JP2005329593A - Automatic lamination apparatus - Google Patents
Automatic lamination apparatus Download PDFInfo
- Publication number
- JP2005329593A JP2005329593A JP2004149094A JP2004149094A JP2005329593A JP 2005329593 A JP2005329593 A JP 2005329593A JP 2004149094 A JP2004149094 A JP 2004149094A JP 2004149094 A JP2004149094 A JP 2004149094A JP 2005329593 A JP2005329593 A JP 2005329593A
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- JP
- Japan
- Prior art keywords
- prepreg tape
- plate
- heating
- compaction
- laminating apparatus
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- B29C70/38—Automated lay-up, e.g. using robots, laying filaments according to predetermined patterns
- B29C70/386—Automated tape laying [ATL]
- B29C70/388—Tape placement heads, e.g. component parts, details or accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/03—After-treatments in the joint area
- B29C66/034—Thermal after-treatments
- B29C66/0342—Cooling, e.g. transporting through welding and cooling zone
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/47—Joining single elements to sheets, plates or other substantially flat surfaces
- B29C66/472—Joining single elements to sheets, plates or other substantially flat surfaces said single elements being substantially flat
- B29C66/4722—Fixing strips to surfaces other than edge faces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/721—Fibre-reinforced materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/816—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8161—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps said pressing elements being supported or backed-up by springs or by resilient material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/818—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps
- B29C66/8181—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the cooling constructional aspects
- B29C66/81811—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the cooling constructional aspects of the welding jaws
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/836—Moving relative to and tangentially to the parts to be joined, e.g. transversely to the displacement of the parts to be joined, e.g. using a X-Y table
- B29C66/8362—Rollers, cylinders or drums moving relative to and tangentially to the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
- B29C66/9141—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
- B29C66/9141—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
- B29C66/91411—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature of the parts to be joined, e.g. the joining process taking the temperature of the parts to be joined into account
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
- B29C66/9141—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
- B29C66/91421—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature of the joining tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
- B29C66/9161—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux
- B29C66/91641—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux the heat or the thermal flux being non-constant over time
- B29C66/91643—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux the heat or the thermal flux being non-constant over time following a heat-time profile
- B29C66/91645—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux the heat or the thermal flux being non-constant over time following a heat-time profile by steps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/919—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges
- B29C66/9192—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams
- B29C66/91921—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams in explicit relation to another temperature, e.g. to the softening temperature or softening point, to the thermal degradation temperature or to the ambient temperature
- B29C66/91931—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams in explicit relation to another temperature, e.g. to the softening temperature or softening point, to the thermal degradation temperature or to the ambient temperature in explicit relation to the fusion temperature or melting point of the material of one of the parts to be joined
- B29C66/91933—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams in explicit relation to another temperature, e.g. to the softening temperature or softening point, to the thermal degradation temperature or to the ambient temperature in explicit relation to the fusion temperature or melting point of the material of one of the parts to be joined higher than said fusion temperature
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/919—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges
- B29C66/9192—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams
- B29C66/91921—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams in explicit relation to another temperature, e.g. to the softening temperature or softening point, to the thermal degradation temperature or to the ambient temperature
- B29C66/91941—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams in explicit relation to another temperature, e.g. to the softening temperature or softening point, to the thermal degradation temperature or to the ambient temperature in explicit relation to Tg, i.e. the glass transition temperature, of the material of one of the parts to be joined
- B29C66/91945—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams in explicit relation to another temperature, e.g. to the softening temperature or softening point, to the thermal degradation temperature or to the ambient temperature in explicit relation to Tg, i.e. the glass transition temperature, of the material of one of the parts to be joined lower than said glass transition temperature
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/10—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using hot gases (e.g. combustion gases) or flames coming in contact with at least one of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/24—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools characterised by the means for heating the tool
- B29C65/30—Electrical means
- B29C65/305—Electrical means involving the use of cartridge heaters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/82—Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
- B29C66/822—Transmission mechanisms
- B29C66/8223—Worm or spindle mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/919—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/93—Measuring or controlling the joining process by measuring or controlling the speed
- B29C66/934—Measuring or controlling the joining process by measuring or controlling the speed by controlling or regulating the speed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
- B29C67/0029—Cold deforming of thermoplastics material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2079/00—Use of polymers having nitrogen, with or without oxygen or carbon only, in the main chain, not provided for in groups B29K2061/00 - B29K2077/00, as moulding material
- B29K2079/08—PI, i.e. polyimides or derivatives thereof
- B29K2079/085—Thermoplastic polyimides, e.g. polyesterimides, PEI, i.e. polyetherimides, or polyamideimides; Derivatives thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2101/00—Use of unspecified macromolecular compounds as moulding material
- B29K2101/12—Thermoplastic materials
Abstract
Description
本発明は、自動積層装置に関し、特に、熱可塑型のプリプレグテープを所定の被積層体の表面に積層する自動積層装置に関する。 The present invention relates to an automatic laminating apparatus, and more particularly to an automatic laminating apparatus for laminating a thermoplastic prepreg tape on the surface of a predetermined laminated body.
現在、強化繊維に熱硬化性又は熱可塑性のマトリックス樹脂を含浸させて調製した繊維強化プラスチックテープ(以下「プリプレグテープ」という)を送出して所定の被積層体の表面に積層する「自動積層装置」を用いて、所望の構造物を製造する技術が種々提案されている。 Currently, "automatic laminator" that sends fiber reinforced plastic tape (hereinafter referred to as "prepreg tape") prepared by impregnating reinforced fiber with thermosetting or thermoplastic matrix resin and laminates it on the surface of a predetermined object. Various techniques for manufacturing a desired structure using "" have been proposed.
例えば、自動積層装置で熱硬化型のプリプレグテープを所定の被積層体の表面に積層した後、オートクレーブで加熱及び加圧を行って熱硬化性樹脂を硬化させることにより所望の構造物を製造する技術が提案されている(例えば、特許文献1参照。)。しかし、かかる技術を採用すると、自動積層装置による積層工程を実施した後に、オートクレーブによる加熱加圧工程を実施する必要があるため、製造費用が嵩む上に製造期間が長期化するという問題がある。 For example, after a thermosetting prepreg tape is laminated on the surface of a predetermined laminated body by an automatic laminating apparatus, a desired structure is manufactured by curing the thermosetting resin by heating and pressing in an autoclave. A technique has been proposed (see, for example, Patent Document 1). However, when such a technique is adopted, it is necessary to carry out a heating and pressurizing step by an autoclave after carrying out a laminating step by an automatic laminating apparatus, which causes a problem that the manufacturing cost increases and the manufacturing period is prolonged.
このため、近年においては、図6に示すように、コンパクションローラ300を用いて、所定の被積層体100の表面への熱可塑型のプリプレグテープ200の積層と、このプリプレグテープ200の加熱及び加圧と、を同時に行い、その後の自然(又は強制)冷却により熱可塑性樹脂を固化させて所望の構造物を製造する「ダイレクトコンソリデーション成形技術」が提案されている(例えば、特許文献2参照。)。
ところで、所定の被積層体100の表面に積層されたプリプレグテープ200をダイレクトコンソリデーション成形するためには、プリプレグテープ200に含まれる熱可塑性樹脂が固化するまで(熱可塑性樹脂の温度がガラス転移温度以下に達するまで)、プリプレグテープ200に圧力(コンパクションフォースFC)を加え続けることが好ましい。
By the way, in order to perform direct consolidation molding of the
しかし、コンパクションローラ300を1本のみ採用した図6に示すような従来の自動積層装置においては、プリプレグテープ200が積層されてから熱可塑性樹脂が固化するまでの間、コンパクションフォースFCを加え続けることができなかった。このため、図7に示すようにコンパクションローラ300の進行方向(積層方向)後方のプリプレグテープ200が被積層体100の表面から浮き上がる等の事態が発生し、プリプレグテープ200の層間密着性や表面平滑性が低下して、製品の品質や強度が低下してしまう場合があった。
However, in the conventional automatic laminating apparatus as shown in FIG. 6 in which only one
本発明の課題は、熱可塑型のプリプレグテープを所定の被積層体の表面に積層してダイレクトコンソリデーション成形を行う自動積層装置において、プリプレグテープの層間密着性や表面平滑性の低下を阻止することにより、得られる製品の品質を格段に向上させることである。 An object of the present invention is to prevent a decrease in interlayer adhesion and surface smoothness of a prepreg tape in an automatic laminating apparatus that performs direct consolidation molding by laminating a thermoplastic prepreg tape on the surface of a predetermined laminate. In this way, the quality of the obtained product is greatly improved.
以上の課題を解決するために、請求項1に記載の発明は、強化繊維に熱可塑性樹脂を含浸させて調製した熱可塑型のプリプレグテープを送出する送出手段と、所定の被積層体の表面上を所定方向に走行するように構成され、前記送出手段から送出された前記プリプレグテープを加熱すると同時に加圧することにより前記被積層体の表面に前記プリプレグテープを積層する加熱加圧ローラと、を備える自動積層装置において、前記加熱加圧ローラの走行方向後方に配置されるとともに前記加熱加圧ローラと一体的に走行するように構成され、前記加熱加圧ローラにより加圧された直後の前記プリプレグテープを再度加圧する再加圧プレートを備えることを特徴とする。
In order to solve the above-mentioned problems, the invention according to
請求項1に記載の発明によれば、加熱加圧ローラにより加圧された直後のプリプレグテープを加圧する再加圧プレートを備えるので、プリプレグテープが積層されてから熱可塑性樹脂が固化するまでの間、プリプレグテープを「面」で加圧してコンパクションフォースを充分に加えることができる。従って、プリプレグテープの層間密着性や表面平滑性の低下を阻止することができるので、得られる製品の品質を格段に向上させることができる。 According to the first aspect of the present invention, since the prepreg tape that pressurizes the prepreg tape immediately after being pressed by the heating and pressing roller is provided, the thermoplastic resin is solidified after the prepreg tape is laminated. Meanwhile, the compaction force can be sufficiently applied by pressing the prepreg tape on the “surface”. Accordingly, it is possible to prevent a decrease in interlayer adhesion and surface smoothness of the prepreg tape, so that the quality of the obtained product can be remarkably improved.
請求項2に記載の発明は、請求項1に記載の自動積層装置において、前記再加圧プレートの前部領域を加熱する加熱手段と、前記再加圧プレートの後部領域を冷却する冷却手段と、を備えることを特徴とする。
The invention according to claim 2 is the automatic laminating apparatus according to
請求項2に記載の発明によれば、加熱手段によって再加圧プレートの前部領域を加熱することができるので、この加熱された前部領域を用いて、従来のホットプレスと同様にプリプレグテープを「面」で加熱及び加圧することができる。また、冷却手段によって再加圧プレートの後部領域を冷却することができるので、この冷却された後部領域を用いて、プリプレグテープにコンパクトフォースを加えたまま、熱可塑性樹脂を迅速に冷却して固化させることができる。従って、プリプレグテープの層間密着性や表面平滑性をさらに向上させることができ、製品の一層の高品質化を実現させることができる。 According to the invention described in claim 2, since the front area of the re-pressurizing plate can be heated by the heating means, the prepreg tape can be used in the same manner as in the conventional hot press using the heated front area. Can be heated and pressurized on the “surface”. In addition, since the rear area of the re-pressurizing plate can be cooled by the cooling means, the thermoplastic resin can be quickly cooled and solidified with the compact force applied to the prepreg tape using this cooled rear area. Can be made. Therefore, interlayer adhesion and surface smoothness of the prepreg tape can be further improved, and further quality improvement of the product can be realized.
請求項3に記載の発明は、請求項1又は2に記載の自動積層装置において、前記再加圧プレートの前部領域と後部領域とは分割され、上下に相対移動するように構成されることを特徴とする。 According to a third aspect of the present invention, in the automatic laminating apparatus according to the first or second aspect, the front area and the rear area of the re-pressurizing plate are divided and configured to move up and down relative to each other. It is characterized by.
請求項3に記載の発明によれば、再加圧プレートの前部領域と後部領域とが分割され、上下に相対移動するように構成されているため、再加圧プレートの前部領域と後部領域とを別々に上下に移動させて、コンパクションフォースを充分に加えることができる。 According to the third aspect of the present invention, the front region and the rear region of the repressurizing plate are divided and configured to move relative to each other up and down. You can move the area separately up and down to add enough compaction force.
請求項4に記載の発明は、請求項1から3の何れか一項に記載の自動積層装置において、前記再加圧プレートの水平度を調整する水平度調整手段を備えることを特徴とする。 According to a fourth aspect of the present invention, in the automatic laminating apparatus according to any one of the first to third aspects, the apparatus further comprises a levelness adjusting means for adjusting the levelness of the re-pressurizing plate.
請求項4に記載の発明によれば、水平度調整手段により再加圧プレートの水平度を調整することができるので、再加圧プレートを広い面積に亘ってプリプレグテープに密着させてコンパクトフォースを充分に加えることができる。従って、プリプレグテープの層間密着性や表面平滑性を一層向上させることができる。
According to the invention described in
請求項5に記載の発明は、請求項1から4の何れか一項に記載の自動積層装置において、前記再加圧プレートの上下方向における移動を許容し、走行中における前記再加圧プレートの下面を前記被積層体の表面形状に追随させ密着させる表面追随手段を備えることを特徴とする。 According to a fifth aspect of the present invention, in the automatic laminating apparatus according to any one of the first to fourth aspects, the re-pressurizing plate is allowed to move in the vertical direction, and the re-pressurizing plate is in a traveling state. It is characterized by comprising surface following means for making the lower surface follow and adhere to the surface shape of the laminated body.
請求項5に記載の発明によれば、再加圧プレートの上下方向における移動を許容する表面追随手段により、走行中における再加圧プレートの下面を被積層体の表面形状に追随させ密着させることができる。従って、被積層体に曲面がある場合においても、再加圧プレートでプリプレグテープを充分に加圧することができる。 According to the fifth aspect of the present invention, the lower surface of the repressurizing plate is allowed to follow and adhere to the surface shape of the stacked body by the surface following means that allows the repressurizing plate to move in the vertical direction. Can do. Therefore, even when the laminated body has a curved surface, the prepreg tape can be sufficiently pressurized by the repressurizing plate.
本発明によれば、加熱加圧ローラにより加圧された直後のプリプレグテープを「面」で再度加圧する再加圧プレートを備えるので、熱可塑性樹脂が固化するまでプリプレグテープにコンパクションフォースを充分に加えることができ、プリプレグテープの層間密着性や表面平滑性の低下を阻止して、得られる製品の品質を格段に向上させることができる。 According to the present invention, the prepreg tape immediately after being pressed by the heat and pressure roller is provided with a re-pressurizing plate that pressurizes again with a “surface”, so that the compaction force is sufficiently applied to the prepreg tape until the thermoplastic resin is solidified. It can be added, and the deterioration of interlayer adhesion and surface smoothness of the prepreg tape can be prevented, and the quality of the product obtained can be greatly improved.
以下、本発明の実施の形態を、図を用いて詳細に説明する。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
まず、図1〜図3を用いて、本発明の実施の形態に係る自動積層装置1の全体構成について説明する。本実施の形態に係る自動積層装置1は、図1に示した所定の被積層体100の表面に熱可塑型のプリプレグテープ200を連続的に自動積層して所望の構造物を製造するためのものである。
First, the whole structure of the automatic laminating
自動積層装置1は、図1に示すように、矢印方向に移動するヘッド部10、プリプレグテープ200をヘッド部10の下方に送出する送出手段20、送出手段20から送出されたプリプレグテープ200を加熱するガスヒータ30、ヘッド部10と一体的に移動してプリプレグテープ200を加熱・加圧しながら被積層体100の表面に積層して固化させるコンパクションユニット40、等を備えて構成されている。ヘッド部10の移動速度やプリプレグテープ200の送出速度やガスヒータ30の温度は、図示されていない制御装置によって制御される。
As shown in FIG. 1, the automatic laminating
次に、図2及び図3を用いて、本実施の形態に係る自動積層装置1のコンパクションユニット40(主要部)の構成について説明する。
Next, the structure of the compaction unit 40 (main part) of the
コンパクションユニット40は、図2に示すように、ヘッド部10に固定される固定部41、固定部41の下部に左右方向に揺動自在に取り付けられた左右揺動部42、左右揺動部42の下部前方に取り付けられた加熱加圧用のコンパクションローラ43、左右揺動部42の下部後方に取り付けられたコンパクションプレート44、コンパクションプレート44の前方領域を加熱する加熱手段45、コンパクションプレート44の後方領域を冷却する冷却手段46、等を備えて構成されている。
As shown in FIG. 2, the
固定部41の下部には、図2に示すように、前後方向に延在する回動軸41aが固定されている。左右揺動部42は、固定部41の回動軸41aを中心として左右方向に揺動するベアリング部42a、ベアリング部42aの下部に固定された上板部42b、上板部42b前方の左右両端部に下方に垂下するように固定された左右板部42c、等を有している。また、左右板部42cには、図2(b)に示すように、左右方向に延在するローラ回転軸42dが設けられている。
As shown in FIG. 2, a
コンパクションローラ43は、本発明における加熱加圧ローラであり、ローラ回転軸42dを中心に図2(a)の矢印方向に回転することによりヘッド部10と一体的に走行して、送出手段20から送出されたプリプレグテープ200を加熱・加圧して被積層体100の表面に積層するものである。コンパクションローラ43の内部には円柱状のヒータが内蔵されており、スリップリングを介してこのヒータに電力が供給されることにより、熱可塑性樹脂の溶融温度以上の温度(例えば300℃〜500℃)までローラが加熱されることとなる。コンパクションローラ43は、ヒータによる加熱及び積層時の圧力に耐え得るステンレススチール等の金属材料で構成される。
The
コンパクションプレート44は、本発明における再加圧プレートであり、コンパクションローラ43により加圧されて被積層体100の表面に積層された直後のプリプレグテープ200を「面」で再加圧し、プリプレグテープ200に含まれる熱可塑性樹脂の温度がガラス転移温度以下に達するまで圧力を保持するものである。コンパクションプレート44は、図2(a)に示すように、ボルト50を介して左右揺動部42の上板部42bに連結された筐体60の下面に固定されている。
The
コンパクションプレート44の前部領域は、加熱手段45により加熱される。このため、コンパクションプレート44の下面前部領域で、従来のホットプレスと同様にプリプレグテープ200を「面」で加熱・加圧することができる。また、コンパクションプレート44の後部領域は、冷却手段46により冷却される。このため、コンパクションプレート44の下面後部領域で、プリプレグテープ200を加圧したまま熱可塑性樹脂を迅速に冷却して固化させることができる。
The front region of the
コンパクションプレート44は、加熱手段45による加熱及び積層時の圧力に耐え得る金属材料(ステンレススチール、チタン合金、ニッケル合金、インバー合金等)で構成されている。また、コンパクションプレート44及び筐体60の前後方向中央部は、金属板によって仕切られている。そして、この金属板の前方には、加熱手段45による熱が後方に伝達されるのを阻止するための断熱材が設けられている。
The
加熱手段45は、コンパクションプレート44の前方領域を加熱するものである。加熱手段45としては、筐体60の前方内部やコンパクションプレート44の前方内部に内蔵されて所定の電源から供給された電力によって加熱される面状のヒータ等を採用することができる。冷却手段46は、コンパクションプレート44の後方領域を冷却するものである。冷却手段46としては、筐体60の後方内部及びコンパクションプレート44の後方内部に設けた空気供給管と、コンパクションプレート44の下面に設けた排気口と、を有し、空気供給管を経由させて排気口に供給される冷却用の圧縮空気を利用した「空冷機構」等を採用することができる。
The heating means 45 heats the front region of the
ボルト50は、コンパクションプレート44が固定された筐体60を左右揺動部42の上板部42bに連結するための部材であり、図2に示すように筐体60の前後左右に計4本設けられている。各ボルト50の下部に設けられた雄ネジは、筐体60の上部に設けられた雌ネジに螺入され、各ボルト50の上部に設けられた雄ネジは、左右揺動部42の上板部42bに設けられた雌ネジに螺入されている。そして、各ボルト50の雄ネジの螺入寸法を変更することにより、コンパクションプレート44の水平度を調整することができる。すなわち、ボルト50は本発明における水平度調整手段である。
The
続いて、図1及び図3を用いて、本実施の形態に係る自動積層装置1の積層動作について説明する。
Subsequently, a stacking operation of the automatic stacking
まず、自動積層装置1のヘッド部10を図1に示すように所定の被積層体100の上方に配置し、送出手段20により送出したプリプレグテープ200の端部近傍部分を、コンパクションユニット40を用いて被積層体100の表面に溶着する。自動積層装置1の制御装置は、このような初期状態からヘッド部10を駆動して図1の矢印方向に移動させるとともに、送出手段20を駆動してプリプレグテープ200を所定の速度で送出させる。
First, as shown in FIG. 1, the
送出手段20によって送出されたプリプレグテープ200は、ガスヒータ300及びコンパクションローラ43によって加熱されるとともに、図3に示すようにコンパクションローラ43により加圧されて被積層体100の表面に積層される。そして、コンパクションローラ43によって加圧された直後のプリプレグテープ200は、図3に示すように、加熱手段45で加熱されたコンパクションプレート44の下面前部領域によって加熱・加圧された後、冷却手段46で冷却されたコンパクションプレート44の下面後部領域によって圧力を保持したまま冷却されて固化することとなる。
The
以上説明した実施の形態に係る自動積層装置1においては、コンパクションローラ43により加圧された直後のプリプレグテープ200を加圧するコンパクションプレート44を備えるので、プリプレグテープ200が積層されてから熱可塑性樹脂が固化するまでの間、プリプレグテープ200を「面」で加圧してコンパクションフォースFCを充分に加えることができる。従って、プリプレグテープ200の層間密着性や表面平滑性の低下を阻止することができるので、得られる製品の品質を格段に向上させることができる。
The
また、以上説明した実施の形態に係る自動積層装置1においては、加熱手段45によってコンパクションプレート44の下面前部領域を加熱することができるので、この加熱された下面前部領域を用いて、従来のホットプレスと同様にプリプレグテープ200を「面」で加熱・加圧することができる。また、冷却手段46によってコンパクションプレート44の下面後部領域を冷却することができるので、この冷却された下面後部領域を用いて、プリプレグテープ200にコンパクトフォースFCを加えたまま、熱可塑性樹脂を迅速に冷却して固化させることができる。従って、プリプレグテープ200の層間密着性や表面平滑性をさらに向上させることができ、製品の一層の高品質化を実現させることができる。
Further, in the
また、以上説明した実施の形態に係る自動積層装置1においては、水平度調整手段であるボルト50によりコンパクションプレート44の水平度を調整することができるので、コンパクションプレート44を広い面積に亘ってプリプレグテープ200に密着させることができる。従って、プリプレグテープ200にコンパクトフォースFCを確実に加えることができるので、プリプレグテープ200の層間密着性や表面平滑性を一層向上させることができる。
Further, in the
なお、以上の実施の形態においては、図2に示すように、前後左右4本のボルト50を介して、左右揺動部42の上板部42bに筐体60を固定した例を示したが、図4に示すように、前後左右4つのバネ70を介して、左右揺動部42の上板部42bに筐体60を連結することもできる。
In the above embodiment, as shown in FIG. 2, an example is shown in which the
このように左右揺動部42の上板部42bと筐体60との間にバネ70を介設することにより、コンパクションプレート44の前後左右部分の上下方向における移動が許容されるため、走行中のコンパクションプレート44の下面を被積層体100の表面形状に追随させ密着させることができる。すなわち、バネ70は、本発明における表面追随手段である。また、バネ70に代えて、エアシリンダ等の緩衝機能を有する機構を左右揺動部42の上板部42bと筐体60との間に介設することもできる。
Since the
また、以上の実施の形態においては、前方部分に加熱手段45を有し後方部分に冷却手段46を有する1つの筐体60の下面に、1枚のコンパクションプレート44を固定した例を示したが、これら筐体60及びコンパクションプレート44を前部領域と後部領域とに分割することもできる。
In the above embodiment, an example is shown in which one
例えば、図5に示すように、加熱手段45を有する前方筐体60fの下面に前方コンパクションプレート44fを固定するとともに、冷却手段46を有する後方筐体60rの下面に後方コンパクションプレート44fを固定するようにする。また、図5に示すように、左右揺動部42の上板部42bと前方筐体60fとの間に左右一組のバネ70を介設するとともに、左右揺動部42の上板部42bと後方筐体60rとの間に左右一組のバネ70を介設することもできる。かかる場合には、前方コンパクションプレート44fと後方コンパクションプレート44rとを別々に上下に移動させることができるので、被積層体100の表面形状への追随性をさらに高めることができる。
For example, as shown in FIG. 5, the
1 自動積層装置
20 送出手段
43 コンパクションローラ(加熱加圧ローラ)
44 コンパクションプレート(再加圧プレート)
44f 前方コンパクションプレート(再加圧プレートの前部領域)
44r 後方コンパクションプレート(再加圧プレートの後部領域)
45 加熱手段
46 冷却手段
50 ボルト(水平度調整手段)
70 バネ(表面追随手段)
100 所定の被積層体
200 プリプレグテープ
1
44 Compaction plate (repressurizing plate)
44f Front compaction plate (front area of re-pressurization plate)
44r rear compaction plate (rear area of repressurization plate)
45 Heating means 46 Cooling means 50 Volts (leveling adjustment means)
70 Spring (surface following means)
100
Claims (5)
前記加熱加圧ローラの走行方向後方に配置されるとともに前記加熱加圧ローラと一体的に走行するように構成され、前記加熱加圧ローラにより加圧された直後の前記プリプレグテープを再度加圧する再加圧プレートを備えることを特徴とする自動積層装置。 A feeding means for feeding a thermoplastic prepreg tape prepared by impregnating a thermoplastic resin into a reinforcing fiber, and configured to run in a predetermined direction on the surface of a predetermined laminated body, are sent from the feeding means. In an automatic laminating apparatus comprising: a heating and pressing roller that laminates the prepreg tape on the surface of the laminated body by heating and pressing the prepreg tape at the same time.
The heating / pressurizing roller is disposed behind the heating / pressing roller and is configured to travel integrally with the heating / pressurizing roller, so that the prepreg tape immediately after being pressed by the heating / pressurizing roller is pressed again. An automatic laminating apparatus comprising a pressure plate.
前記再加圧プレートの後部領域を冷却する冷却手段と、
を備えることを特徴とする請求項1に記載の自動積層装置。 Heating means for heating the front region of the re-pressurization plate;
Cooling means for cooling a rear region of the repressurization plate;
The automatic laminating apparatus according to claim 1, further comprising:
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