JP2006335189A - Air conditioning unit - Google Patents

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JP2006335189A
JP2006335189A JP2005161437A JP2005161437A JP2006335189A JP 2006335189 A JP2006335189 A JP 2006335189A JP 2005161437 A JP2005161437 A JP 2005161437A JP 2005161437 A JP2005161437 A JP 2005161437A JP 2006335189 A JP2006335189 A JP 2006335189A
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case
elastic members
air conditioning
conditioning unit
evaporator
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JP4529799B2 (en
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Shinko Ito
眞弘 伊藤
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Denso Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To improve vibration restricting effect of an air conditioning device in an air conditioning unit structure housing the air conditioning device that vibrates such as an evaporator. <P>SOLUTION: In a case 11, cut parts 13a-13d are formed at a plurality of parts corresponding to the four corner parts of the evaporator 12. On the case 11, a plurality of elastic members 14a-14d are fixed to close the plurality of the cut parts 13a-13d. The elastic members 14a-14d support the four corner parts of the evaporator 12 as the evaporator 12 is separated from an inner surface of the case 11. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、振動する空調機器を収納する空調ユニット構造に関するもので、具体的には、車両用空調ユニットにおける熱交換器や送風機モータといった空調機器を収納するケース構造に関する。   The present invention relates to an air conditioning unit structure that houses a vibrating air conditioner, and more specifically to a case structure that houses an air conditioner such as a heat exchanger or a blower motor in a vehicle air conditioning unit.

従来、車両用空調ユニットにおける冷房用蒸発器は、ケース内に弾性部材を介在して組み込まれている。この弾性部材は、ケース外表面での結露防止のための断熱作用を果たす他に、蒸発器の振動吸収作用も果たす。   Conventionally, a cooling evaporator in a vehicle air conditioning unit is incorporated in a case with an elastic member interposed. In addition to the heat insulation effect for preventing condensation on the outer surface of the case, the elastic member also serves to absorb the vibration of the evaporator.

後者の振動吸収作用をより具体的に述べると、蒸発器は冷媒配管を介して車両エンジンルーム内の圧縮機に結合され、この圧縮機は車両エンジンに装着され車両エンジンにより駆動される。そのため、圧縮機は車両エンジンと一体となって振動する。また、圧縮機が冷媒を吐出する時に生じる脈動により、圧縮機自身が振動する。この圧縮機の振動が冷媒配管を介して車室内に位置する蒸発器に伝播する。   More specifically, the latter vibration absorbing action is coupled to the compressor in the vehicle engine room via the refrigerant pipe, and this compressor is mounted on the vehicle engine and driven by the vehicle engine. Therefore, the compressor vibrates integrally with the vehicle engine. Further, the compressor itself vibrates due to the pulsation generated when the compressor discharges the refrigerant. The vibration of the compressor propagates to the evaporator located in the passenger compartment through the refrigerant pipe.

そこで、蒸発器を弾性部材によりケース壁面に対してフローティング支持することにより、蒸発器に伝播される振動を弾性部材により吸収して、蒸発器の振動が空調ユニットケースに伝達され、増幅し異音（騒音）となることを抑制するようにしている。   Therefore, by floatingly supporting the evaporator with respect to the case wall surface by the elastic member, the vibration propagated to the evaporator is absorbed by the elastic member, and the vibration of the evaporator is transmitted to the air conditioning unit case, and is amplified and abnormal noise. (Noise) is suppressed.

ところで、このような弾性部材（断熱材）を有するケース構造としては特許文献１、２に記載のものが代表的である。特許文献１のものでは、成形金型内に予め断熱材シートをセットしておき、次に、成形金型内にケース成形用の溶融樹脂材料を射出して、ケース内面に断熱材シートを一体成形している。   By the way, as a case structure having such an elastic member (heat insulating material), those described in Patent Documents 1 and 2 are typical. In the case of Patent Document 1, a heat insulating material sheet is set in advance in a molding die, and then a molten resin material for case molding is injected into the molding die, and the heat insulating material sheet is integrated on the inner surface of the case. Molding.

また、特許文献２のものでは、空調ユニットのケースを予め成形し、このケース成形品を成形金型内にセットしておき、次に、成形金型内に熱可塑性エラストマー発泡体の混合物を射出し、これにより、熱可塑性エラストマー発泡体からなる断熱シートをケースに一体成形している。   In the case of Patent Document 2, the case of the air conditioning unit is molded in advance, the molded product is set in a molding die, and then a mixture of thermoplastic elastomer foam is injected into the molding die. Thus, the heat insulating sheet made of the thermoplastic elastomer foam is integrally formed in the case.

特許文献１、２の従来技術によると、ケース内面に断熱材シートを両面テープあるいは接着剤等を用いて貼り付ける作業を廃止できる利点がある。
特開昭６３−２８４０１７号公報 特開平４−１０８０２６号公報 According to the prior arts of Patent Documents 1 and 2, there is an advantage that the work of sticking the heat insulating material sheet to the inner surface of the case using a double-sided tape or an adhesive can be eliminated.
JP 63-284017 A Japanese Patent Laid-Open No. 4-108026

ところで、特許文献１、２の従来技術によると、図１０に示すように硬質樹脂部材であるケース１１（１１ａ、１１ｂ）の内面に断熱材シート３０ａ、３０ｂを設けた構造となるので、断熱材シート３０ａ、３０ｂの弾性変形がケース１１（１１ａ、１１ｂ）によって強く制約を受ける。この結果、断熱材シート３０ａ、３０ｂによる蒸発器１２の振動抑制作用が低く、蒸発器１２の振動がケース１１側へ伝播しやすいという不具合がある。   By the way, according to the prior art of patent documents 1 and 2, since it becomes the structure which provided the heat insulating material sheet 30a, 30b in the inner surface of case 11 (11a, 11b) which is a hard resin member as shown in FIG. The elastic deformation of the sheets 30a and 30b is strongly restricted by the case 11 (11a and 11b). As a result, there is a problem that the vibration suppressing action of the evaporator 12 by the heat insulating material sheets 30a and 30b is low, and the vibration of the evaporator 12 easily propagates to the case 11 side.

また、断熱材シート３０ａ、３０ｂあるいは分割ケース１１ａ、１１ｂを予め成形しておき、この断熱材シート３０ａ、３０ｂあるいはケース１１ａ、１１ｂを成形金型内にセットする必要があるので、成形工程が煩雑である。   Further, since the heat insulating sheets 30a and 30b or the divided cases 11a and 11b are formed in advance and the heat insulating sheets 30a and 30b or the cases 11a and 11b need to be set in a forming mold, the forming process is complicated. It is.

本発明は、上記点に鑑み、蒸発器等の振動する空調機器を収納する空調ユニット構造において、空調機器の振動抑制作用を向上することを目的とする。   In view of the above points, an object of the present invention is to improve the vibration suppression effect of an air conditioner in an air conditioner unit structure that houses an air conditioner that vibrates such as an evaporator.

また、本発明は、弾性部材付きケースの生産性を向上することを他の目的とする。   Another object of the present invention is to improve the productivity of a case with an elastic member.

上記目的を達成するため、請求項１に記載の発明では、ケース（１１）内部に、振動する空調機器（１２）を収納する空調ユニットであって、
前記ケース（１１）のうち、前記空調機器（１２）の複数箇所を支持する複数部位に切り欠き部（１３ａ〜１３ｄ）が形成され、
前記ケース（１１）には、前記複数の切り欠き部（１３ａ〜１３ｄ）を閉塞するように複数の弾性部材（１４ａ〜１４ｄ）が固定され、
前記複数の弾性部材（１４ａ〜１４ｄ）は、前記空調機器（１２）が前記ケース（１１）の内面から離れた状態にて前記空調機器（１２）の複数箇所を支持することを特徴とする。 In order to achieve the above object, according to the first aspect of the present invention, there is provided an air conditioning unit that houses a vibrating air conditioner (12) inside the case (11),
In the case (11), notches (13a to 13d) are formed in a plurality of portions that support a plurality of locations of the air conditioner (12),
A plurality of elastic members (14a-14d) are fixed to the case (11) so as to close the plurality of notches (13a-13d),
The plurality of elastic members (14a to 14d) support a plurality of locations of the air conditioner (12) in a state where the air conditioner (12) is separated from the inner surface of the case (11).

これによると、弾性部材（１４ａ〜１４ｄ）をケース（１１）の切り欠き部（１３ａ〜１３ｄ）に設けているから、弾性部材（１４ａ〜１４ｄ）を、硬質部材であるケース（１１）によって制約されることなく、自由に弾性変形させることができる。これによって、空調機器（１２）からケース（１１）への振動伝播の遮断性を向上できる。   According to this, since the elastic members (14a to 14d) are provided in the notches (13a to 13d) of the case (11), the elastic members (14a to 14d) are restricted by the case (11) which is a hard member. Without being deformed, it can be elastically deformed freely. Thereby, the interruption | blocking property of the vibration propagation from an air conditioner (12) to a case (11) can be improved.

しかも、弾性部材（１４ａ〜１４ｄ）の形状、硬度等をケース（１１）によって制約されることなく自由に設定できるので、空調機器（１２）の振動特性（周波数、振幅等）に応じた設計自由度が高い。そのため、空調機器（１２）の各種振動特性に対応した適切な防振性能を持つように弾性部材を設計できる。   Moreover, since the shape, hardness, etc. of the elastic members (14a-14d) can be freely set without being restricted by the case (11), the design is free according to the vibration characteristics (frequency, amplitude, etc.) of the air conditioner (12). High degree. Therefore, the elastic member can be designed so as to have an appropriate vibration-proof performance corresponding to various vibration characteristics of the air conditioner (12).

請求項２に記載の発明では、請求項１に記載の空調ユニットにおいて、前記弾性部材（１４ａ〜１４ｄ）は、前記ケース（１１）の内側方向へ突き出す複数の突出部（１４１、１４２）を有し、
前記複数の突出部（１４１、１４２）の先端面にて前記空調機器（１２）の複数箇所を支持することを特徴とする。 According to a second aspect of the present invention, in the air conditioning unit according to the first aspect, the elastic members (14a to 14d) have a plurality of protrusions (141, 142) protruding inward of the case (11). And
A plurality of locations of the air conditioner (12) are supported by tip surfaces of the plurality of protrusions (141, 142).

これによると、弾性部材（１４ａ〜１４ｄ）をより一層弾性変形し易い形状にすることができ、弾性部材による防振性能を向上できる。   According to this, the elastic member (14a-14d) can be made into a shape that is more easily elastically deformed, and the vibration-proof performance by the elastic member can be improved.

請求項３に記載の発明では、請求項１または２に記載の空調ユニットにおいて、前記空調機器は、空気との間で熱交換を行う熱交換器（１２）であり、前記熱交換器（１２）は矩形状の正面形状を有し、
前記複数の切り欠き部（１３ａ〜１３ｄ）は前記熱交換器（１２）の矩形状の四隅部に対応する位置に形成され、
前記弾性部材（１４ａ〜１４ｄ）は前記熱交換器（１２）の矩形状の外形の四隅部を支持するように形成されていることを特徴とする。 According to a third aspect of the present invention, in the air conditioning unit according to the first or second aspect, the air conditioner is a heat exchanger (12) that exchanges heat with air, and the heat exchanger (12 ) Has a rectangular front shape,
The plurality of notches (13a to 13d) are formed at positions corresponding to the four corners of the rectangular shape of the heat exchanger (12),
The elastic members (14a to 14d) are formed so as to support the four corners of the rectangular outer shape of the heat exchanger (12).

これによると、矩形状の正面形状を有する熱交換器（１２）の四隅部を弾性部材（１４ａ〜１４ｄ）で支持することにより、熱交換器（１２）からケース（１１）への振動伝播を良好に遮断できる。   According to this, vibration propagation from the heat exchanger (12) to the case (11) is supported by supporting the four corners of the heat exchanger (12) having a rectangular front shape with the elastic members (14a to 14d). It can block well.

また、熱交換器（１２）の四隅部以外の部分では、熱交換器（１２）とケース（１１）内面との間に空隙部（１５ａ〜１５ｄ）を形成することが可能となる。この空隙部により断熱作用を発揮するようにすれば、熱交換器（１２）とケース（１１）との間の断熱効果を向上できる。   Moreover, it becomes possible to form a space | gap part (15a-15d) between heat exchanger (12) and a case (11) inner surface in parts other than the four corners of a heat exchanger (12). If the heat insulating effect is exhibited by the gap, the heat insulating effect between the heat exchanger (12) and the case (11) can be improved.

請求項４に記載の発明では、請求項１ないし３のいずれか１つに記載の空調ユニット において、前記ケース（１１）は、複数に分割された樹脂製分割ケース（１１ａ、１１ｂ）により構成され、
前記複数の樹脂製分割ケース（１１ａ、１１ｂ）をそれぞれ前記切り欠き部（１３ａ〜１３ｄ）を有する形状に成形した後に、前記弾性部材（１４ａ〜１４ｄ）を、前記複数の樹脂製分割ケース（１１ａ、１１ｂ）の前記切り欠き部（１３ａ〜１３ｄ）の位置に２色成形により一体成形したことを特徴とする。 According to a fourth aspect of the present invention, in the air conditioning unit according to any one of the first to third aspects, the case (11) includes a plurality of divided resin cases (11a, 11b). ,
After the plurality of resin divided cases (11a, 11b) are formed into shapes having the notches (13a-13d), the elastic members (14a-14d) are replaced with the plurality of resin divided cases (11a). , 11b) is integrally formed by two-color molding at the position of the notch (13a to 13d).

これによると、分割ケース（１１ａ、１１ｂ）および弾性部材（１４ａ〜１４ｄ）の溶融材料を成形金型内に射出することで、この両者を一体成形できるから、従来技術のように成形金型内に断熱材シートあるいは分割ケースの成形品をセットする必要がない。そのため、分割ケースと弾性部材の両者を高い生産性で効率よく成形できる。   According to this, by injecting the molten material of the split cases (11a, 11b) and the elastic members (14a to 14d) into the molding die, both of them can be integrally molded, so in the molding die as in the prior art. There is no need to set a heat insulating material sheet or a molded product of a split case. Therefore, both the split case and the elastic member can be efficiently molded with high productivity.

請求項５に記載の発明のように、前記弾性部材（１４ａ〜１４ｄ）は具体的には熱可塑性エラストマーで構成すればよい。   Specifically, the elastic members (14a to 14d) may be made of a thermoplastic elastomer.

なお、上記各手段の括弧内の符号は、後述する実施形態に記載の具体的手段との対応関係を示すものである。   In addition, the code | symbol in the bracket | parenthesis of each said means shows the correspondence with the specific means as described in embodiment mentioned later.

（第１実施形態）
図１は本実施形態による空調ユニット１０の分解断面図で、図２は空調ユニット１０の組み付け状態での断面図である。 (First embodiment)
FIG. 1 is an exploded sectional view of the air conditioning unit 10 according to the present embodiment, and FIG. 2 is a sectional view of the air conditioning unit 10 in an assembled state.

空調ユニット１０のケース１１は空調空気が流れる空気通路を形成するものであり、本実施形態では空調用熱交換器としての蒸発器１２を収納する役割を果たす。そして、ケース１１は樹脂製であり、その具体的樹脂材料としては、ポリプロピレンのような機械的強度の高い熱可塑性樹脂が好ましい。   The case 11 of the air conditioning unit 10 forms an air passage through which conditioned air flows. In the present embodiment, the case 11 plays a role of housing the evaporator 12 as a heat exchanger for air conditioning. The case 11 is made of a resin, and the specific resin material is preferably a thermoplastic resin having high mechanical strength such as polypropylene.

ケース１１は、樹脂成形の型抜きの都合、蒸発器１２の組み付けの都合等により上下の複数の分割ケース１１ａ、１１ｂに分割され、この複数の分割ケース１１ａ、１１ｂの分割端部１１ｃ、１１ｄを図２のように突き合わせて一体に締結することによりケース１１が構成される。   The case 11 is divided into a plurality of upper and lower divided cases 11a and 11b due to the convenience of die-molding resin molding and the assembly of the evaporator 12, and the divided end portions 11c and 11d of the plurality of divided cases 11a and 11b are divided. As shown in FIG. 2, the case 11 is formed by being abutted and fastened together.

ここで、上下の分割ケース１１ａ、１１ｂは図２に示すように１つの箱形状を２分割した凹状の形状になっている。上下の分割ケース１１ａ、１１ｂの分割端部１１ｃ、１１ｄの締結は、ねじ止め、ばねクリップ等の締結手段によって行えばよい。   Here, the upper and lower divided cases 11a and 11b have a concave shape obtained by dividing one box shape into two as shown in FIG. The fastening of the split end portions 11c and 11d of the upper and lower split cases 11a and 11b may be performed by fastening means such as screws and spring clips.

ケース１１の内部には図示しない送風機により空気（内気または外気）が送風される。蒸発器１２は周知のごとく冷房用熱交換器であり、蒸気圧縮式冷凍サイクルにおける低圧冷媒が送風空気から吸熱して蒸発することで送風空気を冷却する。   Air (inside air or outside air) is blown into the case 11 by a blower (not shown). The evaporator 12 is a cooling heat exchanger as is well known, and cools the blown air by evaporating the low-pressure refrigerant in the vapor compression refrigeration cycle by absorbing heat from the blown air.

なお、蒸発器１２は、冷媒通路をなす断面扁平形状のチューブ１２ａと波状に曲げ成形され空気側伝熱面積を拡大するコルゲートフィン１２ｂとを交互に積層配置した熱交換コア部を有しており、このチューブ１２ａとフィン１２ｂとの空隙部を送風空気が矢印Ａ方向に通過するようになっている。   In addition, the evaporator 12 has a heat exchange core portion in which a tube 12a having a flat cross-sectional shape that forms a refrigerant passage and corrugated fins 12b that are bent into a wave shape and expand the air-side heat transfer area are alternately stacked. The blown air passes through the gap between the tube 12a and the fin 12b in the direction of arrow A.

ところで、蒸発器１２は図２に示すように矩形状の正面形状を有する形状になっている。そこで、上下の分割ケース１１ａ、１１ｂには、それぞれ、この蒸発器１２の矩形状の四隅部に対応する位置に切り欠き部１３ａ〜１３ｄを形成している。つまり、上側の分割ケース１１ａには切り欠き部１３ａ、１３ｂを形成し、下側の分割ケース１１ｂには切り欠き部１３ｃ、１３ｄを形成する。   By the way, the evaporator 12 has a rectangular front shape as shown in FIG. Therefore, the upper and lower divided cases 11a and 11b are formed with notches 13a to 13d at positions corresponding to the four rectangular corners of the evaporator 12, respectively. That is, the cutout portions 13a and 13b are formed in the upper divided case 11a, and the cutout portions 13c and 13d are formed in the lower divided case 11b.

なお、切り欠き部１３ａ〜１３ｄはそれぞれ上下の分割ケース１１ａ、１１ｂにおける凹形状の屈曲角部の位置に形成される。そして、この４箇所の切り欠き部１３ａ〜１３ｄにそれぞれ弾性部材１４ａ〜１４ｄを配置し、この弾性部材１４ａ〜１４ｄを分割ケース１１ａ、１１ｂの壁面に対して固定している。   The notches 13a to 13d are formed at the positions of concave bent corners in the upper and lower divided cases 11a and 11b, respectively. And elastic member 14a-14d is each arrange | positioned to these four notch parts 13a-13d, and this elastic member 14a-14d is being fixed with respect to the wall surface of division | segmentation case 11a, 11b.

ここで、各切り欠き部１３ａ〜１３ｄは分割ケース１１ａ、１１ｂの壁を貫通しているが、弾性部材１４ａ〜１４ｄは図２に示すように各切り欠き部１３ａ〜１３ｄを閉塞するので、各切り欠き部１３ａ〜１３ｄの部位では弾性部材１４ａ〜１４ｄによってケース１１の外表面が構成される。   Here, although each notch part 13a-13d has penetrated the wall of division | segmentation case 11a, 11b, since elastic member 14a-14d obstruct | occludes each notch part 13a-13d as shown in FIG. The outer surface of the case 11 is comprised by the elastic members 14a-14d in the part of the notches 13a-13d.

また、弾性部材１４ａ〜１４ｄは上下の分割ケース１１ａ、１１ｂにおける凹形状の屈曲角部の位置に形成されるから、弾性部材１４ａ〜１４ｄの断面形状は図２に示すようにＬ状に屈曲した形状になっている。   Further, since the elastic members 14a to 14d are formed at the positions of the concave bent corners of the upper and lower divided cases 11a and 11b, the cross-sectional shapes of the elastic members 14a to 14d are bent in an L shape as shown in FIG. It has a shape.

切り欠き部１３ａ〜１３ｄおよび弾性部材１４ａ〜１４ｄの奥行き寸法Ｄ１（図１）は、蒸発器１２の奥行き寸法Ｄ２（図１）よりも大きく設定され、蒸発器１２の四隅部の奥行き方向の全域を弾性部材１４ａ〜１４ｄにて支持するようになっている。ここで、奥行き寸法Ｄ１、Ｄ２は空気流れ方向Ａの寸法である。   The depth dimension D1 (FIG. 1) of the notches 13a to 13d and the elastic members 14a to 14d is set larger than the depth dimension D2 (FIG. 1) of the evaporator 12, and the entire area in the depth direction of the four corners of the evaporator 12 is set. Are supported by elastic members 14a to 14d. Here, the depth dimensions D1 and D2 are dimensions in the air flow direction A.

また、弾性部材１４ａ〜１４ｄの厚さをケース１１（１１ａ、１１ｂ）の厚さに比較して十分大きくして、弾性部材１４ａ〜１４ｄの内面がケース１１（１１ａ、１１ｂ）の内面よりも内側方向へ突き出すようになっている。   Further, the thickness of the elastic members 14a to 14d is made sufficiently larger than the thickness of the case 11 (11a, 11b), and the inner surfaces of the elastic members 14a to 14d are inside the inner surface of the case 11 (11a, 11b). It sticks out in the direction.

これにより、弾性部材１４ａ〜１４ｄは図２に示すように蒸発器１２がケース１１（１１ａ、１１ｂ）の内面から離れた状態にて蒸発器１２の 矩形状の四隅部を支持する。換言すると、蒸発器１２の矩形状の外面はケース１１（１１ａ、１１ｂ）の内面との間に空隙部１５ａ〜１５ｄ（図２）を形成した状態で弾性部材１４ａ〜１４ｄによって支持される。   Thereby, the elastic members 14a to 14d support the four corners of the rectangular shape of the evaporator 12 in a state where the evaporator 12 is separated from the inner surface of the case 11 (11a, 11b) as shown in FIG. In other words, the rectangular outer surface of the evaporator 12 is supported by the elastic members 14a to 14d in a state where the gap portions 15a to 15d (FIG. 2) are formed between the inner surface of the case 11 (11a and 11b).

なお、ケース１１（１１ａ、１１ｂ）は、前述のようにポロプロピレンのような機械的強度に優れた樹脂材料にて所定板厚を持つ部品として成形されるから、実質上、剛体に近い硬質樹脂部品を構成する。   Since the case 11 (11a, 11b) is formed as a part having a predetermined plate thickness with a resin material having excellent mechanical strength such as polypropylene as described above, a hard resin substantially close to a rigid body. Configure the parts.

これに対し、弾性部材１４ａ〜１４ｄは弾性に富んだ材料、具体的にはゴム系材料で構成されるものであって、その具体的材質としては熱可塑性エラストマー、例えば、オレフィン系またはスチレン系エラストマーが好適である。この熱可塑性エラストマーは、常温ではゴム弾性を示し、一方、高温加熱時には溶融して流動性を示し、熱可塑性樹脂と同様に射出成形できるものである。そのため、弾性部材１４ａ〜１４ｄは、上下の分割ケース１１ａ、１１ｂに対して２色成形にて効率よく一体成形できる。   On the other hand, the elastic members 14a to 14d are made of a material rich in elasticity, specifically a rubber material, and the specific material is a thermoplastic elastomer such as an olefin or styrene elastomer. Is preferred. This thermoplastic elastomer exhibits rubber elasticity at room temperature, and melts and exhibits fluidity when heated at a high temperature, and can be injection-molded in the same manner as a thermoplastic resin. Therefore, the elastic members 14a to 14d can be efficiently integrally formed by two-color molding with respect to the upper and lower divided cases 11a and 11b.

図３〜図７は上下の分割ケース１１ａ、１１ｂと弾性部材１４ａ〜１４ｄとを一体成形するための２色成形法を説明するもので、最初に、図３にて２色成形機の型構成の概要を説明する。２色成形機は固定型２０と可動型２１とを有し、可動型２１は図３の上下方向に移動可能になっている。   3 to 7 illustrate a two-color molding method for integrally molding the upper and lower divided cases 11a and 11b and the elastic members 14a to 14d. First, in FIG. The outline of will be described. The two-color molding machine has a fixed mold 20 and a movable mold 21, and the movable mold 21 is movable in the vertical direction in FIG.

図３は可動型２１を固定型２０に向かって前進（図３では下降）させて、型締めをした状態を示している。この型締め状態では、可動型２１と固定型２０との間に、分割ケース１１ａまたは分割ケース１１ｂを成形するための型空間２２ａ、２２ｂ、２２ｃが形成される。この型空間２２ａ、２２ｂ、２２ｃは１つのつながった型空間を形成するもので、この型空間２２ａ、２２ｂ、２２ｃの組み合わせによって、分割ケース１１ａ、１１ｂの凹形状に対応した凹形状を作ることができる。   FIG. 3 shows a state in which the movable die 21 is advanced toward the fixed die 20 (lowered in FIG. 3) and clamped. In this mold clamping state, mold spaces 22a, 22b, and 22c for forming the divided case 11a or the divided case 11b are formed between the movable mold 21 and the fixed mold 20. The mold spaces 22a, 22b, and 22c form a single connected mold space. By combining the mold spaces 22a, 22b, and 22c, a concave shape corresponding to the concave shape of the divided cases 11a and 11b can be formed. it can.

固定型２０には第１スライドコア２３が装備されている。この第１スライドコア２３は分割ケース１１ａ、１１ｂの凹形状の左右の屈曲角部の位置に対応して２個設けられ、図３の上下方向に移動可能になっている。   The fixed mold 20 is equipped with a first slide core 23. Two first slide cores 23 are provided corresponding to the positions of the left and right bent corners of the concave shapes of the split cases 11a and 11b, and are movable in the vertical direction of FIG.

可動型２１には、第２スライドコア２４および第３スライドコア２５が装備されている。この第２、第３スライドコア２４、２５もそれぞれ２個ずつ設けられ、図３の左右方向に移動可能になっている。   The movable mold 21 is equipped with a second slide core 24 and a third slide core 25. Two each of the second and third slide cores 24 and 25 are also provided, and are movable in the left-right direction in FIG.

図３の型締め状態では、第１および第３スライドコア２３、２５が前進位置に駆動され、かつ、第２スライドコア２４は後退位置に駆動され、そして、前進位置にある第１、第３スライドコア２３、２５と、固定型２０および可動型２１とが共同して、上記型空間２２ａ、２２ｂ、２２ｃを形成している。   In the mold clamping state shown in FIG. 3, the first and third slide cores 23 and 25 are driven to the advanced position, and the second slide core 24 is driven to the retracted position, and the first and third slides are in the advanced position. The slide cores 23 and 25, the fixed mold 20 and the movable mold 21 jointly form the mold spaces 22a, 22b and 22c.

固定型２０のうち、左右の第１スライドコア２３に挟まれる中央領域に、ケース成形用の溶融樹脂材料の射出部２６と、弾性部材成形用の溶融エラストマー材料の射出部２７とが並んで形成されている。前者の射出部２６の先端部（ゲート部）は中央部型空間２２ａに直接連通するようになっている。後者の射出部２７は、固定型２０に形成された連絡通路２８に連通するようになっている。   In the fixed mold 20, an injection part 26 of a molten resin material for case molding and an injection part 27 of a molten elastomer material for molding an elastic member are formed side by side in a central region sandwiched between the left and right first slide cores 23. Has been. The tip part (gate part) of the former injection part 26 communicates directly with the central part type space 22a. The latter injection portion 27 communicates with a communication passage 28 formed in the fixed mold 20.

次に、本実施形態の２色成形法を工程順に説明すると、第１工程は図３に示す上記型締めを行う工程である。この型締め状態では、第１スライドコア２３が前進（図３では上昇）して、可動型２１に直接、接触することにより、中央部型空間２２ａと左右の両側部型空間２２ｂ、２２ｃとの間に分断部を形成できる。   Next, the two-color molding method of the present embodiment will be described in the order of steps. The first step is a step of performing the above-described mold clamping shown in FIG. In this mold clamping state, the first slide core 23 moves forward (ascends in FIG. 3) and comes into direct contact with the movable mold 21, thereby forming the center mold space 22a and the left and right side mold spaces 22b and 22c. A dividing part can be formed between them.

第２工程はケース成形用の溶融樹脂材料の射出工程である。この射出工程は、図３の型締め状態のまま行うことができる。具体的には、固定型２０の射出部２６からケース成形用の溶融樹脂材料を中央部型空間２２ａ内に直接射出する。   The second process is an injection process of a molten resin material for case molding. This injection process can be performed with the mold clamped state of FIG. Specifically, the molten resin material for case molding is directly injected from the injection part 26 of the fixed mold 20 into the central part space 22a.

これにより、中央部型空間２２ａから左右の両側部型空間２２ｂ、２２ｃにわたって溶融樹脂材料を所定圧力で充填できる。この加圧充填状態を所定時間維持しながら、固定型２０および可動型２１の冷却水通路（図示せず）によって型空間２２ａ、２２ｂ、２２ｃを冷却して型空間内の溶融樹脂材料を冷却、固化させる。これにより、分割ケース１１ａ、１１ｂを型空間２２ａ、２２ｂ、２２ｃの形状により決まる所定の凹形状に成形できる。   Accordingly, the molten resin material can be filled with a predetermined pressure from the center mold space 22a to the left and right side mold spaces 22b and 22c. While maintaining this pressure filling state for a predetermined time, the mold space 22a, 22b, 22c is cooled by the cooling water passages (not shown) of the fixed mold 20 and the movable mold 21 to cool the molten resin material in the mold space. Solidify. Thereby, division | segmentation case 11a, 11b can be shape | molded by the predetermined | prescribed concave shape decided by the shape of type | mold space 22a, 22b, 22c.

その際に、中央部型空間２２ａと左右の両側部型空間２２ｂ、２２ｃとの間に第１スライドコア２３による分断部が形成されているので、この分断部の部位には溶融樹脂材料が充填されない。従って、この分断部の部位に切り欠き部１３ａ〜１３ｄ（図４参照）が形成される。   At this time, since a divided portion by the first slide core 23 is formed between the central mold space 22a and the left and right side mold spaces 22b and 22c, the portion of the divided portion is filled with a molten resin material. Not. Therefore, the notches 13a to 13d (see FIG. 4) are formed at the part of the dividing portion.

第３工程は図４に示すように第１スライドコア２３を矢印ａのように後退（図４では下降）させる工程である。   The third step is a step of retracting the first slide core 23 as shown by an arrow a (lowering in FIG. 4) as shown in FIG.

第４工程は図５に示すように第２スライドコア２４を矢印ｂのように前進させる工程である。この前進によって、第２スライドコア２４の先端側は固定型２０および可動型２１と共同して、上記分断部の部位、すなわち、切り欠き部１３ａ〜１３ｄの形成部位に型空間２９ａ、２９ｂを形成する。   The fourth step is a step of moving the second slide core 24 forward as shown by an arrow b as shown in FIG. By this advancement, the distal end side of the second slide core 24 cooperates with the fixed mold 20 and the movable mold 21 to form mold spaces 29a and 29b at the above-described part of the divided part, that is, the part where the cutout parts 13a to 13d are formed. To do.

この左右の型空間２９ａ、２９ｂには、固定型２０の射出部２７が固定型２０に形成された連絡通路２８を介して連通する。   The left and right mold spaces 29 a and 29 b communicate with the injection portion 27 of the fixed mold 20 through a communication passage 28 formed in the fixed mold 20.

第５工程は弾性部材成形用の溶融エラストマー材料の射出工程である。このエラストマー射出工程は図５に示す型構成の状態で行うことができる。具体的には固定型２０の射出部２７から溶融エラストマー材料を連絡通路２８を介して上記左右の型空間２９ａ、２９ｂ内に射出する。   The fifth step is an injection step of the molten elastomer material for forming the elastic member. This elastomer injection process can be performed in the state of the mold configuration shown in FIG. Specifically, the molten elastomer material is injected from the injection portion 27 of the fixed mold 20 into the left and right mold spaces 29 a and 29 b through the communication passage 28.

この溶融エラストマー材料の射出工程もケース成形用の溶融樹脂材料の射出と同様に行って、型空間２９ａ、２９ｂ内の溶融エラストマー材料を冷却、固化させる。これにより、弾性部材１４ａ〜１４ｄを型空間２９ａ、２９ｂの形状により決まる断面Ｌ状の所定形状に成形できる。   The injection process of the molten elastomer material is performed in the same manner as the injection of the molten resin material for case molding, and the molten elastomer material in the mold spaces 29a and 29b is cooled and solidified. Thereby, elastic member 14a-14d can be shape | molded in the predetermined shape of the cross-section L shape decided by the shape of type | mold space 29a, 29b.

第６工程は図６に示すように可動型２１を矢印ｃのように後退（図６では上昇）させる工程である。   The sixth step is a step of retracting the movable die 21 as shown by an arrow c (up in FIG. 6) as shown in FIG.

第７工程は図７に示すように第２、第３スライドコア２４、２５をそれぞれ矢印ｄ、ｅのように左右外側へ後退させる工程である。   The seventh step is a step of retracting the second and third slide cores 24 and 25 to the left and right outer sides as indicated by arrows d and e as shown in FIG.

この第２、第３スライドコア２４、２５の後退によって、分割ケース１１ａと弾性部材１４ａ、１４ｂとの一体成型品（製品）、または分割ケース１１ｂと弾性部材１４ｃ、１４ｄとの一体成型品（製品）の外側面が全面的に開放されるので、次に、第８工程として製品取り出し工程を行うことができる。以上により、本実施形態の２色成形法の全工程を終了できる。   By retreating the second and third slide cores 24, 25, an integrally molded product (product) of the split case 11a and the elastic members 14a, 14b, or an integrally molded product (product) of the split case 11b and the elastic members 14c, 14d. ) Is completely open, so that a product removal step can be performed as an eighth step. Thus, all the steps of the two-color molding method of the present embodiment can be completed.

次に、本実施形態の作用効果を説明する。ケース１１（１１ａ、１１ｂ）に複数の切り欠き部１３ａ〜１３ｄを形成し、この切り欠き部１３ａ〜１３ｄの部位に弾性部材１４ａ〜１４ｄを一体成形し、この弾性部材１４ａ〜１４ｄによって、蒸発器１２がケース内面から離れた状態で、蒸発器１２の四隅部を弾性的に支持しているから、弾性部材１４ａ〜１４ｄの弾性変形が硬質樹脂部材であるケース１１（１１ａ、１１ｂ）によって直接制約されることがない。   Next, the effect of this embodiment is demonstrated. A plurality of cutout portions 13a to 13d are formed in the case 11 (11a, 11b), and elastic members 14a to 14d are integrally formed in the cutout portions 13a to 13d, and the evaporators are formed by the elastic members 14a to 14d. Since the four corners of the evaporator 12 are elastically supported while the 12 is away from the inner surface of the case, the elastic deformation of the elastic members 14a to 14d is directly restricted by the case 11 (11a, 11b) which is a hard resin member. It will not be done.

このため、弾性部材１４ａ〜１４ｄは硬質樹脂部材の制約を受けることなく、その硬度、形状（寸法）等を設定できるので、弾性部材１４ａ〜１４ｄの防振性能設計の自由度を高めることができる。よって、車両ごとに異なる蒸発器１２の振動特性（周波数、振幅等）に対応した防振性能を適切に設計できる。   For this reason, since elastic members 14a-14d can set the hardness, shape (dimension), etc., without being restricted by a hard resin member, the degree of freedom of vibration proof performance design of elastic members 14a-14d can be raised. . Accordingly, it is possible to appropriately design the vibration isolation performance corresponding to the vibration characteristics (frequency, amplitude, etc.) of the evaporator 12 that is different for each vehicle.

その結果、図１０に示す従来技術に比較して、蒸発器１２のフローティング支持による振動抑制作用を格段と向上できるので、蒸発器１２からケース１１側への振動伝播を良好に防止できる。   As a result, compared with the prior art shown in FIG. 10, the vibration suppressing action by the floating support of the evaporator 12 can be remarkably improved, so that the vibration propagation from the evaporator 12 to the case 11 can be well prevented.

そして、本実施形態によると、図２に示すように蒸発器１２とケース内面との間に空隙部１５ａ〜１５ｄが形成されるから、空隙部１５ａ〜１５ｄを断熱層として構成することが可能である。その結果、蒸発器１２とケース１１（１１ａ、１１ｂ）との間の断熱効果を向上でき、ケースの結露防止効果を向上できる。   And according to this embodiment, since the space | gap part 15a-15d is formed between the evaporator 12 and a case inner surface, as shown in FIG. 2, it is possible to comprise the space | gap part 15a-15d as a heat insulation layer. is there. As a result, the heat insulation effect between the evaporator 12 and the case 11 (11a, 11b) can be improved, and the dew condensation prevention effect of the case can be improved.

また、ケース１１（１１ａ、１１ｂ）および弾性部材１４ａ〜１４ｄを２色成形の手法で、それぞれの溶融材料から直接一体成形するから、特許文献１、２のように予め成形した成形品を型内にセットするという煩雑な作業が不要となり、ケース１１（１１ａ、１１ｂ）を製造する際の生産性を大幅に向上できる。   In addition, since the case 11 (11a, 11b) and the elastic members 14a to 14d are integrally molded directly from the respective molten materials by the two-color molding technique, the molded product previously molded as in Patent Documents 1 and 2 is placed in the mold. The troublesome work of setting the case 11 becomes unnecessary, and the productivity when manufacturing the case 11 (11a, 11b) can be greatly improved.

（第２実施形態）
第１実施形態では、弾性部材１４ａ〜１４ｄをＬ状の屈曲形状に成形するとともに、このＬ状の屈曲形状を中空部を持たない形状（中実形状）に成形しているが、第２実施形態では図８に示すように、弾性部材１４ａ〜１４ｄの形状を、断面Ｌ状の本体部１４０と、この本体部１４０の両端部からケース１１の内側方向へ突き出す２個の突出部１４１、１４２とを有する形状に成形している。 (Second Embodiment)
In the first embodiment, the elastic members 14a to 14d are formed into an L-shaped bent shape, and the L-shaped bent shape is formed into a shape having no hollow portion (solid shape). In the form, as shown in FIG. 8, the shape of the elastic members 14 a to 14 d is a main body 140 having an L-shaped cross section, and two protrusions 141 and 142 that protrude from both ends of the main body 140 toward the inside of the case 11. It is formed into a shape having

ここで、２個の突出部１４１、１４２の突出方向は直交する方向であり、２個の突出部１４１、１４２の突出寸法は、互いの先端面が所定寸法だけ開離した状態を作るように設定されている。これにより、蒸発器１２の四隅部を２個の突出部１４１、１４２の先端面にて支持することができる。２個の突出部１４１、１４２の内側には中空部１４３が形成される。   Here, the projecting directions of the two projecting portions 141 and 142 are orthogonal to each other, and the projecting dimensions of the two projecting portions 141 and 142 are such that the tip surfaces of the projecting portions 141 and 142 are separated from each other by a predetermined dimension. Is set. Thereby, the four corners of the evaporator 12 can be supported by the tip surfaces of the two protrusions 141 and 142. A hollow portion 143 is formed inside the two projecting portions 141 and 142.

第２実施形態によると、弾性部材１４ａ〜１４ｄの断面Ｌ状の本体部１４０の両端部から２個の突出部１４１、１４２をケース内側方向へ突き出す形状に成形しているから、第１実施形態に比較して、弾性部材１４ａ〜１４ｄをばね定数の小さい弾性変形がし易い形状にすることができる。   According to the second embodiment, since the two projecting portions 141 and 142 are formed in a shape projecting inward from the both ends of the L-shaped main body 140 of the elastic members 14a to 14d, the first embodiment is formed. As compared with the above, it is possible to make the elastic members 14a to 14d into a shape that is easy to be elastically deformed with a small spring constant.

（比較例）
図９は比較例であり、硬質樹脂部材をなすケース１１（１１ａ、１１ｂ）の内面の四隅部に、Ｌ状の屈曲形状に成形した弾性部材１４ａ〜１４ｄを部分的に配置した例である。この比較例においても、弾性部材１４ａ〜１４ｄの弾性変形がケース１１（１１ａ、１１ｂ）によって直接制約されるので、弾性部材１４ａ〜１４ｄの形状の自由度が低下して、弾性部材１４ａ〜１４ｄによる防振性能が本発明の実施形態に比較して低下する。 (Comparative example)
FIG. 9 shows a comparative example in which elastic members 14a to 14d formed in an L-shaped bent shape are partially arranged at the four corners of the inner surface of the case 11 (11a, 11b) forming the hard resin member. Also in this comparative example, since elastic deformation of the elastic members 14a to 14d is directly restricted by the case 11 (11a and 11b), the degree of freedom of the shape of the elastic members 14a to 14d is reduced, and the elastic members 14a to 14d are used. The anti-vibration performance is reduced as compared with the embodiment of the present invention.

（他の実施形態）
なお、上述の実施形態では、ケース１１内部に収納される振動する空調機器が、冷房用蒸発器１２である場合について説明したが、ケース１１内部に収納される暖房用熱交換器が振動する場合には、この暖房用熱交換器の支持構造として本発明を適用してもよい。 (Other embodiments)
In the above-described embodiment, the case where the vibrating air conditioner housed in the case 11 is the cooling evaporator 12 has been described, but the heating heat exchanger housed in the case 11 vibrates. In addition, the present invention may be applied as a support structure for the heating heat exchanger.

また、空調空気を送風する電動送風機は、その駆動用モータの回転作動により振動が発生するので、電動送風機の支持構造として本発明を適用してもよい。   Moreover, since the electric blower that blows conditioned air generates vibration due to the rotation operation of the drive motor, the present invention may be applied as a support structure of the electric blower.

また、本発明は、車両用に限らず、建物用等の空調ユニットにも同様に適用できる。   In addition, the present invention is not limited to vehicles, and can be similarly applied to air conditioning units for buildings and the like.

本発明の第１実施形態を示す空調ユニットの分解斜視図である。It is a disassembled perspective view of the air-conditioning unit which shows 1st Embodiment of this invention. 第１実施形態による空調ユニットの組み付け状態の断面図である。It is sectional drawing of the assembly | attachment state of the air conditioning unit by 1st Embodiment. 第１実施形態によるケースおよび弾性部材の成形方法の第１、第２工程の型状態を示す断面図である。It is sectional drawing which shows the type | mold state of the 1st, 2nd process of the shaping | molding method of the case and elastic member by 1st Embodiment. 同成形方法の第３工程の型状態を示す断面図である。It is sectional drawing which shows the type | mold state of the 3rd process of the shaping | molding method. 同成形方法の第４、第５工程の型状態を示す断面図である。It is sectional drawing which shows the type | mold state of the 4th, 5th process of the shaping | molding method. 同成形方法の第６工程の型状態を示す断面図である。It is sectional drawing which shows the type | mold state of the 6th process of the shaping | molding method. 同成形方法の第７、第８工程の型状態を示す断面図である。It is sectional drawing which shows the type | mold state of the 7th, 8th process of the shaping | molding method. 第２実施形態による空調ユニットの組み付け状態の断面図である。It is sectional drawing of the assembly | attachment state of the air conditioning unit by 2nd Embodiment. 本発明の比較例による空調ユニットの組み付け状態の断面図である。It is sectional drawing of the assembly | attachment state of the air conditioning unit by the comparative example of this invention. 従来技術による空調ユニットの組み付け状態の断面図である。It is sectional drawing of the assembly | attachment state of the air conditioning unit by a prior art.

符号の説明Explanation of symbols

１１…ケース、１１ａ、１１ｂ…樹脂製分割ケース、１２…蒸発器（空調機器）、
１３ａ〜１３ｄ…切り欠き部、１４ａ〜１４ｄ…弾性部材。 11 ... Case, 11a, 11b ... Resin split case, 12 ... Evaporator (air conditioner),
13a to 13d: Notch, 14a to 14d: elastic member.

Claims (5)

ケース（１１）内部に、振動する空調機器（１２）を収納する空調ユニットであって、
前記ケース（１１）のうち、前記空調機器（１２）の複数箇所を支持する複数部位に切り欠き部（１３ａ〜１３ｄ）が形成され、
前記ケース（１１）には、前記複数の切り欠き部（１３ａ〜１３ｄ）を閉塞するように複数の弾性部材（１４ａ〜１４ｄ）が固定され、
前記複数の弾性部材（１４ａ〜１４ｄ）は、前記空調機器（１２）が前記ケース（１１）の内面から離れた状態にて前記空調機器（１２）の複数箇所を支持することを特徴とする空調ユニット。 An air conditioning unit that houses a vibrating air conditioning device (12) inside the case (11),
In the case (11), notches (13a to 13d) are formed in a plurality of portions that support a plurality of locations of the air conditioner (12),
A plurality of elastic members (14a-14d) are fixed to the case (11) so as to close the plurality of notches (13a-13d),
The plurality of elastic members (14a to 14d) support a plurality of locations of the air conditioner (12) in a state where the air conditioner (12) is separated from the inner surface of the case (11). unit. 前記弾性部材（１４ａ〜１４ｄ）は、前記ケース（１１）の内側方向へ突き出す複数の突出部（１４１、１４２）を有し、
前記複数の突出部（１４１、１４２）の先端面にて前記空調機器（１２）の複数箇所を支持することを特徴とする請求項１に記載の空調ユニット。 The elastic members (14a to 14d) have a plurality of protrusions (141, 142) protruding inward of the case (11),
The air conditioning unit according to claim 1, wherein a plurality of locations of the air conditioning equipment (12) are supported by tip surfaces of the plurality of protrusions (141, 142). 前記空調機器は、空気との間で熱交換を行う熱交換器（１２）であり、前記熱交換器（１２）は矩形状の正面形状を有し、
前記複数の切り欠き部（１３ａ〜１３ｄ）は前記熱交換器（１２）の矩形状の四隅部に対応する位置に形成され、
前記弾性部材（１４ａ〜１４ｄ）は前記熱交換器（１２）の矩形状の外形の四隅部を支持するように形成されていることを特徴とする請求項１または２に記載の空調ユニット。 The air conditioner is a heat exchanger (12) that performs heat exchange with air, and the heat exchanger (12) has a rectangular front shape,
The plurality of notches (13a to 13d) are formed at positions corresponding to the four corners of the rectangular shape of the heat exchanger (12),
The air conditioning unit according to claim 1 or 2, wherein the elastic members (14a to 14d) are formed to support four corners of a rectangular outer shape of the heat exchanger (12). 前記ケース（１１）は、複数に分割された樹脂製分割ケース（１１ａ、１１ｂ）により構成され、
前記複数の樹脂製分割ケース（１１ａ、１１ｂ）をそれぞれ前記切り欠き部（１３ａ〜１３ｄ）を有する形状に成形した後に、前記弾性部材（１４ａ〜１４ｄ）を、前記複数の樹脂製分割ケース（１１ａ、１１ｂ）の前記切り欠き部（１３ａ〜１３ｄ）の位置に２色成形により一体成形したことを特徴とする請求項１ないし３のいずれか１つに記載の空調ユニット。 The case (11) is constituted by a resin divided case (11a, 11b) divided into a plurality of parts,
After the plurality of resin divided cases (11a, 11b) are formed into shapes having the notches (13a-13d), the elastic members (14a-14d) are replaced with the plurality of resin divided cases (11a). The air conditioning unit according to any one of claims 1 to 3, wherein the air conditioning unit is integrally formed by two-color molding at the position of the notch (13a to 13d) of 11b. 前記弾性部材（１４ａ〜１４ｄ）は熱可塑性エラストマーであることを特徴とする請求項１ないし４のいずれか１つに記載の空調ユニット。
The air conditioning unit according to any one of claims 1 to 4, wherein the elastic members (14a to 14d) are thermoplastic elastomers.
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