JP2005206963A - Embossing mold and method for processing textile product - Google Patents

Embossing mold and method for processing textile product Download PDF

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JP2005206963A
JP2005206963A JP2004013530A JP2004013530A JP2005206963A JP 2005206963 A JP2005206963 A JP 2005206963A JP 2004013530 A JP2004013530 A JP 2004013530A JP 2004013530 A JP2004013530 A JP 2004013530A JP 2005206963 A JP2005206963 A JP 2005206963A
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embossing
textile product
mold
textile
die
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Kazuhiro Mama
和宏 間馬
Masahito Katada
雅人 片田
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Goldwin Technical Center Inc
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Goldwin Technical Center Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an embossing mold that is readily processed, has a low cost and surely embosses a textile product by a high-frequency press machine, and to provide a method for processing a textile product. <P>SOLUTION: The embossing mold is formed from a silicone resin and has a pressing surface 10a to be pressed against a textile product formed with an uneven mold part 12 being in a negative shape of an embossing pattern. The uneven mold part 12 is formed by laser processing. The embossing of a cloth 14 is formed by pressing the embossing mold 10 against the cloth 14 as a fiber product and heating the cloth by high-frequency. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

この発明は、繊維製品に押し付けてエンボスを形成するエンボス加工型と、このエンボス加工型を使用してエンボスを形成する繊維製品の加工方法に関する。   The present invention relates to an embossing die that forms an emboss by being pressed against a textile product, and a processing method of the textile product that forms an emboss using the embossing die.

従来、繊維製品にエンボスを形成するエンボス加工型は、金属製のもの、例えば真鍮やアルミが使用されていた。このエンボス加工型の、繊維製品に押し付ける押付面には、所望のエンボスの突部のネガ形状が、凹凸状の型として形成されている。   Conventionally, the embossing type | mold which forms embossing in a textile product used the metal thing, for example, brass and aluminum. On the pressing surface of the embossing die pressed against the textile product, a negative shape of a desired embossed protrusion is formed as an uneven die.

このようなエンボス加工型によるエンボス形成方法は、例えばエンボス加工型を高周波プレス機で繊維製品に押し付け、高周波電流による発熱を利用してエンボスを形成するものである。そして、この金属製のエンボス加工型により、繊維製品の表面に文字や絵柄をエンボスで形成する。
特開平１０−１９８２９８号公報 Such an embossing method using an embossing die is a method in which, for example, an embossing die is pressed against a fiber product with a high-frequency press, and the embossing is formed using heat generated by a high-frequency current. Then, with this metal embossing die, characters and patterns are formed on the surface of the textile product by embossing.
Japanese Patent Laid-Open No. 10-198298

しかし、金属製のエンボス加工型は真鍮やアルミなどで作られているため、専門の金属加工設備を用いて鋳造しなければならず、コストがかかっていた。また、エンボス加工型を、安価に形成可能なポリエチレン等の合成樹脂で作る方法も考えられるが、これらの合成樹脂には高周波の電流が流れず、高周波プレス機を使用することができなかった。   However, since the metal embossing mold is made of brass or aluminum, it had to be cast using specialized metal processing equipment, which was costly. Moreover, although the method of making an embossing type | mold with synthetic resins, such as polyethylene which can be formed in low cost, can also be considered, the high frequency electric current did not flow into these synthetic resins, and the high frequency press machine could not be used.

この発明は、上記従来の技術の問題点に鑑みてなされたものであり、加工が容易でコストが安価であり、確実に高周波プレス機で繊維製品に対してエンボスを形成することができるエンボス加工型と繊維製品の加工方法を提供することを目的とする。   The present invention has been made in view of the above-described problems of the prior art, and is easy to process, inexpensive, and embossing that can reliably form embossments on textile products with a high-frequency press. It aims at providing the processing method of a type | mold and a textile product.

本発明は、繊維製品に対してエンボス加工を行うエンボス加工型であって、シリコーン樹脂により形成され、繊維製品へ押し付けられる押付面には、エンボスの絵柄のネガ形状である凹凸型部が形成されているエンボス加工型である。上記凹凸型部は、レーザー加工により、輪郭や凹凸が彫刻されたものである。   The present invention is an embossing mold for embossing a textile product, which is formed of a silicone resin, and a pressing surface that is pressed against the textile product is formed with an uneven mold portion that is a negative shape of an embossed pattern. It is an embossing mold. The concavo-convex mold portion is engraved with contours and concavo-convex by laser processing.

またこの発明は、シリコーン樹脂で作られたエンボス加工型を繊維製品の生地に押し付け、高周波加熱してプレスを行い、エンボスを形成する繊維製品の加工方法である。   The present invention also relates to a method for processing a textile product in which an embossing die made of a silicone resin is pressed against a fabric of the textile product and heated by high frequency heating to form an emboss.

上記繊維製品の生地の、上記エンボス加工型を押し付ける部分の反対側の面に、熱可塑性合成樹脂シートを貼り付け、上記エンボス加工型により上記生地にエンボスを形成する。上記合成樹脂シートは、例えばポリウレタン製であり、上記繊維製品の生地に熱溶着する。   A thermoplastic synthetic resin sheet is affixed to the surface of the textile fabric opposite to the portion where the embossing die is pressed, and embossing is formed on the fabric using the embossing die. The synthetic resin sheet is made of polyurethane, for example, and is heat-welded to the textile fabric.

本発明のエンボス加工型と繊維製品の加工方法は、エンボス加工型がシリコーン樹脂で作られているため、簡単で安価に作ることができ、しかも高周波プレス機により繊維製品に確実にエンボスを形成することができる。特に、エンボス加工型の凹凸型部をレーザー加工により形成することにより、任意に多種類の型を容易に形成することができ、しかも迅速に対応可能である。   The embossing mold and the textile product processing method of the present invention can be made easily and inexpensively because the embossing mold is made of silicone resin, and the embossing is reliably formed on the textile product by a high frequency press. be able to. In particular, by forming the concavo-convex mold portion of the embossing mold by laser processing, arbitrarily many types of molds can be easily formed, and it is possible to respond quickly.

以下、この発明の実施形態について図面に基づいて説明する。図１，図２はこの発明の一実施形態を示すもので、この実施形態のエンボス加工型１０は、図１に示すように例えば矩形の厚板状であり、厚みは例えば数ｍｍ程度である。エンボスを形成する繊維製品に押し付けられる押付面１０ａには、凹凸型部１２が設けられている。凹凸型部１２は、繊維製品のエンボスによる絵柄のネガ形状が、凸部や溝、くぼみで形成されたものであり、その輪郭も任意に設定される。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. 1 and 2 show an embodiment of the present invention. An embossing die 10 of this embodiment is, for example, a rectangular thick plate as shown in FIG. 1, and the thickness is, for example, about several mm. . A concave-convex mold portion 12 is provided on the pressing surface 10a pressed against the textile product forming the emboss. The concavo-convex mold portion 12 has a pattern negative shape formed by embossing a textile product formed by convex portions, grooves, and depressions, and its contour is also arbitrarily set.

このエンボス加工型１０は、シリコーン樹脂で作られており、エンボス加工型１０の凹凸型部１２は、レーザー光により形成される。凹凸型部１２を作るレーザー加工機は、カッティングとハーフカット（彫刻）が可能なＮＣ加工機を使用し、シリコーン樹脂に届くレーザー光の強さや照射時間を調整して、凹凸型部１２の凹部がエンボス加工型１０を打ち抜かずエンボス加工型１０の厚み内でとまるようにする。なお、凹凸型部１２の形状は、一般的なグラフィックソフトで作ったデータをレーザー加工機に入力することにより、簡単に任意の形状の凹凸型部１２やエンボス加工型１０の輪郭を形成することができる。   The embossing die 10 is made of silicone resin, and the concavo-convex die portion 12 of the embossing die 10 is formed by laser light. The laser processing machine for making the concavo-convex mold part 12 uses an NC processing machine capable of cutting and half-cutting (engraving), and adjusts the intensity and irradiation time of the laser beam reaching the silicone resin, so that the concave part of the concavo-convex mold part 12 Does not punch the embossing die 10 so that it remains within the thickness of the embossing die 10. As for the shape of the concavo-convex mold portion 12, the contour of the concavo-convex mold portion 12 or the embossing die 10 having an arbitrary shape can be easily formed by inputting data created by general graphic software into a laser processing machine. Can do.

繊維製品の生地１４は熱可塑性で伸縮性がある素材で作られている。そして、生地１４の、表面１４ａがエンボス加工を設ける面であり、反対側の裏面１４ｂには、目張り用でありエンボス成形される合成樹脂シート１６が接着されている。合成樹脂シート１６は、例えば合成樹脂生地に熱可塑性樹脂であるエステル系ポリウレタンのホットメルト材が積層されたものである。また、発泡ウレタン等の熱可塑性樹脂でもよい。   The textile fabric 14 is made of a thermoplastic and stretchable material. And the surface 14a of the dough 14 is a surface on which embossing is provided, and a synthetic resin sheet 16 for embossing is bonded to the back surface 14b on the opposite side. The synthetic resin sheet 16 is obtained, for example, by laminating a hot melt material of ester polyurethane, which is a thermoplastic resin, on a synthetic resin fabric. Further, a thermoplastic resin such as urethane foam may be used.

次に、エンボス加工型１０を使用した繊維製品の加工方法について図２に基づいて説明する。まず、繊維製品の生地１４の裏面１４ｂに、合成樹脂シート１６を熱転写プレス機により接着する。次にシリコーン樹脂製のエンボス加工型１０を、高周波プレス機により、生地１４の表面１４ａに押し付けて高周波プレスする。シリコーン樹脂は、高周波電流により発熱するため、高周波プレス機により均一に加熱され、確実に生地１４にエンボスを形成することができる。   Next, a fiber product processing method using the embossing die 10 will be described with reference to FIG. First, the synthetic resin sheet 16 is bonded to the back surface 14b of the textile fabric 14 by a thermal transfer press. Next, the embossing die 10 made of silicone resin is pressed against the surface 14a of the dough 14 with a high frequency press to be high frequency pressed. Since the silicone resin generates heat due to the high-frequency current, it can be uniformly heated by the high-frequency press and the emboss can be reliably formed on the fabric 14.

これにより、生地１４の表面１４ａには、エンボス加工型１０の輪郭である矩形の凹部１８が形成され、凹部１８の内側にエンボス凸部２０が設けられる。凸部２０の形状は、エンボス加工型１０の凹凸型部１２のネガ形状であり、凹凸型部１２の凹型部により形成される。   As a result, a rectangular concave portion 18 that is the contour of the embossing die 10 is formed on the surface 14 a of the fabric 14, and an embossed convex portion 20 is provided inside the concave portion 18. The shape of the convex portion 20 is a negative shape of the concave / convex mold portion 12 of the embossing mold 10 and is formed by the concave portion of the concave / convex mold portion 12.

この実施形態の繊維製品へのエンボス加工型１０と繊維製品の加工方法によれば、加工が容易なシリコーン樹脂を用いてエンボス加工型１０を簡単に極めて安価に作ることができ、低コスト化、パーツ構成のシンプル化を、容易に実現することができる。また、シリコーン樹脂製のエンボス加工型１０の加工元データは、一般的なグラフィックソフトを使用することができ、簡単に絵柄の作成や変更をすることができる。これにより、レーザー加工機と組み合わせることにより、手軽に多種類のエンボス加工型１０を作ることができ、繊維製品のエンボスのバリエーションを増やすことができる。   According to the embossing die 10 and the textile processing method for the textile product of this embodiment, the embossing die 10 can be easily and very inexpensively made using a silicone resin that is easy to process, and the cost can be reduced. Simplification of parts configuration can be easily realized. Further, as the processing source data of the embossing die 10 made of silicone resin, general graphic software can be used, and a picture can be easily created or changed. Thereby, by combining with a laser processing machine, many kinds of embossing type | molds 10 can be made easily, and the variation of the embossing of a textile product can be increased.

また、繊維製品の加工方法において、シリコーン樹脂が高周波電流により発熱するため、高周波プレス機を使用して容易かつ確実にエンボス加工を行うことができる。さらに、生地１４の裏面１４ｂに合成樹脂シート１６をあらかじめ取り付けておくことにより、耐久性があり、エンボスの凹部１８と凸部２０の区別を明確にすることができる。   Further, in the textile processing method, since the silicone resin generates heat due to the high frequency current, it can be embossed easily and reliably using a high frequency press. Furthermore, by attaching the synthetic resin sheet 16 to the back surface 14b of the fabric 14 in advance, there is durability, and the distinction between the embossed concave portion 18 and the convex portion 20 can be made clear.

なお、この発明の繊維製品へのエンボス加工型と繊維製品の加工方法は、上記実施の形態に限定されるものではなく、凹凸型部は、エンボス凹部を形成する凸型部を残すようにレーザー光によりシリコーン樹脂材を形成しても良い。この場合も、凹凸型部の凹部の形成は、レーザー光によりシリコーン樹脂をハーフカットして形成する。従って、シリコーン樹脂のエンボス加工型の輪郭形状は任意の形状を設定し得るものである。また、繊維製品の生地や合成樹脂シートの素材は、適宜変更可能である。また、エンボス加工型の形状や大きさも自由に変更可能であり、エンボス加工型のネガ形状の絵柄も、文字やマーク等自由にデザインすることができる。   In addition, the embossing type | mold to the textiles of this invention and the processing method of a textiles are not limited to the said embodiment, An uneven | corrugated type | mold part is a laser so that the convex type part which forms an embossed recessed part may be left. A silicone resin material may be formed by light. Also in this case, the concave portion of the concave-convex mold portion is formed by half-cutting the silicone resin with a laser beam. Accordingly, the contour shape of the embossing die of silicone resin can be set to an arbitrary shape. Moreover, the textile material and the material of the synthetic resin sheet can be appropriately changed. Also, the shape and size of the embossing die can be freely changed, and the embossing negative pattern can be freely designed with characters and marks.

この発明の一実施形態のエンボス加工型の斜視図である。It is a perspective view of the embossing type | mold of one Embodiment of this invention. この実施形態の繊維製品の加工方法の工程を示す概略図である。It is the schematic which shows the process of the processing method of the textiles of this embodiment.

符号の説明Explanation of symbols

１０ エンボス加工型
１０ａ 押付面
１２ 凹凸型部
１４ 生地
１６ 合成樹脂シート
１８ 凹部
２０ 凸部 DESCRIPTION OF SYMBOLS 10 Embossing type | mold 10a Pressing surface 12 Concavity and convexity part 14 Fabric 16 Synthetic resin sheet 18 Concave part 20 Convex part

Claims (4)

繊維製品に対してエンボス加工を行うエンボス加工型において、シリコーン樹脂により形成され、繊維製品へ押し付けられる押付面には、エンボスの絵柄のネガ形状である凹凸型部が形成されていることを特徴とするエンボス加工型。   In an embossing die for embossing a textile product, it is formed of a silicone resin, and a pressing surface that is pressed against the textile product is formed with an uneven mold portion that is a negative shape of an embossed pattern. Embossing mold. 上記凹凸型部は、レーザー加工により設けられたことを特徴とする請求項１記載のエンボス加工型。   The embossing die according to claim 1, wherein the concavo-convex mold portion is provided by laser processing. シリコーン樹脂で作られたエンボス加工型を繊維製品の生地に押し付け、高周波加熱してプレスを行い、上記繊維製品にエンボスを形成することを特徴とする繊維製品の加工方法。   An embossing mold made of silicone resin is pressed against a textile fabric and heated by high frequency heating to form an emboss on the textile product. 上記繊維製品の生地の、上記エンボス加工型を押し付ける部分の反対側の面に、熱可塑性合成樹脂シートを貼り付け、上記エンボス加工型により上記生地にエンボスを形成することを特徴とする請求項３記載の繊維製品の加工方法。
4. A thermoplastic synthetic resin sheet is affixed to a surface of the textile fabric opposite to a portion where the embossing die is pressed, and embossing is formed on the fabric by the embossing die. The processing method of the textile product as described.
JP2004013530A 2004-01-21 2004-01-21 Embossing mold and method for processing textile product Pending JP2005206963A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101067349B1 (en) 2011-05-18 2011-09-23 한근진 Method for manufacturing jacquard fabrics type textile
KR101850219B1 (en) 2016-12-05 2018-04-19 서정충 Method for manufacturing fabric

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JPS63260412A (en) * 1987-04-17 1988-10-27 Konan Tokushu Sangyo Kk Manufacture of synthetic resin molded product
JPH0193326A (en) * 1987-10-05 1989-04-12 Lonseal Corp Embossing plate or embossing roll and decorative sheet manufactured by utilizing said tools
JPH10100166A (en) * 1996-09-25 1998-04-21 Shonan Design Kk Molding of duplicated product
JP2001073284A (en) * 1999-09-01 2001-03-21 Japan Polymer-Ku Kk Raised fiber product having concave-shaped pattern and its production
JP2002188100A (en) * 2000-12-20 2002-07-05 Hosoyanobukichi Shoten:Kk Method for plastic processing of natural leather print
JP2002192540A (en) * 2000-12-22 2002-07-10 Mitsubishi Rayon Co Ltd Transfer roll, working process therefor, and manufacturing method for optical sheet using transfer roll
JP2002242071A (en) * 2000-12-14 2002-08-28 Yuko Obata Method for fabric surface treatment
JP2003005656A (en) * 2001-06-18 2003-01-08 Wako Bussan Kk Light use image display body and its production method

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63260412A (en) * 1987-04-17 1988-10-27 Konan Tokushu Sangyo Kk Manufacture of synthetic resin molded product
JPH0193326A (en) * 1987-10-05 1989-04-12 Lonseal Corp Embossing plate or embossing roll and decorative sheet manufactured by utilizing said tools
JPH10100166A (en) * 1996-09-25 1998-04-21 Shonan Design Kk Molding of duplicated product
JP2001073284A (en) * 1999-09-01 2001-03-21 Japan Polymer-Ku Kk Raised fiber product having concave-shaped pattern and its production
JP2002242071A (en) * 2000-12-14 2002-08-28 Yuko Obata Method for fabric surface treatment
JP2002188100A (en) * 2000-12-20 2002-07-05 Hosoyanobukichi Shoten:Kk Method for plastic processing of natural leather print
JP2002192540A (en) * 2000-12-22 2002-07-10 Mitsubishi Rayon Co Ltd Transfer roll, working process therefor, and manufacturing method for optical sheet using transfer roll
JP2003005656A (en) * 2001-06-18 2003-01-08 Wako Bussan Kk Light use image display body and its production method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101067349B1 (en) 2011-05-18 2011-09-23 한근진 Method for manufacturing jacquard fabrics type textile
KR101850219B1 (en) 2016-12-05 2018-04-19 서정충 Method for manufacturing fabric

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