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105627283A (en) * 2016-01-20 2016-06-01 华能国际电力股份有限公司 Steam system suitable for power station boiler with steam parameter of 700 ℃ grade and above
CN105953217A (en) * 2016-06-24 2016-09-21 南京电力设备质量性能检验中心 1000MW ultra-supercritical secondary reheat boiler with high reheat steam temperature and width regulation ratio

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0370902A (en) * 1989-08-11 1991-03-26 Mitsubishi Heavy Ind Ltd Installation of boiler for power generation
JP2002213707A (en) * 2001-01-19 2002-07-31 Mitsubishi Heavy Ind Ltd Separate type boiler plant and its building method

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0370902A (en) * 1989-08-11 1991-03-26 Mitsubishi Heavy Ind Ltd Installation of boiler for power generation
JP2002213707A (en) * 2001-01-19 2002-07-31 Mitsubishi Heavy Ind Ltd Separate type boiler plant and its building method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105627283A (en) * 2016-01-20 2016-06-01 华能国际电力股份有限公司 Steam system suitable for power station boiler with steam parameter of 700 ℃ grade and above
CN105627283B (en) * 2016-01-20 2017-12-05 华能国际电力股份有限公司 Steam system suitable for power station boiler with steam parameter of 700 ℃ grade and above
CN105953217A (en) * 2016-06-24 2016-09-21 南京电力设备质量性能检验中心 1000MW ultra-supercritical secondary reheat boiler with high reheat steam temperature and width regulation ratio
CN105953217B (en) * 2016-06-24 2018-03-13 南京电力设备质量性能检验中心 The 1000MW ultra supercritical double reheat boilers of high reheat steam temperature wide regulating ratio

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