JP2006064422A - Empty barrel inspection device - Google Patents

Empty barrel inspection device Download PDF

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JP2006064422A
JP2006064422A JP2004244574A JP2004244574A JP2006064422A JP 2006064422 A JP2006064422 A JP 2006064422A JP 2004244574 A JP2004244574 A JP 2004244574A JP 2004244574 A JP2004244574 A JP 2004244574A JP 2006064422 A JP2006064422 A JP 2006064422A
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empty barrel
tool
tightening
base
pressurizing
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JP4427418B2 (en
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Satoshi Ota
智 太田
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CORNES DODWELL Ltd
Asahi Breweries Ltd
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CORNES DODWELL Ltd
Asahi Breweries Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an empty barrel inspection device capable of carrying out over from tightening of a fitting up to pressurization inspection and leakage inspection mechanically in a consistent manner, and capable of inspecting efficiently and safely an empty barrel. <P>SOLUTION: This empty barrel inspection device 1 is provided with tightening tools 7 for tightening the fitting 21 attached to a mouthpiece 2a of the empty barrel 2, pressurizing tools 9 for pressurizing an inside of the empty barrel 2 from the mouthpiece 2a, leakage detection tools 11 attached to the mouthpiece under the condition where the empty barrel 2 is pressurized by the pressurizing tool 9 to detect gas leakage of the mouthpiece, and a movable frame 5. The movable frame 5 is lowered from an upper side, and the tightening tools 7, the pressurizing tools 9 and the leakage detection tools 11 are attached concurrently to the mouthpieces 2a of the three empty barrels 2 arranged arrayedly, so as to perform the tightening of the fitting, the pressurization inspection and the leakage inspection at the same time. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、ビールを充填する空樽のフィッティングを増締し且つ空樽内や口金における漏れ不良を検査する空樽検査装置に関する。   The present invention relates to an empty barrel inspection apparatus that tightens a fitting of an empty barrel filled with beer and inspects leakage defects in the empty barrel and in the base.

一般に、ビール充填前の空樽には、装着されたフィッティングを増締し、その後、空樽内部に圧力をかけて空樽本体の漏れを検査したり、口金におけるパッキンの漏れや口金とフィッティングとの間の漏れを検査している。   In general, tighten the fitted fitting to the empty barrel before filling with beer, and then inspect the leakage inside the barrel by applying pressure to the inside of the empty barrel, Inspect for leaks between.

かかる口金にフィッティングを増締したり、口金の漏れ検査は、人手により一つ一つ行っていたので、手間のかかるものであった。例えば、フィッティングの増締は口金にフィッティングを挿入した後、治具を用いてフィッティングを回転させて口金に締め付けていた。また、加圧工程ではコンプレッサで空樽内を加圧した後、圧力センサにより圧力の低下がないか確認していた。更に、口金とフィッティングとの間の漏れ検査では、空樽内部を加圧した後、口金とフィッティングとの間に水を付けて泡の発生の有無を目視することにより漏れを確認していた。 Or Zoshime Ficoll Tsu coating to such die, the leak test of the die, so had done one by one manually, were those time-consuming. For example, the tightening of the fitting involves tightening the fitting by inserting the fitting into the die and then rotating the fitting using a jig. Further, in the pressurizing process, after pressurizing the inside of the empty barrel with a compressor, it was confirmed that there was no pressure drop by a pressure sensor. Furthermore, in the leak inspection between the base and the fitting, after pressurizing the inside of the empty barrel, water was added between the base and the fitting, and the leakage was confirmed by visually observing whether bubbles were generated.

これに対して、特許文献１には、フィッティングの増締において、フィッティングに爪を係止した締め付け部材を回転させて所定のトルクで自動的に締め付けることが開示されている。   On the other hand, Patent Document 1 discloses that in tightening a fitting, a tightening member that engages a claw with the fitting is rotated and automatically tightened with a predetermined torque.

特開平７−２４２２９９号公報Japanese Patent Laid-Open No. 7-242299

しかし、上述の特許文献１記載の従来技術は、フィッティングの増締のみを機械で行うものであり、空樽の加圧検査や口金における漏れの検査はそれぞれ別に手作業で行っている。   However, the above-described prior art described in Patent Document 1 performs only the tightening of the fitting by a machine, and the pressurization inspection of the empty barrel and the inspection of the leak in the base are each performed manually.

このため、空樽検査に手間がかかると共に人手による検査であるから検査斑や検査不良が生じやすいという問題があった。   For this reason, there is a problem that the inspection of empty barrels takes time and inspection spots and inspection defects are likely to occur because the inspection is performed manually.

本発明は、フィッティングの増締から加圧検査及び漏れ検査までを一貫して機械的に行うことができ、且つ効率良く安全に空樽検査を行うことができる空樽検査装置の提供を目的とする。   It is an object of the present invention to provide an empty barrel inspection apparatus capable of performing mechanically consistently from tightening of fittings to pressurization inspection and leak inspection, and capable of performing empty barrel inspection efficiently and safely. To do.

前記課題を解決するために、請求項１に記載された発明は、空樽の口金に取り付けたフィッティングを締め付ける増締具と、口金から空樽内をコンプレッサにより加圧する加圧具と、加圧具により空樽内を加圧した状態で口金に装着して口金のガス漏れを検知する漏れ検知具と、上下動する可動フレームとを備え、可動フレームに増締具と加圧具と漏れ検知具とが水平方向に間隔を開けて設けてあり、並べて配置した３つの空樽の上方から可動フレームが下がり、３つの空樽の口金に、増締具と加圧具と漏れ検知具とを同時に装着して、フィッティングの増締と加圧と漏れ検査を行うことを特徴とする。   In order to solve the above-mentioned problem, the invention described in claim 1 includes an intensifying tool for tightening a fitting attached to a base of an empty barrel, a pressurizing tool for pressurizing the inside of the empty barrel from the base with a compressor, and pressurization It is equipped with a leak detection tool that detects gas leaks in the base by attaching it to the base while the inside of the empty barrel is pressurized with a tool, and a movable frame that moves up and down. The tool is provided horizontally spaced apart, the movable frame descends from above the three empty barrels arranged side by side, the tightening tool, the pressurizing tool, and the leak detection tool on the base of the three empty barrels It is characterized in that it is mounted at the same time, and tightening, pressurization and leak inspection of the fitting are performed.

請求項２に記載された発明は、請求項１に記載の発明において、加圧具と漏れ検知具は、各々空樽の口金に装着して口金内部を加圧した後口金内部のガス圧を測定する圧力センサを備え、各圧力センサは、所定時間内に所定圧力に達しないことを検知することにより口金部における加圧具及び漏れ検知具と口金部のシール不良を検知することを特徴とする。   The invention described in claim 2 is the invention according to claim 1, wherein the pressurizing tool and the leak detecting tool are each attached to the base of an empty barrel and pressurize the inside of the base, and then the gas pressure inside the base is adjusted. A pressure sensor for measuring is provided, and each pressure sensor detects a seal failure between the pressurizer and the leak detector in the base part and the base part by detecting that the predetermined pressure is not reached within a predetermined time. To do.

請求項３に記載された発明は、請求項２に記載の発明において、漏れ検知具の圧力センサは口金内部の圧力降下を検知することにより口金部におけるガス漏れを検知することを特徴とする。   The invention described in claim 3 is characterized in that, in the invention described in claim 2, the pressure sensor of the leak detector detects a gas leak in the base portion by detecting a pressure drop inside the base.

請求項４に記載された発明は、請求項３に記載の発明において、圧力センサは、空樽内部の圧力ガスが口金とフィッティングとの間から漏れて口金内部の圧力が高まるのを検知することにより、口金とフィッティングとの間のガス漏れを検知することを特徴とする。   In the invention described in claim 4, in the invention described in claim 3, the pressure sensor detects that the pressure gas inside the empty barrel leaks from between the base and the fitting and the pressure inside the base increases. Thus, gas leakage between the base and the fitting is detected.

請求項５に記載された発明は、請求項１に記載の発明において、増締具は増締時のトルクを計測するトルク計測器を備え、加圧具は圧力センサを備え、トルク計測器により増締不良を検知し、圧力センサにより空樽の加圧不良を検知することを特徴とする。   According to a fifth aspect of the present invention, in the first aspect of the present invention, the tightening tool includes a torque measuring instrument that measures torque at the time of tightening, and the pressurizing tool includes a pressure sensor. A tightening failure is detected, and a pressurization failure of an empty barrel is detected by a pressure sensor.

請求項６に記載された発明は、請求項１に記載の発明において、漏れ検知具は加圧具のコンプレッサに接続されており、弁の開閉により口金内部を加圧することを特徴とする。   The invention described in claim 6 is characterized in that, in the invention described in claim 1, the leak detector is connected to the compressor of the pressurizing tool, and pressurizes the inside of the base by opening and closing the valve.

請求項７に記載された発明は、請求項４に記載の発明において、増締具による締め付け不良を表示する増締不良表示器と、加圧具による加圧不良を表示する加圧不良表示器と、漏れ検知具による漏れ検知を表示する漏れ表示器とを備えることを特徴とする。   According to a seventh aspect of the present invention, in the fourth aspect of the present invention, a tightening failure indicator that displays a tightening failure due to the tightening tool, and a pressurization failure indicator that displays a pressurization failure due to the pressurizing tool. And a leak indicator for displaying leak detection by the leak detector.

請求項８に記載された発明は、請求項１に記載の発明において、入口側搬送路と出口側搬送路とに連続する空樽移送路を備え、空樽移送路は入口側搬送路から搬入した空樽を増締具と加圧具と漏れ検知具とを取り付けた可動フレームの下に移送した後、出口側搬送路に搬出することを特徴とする。   The invention described in claim 8 is the invention according to claim 1, further comprising an empty barrel transfer path that is continuous with the entrance side transfer path and the exit side transfer path, and the empty barrel transfer path is carried in from the entrance side transfer path. The empty barrel is transferred under a movable frame to which an intensifier, a pressurizer, and a leak detector are attached, and is then carried out to an outlet-side conveyance path.

請求項９に記載された発明は、請求項８に記載の発明において、増締具が増締不良を検知し、加圧具が加圧不良を検知し、又は漏れ検知具が口金における漏れを検知すると、その空樽を空樽移送路の移送経路から排出することを特徴とする。   The invention described in claim 9 is the invention described in claim 8, wherein the tightening tool detects a tightening failure, the pressurizing tool detects a pressurization failure, or the leak detection tool detects a leak in the base. When detected, the empty barrel is discharged from the transfer path of the empty barrel transfer path.

請求項１に記載の発明によれば、可動フレームには増締具と、加圧具と、漏れ検知具とが取り付けてあるので、可動フレームを下げることにより、３つの空樽に同時に増締と、加圧と、漏れ検査とを行うことができ、簡易且つコンパクトな構成でこれらの３つの工程を同時に行う事ができる。   According to the invention described in claim 1, since the tightening tool, the pressurizing tool, and the leak detecting tool are attached to the movable frame, the tightening is simultaneously performed on the three empty barrels by lowering the movable frame. And pressurization and leak inspection can be performed, and these three steps can be performed simultaneously with a simple and compact configuration.

これら３つの工程は一つの装置で行うことができるから、省スペース化を図ることができると共に全て機械により行うので労力の軽減を図ることができる且つ検査不良を防止できる。   Since these three steps can be performed by one apparatus, it is possible to save space, and all can be performed by a machine, so that labor can be reduced and inspection defects can be prevented.

請求項２に記載された発明によれば、請求項１に記載された発明と同様な効果が得られると共に簡易な構成でパッキン等のシール不良を検知することができる。   According to the invention described in claim 2, the same effect as that of the invention described in claim 1 can be obtained, and a seal failure such as packing can be detected with a simple configuration.

請求項３に記載された発明によれば、請求項２に記載された発明と同様な効果が得られると共に圧力センサにより口金部の圧力降下を検知するので簡易な構成で口金部におけるガス漏れ等を検知することができる。また、機械的に検知するので、検知不良や検査斑を防止できる。   According to the invention described in claim 3, since the same effect as that of the invention described in claim 2 can be obtained and the pressure drop of the base part is detected by the pressure sensor, gas leakage in the base part can be achieved with a simple configuration. Can be detected. Moreover, since it detects mechanically, a detection failure and an inspection spot can be prevented.

請求項４に記載された発明によれば、請求項３に記載された発明と同様の効果が得られると共に、口金とフィッティングとの間の漏れを圧力センサにより容易且つ確実に検知することができる。特に、従来のように目視により泡を見る場合と比較して検知不良や検知斑が少なく確実に漏れを検知することができる。   According to the invention described in claim 4, the same effect as that of the invention described in claim 3 can be obtained, and leakage between the base and the fitting can be easily and reliably detected by the pressure sensor. . In particular, it is possible to reliably detect leaks with fewer detection defects and detection spots as compared with the case where bubbles are visually observed as in the prior art.

請求項５に記載された発明によれば、請求項１に記載された発明と同様の効果が得られると共に、増締具はトルク計測器により一定のトルクで増締できるので、増締強さに斑がない。また、加圧具は圧力センサにより所定圧まで加圧したことを確認できるから、空樽に損傷がある場合には所定圧まで圧力が上がらないため、空樽の損傷等によるガス漏れを検知することができる。   According to the invention described in claim 5, the same effect as that of the invention described in claim 1 can be obtained, and the tightening strength of the tightening tool can be increased with a constant torque by a torque measuring instrument. There are no spots. In addition, since the pressurization tool can confirm that the pressure has been increased to the predetermined pressure, if the empty barrel is damaged, the pressure does not increase to the predetermined pressure, so gas leaks due to damage to the empty barrel are detected. be able to.

請求項６に記載された発明によれば、請求項１に記載された発明と同様の効果が得られると共に、漏れ検知具の加圧に加圧具のコンプレッサを兼用しているので、構成を簡易にでき且つ部品点数を少なくできる。   According to the invention described in claim 6, the same effect as that of the invention described in claim 1 can be obtained, and the compressor of the pressurizing tool is also used for pressurizing the leak detection tool. It can be simplified and the number of parts can be reduced.

請求項７に記載された発明によれば、請求項４に記載された発明と同様の効果が得られると共に、増締、加圧、漏れ検査の各工程毎に不良表示具を設けているので、どの工程においてどの空樽に不良が生じたかを容易に知ることができる。   According to the invention described in claim 7, since the same effect as that of the invention described in claim 4 can be obtained, a defect indicator is provided for each step of tightening, pressurization, and leak inspection. It is possible to easily know which empty barrel has a defect in which process.

請求項８に記載された発明によれば、請求項１に記載された発明と同様の効果が得られると共に、空樽を連続搬送して増締、加圧、及び漏れ検査できるので、効率が良い。   According to the invention described in claim 8, the same effect as that of the invention described in claim 1 can be obtained, and empty barrels can be continuously conveyed to perform tightening, pressurization, and leak inspection. good.

請求項９に記載された発明によれば、請求項８に記載された発明と同様の効果が得られると共に、不良空樽の自動排出ができる。   According to the invention described in claim 9, the same effect as that of the invention described in claim 8 can be obtained, and the defective empty barrel can be automatically discharged.

以下に、添付図面を参照して、本発明の実施の形態を詳細に説明するが、まず、図１〜図８を参照して本発明の実施の形態を説明する。図１は空樽検査装置の主要部を示す正面図であり、図２は図１に示す空樽検査装置の主要部の側面図であり、図３は空樽検査装置全体の平面図であり、図４は漏れ検知具の概略的構成を示す断面図であり、図５は空樽の断面図であり、図６は増締具による工程を示すフローチャートであり、図７は加圧具による工程を示すフローチャートであり、図８は漏れ検知具による工程を示すフローチャートである。   Embodiments of the present invention will be described below in detail with reference to the accompanying drawings. First, embodiments of the present invention will be described with reference to FIGS. 1 is a front view showing the main part of the empty barrel inspection apparatus, FIG. 2 is a side view of the main part of the empty barrel inspection apparatus shown in FIG. 1, and FIG. 3 is a plan view of the entire empty barrel inspection apparatus. 4 is a cross-sectional view showing a schematic configuration of a leak detection tool, FIG. 5 is a cross-sectional view of an empty barrel, FIG. 6 is a flowchart showing a process using a tightening tool, and FIG. FIG. 8 is a flowchart showing a process by the leak detection tool.

本発明の実施の形態に係る空樽検査装置１は、本体３と、本体３に設けた可動フレーム５と、可動フレーム５に取り付けた増締具７と、加圧具９と、漏れ検知具１１と、空樽移送路１３とを備えており、それぞれ制御部１５により各駆動が制御されている。   An empty barrel inspection apparatus 1 according to an embodiment of the present invention includes a main body 3, a movable frame 5 provided on the main body 3, a tightening tool 7 attached to the movable frame 5, a pressurizing tool 9, and a leak detection tool. 11 and an empty barrel transfer path 13, and each drive is controlled by the control unit 15.

本体３には、空樽搬入路１７及び空樽搬出路１９が接続されており、空樽搬入路１７から本体３の空樽移送路１３にゲート１０を介して一樽づつ搬送され、本体３で検査した後の空樽２は空樽移送路１３から一樽づつ空樽搬出路１９に搬出されるようになっている。   An empty barrel carrying-in path 17 and an empty barrel carrying-out path 19 are connected to the main body 3, and one barrel is conveyed from the empty barrel carrying-in path 17 to the empty barrel moving path 13 of the main body 3 through the gate 10. The empty barrels 2 after being inspected in the step are carried out from the empty barrel transfer path 13 to the empty barrel carry-out path 19 one by one.

尚、空樽搬入路１７を移動する空樽２には、フィッティング２１が人手により口金２ａから挿入される。   A fitting 21 is manually inserted into the empty barrel 2 moving on the empty barrel carrying-in path 17 from the base 2a.

空樽移送路１３には、増締具７と加圧具９と漏れ検知具１１とが装着される各位置で空樽を保持するストッパ１４やクランプ１６及び空樽を上下に昇降する昇降機構１８が設けてある。   The empty barrel transfer path 13 has a stopper 14 and a clamp 16 for holding the empty barrel at each position where the tightening tool 7, the pressurizing tool 9 and the leak detector 11 are mounted, and a lifting mechanism for raising and lowering the empty barrel up and down. 18 is provided.

ここで、空樽２について説明する。空樽２は、例えば、５〜３０Ｌ（リットル）の容量である。空樽２には、口金２ａの内側にフィッティング２１が装着されている。フィッティングにはパッキン８が設けてある。本実施の形態に係る空樽検査装置１では、空樽２の口金２ａに挿入したフィッティング２１の増締めと、空樽本体の加圧検査、及び口金２ａとフィッティング２１との間やフィッティング２１のパッキン８における漏れ検査をするものである。   Here, the empty barrel 2 will be described. The empty barrel 2 has a capacity of, for example, 5 to 30 L (liter). The empty barrel 2 is fitted with a fitting 21 inside the base 2a. A packing 8 is provided for the fitting. In the empty barrel inspection apparatus 1 according to the present embodiment, the tightening of the fitting 21 inserted into the base 2 a of the empty barrel 2, the pressurization inspection of the empty barrel main body, the gap between the base 2 a and the fitting 21, and the fitting 21 A leak inspection is performed on the packing 8.

可動フレーム５は駆動装置により上下動自在に設けてあり、可動フレーム５の駆動は制御部１５による駆動制御されている。   The movable frame 5 is provided so as to be movable up and down by a driving device, and the driving of the movable frame 5 is controlled by the control unit 15.

可動フレーム５には、増締具７と、加圧具９と、漏れ検知具１１とが空樽移送路１３の移送方向に沿ってこの順序で設けられている。増締具７と、加圧具９と、漏れ検知具１１は可動フレーム５が下降したときに各ヘッダ７ａ、９ａ、１１ａがそれぞれ空樽２の口金に装着されるようになっている。   The movable frame 5 is provided with the tightening tool 7, the pressurizing tool 9, and the leak detection tool 11 in this order along the transfer direction of the empty barrel transfer path 13. The tightening tool 7, the pressurizing tool 9, and the leak detection tool 11 are configured such that the headers 7 a, 9 a, and 11 a are respectively attached to the base of the empty barrel 2 when the movable frame 5 is lowered.

増締具７は、フィッティング２１の内周に係止する係止部を有しており、サーボモータにより駆動するスプライン２３の回転によりフィッティング２１を増締めると共に、スプラインの増締めトルクを検知するトルク計測器２７が設けてあり、一定のトルクで増締めるようになっている。   The tightening tool 7 has a locking portion that locks to the inner periphery of the fitting 21, and tightens the fitting 21 by the rotation of the spline 23 driven by a servo motor and detects the tightening torque of the spline. A measuring instrument 27 is provided and is tightened with a constant torque.

加圧具９は、圧力センサを備えると共にコンプレッサ２５に接続されており、加圧具９のヘッダ９ａは下降したときに口金２ａに装着され、空樽内部２ｂを所定圧に加圧するようになっている。   The pressurizing tool 9 includes a pressure sensor and is connected to the compressor 25, and the header 9a of the pressurizing tool 9 is attached to the base 2a when lowered, and pressurizes the empty barrel interior 2b to a predetermined pressure. ing.

漏れ検知具１１は、口金２ａに装着されて、口金２１の内部を加圧する加圧通路２９が設けてあり、加圧通路２９はバルブ装置３１を介してコンプレッサ２５に接続されている。漏れ検知具１１のヘッダ１１ａは口金２ａに装着すると口金２ａを密閉し、加圧通路２９から供給されたエアーにより口金２ａの内部２８を加圧するようになっている。加圧通路２９は圧力センサ３３に連通されている。   The leak detector 11 is attached to the base 2 a and is provided with a pressurizing passage 29 that pressurizes the inside of the base 21, and the pressurizing passage 29 is connected to the compressor 25 via a valve device 31. When the header 11a of the leak detector 11 is attached to the base 2a, the base 2a is hermetically sealed, and the inside 28 of the base 2a is pressurized by the air supplied from the pressurizing passage 29. The pressurizing passage 29 is communicated with the pressure sensor 33.

バルブ装置３１は、コンプレッサ２５との接続側から加圧バルブ３５と圧力開放バルブ３７とがこの順序で設けられている。   The valve device 31 is provided with a pressurization valve 35 and a pressure release valve 37 in this order from the connection side with the compressor 25.

また、本体３の上部には、増締具７における増締不良表示器３９と、加圧具９における加圧不良表示器４１と、漏れ検知具１１における漏れ不良表示器４３とが設けてあり、各不良表示器３９、４１、４３はそれぞれ点灯ランプである。また、いずれかの表示器３９、４１、４３の表示がされると本体から警報ブザーを発するようになっている。   Further, an upper tightening failure indicator 39 in the tightener 7, a pressurization failure indicator 41 in the pressurizer 9, and a leak failure indicator 43 in the leak detector 11 are provided on the upper portion of the main body 3. Each defect indicator 39, 41, 43 is a lighting lamp. When any of the indicators 39, 41, 43 is displayed, an alarm buzzer is issued from the main body.

次に、図６〜図７に示すフローチャートを参照して、本実施の形態に係る作用を説明する。空樽搬入路１７は空樽２の口金にフィッティング２１を挿入したものを本体３に移送する（図３参照）。本体３では入口ゲート１０が開き（Ｓ１）、空樽２を一つずつ本体３内の空樽移送路１３に搬入する。本体３では増締位置に空樽２が到着したか否か検知した後（Ｓ２）、ストッパ１４が前進し（Ｓ３）、樽リフト１８が上昇（Ｓ４）、樽クランプ１６が前進し（Ｓ５）、増締具７のヘッド７ａが回転し（Ｓ６）、ヘッド７ａの下降（Ｓ７）、ストッパ１４が後退（Ｓ８）した後、増締が開始し（Ｓ９）、トルク計測器２７によりトルクを計測して（Ｓ１０）所定のトルクに達したところで、増締が完了する（Ｓ１１）。その後、ヘッド７ａが逆転し（Ｓ１２）、ヘッド７ａが上昇（Ｓ１３）し、樽クランプ１６が後退（Ｓ１４）した後、樽リフト１８が下降して空樽移送路１１３に戻り、次の加圧工程に排出し、排出を確認する（Ｓ１６）。尚、増締めトルクが所定のトルクに達しない場合には増締異常であるから、増締不良表示器３９を点灯すると共に警報を鳴らして駆動を停止する。   Next, the operation according to the present embodiment will be described with reference to the flowcharts shown in FIGS. The empty barrel carrying-in path 17 transports the empty barrel 2 with the fitting 21 inserted into the base of the empty barrel 2 to the main body 3 (see FIG. 3). In the main body 3, the entrance gate 10 is opened (S1), and the empty barrels 2 are carried into the empty barrel transfer path 13 in the main body 3 one by one. In the main body 3, after detecting whether or not the empty barrel 2 has arrived at the tightening position (S2), the stopper 14 advances (S3), the barrel lift 18 rises (S4), and the barrel clamp 16 advances (S5). Then, after the head 7a of the tightening tool 7 is rotated (S6), the head 7a is lowered (S7) and the stopper 14 is retracted (S8), the tightening is started (S9), and the torque is measured by the torque measuring device 27. (S10) When the predetermined torque is reached, the tightening is completed (S11). Thereafter, the head 7a is reversed (S12), the head 7a is raised (S13), and the barrel clamp 16 is retracted (S14). Then, the barrel lift 18 is lowered and returned to the empty barrel transfer path 113 for the next pressurization. It discharges to a process and confirms discharge (S16). When the retightening torque does not reach the predetermined torque, it is abnormal for retightening. Therefore, the retightening failure indicator 39 is turned on and an alarm is sounded to stop driving.

加圧工程では、上流にあるストッパ１４が開き（Ｓ２１）、加圧位置に到着したか否か検知した後（Ｓ２２）、ストッパ１４が前進し（Ｓ２３）、樽リフト１８が上昇（Ｓ２４）、樽クランプ１６が前進し（Ｓ２５）、加圧ヘッド９ａ下降（Ｓ２６）し、ストッパ１４が後退（Ｓ２７）した後、プローブが下降し（Ｓ２８）、加圧バルブが開いて（Ｓ２９）、圧力センサにより圧力を計測して所定圧まで加圧し（Ｓ３０）、所定圧に達したことこで加圧バルブを閉じ（Ｓ３１）、プローブが上昇して（Ｓ３２）、圧力開放バルブを開き（Ｓ３３）、ヘッド９ａを上昇（Ｓ３４）した後、樽クランプ１６を後退して（Ｓ３５）、圧力開放バルブを開く（Ｓ３６）。次に、樽リフト１８が下降して（Ｓ３７）、空樽移送路１５に戻り、次の検査工程に排出して、排出を確認する（Ｓ３８）。尚、圧力センサにより計測した圧力が所定時間内に所定圧まで達しない場合又は圧力低下があった場合には圧力異常（樽の損傷や口金とのシール不良等）であるから、加圧不良表示器４１を点灯すると共に警報を鳴らして駆動を停止する。   In the pressurization process, the upstream stopper 14 opens (S21), and after detecting whether or not the pressurization position has been reached (S22), the stopper 14 advances (S23), and the barrel lift 18 rises (S24). The barrel clamp 16 advances (S25), the pressure head 9a descends (S26), the stopper 14 retracts (S27), the probe descends (S28), the pressure valve opens (S29), and the pressure sensor The pressure is measured by pressurizing to a predetermined pressure (S30), and when the predetermined pressure is reached, the pressurization valve is closed (S31), the probe is raised (S32), and the pressure release valve is opened (S33). After raising the head 9a (S34), the barrel clamp 16 is retracted (S35), and the pressure release valve is opened (S36). Next, the barrel lift 18 descends (S37), returns to the empty barrel transfer path 15, is discharged to the next inspection step, and the discharge is confirmed (S38). If the pressure measured by the pressure sensor does not reach the specified pressure within the specified time, or if the pressure drops, the pressure is abnormal (damage of the barrel or defective seal with the base). The device 41 is turned on and an alarm is sounded to stop driving.

検査工程では、上流ストッパ１４が開き（Ｓ４１）、検査位置に到着したか否か検知した後（Ｓ４２）、ストッパ１４が前進し（Ｓ４３）、樽リフト１８が上昇（Ｓ４４）し、樽クランプ１６が前進（Ｓ４５）し、検査具１１のヘッド１１ａが下降（Ｓ４６）、ストッパ１４が後退（Ｓ４７）した後、加圧バルブ３５を開き（Ｓ４８）、圧力センサ３３により圧力を計測して所定圧まで加圧し（Ｓ４９）、所定圧に達したことこで加圧バルブ３５を閉じる（Ｓ５０）。   In the inspection process, the upstream stopper 14 is opened (S41), and it is detected whether or not it has arrived at the inspection position (S42). Then, the stopper 14 advances (S43), the barrel lift 18 rises (S44), and the barrel clamp 16 Is advanced (S45), the head 11a of the inspection tool 11 is lowered (S46), and the stopper 14 is retracted (S47), then the pressure valve 35 is opened (S48), the pressure is measured by the pressure sensor 33, and a predetermined pressure is measured. (S49), and when the pressure reaches the predetermined pressure, the pressure valve 35 is closed (S50).

そして、圧力センサ３３により圧力降下を検査することにより、フィッティング２１のパッキン８が損傷していたり未装着であったり等をチェックする（Ｓ５１）。圧力が降下した場合にはフィッティング２１のパッキン８に異常があるかもしくは検知具と口金部のシール性に異常があるから、表示器４３を点灯して異常を知らせる（Ｓ５２）。所定時間圧力降下がなければ正常であるから、次に、圧力開放バルブ３７を開き（Ｓ５３）、口金内部２８の圧力を無圧力にして（Ｓ５４）、その後圧力開放バルブ３７を閉じる（Ｓ５４ａ）。   Then, the pressure drop is inspected by the pressure sensor 33 to check whether the packing 8 of the fitting 21 is damaged or not (S51). When the pressure drops, there is an abnormality in the packing 8 of the fitting 21 or there is an abnormality in the sealing property between the detection tool and the base part, so the indicator 43 is turned on to notify the abnormality (S52). If there is no pressure drop for a predetermined time, it is normal. Next, the pressure release valve 37 is opened (S53), the pressure inside the base 28 is set to no pressure (S54), and then the pressure release valve 37 is closed (S54a).

口金内部２８を無圧力にした状態で圧力センサ３３により圧力上昇があるか否かを検知し（Ｓ５５）、圧力上昇があれば、樽２内の圧力ガスがフィッティング２１と口金２ａとの間から漏れていることになるので、漏れ表示器４３を点灯する（Ｓ５６）と共に警報を鳴らし、且つ装置の駆動を停止する。   Whether or not there is an increase in pressure is detected by the pressure sensor 33 in a state where the pressure inside the base 28 is set to no pressure (S55), and if there is a pressure increase, the pressure gas in the barrel 2 flows from between the fitting 21 and the base 2a. Since the leak is present, the leak indicator 43 is turned on (S56), an alarm is sounded, and the driving of the apparatus is stopped.

検査が終了後、漏れ検知具１１のヘッド１１ａが上昇（Ｓ５７）した後、樽クランプ１６が後退し（Ｓ５８）、樽リフト１８が下降して（Ｓ５９）次工程に排出し、排出を確認する（Ｓ６０）。   After the inspection is finished, after the head 11a of the leak detector 11 is raised (S57), the barrel clamp 16 is retracted (S58), the barrel lift 18 is lowered (S59) and discharged to the next step, and the discharge is confirmed. (S60).

本実施の形態によれば、一つの装置により、増締、加圧及び漏れ検査を行うことができ、しかも一連の工程を自動で行うことができる。   According to the present embodiment, it is possible to perform retightening, pressurization, and leak inspection with a single device, and to perform a series of steps automatically.

また、可動フレーム５に増締具７と加圧具９と漏れ検知具１１とが水平方向に間隔を開けて取り付けてあり、並べて配置した３つの空樽２の上方から可動フレーム５が下がり、３つの空樽２の各口金２ａに、増締具７と加圧具９と漏れ検知具１１とを同時に装着して、フィティング２１の増締めと、加圧と、漏れ検査を同時行うことができ、効率が良い。   Further, the tightening tool 7, the pressurizing tool 9, and the leak detection tool 11 are attached to the movable frame 5 at intervals in the horizontal direction, and the movable frame 5 is lowered from above the three empty barrels 2 arranged side by side. The tightening tool 7, the pressurizing tool 9 and the leak detection tool 11 are simultaneously mounted on the caps 2a of the three empty barrels 2, and the tightening, pressurization and leak inspection of the fitting 21 are performed simultaneously. Can be efficient.

本発明は上述した実施の形態に限定されず、その要旨を逸脱しない範囲で種々の変形が可能である。   The present invention is not limited to the above-described embodiment, and various modifications can be made without departing from the scope of the invention.

例えば、図９に示すように、本体３の空樽移送路１３において、増締異常や加圧異常及び漏れ検査による異常がある場合には、排出路４５を設けて、各異常がある空樽２を空樽移送経路１３から外すようにしてもよい。   For example, as shown in FIG. 9, in the empty barrel transfer path 13 of the main body 3, when there are abnormalities due to tightening abnormality, pressurization abnormality and leakage inspection, a discharge path 45 is provided, and each abnormality has an empty barrel. 2 may be removed from the empty barrel transfer path 13.

空樽検査装置の主要部を示す正面図である。It is a front view which shows the principal part of an empty barrel inspection apparatus. 図１に示す空樽検査装置の主要部の側面図である。It is a side view of the principal part of the empty barrel inspection apparatus shown in FIG. 空樽検査装置全体の平面図である。It is a top view of the whole empty barrel inspection apparatus. 漏れ検知具の概略的構成を示す断面図である。It is sectional drawing which shows schematic structure of a leak detection tool. 空樽の断面図である。It is sectional drawing of an empty barrel. 増締具による工程を示すフローチャートである。It is a flowchart which shows the process by an intensifier. 加圧具による工程を示すフローチャートである。It is a flowchart which shows the process by a pressurization tool. 漏れ検知具による工程を示すフローチャートである。It is a flowchart which shows the process by a leak detection tool. 本実施の形態の変形例に係る空樽検査装置の平面図である。It is a top view of the empty barrel inspection apparatus which concerns on the modification of this Embodiment.

符号の説明Explanation of symbols

１ 空樽検査装置
２ 空樽
２ａ 口金
３ 本体
５ 可動フレーム
７ 増締具
９ 加圧具
１１ 漏れ検知具
１３ 空樽移送路
１５ 制御部
１７ 空樽搬入路
１９ 空樽搬出路
２１ フィッティング
２５ コンプレッサ
２７ トルク計測器
３９ 増締不良表示器
４１ 加圧不良表示器
４３ 漏れ不良表示器
DESCRIPTION OF SYMBOLS 1 Empty barrel inspection apparatus 2 Empty barrel 2a Base 3 Main body 5 Movable frame 7 Retightening tool 9 Pressurizing tool 11 Leak detection tool 13 Empty barrel transfer path 15 Control part 17 Empty barrel carrying-in path 19 Empty barrel carrying-out path 21 Fitting 25 Compressor 27 Torque measuring device 39 Tightening failure indicator 41 Pressure failure indicator 43 Leakage failure indicator

Claims (9)

空樽の口金に取り付けたフィッティングを締め付ける増締具と、口金から空樽内をコンプレッサにより加圧する加圧具と、加圧具により空樽内を加圧した状態で口金に装着して口金のガス漏れを検知する漏れ検知具と、上下動する可動フレームとを備え、可動フレームに増締具と加圧具と漏れ検知具とが水平方向に間隔を開けて設けてあり、並べて配置した３つの空樽の上方から可動フレームが下がり、３つの空樽の口金に、増締具と加圧具と漏れ検知具とを同時に装着して、フィッティングの増締と加圧と漏れ検査を行うことを特徴とする空樽検査装置。   A tightening tool for tightening the fitting attached to the base of the empty barrel, a pressurizing tool for pressurizing the inside of the empty barrel from the base with a compressor, and attaching the base to the base while pressurizing the inside of the empty barrel with the pressurizing tool. A leak detector that detects gas leaks and a movable frame that moves up and down are provided. The movable frame is provided with a tightening tool, a pressurizer, and a leak detector spaced apart in the horizontal direction. The movable frame falls from above the three empty barrels, and the tightening tool, pressurizing tool, and leak detection tool are simultaneously mounted on the bases of the three empty barrels to perform tightening, pressurization, and leak inspection of the fitting. An empty barrel inspection device. 加圧具と漏れ検知具は、各々空樽の口金に装着して口金内部を加圧した後口金内部のガス圧を測定する圧力センサを備え、各圧力センサは、所定時間内に所定圧力に達しないことを検知することにより口金部における加圧具及び漏れ検知具と口金部のシール不良を検知することを特徴とする請求項１に記載の空樽検査装置。   The pressurization tool and the leak detection tool are each equipped with a pressure sensor that measures the gas pressure inside the base after pressurizing the inside of the base by attaching to the base of the empty barrel, and each pressure sensor is adjusted to a predetermined pressure within a predetermined time. 2. An empty barrel inspection apparatus according to claim 1, wherein a seal failure is detected between the pressurizing tool and the leak detecting tool in the base part and the base part by detecting that the pressure does not reach. 漏れ検知具の圧力センサは口金内部の圧力降下を検知することにより口金部におけるガス漏れを検知することを特徴とする請求項２に記載の空樽検査装置。   3. The empty barrel inspection apparatus according to claim 2, wherein the pressure sensor of the leak detection tool detects a gas leak in the base part by detecting a pressure drop inside the base. 漏れ検知具の圧力センサは、空樽内部の圧力ガスが口金とフィッティングとの間から漏れて口金内部の圧力が高まるのを検知することにより、口金とフィッティングとの間のガス漏れを検知することを特徴とする請求項３に記載の空樽検査装置。   The pressure sensor of the leak detector detects gas leakage between the base and the fitting by detecting the pressure gas inside the empty barrel leaking from between the base and the fitting and increasing the pressure inside the base. The empty barrel inspection apparatus according to claim 3. 増締具は増締時のトルクを計測するトルク計測器を備え、加圧具は圧力センサを備え、トルク計測器により増締不良を検知し、圧力センサにより空樽の加圧不良を検知することを特徴とする請求項１に記載の空樽検査装置。   The tightening tool has a torque measuring instrument that measures the torque at the time of tightening, the pressurizing tool has a pressure sensor, detects a tightening failure by the torque meter, and detects a press failure of the empty barrel by the pressure sensor. The empty barrel inspection apparatus according to claim 1. 漏れ検知具は加圧具のコンプレッサに接続されており、弁の開閉により口金内部を加圧することを特徴とする請求項１に記載の空樽検査装置。   2. The empty barrel inspection apparatus according to claim 1, wherein the leak detection tool is connected to a compressor of a pressurizing tool, and pressurizes the inside of the base by opening and closing a valve. 増締具による締め付け不良を表示する増締不良表示器と、加圧具による加圧不良を表示する加圧不良表示器と、漏れ検知具による漏れ検知を表示する漏れ表示器とを備えることを特徴とする請求項４に記載の空樽検査装置。   A tightening failure indicator that displays a tightening failure due to the tightening tool, a pressurization failure indicator that displays a pressurization failure due to the pressurizing device, and a leak indicator that displays leak detection by the leak detection tool. The empty barrel inspection apparatus according to claim 4, wherein the apparatus is an empty barrel inspection apparatus. 入口側搬送路と出口側搬送路とに連続する空樽移送路を備え、空樽移送路は入口側搬送路から搬入した空樽を増締具と加圧具と漏れ検知具とを取り付けた可動フレームの下に移送した後、出口側搬送路に搬出することを特徴とする請求項１に記載の空樽検査装置。   An empty barrel transfer path that is continuous between the entrance side transfer path and the exit side transfer path is provided, and the empty barrel transfer path is attached with a tightening tool, a pressurizing tool, and a leak detection tool. The empty barrel inspection apparatus according to claim 1, wherein the empty barrel inspection apparatus according to claim 1, wherein the empty barrel inspection apparatus is transported under the movable frame and then carried out to an exit side conveyance path. 増締具が増締不良を検知し、加圧具が加圧不良を検知し、又は漏れ検知具が口金における漏れを検知すると、その空樽を空樽移送路の移送経路から排出することを特徴とする請求項８に記載の空樽検査装置。
When the tightening tool detects a tightening failure, the pressurization tool detects a pressurization failure, or the leak detection tool detects a leak in the base, the empty barrel is discharged from the transfer path of the empty barrel transfer path. The empty barrel inspection apparatus according to claim 8, wherein the apparatus is an empty barrel inspection apparatus.
JP2004244574A 2004-08-25 2004-08-25 Empty barrel inspection device Expired - Fee Related JP4427418B2 (en)

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JP4871415B1 (en) * 2011-01-13 2012-02-08 株式会社ヤシマ In-vehicle battery vent plug inspection method
CN103086303A (en) * 2012-12-18 2013-05-08 长春北方仪器设备有限公司 Visual addressing seal-capping system used for steel drum and visual addressing seal-capping method thereof
CN103557996A (en) * 2013-11-14 2014-02-05 河北科技大学 Device and method for visually detecting leakproofness of four-station bearing part
CN104043595A (en) * 2013-03-12 2014-09-17 李相九 Contaminated mineral water barrel automatic identifying and removing device utilizing smell sensor
CN108722888A (en) * 2018-03-27 2018-11-02 重庆酋创科技有限公司 Detection device for computer fittings
CN109186885A (en) * 2018-10-16 2019-01-11 黄茴茴 A kind of water-cooled machine air-leakage test instrument for battery production
CN113929044A (en) * 2021-10-07 2022-01-14 展一智能科技(东台)有限公司 Single-machine double-station filling system

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4871415B1 (en) * 2011-01-13 2012-02-08 株式会社ヤシマ In-vehicle battery vent plug inspection method
CN103086303A (en) * 2012-12-18 2013-05-08 长春北方仪器设备有限公司 Visual addressing seal-capping system used for steel drum and visual addressing seal-capping method thereof
CN104043595A (en) * 2013-03-12 2014-09-17 李相九 Contaminated mineral water barrel automatic identifying and removing device utilizing smell sensor
CN103557996A (en) * 2013-11-14 2014-02-05 河北科技大学 Device and method for visually detecting leakproofness of four-station bearing part
CN108722888A (en) * 2018-03-27 2018-11-02 重庆酋创科技有限公司 Detection device for computer fittings
CN109186885A (en) * 2018-10-16 2019-01-11 黄茴茴 A kind of water-cooled machine air-leakage test instrument for battery production
CN113929044A (en) * 2021-10-07 2022-01-14 展一智能科技(东台)有限公司 Single-machine double-station filling system

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