JP2005170827A - Method for manufacturing silicone compound and silicone agent - Google Patents

Method for manufacturing silicone compound and silicone agent Download PDF

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JP2005170827A
JP2005170827A JP2003411704A JP2003411704A JP2005170827A JP 2005170827 A JP2005170827 A JP 2005170827A JP 2003411704 A JP2003411704 A JP 2003411704A JP 2003411704 A JP2003411704 A JP 2003411704A JP 2005170827 A JP2005170827 A JP 2005170827A
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silicone
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JP4507580B2 (en
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Kazuhiko Fujisawa
和彦 藤澤
Tsutomu Goshima
勉 五島
Mitsuru Yokota
満 横田
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Toray Industries Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for manufacturing a silicone compound (a) and/or compound (a') with a controlled amount of by-products (z). <P>SOLUTION: In the reaction of synthesizing the silicone compound represented by formula (a) and/or (a') (A is a siloxanyl group; R<SP>1</SP>is hydrogen or a methyl group; and X is a 1-20C divalent substituent which may be substituted) by reacting an epoxysilane represented by formula (a1) with acrylic acid or methacrylic acid in the presence of a metal salt of acrylic acid or a metal salt of methacrylic acid, this manufacturing method performs the reaction at a water content of the entire reaction solution of ≤2,000 ppm. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は眼用レンズ用ポリマーに特に好適な、シリコーン化合物及びその製造方法に関しする。該製造方法により得られたシリコーン剤を用い、重合して得られるポリマーはコンタクトレンズ、眼内レンズ、人工角膜などの眼用レンズの原料として有用である。   The present invention relates to a silicone compound particularly suitable for an ophthalmic lens polymer and a method for producing the same. A polymer obtained by polymerization using the silicone agent obtained by the production method is useful as a raw material for ophthalmic lenses such as contact lenses, intraocular lenses, and artificial corneas.

従来、眼用レンズ用モノマーとして、ケイ素基を有する化合物が知られている。   Conventionally, compounds having a silicon group are known as monomers for ophthalmic lenses.

Figure 2005170827
Figure 2005170827

そのような化合物の一つとして、上記式(c)または(c’)で表される化合物が知られている(例えば、特許文献1)。この化合物は分子内に水酸基を有することから親水性モノマーとの相溶性が得やすいという特長を有するが、この化合物を重合して得られるポリマーをコンタクトレンズとして用いようとすると、眼にしみるという欠点があった。その原因の究明にコンタクトレンズをイソプロパノールで抽出し、その溶出物を調べたところ、下記式(d)   As one of such compounds, a compound represented by the above formula (c) or (c ′) is known (for example, Patent Document 1). Since this compound has a hydroxyl group in the molecule, it has a feature that it is easy to obtain compatibility with a hydrophilic monomer. However, when a polymer obtained by polymerizing this compound is used as a contact lens, it is a disadvantage that it is visible to the eyes. was there. To investigate the cause, the contact lens was extracted with isopropanol and the eluate was examined. The following formula (d)

Figure 2005170827
Figure 2005170827

で表される化合物が含まれていることが判った。この化合物(d)は上記式(c)または(c’)を上記特許文献1記載の方法で合成したときに副生成物として含まれ、分子内に重合性置換基を有していないことから重合してもポリマー主鎖に結合されず、装用時にしみ出てきて装用感の悪化を招いているものと考えられる。
特開昭56−22325号公報 実施例4
It was found that the compound represented by This compound (d) is contained as a by-product when the above formula (c) or (c ′) is synthesized by the method described in Patent Document 1, and does not have a polymerizable substituent in the molecule. Even if it superposes | polymerizes, it will not be couple | bonded with a polymer principal chain, but it will ooze out at the time of wearing, and it is thought that the wearing feeling is made worse.
JP-A 56-22325 Example 4

本発明は、副生成物(z)の比率を抑えたシリコーン化合物(a)及び/または(a’)の製造方法を提供する。   The present invention provides a method for producing the silicone compound (a) and / or (a ′) with a reduced ratio of the by-product (z).

上記の目的を達成するために、本発明は下記の構成を有する。
(1) 下記一般式(a1)
In order to achieve the above object, the present invention has the following configuration.
(1) The following general formula (a1)

Figure 2005170827
Figure 2005170827

で表されるエポキシシランに、アクリル酸の金属塩またはメタクリル酸の金属塩存在下でアクリル酸またはメタクリル酸を反応させて下記一般式(a)及び/または(a’) Is reacted with acrylic acid or methacrylic acid in the presence of a metal salt of acrylic acid or a metal salt of methacrylic acid, and the following general formula (a) and / or (a ′):

Figure 2005170827
Figure 2005170827

で表されるシリコーン化合物を合成するに際し、反応系の水分率を2000ppm以下に維持して反応を行うことを特徴とするシリコーン化合物の製造方法。
(ここで、Aはシロキサニル基を表す。R1は重合性基を有する炭素数1〜20の置換基を表す。R2〜R4はそれぞれ独立に水素、置換されていてもよい炭素数1〜20の置換基または−X−Aを表す。Xは置換されていてもよい炭素数1〜20の2価の置換基を表す。)
(2) 水分率が1重量%以下のアクリル酸もしくはメタクリル酸の金属塩を用いることを特徴とする上記(1)記載のシリコーン化合物の製造方法。
(3) 下記一般式(a)及び/または(a’)で示される化合物及び一般式(z)で示される化合物を含み、
When the silicone compound represented by the formula (1) is synthesized, the reaction is carried out while maintaining the moisture content of the reaction system at 2000 ppm or less.
(Here, A represents a siloxanyl group. R 1 represents a substituent having 1 to 20 carbon atoms having a polymerizable group. R 2 to R 4 are each independently hydrogen and optionally substituted 1 carbon atom. Represents a substituent of -20 or -X-A. X represents an optionally substituted divalent substituent having 1 to 20 carbon atoms.)
(2) The method for producing a silicone compound according to the above (1), wherein a metal salt of acrylic acid or methacrylic acid having a moisture content of 1% by weight or less is used.
(3) including a compound represented by the following general formula (a) and / or (a ′) and a compound represented by the general formula (z),

Figure 2005170827
Figure 2005170827

Figure 2005170827
Figure 2005170827

一般式(z)で表される成分の含有量が0.5重量%以下であることを特徴とするシリコーン剤。
(ここで、Aはシロキサニル基を表す。R1は重合性基を有する炭素数1〜20の置換基を表す。R2〜R4はそれぞれ独立に水素、置換されていてもよい炭素数1〜20の置換基または−X−Aを表す。Xは置換されていてもよい炭素数1〜20の2価の置換基を表す。)
(4) シロキサニル基Aが下記式(b)
A silicone agent, wherein the content of the component represented by the general formula (z) is 0.5% by weight or less.
(Here, A represents a siloxanyl group. R 1 represents a substituent having 1 to 20 carbon atoms having a polymerizable group. R 2 to R 4 are each independently hydrogen and optionally substituted 1 carbon atom. Represents a substituent of -20 or -X-A. X represents an optionally substituted divalent substituent having 1 to 20 carbon atoms.)
(4) Siloxanyl group A is represented by the following formula (b)

Figure 2005170827
Figure 2005170827

で表されたものである上記(1)または(2)記載の製造方法により得られたシリコーン化合物。
[式(b)中、A1 〜A11はそれぞれが互いに独立に水素、置換されていてもよい炭素数1〜20のアルキル基、置換されていてもよい炭素数6〜20のアリール基のいずれかを表す。nは0〜200の整数を表し、a、b、cはそれぞれが互いに独立に0〜20の整数を表す。ただしn=a=b=c=0の場合を除く。]
(5) シロキサニル基Aがトリス(トリメチルシロキシ)シリル基、ビス(トリメチルシロキシ)メチルシリル基、トリメチルシロキシジメチルシリル基からなる群から選ばれた置換基である上記(3)記載のシリコーン剤。
A silicone compound obtained by the production method described in (1) or (2) above.
[In Formula (b), A 1 to A 11 are each independently hydrogen, an optionally substituted alkyl group having 1 to 20 carbon atoms, or an optionally substituted aryl group having 6 to 20 carbon atoms. Represents either. n represents an integer of 0 to 200, and a, b, and c each independently represent an integer of 0 to 20. However, the case where n = a = b = c = 0 is excluded. ]
(5) The silicone agent according to (3), wherein the siloxanyl group A is a substituent selected from the group consisting of a tris (trimethylsiloxy) silyl group, a bis (trimethylsiloxy) methylsilyl group, and a trimethylsiloxydimethylsilyl group.

本発明により、副生成物として生成し易い、コンタクトレンズとした時の刺激の原因と考えられる化合物(z)等の化合物の生成が抑制されたシリコーン化合物(a)及び/または(a’)を得ることができる。   According to the present invention, a silicone compound (a) and / or (a ′) which is easily produced as a by-product and in which the production of a compound such as compound (z), which is considered to be a cause of irritation when a contact lens is formed, is suppressed. Can be obtained.

本発明は一般式(a1)の化合物を原料として一般式(a)及び/または(a’)の化合物を得る。   In the present invention, a compound of the general formula (a) and / or (a ′) is obtained from the compound of the general formula (a1) as a raw material.

Figure 2005170827
Figure 2005170827

Figure 2005170827
Figure 2005170827

一般式(a)及び/または(a’)において、R1は重合性基を有する炭素数1〜20の置換基を表す。ここで重合性基とはラジカル重合可能な炭素−炭素二重結合を表す。R1で示されるカルボン酸であるR1−COO−の例としては、ビニロキシ酢酸基、アリロキシ酢酸基、(メタ)アクリル酸基、クロトン酸基、2−(メタ)アクリロイルプロパン酸基、3−(メタ)アクリロイルブタン酸基、4−ビニル安息香酸基などを挙げることができる。これらのうち、シリコーンモノマー(a)及び/または(a’)を合成する際に触媒として用いるカルボン酸塩を入手しやすいことから好ましいのはアクリル酸基およびメタクリル酸基である。R2〜R4はそれぞれ独立に水素、置換されていてもよい炭素数1〜20の置換基または−X−Aを表す。Xは置換されていてもよい炭素数1〜20の2価の脂肪族または芳香族置換基を表す。Aはシロキサニル基を表す。本明細書におけるシロキサニル基とは、少なくとも一つのSi−O−Si結合を有する基を表す。シロキサニル基としては下記式(b)で表される置換基が原料の入手しやすさや合成の容易さの点で好ましく使用される。 In general formula (a) and / or (a ′), R 1 represents a substituent having 1 to 20 carbon atoms having a polymerizable group. Here, the polymerizable group represents a carbon-carbon double bond capable of radical polymerization. Examples of R 1 -COO- is a carboxylic acid represented by R 1, vinyloxy acetate group, allyloxy acetate group, (meth) acrylic acid, crotonic acid group, 2- (meth) acryloyl propane acid, 3- (Meth) acryloylbutanoic acid group, 4-vinylbenzoic acid group and the like can be mentioned. Among these, acrylic acid groups and methacrylic acid groups are preferable because carboxylate used as a catalyst when synthesizing the silicone monomer (a) and / or (a ′) is easily available. R 2 to R 4 each independently represent hydrogen, an optionally substituted substituent having 1 to 20 carbon atoms, or —X—A. X represents an optionally substituted divalent aliphatic or aromatic substituent having 1 to 20 carbon atoms. A represents a siloxanyl group. The siloxanyl group in this specification represents a group having at least one Si—O—Si bond. As the siloxanyl group, a substituent represented by the following formula (b) is preferably used in view of availability of raw materials and ease of synthesis.

Figure 2005170827
Figure 2005170827

[式(b)中、A1 〜A11はそれぞれが互いに独立に水素、置換されていてもよい炭素数1〜20のアルキル基、置換されていてもよい炭素数6〜20のアリール基のいずれかを表す。nは0〜200の整数を表し、a、b、cはそれぞれが互いに独立に0〜20の整数を表す。ただしn=a=b=c=0の場合は除く。]
例えば、式(b)のA1からA11としては、それぞれが独立に水素、メチル基、エチル基、プロピル基、イソプロピル基、ブチル基、イソブチル基、sec−ブチル基、t−ブチル基、ヘキシル基、シクロヘキシル基、2−エチルヘキシル基、オクチル基などのアルキル基、フェニル基、ナフチル基などのアリール基を挙げることができる。これらの中で最も好ましいのはメチル基である。
[In Formula (b), A 1 to A 11 are each independently hydrogen, an optionally substituted alkyl group having 1 to 20 carbon atoms, or an optionally substituted aryl group having 6 to 20 carbon atoms. Represents either. n represents an integer of 0 to 200, and a, b, and c each independently represent an integer of 0 to 20. However, the case where n = a = b = c = 0 is excluded. ]
For example, A 1 to A 11 in formula (b) are each independently hydrogen, methyl group, ethyl group, propyl group, isopropyl group, butyl group, isobutyl group, sec-butyl group, t-butyl group, hexyl. Groups, cyclohexyl groups, 2-ethylhexyl groups, alkyl groups such as octyl groups, and aryl groups such as phenyl groups and naphthyl groups. Of these, the most preferred is a methyl group.

式(b)中、nは0〜200の整数であるが、好ましくは0〜50,さらに好ましくは0〜10である。a、b、cはそれぞれが互いに独立に0〜20の整数であるが、好ましくはa、b、cがそれぞれ互いに独立に0〜5の整数である。n=0の場合、好ましいa、b、cの組み合わせはa=b=c=1、a=b=1かつc=0である。   In the formula (b), n is an integer of 0 to 200, preferably 0 to 50, more preferably 0 to 10. a, b and c are each independently an integer of 0 to 20, but preferably a, b and c are each independently an integer of 0 to 5. When n = 0, preferred combinations of a, b and c are a = b = c = 1, a = b = 1 and c = 0.

式(b)で表される置換基の中で、工業的に比較的安価に入手できることから特に好適なものはトリス(トリメチルシロキシ)シリル基、ビス(トリメチルシロキシ)メチルシリル基、トリメチルシロキシジメチルシリル基、ポリジメチルシロキサン基、ポリメチルシロキサン基、ポリ−コ−メチルシロキサン−ジメチルシロキサン基などである。   Among the substituents represented by the formula (b), particularly preferred are tris (trimethylsiloxy) silyl group, bis (trimethylsiloxy) methylsilyl group, and trimethylsiloxydimethylsilyl group because they are industrially available at a relatively low cost. , Polydimethylsiloxane group, polymethylsiloxane group, poly-co-methylsiloxane-dimethylsiloxane group, and the like.

本発明のシリコーン化合物製造方法で使用するアクリル酸あるいはメタアクリル酸の量は、原料のエポキシシランに対して1〜50当量が好ましく、エポキシシランを残存させないためには1.5〜40当量がより好ましく、2〜30当量加えるのが最も好ましい。   The amount of acrylic acid or methacrylic acid used in the method for producing a silicone compound of the present invention is preferably 1 to 50 equivalents relative to the raw material epoxy silane, and more preferably 1.5 to 40 equivalents in order not to leave the epoxy silane. Preferably, 2 to 30 equivalents are added most preferably.

本発明の製造方法では、アクリル酸若しくはメタアクリル酸の金属塩、好ましくはアルカリ金属塩、を触媒として用いる。この触媒の添加量は、原料のエポキシシランに対して0.001〜5当量が好ましく、0.005〜3当量がより好ましく、0.01〜1当量が最も好ましい。   In the production method of the present invention, a metal salt of acrylic acid or methacrylic acid, preferably an alkali metal salt, is used as a catalyst. The amount of the catalyst added is preferably 0.001 to 5 equivalents, more preferably 0.005 to 3 equivalents, and most preferably 0.01 to 1 equivalents with respect to the raw material epoxysilane.

本発明のシリコーン化合物製造方法では合成反応中にシリコーン化合物が重合してしまうのを防ぐため重合禁止剤を加えてもよい。重合禁止剤の具体例としてはハイドロキノン、ハイドロキノンモノメチルエーテル、2,6−ジ−t−ブチル−4−メチルフェノール、N−ニトロソフェニルヒドロキシルアミンアルミニウムなどを挙げることができる。また、重合禁止剤を用いる場合の添加量は(メタ)アクリル酸量に対して0.0005〜5重量%が好ましく、0.001〜3重量%がより好ましく、0.005〜1重量%が最も好ましい。   In the method for producing a silicone compound of the present invention, a polymerization inhibitor may be added in order to prevent the silicone compound from being polymerized during the synthesis reaction. Specific examples of the polymerization inhibitor include hydroquinone, hydroquinone monomethyl ether, 2,6-di-t-butyl-4-methylphenol, N-nitrosophenylhydroxylamine aluminum and the like. Moreover, 0.0005 to 5 weight% is preferable with respect to the amount of (meth) acrylic acid, when adding a polymerization inhibitor, 0.001 to 3 weight% is more preferable, 0.005 to 1 weight% is preferable. Most preferred.

本発明のシリコーン化合物製造方法における反応温度は低すぎると反応時間が長くなり過ぎ、高すぎると合成反応中にシリコーン化合物が重合してしまう危険性があることから、50〜180℃が好ましく、60〜170℃がより好ましく、70〜160℃が最も好ましい。   If the reaction temperature in the method for producing a silicone compound of the present invention is too low, the reaction time becomes too long, and if it is too high, the silicone compound may be polymerized during the synthesis reaction. -170 degreeC is more preferable, and 70-160 degreeC is the most preferable.

本発明においては、一般式(a)及び/または(a’)の化合物を得る反応系において、反応系の水分率を2000ppm以下に保つことを特徴とする。2000ppm以下に保つことにより副反応生成物の生成を抑制することができ、コンタクトレンズとしたときには眼にしみにくい、より良好なレンズとすることができる。反応系の水分率として好ましくは、1500ppm以下、より好ましくは1000ppm以下である。   In the present invention, in the reaction system for obtaining the compound of the general formula (a) and / or (a ′), the water content of the reaction system is maintained at 2000 ppm or less. By maintaining it at 2000 ppm or less, it is possible to suppress the formation of side reaction products, and when using a contact lens, it is possible to obtain a better lens that is less likely to stain the eyes. The moisture content of the reaction system is preferably 1500 ppm or less, more preferably 1000 ppm or less.

反応系の水分率を2000ppm以下とするための方法については、例えば、本発明のシリコーン化合物製造方法で使用するエポキシシランおよびメタクリル酸は使用前に十分に脱水されていることが好ましい。脱水の方法は一般に液状の有機化合物を脱水する方法であればよく、その例としてはゼオライト、モレキュラーシーブ、硫酸ナトリウム、硫酸マグネシウムなどの乾燥剤を添加する方法や、トルエン等の溶媒と共沸するといった方法が挙げられる。   Regarding the method for setting the moisture content of the reaction system to 2000 ppm or less, for example, the epoxysilane and methacrylic acid used in the method for producing a silicone compound of the present invention are preferably sufficiently dehydrated before use. The method of dehydration is generally a method for dehydrating a liquid organic compound. Examples thereof include a method of adding a desiccant such as zeolite, molecular sieve, sodium sulfate or magnesium sulfate, or an azeotrope with a solvent such as toluene. The method is mentioned.

また、本発明の製造方法で用いられるアクリル酸若しくはメタアクリル酸の金属塩は使用前に十分に脱水を行う。脱水方法としては、一般に固体の脱水に用いられる方法が採用可能であり、その例としては真空乾燥機で減圧しながら加熱する方法や、デシケータ中で五酸化リン、濃硫酸、シリカゲル、塩化カルシウム等の脱水剤を共存させるといった方法が挙げられる。   The metal salt of acrylic acid or methacrylic acid used in the production method of the present invention is sufficiently dehydrated before use. As a dehydration method, a method generally used for solid dehydration can be employed. Examples thereof include a method of heating while reducing the pressure in a vacuum dryer, phosphorus pentoxide, concentrated sulfuric acid, silica gel, calcium chloride, etc. in a desiccator. The method of making a dehydrating agent coexist is mentioned.

また、本発明の製造方法においては、反応溶液への水分混入を防止するため、反応容器は反応前に十分乾燥して使用するのが好ましい。また、反応中に反応溶液が水分を吸収するのを防止するため、塩化カルシウム、シリカゲルなどの乾燥剤を充填した乾燥管を使用するのが好ましい。   In the production method of the present invention, it is preferable that the reaction vessel is sufficiently dried before the reaction in order to prevent moisture from being mixed into the reaction solution. In order to prevent the reaction solution from absorbing moisture during the reaction, it is preferable to use a drying tube filled with a desiccant such as calcium chloride or silica gel.

本発明のシリコーン化合物の製造方法により得られるシリコーン剤中に含まれる化合物(z)(反応副生成物として得られる)の含有量は、原料のエポキシシラン(a1)が1重量%以下になるまで合成反応を行った時点で、0.7重量%以下になることが好ましく、該シリコーン化合物を重合して得られるポリマーを眼用レンズに用いるためには0.6重量%以下が好ましく、該ポリマーをソフトコンタクトレンズとして用いるためには0.5重量%以下が好ましい。   The content of the compound (z) (obtained as a reaction byproduct) contained in the silicone agent obtained by the method for producing a silicone compound of the present invention is such that the raw material epoxysilane (a1) is 1% by weight or less. When the synthesis reaction is performed, it is preferably 0.7% by weight or less, and in order to use a polymer obtained by polymerizing the silicone compound for an ophthalmic lens, 0.6% by weight or less is preferable. Is preferably 0.5% by weight or less for use as a soft contact lens.

本発明の製造方法により得られるシリコーン化合物を重合して得られるポリマーは、コンタクトレンズ、眼内レンズ、人工角膜などの眼用レンズとして特に好適である。   The polymer obtained by polymerizing the silicone compound obtained by the production method of the present invention is particularly suitable as an ophthalmic lens such as a contact lens, an intraocular lens, and an artificial cornea.

以下、実施例により本発明を具体的に説明するが、本発明はこれによって限定されるものではない。
測定方法
(1)ガスクロマトグラフ(GC)測定
GC測定は本体に島津製作所製GC−18A(FID検出器)、キャピラリーカラムにJ&W社DB−5(0.25mm×30m×1μm)を用いた。キャリアガスはヘリウム(138kPa)、注入口温度280℃、検出器温度280℃、昇温プログラムは60℃(5分)→10℃/分→325℃(19分)で測定した。サンプルは測定試料100μLをイソプロピルアルコール1mLに溶解して調製し、1μL注入した。
(2)反応液および各原料の水分率測定
水分率測定は三菱化成工業製微量水分測定装置CA−05型を用いて、カールフィッシャー法により行った。
(3)(メタ)アクリル酸アルカリ金属塩の水分率測定
真空乾燥機で40℃、16時間乾燥させ、下記式より水分率を計算した。
Hereinafter, the present invention will be specifically described by way of examples, but the present invention is not limited thereto.
Measurement Method (1) Gas Chromatograph (GC) Measurement For GC measurement, GC-18A (FID detector) manufactured by Shimadzu Corporation was used for the main body, and J & W DB-5 (0.25 mm × 30 m × 1 μm) was used for the capillary column. The carrier gas was helium (138 kPa), the inlet temperature was 280 ° C., the detector temperature was 280 ° C., and the temperature raising program was 60 ° C. (5 minutes) → 10 ° C./minute→325° C. (19 minutes). A sample was prepared by dissolving 100 μL of a measurement sample in 1 mL of isopropyl alcohol, and 1 μL was injected.
(2) Moisture content measurement of reaction liquid and each raw material The moisture content measurement was performed by the Karl Fischer method using the trace moisture measuring device CA-05 type manufactured by Mitsubishi Chemical Industries.
(3) Moisture content measurement of (meth) acrylic acid alkali metal salt It dried at 40 degreeC and 16 hours with the vacuum dryer, and calculated the moisture content from the following formula.

水分率={(乾燥前重量)−(乾燥後重量)}/(乾燥前重量)
実施例1
300mLのナスフラスコに下式(c1)
Moisture content = {(weight before drying) − (weight after drying)} / (weight before drying)
Example 1
In a 300 mL eggplant flask, the following formula (c1)

Figure 2005170827
Figure 2005170827

で表されるエポキシシラン100g(0.3mol)、メタクリル酸103.4g(1.2mol)、メタクリル酸ナトリウム4.8g(0.05mol)、p−メトキシフェノール5.5g(0.04mol)を加え、空気雰囲気下で100℃に加熱して撹拌した。GCでエポキシシラン(c1)の面積%が0.1%以下になるのを確認した後、反応液を室温まで冷却した。反応液にヘキサン150mLを加え、0.1N水酸化ナトリウム水溶液250mLで3回、2.6%食塩水175mLで3回洗浄し、有機層に硫酸ナトリウムを加えて乾燥し、ろ過してエバポレータで溶媒を留去した。得られた液体のGCを測定したところ、表1のような結果が得られた。 100 g (0.3 mol) of epoxysilane represented by the formula, 103.4 g (1.2 mol) of methacrylic acid, 4.8 g (0.05 mol) of sodium methacrylate, and 5.5 g (0.04 mol) of p-methoxyphenol were added. The mixture was heated and stirred at 100 ° C. in an air atmosphere. After confirming that the area percentage of the epoxysilane (c1) was 0.1% or less by GC, the reaction solution was cooled to room temperature. Add 150 mL of hexane to the reaction solution, wash 3 times with 250 mL of 0.1N aqueous sodium hydroxide solution and 3 times with 175 mL of 2.6% brine, dry the organic layer by adding sodium sulfate, filter and remove the solvent with an evaporator. Was distilled off. When GC of the obtained liquid was measured, the results shown in Table 1 were obtained.

実施例2
エポキシシランを下式(d1)
Example 2
Epoxysilane is represented by the following formula (d1)

Figure 2005170827
Figure 2005170827

で表される化合物に、メタクリル酸量を表1に示す内容に変更した以外は実施例1と同様の方法で実験を行った。GC測定を行ったところ、表1のような結果が得られた。 The experiment was conducted in the same manner as in Example 1 except that the amount of methacrylic acid was changed to the content shown in Table 1 for the compound represented by When GC measurement was performed, the results shown in Table 1 were obtained.

実施例3
エポキシシラン、メタクリル酸量を表1に示す内容に変更した以外は実施例1と同様の方法で実験を行った。GC測定を行ったところ、表1のような結果が得られた。
Example 3
An experiment was performed in the same manner as in Example 1 except that the amounts of epoxysilane and methacrylic acid were changed to those shown in Table 1. When GC measurement was performed, the results shown in Table 1 were obtained.

実施例4
エポキシシラン、アクリル酸量を表1に示す内容に変更した以外は実施例1と同様の方法で実験を行った。GC測定を行ったところ、表1のような結果が得られた。
Example 4
An experiment was performed in the same manner as in Example 1 except that the amounts of epoxysilane and acrylic acid were changed to those shown in Table 1. When GC measurement was performed, the results shown in Table 1 were obtained.

比較例1
メタクリル酸量を表1に示す内容に変更した以外は実施例1と同様の方法で実験を行った。GC測定を行ったところ、表1のような結果が得られた。
Comparative Example 1
An experiment was performed in the same manner as in Example 1 except that the amount of methacrylic acid was changed to the contents shown in Table 1. When GC measurement was performed, the results shown in Table 1 were obtained.

Figure 2005170827
Figure 2005170827

Claims (5)

下記一般式(a1)
Figure 2005170827
で表されるエポキシシランに、アクリル酸の金属塩またはメタクリル酸の金属塩存在下でアクリル酸またはメタクリル酸を反応させて下記一般式(a)及び/または(a’)
Figure 2005170827
で表されるシリコーン化合物を合成するに際し、反応系の水分率を2000ppm以下に維持して反応を行うことを特徴とするシリコーン化合物の製造方法。
(ここで、Aはシロキサニル基を表す。R1は重合性基を有する炭素数1〜20の置換基を表す。R2〜R4はそれぞれ独立に水素、置換されていてもよい炭素数1〜20の置換基または−X−Aを表す。Xは置換されていてもよい炭素数1〜20の2価の置換基を表す。)
The following general formula (a1)
Figure 2005170827
Is reacted with acrylic acid or methacrylic acid in the presence of a metal salt of acrylic acid or a metal salt of methacrylic acid, and the following general formula (a) and / or (a ′):
Figure 2005170827
When the silicone compound represented by the formula (1) is synthesized, the reaction is carried out while maintaining the moisture content of the reaction system at 2000 ppm or less.
(Here, A represents a siloxanyl group. R 1 represents a substituent having 1 to 20 carbon atoms having a polymerizable group. R 2 to R 4 are each independently hydrogen and optionally substituted 1 carbon atom. Represents a substituent of -20 or -X-A. X represents an optionally substituted divalent substituent having 1 to 20 carbon atoms.)
水分率が1重量%以下のアクリル酸もしくはメタクリル酸の金属塩を用いることを特徴とする請求項1記載のシリコーン化合物の製造方法。 2. The method for producing a silicone compound according to claim 1, wherein a metal salt of acrylic acid or methacrylic acid having a moisture content of 1% by weight or less is used. 下記一般式(a)及び/または(a’)で示される化合物及び一般式(z)で示される化合物を含み、
Figure 2005170827
Figure 2005170827
一般式(z)で表される成分の含有量が0.5重量%以下であることを特徴とするシリコーン剤。
(ここで、Aはシロキサニル基を表す。R1は重合性基を有する炭素数1〜20の置換基を表す。R2〜R4はそれぞれ独立に水素、置換されていてもよい炭素数1〜20の置換基または−X−Aを表す。Xは置換されていてもよい炭素数1〜20の2価の置換基を表す。)
Including a compound represented by the following general formula (a) and / or (a ′) and a compound represented by the general formula (z),
Figure 2005170827
Figure 2005170827
A silicone agent, wherein the content of the component represented by the general formula (z) is 0.5% by weight or less.
(Here, A represents a siloxanyl group. R 1 represents a substituent having 1 to 20 carbon atoms having a polymerizable group. R 2 to R 4 are each independently hydrogen and optionally substituted 1 carbon atom. Represents a substituent of -20 or -X-A. X represents an optionally substituted divalent substituent having 1 to 20 carbon atoms.)
シロキサニル基Aが下記式(b)
Figure 2005170827
で表されたものである請求項1または2記載の製造方法により得られたシリコーン化合物。
[式(b)中、A1 〜A11はそれぞれが互いに独立に水素、置換されていてもよい炭素数1〜20のアルキル基、置換されていてもよい炭素数6〜20のアリール基のいずれかを表す。nは0〜200の整数を表し、a、b、cはそれぞれが互いに独立に0〜20の整数を表す。ただしn=a=b=c=0の場合を除く。]
Siloxanyl group A is represented by the following formula (b)
Figure 2005170827
The silicone compound obtained by the manufacturing method of Claim 1 or 2 which is represented by these.
[In Formula (b), A 1 to A 11 are each independently hydrogen, an optionally substituted alkyl group having 1 to 20 carbon atoms, or an optionally substituted aryl group having 6 to 20 carbon atoms. Represents either. n represents an integer of 0 to 200, and a, b, and c each independently represent an integer of 0 to 20. However, the case where n = a = b = c = 0 is excluded. ]
シロキサニル基Aがトリス(トリメチルシロキシ)シリル基、ビス(トリメチルシロキシ)メチルシリル基、トリメチルシロキシジメチルシリル基からなる群から選ばれた置換基である請求項3記載のシリコーン剤。 The silicone agent according to claim 3, wherein the siloxanyl group A is a substituent selected from the group consisting of a tris (trimethylsiloxy) silyl group, a bis (trimethylsiloxy) methylsilyl group, and a trimethylsiloxydimethylsilyl group.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005272459A (en) * 2004-02-27 2005-10-06 Toray Ind Inc Silicone compound and its production method
WO2023062933A1 (en) 2021-10-14 2023-04-20 信越化学工業株式会社 Polysiloxane compound and method for producing same

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5622325A (en) * 1979-07-31 1981-03-02 Shin Etsu Chem Co Ltd Production of polymerizable organopolysiloxane
JP2002234861A (en) * 2001-02-09 2002-08-23 Nippon Shokubai Co Ltd Method for producing hydroxyalkyl ester
JP2005170826A (en) * 2003-12-10 2005-06-30 Toray Ind Inc Method of purifying silicone compound and silicone compound obtained therefrom

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5622325A (en) * 1979-07-31 1981-03-02 Shin Etsu Chem Co Ltd Production of polymerizable organopolysiloxane
JP2002234861A (en) * 2001-02-09 2002-08-23 Nippon Shokubai Co Ltd Method for producing hydroxyalkyl ester
JP2005170826A (en) * 2003-12-10 2005-06-30 Toray Ind Inc Method of purifying silicone compound and silicone compound obtained therefrom

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005272459A (en) * 2004-02-27 2005-10-06 Toray Ind Inc Silicone compound and its production method
WO2023062933A1 (en) 2021-10-14 2023-04-20 信越化学工業株式会社 Polysiloxane compound and method for producing same

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