JP2006514777A - Pin contacts for connecting connectors - Google Patents

Pin contacts for connecting connectors Download PDF

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Publication number
JP2006514777A
JP2006514777A JP2005518633A JP2005518633A JP2006514777A JP 2006514777 A JP2006514777 A JP 2006514777A JP 2005518633 A JP2005518633 A JP 2005518633A JP 2005518633 A JP2005518633 A JP 2005518633A JP 2006514777 A JP2006514777 A JP 2006514777A
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JP
Japan
Prior art keywords
cable
pin
connector
cable harness
wire
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2005518633A
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Japanese (ja)
Inventor
ロルフ　ヴィットマン
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Robert Bosch GmbH
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Robert Bosch GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Robert Bosch GmbH filed Critical Robert Bosch GmbH
Publication of JP2006514777A publication Critical patent/JP2006514777A/en
Pending legal-status Critical Current

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02—Contact members
    • H01R13/025—Contact members formed by the conductors of a cable end
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02—Contact members
    • H01R13/04—Pins or blades for co-operation with sockets

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
  • Manufacturing Of Electrical Connectors (AREA)

Abstract

本発明は、連結コネクタの特別な構成に関する。本発明による連結コネクタは、連結コネクタが、背景技術から公知であるような、やはりケーブルハーネスコネクタの素線（４）に圧着されている個々のピンエレメント（１）を有しているのではなく、ケーブルハーネスの素線（４）の、絶縁体を剥がされた端部（３）自体が、差込エレメント（例えば成形パンチにより成形される）として形成されている点で優れている。The present invention relates to a special configuration of a connecting connector. The connecting connector according to the invention does not have individual pin elements (1) which are also crimped to the wire (4) of the cable harness connector, as is known from the background art. The cable harness element wire (4) is excellent in that the end portion (3) itself from which the insulator is peeled is formed as an insertion element (for example, formed by a forming punch).

Description

本発明は、多数のケーブルから成るケーブルハーネスを備えたケーブルハーネスコネクタであって、ケーブルが、ケーブルハーネスコネクタ内に配置されたピンエレメントに接続可能である形式のものに関する。   The present invention relates to a cable harness connector provided with a cable harness composed of a large number of cables, wherein the cable can be connected to a pin element disposed in the cable harness connector.

背景技術
電気的な連結コネクタはケーブルストランドの解離可能な差込接続部を形成する。この目的のために、その都度のケーブルハーネスストランドに、連結コネクタが配置されている。あるケーブルストランドは、ピンエレメントを備えた連結コネクタを有しており、別の連結コネクタは、ソケットコンタクトを備えた領域を有している。その結果、ソケットコンタクトは相応のピンエレメントを収容することができる。これにより、電気的な、解離可能な差込接続部が閉鎖される。１つの可能性は、ケーブルハーネスストランドの端部をその都度のピンコンタクトにはんだ付けすることにある。これに対して択一的な可能性は、圧着式の方法または圧接式の技術である。 BACKGROUND ART Electrically connected connectors form releasable plug connections for cable strands. For this purpose, a connecting connector is arranged in each cable harness strand. One cable strand has a connecting connector with pin elements, and another connecting connector has a region with socket contacts. As a result, the socket contact can accommodate a corresponding pin element. This closes the electrical, releasable plug-in connection. One possibility consists in soldering the end of the cable harness strand to the respective pin contact. An alternative possibility is a crimping method or a pressure welding technique.

発明の課題
本発明の課題は、冒頭で述べた形式の連結コネクタを改良して、連結コネクタ全体のコストもしくはケーブルハーネスのコストを節減することである。 The object of the present invention is to improve the connection connector of the type described at the outset to reduce the cost of the entire connection connector or the cost of the cable harness.

課題の解決策
上記課題を解決する核心を成すアイデアは、ピンエレメントの代わりに、素線自体をピンエレメントとして使用することにある。このために本発明により、素線の端部を差込エレメントとして形成することが提案される。 Solution of the problem The core idea to solve the above problem is to use the wire itself as the pin element instead of the pin element. For this purpose, according to the invention it is proposed to form the end of the strand as an insertion element.

発明の利点
本発明の主要な利点は、相応のピンエレメントの接続および導入ならびにピンエレメント自体の製作が省略される点にある。公知の方法により、ケーブルハーネスストランドの端部の絶縁体がまず剥がされる。露出させられた素線端部は、素線端部に背景技術から公知のピンコンタクトを当て付け、相応の圧着により固定する代わりに、このケーブル端部がピン幾何学形状を取るように変形加工される。これにより、ケーブル端部は、対応コネクタの相応のソケットコンタクト内に導入されるために適している。 Advantages of the invention The main advantage of the invention is that the connection and introduction of corresponding pin elements and the production of the pin elements themselves are omitted. The insulator at the end of the cable harness strand is first peeled off by a known method. The exposed end of the wire is deformed so that the end of the cable takes a pin geometry instead of applying a pin contact known from the background art to the end of the wire and fixing it by corresponding crimping. Is done. Thereby, the cable end is suitable for being introduced into the corresponding socket contact of the corresponding connector.

成形パンチ内に収められて、素線端部は超音波溶接法により互いに、ピン幾何学形状が固定されるようにかしめられる。相応の型打パンチおよび成形パンチにより、ピンエレメントの任意の形状および構成が達成されることができる。   Placed in the forming punch, the strand ends are crimped together by ultrasonic welding so that the pin geometry is fixed. With corresponding stamping punches and molding punches, any shape and configuration of the pin element can be achieved.

本発明により、従来慣用のピンコンタクトは節約される。   With the present invention, conventional pin contacts are saved.

別の有利な構成は以下の説明、図面ならびに請求項から見て取れる。   Further advantageous configurations can be seen from the following description, drawings and claims.

図面
図１：詳細には図示されていないケーブルハーネスコネクタの部分としてのピンエレメントを示す図である。 Drawing 1 is a view showing a pin element as a part of a cable harness connector not shown in detail.

実施例の説明
図１には斜視的に、本発明により構成されたピンエレメント１が示されている。このピンエレメント１は、図示されていないケーブルハーネスのケーブル２を包含している。ケーブル２の端部３の絶縁体は剥がされており、それにより、ケーブルの個々の素線（より線）４が露出されている。図示されていない成形パンチにより、ケーブル２の、そのようにして露出された端部３は、相応のピン幾何学形状に変更される。ピン幾何学形状は、ここには図示されていない対応コネクタもしくはソケットに差込可能なピンエレメント５に相当する。本発明により、ケーブル２は３つの領域、すなわちソケットコネクタに嵌合可能な領域に相当する第１の領域６と、個々の素線４がピンエレメント５に移行する第２の領域７と、相応のケーブル２が不変のまま残される第３の領域８とに分割される。 DESCRIPTION OF THE EMBODIMENTS FIG. 1 is a perspective view of a pin element 1 constructed according to the present invention. The pin element 1 includes a cable 2 of a cable harness not shown. The insulation at the end 3 of the cable 2 has been stripped, thereby exposing the individual strands (stranded) 4 of the cable. By means of a molding punch not shown, the end 3 of the cable 2 thus exposed is changed to a corresponding pin geometry. The pin geometry corresponds to a pin element 5 that can be plugged into a corresponding connector or socket not shown here. According to the invention, the cable 2 has three regions, namely a first region 6 corresponding to the region that can be fitted into the socket connector, and a second region 7 in which the individual wires 4 are transferred to the pin elements 5. The second cable 2 is divided into a third region 8 that remains unchanged.

ケーブルハーネスコネクタのケーブルの、特別かつ簡単な構成に基づき、種々異なるピン幾何学形状が極めて簡単に製作される。この方法により、本来のピンエレメントは節約されることができる。   Based on the special and simple construction of the cable of the cable harness connector, different pin geometries can be produced very easily. In this way, the original pin element can be saved.

詳細には図示されていないケーブルハーネスコネクタの部分としてのピンエレメントを示す図である。It is a figure which shows the pin element as a part of the cable harness connector which is not illustrated in detail.

Claims (4)

多数の素線から成るケーブルハーネスを備えた連結コネクタであって、素線が、ケーブルハーネスコネクタ内に配置された差込エレメントに接続可能である形式のものにおいて、素線（４）の端部（３）がピンエレメント（５）として形成されていることを特徴とする連結コネクタ。   An end of the wire (4) in a connecting connector having a cable harness composed of a number of wires, the wire being connectable to a plug-in element arranged in the cable harness connector (3) is formed as a pin element (5), the connection connector characterized by the above-mentioned. 個々の素線端部（５）が互いに固着されている、請求項１記載の連結コネクタ。   Connecting connector according to claim 1, wherein the individual strand ends (5) are secured to one another. 個々の素線端部（５）が互いにかしめられている、請求項２記載の連結コネクタ。   Connecting connector according to claim 2, wherein the individual strand ends (5) are crimped together. ピンエレメントが成形パンチにより形成されている、請求項１記載の連結コネクタ。   The connection connector according to claim 1, wherein the pin element is formed by a molding punch.
JP2005518633A 2004-01-30 2004-11-22 Pin contacts for connecting connectors Pending JP2006514777A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE200410004704 DE102004004704A1 (en) 2004-01-30 2004-01-30 Pin contact for a coupling plug
PCT/DE2004/002577 WO2005074077A1 (en) 2004-01-30 2004-11-22 Pin contact for a coupler plug

Publications (1)

Publication Number Publication Date
JP2006514777A true JP2006514777A (en) 2006-05-11

Family

ID=34801269

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Application Number Title Priority Date Filing Date
JP2005518633A Pending JP2006514777A (en) 2004-01-30 2004-11-22 Pin contacts for connecting connectors

Country Status (5)

Country Link
EP (1) EP1714355A1 (en)
JP (1) JP2006514777A (en)
CN (1) CN1910790A (en)
DE (1) DE102004004704A1 (en)
WO (1) WO2005074077A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011243542A (en) * 2010-05-21 2011-12-01 Auto Network Gijutsu Kenkyusho:Kk Cable with terminal and manufacturing method therefor

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009077817A1 (en) * 2007-12-18 2009-06-25 Fci Connector arrangement
EP2293386B1 (en) * 2009-09-08 2015-07-01 Samsung Electronics Co., Ltd. Connecting terminal for a litz wire and method for mounting the connecting terminal
DE102009029278A1 (en) * 2009-09-08 2011-03-31 Tyco Electronics Amp Gmbh Electrical contact device
DE102012214159A1 (en) * 2012-08-09 2014-02-13 Lisa Dräxlmaier GmbH Method for contacting and connecting single-layer or multi-layer multi-rail with strand conductors in motor car, involves providing contact element with contact surface for contacting contact surfaces with conductive layers
DE102015104707A1 (en) * 2015-03-27 2016-09-29 Lisa Dräxlmaier GmbH METHOD AND PRESS TOOL FOR MANUFACTURING A SOCKET CONTACT ON A CABLE AND PLUG CONTACT
DE102015219304B4 (en) * 2015-10-06 2024-05-23 Te Connectivity Germany Gmbh Contact element made of braided wire and method for producing a contact element

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4013620C1 (en) * 1990-04-27 1991-07-18 Eberhard 8766 Grossheubach De Koepf Flexible flat cable connector - has U=shaped connecting pins which can be bent into hollow cylindrical shape
US5960540A (en) * 1996-11-08 1999-10-05 The Whitaker Corporation Insulated wire with integral terminals
US20030236016A1 (en) * 2002-06-20 2003-12-25 The Furukawa Electric Co., Ltd. Tubular bus bar, insulating coating method therefor, and insulating coating structure therefor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011243542A (en) * 2010-05-21 2011-12-01 Auto Network Gijutsu Kenkyusho:Kk Cable with terminal and manufacturing method therefor

Also Published As

Publication number Publication date
EP1714355A1 (en) 2006-10-25
CN1910790A (en) 2007-02-07
DE102004004704A1 (en) 2005-08-18
WO2005074077A1 (en) 2005-08-11

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