JP2007002448A - Panel wall, its manufacturing method, and panel product for use in panel wall - Google Patents

Panel wall, its manufacturing method, and panel product for use in panel wall Download PDF

Info

Publication number
JP2007002448A
JP2007002448A JP2005181460A JP2005181460A JP2007002448A JP 2007002448 A JP2007002448 A JP 2007002448A JP 2005181460 A JP2005181460 A JP 2005181460A JP 2005181460 A JP2005181460 A JP 2005181460A JP 2007002448 A JP2007002448 A JP 2007002448A
Authority
JP
Japan
Prior art keywords
panel
wall
panel processed
processed product
cover
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2005181460A
Other languages
Japanese (ja)
Other versions
JP4518265B2 (en
Inventor
Junichi Hashimoto
淳一 橋本
Toshihisa Minato
俊久 湊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sankyo Tateyama Aluminium Inc
Sekisui Jushi Plametal Corp
Original Assignee
Sankyo Tateyama Aluminium Inc
Sekisui Jushi Plametal Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sankyo Tateyama Aluminium Inc, Sekisui Jushi Plametal Corp filed Critical Sankyo Tateyama Aluminium Inc
Priority to JP2005181460A priority Critical patent/JP4518265B2/en
Publication of JP2007002448A publication Critical patent/JP2007002448A/en
Application granted granted Critical
Publication of JP4518265B2 publication Critical patent/JP4518265B2/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Building Environments (AREA)
  • Load-Bearing And Curtain Walls (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide an easily manufacturable and maintainable panel wall, a manufacturing method for the panel wall, and a panel product for use in the panel wall. <P>SOLUTION: This panel wall is characterized in that: in the panel products adjacent to each other across a gap, cover parts protruding in mutually opposed directions are provided along side surfaces; the cover parts adjacent to each other across the gap so that water can be prevented from intruding into the side of an existing wall from the front side of the panel wall are provided on the front side of the panel wall with respect to a screw fixing part by making mutual leading ends overlap each other; and an elastic member is used for the cover part so that the screw fixing part can be fixed from the front side of the panel wall. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、パネル壁およびその製造方法ならびにパネル壁に用いられるパネル加工品に関し、より詳しくは、既存壁面上に複数のパネル加工品が敷設され形成されたパネル壁およびその製造方法と、このパネル壁に用いられるパネル加工品に関する。   The present invention relates to a panel wall, a method for manufacturing the panel wall, and a panel processed product used for the panel wall. More specifically, the present invention relates to a panel wall formed by laying a plurality of panel processed products on an existing wall surface, and a method for manufacturing the panel wall. It is related with the panel processed product used for a wall.

従来、ビルの外壁などをリフォームすべく、既存の壁の上に複数のパネル加工品を敷設して新たにパネル壁を形成させることが行われている。このパネル壁の形成に用いられるパネル加工品は、通常、方形状に形成され周縁部にパネル加工品を基体に止着させて支持する支持部が形成されている。そして、パネル加工品をパネル壁表面側から取付け得るようにこの支持部は、通常、パネル加工品の側縁より外方に凸出した止着部が形成され、この止着部には、例えば、貫通孔が設けられてネジ止め可能とされている。
このパネル加工品を用いて、上記のようなパネル壁を形成するには、通常、既存壁上に木材やアングル材などの金属材でパネル加工品を取り付ける取り付け枠を形成させ、該枠にパネル加工品を取付ける方法などが用いられている。このとき、通常、隣接するパネル加工品の間には、止着部をネジ止めするために間隙が設けられている。例えば、方形のパネル加工品の四縁部を固定する場合にはパネル壁に碁盤目状の間隙が形成されることとなる。
この間隙部には、パネル壁の表面側から枠、既存壁、止着部の止着状況などが視認されることとなり、パネル壁の美観が損なわれることとなる。また、雨水などが浸入すると既存壁や木枠などを腐らせたりするおそれもある。そのため、従来、この間隙部にはコーキングが施され、さらにその表面側に、この間隙部よりもやや広幅に形成されたゴムキャップが圧入されたりしている。
しかし、このようにパネル壁を形成させる場合には、コーキング作業自体が煩雑で、さらにコーキング剤が硬化するまでの養生期間を必要とすることから作業性も低下させている。また、間隙部の幅が一部でも広くなっている場合にはこのゴムキャップが緩んでずれたり、外れたりするおそれがあり、間隙部の幅を一定とすべく慎重な作業を必要としている。さらに、パネル壁を製造した後に、例えば、一部のパネル加工品が破損したり汚れたりして取替えが必要な場合には、硬化したコーキング剤を除去してパネル加工品を交換しなければならず多大な手間がかかることからメンテナンス性も低下させている。 Conventionally, in order to reform an outer wall of a building, a plurality of panel processed products are laid on an existing wall to form a new panel wall. The panel processed product used for forming the panel wall is usually formed in a square shape, and a support portion for fixing the panel processed product to the base and supporting it is formed on the periphery. And, in order to be able to attach the panel processed product from the panel wall surface side, this support part is usually formed with a fastening part protruding outward from the side edge of the panel processed product. The through hole is provided and can be screwed.
In order to form a panel wall as described above using this panel processed product, a mounting frame for attaching the panel processed product with a metal material such as wood or an angle material is usually formed on the existing wall, and the panel is attached to the frame. A method of attaching a processed product is used. At this time, a gap is usually provided between adjacent panel processed products in order to screw the fastening portion. For example, when the four edges of a square panel processed product are fixed, a grid-like gap is formed on the panel wall.
In the gap portion, the frame, the existing wall, the fastening state of the fastening portion, and the like are visually recognized from the surface side of the panel wall, and the aesthetic appearance of the panel wall is impaired. In addition, if rainwater or the like enters, there is a risk that existing walls or wooden frames may be rotted. For this reason, conventionally, caulking is applied to the gap, and a rubber cap formed slightly wider than the gap is pressed into the surface.
However, when the panel wall is formed in this way, the caulking work itself is complicated, and further, a work period is required until the caulking agent is hardened. Further, when the gap portion is wide even partly, the rubber cap may be loosely displaced or detached, and careful work is required to keep the gap width constant. In addition, after the panel wall is manufactured, for example, if some panel work is damaged or dirty and needs to be replaced, the hardened caulking agent must be removed and the panel work must be replaced. Therefore, since it takes a lot of trouble, the maintainability is also lowered.

このことに対して、特許文献１には、樋状の受け材と、パネル加工品の幅あるいは長さの複数倍の長さを有するバックアップ材とを用いて、樋状の受け材を止着部の上にネジ止めして、複数のパネル加工品にわたる範囲にバックアップ材を配してこのバックアップ材にガスケットを取り付けることが記載されている。この特許文献１に記載されたパネル壁では、コーキングの手間を省略して、間隙部に既存壁や止着部が視認されることを防止することができるが、樋状の受け材を複数箇所に取り付けなければならずパネル壁の製造にかかる手間が十分簡略化されていない。
また、バックアップ材とガスケットが嵌め合いにより複数のパネル加工品にわたる範囲に取り付けられているために、一部のパネル加工品を取り替える必要が生じた場合には、取替えが必要なパネル加工品のみならず、複数のパネル加工品にわたる範囲に取り付けられているバックアップ材ならびにガスケットを取り外した後に、さらに複数箇所の樋状の受け材を取り外す作業が必要となる。さらに、パネル加工品の取替え後には、これらを改めて戻す必要があり、メンテナンスも十分容易なものとなっていない。
すなわち、従来のパネル壁においては、パネル壁の製造ならびにメンテナンスが十分容易なものとなっていないという問題を有している。 On the other hand, in Patent Document 1, a bowl-shaped receiving material is fastened using a bowl-shaped receiving material and a backup material having a length that is a multiple of the width or length of the panel processed product. It is described that a backup material is arranged in a range extending over a plurality of panel processed products by attaching a gasket to the backup material by screwing on the part. In the panel wall described in Patent Document 1, it is possible to eliminate the labor of caulking and prevent the existing wall and the fastening portion from being visually recognized in the gap portion. The labor involved in manufacturing the panel wall is not sufficiently simplified.
In addition, if the backup material and gasket are attached to the range covering multiple panel processed products by fitting, if it is necessary to replace some panel processed products, only the panel processed products that need replacement First, after removing the backup material and the gasket attached to the range covering a plurality of panel processed products, it is necessary to further remove the bowl-shaped receiving materials at a plurality of locations. Furthermore, after replacement of the panel processed product, it is necessary to return them again, and the maintenance is not sufficiently easy.
That is, the conventional panel wall has a problem that the manufacture and maintenance of the panel wall are not sufficiently easy.

特開平９−４１５５５号公報Japanese Patent Laid-Open No. 9-41555

本発明の課題は、上記問題点に鑑み、製造ならびにメンテナンスが容易なパネル壁と該パネル壁を製造する製造方法ならびにこのパネル壁に用いられるパネル加工品を提供することにある。   In view of the above problems, an object of the present invention is to provide a panel wall that is easy to manufacture and maintain, a manufacturing method for manufacturing the panel wall, and a panel processed product used for the panel wall.

本発明は、前記課題を解決すべく、複数のパネル加工品が既存壁面上に互いに間隙を設け且つ隣接するパネル加工品の互いの縁部が対向するように敷設されてなり、前記パネル加工品の周縁部にはパネル加工品を基体に止着させて支持する支持部が形成され、該支持部にはパネル加工品外方に凸出し且つネジにより止着可能とされたネジ止着部が形成され、該ネジ止着部が前記間隙で既存壁面上に止着されることにより複数のパネル加工品が既存壁面上に固定されてなるパネル壁であって、前記間隙を挟んで隣接するパネル加工品には、互いに対向する方向に凸出したカバー部が側面に沿って備えられ、パネル壁の表面側から既存壁側に水が侵入することを防止し得るように前記間隙を挟んで隣接するパネル加工品のカバー部は、互いの先端部を重なり合わせて前記ネジ止着部よりもパネル壁の表面側に備えられ、且つ、パネル壁の表面側からネジ止着部の止着を実施し得るようにカバー部には弾性部材が用いられていることを特徴とするパネル壁と、該パネル壁に用いられるパネル加工品であって、表面外縁が方形に形成され、四縁全周にカバー部が形成されていることを特徴とするパネル加工品と、前記パネル壁を製造するパネル壁製造方法であって、表面外縁が方形に形成され、四縁全周にカバー部が形成されているパネル加工品を複数用い、一パネル加工品を既存壁面上に止着し、他パネル加工品のカバー部が前記止着された一パネル加工品のカバー部と先端部が重なり合うように他パネル加工品を位置決めし、該位置決めされた他パネル加工品を既存壁面上に止着することを特徴とするパネル壁製造方法とを提供する。   In order to solve the above-mentioned problems, the present invention is such that a plurality of panel processed products are laid such that gaps are provided on an existing wall surface and edges of adjacent panel processed products face each other. A support portion for fixing the panel processed product to the base and supporting it is formed at the peripheral portion of the substrate, and a screw fixing portion that protrudes outward from the panel processed product and can be fixed by a screw is formed on the support portion. A panel wall formed by fixing the screw fixing portion on the existing wall surface with the gap so that a plurality of panel processed products are fixed on the existing wall surface, and adjacent panels across the gap The processed product is provided with a cover portion protruding in a direction facing each other along the side surface, and adjacent to the panel wall so that water can be prevented from entering the existing wall side from the surface side of the panel wall. The cover parts of processed panel products are And an elastic member is used for the cover portion so that the screw fastening portion can be secured from the surface side of the panel wall. And a panel processed product used for the panel wall, wherein a surface outer edge is formed in a square shape and a cover portion is formed around the four edges. A panel wall manufacturing method for manufacturing a processed product and the panel wall, wherein a plurality of panel processed products in which a surface outer edge is formed in a square shape and a cover portion is formed on the entire periphery of the four edges are used, The other panel processed product is positioned on the existing wall surface, and the other panel processed product is positioned so that the cover portion of the one panel processed product and the front end overlap each other. The product on the existing wall Providing a panel wall manufacturing method comprising.

本発明のパネル壁は、間隙部を挟んで隣接するパネル加工品のカバー部が互いの先端部を重なり合わせて備えられているために、壁の表面側から既存壁側に水が浸入することを抑制し得る。また、このカバー部の重なり合いは、ネジ止着部よりも表面側で形成されているため、枠、既存壁、止着部の止着状況などが覆い隠されることとなり、パネル壁の美観が損なわれるおそれを抑制し得る。したがって、間隙部にコーキングを施したり、ゴムキャップを施したりすることを省略し得る。さらに、カバー部が重なり合うよう形成されているために間隙部の幅が変化しても水が浸入することを抑制し、パネル壁の美観が損なわれるおそれも抑制し得る。すなわち、コーキングなどの煩雑な手間ならびに間隙を一定とするための慎重な作業を必要とせず、パネル壁の製造を容易なものとし得る。
さらには、このカバー部には弾性部材が用いられているためにカバー部に力を加えてパネル壁の表面側あるいは背面側に屈曲させてパネル壁の表面側からネジ止着部の止着を実施することができ、また、止着後には前記力を解放することでカバー部を屈曲前の状態に復元させ得る。したがって、一旦製造されたパネル壁の間隙部のカバー部を屈曲させて止着部のネジの脱着を行うことができ、パネル壁から一部のパネル加工品をのみを取り外して新たなパネル加工品に取り替えることが可能である。すなわち、コーキングを除去したり、受け材やゴムキャップなどの他の部材を取り外し、取り付け直したりすることを必要とせずにパネル加工品の取り替えが可能で、メンテナンスを容易なものとし得る。 In the panel wall of the present invention, the cover portion of the panel processed product adjacent to each other with the gap portion is provided so that the tip portions overlap each other, so that water permeates from the wall surface side to the existing wall side. Can be suppressed. In addition, since the overlap of the cover portion is formed on the surface side of the screw fixing portion, the frame, the existing wall, the fixing state of the fixing portion, etc. are covered and the aesthetic appearance of the panel wall is impaired. The risk of being damaged can be suppressed. Therefore, it can be omitted to perform caulking or rubber caps on the gap. Further, since the cover portions are formed so as to overlap with each other, even if the width of the gap portion changes, water can be prevented from entering and the appearance of the panel wall can be prevented from being damaged. That is, it is possible to facilitate the manufacture of the panel wall without requiring complicated work such as caulking and careful work for making the gap constant.
In addition, since an elastic member is used for the cover part, a force is applied to the cover part to bend it to the surface side or the back side of the panel wall to fix the screw fastening part from the surface side of the panel wall. In addition, the cover can be restored to the state before bending by releasing the force after fastening. Therefore, it is possible to bend the cover part of the gap part of the panel wall once manufactured and to remove the screw of the fastening part, and to remove a part of the panel processed product from the panel wall and to create a new panel processed product It is possible to replace it. That is, the processed panel can be replaced without the need for removing the caulking, removing other members such as the receiving material and the rubber cap, and reattaching them, thereby facilitating maintenance.

以下に、本発明の好ましい実施の形態について図１及び図２を参照して説明する。   In the following, a preferred embodiment of the present invention will be described with reference to FIGS.

まず、パネル加工品１の構造について説明する。
パネル加工品１は、板状本体部１０と、パネル加工品１を基体上に固定する支持部２０とが形成され、この支持部２０は、パネル加工品１の外縁部に形成されている。またこの支持部２０には外方に凸出しネジで基体に止着可能とされたネジ止着部２１が形成されている。また、このネジ止着部２１よりもパネル加工品１の表面側には、パネル加工品１の側縁から外方に凸出したカバー部２４が形成されている。 First, the structure of the panel processed product 1 will be described.
The panel processed product 1 is formed with a plate-shaped main body 10 and a support portion 20 that fixes the panel processed product 1 on a base. The support portion 20 is formed on the outer edge of the panel processed product 1. Further, the support portion 20 is formed with a screw fixing portion 21 that can be fixed to the base body with an outwardly protruding screw. Further, a cover portion 24 protruding outward from the side edge of the panel processed product 1 is formed on the surface side of the panel processed product 1 with respect to the screw fastening portion 21.

前記板状本体部１０は、例えば、数十ｃｍ〜１ｍ数十ｃｍの長さ、１ｍ〜数ｍの幅、数ｍｍ〜十数ｍｍの厚さに形成された横長の方形板を用いて形成され、この方形板には、合成樹脂、セラミックス、石膏、硅酸カルシウム、セメントなどまたはこれらの発泡体や、繊維強化合成樹脂を用いることができる。さらにこの方形板には、例えばアルミニウムなどの金属の薄板でポリエチレンなどの合成樹脂を表裏から挟んだような複合板を用いることもできる。また、要すれば、表面に化粧シートが配されたり、各種塗装が行われたりしていてもよい。   The plate-like main body 10 is formed using, for example, a horizontally long rectangular plate having a length of several tens of cm to 1 m and several tens of cm, a width of 1 m to several m, and a thickness of several mm to several tens of mm. For this rectangular plate, synthetic resin, ceramics, gypsum, calcium oxalate, cement, or the like, or a foam thereof, or fiber reinforced synthetic resin can be used. Further, a composite plate in which a synthetic resin such as polyethylene is sandwiched from the front and back by a thin metal plate such as aluminum can be used as the rectangular plate. Further, if necessary, a decorative sheet may be arranged on the surface, or various kinds of painting may be performed.

前記支持部２０は、厚さ数ｍｍ部材を用いて形成されており内周に板状本体部１０の外周と略同一形状が形成され、板状本体部１０の四縁全周を囲むように形成されている。また、この支持部２０は、パネル加工品１の厚さ方向に立設された立設部２２と、この立設部２２の背面側の端部からパネル加工品１の外方に約１０ｍｍ凸出し、ネジ３にて止着可能なネジ止着部２１が四縁全周に形成されている。また、立設部２２の表面側の端部には前記方形板（板状本体部）を表面側と背面側とから挟持して保持する板状本体保持部２３が形成されている。すなわち、パネル加工品を表面側から見ると、支持部２０の側縁が方形板よりも支持部２０の部材厚さ分大きな方形とされ、さらにネジ止着部２１の外端縁が支持部２０の側縁よりもひとまわり（約１０ｍｍ）大きな方形を描くように形成されている。
また、この支持部２０には、前記立設部２２の中位に前記ネジ止着部２１の外端よりもさらに数ｍｍ外方に凸出したカバー部２４が四縁全周に備えられている。そのため、パネル加工品を表面側から見た場合には、前記ネジ止着部２１は、このカバー部２４により遮られて直接視認することができず、パネル加工品１の外縁部にはカバー部２４が形成されている様子しか観察されないこととなる。 The support portion 20 is formed using a member having a thickness of several millimeters, and has an inner periphery that is substantially the same shape as the outer periphery of the plate-like main body portion 10 and surrounds the entire circumference of the four edges of the plate-like main body portion 10. Is formed. Further, the support portion 20 has a standing portion 22 standing in the thickness direction of the panel processed product 1 and a protrusion of about 10 mm outward from the end on the back side of the standing portion 22 to the panel processed product 1. A screw fastening portion 21 that can be pulled out and fastened with the screw 3 is formed on the entire periphery of the four edges. In addition, a plate-like main body holding portion 23 that holds the rectangular plate (plate-like main body portion) from the front surface side and the rear surface side is formed at the end portion on the front surface side of the standing portion 22. That is, when the panel processed product is viewed from the front surface side, the side edge of the support portion 20 is a square that is larger than the rectangular plate by the thickness of the support portion 20, and the outer edge of the screw fastening portion 21 is the support portion 20. It is formed so as to draw a square that is larger than the side edge by about 10 mm.
Further, the support portion 20 is provided with a cover portion 24 that protrudes a few millimeters outward from the outer end of the screw fastening portion 21 in the middle of the standing portion 22 on the entire periphery of the four edges. Yes. Therefore, when the panel processed product is viewed from the front side, the screw fastening portion 21 is blocked by the cover portion 24 and cannot be directly recognized, and the outer peripheral portion of the panel processed product 1 has a cover portion. Only the appearance of the formation of 24 is observed.

前記板状本体保持部２３は、方形板を表面側と背面側とから挟持して保持するための、二重の突片が形成され表面側の突片２３１は方形板の端縁に数ｍｍ係る大きさとされ、背面側の突片２３２は方形板をリベット４止めするための貫通孔２３３がさらに備えられ方形板の端縁に数十ｍｍ係る大きさとされ、いずれも方形板の四縁全周に係るよう形成されている。
この板状本体保持部２３による板状本体部１０を保持する機構としては、接着剤や両面テープなどの接着手段を用いずに、上記の二重の突片２３２，２３３との係合およびリベット４での止着のごとく物理的締結のみにより実施されることで、耐候性などに優れたものとし得る。 The plate-like main body holding portion 23 is formed with double protrusions for holding the square plate by sandwiching it from the front side and the back side, and the front side protrusion piece 231 is several mm at the edge of the square plate. The projecting piece 232 on the back side is further provided with a through-hole 233 for fixing the square plate with the rivet 4 and has a size of several tens of millimeters at the edge of the square plate. It is formed so as to relate to the circumference.
As a mechanism for holding the plate-like main body portion 10 by the plate-like main body holding portion 23, engagement with the double protrusions 232 and 233 and rivets can be performed without using an adhesive means such as an adhesive or a double-sided tape. By being carried out only by physical fastening as in the case of fastening at 4, it can be made excellent in weather resistance and the like.

前記ネジ止着部２１には、枠５にネジ止めして止着させ得るように、貫通孔２１１が形成されている。   A through hole 211 is formed in the screw fixing portion 21 so as to be fixed to the frame 5 by screwing.

前記立設部２２には、パネル加工品１の厚さ方向中位にカバー部２４の一端部を嵌合させて保持するための嵌合溝２２１が形成されており、この嵌合溝２２１は、パネル加工品１の側面全周においてカバー部２４の高さを略同一とし得るように、パネル加工品１の側面全周にわたりパネル加工品１の厚さ方向に同一高さの位置に形成されている。   The standing portion 22 is formed with a fitting groove 221 for fitting and holding one end portion of the cover portion 24 in the middle of the panel processed product 1 in the thickness direction. The panel processed product 1 is formed at the same height position in the thickness direction of the panel processed product 1 over the entire side surface of the panel processed product 1 so that the height of the cover 24 can be made substantially the same around the entire side surface of the panel processed product 1. ing.

このような支持部２０は、通常、金属により形成されており、例えば、アルミニウム合金などが用いられる。このアルミニウム合金は、軽量で強度が高く、また、表面に強固な酸化膜を形成して腐食を防止できる点において好適である。また、アルミニウム合金は加工も容易で、例えば、押し出し成形により形成された長尺材から切り出されたもの用いて四辺を形成させることも容易で、サイズの異なるパネル加工品を製造することも容易である。   Such a support part 20 is usually formed of a metal, and for example, an aluminum alloy is used. This aluminum alloy is suitable in that it is lightweight and high in strength, and can prevent corrosion by forming a strong oxide film on the surface. In addition, aluminum alloys are easy to process, for example, it is easy to form four sides using a material cut out from a long material formed by extrusion molding, and it is also easy to manufacture panel processed products of different sizes. is there.

前記カバー部２４は、ゴムなどの弾性部材からなり、凸出している部分は厚さ１ｍｍ程度の平板状に形成され、前記立設部２２への取り付け部分は、立設部２２に形成された嵌合溝２２１に嵌合される形状に形成されている。   The cover portion 24 is made of an elastic member such as rubber, the protruding portion is formed in a flat plate shape having a thickness of about 1 mm, and the attachment portion to the standing portion 22 is formed in the standing portion 22. It is formed in a shape that fits into the fitting groove 221.

次いで、このようなパネル加工品１を用いてパネル壁を製造する場合を説明する。
まず、既存壁（図示せず）上にアングル、木枠などを用いてパネル加工品を取り付ける枠５を形成させる。そして、この形成された枠５に一つのパネル加工品１を位置決めし、前記ネジ止着部２１を用いて枠５に止着させ一つのパネル加工品１を取り付ける。
次いで、この固定されたパネル加工品１の上下左右の何れかに配される新たなパネル加工品１を、固定されたパネル加工品１のネジ止着部２１と、新たに固定するパネル加工品１のネジ止着部２１とを当接させることで位置決めし、新たなパネル加工品１を、先に固定したパネル加工品１と同様に取り付ける。このとき、ネジ止着部２１はパネル加工品１の側縁から約１０ｍｍ凸出しているため、隣接するパネル加工品間には約２０ｍｍの間隙１００が形成される。このように、順にパネル加工品を取り付け配列されたパネル加工品の間に碁盤目状に間隙１００が形成されたパネル壁が製造される。 Next, the case where a panel wall is manufactured using such a panel processed product 1 will be described.
First, a frame 5 for attaching a panel processed product is formed on an existing wall (not shown) using an angle, a wooden frame, or the like. Then, one panel processed product 1 is positioned on the formed frame 5, and fixed to the frame 5 using the screw fixing portion 21, and one panel processed product 1 is attached.
Next, a new panel processed product 1 placed on either the upper, lower, left or right side of the fixed panel processed product 1 is fixed to the screw fastening portion 21 of the fixed panel processed product 1 and the panel processed product to be newly fixed. Then, positioning is performed by bringing the screw fixing part 21 into contact with each other, and a new panel processed product 1 is attached in the same manner as the panel processed product 1 fixed earlier. At this time, since the screw fastening portion 21 protrudes from the side edge of the panel processed product 1 by about 10 mm, a gap 100 of about 20 mm is formed between adjacent panel processed products. In this way, a panel wall is manufactured in which gaps 100 are formed in a grid pattern between panel processed products in which panel processed products are sequentially attached and arranged.

また、このとき、カバー部２４がネジ止着部２１よりも外方に数ｍｍ凸出しているため、ネジ止着部２１を当接させる前にカバー部同士が当接することとなるが、カバー部２４には弾性部材が用いられているため対向するカバー部２４を前後に重なり合うように変形させることができる。また、このように変形させられたカバー部２４には復元力が発生し、該復元力によりカバー部同士に当接力が発生し防水性が得られることとなる。また、この重なり合ったカバー部２４により、そのままでは壁表面側からネジ止着部２１を直接視認することができなくなるが、カバー部２４を表面側あるいは背面側に屈曲させて生じた隙間からネジ止着部２１を視認することができる。したがって、同様にカバー部２４を屈曲させて生じた隙間から、ネジ回しなどの工具を挿入してネジ止着部２１での止着を実施させることができる。
このように、取り付けの終了したネジ止着部に新たに取り付けるパネル加工品のネジ止着部を当接させてパネル加工品の位置決めを行うことができ板状本体が互いに間隙を設けて配列された状態の壁を容易に製造することができる。また、この配列されたパネル加工品の間の間隙部は、カバー部で基体ならびにネジ止着部が視認されることを防止されているため美観が保たれる。また、この間隙部は、ゴムなどの弾性部材により形成されたカバー部により覆われていることからこのカバー部を屈曲させて所望の壁パネルのみを取り外し、交換、再取り付けしたりすることができメンテナンス性においても優れている。 At this time, since the cover part 24 protrudes several mm outward from the screw fixing part 21, the cover parts come into contact with each other before the screw fixing part 21 is contacted. Since the elastic member is used for the part 24, the opposing cover part 24 can be deformed so as to overlap in the front-rear direction. In addition, a restoring force is generated in the cover portion 24 deformed in this way, and a contact force is generated between the cover portions by the restoring force, and waterproofness is obtained. Further, the overlapped cover portion 24 cannot directly recognize the screw fixing portion 21 from the wall surface side as it is, but the screw portion is fixed from a gap generated by bending the cover portion 24 to the front surface side or the rear surface side. The wearing part 21 can be visually recognized. Accordingly, similarly, a tool such as a screwdriver can be inserted from the gap generated by bending the cover portion 24 and the screw fixing portion 21 can be fixed.
In this way, it is possible to position the panel workpiece by bringing the screw fastening portion of the panel workpiece to be newly attached into contact with the screw fastening portion that has been attached, and the plate-like main bodies are arranged with a gap therebetween. It is possible to easily manufacture a wall in a closed state. Further, since the gap between the arrayed panel processed products is prevented from visually recognizing the base body and the screw fixing portion at the cover portion, the aesthetic appearance is maintained. In addition, since this gap is covered with a cover formed of an elastic member such as rubber, it is possible to bend the cover to remove only the desired wall panel, and to replace or reattach it. Excellent maintainability.

なお、本実施形態においては、既存壁上に枠を介してパネル加工品を敷設したパネル壁を例に説明したが、既存壁上に直接パネル加工品を敷設する場合も本発明の意図する範囲である。   In this embodiment, the panel wall in which the panel processed product is laid on the existing wall via the frame has been described as an example. However, the scope of the present invention also applies when the panel processed product is directly laid on the existing wall. It is.

また、本実施形態においては、四方に隣接するいずれのパネル加工品ともカバー部を重ね合わせることができ、四方いずれへの位置ずれが生じたときでもパネル壁の美観の低下や水の浸入を抑制し得る点、ならびに、ネジ止着部同士を当接させてパネル加工品の位置決めが容易となる点においてパネル加工品の四縁全周にネジ止着部やカバー部が形成されたものを用いて碁盤目状に間隙が形成された壁を製造する場合を例に説明したが、本発明においては、パネル加工品を四縁全周にネジ止着部やカバー部が形成されたものに限定するものではない。
方形のパネル加工品の四縁全周にネジ止着部やカバー部を形成させずに、パネル加工品の対向する二辺にのみネジ止着部とカバー部が形成されたパネル加工品を用いて、前後あるいは左右のいずれかには間隙部を設けずに間隙部が碁盤目状ではなく線状となる場合も本発明の意図する範囲である。 In addition, in this embodiment, the cover part can be overlapped with any panel processed product adjacent to the four sides, and the deterioration of the aesthetic appearance of the panel wall and the intrusion of water are suppressed even when the positional deviation occurs in any of the four sides. Can be used, and screw fastening parts and cover parts are formed all around the four edges of the panel work product in terms of making it easy to position the panel work product by bringing them into contact with each other. In the present invention, the case where a wall having a grid-like gap is manufactured has been described as an example, but in the present invention, the panel processed product is limited to the one in which the screw fixing part and the cover part are formed on the entire periphery of the four edges. Not what you want.
Use a panel processed product in which the screw fixing part and the cover part are formed only on the two opposite sides of the panel processed product, without forming the screw fixing part and the cover part around the four edges of the square panel processed product. Thus, the present invention also includes the case where the gap portion is not a grid pattern but a linear shape without providing a gap portion on either the front or rear side or the right and left sides.

さらに、本発明においては、パネル加工品を方形のものに限定するものではなく、方形以外の多角形や、雁行形状などのものも意図する範囲である。   Furthermore, in the present invention, the panel processed product is not limited to a rectangular shape, but is a range intended for polygons other than the rectangular shape, laminating shapes, and the like.

また、本実施形態においては、カバー部が全体的に弾性部材で形成されている場合を例に説明したが、本発明においては、カバー部に力を加えてパネル壁の表面側あるいは背面側に屈曲させた後に前記力を解放することで屈曲前の状態にカバー部を復元させ得るようにカバー部が形成されているものであれば、カバー部の一部に弾性部材が用いられているものであっても良い。   Further, in the present embodiment, the case where the cover portion is formed entirely of an elastic member has been described as an example. However, in the present invention, a force is applied to the cover portion so that the cover portion is placed on the front side or the back side of the panel wall. If the cover part is formed so that the cover part can be restored to the state before bending by releasing the force after bending, an elastic member is used for a part of the cover part It may be.

一実施形態のパネル壁を示す斜視図。The perspective view which shows the panel wall of one Embodiment. A−A’矢視断面図。A-A 'arrow sectional drawing.

符号の説明Explanation of symbols

１：パネル加工品、３：ネジ、５：枠、１０：板状本体部（方形板）、２０：支持部、２１：ネジ止着部、２４：カバー部、１００：間隙   1: Panel processed product, 3: Screw, 5: Frame, 10: Plate-shaped main body (rectangular plate), 20: Supporting part, 21: Screw fixing part, 24: Cover part, 100: Gap

Claims (3)

複数のパネル加工品が既存壁面上に互いに間隙を設け且つ隣接するパネル加工品の互いの縁部が対向するように敷設されてなり、前記パネル加工品の周縁部にはパネル加工品を基体に止着させて支持する支持部が形成され、該支持部にはパネル加工品外方に凸出し且つネジにより止着可能とされたネジ止着部が形成され、該ネジ止着部が前記間隙で既存壁面上に止着されることにより複数のパネル加工品が既存壁面上に固定されてなるパネル壁であって、
前記間隙を挟んで隣接するパネル加工品には、互いに対向する方向に凸出したカバー部が側面に沿って備えられ、
パネル壁の表面側から既存壁側に水が侵入することを防止し得るように前記間隙を挟んで隣接するパネル加工品のカバー部は、互いの先端部を重なり合わせて前記ネジ止着部よりもパネル壁の表面側に備えられ、
且つ、パネル壁の表面側からネジ止着部の止着を実施し得るようにカバー部には弾性部材が用いられていることを特徴とするパネル壁。 A plurality of panel processed products are laid on the existing wall surface such that a gap is provided between the adjacent panel processed products and the edges of the adjacent panel processed products are opposed to each other. A support portion that is fixed and supported is formed, and a screw fixing portion that protrudes outward from the panel processed product and can be fixed by a screw is formed on the support portion, and the screw fixing portion is formed in the gap. A panel wall in which a plurality of panel processed products are fixed on the existing wall surface by being fixed on the existing wall surface,
Panel processed products adjacent to each other with the gap provided with cover portions protruding in directions facing each other along the side surfaces,
The cover parts of the panel processed products adjacent to each other across the gap so that water can be prevented from entering the existing wall side from the surface side of the panel wall are overlapped with each other from the screw fastening part. Is also provided on the surface side of the panel wall,
The panel wall is characterized in that an elastic member is used for the cover portion so that the screw fastening portion can be fastened from the surface side of the panel wall. 請求項１に記載のパネル壁に用いられるパネル加工品であって、
表面外縁が方形に形成され、四縁全周にカバー部が形成されていることを特徴とするパネル加工品。 It is a panel processed product used for the panel wall according to claim 1,
A processed panel product characterized in that the outer edge of the surface is formed in a square shape and a cover portion is formed on the entire periphery of the four edges. 請求項１に記載のパネル壁を製造するパネル壁製造方法であって、
表面外縁が方形に形成され、四縁全周にカバー部が形成されているパネル加工品を複数用い、一パネル加工品を既存壁面上に止着し、他パネル加工品のカバー部が前記止着された一パネル加工品のカバー部と先端部が重なり合うように他パネル加工品を位置決めし、該位置決めされた他パネル加工品を既存壁面上に止着することを特徴とするパネル壁製造方法。 A panel wall manufacturing method for manufacturing the panel wall according to claim 1,
Using a plurality of panel processed products whose outer edges are formed in a square shape and a cover is formed on the entire circumference of the four edges, one panel processed product is fixed on the existing wall surface, and the cover of the other panel processed product is fixed Positioning the other panel processed product so that the cover portion and the tip of the attached one panel processed product overlap, and fixing the positioned other panel processed product on the existing wall surface .
JP2005181460A 2005-06-22 2005-06-22 Panel wall, manufacturing method thereof, and panel processed product used for panel wall Expired - Fee Related JP4518265B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2005181460A JP4518265B2 (en) 2005-06-22 2005-06-22 Panel wall, manufacturing method thereof, and panel processed product used for panel wall

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2005181460A JP4518265B2 (en) 2005-06-22 2005-06-22 Panel wall, manufacturing method thereof, and panel processed product used for panel wall

Publications (2)

Publication Number Publication Date
JP2007002448A true JP2007002448A (en) 2007-01-11
JP4518265B2 JP4518265B2 (en) 2010-08-04

Family

ID=37688309

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2005181460A Expired - Fee Related JP4518265B2 (en) 2005-06-22 2005-06-22 Panel wall, manufacturing method thereof, and panel processed product used for panel wall

Country Status (1)

Country Link
JP (1) JP4518265B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014080191A (en) * 2013-12-05 2014-05-08 Kawasaki Heavy Ind Ltd Interior structure for railway vehicle

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0734557A (en) * 1993-07-26 1995-02-03 Daiwa House Ind Co Ltd Joint structure of exterior wall

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0734557A (en) * 1993-07-26 1995-02-03 Daiwa House Ind Co Ltd Joint structure of exterior wall

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014080191A (en) * 2013-12-05 2014-05-08 Kawasaki Heavy Ind Ltd Interior structure for railway vehicle

Also Published As

Publication number Publication date
JP4518265B2 (en) 2010-08-04

Similar Documents

Publication Publication Date Title
JP2006307423A (en) Modesty panel, and exterior-wall construction structure using it
KR100935630B1 (en) Profiles for a cleanroom
JP4518265B2 (en) Panel wall, manufacturing method thereof, and panel processed product used for panel wall
JP2006214129A (en) Tile mounting structure and tile arrangement board
JP3212836U (en) Panel material
JP4684674B2 (en) Sheet material construction method and sheet material construction structure
JP4500223B2 (en) Corner wall material fastener and insulation wall
KR101439274B1 (en) Reinforcement panel for sandwich panel
KR20090009024U (en) A fixture of interior decoration board for buliding
JP4915591B2 (en) Surface panel mounting structure
JP2007009570A (en) Wall-material fastening fixture for projected corner, and heat insulating wall
JP5100344B2 (en) Mounting structure of architectural decoration material to the building
JP2010150827A (en) Door case panel
JP4474270B2 (en) Election bulletin board
JP4933203B2 (en) Mounting structure for building exterior decorative materials
JP3118929U (en) Outer corner structure of outer wall
JP3219338B2 (en) Hard wall mounting structure
JP4024193B2 (en) Tile wall structure
JP4435837B2 (en) Wall base material fixing structure of wooden house and fixing method of wall base material of wooden house
JP5290001B2 (en) Gate decorative elements and decorative gates
JP2001207748A (en) Window grille
JP5103150B2 (en) Decorative board material
JP2008069546A (en) Exterior decorative laminated material and positioning tool therefor
JP2006226031A (en) Tile unit and tile attached structure
JPH09328839A (en) External wall panel

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20080326

RD04 Notification of resignation of power of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7424

Effective date: 20080624

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20100415

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20100423

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20100511

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130528

Year of fee payment: 3

R150 Certificate of patent or registration of utility model

Ref document number: 4518265

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130528

Year of fee payment: 3

S533 Written request for registration of change of name

Free format text: JAPANESE INTERMEDIATE CODE: R313533

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130528

Year of fee payment: 3

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130528

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20140528

Year of fee payment: 4

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

LAPS Cancellation because of no payment of annual fees