JP2005511308A - 物品をハイドロフォーミングする方法およびそれにより形成された物品 - Google Patents
物品をハイドロフォーミングする方法およびそれにより形成された物品 Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D26/00—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
- B21D26/02—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
- B21D26/033—Deforming tubular bodies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
- B21D39/04—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of tubes with tubes; of tubes with rods
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D23/00—Combined superstructure and frame, i.e. monocoque constructions
- B62D23/005—Combined superstructure and frame, i.e. monocoque constructions with integrated chassis in the whole shell, e.g. meshwork, tubes, or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D25/00—Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D27/00—Connections between superstructure or understructure sub-units
- B62D27/02—Connections between superstructure or understructure sub-units rigid
- B62D27/026—Connections by glue bonding
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
- F16B11/008—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing of tubular elements or rods in coaxial engagement
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
- Y10T156/1002—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
- Y10T156/1043—Subsequent to assembly
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
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- Y10T29/49616—Structural member making
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
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- Y10T29/49—Method of mechanical manufacture
- Y10T29/49616—Structural member making
- Y10T29/49622—Vehicular structural member making
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
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- Y10T29/49616—Structural member making
- Y10T29/49623—Static structure, e.g., a building component
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49805—Shaping by direct application of fluent pressure
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49826—Assembling or joining
- Y10T29/49885—Assembling or joining with coating before or during assembling
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/4998—Combined manufacture including applying or shaping of fluent material
- Y10T29/49993—Filling of opening
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- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Body Structure For Vehicles (AREA)
- Standing Axle, Rod, Or Tube Structures Coupled By Welding, Adhesion, Or Deposition (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Superconductors And Manufacturing Methods Therefor (AREA)
- Transition And Organic Metals Composition Catalysts For Addition Polymerization (AREA)
- Extraction Or Liquid Replacement (AREA)
Abstract
Description
壁厚さが1mmの外径63.5mm(2.5インチ)雌型パイプを、65.5mmに拡大させ、拡大長さをパイプの端部から30mmにした。パイプの内側に深さ1.0mm、幅10mmの溝を形成し、溝の中心線を開端から約12mm離した。対応する雄型パイプは、拡大されていない挿入端部に形成された同じ寸法の溝を有した。雄型パイプおよび雌型パイプの両方に入口穴および出口穴をあけた。溝が整合するように、雄型パイプを雌型パイプに挿入した。接着剤を加える前に、160°F(71℃)のオアカイト(Oakite)164苛性溶液中に10分間浸漬することによって、パイプを脱脂した。ミネソタ・マイニング・アンド・マニュファクチャリング・コーポレイション(Minnesota Mining and Manufacturing Corporation)から入手可能な二液性構造用接着剤、SA8051の10:1混合物を、8〜24スタティックミキサーノズルによって混合し、注入穴を通して両方の空洞に注入した。結果として生じるアセンブリを、24時間、周囲条件で保持し、次に、171℃で、強制空気オーブン内に30分間配置した。次に、硬化したアセンブリを、5000psi(34MPa)で、基本的に楕円形の形状から本質的に矩形の形状に、首尾よくハイドロフォーミングした。ハイドロフォーミング後、接合部は漏れがなかった。
雌型パイプ(実施例1とほぼ同じ寸法を有する)の一端を、雄型パイプを受けるために拡大した。雌型パイプに入口穴および出口穴を設けた。0.50mm×10.0mmの溝を雄型パイプに設け、雄型パイプを雌型パイプに挿入した。雄型パイプの他の寸法は、実施例1で説明されたのとほぼ同じであった。洗浄、接着剤注入、硬化、およびハイドロフォーミングを、実施例1で説明されたように行った。ハイドロフォーミング後、接合部は、耐漏れ性であった。
上記実施例1と同様に、雄型パイプおよび雌型パイプの両方に溝を形成した。組立てると、溝は互いに10.0mmずれた。各溝に対応する入口穴および出口穴を雌型パイプに設けた。洗浄、接着剤注入、硬化、およびハイドロフォーミングを、実施例1で説明されたように行った。ハイドロフォーミングすると、接合部は、耐漏れ性であった。
本発明の実施形態と関連して、ロボットによって組立てられた20までの接合部からなるフレームに、接着剤を注入し、次に、クラムシェル加熱コイルによる誘導加熱サイクルにかけることができる。この実施形態において、30秒の加熱サイクルが、接着剤を完全に硬化させるのに十分であり得る。次に、ユニット全体を、所望の最終構成に首尾よくハイドロフォーミングすることができる。本発明を用いることによって、フレーム構造を形成するのに必要な人力および関連する費用を著しく低減できることが、この実施例からわかる。
Claims (28)
- 雌型管セクションの端部部分内に受容されて重なる端部部分を有する雄型管セクションから構成された管セクションをハイドロフォーミングする方法であって、
前記雄型管セクションと前記雌型管セクションとの間に画定された環状空間内に配置された接着剤を硬化させる工程と、
結果として生じる前記管セクションを所望の形状にハイドロフォーミングする工程とを含む、方法。 - 接着剤を前記環状空間に導入するために、前記雌型管セクションに入口穴を設ける工程をさらに含む、請求項1に記載の方法。
- 前記雌型管セクションに出口穴を設ける工程をさらに含む、請求項2に記載の方法。
- 前記接着剤が二液性エポキシ接着剤を含む、請求項1に記載の方法。
- 前記雄型管セクションおよび雌型管セクションの各々が、亜鉛めっき鋼およびアルミニウムのうちの1つを含む、請求項1に記載の方法。
- 前記接着剤を硬化させる工程の前に、前記環状領域に接着剤を注入する工程をさらに含む、請求項2に記載の方法。
- 前記出口穴が前記入口穴から約180度回転した位置に整合される、請求項3に記載の方法。
- 前記雄型管セクションおよび雌型管セクションの重なり領域を、前記管セクションを組立てる前に洗浄する工程をさらに含む、請求項1に記載の方法。
- 前記雄型管セクションと前記雌型管セクションとの間に複数の環状空間があり、各環状空間が入口穴を含む、請求項1に記載の方法。
- 前記各環状空間が出口穴を含む、請求項9に記載の方法。
- 各入口穴を通してその対応する環状空間に接着剤を注入する工程を含む、請求項9に記載の方法。
- 雌型管セクションの端部部分内に受容されて重なる端部部分を有する雄型管セクションから構成された管セクションをハイドロフォーミングする方法であって、前記端部部分の少なくとも1つが、前記雄型管セクションと前記雌型管セクションとの間に環状空間を形成する環状溝から構成され、前記環状空間と連通する入口が、接着剤を前記環状空間に注入するために前記端部部分の1つに形成され、前記方法は、
前記入口を通して前記環状空間に接着剤を注入する工程と、
前記接着剤を硬化させて、前記雄型管セクションおよび雌型管セクションを互いに結合する工程と、
前記管セクションを所望の形状にハイドロフォーミングする工程とを含む、方法。 - 前記入口穴と同じ管セクションに、前記入口穴から約180度回転した位置に出口穴を設ける工程をさらに含む、請求項12に記載の方法。
- 接着剤を注入する工程が、前記接着剤が前記出口穴を通って前記環状空間を出始めるまで、前記接着剤を前記入口穴に注入する工程を含む、請求項13に記載の方法。
- 複数の金属フレームコンポーネントをバードケージ構造に配列して、隣接したコンポーネントの重なり部分で画定された複数の接合部を画定する工程であって、前記接合部の各々が、前記隣接したコンポーネントの重なり部分の間に形成された円周空間を含む、工程と、
前記環状空間の各々に接着剤を注入する工程と、
前記接着剤を硬化させる工程と、
結果として生じる前記バードケージ構造を所望の形状にハイドロフォーミングする工程とを含む、複合フレーム構造を形成する方法。 - 各環状空間が、接着剤入口穴と、接着剤出口穴とを含み、前記環状空間の各々に接着剤を注入する工程が、前記入口穴の各々を通して、その対応する環状空間に接着剤を注入する工程を含む、請求項15に記載の方法。
- 雌型金属管部分および雄型金属管部分であって、前記雌型管部分の一部が前記雄型管部分の一部の周りに配置される、雌型金属管部分および雄型金属管部分と、
前記雄型管部分および前記雌型管部分の一方に配置され、前記雄型管部分と前記雌型管部分との間に環状領域を形成する溝と、
前記雄型管部分と前記雌型管部分との間の前記環状領域に配置された硬化した接着剤と、を含むハイドロフォーミング可能な物品であって、
前記雌型金属管部分の前記金属、前記雄型金属管部分の前記金属、および前記接着剤が、ハイドロフォーミングプロセスに耐えるように選択される、ハイドロフォーミング可能な物品。 - ボディフレームエレメントの一部を形成する、請求項17に記載のハイドロフォーミング可能な物品。
- 前記ボディフレームエレメントが、乗物のフレームの一部を構成する、請求項18に記載のハイドロフォーミング可能な物品。
- 前記ボディフレームエレメントが、自動車フレームの一部を構成する、請求項18に記載のハイドロフォーミング可能な物品。
- 約5000psiより大きいハイドロフォーミング圧力に耐えることができる、請求項17に記載のハイドロフォーミング可能な物品。
- 前記接着剤の最小剪断降伏強度が、少なくとも約5000psiである、請求項17に記載のハイドロフォーミング可能な物品。
- 前記雄型管部分の前記金属および前記雌型管部分の前記金属の最小降伏強度が、少なくとも約30,000psiである、請求項17に記載のハイドロフォーミング可能な物品。
- 前記雄型管部分の前記金属および前記雌型管部分の前記金属が、同じ金属である、請求項17に記載のハイドロフォーミング可能な物品。
- 雌型金属管部分および雄型金属管部分であって、前記雌型管部分の一部が前記雄型管部分の一部の周りに配置されて接合部を形成する、雌型金属管部分および雄型金属管部分と、
前記雄型管部分および前記雌型管部分の一方に配置され、前記雄型管部分と前記雌型管部分との間に環状領域を形成する溝と、
前記雄型管部分と前記雌型管部分との間の前記環状領域に配置された硬化した接着剤と、を含むハイドロフォーミングされた物品であって、
前記雌型管部分および前記雄型管部分が、ハイドロフォーミングによって永久的に変形されている、ハイドロフォーミングされた物品。 - 前記雌型管部分が、前記接合部の外側の残りの部分を含み、前記雄型管部分が、前記接合部の外側の残りの部分を含み、前記雄型管部分の前記残りの部分が、前記雌型管部分の前記残りの部分に対して、180度より大きいか小さい角度で配置されている、請求項25に記載のハイドロフォーミングされた物品。
- 前記雌型管部分の残りおよび前記雄型管部分の残りが、L字形、T字形、S字形、および十字形のうちの1つを形成する、請求項25に記載のハイドロフォーミング可能な物品。
- 前記溝が前記雄型管部分に形成され、前記雌型管部分が溝を含まない、請求項25に記載のハイドロフォーミング可能な接合部。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US09/997,947 US6742258B2 (en) | 2001-11-30 | 2001-11-30 | Method of hydroforming articles and the articles formed thereby |
US09/997,947 | 2001-11-30 | ||
PCT/US2002/036922 WO2003047785A1 (en) | 2001-11-30 | 2002-11-18 | Method of hydroforming articles and the articles formed thereby |
Publications (3)
Publication Number | Publication Date |
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JP2005511308A true JP2005511308A (ja) | 2005-04-28 |
JP2005511308A5 JP2005511308A5 (ja) | 2006-01-05 |
JP4927315B2 JP4927315B2 (ja) | 2012-05-09 |
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JP2003549025A Expired - Fee Related JP4927315B2 (ja) | 2001-11-30 | 2002-11-18 | 物品をハイドロフォーミングする方法およびそれにより形成された物品 |
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US (2) | US6742258B2 (ja) |
EP (1) | EP1448328B1 (ja) |
JP (1) | JP4927315B2 (ja) |
CN (1) | CN1284641C (ja) |
AT (1) | ATE393675T1 (ja) |
AU (1) | AU2002352763A1 (ja) |
DE (1) | DE60226336T2 (ja) |
WO (1) | WO2003047785A1 (ja) |
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Also Published As
Publication number | Publication date |
---|---|
CN1596161A (zh) | 2005-03-16 |
EP1448328A1 (en) | 2004-08-25 |
US20030102668A1 (en) | 2003-06-05 |
US7175204B2 (en) | 2007-02-13 |
WO2003047785A1 (en) | 2003-06-12 |
JP4927315B2 (ja) | 2012-05-09 |
AU2002352763A1 (en) | 2003-06-17 |
DE60226336D1 (de) | 2008-06-12 |
US6742258B2 (en) | 2004-06-01 |
DE60226336T2 (de) | 2009-05-20 |
US20040195817A1 (en) | 2004-10-07 |
EP1448328B1 (en) | 2008-04-30 |
CN1284641C (zh) | 2006-11-15 |
ATE393675T1 (de) | 2008-05-15 |
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