JP2004092462A - Engine muffler - Google Patents

Engine muffler Download PDF

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Publication number
JP2004092462A
JP2004092462A JP2002252948A JP2002252948A JP2004092462A JP 2004092462 A JP2004092462 A JP 2004092462A JP 2002252948 A JP2002252948 A JP 2002252948A JP 2002252948 A JP2002252948 A JP 2002252948A JP 2004092462 A JP2004092462 A JP 2004092462A
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JP
Japan
Prior art keywords
exhaust gas
expansion chamber
wall
dish
wall plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2002252948A
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Japanese (ja)
Inventor
Kunimune Kawamura
河村 地宗
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HIRAOKA SEISAKUSHO KK
Original Assignee
HIRAOKA SEISAKUSHO KK
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Application filed by HIRAOKA SEISAKUSHO KK filed Critical HIRAOKA SEISAKUSHO KK
Priority to JP2002252948A priority Critical patent/JP2004092462A/en
Publication of JP2004092462A publication Critical patent/JP2004092462A/en
Pending legal-status Critical Current

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  • Exhaust Gas After Treatment (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To lower the temperature outside of a muffler used for a small-sized engine and the temperature of exhaust gas discharged from an exhaust outlet, and to reduce a manufacturing cost. <P>SOLUTION: The engine muffler M is composed of a first expanding chamber 11 of the exhaust gas having an exhaust gas inlet 10 connected to an exhaust port, a second expanding chamber 14 successively connected to the first expanding chamber through a first exhaust gas flowing port 13 bored on a partition wall plate 12 between the first and second expanding chambers, and a third expanding chamber 17 having the exhaust gas outlet 16 successively connected to the second expanding chamber through a second exhaust gas flowing port 15. On an outside wall 17a of the third expanding chamber, a plurality of small holes 18 inducing outside air from the second exhaust gas flowing port into the third expanding chamber at specified intervals are bored. A collar portion m on an outer periphery of outside walls 19, 20 of the first and second expanding chambers are doubled, a dish-shaped outside wall plate 19a and a dish-shaped inside wall plate 19b of the doubled outside wall 19, the partition wall plate, and a dish-shaped outside wall plate 20a and a dish-shaped inside wall plate 20b of the doubled outside wall 20 is integrally crimped. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
この発明は、例えば刈払機やチェーンソーなどに使用される小型エンジンに用いるのに好適なエンジンのマフラーの改良に関するものである。
【0002】
【従来の技術】
従来の小型エンジンに用いるマフラーは、図5に示すように、エンジンの排気口に接続する排気ガス入口1を有する排気ガスの第一の拡張室2と、排気ガス出口3を有する第二の拡張室4とを設け、前記第一の拡張室2と第二の拡張室4との間に、例えば軸方向に沿う無数の小孔を有するステンレス製の基体、例えばハニカム状のステンレス製の基体に排気ガスを浄化する触媒をコーティングした排気ガス浄化器5を設けて構成したものであった。
【0003】
また、図6に示すようにエンジンの排気口に接続する排気ガス入口1を有する排気ガスの第一の拡張室2と、排気ガス出口3を有する第二の拡張室4とを設け、凹面6aに複数の通気孔6bが穿設された凹状の排気ガス受部材6を、その凹面6aが排気ガス入口1に向くように前記第一の拡張室2に設け、前記第一の拡張室2と第二の拡張室4との間に、例えば軸方向に沿う無数の小孔を有するステンレス製の基体、例えばハニカム状のステンレス製の基体に排気ガスを浄化する触媒をコーティングした排気ガス浄化器5を設けて構成したマフラーであった。
【0004】
【発明が解決しようとする課題】
図5に示す従来のエンジンのマフラーにおいては、エンジンの排気ガスが、排気ガス入口1から排気ガスの第一の拡張室2に入り、内部に設けた排気ガス浄化器5を通って第二の拡張室4に入り、排気ガス出口3から大気に排出されるようになっており、従って、前記第一の拡張室2の外壁2aおよび第二の拡張室4の外壁4aは排気ガスで700〜800度近くに加熱されるので、このマフラーをエンジンに取り付けた場合には、このマフラーの外壁4aから所定間隔を置いた位置に断熱用の金属カバー7を、さらに、この金属カバー7から所定間隔を置いた位置に耐熱性のプラスチックカバー8を設けなければならないので、それだけエンジンの外形が大きくなり、エンジンの小型化に反することになる、といった問題が生じる。
【0005】
また、図6に示すような従来の改良されたマフラーは、凹面6aに複数の通気孔6bが穿設された凹状の排気ガス受部材6を、その凹面6aが排気ガス入口1に向くように前記第一の拡張室2に設け、この凹状の排気ガス受部材6が消音効果を上げるとともに、排気ガスによって加熱され、この加熱によって未燃焼ガスが完全燃焼されて、排気ガスの中に含まれる一酸化炭素や窒素酸化物等を少なくするように改良されているが、前記第一の拡張室2の外壁2aおよび第二の拡張室4の外壁4aは排気ガスで700〜800度近くに加熱されるので、前記と同様に、このマフラーの外壁4aから所定間隔を置いた位置に、断熱用の金属カバー7を、さらに、この金属カバー7から所定間隔を置いた位置に耐熱性のプラスチックカバー8を設けなければならないので、エンジンの外形が大きくなり、エンジンの小型化に反することになる、といった問題が生じる。
【0006】
さらに、図5および図6に示す従来のエンジンのマフラーは、前記第二の拡張室4に設けた排気ガス出口3から排気ガスが外気に排気されるようになっているので、その排気ガスの温度はまだかなり高いままであり、高温の排気ガスを下げるために別部品をボルト等で組み込む必要がある、といった問題が生じる。
【0007】
そこで、この発明は、前記のような問題点に鑑みて、マフラーの排気ガス出口から排気される排気ガスの温度を、別部品の追加なしで大きく下げるようにするとともに、各排気ガスの拡張室を形成する皿状の外壁部材および隔壁部材の外周の鍔部を互いに接合固定して簡単に製造することができるようにしたエンジンのマフラーを提供することを目的としたものである。
【0008】
【課題を解決するための手段】
前記目的を達成するために、請求項1に係る発明は、排気ガス出口16に連通する最終の拡張室17の外壁17aに、外気が前記最終の拡張室17内に引き込まれるような複数の小孔18が穿設されて構成されたことを特徴とするエンジンのマフラー(M)としたものである。
【0009】
また、請求項2に係る発明は、図1に示すように、エンジンの排気口に接続する排気ガス入口10を有する排気ガスの第一の拡張室11と、この第一の拡張室11との間の隔壁板12に穿設した第一の排気ガス流通口13を介して連接した排気ガスの第二の拡張室14と、この第二の拡張室14と第二の排気ガス流通口15を介して連接した排気ガス出口16を有する排気ガスの第三の拡張室17とよりなり、この排気ガスの第三の拡張室17の外壁17aには、前記第二の排気ガス流通口15から所定間隔を置いて外気が前記第三の拡張室17内に引き込まれるような小孔18が複数穿設され、前記排気ガスの第一の拡張室11および第二の拡張室14の外壁19,20は二重になっており、この二重の外壁19の皿状の外側壁板19aと皿状の内側壁板19bと前記隔壁板12と二重の外壁20の皿状の外側壁板20aと皿状の内側壁板20bと第三の拡張室17の外壁17aとの外周の鍔部mを一体に固定して構成したことを特徴とするエンジンのマフラーMとしたものである。
【0010】
また、請求項3に係る発明は、図2に示すように、エンジンの排気口に接続する排気ガス入口10を有する排気ガスの第一の拡張室11と、この第一の拡張室11との間の隔壁板12に穿設した第一の排気ガス流通口13を介して連接した排気ガスの第二の拡張室14と、この第二の拡張室14と第二の排気ガス流通口15を介して連接した排気ガス出口16を有する排気ガスの第三の拡張室17とよりなり、この排気ガスの第三の拡張室17の外壁17aには、前記第二の排気ガス流通口15から所定間隔を置いて外気が前記第三の拡張室17内に引き込まれるような小孔18が複数穿設され、前記排気ガスの第一の拡張室11および第二の拡張室14の外壁19,20は二重になってその二重壁間に断熱材21が充填されており、前記二重の外壁19の皿状の外側壁板19aと皿状の内側壁板19bと前記隔壁板12と二重の外壁20の皿状の外側壁板20aと皿状の内側壁板20bと第三の拡張室17の外壁17aとの外周の鍔部mを一体に固定して構成したことを特徴とするエンジンのマフラーMとしたものである。
【0011】
また、請求項4に係る発明は、図3に示すように、エンジンの排気口に接続する排気ガス入口10を有する排気ガスの第一の拡張室11と、この第一の拡張室11との間の隔壁板12に設けた軸方向に沿う無数の小孔を有する基体に排気ガスを浄化する触媒をコーティングした排気ガス浄化器22を介して連接した排気ガスの第二の拡張室14と、この第二の拡張室14と第二の排気ガス流通口15を介して連接した排気ガス出口16を有する排気ガスの第三の拡張室17とよりなり、この排気ガスの第三の拡張室17の外壁17aには、前記第二の排気ガス流通口15から所定間隔を置いて外気が前記第三の拡張室17内に引き込まれるような小孔18が複数穿設され、前記排気ガスの第一の拡張室11および第二の拡張室14の外壁19,20は二重になっており、前記二重の外壁19の皿状の外側壁板19aと皿状の内側壁板19bと前記隔壁板12と二重の外壁20の皿状の外側壁板20aと皿状の内側壁板20bと第三の拡張室17の外壁17aとの外周の鍔部mを一体に固定して構成したことを特徴とするエンジンのマフラーMとしたものである。
【0012】
また、請求項5に係る発明は、図4に示すように、エンジンの排気口に接続する排気ガス入口10を有する排気ガスの第一の拡張室11と、この第一の拡張室11との間の隔壁板12に設けた軸方向に沿う無数の小孔を有する基体に排気ガスを浄化する触媒をコーティングした排気ガス浄化器22を介して連接した排気ガスの第二の拡張室14と、この第二の拡張室14と第二の排気ガス流通口15を介して連接した排気ガス出口16を有する排気ガスの第三の拡張室17とよりなり、この排気ガスの第三の拡張室17の外壁17aには、前記第二の排気ガス流通口15から所定間隔を置いて外気が前記第三の拡張室17内に引き込まれるような小孔18が複数穿設され、前記排気ガスの第一の拡張室11および第二の拡張室14の外壁19,20は二重になってその二重壁間に断熱材21が充填されており、前記二重の外壁19の皿状の外側壁板19aと皿状の内側壁板19bと前記隔壁板12と二重の外壁20の皿状の外側壁板20aと皿状の内側壁板20bと第三の拡張室17の外壁17aとの外周の鍔部mを一体に固定して構成したことを特徴とするエンジンのマフラーMとしたものである。
【0013】
【発明の実施の形態】
以下、請求項2に係る発明の実施の形態について、図1を参照して詳細に説明すると、図1(a)は縦断面図で、図1(b)は一部を切り欠いて図1(a)を右側から見た図であり、この請求項1に係るマフラーの実施の形態は、エンジンの排気口(図示しない)に接続する排気ガス入口10をマフラー本体Mの(a)図において左面下部に有する排気ガスの第一の拡張室11と、この第一の拡張室11との間の隔壁板12に穿設した第一の排気ガス流通口13を介して連接した排気ガスの第二の拡張室14と、この第二の拡張室14と第二の排気ガス流通口15を介して連接した排気ガス出口16を有する排気ガスの第三の拡張室17とよりなっている。
【0014】
また、前記排気ガスの第三の拡張室17の外壁17aには、前記第二の排気ガス流通口15から所定間隔を置いて第三の拡張室17内を排気ガス出口16へ流れる排気ガス流(点線矢印で示す)によって、図において矢印(実線で示す)で示すように、外気が第三の拡張室17内に引き込まれるような小孔18が複数穿設されている。前記排気ガスの第一の拡張室11および第二の拡張室14の外壁19,20は二重になっており、この二重の外壁19の皿状の外側壁材板19aと皿状の内側壁材板19bと前記隔壁板12と二重の外壁20の皿状の外側壁板20aと皿状の内側壁板20bと第三の拡張室17の外壁17aとの外周の鍔部mを互いに接合して、その接合部を一体に固定してエンジンのマフラーMを構成したものである。
【0015】
なお、前記一体に固定する手段としては、かしめ、ロウ付け、ネジ止め、などがある。また、前記外側壁板19a,20aおよび前記第三の拡張室17の外壁17aは例えば鉄板の表面にアルミ層を有する材料で作られている。
【0016】
符号23は第一、第二の拡張室11,14に貫通して設けられたボルト挿入管であり、このボルト挿入管23に挿入したボルト(図示しない)をエンジンに締め付けてこのマフラーを取り付けるようにしている。
【0017】
このように構成された請求項2に係るマフラーは、第一および第二の拡張室11,14の外壁19,20を二重壁としたことにより、この外壁19,20の外側壁板19a,20aと第三の拡張室17の外壁17aの温度を従来のマフラーのそれに比べて極めて低くすることができる。また、第三の拡張室17内に外気が引き込まれるように、第三の拡張室17の外壁17aに小孔18が複数穿設されていることにより、第三の拡張室17内を排気ガス出口16へ流れる排気ガス流によって、外気が第三の拡張室17内に引き込まれるので、排気ガス出口16から出る排気ガスの温度を従来のマフラーのそれに比べて極めて低くすることができる。また、二重の外壁19の皿状の外側壁板19aと皿状の内側壁板19bと前記隔壁板12と二重の外壁20の皿状の外側壁板20aと皿状の内側壁板20bと第三の拡張室17の外壁17aとの外周の鍔部mを互いに接合して、その接合部を一体にかしめ固定してマフラーを作ることにより、マフラーの製造が簡単で、製造コストを安くすることができる。
【0018】
図2は請求項3に係る発明のマフラーの実施の形態を示すものであり、図2(a)は縦断面図で、図2(b)は一部を切り欠いて図2(a)を右側から見た図であり、この請求項2に係る発明のマフラーが請求項1に係るマフラーと相違する点は、前記排気ガスの第一の拡張室11および第二の拡張室14の外壁19,20は二重壁となり、その二重壁間に例えばセラミックウールなどの断熱材21が充填されていることであり、その他の点は同じである。そして、図1に示す実施の形態と同一部材には同一符号を付け、その詳細な説明は省略する。このように前記二重壁間に断熱材21が充填させることにより、この外壁19,20の外側壁板19a,20aと第三の拡張室17の外壁17aの温度を請求項1に係るマフラーのそれに比べてさらに低くすることができる。
【0019】
図3は請求項4に係る発明のマフラーの実施の形態を示すものであり、図3(a)は縦断面図で、図3(b)は一部を切り欠いて図3(a)を右側から見た図であり、この請求項3に係る発明のマフラーが請求項1および請求項2に係るマフラーと相違する点は、前記第一の拡張室11と第二の拡張室14との間の隔壁板12に、軸方向に沿う無数の小孔を有するステンレス製の基体、例えばハニカム状のステンレス製の基体に排気ガスを浄化する例えば白金やロジウム等の触媒をコーティングした排気ガス浄化器22を設けたことであり、その他の点は同じである。そして、図1および図2に示す実施の形態と同一部材には同一符号を付け、その詳細な説明は省略する。このように第一の拡張室11と第二の拡張室14との間の隔壁板12に、排気ガス浄化器22を設けたことにより、請求項2および請求項3に係るマフラーと同様に、前記第一の拡張室11と第二の拡張室14の外壁19,20の温度および排気ガス出口16から出る排気ガスの温度を下げるとともに、排気ガス出口16から出る排気ガスを浄化することができる。
【0020】
図4は請求項5に係る発明のマフラーの実施の形態を示すものであり、図4(a)は縦断面図で、図4(b)は一部を切り欠いて図4(a)を右側から見た図であり、この請求項4に係る発明のマフラーが請求項3に係るマフラーと相違する点は、前記排気ガスの第一の拡張室11および第二の拡張室14の外壁19,20は二重壁となり、その二重壁間に例えばセラミックウールなどの断熱材21が充填されていることであり、その他の点は同じである。そして、図3に示す実施の形態と同一部材には同一符号を付け、その詳細な説明は省略する。このように前記二重壁間に断熱材21が充填させることにより、この外壁19,20の外側壁板19a,20aと第三の拡張室17の外壁17aの温度を請求項3に係るマフラーのそれに比べてさらに低くすることができる。
【0021】
【発明の効果】
請求項1に係る発明は、前記のように構成したので、すなわち、排気ガス出口に連通する最終の拡張室の外壁に、外気が前記最終の拡張室内に引き込まれるような複数の小孔を穿設したことにより、最終の拡張室を流れる排気ガスによって、外気が前記小孔から最終の拡張室内に引き込まれるので、排気ガス出口から出る排気ガスの温度と第三の拡張室の外壁の表面温度を低くすることができる。
【0022】
また、請求項2に係る発明は、前記のように構成したので、すなわち、第一および第二の拡張室の外壁を二重壁としたことにより、この外壁の外側壁板の温度を従来のマフラーのそれに比べて極めて低くすることができる。また、第三の拡張室内に外気が引き込まれるように、第三の拡張室の外壁に小孔が複数穿設されていることにより、外気が第三の拡張室内に引き込まれるので、排気ガス出口から出る排気ガスの温度を従来のマフラーのそれに比べて極めて低くすることができる。また、二重の外壁の皿状の外側壁板と皿状の内側壁板と前記隔壁板と二重の外壁の皿状の外側壁板と皿状の内側壁板と第三の拡張室の外壁との外周の鍔部を互いに接合して、その接合部を一体に固定してマフラーを作ることにより、マフラーの製造が簡単で、製造コストを安くすることができる。
【0023】
また、請求項3に係る発明は、前記のように構成したので、すなわち、第一および第二の拡張室の外壁を二重壁とするとともに、この二重壁間に断熱材が充填され、さらに、第三の拡張室内に外気が引き込まれるように、第三の拡張室の外壁に小孔が複数穿設されていることにより、マフラーの外壁の外側壁板の温度を請求項1に係るマフラーのそれに比べてさらに低くすることができ、さらに、排気ガス出口から出る排気ガスの温度を従来のマフラーのそれに比べて極めて低くすることができる。また、二重の外壁の皿状の外側壁板と皿状の内側壁板と前記隔壁板と二重の外壁の皿状の外側壁板と皿状の内側壁板と第三の拡張室の外壁との外周の鍔部を互いに接合して、その接合部を一体に固定してマフラーを作ることにより、マフラーの製造が簡単で、製造コストを安くすることができる。
【0024】
また、請求項4に係る発明は、前記のように構成したので、すなわち、第一および第二の拡張室の外壁を二重壁とし、第三の拡張室内に外気が引き込まれるように、第三の拡張室の外壁に小孔が複数穿設され、さらに、前記第一の拡張室と第二の拡張室との間の隔壁板に排気ガス浄化器を設けたことにより、マフラーの外壁の外側壁板の温度を低くし、また、排気ガス出口から出る排気ガスの温度を下げ、さらに、排気ガス出口から出る排気ガスを浄化することができる。また、二重の外壁の皿状の外側壁板と皿状の内側壁板と前記隔壁板と二重の外壁の皿状の外側壁板と皿状の内側壁板と第三の拡張室の外壁との外周の鍔部を互いに接合して、その接合部を一体に固定してマフラーを作ることにより、マフラーの製造が簡単で、製造コストを安くすることができる。
【0025】
また、請求抗5に係る発明は、前記のように構成したので、すなわち、第一および第二の拡張室の外壁を二重壁とするとともに、この二重壁間に断熱材が充填され、第三の拡張室内に外気が引き込まれるように、第三の拡張室の外壁に小孔が複数穿設され、さらに、前記第一の拡張室と第二の拡張室との間の隔壁板に排気ガス浄化器を設けたことにより、マフラーの外壁の外側壁板の温度を請求項2、請求項4に係る発明のそれよりさらに低くし、また、排気ガス出口から出る排気ガスの温度を下げ、さらに、排気ガス出口から出る排気ガスを浄化することができる。また、二重の外壁の皿状の外側壁板と皿状の内側壁板と前記隔壁板と二重の外壁の皿状の外側壁板と皿状の内側壁板と第三の拡張室の外壁との外周の鍔部を互いに接合して、その接合部を一体に固定してマフラーを作ることにより、マフラーの製造が簡単で、製造コストを安くすることができる。
【図面の簡単な説明】
【図1】請求項2に係る発明の実施の形態であるエンジンのマフラーを示す図であり、(a)図は縦断面図で、(b)図は一部を切り欠いて(a)図を右側から見た図である。
【図2】請求項3に係る発明の実施の形態であるエンジンのマフラーを示す図であり、(a)図は縦断面図で、(b)図は一部を切り欠いて(a)図を右側から見た図である。
【図3】請求項4に係る発明の実施の形態であるエンジンのマフラーを示す図であり、(a)図は縦断面図で、(b)図は一部を切り欠いて(a)図を右側から見た図である。
【図4】請求項5に係る発明の実施の形態であるエンジンのマフラーを示す図であり、(a)図は縦断面図で、(b)図は一部を切り欠いて(a)図を右側から見た図である。
【図5】従来の小型エンジンに用いるマフラーの断面図である。
【図6】他の従来の小型エンジンに用いるマフラーの断面図である。
【符号の説明】
10  排気ガス入口
11  第一の拡張室
12  隔壁板
13  第一の排気ガス流通口
14  第二の拡張室
15  第二の排気ガス流通口
16  排気ガス出口
17  第三の拡張室
17a 外壁
18  小孔
19  外壁
19a 外側壁板
19b 内側壁板
20  外壁
20a 外側壁板
20b 内側壁板
21  断熱材
22  排気ガス浄化器
23  ボルト挿入管
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to an improvement in an engine muffler suitable for use in a small engine used for, for example, a brush cutter or a chain saw.
[0002]
[Prior art]
As shown in FIG. 5, a muffler used in a conventional small engine includes a first expansion chamber 2 for exhaust gas having an exhaust gas inlet 1 connected to an exhaust port of the engine, and a second expansion chamber having an exhaust gas outlet 3. A chamber 4 is provided between the first expansion chamber 2 and the second expansion chamber 4, for example, a stainless steel substrate having an infinite number of small holes along the axial direction, for example, a honeycomb-shaped stainless steel substrate. An exhaust gas purifier 5 coated with a catalyst for purifying exhaust gas was provided.
[0003]
Further, as shown in FIG. 6, a first expansion chamber 2 for exhaust gas having an exhaust gas inlet 1 connected to an exhaust port of the engine and a second expansion chamber 4 having an exhaust gas outlet 3 are provided. A plurality of ventilation holes 6b are provided in the first expansion chamber 2 so that the concave surface 6a faces the exhaust gas inlet 1; An exhaust gas purifier 5 in which a catalyst for purifying an exhaust gas is coated on a stainless steel substrate having, for example, an innumerable small hole along the axial direction, for example, between the second expansion chamber 4 and the honeycomb substrate. Was provided.
[0004]
[Problems to be solved by the invention]
In the conventional engine muffler shown in FIG. 5, the exhaust gas of the engine enters the first expansion chamber 2 of the exhaust gas from the exhaust gas inlet 1 and passes through the exhaust gas purifier 5 provided therein to the second exhaust gas purifier 5. The gas enters the expansion chamber 4 and is exhausted from the exhaust gas outlet 3 to the atmosphere. Therefore, the outer wall 2a of the first expansion chamber 2 and the outer wall 4a of the second expansion chamber 4 are exhausted with 700- When the muffler is mounted on the engine, the muffler is heated to nearly 800 degrees, so that a metal cover 7 for heat insulation is provided at a predetermined distance from the outer wall 4a of the muffler, and a predetermined distance from the metal cover 7 is provided. Since the heat-resistant plastic cover 8 must be provided at the position where the is placed, there arises a problem that the outer shape of the engine is correspondingly large, which is against the downsizing of the engine.
[0005]
In addition, the conventional improved muffler as shown in FIG. 6 has a concave exhaust gas receiving member 6 having a plurality of ventilation holes 6b formed in a concave surface 6a so that the concave surface 6a faces the exhaust gas inlet 1. The exhaust gas receiving member 6 having a concave shape is provided in the first expansion chamber 2 and has a silencing effect, and is heated by the exhaust gas, and the unburned gas is completely burned by the heating and is contained in the exhaust gas. Although it is improved so as to reduce carbon monoxide, nitrogen oxides, etc., the outer wall 2a of the first expansion chamber 2 and the outer wall 4a of the second expansion chamber 4 are heated to about 700 to 800 degrees by exhaust gas. As described above, a metal cover 7 for heat insulation is provided at a predetermined distance from the outer wall 4a of the muffler, and a heat-resistant plastic cover is further provided at a position at a predetermined distance from the metal cover 7. 8 Since shall outer shape of the engine is increased, which detracts from the miniaturization of the engine, a problem arises.
[0006]
Further, in the muffler of the conventional engine shown in FIGS. 5 and 6, since the exhaust gas is exhausted from the exhaust gas outlet 3 provided in the second expansion chamber 4, the exhaust gas is exhausted. The temperature is still very high, and a problem arises in that another component needs to be assembled with bolts or the like in order to reduce the high-temperature exhaust gas.
[0007]
In view of the above-described problems, the present invention significantly reduces the temperature of the exhaust gas exhausted from the exhaust gas outlet of the muffler without adding another component, and expands the exhaust chamber of each exhaust gas. It is an object of the present invention to provide an muffler for an engine in which a dish-shaped outer wall member and a peripheral flange portion of a partition wall member forming the above can be joined and fixed to each other so as to be easily manufactured.
[0008]
[Means for Solving the Problems]
In order to achieve the above object, the invention according to claim 1 is characterized in that a plurality of small air bubbles are drawn into the outer wall 17a of the final expansion chamber 17 communicating with the exhaust gas outlet 16 so that outside air is drawn into the final expansion chamber 17. A muffler (M) for an engine, characterized in that the hole 18 is formed.
[0009]
In addition, as shown in FIG. 1, the invention according to claim 2 includes a first expansion chamber 11 for exhaust gas having an exhaust gas inlet 10 connected to an exhaust port of an engine, A second expansion chamber 14 for exhaust gas connected through a first exhaust gas flow port 13 formed in the partition wall 12 between the second expansion chamber 14 and the second exhaust gas flow port 15 is formed. A third expansion chamber 17 for exhaust gas having an exhaust gas outlet 16 connected through the second expansion chamber 17 is provided on the outer wall 17a of the third expansion chamber 17 for exhaust gas. A plurality of small holes 18 are provided so that outside air is drawn into the third expansion chamber 17 at intervals, and outer walls 19 and 20 of the first expansion chamber 11 and the second expansion chamber 14 for the exhaust gas. Is double, and the dish-shaped outer wall plate 19a of the double outer wall 19 is Flange m on the outer periphery of the inner wall plate 19b, the partition plate 12, the dish-shaped outer wall plate 20a of the double outer wall 20, the dish-shaped inner wall plate 20b, and the outer wall 17a of the third expansion chamber 17 And a muffler M for an engine, wherein the muffler M is integrally fixed.
[0010]
Further, as shown in FIG. 2, the invention according to claim 3 includes a first expansion chamber 11 for an exhaust gas having an exhaust gas inlet 10 connected to an exhaust port of an engine, and a first expansion chamber 11 for the exhaust gas. A second expansion chamber 14 for exhaust gas connected through a first exhaust gas flow port 13 formed in the partition wall 12 between the second expansion chamber 14 and the second exhaust gas flow port 15 is formed. A third expansion chamber 17 for exhaust gas having an exhaust gas outlet 16 connected through the second expansion chamber 17 is provided on the outer wall 17a of the third expansion chamber 17 for exhaust gas. A plurality of small holes 18 are provided so that outside air is drawn into the third expansion chamber 17 at intervals, and outer walls 19 and 20 of the first expansion chamber 11 and the second expansion chamber 14 for the exhaust gas. Is doubled and the heat insulating material 21 is filled between the double walls. The outer wall 19 has a dish-shaped outer wall plate 19a, a dish-shaped inner wall plate 19b, the partition plate 12, a dish-shaped outer wall plate 20a of the double outer wall 20, a dish-shaped inner wall plate 20b, and a third. A muffler M for an engine, wherein a flange m on the outer periphery of the outer wall 17a of the expansion chamber 17 is integrally fixed.
[0011]
In addition, as shown in FIG. 3, the invention according to claim 4 includes a first expansion chamber 11 for exhaust gas having an exhaust gas inlet 10 connected to an exhaust port of an engine, and a first expansion chamber 11 for the exhaust gas. A second expansion chamber 14 for exhaust gas connected to a base having innumerable small holes along the axial direction provided on the partition wall 12 between the two via an exhaust gas purifier 22 coated with a catalyst for purifying exhaust gas; The second expansion chamber 14 includes a third expansion chamber 17 for exhaust gas having an exhaust gas outlet 16 connected to the second expansion chamber 14 via a second exhaust gas flow port 15. A plurality of small holes 18 are formed in the outer wall 17a of the outer wall 17a so that outside air is drawn into the third expansion chamber 17 at a predetermined interval from the second exhaust gas flow port 15, and Outer wall 19 of one expansion chamber 11 and second expansion chamber 14 Reference numeral 20 denotes a double plate, and the dish-like outer wall plate 19a of the double outer wall 19, the dish-like inner wall plate 19b, the partition plate 12, and the dish-like outer wall plate 20a of the double outer wall 20 And a muffler M for an engine, wherein a flange m on the outer periphery of the dish-shaped inner wall plate 20b and the outer wall 17a of the third expansion chamber 17 is integrally fixed.
[0012]
Further, as shown in FIG. 4, the invention according to claim 5 includes a first expansion chamber 11 for exhaust gas having an exhaust gas inlet 10 connected to an exhaust port of an engine, and a first expansion chamber 11 for the exhaust gas. A second expansion chamber 14 for the exhaust gas connected to a base having an infinite number of small holes along the axial direction provided on the partition plate 12 therebetween through an exhaust gas purifier 22 coated with a catalyst for purifying the exhaust gas; The second expansion chamber 14 includes a third expansion chamber 17 for exhaust gas having an exhaust gas outlet 16 connected to the second expansion chamber 14 via a second exhaust gas flow port 15. A plurality of small holes 18 are formed in the outer wall 17a of the outer wall 17a so that outside air is drawn into the third expansion chamber 17 at a predetermined interval from the second exhaust gas flow port 15, and Outer wall 19 of one expansion chamber 11 and second expansion chamber 14 Reference numeral 20 denotes a double-walled structure in which a heat insulating material 21 is filled between the double-walled walls. The double-walled outer wall 19 has a dish-shaped outer wall plate 19a, a dish-shaped inner wall plate 19b, and the partition plate 12. The outer peripheral flange portion m of the dish-shaped outer wall plate 20a of the double outer wall 20, the dish-shaped inner wall plate 20b, and the outer wall 17a of the third expansion chamber 17 is integrally fixed. Engine muffler M.
[0013]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, an embodiment of the invention according to claim 2 will be described in detail with reference to FIG. 1. FIG. 1A is a longitudinal sectional view, and FIG. FIG. 2A is a view of the muffler according to the first embodiment of the present invention, in which the exhaust gas inlet 10 connected to an exhaust port (not shown) of the engine is connected to the exhaust gas inlet 10 in FIG. The first expansion chamber 11 of the exhaust gas at the lower portion on the left side and the first expansion chamber 11 of the exhaust gas connected through a first exhaust gas passage 13 formed in the partition plate 12 between the first expansion chamber 11 and the first expansion chamber 11. It comprises a second expansion chamber 14 and a third expansion chamber 17 for exhaust gas having an exhaust gas outlet 16 connected to the second expansion chamber 14 via a second exhaust gas passage 15.
[0014]
Further, the exhaust gas flowing through the third expansion chamber 17 to the exhaust gas outlet 16 at a predetermined distance from the second exhaust gas circulation port 15 is provided on the outer wall 17a of the third expansion chamber 17 for the exhaust gas. As shown by arrows (indicated by solid lines) in the figure, a plurality of small holes 18 are drawn so that outside air is drawn into the third expansion chamber 17 by (indicated by dotted arrows). The outer walls 19 and 20 of the first expansion chamber 11 and the second expansion chamber 14 of the exhaust gas are doubled, and the double outer wall 19 has a dish-like outer wall material plate 19a and a dish-like inner wall 19a. The outer peripheral flanges m of the wall material plate 19 b, the partition plate 12, the dish-like outer wall plate 20 a of the double outer wall 20, the dish-like inner wall plate 20 b, and the outer wall 17 a of the third expansion chamber 17 are connected to each other. The muffler M of the engine is constructed by joining the joints and fixing the joints together.
[0015]
The means for integrally fixing includes caulking, brazing, screwing, and the like. The outer wall plates 19a and 20a and the outer wall 17a of the third expansion chamber 17 are made of, for example, a material having an aluminum layer on the surface of an iron plate.
[0016]
Reference numeral 23 denotes a bolt insertion pipe provided through the first and second expansion chambers 11 and 14, and a bolt (not shown) inserted into the bolt insertion pipe 23 is fastened to the engine to attach the muffler. I have to.
[0017]
In the muffler according to the second aspect, the outer walls 19 and 20 of the first and second expansion chambers 11 and 14 are formed as double walls, so that the outer wall plates 19a and 19a of the outer walls 19 and 20 are formed. The temperature of 20a and the outer wall 17a of the third expansion chamber 17 can be made extremely lower than those of the conventional muffler. Further, a plurality of small holes 18 are formed in the outer wall 17a of the third expansion chamber 17 so that outside air is drawn into the third expansion chamber 17, so that the exhaust gas flows through the third expansion chamber 17. Since the outside air is drawn into the third expansion chamber 17 by the exhaust gas flow flowing to the outlet 16, the temperature of the exhaust gas exiting from the exhaust gas outlet 16 can be made extremely lower than that of the conventional muffler. Also, the dish-shaped outer wall plate 19a of the double outer wall 19, the dish-shaped inner wall plate 19b, the partition plate 12, the dish-shaped outer wall plate 20a of the double outer wall 20 and the dish-shaped inner wall plate 20b And the outer wall 17a of the third expansion chamber 17 are joined together to form a muffler by joining the joints together and caulking and fixing the joined portions together, thereby making the manufacture of the muffler simple and inexpensive. can do.
[0018]
FIG. 2 shows an embodiment of the muffler according to the third aspect of the present invention. FIG. 2 (a) is a longitudinal sectional view, and FIG. 2 (b) is partially cut away. FIG. 4 is a view seen from the right side, and the point that the muffler according to the second aspect of the invention differs from the muffler according to the first aspect is that the outer wall 19 of the first expansion chamber 11 and the second expansion chamber 14 of the exhaust gas. , 20 are double walls, and a heat insulating material 21 such as ceramic wool is filled between the double walls, and the other points are the same. The same members as those of the embodiment shown in FIG. 1 are denoted by the same reference numerals, and detailed description thereof will be omitted. The temperature of the outer wall plates 19a, 20a of the outer walls 19, 20 and the outer wall 17a of the third expansion chamber 17 is reduced by filling the heat insulating material 21 between the double walls in this manner. It can be even lower.
[0019]
FIG. 3 shows an embodiment of the muffler according to the fourth aspect of the present invention. FIG. 3 (a) is a longitudinal sectional view, and FIG. FIG. 5 is a view as seen from the right side, and the point that the muffler of the invention according to claim 3 differs from the muffler according to claims 1 and 2 is that the muffler according to the first and second expansion chambers 11 and 14 An exhaust gas purifier in which a stainless steel substrate having an innumerable small hole along the axial direction in a partition plate 12 therebetween, for example, a honeycomb-shaped stainless steel substrate coated with a catalyst such as platinum or rhodium for purifying exhaust gas. 22. The other points are the same. The same members as those of the embodiment shown in FIGS. 1 and 2 are denoted by the same reference numerals, and detailed description thereof will be omitted. By providing the exhaust gas purifier 22 on the partition plate 12 between the first expansion chamber 11 and the second expansion chamber 14 in this manner, as in the muffler according to claims 2 and 3, The temperature of the outer walls 19 and 20 of the first expansion chamber 11 and the second expansion chamber 14 and the temperature of the exhaust gas flowing out of the exhaust gas outlet 16 can be reduced, and the exhaust gas flowing out of the exhaust gas outlet 16 can be purified. .
[0020]
FIG. 4 shows an embodiment of the muffler according to the fifth aspect of the present invention. FIG. 4 (a) is a longitudinal sectional view, and FIG. 4 (b) is partially cut away. FIG. 4 is a view seen from the right side, and the point that the muffler of the invention according to claim 4 differs from the muffler according to claim 3 is that the outer wall 19 of the first expansion chamber 11 and the second expansion chamber 14 of the exhaust gas is different. , 20 are double walls, and a heat insulating material 21 such as ceramic wool is filled between the double walls, and the other points are the same. The same members as those of the embodiment shown in FIG. 3 are denoted by the same reference numerals, and detailed description thereof will be omitted. By filling the heat insulating material 21 between the double walls in this way, the temperatures of the outer wall plates 19a, 20a of the outer walls 19, 20 and the outer wall 17a of the third expansion chamber 17 are reduced. It can be even lower.
[0021]
【The invention's effect】
The invention according to claim 1 is configured as described above, that is, a plurality of small holes are formed in the outer wall of the final expansion chamber communicating with the exhaust gas outlet so that outside air is drawn into the final expansion chamber. Since the outside air is drawn into the final expansion chamber from the small hole by the exhaust gas flowing through the final expansion chamber, the temperature of the exhaust gas exiting from the exhaust gas outlet and the surface temperature of the outer wall of the third expansion chamber are set. Can be lowered.
[0022]
Further, since the invention according to claim 2 is configured as described above, that is, by making the outer walls of the first and second expansion chambers a double wall, the temperature of the outer wall plate of the outer wall is reduced to the conventional value. It can be much lower than that of the muffler. In addition, since a plurality of small holes are formed in the outer wall of the third expansion chamber so that the outside air is drawn into the third expansion chamber, the outside air is drawn into the third expansion chamber. The temperature of the exhaust gas exiting can be very low compared to that of a conventional muffler. In addition, a dish-shaped outer wall plate having a double outer wall, a dish-shaped inner wall plate, the partition plate, a dish-shaped outer wall plate having a double outer wall, a dish-shaped inner wall plate, and a third expansion chamber are provided. By forming the muffler by joining the flanges on the outer periphery with the outer wall and fixing the joined portion together, the manufacture of the muffler can be simplified and the manufacturing cost can be reduced.
[0023]
Further, since the invention according to claim 3 is configured as described above, that is, the outer walls of the first and second expansion chambers are double walls, and a heat insulating material is filled between the double walls, Further, a plurality of small holes are formed in the outer wall of the third expansion chamber so that outside air is drawn into the third expansion chamber, so that the temperature of the outer wall plate of the outer wall of the muffler according to claim 1 is determined. The temperature of the exhaust gas exiting from the exhaust gas outlet can be much lower than that of the conventional muffler, as compared with that of the muffler. In addition, a dish-shaped outer wall plate having a double outer wall, a dish-shaped inner wall plate, the partition plate, a dish-shaped outer wall plate having a double outer wall, a dish-shaped inner wall plate, and a third expansion chamber are provided. By forming the muffler by joining the flanges on the outer periphery with the outer wall and fixing the joined portion together, the manufacture of the muffler can be simplified and the manufacturing cost can be reduced.
[0024]
Further, since the invention according to claim 4 is configured as described above, the outer walls of the first and second expansion chambers are formed as double walls, and the outside air is drawn into the third expansion chamber. A plurality of small holes are formed in the outer wall of the third expansion chamber, and further, by providing an exhaust gas purifier on the partition plate between the first expansion chamber and the second expansion chamber, the outer wall of the muffler is formed. It is possible to lower the temperature of the outer side wall plate, lower the temperature of the exhaust gas exiting from the exhaust gas outlet, and further purify the exhaust gas exiting from the exhaust gas outlet. In addition, a dish-shaped outer wall plate having a double outer wall, a dish-shaped inner wall plate, the partition plate, a dish-shaped outer wall plate having a double outer wall, a dish-shaped inner wall plate, and a third expansion chamber are provided. By forming the muffler by joining the flanges on the outer periphery with the outer wall and fixing the joined portion together, the manufacture of the muffler can be simplified and the manufacturing cost can be reduced.
[0025]
Further, since the invention according to claim 5 is configured as described above, that is, the outer walls of the first and second expansion chambers are double walls, and a heat insulating material is filled between the double walls, A plurality of small holes are formed in an outer wall of the third expansion chamber so that outside air is drawn into the third expansion chamber, and further, a partition plate between the first expansion chamber and the second expansion chamber is formed. By providing the exhaust gas purifier, the temperature of the outer wall plate of the outer wall of the muffler is further lowered than that of the invention according to claims 2 and 4, and the temperature of the exhaust gas exiting from the exhaust gas outlet is reduced. Further, exhaust gas exiting from the exhaust gas outlet can be purified. In addition, a dish-shaped outer wall plate having a double outer wall, a dish-shaped inner wall plate, the partition plate, a dish-shaped outer wall plate having a double outer wall, a dish-shaped inner wall plate, and a third expansion chamber are provided. By forming the muffler by joining the flanges on the outer periphery with the outer wall and fixing the joined portion together, the manufacture of the muffler can be simplified and the manufacturing cost can be reduced.
[Brief description of the drawings]
FIG. 1 is a view showing a muffler of an engine according to an embodiment of the invention according to claim 2; FIG. 1 (a) is a longitudinal sectional view, and FIG. It is the figure seen from the right side.
FIGS. 2A and 2B are diagrams showing a muffler of an engine according to an embodiment of the invention according to claim 3, wherein FIG. 2A is a longitudinal sectional view, and FIG. It is the figure seen from the right side.
FIGS. 3A and 3B are views showing a muffler of an engine according to an embodiment of the invention according to claim 4, wherein FIG. 3A is a longitudinal sectional view, and FIG. It is the figure seen from the right side.
4A and 4B are diagrams showing a muffler of an engine according to an embodiment of the invention according to claim 5, wherein FIG. 4A is a longitudinal sectional view, and FIG. It is the figure seen from the right side.
FIG. 5 is a sectional view of a muffler used in a conventional small engine.
FIG. 6 is a sectional view of a muffler used in another conventional small engine.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 10 Exhaust gas inlet 11 First expansion chamber 12 Partition plate 13 First exhaust gas circulation port 14 Second expansion chamber 15 Second exhaust gas circulation port 16 Exhaust gas outlet 17 Third expansion chamber 17a Outer wall 18 Small hole 19 outer wall 19a outer wall plate 19b inner wall plate 20 outer wall 20a outer wall plate 20b inner wall plate 21 heat insulator 22 exhaust gas purifier 23 bolt insertion pipe

Claims (5)

排気ガス出口(16)に連通する最終の拡張室(17)の外壁(17a)に、外気が前記最終の拡張室(17)内に引き込まれるような複数の小孔(18)が穿設されたことを特徴とするエンジンのマフラー(M)。A plurality of small holes (18) are formed in the outer wall (17a) of the final expansion chamber (17) communicating with the exhaust gas outlet (16) so that outside air is drawn into the final expansion chamber (17). An engine muffler (M). エンジンの排気口に接続する排気ガス入口(10)を有する排気ガスの第一の拡張室(11)と、
この第一の拡張室(11)との間の隔壁板(12)に穿設した第一の排気ガス流通口(13)を介して連接した排気ガスの第二の拡張室(14)と、
この第二の拡張室(14)と第二の排気ガス流通口(15)を介して連接した排気ガス出口(16)を有する排気ガスの第三の拡張室(17)とよりなり、
この排気ガスの第三の拡張室(17)の外壁(17a)には、前記第二の排気ガス流通口(15)から所定間隔を置いて外気が前記第三の拡張室(17)内に引き込まれるような小孔(18)が複数穿設され、
前記排気ガスの第一の拡張室(11)および第二の拡張室(14)の外壁(19,20)は二重になっており、
この二重の外壁(19)の皿状の外側壁板(19a)と皿状の内側壁板(19b)と前記隔壁板(12)と二重の外壁(20)の皿状の外側壁板(20a)と皿状の内側壁板(20b)と第三の拡張室(17)の外壁(17a)との外周の鍔部(m)を一体に固定して構成したことを特徴とするエンジンのマフラー(M)。
A first exhaust gas expansion chamber (11) having an exhaust gas inlet (10) connected to an exhaust port of the engine;
A second expansion chamber (14) for exhaust gas connected to the first expansion chamber (11) through a first exhaust gas flow port (13) formed in the partition plate (12);
The second expansion chamber (14) and an exhaust gas third expansion chamber (17) having an exhaust gas outlet (16) connected via a second exhaust gas flow port (15);
At the outer wall (17a) of the third expansion chamber (17) for the exhaust gas, outside air enters the third expansion chamber (17) at a predetermined interval from the second exhaust gas flow port (15). A plurality of small holes (18) to be drawn in,
The outer walls (19, 20) of the first expansion chamber (11) and the second expansion chamber (14) of the exhaust gas are doubled,
The dish-like outer wall plate (19a) of the double outer wall (19), the dish-like inner wall plate (19b), the partition plate (12), and the dish-like outer wall plate of the double outer wall (20) (20a), an engine wherein the outer peripheral flange (m) of the dish-shaped inner wall plate (20b) and the outer wall (17a) of the third expansion chamber (17) is integrally fixed. Muffler (M).
エンジンの排気口に接続する排気ガス入口(10)を有する排気ガスの第一の拡張室(11)と、
この第一の拡張室(11)との間の隔壁板(12)に穿設した第一の排気ガス流通口(13)を介して連接した排気ガスの第二の拡張室(14)と、
この第二の拡張室(14)と第二の排気ガス流通口(15)を介して連接した排気ガス出口(16)を有する排気ガスの第三の拡張室(17)とよりなり、
この排気ガスの第三の拡張室(17)の外壁(17a)には、前記第二の排気ガス流通口(15)から所定間隔を置いて外気が前記第三の拡張室(17)内に引き込まれるような小孔(18)が複数穿設され、
前記排気ガスの第一の拡張室(11)および第二の拡張室(14)の外壁(19,20)は二重になってその二重壁間に断熱材(21)が充填されており、
前記二重の外壁(19)の皿状の外側壁板(19a)と皿状の内側壁板(19b)と前記隔壁板(12)と二重の外壁(20)の皿状の外側壁板(20a)と皿状の内側壁板(20b)と第三の拡張室(17)の外壁(17a)との外周の鍔部(m)を一体に固定して構成したことを特徴とするエンジンのマフラー(M)。
A first exhaust gas expansion chamber (11) having an exhaust gas inlet (10) connected to an exhaust port of the engine;
A second expansion chamber (14) for exhaust gas connected to the first expansion chamber (11) through a first exhaust gas flow port (13) formed in the partition plate (12);
The second expansion chamber (14) and an exhaust gas third expansion chamber (17) having an exhaust gas outlet (16) connected via a second exhaust gas flow port (15);
At the outer wall (17a) of the third expansion chamber (17) for the exhaust gas, outside air enters the third expansion chamber (17) at a predetermined interval from the second exhaust gas flow port (15). A plurality of small holes (18) to be drawn in,
The outer walls (19, 20) of the first expansion chamber (11) and the second expansion chamber (14) of the exhaust gas are doubled, and a heat insulating material (21) is filled between the double walls. ,
The dish-shaped outer wall plate (19a) of the double outer wall (19), the dish-shaped inner wall plate (19b), the partition plate (12), and the dish-shaped outer wall plate of the double outer wall (20) (20a), an engine wherein the outer peripheral flange (m) of the dish-shaped inner wall plate (20b) and the outer wall (17a) of the third expansion chamber (17) is integrally fixed. Muffler (M).
エンジンの排気口に接続する排気ガス入口(10)を有する排気ガスの第一の拡張室(11)と、
この第一の拡張室(11)との間の隔壁板(12)に設けた軸方向に沿う無数の小孔を有する基体に排気ガスを浄化する触媒をコーティングした排気ガス浄化器(22)を介して連接した排気ガスの第二の拡張室(14)と、
この第二の拡張室(14)と第二の排気ガス流通口(15)を介して連接した排気ガス出口(16)を有する排気ガスの第三の拡張室(17)とよりなり、
この排気ガスの第三の拡張室(17)の外壁(17a)には、前記第二の排気ガス流通口(15)から所定間隔を置いて外気が前記第三の拡張室(17)内に引き込まれるような小孔(18)が複数穿設され、
前記排気ガスの第一の拡張室(11)および第二の拡張室(14)の外壁(19,20)は二重になっており、
前記二重の外壁(19)の皿状の外側壁板(19a)と皿状の内側壁板(19b)と前記隔壁板(12)と二重の外壁(20)の皿状の外側壁板(20a)と皿状の内側壁板(20b)と第三の拡張室(17)の外壁(17a)との外周の鍔部(m)を一体に固定して構成したことを特徴とするエンジンのマフラー(M)。
A first exhaust gas expansion chamber (11) having an exhaust gas inlet (10) connected to an exhaust port of the engine;
An exhaust gas purifier (22) in which a catalyst for purifying exhaust gas is coated on a substrate having an infinite number of small holes along the axial direction provided on a partition plate (12) between the first expansion chamber (11) and the partition plate (12). A second expansion chamber (14) for exhaust gas connected via
The second expansion chamber (14) and an exhaust gas third expansion chamber (17) having an exhaust gas outlet (16) connected via a second exhaust gas flow port (15);
At the outer wall (17a) of the third expansion chamber (17) for the exhaust gas, outside air enters the third expansion chamber (17) at a predetermined interval from the second exhaust gas flow port (15). A plurality of small holes (18) to be drawn in,
The outer walls (19, 20) of the first expansion chamber (11) and the second expansion chamber (14) of the exhaust gas are doubled,
The dish-shaped outer wall plate (19a) of the double outer wall (19), the dish-shaped inner wall plate (19b), the partition plate (12), and the dish-shaped outer wall plate of the double outer wall (20) (20a), an engine wherein the outer peripheral flange (m) of the dish-shaped inner wall plate (20b) and the outer wall (17a) of the third expansion chamber (17) is integrally fixed. Muffler (M).
エンジンの排気口に接続する排気ガス入口(10)を有する排気ガスの第一の拡張室(11)と、
この第一の拡張室(11)との間の隔壁板(12)に設けた軸方向に沿う無数の小孔を有する基体に排気ガスを浄化する触媒をコーティングした排気ガス浄化器(22)を介して連接した排気ガスの第二の拡張室(14)と、
この第二の拡張室(14)と第二の排気ガス流通口(15)を介して連接した排気ガス出口(16)を有する排気ガスの第三の拡張室(17)とよりなり、
この排気ガスの第三の拡張室(17)の外壁(17a)には、前記第二の排気ガス流通口(15)から所定間隔を置いて外気が前記第三の拡張室(17)内に引き込まれるような小孔(18)が複数穿設され、
前記排気ガスの第一の拡張室(11)および第二の拡張室(14)の外壁(19,20)は二重になってその二重壁間に断熱材(21)が充填されており、 前記二重の外壁(19)の皿状の外側壁板(19a)と皿状の内側壁板(19b)と前記隔壁板(12)と二重の外壁(20)の皿状の外側壁板(20a)と皿状の内側壁板(20b)と第三の拡張室(17)の外壁(17a)との外周の鍔部(m)を一体に固定して構成したことを特徴とするエンジンのマフラー(M)。
A first exhaust gas expansion chamber (11) having an exhaust gas inlet (10) connected to an exhaust port of the engine;
An exhaust gas purifier (22) in which a catalyst for purifying exhaust gas is coated on a substrate having an infinite number of small holes along the axial direction provided on a partition plate (12) between the first expansion chamber (11) and the partition plate (12). A second expansion chamber (14) for exhaust gas connected via
The second expansion chamber (14) and an exhaust gas third expansion chamber (17) having an exhaust gas outlet (16) connected via a second exhaust gas flow port (15);
At the outer wall (17a) of the third expansion chamber (17) for the exhaust gas, outside air enters the third expansion chamber (17) at a predetermined interval from the second exhaust gas flow port (15). A plurality of small holes (18) to be drawn in,
The outer walls (19, 20) of the first expansion chamber (11) and the second expansion chamber (14) of the exhaust gas are doubled, and a heat insulating material (21) is filled between the double walls. The dish-shaped outer wall plate (19a) of the double outer wall (19), the dish-shaped inner wall plate (19b), the dish-shaped outer wall of the partition plate (12) and the double outer wall (20). The flange (m) on the outer periphery of the plate (20a), the dish-shaped inner wall plate (20b), and the outer wall (17a) of the third expansion chamber (17) is integrally fixed. Engine muffler (M).
JP2002252948A 2002-08-30 2002-08-30 Engine muffler Pending JP2004092462A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8950547B2 (en) 2013-03-21 2015-02-10 Honda Motor Co., Ltd. Engine muffler
JP2015203364A (en) * 2014-04-15 2015-11-16 株式会社丸山製作所 Muffler for internal combustion engine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8950547B2 (en) 2013-03-21 2015-02-10 Honda Motor Co., Ltd. Engine muffler
JP2015203364A (en) * 2014-04-15 2015-11-16 株式会社丸山製作所 Muffler for internal combustion engine

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