JP2004270405A

JP2004270405A - Door structure

Info

Publication number: JP2004270405A
Application number: JP2003066153A
Authority: JP
Inventors: Takuya Ikawa; 拓也移川
Original assignee: Misawa Homes Co Ltd
Current assignee: Misawa Homes Co Ltd
Priority date: 2003-03-12
Filing date: 2003-03-12
Publication date: 2004-09-30

Abstract

<P>PROBLEM TO BE SOLVED: To provide a door structure allowing positive joining between a hollow stile member and a hollow rail member. <P>SOLUTION: A joining member 6 comprises a base 7, fitting parts 8, 9 and locking parts 11, 11. The base 7 abuts on the end face of the rail member 3 and the end part side face of the stile member 2 in the state of being held between them. The fitting parts 8, 9 are inserted and fitted into hollow parts 3a, 3a from the end face of the rail member 3. The locking parts 11, 11 are inserted in a hollow part 2a from the end part side face of the stile member 2 through a hole 13 formed in the side face and then locked to the edge part of the hole 13. The hollow stile member and rail member can thereby be positively joined. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【０００１】
【発明の属する技術分野】
本発明はドアの外周部を構成する縦框材と横框材とを直角に接合してなるドア構造に関する。
【０００２】
【背景の技術】
住宅等の建物の開口部を開閉するドアとして、縦框材と横框材とを矩形枠状に組立て、この矩形枠の内側に面材（鏡板）をはめ込む形式のドアが知られている。このようなドアの一例として、特許文献１に記載のものが知られている。この特許文献１では縦框材と横框材とを矩形枠状に組立てるとともに、縦框材と横框材に連なる嵌合孔を形成し、該嵌合孔に跨り嵌入されるやといざねをもって結合一体化せしめることで、縦框材と横框材とを接合している。
【０００３】
【特許文献１】
特開平１１−１２５０７４号公報
【０００４】
【発明が解決しようとする課題】
ところで、上記のドアでは、縦框材と横框材とはそれぞれ合板や角材等の中実な材料で形成されている。そこで、材料コストや框材の重量軽減を目的として、縦框材および横框材を、例えば樹脂による押出成形で中空に形成することが考えられるが、この場合、縦框材と横框材に連なる嵌合孔を形成した場合、框材が中空であるので、嵌合孔の深さが浅くなって十分でなく、このため、やといざねが嵌合孔にしっかりと嵌入できず、よって、縦框材と横框材とを確実に接合し難いという問題ある。
【０００５】
本発明は上記事情に鑑みてなされたもので、中空の縦框材と横框材とを確実に接合することができるドア構造を提供することを課題としている。
【０００６】
【課題を解決するための手段】
上記課題を解決するために、請求項１に記載の発明は、例えば図１〜図６に示すように、ドア１の外周部を構成する縦框材２と横框材３とを直角に接合してなるドア構造であって、
前記縦框材２と横框材３とはそれぞれ内部に、框材２，３の長手方向に沿って長尺な中空部２ａ，３ａを有しており、
前記縦框材２と横框材３とのうちの一方の框材（例えば横框材３）の端面が、他方の框材（例えば縦框材２）の端部側面に接合部材６を介して接合されており、
前記接合部材６は、基板７と、この基板７の一方の面に設けられた嵌合部８，９と、前記基板７の他方の面に設けられた係止部１１，１１とを備え、
前記基板１１は、一方の框材３の端面と他方の框材２の端部側面とに挟まれた状態でこれらに当接しており、前記嵌合部８，９は前記一方の框材３の端面から中空部３ａ，３ａに挿入されて嵌合しており、前記係止部１１，１１は他方の框材２の端部側面から、この側面に形成された孔１３を通して中空部２ａに挿入されたうえで、この孔１３の縁部に係止していることを特徴とする。
【０００７】
ここで、一方の框材３を横框材、他方の框材２を縦框材とすると、框材どうしの接合は、縦框材２かちの接合となる。また、一方の框材を縦框材、他方の框材を横框材とすると、框材どうしの接合は、横框材かちの接合となる。
【０００８】
請求項１に記載の発明によれば、接合部材６の基板７が一方の框材３の端面と他方の框材２の端部側面とに挟まれた状態でこれらに当接しているで、これら框材２，３はその端面に中空部３ａが開口していても、基板７を介して安定的に互いに直角に当接される。そして、接合部材６の嵌合部８，９が中空部３ａ，３ａに挿入されて嵌合しており、係止部１１，１１が框材２の側面に形成された孔１３，１３を通して中空部２ａに挿入されたうえで、この孔１３の縁部に係止しているので、中空の縦框材２と横框材３とを容易かつ確実に接合できる。
【０００９】
請求項２に記載の発明は、請求項１に記載のドア構造において、
前記基板７の一方の面には、嵌合部８，９が複数形成されており、これら嵌合部８，９がそれぞれ前記一方の框材３の複数の中空部３ａ，３ａに挿入されて嵌合していることを特徴とする。
【００１０】
請求項２に記載の発明によれば、基板１の一方の面に形成された複数の嵌合部８，９が、一方の框材３の複数の中空部３ａ，３ａに挿入されて嵌合しているので、中空の縦框材２と横框材３とをより強固に接合できる。
【００１１】
請求項３に記載の発明は、請求項１または２に記載のドア構造において、
前記係止部１１は、弾性的に縮径した状態で前記孔１３に挿通され、孔１３から中空部２ａに至った際に弾性復帰して拡径することによって前記孔１３の縁部に係止していることを特徴とする。
【００１２】
請求項３に記載の発明によれば、接合部材６の係止部１１を他方の框材２の側面に形成された孔１３に挿入して中空部２ａに至らしめるだけて、該係止部１１を孔１３の縁部に容易に係止できる。したがって、接合部材６を他方の框材２の側面に容易に取付けることができる。
【００１３】
請求項４に記載の発明は、請求項１〜４のいずれか一項に記載のドア構造において、
前記他方の框材２の側面には、凹溝１２が框材２の長手方向に沿って形成されており、前記基板７の他方の面には、前記凹溝１２に嵌合する凸条１０が形成され、この凸条１０の先端部に前記係止部１１が形成されており、
前記凹溝１２には前記凸条１０が嵌合しており、前記係止部１１は凹溝１２の底面に形成された孔１３を通して前記中空部２ａに挿入されたうえで、この孔２ａの縁部に係止していることを特徴とする。
【００１４】
請求項４に記載の発明によれば、他方の框材２の凹溝１２に、接合部材６の凸条１０が嵌合しているので、接合部材６を他方の框材２の側面に位置決めして強固に取付けることができ、よって、接合部材６によってより強固に框材２，３どうしを接合できる。
【００１５】
請求項５に記載の発明は、請求項４に記載のドア構造において、
前記凹溝１２には、前記縦框材２と横框材３とで形成された枠体４内に設けられた面材５の縁部が挿入されていることを特徴とする。
【００１６】
ここで、前記凹溝１２は他方の框材２の側面に形成されているが、一方の框材３にも同様形状の凹溝１７を形成するのが望ましい。
【００１７】
請求項５に記載の発明によれば、他方の框材２の側面に形成された凹溝１２に、面材５の縁部が挿入されているので、この面材５を確実に保持できる。
【００１８】
請求項６に記載の発明は、請求項４に記載のドア構造において、
前記凹溝１２には、額縁材１６が挿入され、前記縦框材２と横框材２とで形成された枠体４内に設けられた面材５の縁部が前記額縁材１６によって保持されていることを特徴とする。
【００１９】
ここで、一方の框材３にも同様形状の凹溝１７を形成した場合、この凹溝１７にも額縁材１８を挿入して、この額縁材１８によっても面材５の縁部を保持するのが望ましい。
【００２０】
請求項６に記載の発明によれば、ドア１の面材５を額縁材２６を介して確実に保持でき、また框材２，３と面材５との接合部を額縁材２６によって秀麗に仕上げることができる。
【００２１】
請求項７に記載の発明は、請求項１〜６のいずれか一項に記載のドア構造において、
前記縦框材２と横框材３とは、それぞれセルロース系微粉粒と樹脂とを混合して押出成形した中空材であることを特徴とする。
【００２２】
ここで、前記セルロース系微粉粒とは、例えば、廃材等の木材の粗粉砕物、バカスの祖粉砕物、稲藁の粗粉砕物等における各種植物細胞体の原料材粗粉砕物を出発原料とし、これを磨砕処理することによって得ることができる。
【００２３】
磨砕処理とは、粉砕処理と研磨処理とを併せ持つ処理を言うものであり、これら粉砕処理と研磨処理とを同時に行う処理であっても、粉砕処理を行った後、研磨処理を行う二工程からなる処理であってもよい。すなわち、ここで言う磨砕処理とは、後述するように、粗粉砕物から微粉砕物にする粉砕処理と、微粉際された粉粒を、繊維状態のものが絡み合い、その表面が繊毛で覆われている状態の粉粒形状から、表面に繊毛が少ない状態となるように表面研磨する研磨処理とを併せた処理を指している。
【００２４】
前記セルロース系微粉粒は、上記のように磨砕処理により粒径状に形成されることで、通常の木粉のような繊毛上の突出部分が少なくなり、水（湿気を含む）や溶剤などを吸着しにくくなっている。
【００２５】
また、前記樹脂とは、硬質樹脂や軟質樹脂のことであり、塩化ビニル樹脂、発泡塩化ビニル樹脂、ポリエチレン樹脂、ポリプロピレン樹脂、フェノール樹脂、ウレタン樹脂、ポリウレタン樹脂、ＡＢＳ樹脂、ポリスチレン樹脂等が用いられるが、中でも塩化ビニル樹脂、ポリエチレン樹脂、ポリプロピレン樹脂が、成形部材を形成するには好適である。また、樹脂は廃材の樹脂から得るようにしてもよい。
【００２６】
請求項７に記載の発明によれば、框材２，３に防水性、防腐性や木質感を付与することができる。また、押出成形したものであるので、框材２，３の内部に押出成形の際に容易に中空部２ａ，３ａを形成できる。
【００２７】
【発明の実施の形態】
以下、図面を参照して本発明の実施の形態を説明する。
図１（ａ）、（ｂ）にそれぞれ示すように、本発明に係るドア構造を備えたドア１は、格子入板戸であり、２本の縦框材２と２本の横框材３とを矩形枠状に組立てた枠体４の内側に格子状に面材５をはめ込んだ構造となっている。ここで、図１（ａ）に示すドアは面材５が合板で形成されたものであり、図１（ｂ）に示すドアは面材５がガラス板で形成されたものである。
【００２８】
前記縦框材２と横框材３とは、それぞれセルロース系微粉粒と樹脂とを混合して押出成形した中空材で形成されており、内部にはそれぞれ複数の中空部２ａ…，３ａ…を有している。縦框材２と横框材３とは、縦框材２かちとなるように、直角に接合されている。つまり、縦框材２の端部側面に、横框材３の端面が接合部材６を介して接合されている。
【００２９】
接合部材６は、基板７と、この基板７の一方の面に設けられた嵌合部８，９と、基板７の他方の面に設けられた凸条１０と、この凸状１０の先端面に形成された係止部１１とを備え、これらは樹脂による一体成形によって形成されている。基板７は、図２および図４に示すように、縦長の長方形板状のものであり、その幅は縦横の框材２，３の厚さと等しくなっている。また、基板７の下端部には、後述する額縁材の端部がはめ込まれる矩形状の切欠き７ａが形成されている。
【００３０】
嵌合部８は、左右一対のプレート８ａ，８ａと、これら一対のプレート８ａ，８ａの上端部間に設けられたプレート８ｂとを備えており、左右一対のプレート８ａ，８ｂは先開き状態となっており、上側のプレート８ｂは上方に開いた状態となっている。また、これらプレート８ａ，８ａ，８ｂの先端部には、内側に傾斜する傾斜面８ｃがそれぞれ形成されている。
嵌合部９は、嵌合部８と隙間を隔ててその下方に設けられたもので、左右一対のプレート９ａ，９ａと、これら一対のプレート９ａ，９ａの下端部間に設けられたプレート９ｂとを備えており、左右一対のプレート９ａ，９ｂは先開き状態となっており、下側のプレート９ｂは下方に開いた状態となっている。また、これらプレート９ａ，９ａ，９ｂの先端部には、先端に向かうに従って漸次内側に傾斜する傾斜面９ｃがそれぞれ形成されている。
【００３１】
嵌合部８と嵌合部９とはそれぞれ、横框材３の下二つの中空部３ａ，３ａに挿入されて嵌合するものであり、嵌合部８，９間の隙間は、中空部３ａ，３ａ間の壁部３ｂの厚さとほぼ等しくなっている。また、嵌合部８，９の開いた状態における正面視における縦横の寸法は、中空部３ａ，３ａの縦横の寸法より若干大きめに設定されており、嵌合部８のプレート８ａ，８ａ，８ｂおよび嵌合部９のプレート９ａ，９ａ，９ｂは内側に弾性的に撓めるようになっている。
【００３２】
そして、嵌合部８，９を中空部３ａ，３ａに挿入する際に、嵌合部８のプレート８ａ，８ａ，８ｂおよび嵌合部９のプレート９ａ，９ａ，９ｂがそれぞれ内側に弾性的に撓み、中空部３ａ，３ａに挿入された際に、プレート８ａ，８ａ，８ｂおよびプレート９ａ，９ａ，９ｂが、その弾性復帰力によって中空部３ａ，３ａの内壁面に圧接することによって、嵌合部８，９が中空部３ａ，３ａに嵌合している。
また、プレート８ａ，８ａ，８ｂおよびプレート９ａ，９ａ，９ｂの先端部に形成されている傾斜面８ｃ，９ｃは、嵌合部８，９が中空部３ａ，３ａに挿入される際に、中空部３ａ，３ａの入口縁部によって押されて、プレート８ａ，８ａ，８ｂおよびプレート９ａ，９ａ，９ｂを内側に押圧し始める際のガイドとなる。
【００３３】
前記凸条１０は基板７の他方の面に、基板７の上端から前記嵌合部９の下端位置に対向する位置まで帯状に形成されたもので、断面矩形状に形成されている。また、凸条１０の長手方向に沿う両側面には、それぞれ細かい多数の突起が凸条１０の長手方向に延在するようにして形成されている。
一方、縦框材２の側面には凹溝１２が上下方向に沿って形成されている。この凹溝１２は接合部材６の凸条１０が嵌合するものであり、断面矩形状に形成されている。また、凹溝１２の対向する内側面には、それぞれ細かい多数の突起が凹溝１２の長手方向に延在するようにして形成されている。
そして、縦框材２の凹溝１２に、凸条１０が嵌合しており、この状態において、凹溝１２の側面の突起が、凸条１０の側面の突起間に係合することによって凹溝１２と凸条１０の嵌合が強固なものとなっている。
【００３４】
さらに、前記凸条１０の先端面には二つの係止部１１，１１が上下に所定間隔離間して設けられている。この係止部１１は、図４（ａ）、（Ｃ）に示すように４つの係止爪１１ａによって構成されており、これら係止爪１１ａは外側に向けて先開きの状態となっている。係止爪１１ａは開いた状態から内側に弾性的に撓み可能となっており、係止爪の１１ａの先端部には、先端に向かうに従って漸次内側に傾斜する傾斜面１１ｂが形成されている。
【００３５】
一方、縦框材２の凹溝１２の底面には、前記係止部１１，１１と対向して孔１３，１３が形成されている。この孔１３は縦框材２の中空部２ａに開口しており、その直径は前記係止爪１１ａ…が最も閉じた状態における係止部１１の直径より大きく、かつ係止爪１１ａ…が互いに平行となるような若干開いた状態における係止部１１の直径より小さくなっている。
そして、係止部１１は、弾性的に縮径した状態で前記孔１３に挿通され、孔１３から中空部２ａに至った際に弾性復帰して拡径することによって孔１３の縁部に係止している。
また、係止爪１１ａの先端部に形成されている傾斜面１１ｃは、係止部１１が孔１３に挿入される際に、孔１３の入口縁部によって押されて、係止爪１１ａを内側に押圧し始める、つまり、係止部１１を縮径し始める際のガイドとなる。
【００３６】
そして、縦框材２と横框材３とを接合部材６を介して直角に接合する場合、まず、横框材３の端面から中空部３ａ，３ａに接合部材６の嵌合部８，９を挿入して、中空部３ａ，３ａに嵌合するとともに、基板７を横框材３の端面に当接する。
この場合、嵌合部８，９を中空部３ａ，３ａに挿入した際に、傾斜面８ｃ，９ｃが中空部３ａ，３ａの入口縁部によって押されて、プレート８ａ，８ａ，８ｂおよびプレート９ａ，９ａ，９ｂが内側に弾性的に撓み、この状態で、嵌合部８，９を中空部３ａ，３ａに挿入していき、中空部３ａ，３ａに完全に挿入した際に、プレート８ａ，８ａ，８ｂおよびプレート９ａ，９ａ，９ｂが、その弾性復帰力によって中空部３ａ，３ａの内壁面に圧接することによって、嵌合部８，９が中空部３ａ，３ａに嵌合する。
また、プレート８ａ，８ａ，８ｂおよびプレート９ａ，９ａ，９ｂの外面には細かい突起が形成されているので、この突起は中空部３ａ，３ａの内壁面に食い込むことによって、嵌合部８，９が中空部３ａ，３ａにより確実に嵌合する。
なお、嵌合部８，９を中空部３ａ，３ａに挿入する際に、嵌合部８，９の外面または中空部３ａ，３ａの内壁面に接着剤を塗布しておき、この接着剤によって嵌合部８，９を中空部３ａ，３ａの内壁面に接着固定しもよい。
【００３７】
次に、横框材３の固定された接合部材６の凸条１０を縦框材３の凹溝１２にはめ込むとともに、接合部材６の係止部１１，１１を凹溝１２の底部に形成されている孔１３，１３に挿入して、係止部１１，１１を縦框材２の中空部２ａに至らしめるとともに、接合部材６の基板７を縦框材２の側面に当接する。
この場合、係止部１１を孔１３に挿入した際に、傾斜面１１ｂが孔１３の入口縁部によって押されて、係止爪１１ａ…が内側に弾性的に撓み、この状態で、係止部１１を孔１３に挿入していき、係止部１１が中空部２ａに至った際に、係止爪１１ａ…が、その弾性復帰力によって外側に撓み、孔１３の縁部に係止する。
また、接合部材６の凸条１０を縦框材２の凹溝１２にはめ込む際に、凹溝１２の側面の突起が、凸条１０の側面の突起間に係合することによって凹溝１２と凸条１０の嵌合が強固なものとなる。なお、凸条１０を凹溝１２にはめ込む際に、凸条１０の外面または凹溝１２の内壁面に接着剤を塗布しておき、この接着剤によって凸条１０を凹溝１２の内壁面に接着固定しもよい。
【００３８】
なお、本例では、横框材３に接合部材６を取付けてから、この接合部材６を縦框材２に取付けることによって、これら框材２，３どうしを接合したが、これとは逆に、縦框材２に接合部材６を取付けてから、この接合部材６を横框材２に取付けることによって、框材２，３どうしを接合してもよく、さらには、接合部材６を同時に横框材３と縦框材２とに取付けることによって、框材２，３どうしを接合してもよい。
【００３９】
このようにして、縦框材２と横框材３とを接合部材６を介して直角に接合することによって、接合部材６の基板７が横框材３の端面と縦框材２の端部側面とに挟まれた状態でこれらに当接しているで、これら框材２，３はその端面に中空部２ａ，３ａが開口していても、基板７を介して安定的に互いに直角に当接される。そして、接合部材６の嵌合部８，９が横框材３の中空部３ａ，３ａに挿入されて嵌合しており、係止部１１が横框材２の側面に形成された凹溝１２の底の孔１３を通して縦框材２の中空部２ａに挿入されたうえで、この孔１３の縁部に係止しているので、中空の縦框材２と横框材３とを容易かつ確実に接合できる。
また、縦框材２の凹溝１２に、接合部材６の凸条１０が嵌合しているので、接合部材６を縦框材２の側面に位置決めして強固に取付けることができ、よって、接合部材６によってより強固に框材２，３どうしを接合できる。
【００４０】
さらに、基板７の一方の面に形成された二つの嵌合部８，９が、横框材３の二つの中空部３ａ，３ａに挿入されて嵌合しているので、縦框材２と横框材３とをより強固に接合できる。
加えて、接合部材６の係止部１１を縦框材２の側面（凹溝１２の底面）に形成された孔１３に挿入して中空部１２ａに至らしめるだけて、該係止部１１の係止爪１１ａ…が弾性復帰して孔１３の縁部に係止するので、係止部１１を孔１３に容易に係止でき、したがって、接合部材６を縦框材２の側面に容易に取付けることができる。
【００４１】
上記のような縦框材２と横框材３との接合は、図１に示すような、ドア１の四つの角部で同様にして行われ、これによって２本の縦框材２，２と２本の横框材３，３とによって枠体４が形成される。
そして、この枠体４内に合板やガラス板で形成された面材５が以下のようにしてはめ込まれる。
【００４２】
すなわち、前記縦框材２の側面に形成されている凹溝１２には、図２および図３に示すように、額縁材１６が挿入されている。この額縁材１６はセルロース系微粉粒と樹脂とを混合して押出成形した上下に長尺なものであり、額縁本体１６ａと、この額縁本体１６ａの裏面に形成された挿入部１６ｂ，１６ｂとから構成されている。
額縁本体１６ａは左右一対の爪部１６ｃ，１６ｃを備えており、この爪部１６ｃ，１６ｃによって面材５の縦方向に沿う縁部が挟持されて保持されている。挿入部１６ｂ，１６ｂは平行離間して設けられており、挿入部１６ｂ，１６ｂの外面間の距離は、前記凹溝１２の溝幅とほぼ等しくなっている。したがって、この挿入部１６ｂ，１６ｂを凹溝１２に挿入して嵌合することによって、額縁材１６が溝１２に固定されている。
【００４３】
また、前記横框材３の内側の側面には、凹溝１７が形成されており、この凹溝１７に額縁材１８が挿入されている。この額縁材１８はセルロース系微粉粒と樹脂とを混合して押出成形した上下に長尺なものであり、額縁本体１８ａと、この額縁本体１８ａの裏面に形成された挿入部１８ｂ，１８ｂとから構成されている。
額縁本体１８ａは左右一対の爪部１８ｃ，１８ｃを備えており、この爪部１８ｃ，１８ｃによって面材５の横方向に沿う縁部が挟持されて保持されている。挿入部１８ｂ，１８ｂは平行離間して設けられており、挿入部１８ｂ，１８ｂの外面間の距離は、前記凹溝１７の溝幅とほぼ等しくなっている。したがって、この挿入部１８ｂ，１８ｂを凹溝１７に挿入して嵌合することによって、額縁材１８が溝１７に固定されている。
【００４４】
なお、本実施の形態では、図１に示すように、枠体４内に縦横に帯材が組み付けられているので、帯材の側面にも、框材２，３と同様に凹溝を形成するとともに、この凹溝に額縁材を挿入し、この額縁材によって面材５の他の縁部を保持する。
【００４５】
このように、面材５は額縁材１６，１８に保持されているので、面材５を額縁材１６，１８を介して枠体４内に確実に保持でき、また框材２，３と面材５との接合部を額縁材１６，１８によって秀麗に仕上げることができる。
【００４６】
なお、本実施の形態では、縦横の框材２，３にそれぞれ形成された凹溝１２，１７に額縁材１６，１８を挿入し、この額縁材１２，１７によって面材５の縁部を保持したが、額縁材１６，１８を使用せずに、凹溝１２，１７に直接面材５の縁部を挿入して嵌合し、これによって面材５を枠体４内に保持してもよい。
また、本実施の形態では、ドア１の縦横の框材２，３内には、それぞれ中空部２ａ，３ａがあるので、この中空部２ａ，３ａにウレタン等の断熱材を充填してもよい。
【００４７】
【発明の効果】
以上説明したように、請求項１に記載の発明によれば、接合部材の基板が一方の框材の端面と他方の框材の端部側面とに挟まれた状態でこれらに当接しているで、框材どうしは基板を介して安定的に互いに直角に当接され、そのうえで、接合部材の嵌合部が中空部に挿入されて嵌合しており、係止部が框材の側面に形成された孔を通して中空部に挿入されたうえで、この孔の縁部に係止しているので、中空の縦框材と横框材とを容易かつ確実に接合できる。
【００４８】
請求項２に記載の発明によれば、基板の一方の面に形成された複数の嵌合部が、一方の框材の複数の中空部に挿入されて嵌合しているので、中空の縦框材と横框材とをより強固に接合できる。
【００４９】
請求項３に記載の発明によれば、接合部材の係止部を他方の框材の側面に形成された孔に挿入して中空部に至らしめるだけて、該係止部を孔の縁部に容易に係止でき、よって、接合部材を他方の框材の側面に容易に取付けることができる。
【００５０】
請求項４に記載の発明によれば、框材の凹溝に、接合部材の凸条が嵌合しているので、接合部材を框材の側面に位置決めして強固に取付けることができ、よって、接合部材によってより強固に框材どうしを接合できる。
【００５１】
請求項５に記載の発明によれば、框材の側面に形成された凹溝に、面材の縁部が挿入されているので、この面材を確実に保持できる。
【００５２】
請求項６に記載の発明によれば、ドアの面材を額縁材を介して確実に保持でき、また框材と面材との接合部を額縁材によって秀麗に仕上げることができる。
【００５３】
請求項７に記載の発明によれば、框材に防水性、防腐性や木質感を付与することができる。また、押出成形したものであるので、框材の内部に押出成形の際に容易に中空部を形成できる。
【図面の簡単な説明】
【図１】本発明のドア構造を備えたドア示すもので、（ａ）は面材が合板であるドアの正面図、（ｂ）は面材がガラス板であるドアの正面図である。
【図２】本発明のドア構造を示すもので、縦横の框材の接合部の分解斜視図である。
【図３】同、縦横の框材の接合部の斜視図である。
【図４】同、接合部材を示すもので、（ａ）は平面図、（ｂ）は正面図、（ｃ）は側面図である。
【図５】同、縦横の框材の接合部の断面図である。
【符号の説明】
１ドア
２縦框材（他方の框材）
２ａ中空部
３横框材（一方の框材）
４枠体
５面材
６接合部材
７基板
８，９嵌合部
１０凸条
１１係止部
１２凹溝
１３孔
１６額縁材[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a door structure in which a vertical frame member and a horizontal frame member constituting an outer peripheral portion of a door are joined at right angles.
[0002]
[Background technology]
As a door for opening and closing an opening of a building such as a house, there is known a door in which a vertical frame member and a horizontal frame member are assembled in a rectangular frame shape, and a face material (end plate) is fitted inside the rectangular frame. As an example of such a door, a door described in Patent Document 1 is known. In this Patent Document 1, the vertical frame material and the horizontal frame material are assembled in a rectangular frame shape, and a fitting hole is formed so as to be continuous with the vertical frame material and the horizontal frame material. The vertical frame material and the horizontal frame material are joined by combining and integrating them.
[0003]
[Patent Document 1]
Japanese Patent Application Laid-Open No. H11-125074
[Problems to be solved by the invention]
By the way, in the above-mentioned door, the vertical frame material and the horizontal frame material are each formed of a solid material such as plywood or square material. Therefore, for the purpose of reducing material cost and weight of the frame material, it is conceivable that the vertical frame material and the horizontal frame material are formed in a hollow shape by, for example, extrusion molding with a resin. When a continuous fitting hole is formed, since the frame material is hollow, the depth of the fitting hole becomes shallow, which is not sufficient, and therefore, it is not possible for the ridge to fit firmly into the fitting hole. However, there is a problem that it is difficult to securely join the vertical frame material and the horizontal frame material.
[0005]
The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a door structure that can securely join a hollow vertical frame member and a horizontal frame member.
[0006]
[Means for Solving the Problems]
In order to solve the above-mentioned problem, the invention according to claim 1 joins a vertical frame member 2 and a horizontal frame member 3 forming an outer peripheral portion of a door 1 at right angles as shown in FIGS. Door structure,
The vertical frame member 2 and the horizontal frame member 3 have long hollow portions 2a and 3a inside thereof along the longitudinal direction of the frame members 2 and 3, respectively.
An end surface of one of the vertical frame members 2 and the horizontal frame member 3 (for example, the horizontal frame member 3) is connected to an end side surface of the other frame member (for example, the vertical frame member 2) via the joining member 6. Are joined
The joining member 6 includes a substrate 7, fitting portions 8 and 9 provided on one surface of the substrate 7, and locking portions 11 and 11 provided on the other surface of the substrate 7,
The board 11 is in contact with an end surface of one frame member 3 and an end side surface of the other frame member 2 in a state of being sandwiched therebetween, and the fitting portions 8 and 9 are connected to the one frame member 3. Are inserted into the hollow portions 3a, 3a from the end surfaces thereof, and the locking portions 11, 11 are inserted into the hollow portion 2a from the side surface of the other end of the frame member 2 through the hole 13 formed in this side surface. It is characterized in that after being inserted, it is locked to the edge of the hole 13.
[0007]
Here, assuming that one frame member 3 is a horizontal frame member and the other frame member 2 is a vertical frame member, joining of the frame members is joining of the vertical frame members 2. If one of the frame members is a vertical frame member and the other frame member is a horizontal frame member, the joint between the frame members is a joint between the horizontal frame members.
[0008]
According to the first aspect of the present invention, the board 7 of the joining member 6 is in contact with the end surface of the one frame member 3 and the end side surface of the other frame member 2 while being sandwiched therebetween. These frame members 2 and 3 are stably abutted at right angles to each other via the substrate 7 even if the hollow portion 3a is open at the end surface. The fitting portions 8, 9 of the joining member 6 are inserted and fitted into the hollow portions 3a, 3a, and the locking portions 11, 11 are hollow through the holes 13, 13 formed in the side surface of the frame material 2. Since it is inserted into the portion 2a and is locked to the edge of the hole 13, the hollow vertical frame member 2 and the horizontal frame member 3 can be easily and reliably joined.
[0009]
According to a second aspect of the present invention, in the door structure according to the first aspect,
A plurality of fitting portions 8, 9 are formed on one surface of the substrate 7, and these fitting portions 8, 9 are inserted into the plurality of hollow portions 3a, 3a of the one frame member 3, respectively. It is characterized by being fitted.
[0010]
According to the second aspect of the present invention, the plurality of fitting portions 8, 9 formed on one surface of the substrate 1 are inserted into the plurality of hollow portions 3a, 3a of one frame member 3 and fitted. Therefore, the hollow vertical frame member 2 and the horizontal frame member 3 can be more firmly joined.
[0011]
The invention according to claim 3 is the door structure according to claim 1 or 2,
The locking portion 11 is inserted into the hole 13 in a state of being elastically reduced in diameter, and is elastically restored when the hole 13 reaches the hollow portion 2a to expand the diameter, thereby engaging with the edge of the hole 13. It is characterized by stopping.
[0012]
According to the third aspect of the present invention, the engaging portion 11 of the joining member 6 is inserted into the hole 13 formed on the side surface of the other frame member 2 to reach the hollow portion 2a. 11 can be easily locked to the edge of the hole 13. Therefore, the joining member 6 can be easily attached to the side surface of the other frame member 2.
[0013]
According to a fourth aspect of the present invention, in the door structure according to any one of the first to fourth aspects,
On the side surface of the other frame member 2, a concave groove 12 is formed along the longitudinal direction of the frame member 2, and on the other surface of the substrate 7, a ridge 10 fitted in the concave groove 12 is formed. Is formed, and the engaging portion 11 is formed at the tip of the ridge 10.
The ridge 10 is fitted into the concave groove 12, and the locking portion 11 is inserted into the hollow portion 2 a through a hole 13 formed on the bottom surface of the concave groove 12, and It is characterized by being locked to an edge.
[0014]
According to the fourth aspect of the present invention, since the ridges 10 of the joining member 6 are fitted into the concave grooves 12 of the other frame member 2, the joining member 6 is positioned on the side surface of the other frame member 2. Thus, the frame members 2 and 3 can be more firmly joined by the joining member 6.
[0015]
The invention according to claim 5 is the door structure according to claim 4,
An edge of a face material 5 provided in a frame 4 formed by the vertical frame material 2 and the horizontal frame material 3 is inserted into the concave groove 12.
[0016]
Here, the groove 12 is formed on the side surface of the other frame member 2, but it is desirable that a groove 17 having the same shape is formed on one frame member 3.
[0017]
According to the fifth aspect of the present invention, since the edge of the face material 5 is inserted into the concave groove 12 formed on the side surface of the other frame material 2, the face material 5 can be securely held.
[0018]
According to a sixth aspect of the present invention, in the door structure according to the fourth aspect,
A frame material 16 is inserted into the concave groove 12, and the edge of the face material 5 provided in the frame 4 formed by the vertical frame material 2 and the horizontal frame material 2 is held by the frame material 16. It is characterized by having been done.
[0019]
Here, when a groove 17 having a similar shape is formed in one of the frame members 3, a frame member 18 is inserted into the groove 17, and the edge of the face member 5 is held by the frame member 18. It is desirable.
[0020]
According to the invention as set forth in claim 6, the face material 5 of the door 1 can be reliably held via the frame material 26, and the joint between the frame materials 2, 3 and the face material 5 is excelled by the frame material 26. Can be finished.
[0021]
According to a seventh aspect of the present invention, in the door structure according to any one of the first to sixth aspects,
The vertical frame material 2 and the horizontal frame material 3 are each a hollow material formed by extruding a mixture of cellulose-based fine particles and a resin.
[0022]
Here, the cellulose-based fine particles are, for example, a raw material coarsely pulverized material of various plant cell bodies in a coarsely pulverized product of wood such as waste material, a ground pulverized product of Bacas, a coarse pulverized product of rice straw, and the like. Can be obtained by grinding.
[0023]
Grinding treatment refers to a treatment having both a grinding treatment and a polishing treatment. Even if the grinding treatment and the polishing treatment are performed simultaneously, a two-step process of performing the grinding treatment and then performing the polishing treatment is performed. May be performed. That is, the grinding treatment referred to here is, as will be described later, a crushing treatment for converting a coarsely crushed material into a finely crushed material, and the finely crushed powder particles are entangled in a fiber state, and the surface thereof is covered with cilia. It refers to a process that combines a polishing process of polishing the surface so that the surface has less cilia from the powdered particle shape in the broken state.
[0024]
The cellulosic fine powder particles are formed into a particle shape by the grinding treatment as described above, so that the protruding portion on the cilia like ordinary wood flour is reduced, and water (including moisture), solvent, etc. Is difficult to adsorb.
[0025]
Further, the resin is a hard resin or a soft resin, and vinyl chloride resin, foamed vinyl chloride resin, polyethylene resin, polypropylene resin, phenol resin, urethane resin, polyurethane resin, ABS resin, polystyrene resin, and the like are used. However, among them, vinyl chloride resin, polyethylene resin, and polypropylene resin are preferable for forming a molded member. Further, the resin may be obtained from a waste resin.
[0026]
According to the invention described in claim 7, the frame members 2 and 3 can be provided with waterproofness, antiseptic property, and woody feeling. In addition, since they are formed by extrusion, the hollow portions 2a and 3a can be easily formed in the frame members 2 and 3 during extrusion.
[0027]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
As shown in FIGS. 1 (a) and 1 (b), a door 1 having a door structure according to the present invention is a lattice-inserted door, and has two vertical frame members 2 and two horizontal frame members 3. Are assembled into a rectangular frame shape, and the face material 5 is fitted in a lattice shape inside the frame body 4. Here, the door shown in FIG. 1A has a face plate 5 formed of plywood, and the door shown in FIG. 1B has a face plate 5 formed of a glass plate.
[0028]
The vertical frame member 2 and the horizontal frame member 3 are each formed of a hollow material formed by extruding a mixture of cellulose-based fine particles and a resin, and has a plurality of hollow portions 2a..., 3a. Have. The vertical frame member 2 and the horizontal frame member 3 are joined at a right angle so as to form the vertical frame member 2. That is, the end surface of the horizontal frame material 3 is joined to the side surface of the end portion of the vertical frame material 2 via the joining member 6.
[0029]
The joining member 6 includes a substrate 7, fitting portions 8 and 9 provided on one surface of the substrate 7, ridges 10 provided on the other surface of the substrate 7, and a front end surface of the convex 10. Are formed by integral molding with resin. As shown in FIGS. 2 and 4, the substrate 7 is a vertically long rectangular plate, and the width thereof is equal to the thickness of the vertical and horizontal frame members 2 and 3. At the lower end of the substrate 7, a rectangular notch 7a into which an edge of a frame material to be described later is fitted is formed.
[0030]
The fitting portion 8 includes a pair of left and right plates 8a, 8a and a plate 8b provided between upper ends of the pair of plates 8a, 8a. The upper plate 8b is open upward. In addition, inclined surfaces 8c that are inclined inward are formed at the distal ends of the plates 8a, 8a, and 8b, respectively.
The fitting portion 9 is provided below the fitting portion 8 with a gap therebetween, and includes a pair of left and right plates 9a, 9a and a plate 9b provided between lower end portions of the pair of plates 9a, 9a. The pair of left and right plates 9a and 9b are in a front open state, and the lower plate 9b is in a state opened downward. In addition, inclined surfaces 9c are formed at the distal ends of the plates 9a, 9a, 9b, and are gradually inclined inward toward the distal ends.
[0031]
The fitting portion 8 and the fitting portion 9 are inserted into and fitted to the lower two hollow portions 3a, 3a of the horizontal frame member 3, respectively, and the gap between the fitting portions 8, 9 is a hollow portion. The thickness is substantially equal to the thickness of the wall 3b between the portions 3a. The vertical and horizontal dimensions of the fitting portions 8, 9 in the open state when viewed from the front are set slightly larger than the vertical and horizontal dimensions of the hollow portions 3a, 3a, and the plates 8a, 8a, 8b of the fitting portion 8 are formed. The plates 9a, 9a, 9b of the fitting portion 9 are elastically bent inward.
[0032]
When the fitting portions 8, 9 are inserted into the hollow portions 3a, 3a, the plates 8a, 8a, 8b of the fitting portion 8 and the plates 9a, 9a, 9b of the fitting portion 9 elastically inward, respectively. When bent and inserted into the hollow portions 3a, 3a, the plates 8a, 8a, 8b and the plates 9a, 9a, 9b are pressed against the inner wall surfaces of the hollow portions 3a, 3a by their elastic restoring force, so that they are fitted. The parts 8, 9 are fitted in the hollow parts 3a, 3a.
In addition, the inclined surfaces 8c, 9c formed at the distal ends of the plates 8a, 8a, 8b and the plates 9a, 9a, 9b are hollow when the fitting portions 8, 9 are inserted into the hollow portions 3a, 3a. It is pushed by the entrance edges of the portions 3a, 3a and serves as a guide when the plates 8a, 8a, 8b and the plates 9a, 9a, 9b start to be pressed inward.
[0033]
The ridge 10 is formed in a band shape on the other surface of the substrate 7 from the upper end of the substrate 7 to a position facing the lower end position of the fitting portion 9 and has a rectangular cross section. Further, on both side surfaces along the longitudinal direction of the ridge 10, a large number of small projections are formed so as to extend in the longitudinal direction of the ridge 10.
On the other hand, a concave groove 12 is formed on the side surface of the vertical frame material 2 along the vertical direction. The concave groove 12 is to be fitted with the ridge 10 of the joining member 6 and has a rectangular cross section. A large number of small projections are formed on the inner surfaces of the concave grooves 12 facing each other so as to extend in the longitudinal direction of the concave grooves 12.
The ridge 10 is fitted into the groove 12 of the vertical frame member 2. The fitting between the groove 12 and the ridge 10 is firm.
[0034]
Further, two locking portions 11, 11 are provided on the tip end surface of the ridge 10 at predetermined intervals vertically. As shown in FIGS. 4A and 4C, the locking portion 11 includes four locking claws 11a, and these locking claws 11a are open outward toward the outside. . The locking claw 11a is elastically bendable inward from the open state, and an inclined surface 11b is formed at the tip of the locking claw 11a, which is gradually inclined inward toward the tip.
[0035]
On the other hand, holes 13, 13 are formed in the bottom surface of the concave groove 12 of the vertical frame material 2 so as to face the locking portions 11, 11. The hole 13 is opened in the hollow portion 2a of the vertical frame member 2, and the diameter thereof is larger than the diameter of the locking portion 11 when the locking claws 11a are in the most closed state. It is smaller than the diameter of the locking portion 11 in a slightly opened state so as to be parallel.
The locking portion 11 is inserted into the hole 13 in a state of being elastically reduced in diameter, and is elastically restored when reaching the hollow portion 2 a from the hole 13 to expand the diameter, thereby engaging with the edge of the hole 13. Stopped.
Also, when the locking portion 11 is inserted into the hole 13, the inclined surface 11 c formed at the tip of the locking claw 11 a is pushed by the entrance edge of the hole 13, and the locking claw 11 a is moved inward. , That is, a guide when starting to reduce the diameter of the locking portion 11.
[0036]
When the vertical frame member 2 and the horizontal frame member 3 are to be joined at right angles via the joining member 6, first, fitting portions 8, 9 of the joining member 6 from the end surfaces of the horizontal frame member 3 to the hollow portions 3a, 3a. Is inserted into the hollow portions 3a, 3a, and the board 7 is brought into contact with the end face of the lateral frame material 3.
In this case, when the fitting portions 8, 9 are inserted into the hollow portions 3a, 3a, the inclined surfaces 8c, 9c are pushed by the entrance edges of the hollow portions 3a, 3a, and the plates 8a, 8a, 8b, and 9a , 9a, 9b are elastically bent inward, and in this state, the fitting portions 8, 9 are inserted into the hollow portions 3a, 3a, and when the fitting portions 8, 9 are completely inserted into the hollow portions 3a, 3a, the plates 8a, 9a The fitting portions 8, 9 are fitted to the hollow portions 3a, 3a by pressing the 8a, 8b and the plates 9a, 9a, 9b against the inner wall surfaces of the hollow portions 3a, 3a by their elastic return force.
Further, since fine projections are formed on the outer surfaces of the plates 8a, 8a, 8b and the plates 9a, 9a, 9b, the projections bite into the inner wall surfaces of the hollow portions 3a, 3a, so that the fitting portions 8, 9 are formed. Are securely fitted by the hollow portions 3a, 3a.
When the fitting portions 8 and 9 are inserted into the hollow portions 3a and 3a, an adhesive is applied to the outer surfaces of the fitting portions 8 and 9 or the inner wall surfaces of the hollow portions 3a and 3a. The fitting portions 8, 9 may be bonded and fixed to the inner wall surfaces of the hollow portions 3a, 3a.
[0037]
Next, the ridges 10 of the joint member 6 to which the horizontal frame member 3 is fixed are fitted into the concave grooves 12 of the vertical frame member 3, and the locking portions 11, 11 of the joint member 6 are formed at the bottom of the concave grooves 12. The locking members 11 are inserted into the holes 13, 13 so as to reach the hollow portion 2 a of the vertical frame member 2, and the substrate 7 of the joining member 6 is in contact with the side surface of the vertical frame member 2.
In this case, when the locking portion 11 is inserted into the hole 13, the inclined surface 11b is pushed by the entrance edge of the hole 13, and the locking claws 11a are elastically bent inward. The portion 11 is inserted into the hole 13, and when the locking portion 11 reaches the hollow portion 2 a, the locking claws 11 a... Are bent outward by the elastic return force and locked to the edge of the hole 13. .
Further, when the ridge 10 of the joining member 6 is fitted into the groove 12 of the vertical frame member 2, the protrusion on the side surface of the groove 12 is engaged between the protrusions on the side surface of the ridge 10, thereby forming the groove 12. The fitting of the ridge 10 becomes strong. When the ridge 10 is fitted into the groove 12, an adhesive is applied to the outer surface of the ridge 10 or the inner wall surface of the groove 12, and the ridge 10 is applied to the inner wall surface of the groove 12 by this adhesive. It may be bonded and fixed.
[0038]
In this example, the joining members 6 are attached to the horizontal frame members 3 and then the joining members 6 are attached to the vertical frame members 2 to join the frame members 2 and 3 to each other. By attaching the joining member 6 to the vertical frame member 2 and then attaching the joining member 6 to the horizontal frame member 2, the frame members 2 and 3 may be joined to each other. The frame members 2 and 3 may be joined together by being attached to the frame member 3 and the vertical frame member 2.
[0039]
In this manner, the vertical frame member 2 and the horizontal frame member 3 are joined at right angles via the joint member 6, so that the board 7 of the joint member 6 is connected to the end surface of the horizontal frame member 3 and the end of the vertical frame member 2. Since the frame members 2 and 3 are in contact with each other while being sandwiched between the side surfaces, the frame members 2 and 3 can be stably contacted at right angles to each other via the substrate 7 even if the hollow portions 2a and 3a are open at the end surfaces. Touched. The fitting portions 8 and 9 of the joining member 6 are inserted and fitted into the hollow portions 3 a and 3 a of the horizontal frame member 3, and the locking portions 11 are concave grooves formed on the side surfaces of the horizontal frame member 2. 12 is inserted into the hollow portion 2a of the vertical frame member 2 through the hole 13 at the bottom of the vertical frame member 12 and is locked to the edge of the hole 13 so that the hollow vertical frame member 2 and the horizontal frame member 3 can be easily connected. It can be joined securely.
Further, since the ridges 10 of the joining member 6 are fitted in the concave grooves 12 of the vertical frame member 2, the joining member 6 can be positioned and firmly attached to the side surfaces of the vertical frame member 2, The joining members 6 allow the frame members 2 and 3 to be joined more firmly.
[0040]
Further, the two fitting portions 8 and 9 formed on one surface of the substrate 7 are inserted and fitted into the two hollow portions 3a and 3a of the horizontal frame material 3, so that the vertical frame material 2 The frame member 3 can be joined more firmly.
In addition, just by inserting the locking portion 11 of the joining member 6 into the hole 13 formed on the side surface (the bottom surface of the concave groove 12) of the vertical frame member 2 and reaching the hollow portion 12a, the locking portion 11 Since the locking claws 11a return elastically and lock to the edge of the hole 13, the locking portion 11 can be easily locked to the hole 13, so that the joining member 6 can be easily attached to the side surface of the vertical frame material 2. Can be installed.
[0041]
The joining of the vertical frame material 2 and the horizontal frame material 3 as described above is performed in the same manner at the four corners of the door 1 as shown in FIG. And two horizontal frame members 3, 3 form a frame 4.
Then, the face material 5 formed of a plywood or a glass plate is fitted into the frame 4 as follows.
[0042]
That is, as shown in FIGS. 2 and 3, a frame material 16 is inserted into the concave groove 12 formed on the side surface of the vertical frame material 2. The frame material 16 is a vertically long material formed by extruding a mixture of cellulosic fine particles and a resin, and includes a frame body 16a and insertion portions 16b, 16b formed on the back surface of the frame body 16a. It is configured.
The frame main body 16a is provided with a pair of right and left claws 16c, 16c, and the edges of the face material 5 along the vertical direction are held by the claws 16c, 16c. The insertion portions 16b, 16b are provided parallel and separated from each other, and the distance between the outer surfaces of the insertion portions 16b, 16b is substantially equal to the groove width of the concave groove 12. Therefore, the frame member 16 is fixed to the groove 12 by inserting and inserting the insertion portions 16b and 16b into the concave groove 12.
[0043]
Further, a groove 17 is formed on the inner side surface of the horizontal frame material 3, and a frame material 18 is inserted into the groove 17. The frame material 18 is a vertically long material formed by mixing and extruding cellulosic fine particles and resin, and includes a frame body 18a and insertion portions 18b, 18b formed on the back surface of the frame body 18a. It is configured.
The frame main body 18a is provided with a pair of left and right claws 18c, 18c, and the edges of the face material 5 along the lateral direction are held by the claws 18c, 18c. The insertion portions 18b, 18b are provided parallel and separated from each other, and the distance between the outer surfaces of the insertion portions 18b, 18b is substantially equal to the groove width of the concave groove 17. Therefore, the frame member 18 is fixed to the groove 17 by inserting and inserting the insertion portions 18b, 18b into the concave grooves 17.
[0044]
In the present embodiment, as shown in FIG. 1, the strip is assembled vertically and horizontally in the frame 4, so that the groove is formed on the side surface of the strip similarly to the frame members 2 and 3. At the same time, a frame material is inserted into the groove, and the other edge of the face material 5 is held by the frame material.
[0045]
As described above, since the face material 5 is held by the frame materials 16 and 18, the face material 5 can be securely held in the frame 4 via the frame materials 16 and 18, and the frame materials 2 and 3 are connected to the face materials 2 and 3. The joint with the material 5 can be finely finished by the frame materials 16 and 18.
[0046]
In this embodiment, the frame members 16 and 18 are inserted into the grooves 12 and 17 formed in the vertical and horizontal frame members 2 and 3, and the frame members 12 and 17 hold the edges of the face material 5. However, even though the frame members 16 and 18 are not used, the edges of the face material 5 are inserted and fitted directly into the concave grooves 12 and 17, thereby holding the face material 5 in the frame 4. Good.
Further, in the present embodiment, since the hollow portions 2a and 3a are provided in the vertical and horizontal frame members 2 and 3 of the door 1, respectively, the hollow portions 2a and 3a may be filled with a heat insulating material such as urethane. .
[0047]
【The invention's effect】
As described above, according to the first aspect of the present invention, the board of the joining member is in contact with the end face of one of the frame members and the side face of the end of the other frame member in contact therewith. The frame members are stably abutted at right angles to each other via the board, and then the fitting portion of the joining member is inserted into the hollow portion and fitted, and the locking portion is attached to the side surface of the frame material. After being inserted into the hollow portion through the formed hole and being locked to the edge of the hole, the hollow vertical frame member and the horizontal frame member can be easily and reliably joined.
[0048]
According to the second aspect of the present invention, since the plurality of fitting portions formed on one surface of the board are inserted and fitted into the plurality of hollow portions of one of the frame members, the hollow vertical portion is formed. The frame material and the horizontal frame material can be more firmly joined.
[0049]
According to the third aspect of the present invention, the locking portion of the joining member is inserted into the hole formed on the side surface of the other frame member to reach the hollow portion, and the locking portion is formed at the edge of the hole. Therefore, the joining member can be easily attached to the side surface of the other frame member.
[0050]
According to the fourth aspect of the present invention, since the ridge of the joining member is fitted into the groove of the frame member, the joining member can be positioned and firmly attached to the side surface of the frame member. Further, the frame members can be more firmly joined to each other by the joining members.
[0051]
According to the fifth aspect of the present invention, since the edge of the face material is inserted into the concave groove formed on the side face of the frame material, the face material can be securely held.
[0052]
According to the sixth aspect of the present invention, the face material of the door can be securely held via the frame material, and the joint between the frame material and the face material can be finely finished by the frame material.
[0053]
According to the invention as set forth in claim 7, waterproof, antiseptic and woody feeling can be imparted to the frame material. Moreover, since it is formed by extrusion, a hollow portion can be easily formed inside the frame material during extrusion.
[Brief description of the drawings]
1A and 1B show a door provided with a door structure of the present invention, wherein FIG. 1A is a front view of a door whose face material is plywood, and FIG. 1B is a front view of a door whose face material is a glass plate.
FIG. 2 is an exploded perspective view showing a door structure according to the present invention, in which vertical and horizontal frame members are joined.
FIG. 3 is a perspective view of a joint between vertical and horizontal frame members.
4 (a) is a plan view, FIG. 4 (b) is a front view, and FIG. 4 (c) is a side view.
FIG. 5 is a cross-sectional view of a joint between vertical and horizontal frame members.
[Explanation of symbols]
1 door 2 vertical frame material (the other frame material)
2a Hollow part 3 Side frame material (one frame material)
Reference Signs List 4 Frame 5 Face material 6 Joining member 7 Substrate 8, 9 Fitting part 10 Convex ridge 11 Locking part 12 Depression groove 13 Hole 16 Frame material

Claims

ドアの外周部を構成する縦框材と横框材とを直角に接合してなるドア構造であって、
前記縦框材と横框材とはそれぞれ内部に、框材の長手方向に沿って長尺な中空部を有しており、
前記縦框材と横框材とのうちの一方の框材の端面が、他方の框材の端部側面に接合部材を介して接合されており、
前記接合部材は、基板と、この基板の一方の面に設けられた嵌合部と、前記基板の他方の面に設けられた係止部とを備え、
前記基板は、一方の框材の端面と他方の框材の端部側面とに挟まれた状態でこれらに当接しており、前記嵌合部は前記一方の框材の端面から中空部に挿入されて嵌合しており、前記係止部は他方の框材の端部側面から、この側面に形成された孔を通して中空部に挿入されたうえで、この孔の縁部に係止していることを特徴とするドア構造。A door structure in which a vertical frame material and a horizontal frame material constituting an outer peripheral portion of the door are joined at a right angle,
The vertical frame material and the horizontal frame material each have a long hollow portion along the longitudinal direction of the frame material inside,
An end surface of one of the vertical frame material and the horizontal frame material is joined to an end side surface of the other frame material via a joining member,
The joining member includes a substrate, a fitting portion provided on one surface of the substrate, and a locking portion provided on the other surface of the substrate,
The board is in contact with the end face of one of the frame members while being sandwiched between the end face of one of the frame members and the side surface of the end of the other frame material, and the fitting portion is inserted into the hollow portion from the end face of the one of the frame members. The locking portion is inserted from the side surface of the end of the other frame member into the hollow portion through a hole formed in the side surface, and then locked to the edge of the hole. Door structure characterized by being.

請求項１に記載のドア構造において、
前記基板の一方の面には、嵌合部が複数形成されており、これら嵌合部がそれぞれ前記一方の框材の複数の中空部に挿入されて嵌合していることを特徴とするドア構造。The door structure according to claim 1,
A door, wherein a plurality of fitting portions are formed on one surface of the substrate, and the fitting portions are inserted and fitted into the plurality of hollow portions of the one frame material, respectively. Construction.

請求項１または２に記載のドア構造において、
前記係止部は、弾性的に縮径した状態で前記孔に挿通され、孔から中空部に至った際に弾性復帰して拡径することによって前記孔の縁部に係止していることを特徴とするドア構造。The door structure according to claim 1 or 2,
The locking portion is inserted into the hole in a state where the diameter is elastically reduced, and is locked to the edge of the hole by elastically returning and expanding when reaching the hollow portion from the hole. Door structure characterized by.

請求項１〜４のいずれか一項に記載のドア構造において、
前記他方の框材の側面には、凹溝が框材の長手方向に沿って形成されており、前記基板の他方の面には、前記凹溝に嵌合する凸条が形成され、この凸条の先端部に前記係止部が形成されており、
前記凹溝には前記凸条が嵌合しており、前記係止部は凹溝の底面に形成された孔を通して前記中空部に挿入されたうえで、この孔の縁部に係止していることを特徴とするドア構造。The door structure according to any one of claims 1 to 4,
A concave groove is formed on the side surface of the other frame member along the longitudinal direction of the frame member, and a convex line that fits into the concave groove is formed on the other surface of the substrate, The locking portion is formed at the tip of the strip,
The ridge is fitted in the concave groove, and the locking portion is inserted into the hollow portion through a hole formed in the bottom surface of the concave groove, and then locked to the edge of the hole. Door structure characterized by being.

請求項４に記載のドア構造において、
前記凹溝には、前記縦框材と横框材とで形成された枠体内に設けられた面材の縁部が挿入されていることを特徴とするドア構造。The door structure according to claim 4,
A door structure, wherein an edge of a face material provided in a frame formed by the vertical frame material and the horizontal frame material is inserted into the concave groove.

請求項４に記載のドア構造において、
前記凹溝には、額縁材が挿入され、前記縦框材と横框材とで形成された枠体内に設けられた面材の縁部が前記額縁材によって保持されていることを特徴とするドア構造。The door structure according to claim 4,
A frame material is inserted into the concave groove, and an edge of a face material provided in a frame formed by the vertical frame material and the horizontal frame material is held by the frame material. Door structure.

請求項１〜６のいずれか一項に記載のドア構造において、
前記縦框材と横框材とは、それぞれセルロース系微粉粒と樹脂とを混合して押出成形した中空材であることを特徴とするドア構造。The door structure according to any one of claims 1 to 6,
The door structure, wherein the vertical frame material and the horizontal frame material are hollow materials formed by mixing and mixing cellulose fine powder and resin, respectively.