JP2004009996A - Electric wire fixing structure in car body - Google Patents

Electric wire fixing structure in car body Download PDF

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Publication number
JP2004009996A
JP2004009996A JP2002170242A JP2002170242A JP2004009996A JP 2004009996 A JP2004009996 A JP 2004009996A JP 2002170242 A JP2002170242 A JP 2002170242A JP 2002170242 A JP2002170242 A JP 2002170242A JP 2004009996 A JP2004009996 A JP 2004009996A
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Japan
Prior art keywords
electric wire
piece
contact piece
wire
holding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
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JP2002170242A
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Japanese (ja)
Inventor
Tadashi Hattori
服部 正
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Sumitomo Electric Industries Ltd
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Sumitomo Electric Industries Ltd
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Priority to JP2002170242A priority Critical patent/JP2004009996A/en
Priority to CNB031412467A priority patent/CN100364194C/en
Publication of JP2004009996A publication Critical patent/JP2004009996A/en
Pending legal-status Critical Current

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  • Installation Of Indoor Wiring (AREA)
  • Insertion, Bundling And Securing Of Wires For Electric Apparatuses (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To eliminate re-fixing work by surely obtaining sufficient fixing force. <P>SOLUTION: Parallel electric wires 3a, 3b are inserted between an abutting piece 21 constituting electric pinching parts 10a, 30a of fixing implements 10, 30 of fixation fixed on car bodies F<SB>1</SB>, F<SB>2</SB>and a pinching piece 22, and the pinching piece 22 is sandwiched and fixed by caulking. The pinching piece 22 has two-step circular-arc shaped parts 22a, 22b, and projection 23 is formed on the abutting piece 21. Since they are two-step circular-arc shaped parts 22a, 22b and outside electric wire 3b is fitted into the circular-arc part 22b, retention force of the electric wires 3a, 3b are improved comparing with the shape of a plate. If the projection 23 is formed on the abutting piece 21, the upper surface of the outside electric wire 3b is located upper than the upper surface of the inside electric wire 3a. Even a circular-arc bent part 24 is folded to intend to apply large pressing force to the inside electric wire at the time of caulking, sufficient pressing force is often applied to the outside electric wire comparing with the case of the same level, as the upper surface of the outside electric wire is located at upper position. Therefore, degree of insufficiency of the fixing force is reduced. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
この発明は、車体内において、その車体に、並行された2本の電線を固定する構造に関するものである。
【0002】
【従来の技術】
例えば、アンチロックブレーキシステム(ABS)は、車輪速センサを駆動車輪軸に取付け、その車輪速センサから電線でもってその制御機器に検出信号を伝達するようにしている。すなわち、この発明の一実施例を示す図1を参照して説明すると、駆動車輪軸1の両側に、右車輪用及び左車輪用の車輪速センサ2をそれぞれ取付け、その両センサ2、2からの電線(ケーブル)3a、3bを車輪軸1に沿って一個所に導いた後並行にし、車輪軸1を内装するアクスルケースF 及び車体フレームF などに固定の固定具10、30に導いて固定し、さらに、制御機器に電線(ハーネス)でもって導いている。このとき、電線3a、3bには保護チューブ4が被せられる(保護チューブ4に電線3a、3bが挿通される)。
【0003】
その固定具10、30の電線挟持部には、図7に示すように、当て片11と、その当て片11の先端から円弧状に折り返されて前記当て片11に並行の挟持片12とから成り、前記当て片11と挟持片12の間にその当て片11に沿って並行する2本の電線3a、3bを挿通し、前記挟持片12を前記電線3a、3bを介在して当て片11側にカシメてその挟持片12と当て片11で挟持固定した構成のものがある。
【0004】
【発明が解決しようとする課題】
上記従来の固定具10の電線挟持部は、図7に示すように、当て片11が平板状で、挟持片12はその先端が当て片11側に折曲したL字状のものである。このため、同図(a)から(b)に示すように、当て片11と挟持片12の間に並行する2本の電線3a、3bを挿通し、同図(b)から(c)に示すように、挟持片12を電線3a、3bを介在して当て片11側にカシメると、当て片11から挟持片12への円弧状屈曲部14が折れ曲がって、内側の電線3a側に先に押圧力が働くとともに、大きな押圧力が働き、電線3a、3bが矢印方向にズレたり、同図(c)に示すように、内側の電線3aが押し潰され、その反発力によって、挟持片12の先端部が外側の電線3bに十分に圧接しない状態が生じる。
【0005】
電線3a、3bがズレたり、外側の電線3bに挟持片12が十分に圧接しないと、固定具10、30による電線3a、3bの固定力(保持力)が低下する。自動車では、例えば、図1で示すアクスルケースF と車体フレームF は板バネなどのサスペンション機構を介して連結され、車体フレームF に対しアクスルケースF が矢印のごとく上下に動き、それらに固定の固定具10、30も接離し、その接離により電線3a、3bに引張力が働くため、その固定力が弱いことは、電線3a、3bが固定具10(電線挟持部)から外れる恐れがある。万が一、電線3a、3bが外れて垂れ下がる等の状態になれば、道路面との摺接、回転部材との接触などにより、電線3a、3bが損傷する恐れがある。
【0006】
このため、従来では、電線3a、3bを引くなどして保持力が十分であるか、及び目視によって固定状態を確認し、不十分であれば、再固定を行うようにしている。
【0007】
この発明は、上記実情の下、 確実に十分な固定力を得るようにして、再固定の作業をなくすことを課題とする。
【0008】
【課題を解決するための手段】
上記課題を達成するために、少なくとも挟持片を並列電線上面形状に沿う2段円弧形状(2山形状)としたのである。2段円弧形状であれば、外側の電線もその円弧状部に嵌まり込むため、図7の平板状に比べれば、電線の保持力は向上する。
【0009】
【発明の実施の形態】
この発明の実施形態としては、車体内に固定の固定具の電線挟持部が、当て片と、その当て片の先端から円弧状に折り返されて前記当て片に並行の挟持片とから成り、前記当て片と挟持片の間にその当て片に沿って並行する2本の電線を挿通し、前記挟持片を前記電線を介在して当て片側にカシメてその挟持片と当て片で挟持固定した電線固定構造において、前記挟持片を、その長さ方向に向かって前記電線の並列状態の上面形状に沿う2段円弧状とした構成を採用し得る。
【0010】
この構成において、上記当て片も、その長さ方向に向かって上記電線の並列状態の上面形状に沿う2段円弧状とすれば、当て片側においても、その円弧状部に電線が嵌まり込むため、電線の保持力はより向上する。さらに、当て片には、外側の電線に当接する突起を形成すれば、外側の電線上面が内側の電線上面より上位に位置することとなるため、挟持片のカシメ時、上記円弧状屈曲部が折れ曲がって内側の電線に大きな押圧力が働こうとしても、その外側の電線上面が上位にあることにより、同一位にある場合に比べれば、外側の電線にも十分な押圧力が加わる場合が多い。このため、固定力不足の度合いが減少する。
【0011】
【実施例】
一実施例を図1乃至図3に示し、この実施例は、ABSにおける車輪速センサ2からの電線3a、3bを車体(車体フレームF 、アクスルケースF )に固定するものである。その車輪速センサ2は、駆動車輪軸1の両側にそれぞれ右車輪用、左車輪用として取付けられており、その両車輪速センサ2、2から保護チューブ4に挿通された電線ケーブル3a、3bが一側の固定具10に導かれている。駆動車輪軸1を内装するアクスルケースF はサスペンション機構(図示せず)を介して車体フレームF に固定されており、このアクスルケースF も請求の範囲でいう車体の一部を構成する。
【0012】
固定具10は、図1、図2に示すように、アクスルケースF にビス止めされた平板状本体20と、その本体20の一側縁及び一端縁に設けられた電線挟持部10aとから成る。この挟持部10aは、本体20から突出する(立ち上がる)当て片21と、この当て片21の先端から円弧状に折り返された円弧状屈曲部24を介して当て片21に並行の挟持片22とから成る。その挟持片22は、その長さ方向に向かって電線3a、3bの並列状態の上面形状に沿う2段円弧状22a、22bとなっている。
【0013】
車体フレームF には、上記挟持部10aと同一構成の電線挟持部30aを有する固定具30がビス止めされており、上記固定具10からの並行電線3a、3bをこの固定具30の電線挟持部30aで挟持固定する。電線3a、3bにはコネクタ31を介して図示しないハーネスが接続され、このハーネスでもって制御機器に接続される。
【0014】
これらの固定具10、30における電線3a、3bの固定は、図3(a)から(b)に示すように、当て片21と挟持片22の間に保護チューブ4を被せた電線3a、3bを挿通し、同図(b)から(c)に示すように、挟持片22を当て片21側にカシメると、その挟持片22の円弧状部22a、22bに電線3a、3bが嵌まるように押し付けられて、挟持片22と当て片21で挟持固定される。
【0015】
固定具10、30の電線挟持部10a、30aの構造としては、図4に示すように、当て片21の外側電線3bに対向する部分にその全幅に亘る突起23を形成したり、図5に示すように、当て片21にも、電線3a、3bの上面形状に沿う円弧状部21a、21bを形成したものとし得る。後者においても、突起23を設けることができる。
【0016】
この発明の効果を確認するため、図4の実施例において、図6(a)から(c)に示す各寸法(単位:mm)の電線挟持部10a、30aを各4個づつ製作し、その内側電線3a及び外側電線3bに対する保持力(kgf)を、表1(図6(a)のもの)、表2(同(b)のもの)、表3(同(c)のもの)にそれぞれ示す。電線挟持部10a、30aの板厚は1.6mmとした。
【0017】
【表1】

Figure 2004009996
【0018】
【表2】
Figure 2004009996
【0019】
【表3】
Figure 2004009996
【0020】
この種の車輪速センサ2からの電線(ハーネス)には、一般に、4kgf程度の引張力が発生し、安全率も含めて、7kgf以上を十分な固定力とすると、全ての実験例でその値を満足している。
【0021】
なお、この発明は、 保護チューブ4を被せない状態の並行電線3a、3bにおいても、その効果を得ることができることは勿論である。
【0022】
【発明の効果】
この発明は、以上のように、挟持片を電線外面に沿う形状として電線を固定するようにしたので、並行電線においても十分な固定力を得ることができ、不良率の低下を図ることができる。
【図面の簡単な説明】
【図1】一実施例の概略斜視図
【図2】同実施例の固定具の斜視図
【図3】同実施例の作用図
【図4】他の実施例の作用図
【図5】他の実施例の作用図
【図6】効果試験の各態様図
【図7】従来例の作用図
【符号の説明】
1 駆動車輪軸
2 車輪速センサ
3a、3b 電線(ケーブル)
10、30 固定具
10a、30a 電線挟持部
11、21 当て片
12、22 挟持片
14、24 円弧状屈曲部
23 突起
21a、21b、22a、22b 電線に沿う円弧状部
F 車体(フレーム)[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a structure in a vehicle body for fixing two parallel electric wires to the vehicle body.
[0002]
[Prior art]
For example, in an anti-lock brake system (ABS), a wheel speed sensor is attached to a drive wheel shaft, and a detection signal is transmitted from the wheel speed sensor to the control device by an electric wire. That is, with reference to FIG. 1 showing one embodiment of the present invention, wheel speed sensors 2 for right and left wheels are attached to both sides of a drive wheel shaft 1, respectively. led the wire (cable) 3a, and 3b is in parallel after that led to one place along the wheel shaft 1, the axle case F 2 and the vehicle body frames F 1, such as the fixing of the fixture 10, 30 for interior wheel shaft 1 And then lead it to the control equipment with electric wires (harness). At this time, the protective tubes 4 are put on the electric wires 3a and 3b (the electric wires 3a and 3b are inserted through the protective tubes 4).
[0003]
As shown in FIG. 7, the wire holding portions of the fixtures 10 and 30 include a holding piece 11 and a holding piece 12 that is folded in an arc shape from the tip of the holding piece 11 and is parallel to the holding piece 11. The two electric wires 3a and 3b running parallel to the contact piece 11 are inserted between the contact piece 11 and the holding piece 12, and the holding piece 12 is inserted through the wires 3a and 3b. There is a configuration in which caulking is performed on the side and the holding piece 12 and the abutment piece 11 hold and fix.
[0004]
[Problems to be solved by the invention]
As shown in FIG. 7, the wire holding portion of the above-mentioned conventional fixing device 10 has an L-shaped contact piece 11 having a flat plate shape, and a holding piece 12 having a tip bent toward the contact piece 11 side. For this reason, as shown in FIGS. 3A and 3B, two parallel electric wires 3a and 3b are inserted between the abutment piece 11 and the holding piece 12, and as shown in FIGS. As shown, when the holding piece 12 is caulked toward the contact piece 11 with the electric wires 3a and 3b interposed therebetween, the arc-shaped bent portion 14 from the contact piece 11 to the holding piece 12 bends, and the inner wire 3a comes first. And a large pressing force acts on the wire 3a, the wires 3a and 3b are displaced in the direction of the arrow, and the inner wire 3a is crushed as shown in FIG. A state occurs in which the tip of the wire 12 does not sufficiently press against the outer wire 3b.
[0005]
If the electric wires 3a and 3b are displaced or the holding piece 12 is not sufficiently pressed against the outer electric wire 3b, the fixing force (holding force) of the electric wires 3a and 3b by the fixtures 10 and 30 decreases. In automobiles, for example, axle case F 2 and the vehicle body frames F 1 shown in FIG. 1 is coupled via a suspension mechanism such as a leaf spring, the axle case F 2 to the vehicle body frames F 1 moves up and down as indicated by an arrow, they The fixtures 10 and 30 are fixed to and separated from each other, and a tensile force acts on the electric wires 3a and 3b due to the contact and separation. Therefore, the weak fixing force means that the electric wires 3a and 3b come off from the fixture 10 (the electric wire holding portion). There is fear. If the electric wires 3a and 3b come off and hang down, the electric wires 3a and 3b may be damaged due to sliding contact with a road surface, contact with a rotating member, or the like.
[0006]
For this reason, conventionally, it is confirmed whether the holding force is sufficient by pulling the electric wires 3a, 3b or the like, and the fixing state is visually checked, and if it is insufficient, the fixing is performed again.
[0007]
SUMMARY OF THE INVENTION It is an object of the present invention to ensure that a sufficient fixing force is obtained under the above-mentioned circumstances and to eliminate the work of re-fixing.
[0008]
[Means for Solving the Problems]
In order to achieve the above object, at least the holding piece has a two-step arc shape (two mountain shapes) along the parallel electric wire upper surface shape. In the case of the two-step arc shape, the outer electric wire also fits into the arc-shaped portion, so that the holding force of the electric wire is improved as compared with the flat shape in FIG.
[0009]
BEST MODE FOR CARRYING OUT THE INVENTION
As an embodiment of the present invention, an electric wire holding portion of a fixture fixed in the vehicle body includes a contact piece, and a clamping piece folded in an arc shape from a tip of the contact piece and parallel to the contact piece, An electric wire in which two parallel electric wires are inserted between the contact piece and the holding piece along the contact piece, the holding piece is caulked to the contact side with the electric wire interposed therebetween, and the wire is clamped and fixed between the holding piece and the contact piece. In the fixing structure, a configuration may be adopted in which the holding piece is formed in a two-step arc shape along the upper surface shape of the electric wires in a parallel state in the length direction thereof.
[0010]
In this configuration, if the contact piece is also formed in a two-step arc shape along the top surface shape of the electric wires in a parallel state toward the length direction, the electric wire fits into the arc-shaped portion also on the contact piece side. In addition, the holding power of the wire is further improved. Further, if the contact piece is formed with a projection that contacts the outer wire, the upper surface of the outer wire is positioned higher than the upper surface of the inner wire. Even if the wire is bent and a large pressing force acts on the inner wire, the outer wire upper surface is on the upper level, so that the outer wire is often applied with sufficient pressing force compared to the case of the same position. . For this reason, the degree of insufficient fixing force is reduced.
[0011]
【Example】
Shows an embodiment in FIGS. 1 to 3, this embodiment, wire 3a of the wheel speed sensor 2 in ABS, the 3b body (body frame F 1, the axle case F 2) is intended to be fixed to. The wheel speed sensors 2 are mounted on both sides of the drive wheel shaft 1 for the right wheel and the left wheel, respectively. The electric wire cables 3a, 3b inserted through the protection tube 4 from the both wheel speed sensors 2, 2 are provided. It is led to the fixture 10 on one side. Axle case F 2 for interior drive wheel axle 1 is fixed to the vehicle body frames F 1 via a suspension mechanism (not shown), constitutes a part of the vehicle body referred to in the scope of this axle case F 2 is also claimed .
[0012]
From the fixture 10, as shown in FIGS. 1 and 2, a plate-shaped body 20 which is screwed to the axle case F 2, a wire clamping portion 10a provided on one side edge and one end edge of the main body 20 Become. The holding portion 10a includes a contact piece 21 protruding (standing) from the main body 20 and a holding piece 22 parallel to the contact piece 21 via an arc-shaped bent portion 24 bent in an arc shape from the tip of the contact piece 21. Consists of The holding piece 22 has a two-stage arc shape 22a, 22b along the top surface shape of the electric wires 3a, 3b arranged side by side in the length direction.
[0013]
The vehicle body frame F 1, fixture 30 having a wire clamping portion 30a of the clamping portion 10a and the same arrangement is screwed, the wire clamping of the fixture 30 parallel wires 3a, and 3b from the fixture 10 It is clamped and fixed by the portion 30a. A harness (not shown) is connected to the electric wires 3a and 3b via a connector 31, and the harness is connected to a control device.
[0014]
As shown in FIGS. 3A and 3B, the electric wires 3a, 3b with the protective tube 4 covered between the abutment piece 21 and the holding piece 22, as shown in FIGS. When the holding piece 22 is caulked toward the contact piece 21 as shown in FIGS. 2B to 2C, the electric wires 3a and 3b fit into the arc-shaped portions 22a and 22b of the holding piece 22. And pressed and fixed between the holding piece 22 and the abutment piece 21.
[0015]
As shown in FIG. 4, as the structure of the electric wire holding portions 10a, 30a of the fixtures 10, 30, a projection 23 is formed over the entire width of a portion of the contact piece 21 opposed to the outer electric wire 3b. As shown, the contact piece 21 may also be formed with arcuate portions 21a, 21b along the upper surface of the electric wires 3a, 3b. Also in the latter case, the projections 23 can be provided.
[0016]
In order to confirm the effect of the present invention, in the embodiment shown in FIG. 4, four wire holding portions 10a and 30a having respective dimensions (unit: mm) shown in FIGS. The holding force (kgf) for the inner wire 3a and the outer wire 3b is shown in Table 1 (FIG. 6A), Table 2 (B), and Table 3 (C). Show. The thickness of the electric wire holding portions 10a and 30a was 1.6 mm.
[0017]
[Table 1]
Figure 2004009996
[0018]
[Table 2]
Figure 2004009996
[0019]
[Table 3]
Figure 2004009996
[0020]
A wire (harness) from the wheel speed sensor 2 of this type generally generates a tensile force of about 4 kgf. If a sufficient fixing force including a safety factor is set to 7 kgf or more, this value is obtained in all experimental examples. Are satisfied.
[0021]
In addition, according to the present invention, it is needless to say that the effect can be obtained even in the parallel electric wires 3a and 3b in a state where the protective tube 4 is not covered.
[0022]
【The invention's effect】
As described above, the present invention is configured such that the holding piece is fixed along the outer surface of the electric wire to fix the electric wire, so that a sufficient fixing force can be obtained even with parallel electric wires, and the defective rate can be reduced. .
[Brief description of the drawings]
1 is a schematic perspective view of one embodiment; FIG. 2 is a perspective view of a fixing device of the embodiment; FIG. 3 is an operation diagram of the embodiment; FIG. 4 is an operation diagram of another embodiment; FIG. FIG. 6 is a diagram showing each aspect of the effect test. FIG. 7 is a diagram showing the operation of the conventional example.
DESCRIPTION OF SYMBOLS 1 Drive wheel shaft 2 Wheel speed sensor 3a, 3b Electric wire (cable)
10, 30 Fixtures 10a, 30a Wire holding portion 11, 21 Abutment piece 12, 22 Holding piece 14, 24 Arc-shaped bent portion 23 Projection 21a, 21b, 22a, 22b Arc-shaped portion F along electric wire Body (frame)

Claims (3)

車体に固定の固定具10、30の電線挟持部10a、30aが、当て片21と、その当て片21の先端から円弧状に折り返されて前記当て片21に並行の挟持片22とから成り、前記当て片21と挟持片22の間にその当て片21に沿って並行する2本の電線3a、3bを挿通し、前記挟持片22を前記電線3a、3bを介在して当て片21側にカシメてその挟持片22と当て片21で挟持固定した電線固定構造において、
上記挟持片22を、その長さ方向に向かって上記電線3a、3bの並列状態の上面形状に沿う2段円弧状22a、22bとしたことを特徴とする車体内の電線固定構造。
The electric wire clamping portions 10a, 30a of the fixtures 10, 30 fixed to the vehicle body are composed of a contact piece 21, and a clamping piece 22 folded in an arc shape from the tip of the contact piece 21 and parallel to the contact piece 21, Two electric wires 3a, 3b parallel to each other along the contact piece 21 are inserted between the contact piece 21 and the holding piece 22, and the holding piece 22 is moved toward the contact piece 21 via the wires 3a, 3b. In the electric wire fixing structure in which the clamping piece 22 and the abutment piece 21 are clamped and fixed,
An electric wire fixing structure in a vehicle body, wherein the holding piece 22 is a two-step arcuate shape 22a, 22b along the upper surface shape of the electric wires 3a, 3b arranged in parallel in the length direction.
上記当て片21も、その長さ方向に向かって上記電線3a、3bの並列状態の上面形状に沿う2段円弧状21a、21bとしたことを特徴とする請求項1に記載の車体内の電線固定構造。2. The electric wire in a vehicle body according to claim 1, wherein the contact piece 21 is also formed as a two-step arcuate shape 21 a, 21 b along the top surface shape of the electric wires 3 a, 3 b arranged in parallel in the length direction. Fixed structure. 上記当て片21に、上記挟持片22の先端側電線3b下面に圧接する突起23を設けたことを特徴とする請求項1又は2に記載の車体内の電線固定構造。The electric wire fixing structure according to claim 1 or 2, wherein the contact piece (21) is provided with a projection (23) that presses against the lower surface of the distal end side electric wire (3b) of the holding piece (22).
JP2002170242A 2002-06-11 2002-06-11 Electric wire fixing structure in car body Pending JP2004009996A (en)

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CNB031412467A CN100364194C (en) 2002-06-11 2003-06-04 Conducting wire fixing structure

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CN102781729A (en) * 2010-03-02 2012-11-14 住友电装株式会社 Wire harness routing structure

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JP2012100468A (en) * 2010-11-04 2012-05-24 Hitachi Cable Ltd Conducting path

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CN1469520A (en) 2004-01-21

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